Catalogue Equipment

P-750/G2 OPERATION & SAFETY INSTRUCTION MANUAL
WARNING Unsafe use of this equipment could result in serious injury or death. This manual contains important instructions for the safe operation and recommended maintenance of your P-750/G2 mud pump. All who operate this mud pump must carefully read and understand this manual before starting the machine. In particular read the safety information. Keep this manual available both as a reminder for your experienced operator and as a training aid for your new staff. Replacement manuals are available by calling American Augers.
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P-750/G2 Operators Manual

Introduction
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INTRODUCTION
Since 1970, American Augers has been a devoted manufacturer of trenchless technology equipment; customers worldwide will recognize the P-750/G2, as the premier piece of drill fluid pumping equipment that maintains rugged, unsurpassed power, and industry leading designs. American Augers always provides its equipment with worldwide technical support/parts service, and American Augers encourages customers to contact the factory with any operational or assistance needs. Every effort has been made to adequately cover the operation of the P-750/G2. Specifications are subject to change without notice or obligation. American Augers will continue to update its product manuals with current operational information, but some units maybe retrofitted independently by the customer or by the manufacturer per a customer request at the factory, or while in service, and the information herein may not reflect those changes. The materials may not be reproduced in whole or in part without the express written permission of American Augers Inc.
Part Number: 75MP10000 Released April 2008 Revision 00

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Refer to the Safety Awareness Program in this manual before attempting to operate this machine.

Machine Serial Number Locations
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Location of Machine Serial Number Plate Machine Serial Number ___________________________________
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Engine Serial Number Location
Location of Engine Serial Number Plate Engine Serial Number ___________________________________
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Pump Serial Number Location
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Location of Pump Serial Number Plate Pump Serial Number ___________________________________
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Eaton Transmission Serial Number Location
Location of Eaton Transmission Serial Number Plate
Eaton Transmission Serial Number

______________________
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Revision Record
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Revision to Manual
Revision Number
00
Description of Change
Initial Release Serial Numbers P750010308 through P750020308
Date
4/28/2008
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Revision Record
Revision to Manual, Continued

Revision Number Description of Change Date
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To The Owner
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To The Owner
This Manual contains important information about the safe operation of your American Augers Mud Pump. DO NOT operate or permit anyone to operate or service this machine until you have read this Manual. Use only trained operators who have demonstrated the ability to operate and service this machine correctly and safely. This Mud Pump, with standard equipment and authorized attachments, is intended to be used to pump drilling fluid to directional drills. DO NOT use this machine for any application or purpose other than those described in this Manual. Consult the American Augers factory on changes, additions, or modifications that can be required for this machine to comply with various safety requirements. Unauthorized modifications could cause serious injury or death. Anyone making such unauthorized modifications is responsible for the consequences. Make sure this Manual is complete and in good condition. Contact the American Augers factory to obtain additional manuals and also for any further information or assistance about your machine. Your American Augers factory has approved service parts and technicians with special training that know the best methods of repair and maintenance for your machine.
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NOTICE Before using this manual, familiarize yourself with the Description Of Components (page 15).
American Augers encourages use of the One-Call system.
NOTICE Mud Pumps have a number of hazards unique to their operation. A series of safety alert decals, developed in conjunction with other manufacturers, are provided on American Augers mud pumps to alert the operator to hazards of the machines. The Safety Section explains the hazard alert signs.
PERFORMANCE Actual machine, accessory, and component performance, capacity, and results can be adversely affected by or vary with such factors as environmental conditions, weather, failing to exercise proper maintenance, machine functionality not being utilized within suggested operating levels, mechanical or component substitutions that may alter factory standards, operator experience, or other unforeseen limitations not previouly listed.
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Table of Contents
Contents
Forward ............................................................................................ 2
Introduction ............................................................................................................. 2 Machine Serial Number Locations........................................................................... 3 Engine Serial Number Location............................................................................... 4 Pump Serial Number Location ................................................................................ 5 Eaton Transmission Serial Number Location ........................................................... 6 Revision Record ..................................................................................................... 7 To The Owner .......................................................................................................... 9
Overview ......................................................................................... 15
P-750/G2 Mud Pump Components ....................................................................... 15
General Information ...................................................................... 16

Operation and Maintenance Manual ...................................................................... 16 Operator ............................................................................................................... 16 Ownership of Information ....................................................................................... 16 Manufacturer Identification Data ............................................................................ 16 Machine Identification Data ................................................................................... 16 Qualification of Personnel ..................................................................................... 16 Declaration of EC Conformity ................................................................................ 17 Use of Personal Protective Equipment .................................................................. 17 Legal Disclaimer ................................................................................................... 17 Purpose of Machine .............................................................................................. 17 Ground Leveling .................................................................................................... 17 Ambient Conditions .............................................................................................. 17 Features of Transport ............................................................................................ 17 Machine Handling Procedures .............................................................................. 18 Warranty ............................................................................................................... 18 Request for Service/Support ................................................................................. 18 Warranty and Service for Diesel Engine ................................................................ 18 Instruction Manual.................................................................................................. 18
Safety Information ......................................................................... 19

Jobsite Safety ....................................................................................................... 19 Safety Plan and Checklist ..................................................................................... 19
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Table of Contents
Responsible Personnel ......................................................................................... 20 Competent Person ................................................................................................ 20 Operators ............................................................................................................. 20 Support ................................................................................................................. 20 Hazards ................................................................................................................ 20 Underground ......................................................................................................... 21 Surface ................................................................................................................. 21 Overhead .............................................................................................................. 22 Verify Utility Locates .............................................................................................. 22 Traffic Control (Pedestrian and Vehicle) ................................................................ 22 Safety Practices, Safety Equipment ...................................................................... 22 Drilling Precautions ............................................................................................... 23 Reaming and Installation Precautions .................................................................... 23 Response to Events .............................................................................................. 23 Electrical Strike ..................................................................................................... 24 Gas Strike ............................................................................................................. 24 Fiber Optic Strike .................................................................................................. 24 Communications Line Strike ................................................................................. 24 Sanitary/Storm Sewer and Water Strike ................................................................. 24 Conclusion ............................................................................................................ 24 References ........................................................................................................... 25 OperatorGeneral Precautions ............................................................................ 25 Starting and Stopping Precautions ........................................................................ 25 Operating Precautions .......................................................................................... 25 Maintenance Precautions ...................................................................................... 26 Fuel Handling Precautions .................................................................................... 26 Safety Awareness Program ................................................................................... 26 Understand Signal Words ..................................................................................... 26
Safety Alerts .................................................................................... 28

Safety Alerts .......................................................................................................... 28
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Table of Contents
Operations ...................................................................................... 32
Site Preparation.................................................................................................... 32
Detailed Controls ............................................................................ 33

Safety Switches .................................................................................................... 33 Battery Disconnect Switch ..................................................................................... 35 P-750/G2 Operators Station .................................................................................. 36 P-750/G2 Main Junction Box ................................................................................. 37 P-750/G2 Mud Pump Control Panel ...................................................................... 38 Catepillar Engine Control Panel ............................................................................ 39 Caterpillar Messenger ........................................................................................... 39 Lights Switch ........................................................................................................ 40
Set Up ............................................................................................. 41
Hose Connectons ................................................................................................. 41
Starting the P-750/G2 Mud Pump ................................................. 42

Starting the Mud Pump Engine .............................................................................. 42
Pumping Drilling Fluid to a Directional Drill............................... 44

Pumping Drilling Fluid to a Directional Drill ............................................................ 44 Operation when Adding or Removing Drill Pipe ..................................................... 46
End of Pumping Operations .......................................................... 47

Stopping the Mud Pump Engine ............................................................................ 47
Machine Storage and Transport .................................................... 49

Minimum Storage Space Required ........................................................................ 49 Storage ................................................................................................................. 49 Drain or Protect the Fluid Course .......................................................................... 49 Transport .............................................................................................................. 49 Preliminary Operations for Loading the Machine for Transportation ....................... 49 Transportation Responsibility ................................................................................ 50 Lifting the Machine ................................................................................................ 50
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Table of Contents
Maintenance................................................................................... 51
Maintenance ......................................................................................................... 51 Preventative Maintenance ..................................................................................... 51 Qualification of the Technican ................................................................................ 51 Frequency of Inspections ....................................................................................... 51 Maintenance Schedule of the P-750/G2 Mud Pump ............................................... 52
10 Hour Inspection and Maintenance ........................................... 53

10 Hour Inspection and Maintenance ..................................................................... 53
50 Hour Inspection and Maintenance ........................................... 57

50 Hour Inspection and Maintenance ..................................................................... 57
500 Hour Inspection and Maintenance ......................................... 58

500 Hour Inspection and Maintenance ................................................................... 58
1000 Hour Inspection and Maintenance ....................................... 59

1000 Hour Inspection and Maintenance ................................................................. 59
Specifications ................................................................................. 61
Machine Dimensions / Weight ............................................................................... 61 Power Train .......................................................................................................... 61 Pump .................................................................................................................... 61 Controls ................................................................................................................ 61 Accessories .......................................................................................................... 61
Limited Warranty............................................................................ 63
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Overview
Overview
Overview
P-750/G2 Mud Pump Components
1. Skid Assembly 2. Fuel Tank 3. Engine / Transmission Assembly 4. Mud Pump Assembly 5. Overpressure Exhaust 6. Main Junction Box, Hidden in this view 7. Cable Holder 8. Operators Station 9. Chainbox 10. Discharge Dampener 11. Suction Dampener 12. Suction Piping 13. Battery Box 14. Discharge Connection
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Overview

General Information
Operation and Maintenance Manual

TITLE: Operation & Safety Instruction Manual, P-750/G2 Mud Pump EDITION: 2008 Part number: 75MP10000
Operator
The operator must read and follow the manual.
Ownership of Information
American Augers, Inc. reserves all rights to the information in this manual. The manual cannot be reproduced or photocopied in part or in whole without previous written authorization from American Augers, Inc. The use of the manual is restricted to the customer who received it and only for purposes of installation, use and maintenance of the relevant machine. American Augers declares that the information contained in this manual fits the technical and safety specifications of the machine. American Augers disclaims responsibility for direct or indirect damages to persons or property caused when the manual or the machine are used in violation of the information contained herein. The information contained in the manual refers only to the machine mentioned in Paragraph, MACHINE IDENTIFICATION DATA. American Augers reserves the right to modify or improve the manual and the machines without notice.
Manufacturer Identification Data

AMERICAN AUGERS, INC. 135 U.S. Rt. 42, P.O. Box 814 West Salem, Ohio 44287 USA Tel. 419-869-7107 Fax 419-869-7425 Web Site: www.americanaugers.com
Machine Identification Data

Type: Model: Serial number: Year of manufacture: Mud Pump P-750/G2 Found on identification plate Incorporated as part of the serial number.
Location of identification plates: See illustrations on pages 3 through 6.
Qualification of Personnel
If skilled personnel operate the machine according to the advice and instructions supplied in the manual, the machine will operate safely. All the operations of transport, use and maintenance must be carried out only by skilled and authorized personnel, after studying and understanding the instructions supplied by the manual.
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General Information Declaration of EC Conformity
Overview
If required, the declaration of EC conformity is issued at consignment of the machine together with the manual. EC conformity is not required in North America.
NOTICE American Augers disclaims any responsibility for damages to persons or property caused by the operation of the machine by untrained personnel.
Use of Personal Protective Equipment

WARNING If personal protective equipment is not used, serious injury or death of personnel can occur.
The operator and all other personnel on the worksite should use proper protective equipment according to their duties.
Legal Disclaimer
NOTICE American Augers disclaims any responsibility for damages to persons or property caused by the operation of the machine in violation of the instructions contained in this manual.
Purpose of Machine
The machine was designed for the purpose of pumping drilling fluid to directional drills.
Ground Leveling
With the P-750/G2, it is very important to make the pad the unit is to set on as level as possible. Preferablly with a dozer, scrape an area 10 foot wide (3 m) by 26 foot long (8m) to a level grade.
Ambient Conditions
Temperature limits: 5F and 105F [-15C and +40C] (with oils and coolants recommended). For temperature lower than 32F [0C] Refer to: OPERATION UNDER AMBIENT TEMPERATURES BETWEEN -40F AND +5F [-40C AND -15C]. For temperatures not included in this range, contact American Augers. Relative humidity : 100% Maximum altitude: 6500 ft [2000 m] above sea level Atmospheric conditions should allow adequate visibility within the operating area. The machine should not be operated when lightning is likely.
Features of Transport
The machine should be transported by a truck tractor, in accordance with local transportation laws.
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Overview

General Information
Machine Handling Procedures

Use
For safety reasons, it is recommended only one person operates the controls. Other trained personnel may work near the pump if they are wearing personal protective equipment.
Maintenance
During maintenance, with the machine running, be especially cautious to ensure the safety of all personell.
Warranty
General Conditions
Warranty is subject to the conditions specified in the warranty certificate. The warranty certificate is on the inside of the last page of this manual.
Limitations of Warranty
The warranty for all the components purchased and not produced by American Augers directly are subject to the original warranty of suppliers/manufacturers and therefore defects in materials or workmanship are considered valid only if they are recognized by the same suppliers/manufacturers. In particular the warranty on the diesel engine is supplied by the diesel engine dealer in the area where the drill is sold.
Request for Service/Support

For service support in or out of the warranty period, contact American Augers. Provide model number, serial number of the machine, and working hours. The number of working hours is shown on the hour meter of the Catepillar engine control panel.
Warranty and Service for Diesel Engine

The local diesel engine dealer services the diesel engine. The diesel engine warranty is valid worldwide. Only diesel engine dealers are authorized to perform repairs under warranty and supply service and spare parts.
Instruction Manual
This manual is part of the safety system of the equipment. Use it during training of all personnel who will pariticipate in the operation of the equipment. Ensure that a copy is always available on the jobsite and that the operators have read it and have access to it. Carefully follow the instructions, advice, and procedures contained in this manual.
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Safety Information
Safety
Safety
Jobsite Safety
The following is only an outline of good safety practices. It is the responsibility of each person working with mud cleaning and pumping systems to learn and follow all local, state and federal safety regulations. All operators must read and understand the Operation and Safety Instruction Manual before starting the mud pump. The meaning of the safety alert signs is explained in the Operation and Safety Instruction Manual.
Safety Plan and Checklist

Each company should have a safety manual that includes the following: Operations and maintenance procedures that comply with applicable regulations; Emergency procedures for utility strikes; Emergency procedures for other high risk activities; Detailed emergency evacuation plan; Employee training program; Records of incidents, accidents and training.
As with any operation, it is important to work safely and have procedures and contingency plans in place to handle emergencies. Safety and communication procedures should be well established and all personnel on site should be instructed on protocol. The following is a list of issues that should be addressed when designing a safety program and contingency plans: Safety starts at the top; Identify the chain of command; Clearly outline corporate safety philosophy and develop safe work procedures; Require participation by all salary and wage personnel; State the Personal Protective Equipment policy; Every employee has the right and obligation to refuse dangerous work; Orientation of new employees is essential; A Competent Person and trained first aid personnel are required on every site; First aid equipment and fire extinguishers must be available at an identified location in every commercial vehicle and on site; Provide location and access to local emergency facilities; Communicate effectively. The following is a list of issues that should be addressed when developing safety procedures for specific activities: Identify and define the activity; Identify related safety hazards; Develop written step-by-step procedure for performing the activity; Eliminate, isolate or control the identified hazards with procedures; Continuously monitor for changing hazards; Review and revise procedures when an incident or accident occurs; Closely supervise new, inexperienced employees.
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Safety

Safety Information
The following is a list of issues that should be addressed before starting work at a new location. These issues should be reviewed with everyone present at the beginning of each shift: Discuss specific hazards and procedures; Discuss location of emergency facilities; Discuss evacuation plan and emergency procedures Brief all personnel, sub contractors and visitors as they arrive; Record discussions and attendees.
It is imperative that site-specific hazards are identified and appropriate safety procedures are discussed, as every site has unique safety issues that need to be addressed. Crews should be aware of specific safety and emergency procedures.
Responsible Personnel Competent Person

The Competent Person is responsible for ensuring that a safety briefing is provided for all authorized jobsite personnel prior to beginning operations and periodically during the project, and to assign duties to suitably qualified personnel. The Competent Person is also responsible for ensuring that generally accepted construction safety practices and suitable procedures are understood and followed by all personnel.
Operators
Operators of mud pumping equipment must be deemed competent by the Competent Person, or supervised by a qualified operator. Operators must have continuous 2-way radio contact with the drill locator and product side personnel to coordinate the drilling operation. Backup radios or spare batteries should be available.
Support
Support personnel should be briefed by the Competent Person upon arrival, and must follow and maintain all safety procedures throughout the job. Support personnel and visitors must be informed of hazards, their responsibilities, and any restrictions of activities.
Hazards
Prior to commencement of any boring activity, a hazard analysis should be performed to identify all perceived hazards. Procedures should then be created to remove, isolate or otherwise control the identified hazards. As with any construction operation, compliance with all OSHA, State and Local Regulations is required, regarding general safety practices for activities including: Page 20 Vehicle operation Trench Shoring and Sloping Mobile equipment operation Confined-space Entry Noise Hand tools Traffic control Power tools Verification of utilities Fall protection Security of jobsite and isolation of hazards

Safety Information
Material handling Manual lifting
Safety
Activities that are specific to HDD must also be addressed including: Rig operation Drilling fluid system operation Pilot bore tracking Working on product side Utility clearances Communications Electrical strike protection Handling loose drill pipe Rotating drill pipe Making/breaking tool joints
Underground
Underground hazards to consider include: Electrical power cables, which can cause serious injury or electrocution if connected Fluid and gas pipes, which may transport asphyxiating, toxic, flammable, and or explosive gases or liquids Fiber optic cables carry laser light signals, which can cause eye damage Low-pressure sewage and storm water lines. These pose a unique hazard potential if an HDD gas or electric line installation has been installed that has intercepted the sewage line without detection. Subsequent maintenance or repair activity could cause a gas leak, explosion, or electrocution.
Surface
The job site surface should be thoroughly evaluated for indications of possible underground hazards. Transformer boxes should be checked by a qualified utility worker to determine the number and orientation of lines entering the box. Ground grids should also be checked Manholes within the drill area should be opened and inspected, without entry, to determine the underground utility it services. The direction of flow in a sewer should be checked to determine the approximate grade. This information can be used to project depth of the utility where the bore is being made Wire attached to poles should be assumed to be live Water and gas shutoff depths should be confirmed to provide initial confirmation of the depth of the pipe and facilitate the potholing process. A minimum of 6" to 8" (150 to 200mm) should be added to depths for valves going to house services. Additional clearance may be required for large valves. This information can be used to facilitate potholing, and is not by itself a safe method of verifying the depth or location of the utility before construction. Out buildings (i.e. storage sheds) should be checked to determine if they have electrical wires or other utility services that may not be marked on any plans Gas barbeque grills, outdoor lighting, etc. should be identified and services confirmed Ditch line depressions in the landscape or obvious changes in vegetation may reveal previous excavation and should be investigated Road repairs may indicate the presence of recently installed or repaired utilities Marker signs or casing vents at or near property lines indicated underground hazards Private utilities and utilities that do not subscribe to the one-call system are not marked by One Call operators. The Contractor should check State and local regulations and Contract Documents to determine responsibility for verifying locations of unmarked utilities.
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Safety

Safety Information
Overhead
Overhead lines must be avoided. Overhead lines are of particular concern during mobilization/demobilization, while handling drill pipe, or loading and unloading heavy equipment. If the voltage is unknown, always maintain at least 20ft. (6m) of separation between equipment and power lines. If the voltage is known, OSHA regulations outline the required minimum separation. If necessary, place highly visible markers on either side of the overhead hazard or designate an individual to notify equipment operators as they approach.
Verify Utility Locates

The location of all identified utilities must be verified using non-destructive methods of excavation. The bore profile must be designed to maintain acceptable clearances between underground utilities and structures, and the final reamed hole. Possible migration of the back reamer from the pilot bore toward the utility, due to excessive steering or a tight radius must be carefully considered when establish clearances. As easements become increasingly congested, it may be necessary to increase the easement widths to accommodate demand for new utilities. If there is any risk to the utility from the drilling activity, a window must be excavated at or near the utility to visually monitor the potentially hazardous situation. A vacuum unit is required to remove the drilling fluid during the process, and high pressure drilling fluid hazards must be addressed. If the bore passes closely by a utility,it may be necessary to continuously monitor the separation after the drill head or reamer passes the window, as the drill string or product pipe may subsequently contact the utility during the completion of the installation. Communication is a critical ingredient of any successful horizontal directional drilling project. It is imperative that the drill locator and the drill rig operator have an understanding of the job prior to commencement of the work. They should walk the planned bore path with the tracking equipment to evaluate any potential fields of electromagnetic (active) interference and look for signs of reinforced concrete or other possible passive interference that may hinder the operation, the discuss the identified hazards. During the actual boring process, if abnormal readings are found with the tracking equipment, the contractor should stop, back up, and verify previous readings prior to commencing the bore. This is critical; as deviation from the planned bore profile could result in underground utility strike. Care must also be taken during the pullback to ensure that utilities are not damaged due to the upsizing by the enlarged back reamer and possible straightening of the bore during back reaming and product installation.
Traffic Control (Pedestrian and Vehicle)

Necessary traffic control must be maintained throughout the project. Typically, mobilization, demobilization, material handling, and intermittent movement of mobile equipment require traffic control if the activity conflicts with vehicle or pedestrian traffic. Traffic control includes permits, planning, notification, flag persons, warning signs and barricades. The work area, particularly around the drill rig and entrance/exit pits, must also be secured to prevent unauthorized entry. Emergency vehicles and buses must have access during construction.
Safety Practices, Safety Equipment

Safe practices must include identification of hazards, as well as isolation, control or removal of hazards. Personal protective equipment that is required on an HDD job-site is similar to that required on other construction job-site. Examples include:
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Safety Information

Safety
Hard hat meeting OSHA criteria Safety glasses, goggles or face shields meeting OSHA criteria Hearing protection Highly visible reflective clothing Work boots Work gloves Any other safety equipment mandated by other rules or required by the Owner or regulatory agency Dielectric boots and gloves Suitable communication devices Remote break out wrenches for working on the drill string
If the drilling unit equipped with an Electrical Strike Sensing System, its use should follow manufacturers recommendations. The system may include audible and visual warning alarms, grounding mats, and personal protective equipment. Electrical sensing stakes must be driven into the ground and the strike alert system tested prior to operation.
Drilling Precautions
The following precautions should be observed during the drilling operation: If a hazardous situation is suspected, work should be stopped until an evaluation is made and appropriate corrective action taken. Potential pinch points on the drill rig and support equipment must be identified and avoided Safe clearances (at least 3ft. (900mm) or as specified by regulatory authorities) must be maintained between the bore and all utilities. The minimum clearance must take into consideration the final reamed diameter and the bend radius of the pilot bore Workers must stay clear of the rotating drill string The drill must not be operated when personnel are working on or near the drill string The drill must not be operated without positive communication with the drill locator or exit side personnel The manufacturers specified maximum torque and thrust/pullback capacity of the drill pipe must not be exceeded Remote breakout wrenches must be used safely. Drilling machine torque or backhoes with wrenches should never be used to make or break tool joints.
Reaming and Installation Precautions

The following precautions should be observed during reaming and product installation: Two-way radio communication must be maintained at all times between the entry and exit sides The drill pipe must not be rotated until all personnel have been notified and acknowledgement has been made by all personnel Workers must never step over rotating drill pipe and must maintain a safe distance when working near rotating drill pipes When crossing existing underground utilities, the utility must be exposed at the crossing location and monitored during the crossing.
Response to Events
If an existing utility is struck during the boring operation, emergency procedures must be initiated to reduce the likelihood of human injury. Procedures to follow in the even of utility strikes are summarized below by type of utility.
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Safety

Safety Information
Electrical Strike
If an electrical strike occurs, workers should not move. The voltage difference between the equipment and the ground, or between a persons feet may be sufficient to cause injury or death. Do not touch the machine, drill pipe, water system, mud-mixing system, or anything connected to the drill as these items may be highly charged. The drill operator should remain calm and reverse the direction of advance in an attempt to break contact with the electrical line. The electrical utility company must be contacted immediately. The drill operator should follow the manufacturers procedure to determine if the drill is electrically charged before attempting to dismount the drill.
Gas Strike
If a gas line strike occurs, evacuate the area immediately. The drill operator should shut down all engines and under no circumstance should the operator attempt to reverse the bore to break contact as further movement may cause a spark. Emergency services and the gas utility company should be contacted immediately.
Fiber Optic Strike

If a fiber-optic strike occurs, workers must not look into the cut ends of the cable, which can cause severe eye damage. Drilling must stop immediately and the utility owner must be contacted.
Communications Line Strike

If a communications line strike occurs, drilling must stop immediately and the utility company should be contacted.
Sanitary/Storm Sewer and Water Strike

If a water or sewer line strike occurs, drill should be stopped immediately and all bystanders should be warned that a strike has occurred and that they should stay away. Medical attention should be obtained for personnel who have come into contact with sewage. As with any strike, the utility owner should be contacted immediately.
Conclusion
Hazards that are specific to HDD include the rotating drill string, making up and breaking out of tool joints, and unknown utility strike potential. However, the most common incidents and accidents on an HDD site are those that are common to other construction activities including slips, trips, and falls, excavation cave-ins, pinched fingers and toes, vehicle accidents, and back injuries. The common hazards and hazards specific to HDD equipment and operation must be identified and isolated or removed to avoid incidents and accidents. The investment of time and money in training or hiring an experienced crew is minimal when compared to the cost of injuries or damaged utilities. Safety procedures must be followed throughout the job to reduce the likelihood of incidents or accidents. For more information on safety consideration in HDD, safety videos and written procedures developed by drill rig manufacturers and the Equipment Manufacturers Institute should be reviewed.
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Safety Information References
Safety
Directional Crossing Contractors Association (DCCA), 2000. Horizontal Drilling Safe Operations Guidelines. Equipment Manufacturers Institute (EMI), 2000. Safety Manual: Directional Drilling Tracking Equipment, and Safety Video: Safe Operations of Directional Boring Equipment, EMI, 10 S. Riverside Plaza, Chicago, IL. Both the manual and video are available from Hubbard Publishing (Ph: (800) 369-2310)
OperatorGeneral Precautions
It is the responsibility of the operator to read and understand the Operators Manual and other information provided and use the correct operating procedure. Machines should be operated only by qualified operators and trained helpers. Make sure that all protective guards, doors, etc. are in place and secure. Remove all loose objects stored in or on the machine. Remove all objects which do not belong in or on the machine and its equipment. It is the operators responsibility to point out each of the safety signs on the machine and ensure the crew understands the importance of adhering to each of the safety signs. It is the operators responsibility to know that all underground utilities have been located before the well is started, and to avoid them by using proper drilling techniques. In some instances venting of exhaust may be required. It is the operators responsibility to be sure that the exhaust fumes have been properly vented. Know and obey all federal, state, and local codes and regulations. Make sure all personnel know and stay in their prescribed areas to ensure a safe operation.
Starting and Stopping Precautions

Do not start machine until all personnel are clearly away from any rotating or moving parts. Check operation of all machine controls before using the machine. Make sure all servicing as prescribed in the Operators Manual has been completed. Start and operate the machine only from the operators station. Make sure all fluid lines are securely connected before starting the machine. When shutting down machine, follow manufacturers recommended procedure. Procedure for shut down. Shut power source down, relieve system pressure, and remove the starter key (if so equipped).
Operating Precautions
Make sure all operating personnel observe and use safe operating practices, including adhering to all safety signs. Watch that all personnel and objects are clearly away from any rotating or moving parts. Never leave operator station while machine is in operation. Do not operate machine unless protective guards, doors, etc. are in place. Shut down machine at first sign of malfunction or hazardous condition.
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Safety

Safety Information
Maintenance Precautions
Shut down power source and relieve system pressures before doing any maintenance. Observe manufacturers recommended maintenance procedures. Maintenance should be done by trained personnel. Do not modify the machine in any way. Repair or replace damaged or missing protective guards, doors, etc. Replace all missing, illegible, or damaged safety signs. Keep all safety signs clean. Use a piece of cardboard or wood to check for pressurized leaks to prevent fluid penetrating the skin. Hydraulic fluid escaping under pressure can have sufficient force to enter a persons body by penetrating the skin and cause serious injury and possibly death if proper medical treatment by a physician familiar with this injury is not received immediately.
Fuel Handling Precautions

Do not smoke or permit open flames (which includes welding) while fueling or near fueling operations. Do not refuel while engine is running, or while the engine is hot. Do not refuel to tank capacity. Allow room for fuel expansion. Tighten the fuel tank cap securely. If cap is lost, replace it with only the original manufacturers approved cap. Always use the correct grade of fuel. Prevent fuel spillage by maintaining control of the fuel filler nozzle when filling the tank. Clean up spilled fuel immediately. Never use fuel for cleaning purposes.
Safety Awareness Program

BE AWARE OF SAFETY INFORMATION
This is the safety alert symbol. This symbol is placed in the manual to alert you to the potential for bodily injury or death.
Understand Signal Words

Signal words are used to identify safety information within the text of this manual, and are used on the hazard alert signs used on the machine.
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious personal injury. WARNING indicates a potential hazard or unsafe situation which, if not avoided, could result in death or serious personal injury.
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Safety Information
CAUTION
Safety
indicates a potential hazard or unsafe practice which, if not avoided, may result in minor personal injury, product, or property damage.
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Safety

Safety Alerts
Safety Alerts
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Safety Alerts
(1) Precautions about electrocution hazard
Safety
(2) Precautions about bonding frame to ground rod
(3) Precautions about grounding machine before drilling
(5) Precautions about rotating part
(7) Precautions about machine being electrical ly charged.
(8) Precautions about underground utilities
(9) Precautions about diesel exhaust
(10) Precautions about not running pump dry
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Safety

Safety Alerts
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Safety Alerts
(1) Precautions about electrocution hazard
Safety
(2) Precautions about bonding frame to ground rod
(3) Precautions about grounding machine before drilling
(5) Precautions about rotating part
(7) Precautions about machine being electrical ly charged.
(8) Precautions about underground utilities
(9) Precautions about diesel exhaust
(10) Precautions about not running pump dry
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Operations

Operations
Operations
The Operation Section presents the P-750/G2 Site Preparation, Controls and Instruments, Set Up and Pumping Operation.
Site Preparation
When initially arriving at the work site, inspect for a level place on which to position the P-750/G2 relative to the directional drill it is to support. From the entry point of the drill, the attachment point for the mud hoses to the directional drill can be determined. The P-750/G2 should be positioned 50 to 75 feet ( 15.2 m to 23 m) from the point where the mud hoses attach to the directional drill. With the P-750/G2, it is very important to make the pad the unit is to set on as level as possible. Preferablly with a dozer, scrape an area 10 foot wide (3 m) by 26 foot long (8m) to a level grade.
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Detailed Controls
Operations
Safety Switches
There are four (1) Emergency Stop push buttons on the P-750/G2 Mud Pump controls.
P-750/G2 Operators Station
P-750/G2 Main Junction Box

Page 33
Operations

Detailed Controls
P-750/G2 Mud Pump Control
Catepillar Engine Control Panel
Page 34

Detailed Controls Battery Disconnect Switch
Operations
The battery disconnect switch is located on the side of the battery box as shown in the following illustration. This switch connects and disconnects the batteries from the electrical system. Rotate to the right to connect and rotate left to disconnect.
Page 35
Operations

Detailed Controls
P-750/G2 Operators Station
(1) The Mud Pump Stop push button stops the engine from this location. Push in to stop the engine. (2) The Mud Pump Start push button starts the engine from this location. However, the ignition switch on the Catepillar control panel must be in the On position to start the pump from this location. Push in to start the engine. (3) The Clutch push button remotely engages and disengages the Mud Pump clutch. Push in to engage the clutch and pull out to disengage the clutch. (4) The Mud Pump Throttle is used to increase or decrease engine speed and therefore the Mud Pump flow rate. Push up to increase speed and pull down to decrease speed. (5) The Horn push button is used to give a warning before starting the Mud Pump. (6) The Mud Pump Clutch Engaged Over 10 Min. is an audio alarm to alert the operator that the mud pump clutch has been engaged for over 10 minutes and needs to be disengaged. (7) The Mud Pump Flow (GPM-LPM) displays the mud pump flow rate in Gallons per Minute (GPM) or Litres per Minute (LPM). It is set at the factory to GPM.
Page 36

Detailed Controls P-750/G2 Main Junction Box
Operations
(1) The Mud Pump Stop push button stops the engine from this location. Push in to stop the engine. (2) A 20 Amp fuse to protect the electrical system.
Page 37
Operations

Detailed Controls
P-750/G2 Mud Pump Control Panel
(1) The Emergency Stop push button stops the Mup Pump from this location. (2) The Horn push button is used to warn personnel that the Mud Pump is going to be started. (3) The Clutch push button remotely engages and disengages the Mud Pump clutch. Push in to engage the clutch and pull out to disengage the clutch.
Page 38

Detailed Controls Catepillar Engine Control Panel
Operations
(1) Engine Emergency Stop push button. Push in to stop engine. Must be pulled out to be able to start the engine. (2) Key Ignition Switch with three positions. Straight up is the Stop Position. Rotate 45 degrees right for the run position. 90 degrees right is the start position. (3) Engine Hours meter. Displays the number of accumlated hours on the Catepillar engine. (4) The throttle. Push up to increase engine speed and pull down to decrease engine speed. (5) Yellow diagnostic warning light. If this light illuminates contact your Catepillar technican. (6) Red warning light. If this light illuminates contact your Catepillar technican. (7) 15 amp circuit breakers.
Caterpillar Messenger
This display is intended to allow the operator to monitor the engine information while the engine is being operated. A complete explanation of how to access and use the display is found in the attachment about the Caterpillar Messenger.
Page 39
Operations

Detailed Controls
Lights Switch
The switch for the work lights is located on the end of the battery box as shown in the following illustration.
Serial Number P500041007 Location Page 40


Set Up Hose Connectons
WARNING
Operations
Liquid contents of these hoses is under high pressure. Only work on hoses when pump is off.
Connect the suction hose (12) of the P-750/G2 mud pump to the outlet (discharge) of the mud cleaning system. Make sure the connection is properly made and secure. Connect the P-750/G2 discharge (14) to the drilling fluid intake on the directional drill. Make sure the connection is properly made and secure.
Try to route the hoses with a minimum number of bends. Sharp bends in the hose reduce the flow to the directional drill.
Page 41
Operations

Starting the P-750/G2 Mud Pump
Starting the Mud Pump Engine

WARNING The ground stake must be installed into the ground before starting the engine. Drive the ground stake into the ground per local codes or regulations.
Install ground stake into ground per local regulations. Unplug the block heater if connected. Plug the cable from the mud pump cable holder into the controls box.
Check oil level in engine and coolant level in radiator. Check oil level in mud pump and chain reducer box Check the fuel level, it should be started out each day on full. Before starting the P-750/G2 Mud Pump confirm that all the fluid connections to and from the pump are correct and that any valves in the piping are in the correct position so as to prevent damage to the system when the pump is started. Turn battery switch to the ON position.
Page 42

Starting the P-750/G2 Mud Pump
Operations
Make sure the gear shift lever on the mud pump transmission is in neutral. A neutral switch is in the transmission which allows starting only in neutral. On the engine panel in front of the gear shift, turn the ignition key (2) to the right to start the engine. When the engine starts, release the key.
At this point, the mud pump engine should be running. Allow the engine to run at least ten minutes for engine warm-up and to build pressure in the air circuit. COLD WEATHER NOTE: The block heater on the engine should be set at 85F (30C) if it is an adjustable thermostat type. Newer models are preset at the factory and have no adjustment. These block heaters are 240 volt models and require a similar power source. Plug in the block heater at the end of the days shift. The heater will keep the water jacket coolant warm to 85F (30C) and the engine will start with greater ease than if a block heater is not used.
Page 43
Operations

Pumping Drilling Fluid to a Directional Drill

Have all safety devices in place and in good working order, including ground stake, hard hats, approved boots, safety chains, and gloves. Have emergency phone numbers available for hospital, doctor and ambulance. Check the oil and coolant level in the engine on the P-750/G2. Fuel level should be started out each day at full. Attach the high pressure mud hose (12) from the P-750/G2 to the mud cleaning system and the directional drill (14). The discharge hose connection (14) is of the hammer union type and must be tightened securely by hitting the ears of the each collar with a hand sledge hammer. The mud cleaning system should supply drilling fluid at 25-30 PSI (975 GPM), minimum, to the inlet of the P--750/G2 pump.
Make sure any valves in the mud piping are in the proper position so as not to damage the system when the mud pump is started. Start the engine on the mud pump as stated in the Paragraph, Starting the Mud Pump Engine. Pumping drilling fluid with a sand content greater than 1/2% can cause excessive to the fluid pumping system.
Page 44

Select the proper transmission gear to get the desired mud pump flow rate.
Operations
The amount of drilling fluid flowing through the system can be controlled by adjusting the engine throttle (4).
Page 45
Operations

Operation when Adding or Removing Drill Pipe

Throttle (4) the mud pump engine down to an idle (900 RPM). Pull out one of the Clutch buttons (3) to disengage the clutch.
Shift the transmission to neutral. Push in one of the Clutch buttons (3) again to engage the clutch, taking pressure off of the throw-out bearing. After the pipe is installed or removed, pull out one of the Clutch buttons (3) to disengage the clutch, shift the transmission into the desired gear. Push in one of the Clutch buttons (3) again to engage the clutch and move the throttle lever (4) to bring engine up to the desired rpm.
Page 46

End of Pumping Operations Stopping the Mud Pump Engine
Throttle (4) the mud pump engine down to an idle (900 RPM). Pull out one of the Clutch buttons (3) to disengage the clutch. Shift the transmission to neutral.
Operations
Push in one of the Clutch buttons (3) again to engage the clutch, taking pressure off of the throw-out bearing. Run the engine at idle speed for 5 to 10 minutes to cool down the engine. If possible, flush the pump with clear water, and add antifreeze to the pump, turning the pump over 3 or 4 revolutions afterwards if temperature falls below freezing.
Page 47
Operations

End of Pumping Operations
Turn the ignition key (2) to OFF to shut down the engine.
Turn the Battery Disconnect Switch to Off.
Page 48

Machine Storage and Transport
Storage and Transport

Minimum Storage Space Required
Level 312 x 96 inches, height 120 inches [8 x 2.5 m, height 3.12 m].
Storage
Clean all mud and other foreign materials off the machine. Position the machine on a level surface. Switch off electric system by turning the battery switch at the battery box. Lubricate the entire machine according to the daily schedule.
For periods longer then 30 days: Place the machine in a covered and dry site, and follow the instructions of storage for Caterpillar engine. Disconnect batteries and store them at temperatures above 32F (0C). Eliminate sediment and water from the tanks (diesel fuel and oil), top off all the gear boxes. Protect the machine from salty or acid environments, solvents, gas and flammable liquids and explosives. REFER TO: Attachment 1, Caterpillar Diesel Engines.
Drain or Protect the Fluid Course

Drain water or bentonite slurry out of the mud pump and hoses. Alternatively, pump antifreeze through the system.
Transport
WARNING Transport of the machine must be carried out by trained and authorized personnel only, after learning the information supplied in the manual.
Preliminary Operations for Loading the Machine for Transportation

Clean the machine.
CAUTION Dont direct water spray inside the muffler, or the air filter, against electric components or control panels.
Page 49
Storage and Transport

WARNING
Before loading the machine on a trailer, follow the instructions supplied in this manual.
Transportation Responsibility
The transporter is responsible for using the proper method of transport in conformity with local regulations. Detailed information on the machine features are found in the Overview and General Information Sections
WARNING Make sure that all personnel keep a safe distance while loading the machine for transportation.
Lifting the Machine

1. If the machine must be lifted (example: to load on a ship). 2. Use spreader bars to ensure that the lifting lines do not come in contact with the machine.
Page 50

Maintenance
Maintenance
Maintenance
Maintenance
WARNING Perform maintenance when the machine is off. Before operating, clean the machine and lock movable parts. For maintenance to be carried out with running machine, follow instructions in Operations.
Hydraulic oil, gearboxes oil, diesel engine oil, pins and bearings grease, diesel engine cooling liquid, batteries liquid, fuel: handle with care. Engines, muffler, gearboxes and hydraulic system can reach very high temperature. Do not attempt maintenance immediately after stopping the work until after the parts are cool.
WARNING Do not perform welding near the tanks and flammable liquids. DANGER Make sure personnel keep a safe distance during maintenance and control operations.
Preventative Maintenance
This section includes all the necessary operations for maintenance by the drill operator (example: greasing, adding oil, etc.). More detailed procedures will be provided in a service manual.
Qualification of the Technican

The technician in charge must be trained to know the operation and handling of the machine, to verify that there are no functioning faults, to carry out maintenance with suitable equipment and protection, and to inform the responsible qualified personnel about special repairs that cannot be made by himself (example: adjustment of diesel engine, welding, etc.).
Frequency of Inspections
Periodical inspections give the operator a simple identification and solution of the problems.
Page 51
Maintenance

Maintenance Schedule
Maintenance Schedule of the P-750/G2 Mud Pump
Page 52

10 Hour Inspection and Maintenance 10 Hour Inspection and Maintenance
Maintenance
After every 10 hours or before beginning operations, inspect and perform maintenance on the machine according to the procedures indicated in Maintenance.
NOTICE Refer to the table below for approved replacement fluids.
WARNING Machine batteries contain acid. Use proper precautions and follow the instructions listed above.
Check the level of the electrolyte in the batteries and add distilled water if the level is too low. Check the battery cables and verify that there are no abrasions or indentations; if necessary, replace the battery cables. Check that the battery terminals are not corroded, otherwise clean and replace them. The voltage of the battery is 12 volts. Do not start the engine without batteries or disconnect them with the engine running. This can damage the electric system. The batteries contain sulfuric acid. Protect eyes, face, and hands during maintenance work. Do not pour battery acid on clothes, skin, or eyes. If the acid reaches the skin, flood with water. If the acid reaches the eyes, wash with water plentifully and go to the doctor immediately. In case of ingestion, drink water or milk and go to the doctor immediately. Batteries can produce explosive gas. Do not smoke near a battery: keep away ignition source, sparks, or flames. Charge the batteries only in well ventilated areas. Clean corrosion off battery terminals. A paste made of sodium bicarbonate and water is normally enough to clean terminals and battery box. After cleaning, rinse thoroughly with clean water. Coat the terminals with grease in order to prevent future corrosion.
WARNING Before checking or changing coolant wait for engine to cool.

Check that the level of the radiator coolant is at maximum and that there is no contamination. See Attachment 1, Engine Specifications about coolant and cooling system.
Page 53
Maintenance

10 Hour Inspection and Maintenance
WARNING
Before checking or changing engine crankcase lube oil wait for the engine to cool.
Check that the engine oil is at the maximum level and that there is no contamination. See Attachment 1, Engine Specifications for correct crankcase lube oil to use if more oil is required.
WARNING Wait for engine to cool

Check the air filter stoppage indicator. A stoppage indicator signals the need to clean or replace the filter. In extremely dusty conditions, the maintenance of engine air filter should be increased. Use the procedures indicated in Attachment 1, Caterpillar Diesel Engines.

Inspect drive shaft from engine to chainbox. Retighten any loose fasteners. Check the pump crankcase oil level by removing the oil level plug shown in the following photo. Oil should just run out the port after removing the plug. If the level is too low, add oil until oil just flows from the level port. Use Shell Spirax EW 75W-90 oil. The level must be checked when the pump is not operating. If contaminated, flush and change immediately. Use the procedures indicated in Attachment 2, Pump Specifications.
Page 54

Maintenance
Power end seal leakage. Observe while the pump is operating at normal temperature. Pay particular attention to the pony rod gland seals. Although a small amount of dripping from the seals is normal, replace the seals when excessive leakage occurs.
WARNING Do not attempt any repairs while the pump is running

Power frame plunger hold drains and piping must be kept clear to evacuate any product or oil leakage. Liquid end seal leakage. Observe while the pump is operating at normal pressure. If Cover Caps are leaking, ensure the Cap/Cap Fasteners are in good condition and properly torqued. If properly torqued and still leaking, replace the Cap seals. Observe the liquid end packing. A slight leak is normal and extends the packing life. If excessive leaking occurs with adjustable packing, try adjusting the Stuffing Box Nut. If excessive leakage persists, replace the packing. Use the procedures indicated in Attachment 2, Pump Specifications.

Visually inspect plungers. Worn or damaged plungers will cause premature packing failure/wear and an increase in the NPSHR (Net Positive Suction Head Required). Look for excessive grooving, or pits, or flaking in the plunger coating. Use the procedures indicated in Attachment 2, Pump Specifications. Check the fluid level in the liner wash reservoir using the transparent gauge mounted on the tank. It should be full. Refill with RV antifreeze as required (or clean water or a mixture can be used). Ensure all external fasteners are secure. Ensure drive coupling is secure and properly adjusted.
Page 55
Maintenance

Check the chainbox oil level using the transparent gauge mounted on the chainbox. The oil level is to be maintained up to the halfway point of the gauge. Add oil as necessary. The level must be checked when the pump is not operating. If contaminated or milky, flush and change immediately.
Page 56

Maintenance
Perform 10 hour inspection and maintenance items, plus: Check transmission fluid level. The level/fill port is on the side of the transmission. See illustration below. The fluid should be level with the bottom of the port.
Lubricate drive shaft between engine and pump. Tighten pump flange bolts.
Page 57
Maintenance


Perform 10 hour and 50 hour inspection and maintenance items, plus:
WARNING Before checking or changing engine crankcase lube oil wait for the engine to cool.
Change the engine oil and filters. See Attachment 1, Engine Specifications for methods and materials.

Clean or replace air filters. See Attachment 1, Engine Specifications for methods and materials.
Page 58

Perform 10 hour, 50 hour and 500 hour inspection and maintenance items, plus:
Maintenance
Change pump crankcase oil. Using diesel fuel or solvent, flush and clean the entire crankcase area. If contaminants are observed during inspection, determine the cause and repair before using the pump. Use Shell Spirax EW 75W-90 oil. The fill port is shown in the right hand photo. Use the procedures indicated in Attachment 2, Pump Specifications.
WARNING Before checking or changing engine fuel filters wait for the engine to cool.
Change engine fuel filters. See Attachment 1, Caterpillar Diesel Engines for methods and materials. Tighten drive shaft fasteners. Change pump chainbox oil.
Oil can be added using either the access panels or the vent port shown in the above photo. If the vent port is used then caution must be exercised not block the vent holes when the vent cap is replaced.
Page 59
Maintenance

Change transmission fluid. The drain port is located on the right side of transmission when facing the rear of the engine. See illustration below.
Drain and refill engine coolant. See Attachment 1, Engine Specifications for methods and materials.
Page 60

Specifications
Specifications
Specifications
Machine Dimensions / Weight
Length: Width: Height: Estimated Weight: 25 feet 6 inches (7.8 m) 8 feet (2.49 m) 10 feet 3 inches (3.12 m) 39,000 lbs (17,690 kg)
Power Train
Engine: Rating: FuelCapacity: Transmission: Battery: Caterpillar C-18 Tier III, Diesel 600 HP (447 kW) 300 Gallon (1,136 L) Eaton-RTLO-22918B 10 Speed Two, Deka 908DMF, 12 volt, 1450 CCA
Pump
Pump Design: Quintiplex, piston and liner Rated Capacity: *750 U.S. Gallons (2,839 L) /minute Bore X Stroke; 5.5 X 7.87 inches (139.7 X 200 mm) Maximum Pressure: 1500 psi (103 bar) (* Note: Pump capacity will vary depending on the overall mud weight, drilling fluid mixture/content, and the working elevation)
Controls
Remote Controls: Remote Instruments: Mud Pump Throttle, Mud Pump Start/Stop, Clutch Actuator, Horn
Digital Mud Flow Meter (gallons per minute / liter per minute)
Accessories
Pulsation Dampers on inlet and discharge Two, 25 foot (7.6 m) suction hoses with 6 inch (152 mm) Kamlok fittings 33 U.S. Gallons (125 L) / per minute Liner Wash System with supply tank 24 volt, Dual Work Lights
Page 61
Notes

Notes
Page 62

Limited Warranty
Limited Warranty
Page 63
American Augers, Inc. 135 US Route 42 P.O. Box 814 West Salem, Ohio 44287 www.americanaugers.com
Always include machine serial number when ordering parts. Due to our continuing product improvement, machine specifications are subject to change without notice
Part Number: 75MP10000 Released April 2008 Revision 00

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P-750/G2 OPERATION & SAFETY INSTRUCTION MANUAL

P-750/G2 Operators Manual

Part Number: 75MP10000 Released April 2008 Revision 00

P-750/G2 Operators Manual

Location of Machine Serial Number Plate Machine Serial Number ___________________________________

P-750/G2 Operators Manual

Location of Engine Serial Number Plate Engine Serial Number ___________________________________

P-750/G2 Operators Manual

Location of Pump Serial Number Plate Pump Serial Number ___________________________________

P-750/G2 Operators Manual

Location of Eaton Transmission Serial Number Plate

Eaton Transmission Serial Number

P-750/G2 Operators Manual

P-750/G2 Operators Manual

Revision to Manual, Continued

P-750/G2 Operators Manual

P-750/G2 Operators Manual

American Augers encourages use of the One-Call system.

P-750/G2 Operators Manual

General Information ...................................................................... 16

Safety Information ......................................................................... 19

P-750/G2 Operators Manual

Safety Alerts .................................................................................... 28

P-750/G2 Operators Manual

Detailed Controls ............................................................................ 33

Starting the P-750/G2 Mud Pump ................................................. 42

Pumping Drilling Fluid to a Directional Drill............................... 44

End of Pumping Operations .......................................................... 47

Machine Storage and Transport .................................................... 49

P-750/G2 Operators Manual

10 Hour Inspection and Maintenance ........................................... 53

50 Hour Inspection and Maintenance ........................................... 57

500 Hour Inspection and Maintenance ......................................... 58

1000 Hour Inspection and Maintenance ....................................... 59

P-750/G2 Operators Manual

P-750/G2 Operators Manual

Operation and Maintenance Manual

Manufacturer Identification Data

Machine Identification Data

Location of identification plates: See illustrations on pages 3 through 6.

P-750/G2 Operators Manual

Use of Personal Protective Equipment

P-750/G2 Operators Manual

Machine Handling Procedures

Request for Service/Support

Warranty and Service for Diesel Engine

P-750/G2 Operators Manual

Safety Plan and Checklist

P-750/G2 Operators Manual

Responsible Personnel Competent Person

P-750/G2 Operators Manual

P-750/G2 Operators Manual

Verify Utility Locates

Traffic Control (Pedestrian and Vehicle)

Safety Practices, Safety Equipment

P-750/G2 Operators Manual

Reaming and Installation Precautions

P-750/G2 Operators Manual

Fiber Optic Strike

Communications Line Strike

Sanitary/Storm Sewer and Water Strike

P-750/G2 Operators Manual

Starting and Stopping Precautions