Professional Documents
Culture Documents
2003
Tyco Thermal Controls delivers heat-tracing and leak detection systems to the industrial, commercial construction and OEM sectors. Embracing the activities and experience of Raychem, Isopad, Pyrotenax, Tracer, Thorin & Thorin and Accutron, we make a greater variety of heat-tracing products than any other company. With more than 50 years of experience, we have delivered over 500.000 km of heat-tracing cable for installation in more than 100 countries around the world. Tyco Thermal Controls is a subsidiary of Tyco International Ltd. and part of the Tyco Flow Control Division.
Easy interconnection thanks to fast connection system Easy design, specification and installation: one metre of pipe requires one metre of heating cable specification texts are available separately
Overview of applications
Hot water temperature maintenance system Frost protection for gutters and down pipes
21
11
33
Snowmelting of ramps, steps and footpaths General installation instructions for selfregulating heat-tracing systems Leak detection and location system
26
35
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Frost protection for pipes
High reliability: instant hot water from every tap No return pipes: reduced energy consumption and space-saving Maintenance-free: no circulation pump Easy and flexible design: no pressure loss calculations Easy assembly: RayClic connection system Efficient energy use: HWAT-L: 7 W/m at 45C HWAT-M: 9 W/m at 55C HWAT-R: 12 W/m at 70C
Further energy efficiency in combination with the HWAT-ECO control unit: 4-6 W/m (HWAT-R) Heating cable (HWAT-L, M or R)
T-connection (RayClic-T-02)
T-connection (RayClic-T-02)
Junction box
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Design guide, control units and accessories
1. Application Optimum water temperature maintenance for single family houses, flats, offices, hotels, hospitals, convalescent homes, sports centres, ... HWAT-L typically 45C 65C yellow recommended HWAT-M typically 55C 65C orange compatible HWAT-R variable 50-70C 80C red essential Possibility of thermal legionella prevention up to the drawoff points
Heating cable type Maintenance temperature Max. exposure temperature Outer jacket colour Control unit HWAT-ECO Timer QWT-04 Legionella prevention
2. Composition of the HWAT-L/R/M heating cable 1. Copper conductor (1.2 mm2) 1 2 3 2. Self-regulating heat element 3. Insulation made of modified polyolefin 4. Aluminium laminated wrap 5. Protective tinned copper braid 6. Protective jacket made of modified polyolefin 4 5 6 Technical data: see page 59 The heating cable is installed in a straight line on the pipework The heating cable can be traced right up to the drawoff points Total length of pipe to be traced + approx. 0.3 m per connection + approx. 1.0 m per T-connection + approx. 1.2 m per 4-way connection = required heating cable length
4. Insulation thicknesses
15 20
22 20
28 25
35 30
42 40
54 50
Ambient temperature: 18C Thermal conductivity = 0.035 W/(m.K) For other thermal conductivity insulation materials, contact your Tyco Thermal Controls representative.
5. Electrical protection
The total length of heating cable determines the number and size of the circuit breakers Residual current device (rcd): 30 mA required Power line for the heating cables according to local regulations The power connection must be carried out by an approved electrical installer Circuit-breaker to BSEN 60898 (type C): the maximum length of the heating circuit is based on a minimum start-up temperature of +12C, 230 VAC. HWAT-L HWAT-M HWAT-R 10 A 80 m 50 m 50 m 13 A 110 m 65 m 65 m 16 A 140 m 80 m 80 m 20 A 180 m 100 m 100 m
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6. Control units HWAT-ECO (Version 2) Electronic temperature control unit with integrated clock Nine building-specific-programmes Boiler temperature monitoring Holiday button Password protection Easy user interface Compatible with HWAT-L/R/M heating cables BMS interface Alarm relay contacts Technical data: see page 9 QWT-04 Pre-programmed, two-channel timer with 7-day programming. Technical data: see page 8
HARD-70
7. Accessories
RayClic-CE-02
Power connection with 1.5 m power cable End seal and support bracket IP 68 weather protection
RayClic-T-02
T-connection Connection for 3 cables End seal and support bracket IP 68 weather protection
RayClic-PT-02
Power T-connection 3 connections with integral 1.5 m power cable 3 end seals and 1 support bracket IP 68 weather protection
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RayClic-S-02 Splice for joining 2 lengths of heating cable Connection for 2 cables with 1 support bracket IP 68 weather protection
RayClic-PS-02
Powered splice Connection for 2 cables with integral 1.5 m power cable 2 end seals and 1 support bracket IP 68 weather protection
RayClic-X-02
4-way connection Connection for 4 cables 2 end seals and 1 support bracket IP 68 weather protection
RayClic-E-02
Gel-filled end seal For system extensions (to be ordered separately) IP 68 weather protection
KBL-10
Cable ties One pack of 100 required for approx. 30 m of pipework Length: 370 mm Temperature and UV resistant Use ATE-180 on plastic pipes Heat-resistant glass cloth tape Heat resistant up to 130C 20 m roll for approx. 20 m of pipework Use ATE-180 on plastic pipes
GT-66
ATE-180
Aluminium adhesive tape Heat resistant up to 150C 55 m roll for approx. 50 m of pipework On plastic pipes: the heating cable must be covered with aluminium adhesive tape along its entire length
IEK-16-05
Insulation entry kit Insertion of heating cable in metal cladding Consists of: metal fasteners, PG 16 gland and joint seal
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ELECTRIC TRACED
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LAB-I-01
8. Supply voltage
The supply voltage lead to the heating circuits must be laid according to the local standards, codes and regulations. MCBs to BS EN 60898 Type C or D, or equivalent 10 A 16 A 20 A Min. power cable Max. power cable length (m) diameter (mm2) HWAT-M HWAT-R 3 x 1.5 3 x 1.5 3 x 2.5 200 100 130 80 50 70
QWT-04 timer
Module layout
J
I
OFF
ON C1 C2 AUTO MANU
H
1
on off +
6
enter
7
res
A. Selection of the modes (sliding switch) = Time setting C1 = Programming channel 1 C2 = Programming channel 2 AUTO = running mode MANU = permanent or timed manual overrides (1 hour to 27 days)
B. Day selection C. Reset D. Enter (confirm setting) E. F. Scrolling hours and minutes G. ON/OFF H. Display of the days of the week I. Time display J. Status of channels 1 + 2 Channel 1 left Channel 2 right
Technical data
Reference number
(Dimensions in mm)
Timer QWT-04 Terminal cover kit HARD-70 Operating voltage 110-240 VAC / +10% 15% / 50/60Hz Programme Day/week Switching intervals 140 per week 20 set points to share between the two channels (one set point can be allocated to one or several days without using more capacity) Minimum programming step 1 minute Channels 2 Switch rating 1 potential-free selector per channel 16 A, 250 VAC Battery back-up > 3 years through lithium battery Power consumption < 1 VA Accuracy 1 sec/day at 25C Operation and storage temperature 10C to +50C Material ABS Cycolac and ABS PC Cicoloy Ingress protection IP 40 Weight 190 g Mounting Mounted on DIN rail Terminals Wire cross-section: 1 to 4 mm2
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HWAT-ECO Temperature control unit (Version 2)
Module layout
A B C D E
A Power supply on (green LED) B Power to heater on (green LED) C Legionella prevention (green LED) - heating cable 100% powered increased risk of scalding D Maintain temperature lowered following boiler temperature decrease (green LED) - boiler temperature is lower than expected. E Error (red LED) Change menu selection or position cursor Escape, backspace or NO Confirm selection, new value or YES
Technical data
165
Product description Use Selectable maintain temperature Operating voltage Switching capacity Internal power consumption Circuit breaker Power cable section entry Auxiliary cable section entry Weight Mounting options Cable glands (entries) Protection level Ambient temperature Housing material Internal temperature alarm Master/slave cable Master/Slave BMS interface Alarm relay contacts Boiler temperature sensor Power correction factor Clock back-up time Clock accuracy Real time clock Parameters stored in non-volatile memory Approval EMC
85
70
85
(Dimensions in mm)
HWAT-ECO Only for HWAT-L/R/M heating cables 41C to 65C in max. 48 timer blocs per day 230 VAC (+10%, 10%), 50 Hz 20 A / AC 230V 2,5 W Max. 20 A, C-Characteristic 1.5 - 4 mm2 for fixed wiring only Up to 16 AWG (1.3 mm2) 880 g Wall mount with 2 screws or DIN rail 2 x M20 and 1 x PG13.5 with 3 inputs for external wires of 3-5 mm IP 54 0C to 40C ABS 85C 2-wire twisted pair, max. 1.3 mm2 core and insulation of 500 V Master is selectable in the unit, up to 8 slaves can be connected 0 - 10 VDC Max. 24VDC or 24 VAC, 1 A voltage free NTC 60% to 140% (fine tuning of maintained temperature) 8 hours 10% 10 minutes per year Automatic summer/winter time and leap year correction All parameters, except date and time VDE according to EN 60730 According to EN 50081-1/2 for emis sion and EN 50082-1/2 for immunity
Raychem requires the use of a 30 mA residual current device and a C-Characteristic circuit breaker to provide maximum safety and protection from fire. The unit complies with IEC1000-3-3 (flicker) if installed according to part 3 of VDE 0838. To avoid flicker install the unit in such a way that at the current value of the systems start-up temperature (max. 20 A per heating circuit) the voltage drop does not exceed 1% at the power supply of the lightning apparatus (normally subpanel).
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Program The HWAT-ECO has 9 different building specific time/temperature programs. These programs are based on our long experience for optimum comfort and energy saving. For user specific changes in the programming, the Edit timer program can be used. Program name Program 0 Program 1 Program 2 Program 3 Program 4 Program 5 Program 6 Program 7 Program 8 Building type Constant temperature (55C) Apartment block Family home Prison / Barracks Hospital Nursing home Hotel Sports centre / Swimming pool Convalescent home
Temperature can vary in 1/2 h block to any desired temperature between: OFF, economic t, maintain t and legionella prevention (100% powered, increased risk for scalding)
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Frost protection for pipes
Thermostat with line or ambient temperature sensor Residual current device (30 mA) Circuit-breaker (C type)
30
60
0 C
90
120
AT-TS -13
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Design guide, control units and accessories
1. Cable selection 1 2 3 Application Frost protection for pipework at max. 65C operating temperature FS-A-2X 10 W/m at 5C FS-B-2X 26 W/m at 5C Frost protection for pipework at max. 95C operating temperature and temperature maintenance for metal waste pipes with fatty waste water FS-C-2X 31 W/m at 5C 22 W/m at 40C
4 Composition
1. Copper conductor (1.2 m2) 2. Self-regulating heat element 3. Insulation made of modified polyolefin (FS-C-2X: Fluorpolymer) 4. Protective tinned copper braid 5. Protective jacket made of modified polyolefin
Pipe diameter Insulation mm 15 22 3/4" thicknesses Inches 1/2" 10 mm FS-A-2X FS-B-2X 15 mm FS-A-2X FS-A-2X 20 mm FS-A-2X FS-A-2X 25 mm FS-A-2X FS-A-2X 30 mm FS-A-2X FS-A-2X 40 mm FS-A-2X FS-A-2X 50 mm FS-A-2X FS-A-2X
35
5/4"
125 5"
150 6"
200 8"
Frost protection cables FS-A-2X and FS-B-2X are suitable for any pipe material (copper, threaded pipes, stainless steel pipes, plastic pipes and composite metal pipes without restriction). For plastic pipes, please use aluminium adhesive tape ATE-180. The frost protection cable should be covered along its entire length. Heat insulation = 0.035 W/(m.K) or better. Important note: frost protection heating cables with fluorpolymer protective jacket (e.g. type BTV2-CT) must be used for solventcontaining, mixed and/or bitumen-coated heat insulation. 40C temperature maintenance on pipelines for fatty waste water Pipe diameter (mm) Insulation 42 54 67 76 108 125 150 200 thicknesses 11/2" 2" 21/2" 3" 4" 5" 6" 8" 30 mm FS-C-2X 40 mm FS-C-2X FS-C-2X FS-C-2X 50 mm FS-C-2X FS-C-2X FS-C-2X FS-C-2X 60 mm FS-C-2X FS-C-2X FS-C-2X FS-C-2X FS-C-2X FS-C-2X FS-C-2X FS-C-2X Min. ambient temperature 10C. Heat insulation = 0.035 W/(m.K) or better. Cable type FS-C-2X should only be used for pipework with a minimum continuous temperature resistance of 90C. A line-sensing control thermostat (type AT-TS-14 or RAYSTAT-CONTROL-10) must be used on plastic pipework (setting approx. 40C).
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2. Cable length The heating cable should be installed in a straight line on the pipework. Cable loops instead of T-connections can be made on short stubs (up to approx. 3 m) + approx. 0.3 m per connection + approx. 1.0 m per T-connection + approx. 1.2 m per 4-way connection Additional amount required for increased heat sinks at valves from 2" and for uninsulated pipe supports (approx. 1 m) = required heating cable length 3. Electrical protection The total length of heating cable determines the number and size of the fuses Residual current device (rcd): 30 mA required, max. 500 m heating cable per rcd Installation according to local regulations The power connections must be carried out by an approved electrical installer Use C type circuit-breakers Max. length of the heating circuit temperature of 0C, 230 VAC. FS-A-2X 4A 45 m 6A 70 m 10 A 110 m 13 A 130 m 16 A 150 m is based on a minimum switch-on FS-B-2X 25 m 35 m 65 m 85 m 105 m FS-C-2X 20 m 30 m 55 m 70 m 90 m
4. Thermostats
AT-TS-13
30
60
0 C
90
120
Thermostat Adjustable temperature range: 5C to +15C Line-sensing control thermostat or ambient thermostat Max. switching current 16 A 250 VAC Technical data: see page 18
AT-
TS
-1
AT-TS-14
30
60
0 C
90
120
AT-
TS
-1
Thermostat Adjustable temperature range: 0C to 120C Temperature maintenance on pipelines for fatty waste water Line-sensing control thermostat Max. switching current 16 A 250 VAC Technical data: see page 18
RAYSTAT-CONTROL-10
Line-sensing thermostat Adjustable temperature range: 0C to 150C Max. switching current 25 A 250 VAC Alarm relay: 2 A voltfree with indication of sensor errors, voltage errors and low or high temperature alarm Display for visual indication of parameters Technical data: see page 19
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RAYSTAT-ECO-10 Ambient temperature thermostat Adjustable temperature range: 0C to 30C Max. switching current 25 A, 250 VAC PASC (Proportional Ambient Sensing Control) for energy saving Alarm relay: 2 A voltfree with indication of sensor errors, voltage errors and low or high temperature alarm Display for visual indication of parameters Technical data: see page 20 SB-100 Stainless steel support bracket specially constructed to provide heating cable protection between pipe and junction box via a tubular leg. For use with AT-TS-13, AT-TS-14, JB16-02 and RAYSTAT-CONTROL-10
SB-101
Dual-leg support bracket, stainless steel Height leg: 160 mm For use with AT-TS-13, AT-TS-14, JB16-02 and RAYSTAT-CONTROL-10
SB-110
Support bracket, stainless steel Height leg: 100 mm For use with AT-TS-13, AT-TS-14, and JB16-02
SB-111
Support bracket, stainless steel Height leg: 100 mm For use with AT-TS-13, AT-TS-14, and JB16-02
5. Accessories for FS-A-2X and FS-B-2X cables Power connection Splice Powered splice T-connection Powered T-connection Four way connection
FS-A-2X FS-B-2X RayClic-CE-02 RayClic-S-02 RayClic-PS-02 RayClic-T-02 RayClic-PT-02 RayClic-X-02 Note: A splice can also be made using one S-06.
CDE-0517 Rev 04 03/03
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RayClic-CE-02 Power connection with 1.5 m power cable End seal and support bracket IP 68 weather protection Cannot be used with FS-C-2X cables
RayClic-T-02
T-connection Connection for 3 cables End seal and support bracket IP 68 weather protection Cannot be used with FS-C-2X cables
RayClic-PT-02
Power T-connection 3 connections with integral 1.5 m power cable 3 end seals and 1 support bracket IP 68 weather protection Cannot be used with FS-C-2X cables
RayClic-S-02
Splice for joining 2 lengths of heating cable Connection for 2 cables with 1 support bracket IP 68 weather protection Cannot be used with FS-C-2X cables
RayClic-PS-02
Powered splice Connection for 2 cables with integral 1.5 m power cable 2 end seals and 1 support bracket IP 68 weather protection Cannot be used with FS-C-2X cables
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RayClic-X-02 4-way connection Connection for 4 cables 2 end seals and 1 support bracket IP 68 weather protection Cannot be used with FS-C-2X cables
RayClic-E-02
Gel-filled end seal For system extensions (to be ordered separately) IP 68 weather protection Cannot be used with FS-C-2X cables
6. Accessories for FS-C-2X and BTV-2-CT cables For BTV-2-CT 1 C16-29 + 1 2 C16-29 + 1 2 C16-29 + 2 3 C16-29 + 2 3 C16-29 + 3 4 C16-29 + 3 For FS-C-2X 1 CE20-01 + 2 CE20-01 + 2 CE20-01 + 3 CE20-01 + 3 CE20-01 + 4 CE20-01 +
Power connection Splice Powered splice T-connection Powered T-connection Four way connection
1 1 1 1 1 1
+ + + + + +
+ + + + + +
1 1 1 1 1 1
JB16-02
AC IP 66 66 0
JB 16 V 02
Temperature-resistant junction box For FS-C-2X and BTV-CT For power connection or T-connection IP66 6 x 4 mm2 terminals 4 Pg 11/16, 4 M20/25 knock-out entries Single-leg support bracket (VA) for junction and connection box JB16-02
JB-SB-08
CE20-01
Connection and end seal kit for FS-C-2X cables Heat-shrink technique M20 gland
C16-29
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E-06 End seal kit for BTV2-CT
CCE-04-CT
Cold lead connection and end seal kit Connection of 3 x 1.5 mm2 or 3 x 2.5 mm2 cold lead cable to self-regulating heating cables BTV-CT and FS-C.
7. General accessories
S-06
CCE-03-CR
Cold lead connection and end seal kit Connection of 3 x 1.5 mm2 or 3 x 2.5 mm2 cold lead cable to self-regulating heating cables FS-A, FS-B, HWAT-L/R/M, GM-2X
KBL-10
Cable ties One pack of 100 required for approx. 30 m of pipework Length: 370 mm Temperature and UV resistant On plastic pipes use ATE-180 tape
GT-66
Heat-resistant glass cloth tape Heat resistant up to 130C 20 m roll for approx. 20 m of pipework On plastic pipes use ATE-180 tape
ATE-180
Aluminium adhesive tape Heat resistant 55 m roll for approx. 50 m of pipework On plastic pipes: the heating cable must be covered with aluminium adhesive tape along its entire length
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IEK-16-05 Insulation entry kit Insertion of heating cable in metal cladding Consists of: metal fastener, Pg 16 gland and joint seal
LAB-I-01
ELECTRIC TRACED
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A B C
(Dimensions in mm)
Technical data
122 55
Supply voltage Power consumption Approval Max. switching current Max. conductor size Switching differential Switching accuracy
(Dimensions in mm)
230 VAC +10% 15% 50/60 Hz 1.8 VA CE 16 A, 250 VAC 2.5 mm2 0.6 to 1 K AT-TS-13 1 K at 5C (calibration point) AT-TS-14 2 K at 60C (calibration point) SPST (normally open) AT-TS-13 5C to +15C AT-TS-14 0C to +120C inside 20C to +50C IP65 according to EN 60529 1 x M20 for supply cable ( 8-13 mm) 1 x M25 for connection heating cable ( 11-17 mm) 1 x M16 for sensor approx. 440 g ABS nickel-plated quick release screws On wall or on support bracket SB-110/SB-111
Housing
120
Weight (without sensor) Material Lid fixing Mounting Temperature sensor (HARD-69)
Type PTC KTY 83-110 Length sensor cable 3m Diameter sensor cable 5.5 mm Diameter sensor head 6.5 mm Max. exposure temperature 160C sensor cable The sensor cable may be extended up to 100 m using a cable with a crosssection of 1.5 mm2. The sensor cable should be shielded if it is laid in cable ducts or in the vicinity of high-voltage cables.
CDE-0517 Rev 04 03/03
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Technical data
V DE
Operating Voltage Power Consumption Main Relay (heating) Main Terminals Alarm Relay Alarm Terminals Accuracy Ambient temperature Parameter settings Temperature Setting Hysteresis Low Temperature Alarm High Temperature Alarm Heater Operation if Sensor Error Voltage Free Operation Diagnosed errors Sensor Errors Temperature Extremes Voltage Errors
230 VAC, +10%/10%, 50/60 Hz 14 VA Imax 25 A, 250 VAC, SPST 3 x 0.75 mm2 to 4 mm2 Imax 2 A, 250 VAC, SPDT, voltfree (3 + ) x 0.75 mm2 to 2.5 mm2 0.5 K at 5C 40C to +40C
Sensor short / Sensor open circuit High temperature / Low temperature Low supply voltage / Output fault
Parameters can be programmed without power supply and parameters are stored in non-volatile memory. Housing Size Material Ingress Protection Entries Weight Lid Mounting 120 mm x 160 mm x 90 mm Grey polycarbonate IP 65 2 x M25, 1 x M20, 1 x M16 Approx. 800 g Transparent with 4 captive screws On wall or on support bracket SB-100/SB-101 3-wire Pt100 according to IEC Class B 50 mm x 6 mm 3 m x 4 mm 40C to +150C (+215C, 1000 h max.)
Temperature sensor
Sensor Type Sensor Head Sensor Cable Length Cable Exposure Temperature
Sensor cable can be extended up to 150 m when a cross-section of 3 x 1.5 mm2 is used. The sensor cable should be shielded if it is laid in cable ducts or in the vicinity of high-voltage cables.
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Technical data
V DE
Operating Voltage Power Consumption Main Relay (heating) Main Terminals Alarm Relay Alarm Terminals Accuracy Main parameter settings Energy Saving Algorithm Temperature Setpoint Minimum Expected Ambient Temperature Heater Operation if Sensor Error Voltage Free Operation
230 VAC, +10%/10%, 50/60 Hz 14 VA Imax 25 A, 250 VAC, SPST 3 x 0.75 mm2 to 4 mm2 Imax 2 A, 250 VAC, SPDT, voltfree (3 + ) x 0.75 mm2 to 2.5 mm2 0.5 K at 5C
Proportional Ambient Sensing Control (PASC) active below setpoint 0C to + 30C (switch off temperature) 30C to 0C (heating 100% powered) ON (100%) or OFF YES or NO
Energy saving with Proportional Ambient Sensing Control (PASC) Duty cycle (power to heater on) depends on the ambient temperature. For example: If minimum temperature= 15C and if maintain temperature (set point)= +5C
Min. Ambient 15 100 10 75 5 50 0 25 Set point 5 0 Result: At ambient temperature of 5C, 50% energy is saved
ambient t
% ON
Sensor short / Sensor open circuit Min. expected ambient temperature reached Voltage Errors Low supply voltage / Output voltage fault Parameters can be programmed without power supply and parameters are stored in non-volatile memory. Housing Size Material Exposure Temperature Ingress Protection Entries Weight Lid Mounting 120 mm x 160 mm x 90 mm Grey polycarbonate 40C to +80C IP 65 2 x M25, 1 x M20, 1 x M16 Approx. 800 g Transparent with 4 captive screws On wall or on support bracket SB-100/SB-101
Temperature sensor
Sensor Type 3-wire Pt100 according to IEC Class B Sensor Head 6 mm Sensor cable can be extended up to 150 m when a cross-section of 3 x 1.5 mm2 is used. The sensor cable should be shielded if it is laid in cable ducts or in the vicinity of high-voltage cables.
CDE-0517 Rev.4 03/03
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Frost protection for gutters and downpipes
Reliable protection against winter damage No danger of icicle formation or snow avalanches Protects buildings and people Maintenance-free
Junction boxes
Connection * (RayClic-CE-02)
PE
PE
PE 1
25 TEST
10 1 2 2 3 3 4 5 6 5 34 2 7 C 6 8 1 20 15 9 10 10 10 5 15 3 5 4C 0 20
min25
* Avoid installing RayClic on places where it is immersed in water. End seal (RayClic-E-02)
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Design guide, control units and accessories
1. Cable selection GM-2X Self-regulating heating cable for: Gutters Downpipes Roof surfaces Important note: When laying cables on asphalt, bitumen, roofing felt, etc., a cable with a special fluoropolymer jacket (8BTV- 2-CT) must be used. 4 Composition
1. 2. 3. 4. 5. Copper conductor (1.2 mm2) Self-regulating heating element Insulation made of modified polyolefin Tinned copper braid Protective jacket made of modified polyolefin (UV-resistant)
2. Cable length
The heating cable should be installed in a straight line in the gutter The cable lengths should be adjusted according to the geographical situation and the gutters More than one cable should be laid in wide valley, parapet or box gutters Gutter length + drainpipe length + 1 m per connection + 1 m in the soil (frost line) = required heating cable length
3. Electrical protection
The length of heating cable determines the number and size of the circuit breakers Residual current device (rcd): 30 mA required, max. 500 m heating cable per rcd Installation according to local regulations The power connections must be carried out by an approved electrical installer Use C type circuit-breakers Max. length of the heating circuit is based on a minimum switch-on temperature of 10C, 230 VAC. GM-2X 8BTV-2-CT 6A 25 m 25 m 10 A 40 m 40 m 13 A 50 m 50 m 16 A 60 m 60 m 20 A 80 m 80 m
4. Control units
EMDR-10
Control unit With temperature and moisture sensor User-friendly control Saves up to 80% power Max. switching capacity 10 A (otherwise switching by contactor) Potentialfree alarm for sensor break, sensor short and power loss Technical data: see page 25
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EM DR -10
AC 23 IP 20 0V 50
/60
Hz
Relai s: Ala rm
PE
PE
PE 1
10 1 2 2 3 3 4 45 6 5 3 2 7 C 6 8 1 2 0 1 9 5 2 10 5 TE 1 ST 0 10 2 5 15 3 5 4C 0 20
Do Nic not ope Ne ht untern wh pas Spa ile ene ouv nnu rgiz rir sou ng ed s tenffnen sion
6 m 25 in T2 A 7IEC 12 8 7
2/V 9 10 11
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HTS-D
30 20 10
25 20 15
10
5
Thermostat 2 independant switching points max. switching current: 16 A 250 VAC temperature adjustment range: 20C to +25C outdoor installation economical for circuit lengths up to 30 m Technical data: see page 25
0 -1
-2 0 0
Avoid installing RayClic in places where it is immersed in water. RayClic-CE-02 Power connection with 1.5 m power cable 1 end seal and 1 support bracket IP 68 weather protection
RayClic-T-02
T-connection Connection for 3 cables 1 end seal and 1 support bracket IP 68 weather protection
RayClic-PT-02
Power T-connection Connection for 3 cables with integral 1.5 m power cable 3 end seals and 1 support bracket IP 68 weather protection
RayClic-PS-02
Powered splice Connection for 2 cables with integral 1.5 m power cable 2 end seals and 1 support bracket IP 68 weather protection
RayClic-E-02
Gel-filled end seal For system extensions (to be ordered separately) IP 68 weather protection
RayClic-SB-02
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GM-RAKE Fixing bracket/edge protection for drainpipes Spacer for use in wide channels or gutters where more than one run of cable is required (a spacer is placed every 100 cm) VA steel with UV-resistant cable ties Roof clip to secure heating cables to roofs and gutters. Adhesive can be applied on the underside of the roof clip. After curing of the adhesive the heating cable can be clipped between the clamps.
IceStop-GMK-RC
GM-Seal
Adhesive designed for sticking and sealing common construction materials with a base of polyurethane 300 ml pack
CCE-03-CR
Cold lead connection and end seal kit Connection of 3 x 1.5 mm2 or 3 x 2.5 mm2 cold lead cable to self-regulating heating cables FS-A, FS-B, HWAT-L/R/M and GM-2X
C16-29
E-06
JB-16-02
JB 16 -0 2
AC IP 66 66 0 V
CCE-04-CT
Cold lead connection and end seal kit Connection of 3 x 1.5 mm2 or 3 x 2.5 mm2 cold lead cable to selfregulating heating cables BTV-CT and FS-C
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Temperature and moisture control unit EMDR-10
Technical data Supply voltage Power consumption Max. switching capacity Temperature adjustment range Lower limit temperature adjustment range Operating differential Measuring accuracy Moisture adjustment range Post heating time adjustment range Alarm relay Moisture sensor (output) Mounting Low voltage directive EMC
58 53
Do not open while energized Nicht unter Spannung ffnen Ne pas ouvrir sous tension
R 10 1
EMDR-10
2 3
90
20 25 TEST
C 15
3 4 4 3 5 2 6 1
5 6
7 8 9 10
20 30 40 10 50 10 0 60 min
5 C
T2A IEC1272/V 8 9 10 11
PE PE PE 1
106
230 VAC, 10%, 50Hz max. 4 VA Imax 10(4)A / 230 VAC, SPST, potential 230 VAC 3C to +6C (factory setting +2C) test, 25C to 5C (factory setting 15C) 0.5 K 1.5 K 1 (max. sensibility) to 10 (min. sensibility) (factory setting 5) 0 to 60 minutes (factory setting 60 minutes) Imax 2(1)A / 230 VAC, SPDT, potential-free Imax 1A / 230 VAC, SPST potential 230 VAC with fuse 5 x 20mm T1A according to IEC127-2/V DIN rail according to DIN EN 50022-35 EN 60730 EN 50081-1 (emission) and EN 50082-1 (immunity) 2.5 mm2 (stranded conductors), 4 mm2 (solid conductors) II (panel mounted) 0C to +50C IP20 Noryl (self-extinguishing according to UL 94 V-0) approx. 350 g PTC (FL 103) IP54 2.5 mm2 2 x 1.5 mm2, max. 100 m (not included) 30C to +80C Wall mounting
Terminals Protection class Ambient temperature range Ingress protection Housing material Weight
(Dimensions mm)
Housing
52
38
40
Sensor type Ingress protection Terminals Sensor cable Exposure temperature Mounting
50
500
Sensor type Power consumption Ambient temperature range Supply voltage Connection cable
PTC 9 W to 18 W 30C to +65C continuous 230 VAC, 10%, 50Hz 3 x 1.5 mm2, 4 m, the connection cable can be extended to max. 100 m at 3 x 1.5 mm2
Thermostat HTS-D
Technical data
122 mm 110 mm 45 mm
9,5
12 x 6
(Dimensions mm)
Temperature range Operating voltage Max. switch current Max. exposure temperature Switch temperature difference Temperature setting Protective system
20C to +25C AC 230 V, 50 Hz 16 A / AC 250 V 50C 1K-3K under the housing cover IP 65
120 mm 90 mm
25
High reliability: ice and snow protection assures safer access Long service life Robust design
Temperature and moisture sensor VIA-DU-S20 Connection and end seal kit (VIA-CE1) Ambient temperature sensor VIA-DU-A10 (Incl.)
26
2. Cable spacing
Concrete
300 mm (EM2-XR) 50 70 mm 150 mm
Sand bed
250 mm (EM2-XR) 60 mm 50 60 mm 20 30 mm
Reinforcement Concrete
Soil
Soil
Paving stones
Asphalt
300 mm (EM2-XR) 40 mm 20 mm 150 mm
Concrete Asphalt
Soil Reinforcement
Concrete stairs
~ m150 m
~50 mm
27
Do not lay heating cable over expansion joint Trace close to the outside of corners Covered area Trace at least 1 m of covered areas
Trace drain
Total surface to be heated Heating cable length (m) = heating cable spacing (m) A. Ramps and paths B. Stairs Heating cable length (m) = [2 x stair width (m) + 0.4] x number of stairs + 1 m (connection)
5. Electrical protection
Max. heating cable lengths According to local standards and regulations. Residual current device (rcd) 30 mA required, max. 500 m heating cable per rcd. Take into account the conductor size and max. permitted voltage drop. A higher voltage drop can occur at start-up of heating. Power at start-up To determine the installed power with the electrical system designer, the nominal current of the series connected fuse or the current value at the system start-up temperature must be taken into account (e.g. 32 A for 55 m of EM2-XR at -10C). Circuit breaker sizing (MCBS to BS EN 60898, Type C) 10 A 16 A 20 A 25 A 32 A 40 A 50 A Max. circuit length (for start-up at 10C) EM2-XR 17 m 28 m 35 m 45 m 55 m Contact your Tyco Thermal Controls representative for the most economical solution
Provide the electrical system designer with all the necessary data.
28
6. Number of circuits
Heating cable length (see section 4) max. length of heating circuit (see section 5) The heating cable should not be laid over expansion joints. The heating cable should be distributed as symmetrically as possible. Min. number of heating circuits = According to local standards and technical regulations. The cross-section is determined according to the nominal current of the circuit-breakers and maximum permitted voltage drop. The electronic control unit ensures that the surface heating only starts when the temperature falls below a certain threshold and moisture is detected on the relevant surfaces, ensuring efficient energy use. VIA-DU-20 Control unit with combined moisture and temperature sensor and optional ambient temperature sensor. DIN-rail mounting Sensor cable length: 15 m Freezing rain precaution Optional BMS connection Alarm relay contacts PCN: 599514-000 Technical data: see page 31 Wiring diagram: see page 52
7. Electrical connection
8. Control units
Waterproof connection and end seal Sealing compound and heat-shrinkable sleeve One kit required per heating cable circuit Connection of the heating cable and cold lead cable VIA-L1 Temperature-resistant cable (cold lead), 3 x 6 mm2 Cu To be installed in conduit Maximum length for standard connection boxes: 65 m Maximum length with C 40 A and C 50 A circuit breakers: 5 m (VDE standard) Cable ties for fixing heating cable to reinforced mesh One pack required for 30 m of selfregulating heating cable Pack of 100 pc Length 200 mm Temperature-resistant junction boxes For heating circuits up to C 50 A circuit-breakers Dimensions: 125 x 125 x 100 mm Pg 16 and Pg 21 entries (breakthrough) Terminals 3 x 16 mm2 IP 66 4 x Pg 16/21 and 4 x M20/25 entries Crimping tool for connectors in VIA-CE1 connection and end seal kit
VIA-L1
KBL-09
VIA-JB1
AC IP 66 66 0
VI AJ V B1
VIA-CTL-01
29
8BTV-2-CT
8BTV-2-CT
Drain heating cable with oil- and UV-resistant fluoropolymer outer jacket
JB16-02
AC IP 66 66 0
JB
16
-0
Temperature-resistant junction and connection box Dimensions: 94 x 94 x 57 mm IP 66 6 x 4 mm2 terminals 4 Pg 11/16 and 4 M20/25 knock-out entries
C16-29
C25-21
E-06
The drain heating system can be switched via the same control unit as the self-regulating surface heating system. Max. 60 m of 8BTV-2-CT can be connected to a 16 A C-type circuit-breaker. Residual current device (rcd) 30 mA required.
30
9,0C 7,0C
A. 1. 2. 3. 4. 5. 6.
Display, illuminated (parameter and fault conditions) Testing the device / switch on the heating output Increasing the value selected, changing settings (forwards) Selecting a menu Selecting a language Reducing the value selected, changing settings (backwards) Confirm the value selected, select the next value and responding to fault messages 230 Vac, 10 %, 50/60 Hz 14 VA max. lmax 4(1)A, 250 Vac SPST, voltfree lmax 2(1)A, 250 Vac SPDT, voltfree 1 K Point matrix, 2 x 16 places DIN rail Noryl 0.5 mm2 to 2.5 mm2 IP20/class II (Panel mounted) 750 g 0C to +50C 1C to +6C Off, 1 (moist) to 10 (very wet) 30 to 120 min. (heating on) Off, 15C to 1C Local detection, weather service, off Off, on, BMS remain saved in the memory
Technical Data
Operating voltage Power consumption Main relay (heating) Alarm relay Switching accuracy Display Assembly Housing material Terminals Protection Weight Temperature resistance Main parameters Temperature at which device comes on Moisture at which device switches on Post-heating period Base temperature Freezing rain warning Overruling If there is a power failure, all parameters
90
9,0C 7,0C
160
45
53 58
(Dimensions in mm)
35 70
15 m 150 mm
Voltage Type of sensor Protection Diameter of lead Length of lead Temperature resistance
8 Vdc (via control device) PTC IP65 5 x 0.5 mm2, 5.7 mm 15 m, can be extended to 50 m (5 x 1.5 mm2) 30C to +80C
52
38
40
Sensor type PTC Ingress protection IP54 Terminals 1.5 to 2.5 mm2 Sensor cable 2 x 1.5 mm2, max. 100 m (not included) Exposure temperature 30C to +80C Mounting Wall mounting * Installation not mandatory if Sleet precaution is not set to Auto.
50
31
32
T2 Floor heating: flexible, reliable and easy-to-install T2 Electrical floor heating is a floor heating range people will talk about a lot in the future. Never before has the heating market experienced a floor heating system that is reliable, flexible and easy-to-install as T2 Floor heating. Its heating comfort is unrivalled and as a professional you will appreciate its simplicity and reliability, based on more than 30 years of experience, with installations in over 100 000 buildings in Scandinavia. T2 Floor heating: a best-seller that will boost your sales
Who doesn't enjoy walking around barefoot, at home, ... on a comfortably warm floor? Grant your customers that pleasure - and please yourself with an easyto-sell, easy-to-install and profitable product. Ordinary radiators warm up the adjacent air which motions towards the ceilling, while the floor remains cold. T2 Floor heating however distributes the heat much more evenly throughout the room and moreover, makes the floor the warmest place in the room, exactly where it's needed. T2 Floor heating can also prevent cold draughts. T2 Floor heating is ideal to complete the existing heating installation for greater comfort Reliable: triple warranty You can rely on our systems, which have proven quality and performance for many years. 1. 12 years warranty in case of any defect: we repair or replace the damaged heating cable. 2. No electric and negligible magnetic fields, well below the supposed marginal values being discussed. In other words, our warranty means security for you and your customers. 3. PVC free: T2 products are completely free from PVC, so they help saving the environment.
AR WARRAN 12-YE TY
REE
IC
FIE
LDS
PV
C-F
LO W ELEC
T RIC
Triple warranty
GN
AND
MA
ET
For more information: ask for the Floor heating Handbook or surf to www.t2floorheating.com
33
Tile adhesive
Senses other sources of heat adjusts its heat output accordingly. Makes wet floors dry faster. There is no risk of overheating. It can be installed on all sub floors (plastic, concrete, wood, carpets*) in dry or wet areas. It can be adapted to all room sizes.
Layer of filler Adhesive primer Fine/coarse cement T2Red Watertight layer for wet areas
Adhesive primer
T2Reflecta plate
It provides extra 20% or more The T2Reflecta system combines the self-regulating T2Red heating cable with the pre-grooved T2Reflecta; a thermally insulated, aluminium-covered plate. The T2Reflecta system is the first choice for wooden or laminate floors in dry areas. It can be adapted to all room sizes can be installed on most sub floors. It automatically adjusts its heat output.
Support sheet T2Reflecta adhesive T2Red cable Insulated subflooring: concrete, wood, or plastic floor Groove for heating cable
ovation
especially for tile floors. The ultrathin (3 mm) mat is laid directly in the filler. It can be installed on all sub floors which are sufficiently insulated and conforming to applicable building regulations. T2QuickNet exists in two versions: a very popular 90 W/m2 version and a 160 W/m2 version when more output is required.
34
37
39
38
42
Connection system for frost protection and temperature maintenance heating cables
40
44
47
Wiring diagrams
55
35
R
Assembly and mode of operation Self-regulating heating cables
Tested service life Intensive tests according to recognized scientific procedures Results: self-regulating heating cables have a service life of at least 20 years. Approvals Stringent production monitoring Approved BS 6351 VDE and VE approved Robust construction Long service life assured through electrical polyolefin or fluorpolymer insulation Energy-saving Power output is always adjusted to the amount of heat required at any given time Self-regulating heating cables save energy and operating costs
Safe and reliable Thanks to self regulation, no risk of overheating or burnout even where cables overlap Safe for use on plastic pipes or gutters
Parallel circuit Current conduction between two parallel copper conductors across the semiconducting, crosslinked heating element. The cable can therefore easily be cut to length on site.
Ambient temperature
1. Cold ambient = High power output If the temperature in the immediate vicinity of the self-regulating temperature maintenance heating cable is cold, the heat output from the heating cable is increased. The polymeric core of the cable contracts, which creates many electrical paths across the integrated, carbon particles. 2. Warm ambient = Low power output In response to a warmer environment, the heat output of the selfregulating cable is reduced. The polymeric core of the cable expands, reducing the electrical paths.
Outer protective jacket Tinned copper braid Aluminium laminated wrap (only HWAT-L/M/R cables) Electrical insulation Self-regulating heat element Tinner copper conductor Heat output
3. Hot ambient = Virtually no output If the temperature in the environment of the self-regulating heating cable reaches a high temperature, the heat output is practically cut off. Due to the maximum expansion of the polymeric core of the cable, almost all the electrical paths are cut off.
36
R
Hot water temperature maintenance
40
T-Connection (RayClic-T-02) Aluminium adhesive tape (ATE-180) for plastic pipework Cable tie (KBL-10) T-connection (RayClic-T-02) Temperature control unit (HWAT-ECO) Residual current device (rcd 30 mA) Circuit-breaker (C type)
42
40
46
Junction box
37
R
Self-regulating frost protection system for pipes
Residual current circuitbreaker (rcd 30 mA) Circuit-breaker (C type) Thermostat with line or ambient temperature sensor
AT-TS -13
30
60
0 C
90
120
48
Power connection (RayClic-CE-02) Not for FS-C-2X
42
Placing of sensor
40
Sensor
Junction box
Heating cable
Unheated premises
outdoors
Ambient sensor
Fasten the pipe sensor to the pipework (e.g. aluminium adhesive tape)
38
R
Frost protection for gutters and downpipes
42
Connection* (RayClic-CE-02)
Junction boxes
Tapered / Valley Gutter Wide gutters (> 300 mm) may require more than one flow path
Moisture sensor EMDR-10 (Incl.) Edge protection (GM-RAKE) and strain relief device
Box Gutter Typically one heating cable per gutter located adjacent and parallel to the lead roll overlap
Temperature sensor EMDR-10 (Incl.) Place on the north side of the building
Residual current device (rcd 30 mA) Circuit-breaker (C type) Hopper / Chute Outlet / Catch Pit Pass heating cable through all outlets to create and maintain a continuous flow path. This avoids transferring the problem to another location Transition zones: GM-RAKE edge protection bracket prevents tilting Heating cable (GM-2X)
R
EM DR -10
AC 230V IP 20 50/60 Hz
PE
PE
PE
25 TEST
10 1 2 2 3 3 4 5 6 5 34 2 7 C 6 8 1 20 15 9 10 10
4C
10
15 20 min25
10
11
51
In the drainpipe: always put the cable as far as the frost-free area (approx. 1m deep) Fastening of the gutter cables: on the roof, eaves bricks, gutter and drainpipe with GM-RAKE edge protection brackets (incl. cable ties)
39
R
Installation instructions for HWAT-L/R/M and FS-A/B/C-2X cables
ca. 45 ca. 45
max. 300 mm
horizontal pipes
The heating cable should be installed in a straight line on the pipework. Lay on dry surfaces Minimum installation temperature: 10C
Cable tie KBL-10 For plastic pipes, use aluminium adhesive tape ATE-180. Place it over the entire length of the pipe.
Horizontal pipe
Vertical pipe
90
Installation of self-regulating heating cables Store in a dry and clean place Temperature range: 40C to +60C Protect any cable ends with an end seal
Avoid: sharp edges high tractive force kinking and crushing walking or driving over the cable moisture at cable interfaces
40
R
Run the cable over pipe suspensions Do not clamp the cable
Frost protection at valves: Valves up to 2" (DN 50): lay the temperature maintenance and frost protection heating cables in a straight line From 2": lay as shown Always insulate valves
Wall/Floor transit The thickness of thermal insulation must be continuous otherwise compensate by adding heating cable.
>3m
3m
RayClic-T-connection
Electric traced label IEK-16-05 for insertion of heating cable in metal cladding
41
R
Installation instructions for fast connection systems and end seals Connections 1 5 9
2
Tighten completely until screw stops
10
HWAT-L/R/M
11
CLICK
90
12
4
80 mm
80 m m
42
End seals 1
90 Use only in combination with the following Raychem self-regulating heating cables: HWAT-L, HWAT-M, HWATR, GM-2X, FS-A-2X, FS-B-2X. For FS-C-2X and BTV types, use heat-shrinkable products. Avoid installing RayClic on places where it is immersed in water.
25 mm
RayClic-PS-02 power connection for 2 cables
5
HWATL/R/M !
RayClic-S-02 splice
RayClic-T-02 T-connection
45 mm
RayClic-X-02 4-way connection
43
52
For the complete installation instructions, follow the instructions supplied with VIA-CE1 package
The heating cable should not be applied over expansion joints. Lay a separate heating circuit on either side of the expansion joint. For cornered ramps, always follow the curve (in this way, you ensure that the laying spacing is maintained). Trace as close as possible to the outside of corners Covered area
1a 1b
The heating cable should preferably be laid in long rather than in short runs.
The ground temperature and moisture sensor is to be installed within the heated area at least 2.5 cm away from the heating cables (see diagram). The sensor must be able to directly detect weather conditions (rain, snow, melted snow and ice). The sensor may not be covered up (e.g. when clearing the snow). Trace braking areas (e.g. in front of barriers or card readers)
* Take care that VIA-DU-S5 is NOT installed in an area which is continuously fludded with water (e.g. drain line), neither in an area which is continuously under ice due to external parameters (e.g. freezing of condensation water in cool room).
S/2 S S/2
1a
Spacing (S) EM2-XR
Area to be heated
1b
Concrete 300 mm Sand 250 mm
Heating cable
2
CDE-0517 Rev.4 03/03
~ m150 m
~50 mm
45
R
QWT-04 timer
1. Programming If you only operate the system with the timer QWT-04, you must change the programming of the timer.
Monday-Friday Saturday-Sunday
0 0
6 6
ON (C2 = ON) OFF (C2 = OFF)
12 12
18 18
24 24
C1 1 2 3 4 5 6
F1 = Circuit-breaker (C type) 16 A max F2 = rcd 30 mA * = Double-pole electrical protection may be needed for local circum stances, standards and regulations
F1
N L L
F1
L N
230 Vac
HWAT 16 A max.
RayClic
F2
L N
230 Vac
F1
RayClic
F2
ALARME
L N
HWAT
TEMP
46
R
Wiring diagram for HWAT-L / HWAT-R / HWAT-M with HWAT-ECO temperature control unit
L Optional BMS
B N A HWAT-ECO TEMP PE N L
L BMS
B N HWAT-ECO L N
A EMP PE BMS
B N A HWAT-ECO TEMP PE L N
PE
Alarm Alarm Alarm
Temperature sensor
* Two- or four-pole electrical protection by circuit-breaker may be needed for local circumstances, standards and regulations
47
R
Wiring diagram for thermostat AT-TS-13 or AT-TS-14
30 60 0 C 120 90
AT-T S-1 3
AT-TS-13/14 direct
L1 N
max. 16A/C 30 mA
*
5 1 2 6 8 9 4
Thermostat
Temperature sensor
*
30 mA
max. 16A/C
*
5 1 2 6 8 9 4
** ***
Self-regulating heating cable
Temperature sensor
Two- or four-pole electrical protection by circuit-breaker may be needed for local circumstances, standards and regulations ** Depending on the application, one- or three-pole circuit-breakers or contactors may be used *** Optional: Potential-free circuitbreaker for connection to the BMS
48
Normal operation
Heating cable
Heating cable
* Electrical protection by circuit-breaker may be needed for local circumstances, standards and regulations. ** Depending on the application, one- or three-pole circuit-breakers or contactors may be used. *** Optional
49
Normal operation
Heating cable
Heating cable
* Electrical protection by circuit-breaker may be needed for local circumstances, standards and regulations. ** Depending on the application, one- or three-pole circuit-breakers or contactors may be used. *** Optional
50
AC 230V IP 20 50/60 Hz
EM
0 -1
DR
-10
25 20 15
10
5
PE
0
PE
PE
25 TEST
10 1 2 2 3 3 4 5 6 5 34 2 7 C 6 8 1 20 15 9 10 10
HTS-D direct
- 20
4C
10
15 20 min25
10
11
L1 N PE max. 16 A/C 30 mA
L N PE
DC
30mA
AC
PE
PE
PE
10
Alarm
Moisture sensor
NC
NO
Laod
Moisture sensor
EMDR-10
N N
PE PE
Temperature sensor
Heating cable
*
DC AC
Load
30mA
Moisture sensor
EMDR-10
Contacter
PE PE PE 10 11 1 2 3 4 5 6 7 8 9
Moisture sensor
Temperature sensor
Heating cable
Two- or four-pole electrical protection by circuit-breaker may be needed for local circumstances, standards and regulations ** Depending on the application, one- or three-pole circuit-breakers or contactors may be used *** Optional: Potential-free circuit-breaker for connection to the BMS
Alarm
11
51
L1 L2 L3 N PE
30 mA AC
DC
**
***
heating cable
green
grey
***
Local values, standards and rules require two- or four-pole switching using a electrical protection ** Depending on the application, both one- and three-pole circuit breakers of contactors are possible. *** Optional and can be activated in a BMS.
Air temperature sensor will be needed only if in menu sleet precaution the parameter "local detection" has been selected. When weather forecast has been selected you have to connect the voltfree contacts of additional device to these terminals.
52
10 11 12 13 14 15 16
CDE-0517 Rev.4 03/03
1 2 3 4 5 6 7 8 9
Alarm 2(1)A
Relay 4(1)A
VIA-DU-20
Measurement A
Measurement B
53
Following the completion of the repair work, the circuit should once again be tested (see above). All the important parts of the controls, thermostats, etc. must be checked for correct operation once a year, normally in the autumn. Only for hot water temperature maintenance Newly installed heating cables have lower power at start-up of the installation. The nominal power will be reached after approximately 4 weeks of continuous operation. The maintenance temperature should be 5C to 10C below the hot water temperature in the boiler. Standard assembly times The actual assembly times achieved may deviate according to the conditions on site. Pipework Assembly of heating cable on pipes including fastening, standard installation: Connection system (electrical connection) RayClic-CE-02 RayClic-S-02/RayClic-PS-02 RayClic-T-02/RayClic-PT-02 RayClic-X-02 RayClic-E-02 Heat-shrink connection system (electrical connection) C16-29 E-06 CE16-05 Other Testing, visual inspection, insulation resistance measurement (2x) Connecting the heating circuit in the switch box
25 m/h
2 4 6 8 1
54
Water temperature is not maintained but the cable gives high output:
No insulation Insulation thickness too low Insulation wet Cold water is running from the boiler Cold water is pumping through mixer tap into the hot water pipe Insulation according to tables in design guides
Insulation according to tables in design guides Dry insulation Test boiler temperature Test the mixer tap
55
56
57
58
R
FS-A-2X FS-B-2X FS-C-2X GM-2X EM2-XR
Glossy
R
8BTV-2-CT
Cable type
HWAT-L
HWAT-M
Nominal voltage
2
230 VAC 10 W/m at 5C 26 W/m at 5C 31 W/m at 5C, 22 W/m at 40C max. 16 A 90 m 16 A 10 mm 95C 95C 80 m 20 A 10 mm 65C 85C max. 20 A 36 W/m in ice and 18 W/m in air at 0C 300 W/m (90 W/m) at 0C in concrete
2
230 VAC
230 VAC
230 VAC
230 VAC
230 VAC
230 VAC
Nominal power output (*on insulated metal pipes) max. 20 A 100 m 20 A 10 mm 80C 90C 85C 85C 65C 65C 10 mm 10 mm 150 m 16 A 105 m 16 A max. 16 A max. 16 A
7 W/m at 45C
9 W/m at 55C
max. 20 A
max. 20 A
180 m 20 A
100 m 20 A
10 mm
10 mm
65C
65C
Max. exposure temperature (power-on condition 800 h. cumulative) 16.1 x 6.7 0.14 kg/m 0.13 kg/m 0.13 kg/m 13.7 x 6.2 13.7 x 6.2 12.7 x 5.3 0.13 kg/m
85C
85C
Max. dimensions in mm (W x H)
13.8 x 6.8
13.7 x 7.6
Weight
0.12 kg/m
0.12 kg/m
BS / VE / VDE / SEV / CSTB / SVGW / DVGW AT-TS-13 AT-TS-14 R-CONTROL R-ECO AT-TS-13 AT-TS-14 R-CONTROL EMDR-10 HTS-D VIA-DU-20
Control units
QWT-04
HWAT-ECO
Connection system
RayClic included in the kit RayClic included in the kit RayClic included in the kit JB16-02 CE16-05 JB-SB-08 RayClic included in the kit VIA-JB1 VIA-CE1 JB16-02 CE16-29 E-06 JB-SB-08
Junction box
Connection kit
RayClic
RayClic
Support bracket
59
4
1996 Tyco Thermal Controls CDE-0517 PCN 641980 Rev.4 03/03 Printed in Belgium on chlorine-free bleached paper.
5 1 6 8 7 2 9 10 3
For Raychem heating cables there is a guarantee agreement between the ZVSHK and Tyco Thermal Controls GmbH
Our products satisfy the requirements of the relevant European Directives. www.tycothermal.com
Raychem, TraceTek, T2 and DigiTrace are registered trademarks of Tyco Electronics. All of the above information, including illustrations, is believed to be reliable. Users however, should independently evaluate the suitability of each product for their application. Tyco Thermal Controls makes no warranties as to the accuracy or completeness of the information and disclaims any liability regarding its use. Tyco Thermal Controls only obligations are those in the Standard Terms and Conditions of Sale for this product and in no case will Tyco Thermal Controls be liable for any incidental, indirect or consequential damages arising from the sale, resale, use or misuse of the product. Tyco Thermal Controls Specifications are subject to change without notice. In addition Tyco Thermal Controls reserves the right to make changes in materials or processing, without notification to the Buyer, which do not affect compliance with any applicable specification.
Tyco Thermal Controls Faraday Road Dorcan, Swindon Wiltshire SN3 5HH Tel.: 0800 169 6812 Fax: 01793 572629