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Technical handbook

2003

Tyco Thermal Controls delivers heat-tracing and leak detection systems to the industrial, commercial construction and OEM sectors. Embracing the activities and experience of Raychem, Isopad, Pyrotenax, Tracer, Thorin & Thorin and Accutron, we make a greater variety of heat-tracing products than any other company. With more than 50 years of experience, we have delivered over 500.000 km of heat-tracing cable for installation in more than 100 countries around the world. Tyco Thermal Controls is a subsidiary of Tyco International Ltd. and part of the Tyco Flow Control Division.

Temperature maintenance and frost protection systems

The correct accessories for each application

Easy interconnection thanks to fast connection system Easy design, specification and installation: one metre of pipe requires one metre of heating cable specification texts are available separately

Electrical floor heating handbook


A floor heating system for all areas... ... flexible, reliable and easy-to-install. www.t2floorheating.com

Overview of applications

Hot water temperature maintenance system Frost protection for gutters and down pipes

Frost protection for pipes Electrical floor heating systems

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Snowmelting of ramps, steps and footpaths General installation instructions for selfregulating heat-tracing systems Leak detection and location system

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35

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Frost protection for pipes

High reliability: instant hot water from every tap No return pipes: reduced energy consumption and space-saving Maintenance-free: no circulation pump Easy and flexible design: no pressure loss calculations Easy assembly: RayClic connection system Efficient energy use: HWAT-L: 7 W/m at 45C HWAT-M: 9 W/m at 55C HWAT-R: 12 W/m at 70C
Further energy efficiency in combination with the HWAT-ECO control unit: 4-6 W/m (HWAT-R) Heating cable (HWAT-L, M or R)

Gel-filled end seal (RayClic-E-02)

T-connection (RayClic-T-02)

T-connection (RayClic-T-02)

Power connection (RayClic-CE-02) Sensor HWAT-ECO (incl.)

Temperature control unit (HWAT-ECO)

Residual current device (rcd) (30 mA) Circuit-breaker (C type)

Junction box

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Design guide, control units and accessories
1. Application Optimum water temperature maintenance for single family houses, flats, offices, hotels, hospitals, convalescent homes, sports centres, ... HWAT-L typically 45C 65C yellow recommended HWAT-M typically 55C 65C orange compatible HWAT-R variable 50-70C 80C red essential Possibility of thermal legionella prevention up to the drawoff points

Heating cable type Maintenance temperature Max. exposure temperature Outer jacket colour Control unit HWAT-ECO Timer QWT-04 Legionella prevention

2. Composition of the HWAT-L/R/M heating cable 1. Copper conductor (1.2 mm2) 1 2 3 2. Self-regulating heat element 3. Insulation made of modified polyolefin 4. Aluminium laminated wrap 5. Protective tinned copper braid 6. Protective jacket made of modified polyolefin 4 5 6 Technical data: see page 59 The heating cable is installed in a straight line on the pipework The heating cable can be traced right up to the drawoff points Total length of pipe to be traced + approx. 0.3 m per connection + approx. 1.0 m per T-connection + approx. 1.2 m per 4-way connection = required heating cable length

3. Heating cable length

4. Insulation thicknesses

Pipe size (mm) Insulation thickness (mm)

15 20

22 20

28 25

35 30

42 40

54 50

Ambient temperature: 18C Thermal conductivity = 0.035 W/(m.K) For other thermal conductivity insulation materials, contact your Tyco Thermal Controls representative.

5. Electrical protection

The total length of heating cable determines the number and size of the circuit breakers Residual current device (rcd): 30 mA required Power line for the heating cables according to local regulations The power connection must be carried out by an approved electrical installer Circuit-breaker to BSEN 60898 (type C): the maximum length of the heating circuit is based on a minimum start-up temperature of +12C, 230 VAC. HWAT-L HWAT-M HWAT-R 10 A 80 m 50 m 50 m 13 A 110 m 65 m 65 m 16 A 140 m 80 m 80 m 20 A 180 m 100 m 100 m

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6. Control units HWAT-ECO (Version 2) Electronic temperature control unit with integrated clock Nine building-specific-programmes Boiler temperature monitoring Holiday button Password protection Easy user interface Compatible with HWAT-L/R/M heating cables BMS interface Alarm relay contacts Technical data: see page 9 QWT-04 Pre-programmed, two-channel timer with 7-day programming. Technical data: see page 8

HARD-70

Terminal cover kit for QWT-04

7. Accessories

RayClic-CE-02

Power connection with 1.5 m power cable End seal and support bracket IP 68 weather protection

RayClic-T-02

T-connection Connection for 3 cables End seal and support bracket IP 68 weather protection

RayClic-PT-02

Power T-connection 3 connections with integral 1.5 m power cable 3 end seals and 1 support bracket IP 68 weather protection

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RayClic-S-02 Splice for joining 2 lengths of heating cable Connection for 2 cables with 1 support bracket IP 68 weather protection

RayClic-PS-02

Powered splice Connection for 2 cables with integral 1.5 m power cable 2 end seals and 1 support bracket IP 68 weather protection

RayClic-X-02

4-way connection Connection for 4 cables 2 end seals and 1 support bracket IP 68 weather protection

RayClic-E-02

Gel-filled end seal For system extensions (to be ordered separately) IP 68 weather protection

KBL-10

Cable ties One pack of 100 required for approx. 30 m of pipework Length: 370 mm Temperature and UV resistant Use ATE-180 on plastic pipes Heat-resistant glass cloth tape Heat resistant up to 130C 20 m roll for approx. 20 m of pipework Use ATE-180 on plastic pipes

GT-66

ATE-180

Aluminium adhesive tape Heat resistant up to 150C 55 m roll for approx. 50 m of pipework On plastic pipes: the heating cable must be covered with aluminium adhesive tape along its entire length

IEK-16-05

Insulation entry kit Insertion of heating cable in metal cladding Consists of: metal fasteners, PG 16 gland and joint seal
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ELECTRIC TRACED
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LAB-I-01

Electric traced label To be placed at 5 m intervals on pipework surface

8. Supply voltage

The supply voltage lead to the heating circuits must be laid according to the local standards, codes and regulations. MCBs to BS EN 60898 Type C or D, or equivalent 10 A 16 A 20 A Min. power cable Max. power cable length (m) diameter (mm2) HWAT-M HWAT-R 3 x 1.5 3 x 1.5 3 x 2.5 200 100 130 80 50 70

QWT-04 timer
Module layout
J

I
OFF

ON C1 C2 AUTO MANU

H
1
on off +

6
enter

7
res

A. Selection of the modes (sliding switch) = Time setting C1 = Programming channel 1 C2 = Programming channel 2 AUTO = running mode MANU = permanent or timed manual overrides (1 hour to 27 days)

B. Day selection C. Reset D. Enter (confirm setting) E. F. Scrolling hours and minutes G. ON/OFF H. Display of the days of the week I. Time display J. Status of channels 1 + 2 Channel 1 left Channel 2 right

Technical data

Reference number

(Dimensions in mm)

Timer QWT-04 Terminal cover kit HARD-70 Operating voltage 110-240 VAC / +10% 15% / 50/60Hz Programme Day/week Switching intervals 140 per week 20 set points to share between the two channels (one set point can be allocated to one or several days without using more capacity) Minimum programming step 1 minute Channels 2 Switch rating 1 potential-free selector per channel 16 A, 250 VAC Battery back-up > 3 years through lithium battery Power consumption < 1 VA Accuracy 1 sec/day at 25C Operation and storage temperature 10C to +50C Material ABS Cycolac and ABS PC Cicoloy Ingress protection IP 40 Weight 190 g Mounting Mounted on DIN rail Terminals Wire cross-section: 1 to 4 mm2

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HWAT-ECO Temperature control unit (Version 2)
Module layout
A B C D E

A Power supply on (green LED) B Power to heater on (green LED) C Legionella prevention (green LED) - heating cable 100% powered increased risk of scalding D Maintain temperature lowered following boiler temperature decrease (green LED) - boiler temperature is lower than expected. E Error (red LED) Change menu selection or position cursor Escape, backspace or NO Confirm selection, new value or YES

Technical data
165

Product description Use Selectable maintain temperature Operating voltage Switching capacity Internal power consumption Circuit breaker Power cable section entry Auxiliary cable section entry Weight Mounting options Cable glands (entries) Protection level Ambient temperature Housing material Internal temperature alarm Master/slave cable Master/Slave BMS interface Alarm relay contacts Boiler temperature sensor Power correction factor Clock back-up time Clock accuracy Real time clock Parameters stored in non-volatile memory Approval EMC

85

70

85

(Dimensions in mm)

HWAT-ECO Only for HWAT-L/R/M heating cables 41C to 65C in max. 48 timer blocs per day 230 VAC (+10%, 10%), 50 Hz 20 A / AC 230V 2,5 W Max. 20 A, C-Characteristic 1.5 - 4 mm2 for fixed wiring only Up to 16 AWG (1.3 mm2) 880 g Wall mount with 2 screws or DIN rail 2 x M20 and 1 x PG13.5 with 3 inputs for external wires of 3-5 mm IP 54 0C to 40C ABS 85C 2-wire twisted pair, max. 1.3 mm2 core and insulation of 500 V Master is selectable in the unit, up to 8 slaves can be connected 0 - 10 VDC Max. 24VDC or 24 VAC, 1 A voltage free NTC 60% to 140% (fine tuning of maintained temperature) 8 hours 10% 10 minutes per year Automatic summer/winter time and leap year correction All parameters, except date and time VDE according to EN 60730 According to EN 50081-1/2 for emis sion and EN 50082-1/2 for immunity

Raychem requires the use of a 30 mA residual current device and a C-Characteristic circuit breaker to provide maximum safety and protection from fire. The unit complies with IEC1000-3-3 (flicker) if installed according to part 3 of VDE 0838. To avoid flicker install the unit in such a way that at the current value of the systems start-up temperature (max. 20 A per heating circuit) the voltage drop does not exceed 1% at the power supply of the lightning apparatus (normally subpanel).

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Program The HWAT-ECO has 9 different building specific time/temperature programs. These programs are based on our long experience for optimum comfort and energy saving. For user specific changes in the programming, the Edit timer program can be used. Program name Program 0 Program 1 Program 2 Program 3 Program 4 Program 5 Program 6 Program 7 Program 8 Building type Constant temperature (55C) Apartment block Family home Prison / Barracks Hospital Nursing home Hotel Sports centre / Swimming pool Convalescent home

In addition user specific programs can be created

Temperature can vary in 1/2 h block to any desired temperature between: OFF, economic t, maintain t and legionella prevention (100% powered, increased risk for scalding)

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Frost protection for pipes

Reliability: protects your pipes from frost damage Maintenance-free

Efficient energy use


FS-A-2X: 10 W/m FS-B-2X: 26 W/m FS-C-2X: 31 W/m 22 W/m at at at at 5C 5C 5C 40C
End seal (RayClic-E-02) Not for FS-C-2X

Thermostat with line or ambient temperature sensor Residual current device (30 mA) Circuit-breaker (C type)

30

60

0 C

90

120

AT-TS -13

Junction box (JB16-02)

Electrical traced label (LAB-I-01)

Power connection (RayClic-CE-02) Not for FS-C-2X


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T-Connection (RayClic-T-02) Not for FS-C-2X

Frost protection heating cable (FS-A-2X, FS-B-2X or FS-C-2X)


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Design guide, control units and accessories
1. Cable selection 1 2 3 Application Frost protection for pipework at max. 65C operating temperature FS-A-2X 10 W/m at 5C FS-B-2X 26 W/m at 5C Frost protection for pipework at max. 95C operating temperature and temperature maintenance for metal waste pipes with fatty waste water FS-C-2X 31 W/m at 5C 22 W/m at 40C

4 Composition

1. Copper conductor (1.2 m2) 2. Self-regulating heat element 3. Insulation made of modified polyolefin (FS-C-2X: Fluorpolymer) 4. Protective tinned copper braid 5. Protective jacket made of modified polyolefin

Insulation selection Frost protection up to 20C.

Pipe diameter Insulation mm 15 22 3/4" thicknesses Inches 1/2" 10 mm FS-A-2X FS-B-2X 15 mm FS-A-2X FS-A-2X 20 mm FS-A-2X FS-A-2X 25 mm FS-A-2X FS-A-2X 30 mm FS-A-2X FS-A-2X 40 mm FS-A-2X FS-A-2X 50 mm FS-A-2X FS-A-2X

28 1" FS-B-2X FS-A-2X FS-A-2X FS-A-2X FS-A-2X FS-A-2X FS-A-2X

35
5/4"

FS-B-2X FS-B-2X FS-A-2X FS-A-2X FS-A-2X FS-A-2X FS-A-2X

42 11/2" FS-B-2X FS-B-2X FS-A-2X FS-A-2X FS-A-2X FS-A-2X FS-A-2X

54 2" FS-B-2X FS-B-2X FS-B-2X FS-A-2X FS-A-2X FS-A-2X FS-A-2X

67 21/2" FS-B-2X FS-B-2X FS-B-2X FS-B-2X FS-A-2X FS-A-2X FS-A-2X

76 3" FS-B-2X FS-B-2X FS-B-2X FS-B-2X FS-A-2X FS-A-2X

108 4" FS-B-2X FS-B-2X FS-B-2X FS-B-2X FS-B-2X FS-A-2X

125 5"

150 6"

200 8"

FS-B-2X FS-B-2X FS-B-2X FS-B-2X FS-B-2X

FS-B-2X FS-B-2X FS-B-2X FS-B-2X FS-B-2X FS-B-2X FS-B-2X

Frost protection cables FS-A-2X and FS-B-2X are suitable for any pipe material (copper, threaded pipes, stainless steel pipes, plastic pipes and composite metal pipes without restriction). For plastic pipes, please use aluminium adhesive tape ATE-180. The frost protection cable should be covered along its entire length. Heat insulation = 0.035 W/(m.K) or better. Important note: frost protection heating cables with fluorpolymer protective jacket (e.g. type BTV2-CT) must be used for solventcontaining, mixed and/or bitumen-coated heat insulation. 40C temperature maintenance on pipelines for fatty waste water Pipe diameter (mm) Insulation 42 54 67 76 108 125 150 200 thicknesses 11/2" 2" 21/2" 3" 4" 5" 6" 8" 30 mm FS-C-2X 40 mm FS-C-2X FS-C-2X FS-C-2X 50 mm FS-C-2X FS-C-2X FS-C-2X FS-C-2X 60 mm FS-C-2X FS-C-2X FS-C-2X FS-C-2X FS-C-2X FS-C-2X FS-C-2X FS-C-2X Min. ambient temperature 10C. Heat insulation = 0.035 W/(m.K) or better. Cable type FS-C-2X should only be used for pipework with a minimum continuous temperature resistance of 90C. A line-sensing control thermostat (type AT-TS-14 or RAYSTAT-CONTROL-10) must be used on plastic pipework (setting approx. 40C).

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2. Cable length The heating cable should be installed in a straight line on the pipework. Cable loops instead of T-connections can be made on short stubs (up to approx. 3 m) + approx. 0.3 m per connection + approx. 1.0 m per T-connection + approx. 1.2 m per 4-way connection Additional amount required for increased heat sinks at valves from 2" and for uninsulated pipe supports (approx. 1 m) = required heating cable length 3. Electrical protection The total length of heating cable determines the number and size of the fuses Residual current device (rcd): 30 mA required, max. 500 m heating cable per rcd Installation according to local regulations The power connections must be carried out by an approved electrical installer Use C type circuit-breakers Max. length of the heating circuit temperature of 0C, 230 VAC. FS-A-2X 4A 45 m 6A 70 m 10 A 110 m 13 A 130 m 16 A 150 m is based on a minimum switch-on FS-B-2X 25 m 35 m 65 m 85 m 105 m FS-C-2X 20 m 30 m 55 m 70 m 90 m

4. Thermostats

AT-TS-13

30

60

0 C

90

120

Thermostat Adjustable temperature range: 5C to +15C Line-sensing control thermostat or ambient thermostat Max. switching current 16 A 250 VAC Technical data: see page 18

AT-

TS

-1

AT-TS-14

30

60

0 C

90

120

AT-

TS

-1

Thermostat Adjustable temperature range: 0C to 120C Temperature maintenance on pipelines for fatty waste water Line-sensing control thermostat Max. switching current 16 A 250 VAC Technical data: see page 18

RAYSTAT-CONTROL-10

Line-sensing thermostat Adjustable temperature range: 0C to 150C Max. switching current 25 A 250 VAC Alarm relay: 2 A voltfree with indication of sensor errors, voltage errors and low or high temperature alarm Display for visual indication of parameters Technical data: see page 19

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RAYSTAT-ECO-10 Ambient temperature thermostat Adjustable temperature range: 0C to 30C Max. switching current 25 A, 250 VAC PASC (Proportional Ambient Sensing Control) for energy saving Alarm relay: 2 A voltfree with indication of sensor errors, voltage errors and low or high temperature alarm Display for visual indication of parameters Technical data: see page 20 SB-100 Stainless steel support bracket specially constructed to provide heating cable protection between pipe and junction box via a tubular leg. For use with AT-TS-13, AT-TS-14, JB16-02 and RAYSTAT-CONTROL-10

SB-101

Dual-leg support bracket, stainless steel Height leg: 160 mm For use with AT-TS-13, AT-TS-14, JB16-02 and RAYSTAT-CONTROL-10

SB-110

Support bracket, stainless steel Height leg: 100 mm For use with AT-TS-13, AT-TS-14, and JB16-02

SB-111

Support bracket, stainless steel Height leg: 100 mm For use with AT-TS-13, AT-TS-14, and JB16-02

5. Accessories for FS-A-2X and FS-B-2X cables Power connection Splice Powered splice T-connection Powered T-connection Four way connection

FS-A-2X FS-B-2X RayClic-CE-02 RayClic-S-02 RayClic-PS-02 RayClic-T-02 RayClic-PT-02 RayClic-X-02 Note: A splice can also be made using one S-06.
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RayClic-CE-02 Power connection with 1.5 m power cable End seal and support bracket IP 68 weather protection Cannot be used with FS-C-2X cables

RayClic-T-02

T-connection Connection for 3 cables End seal and support bracket IP 68 weather protection Cannot be used with FS-C-2X cables

RayClic-PT-02

Power T-connection 3 connections with integral 1.5 m power cable 3 end seals and 1 support bracket IP 68 weather protection Cannot be used with FS-C-2X cables

RayClic-S-02

Splice for joining 2 lengths of heating cable Connection for 2 cables with 1 support bracket IP 68 weather protection Cannot be used with FS-C-2X cables

RayClic-PS-02

Powered splice Connection for 2 cables with integral 1.5 m power cable 2 end seals and 1 support bracket IP 68 weather protection Cannot be used with FS-C-2X cables

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RayClic-X-02 4-way connection Connection for 4 cables 2 end seals and 1 support bracket IP 68 weather protection Cannot be used with FS-C-2X cables

RayClic-E-02

Gel-filled end seal For system extensions (to be ordered separately) IP 68 weather protection Cannot be used with FS-C-2X cables

6. Accessories for FS-C-2X and BTV-2-CT cables For BTV-2-CT 1 C16-29 + 1 2 C16-29 + 1 2 C16-29 + 2 3 C16-29 + 2 3 C16-29 + 3 4 C16-29 + 3 For FS-C-2X 1 CE20-01 + 2 CE20-01 + 2 CE20-01 + 3 CE20-01 + 3 CE20-01 + 4 CE20-01 +

Power connection Splice Powered splice T-connection Powered T-connection Four way connection

1 1 1 1 1 1

JB16-02 JB16-02 JB16-02 JB16-02 JB16-02 JB16-02

+ + + + + +

E-06 E-06 E-06 E-06 E-06 E-06

+ + + + + +

1 1 1 1 1 1

JB-SB-08 JB-SB-08 JB-SB-08 JB-SB-08 JB-SB-08 JB-SB-08

JB16-02

AC IP 66 66 0

JB 16 V 02

Temperature-resistant junction box For FS-C-2X and BTV-CT For power connection or T-connection IP66 6 x 4 mm2 terminals 4 Pg 11/16, 4 M20/25 knock-out entries Single-leg support bracket (VA) for junction and connection box JB16-02

JB-SB-08

CE20-01

Connection and end seal kit for FS-C-2X cables Heat-shrink technique M20 gland

C16-29

Connection kit for BTV2-CT Heat-shrink technique Pg 16 gland

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E-06 End seal kit for BTV2-CT

CCE-04-CT

Cold lead connection and end seal kit Connection of 3 x 1.5 mm2 or 3 x 2.5 mm2 cold lead cable to self-regulating heating cables BTV-CT and FS-C.

7. General accessories

S-06

In-line splice kit for FS-A-2X, FS-B-2X

CCE-03-CR

Cold lead connection and end seal kit Connection of 3 x 1.5 mm2 or 3 x 2.5 mm2 cold lead cable to self-regulating heating cables FS-A, FS-B, HWAT-L/R/M, GM-2X

KBL-10

Cable ties One pack of 100 required for approx. 30 m of pipework Length: 370 mm Temperature and UV resistant On plastic pipes use ATE-180 tape

GT-66

Heat-resistant glass cloth tape Heat resistant up to 130C 20 m roll for approx. 20 m of pipework On plastic pipes use ATE-180 tape

ATE-180

Aluminium adhesive tape Heat resistant 55 m roll for approx. 50 m of pipework On plastic pipes: the heating cable must be covered with aluminium adhesive tape along its entire length

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IEK-16-05 Insulation entry kit Insertion of heating cable in metal cladding Consists of: metal fastener, Pg 16 gland and joint seal

LAB-I-01

ELECTRIC TRACED
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Electric traced label To be placed at 5 m intervals on pipework surface

Line-sensing control and ambient thermostats (AT-TS-13 and AT-TS-14)


Unit layout A B C Green LED Red LED Red LED Heating cable on Sensor break Sensor short-circuit

A B C

(Dimensions in mm)

Technical data
122 55

Supply voltage Power consumption Approval Max. switching current Max. conductor size Switching differential Switching accuracy

(Dimensions in mm)

Switch type Adjustable temperature range

230 VAC +10% 15% 50/60 Hz 1.8 VA CE 16 A, 250 VAC 2.5 mm2 0.6 to 1 K AT-TS-13 1 K at 5C (calibration point) AT-TS-14 2 K at 60C (calibration point) SPST (normally open) AT-TS-13 5C to +15C AT-TS-14 0C to +120C inside 20C to +50C IP65 according to EN 60529 1 x M20 for supply cable ( 8-13 mm) 1 x M25 for connection heating cable ( 11-17 mm) 1 x M16 for sensor approx. 440 g ABS nickel-plated quick release screws On wall or on support bracket SB-110/SB-111

Housing

120

Temperature setting Exposure temperature Ingress protection Entries

Weight (without sensor) Material Lid fixing Mounting Temperature sensor (HARD-69)

Type PTC KTY 83-110 Length sensor cable 3m Diameter sensor cable 5.5 mm Diameter sensor head 6.5 mm Max. exposure temperature 160C sensor cable The sensor cable may be extended up to 100 m using a cable with a crosssection of 1.5 mm2. The sensor cable should be shielded if it is laid in cable ducts or in the vicinity of high-voltage cables.
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Line-sensing thermostat with alarm relay RAYSTAT-CONTROL-10


Display A 1. 2. 3. 4. A. 1. 2. 3. 4. LED Display (parameter and error indications) Battery activation Parameter menu selection Increase value Decrease value

Technical data

V DE

Operating Voltage Power Consumption Main Relay (heating) Main Terminals Alarm Relay Alarm Terminals Accuracy Ambient temperature Parameter settings Temperature Setting Hysteresis Low Temperature Alarm High Temperature Alarm Heater Operation if Sensor Error Voltage Free Operation Diagnosed errors Sensor Errors Temperature Extremes Voltage Errors

230 VAC, +10%/10%, 50/60 Hz 14 VA Imax 25 A, 250 VAC, SPST 3 x 0.75 mm2 to 4 mm2 Imax 2 A, 250 VAC, SPDT, voltfree (3 + ) x 0.75 mm2 to 2.5 mm2 0.5 K at 5C 40C to +40C

0C to +150C 1 K to 5 K 40C to +148C +2C to +150C or switched OFF ON or OFF YES or NO

Sensor short / Sensor open circuit High temperature / Low temperature Low supply voltage / Output fault

Parameters can be programmed without power supply and parameters are stored in non-volatile memory. Housing Size Material Ingress Protection Entries Weight Lid Mounting 120 mm x 160 mm x 90 mm Grey polycarbonate IP 65 2 x M25, 1 x M20, 1 x M16 Approx. 800 g Transparent with 4 captive screws On wall or on support bracket SB-100/SB-101 3-wire Pt100 according to IEC Class B 50 mm x 6 mm 3 m x 4 mm 40C to +150C (+215C, 1000 h max.)

Temperature sensor

Sensor Type Sensor Head Sensor Cable Length Cable Exposure Temperature

Sensor cable can be extended up to 150 m when a cross-section of 3 x 1.5 mm2 is used. The sensor cable should be shielded if it is laid in cable ducts or in the vicinity of high-voltage cables.

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Energy saving frost protection controller RAYSTAT-ECO-10


Unit layout A A. 1. 1. 2. 2. 3. 3. 4. 4. LED Display (parameter and error indications) Battery activation Parameter menu selection Increase value Decrease value

Technical data

V DE

Operating Voltage Power Consumption Main Relay (heating) Main Terminals Alarm Relay Alarm Terminals Accuracy Main parameter settings Energy Saving Algorithm Temperature Setpoint Minimum Expected Ambient Temperature Heater Operation if Sensor Error Voltage Free Operation

230 VAC, +10%/10%, 50/60 Hz 14 VA Imax 25 A, 250 VAC, SPST 3 x 0.75 mm2 to 4 mm2 Imax 2 A, 250 VAC, SPDT, voltfree (3 + ) x 0.75 mm2 to 2.5 mm2 0.5 K at 5C

Proportional Ambient Sensing Control (PASC) active below setpoint 0C to + 30C (switch off temperature) 30C to 0C (heating 100% powered) ON (100%) or OFF YES or NO

Energy saving with Proportional Ambient Sensing Control (PASC) Duty cycle (power to heater on) depends on the ambient temperature. For example: If minimum temperature= 15C and if maintain temperature (set point)= +5C
Min. Ambient 15 100 10 75 5 50 0 25 Set point 5 0 Result: At ambient temperature of 5C, 50% energy is saved

ambient t

% ON

% ON 100 80 60 40 20 15 10 -5 0 Ambient temperature (C) 5 0 10 % ON

Diagnosed alarms Sensor Errors Low Temperature

Sensor short / Sensor open circuit Min. expected ambient temperature reached Voltage Errors Low supply voltage / Output voltage fault Parameters can be programmed without power supply and parameters are stored in non-volatile memory. Housing Size Material Exposure Temperature Ingress Protection Entries Weight Lid Mounting 120 mm x 160 mm x 90 mm Grey polycarbonate 40C to +80C IP 65 2 x M25, 1 x M20, 1 x M16 Approx. 800 g Transparent with 4 captive screws On wall or on support bracket SB-100/SB-101

Temperature sensor

Sensor Type 3-wire Pt100 according to IEC Class B Sensor Head 6 mm Sensor cable can be extended up to 150 m when a cross-section of 3 x 1.5 mm2 is used. The sensor cable should be shielded if it is laid in cable ducts or in the vicinity of high-voltage cables.
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Frost protection for gutters and downpipes

Reliable protection against winter damage No danger of icicle formation or snow avalanches Protects buildings and people Maintenance-free

Junction boxes

Connection * (RayClic-CE-02)

Efficient energy use


GM-2X: 36 W/m in iced water and 18 W/m in the air at 0C
Moisture sensor EMDR-10 (Incl.) Fixing bracket (GM-RAKE)

Temperature sensor EMDR-10 (Incl.)

Heating cable (GM-2X)


R
EM DR -10
AC 230V IP 20 50/60 Hz

Residual current device (rcd 30 mA) Circuit-breaker (C type)


Relais Alarm : 10(4) : 2(1)AA, AC , AC 230V 230V
Do not Nicht open Ne unter while pas Spannu energiz ouvrir ed sous ng ffnen tension

PE

PE

PE 1

25 TEST

10 1 2 2 3 3 4 5 6 5 34 2 7 C 6 8 1 20 15 9 10 10 10 5 15 3 5 4C 0 20

min25

T2A 7IEC 127 8 2/V 9 10 11

Control unit (EMDR-10)

* Avoid installing RayClic on places where it is immersed in water. End seal (RayClic-E-02)

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Design guide, control units and accessories
1. Cable selection GM-2X Self-regulating heating cable for: Gutters Downpipes Roof surfaces Important note: When laying cables on asphalt, bitumen, roofing felt, etc., a cable with a special fluoropolymer jacket (8BTV- 2-CT) must be used. 4 Composition
1. 2. 3. 4. 5. Copper conductor (1.2 mm2) Self-regulating heating element Insulation made of modified polyolefin Tinned copper braid Protective jacket made of modified polyolefin (UV-resistant)

5 Technical data: see page 59

2. Cable length

The heating cable should be installed in a straight line in the gutter The cable lengths should be adjusted according to the geographical situation and the gutters More than one cable should be laid in wide valley, parapet or box gutters Gutter length + drainpipe length + 1 m per connection + 1 m in the soil (frost line) = required heating cable length

3. Electrical protection

The length of heating cable determines the number and size of the circuit breakers Residual current device (rcd): 30 mA required, max. 500 m heating cable per rcd Installation according to local regulations The power connections must be carried out by an approved electrical installer Use C type circuit-breakers Max. length of the heating circuit is based on a minimum switch-on temperature of 10C, 230 VAC. GM-2X 8BTV-2-CT 6A 25 m 25 m 10 A 40 m 40 m 13 A 50 m 50 m 16 A 60 m 60 m 20 A 80 m 80 m

4. Control units

EMDR-10

Control unit With temperature and moisture sensor User-friendly control Saves up to 80% power Max. switching capacity 10 A (otherwise switching by contactor) Potentialfree alarm for sensor break, sensor short and power loss Technical data: see page 25

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EM DR -10

AC 23 IP 20 0V 50

/60

Hz

Relai s: Ala rm

PE

PE

PE 1

10 1 2 2 3 3 4 45 6 5 3 2 7 C 6 8 1 2 0 1 9 5 2 10 5 TE 1 ST 0 10 2 5 15 3 5 4C 0 20

10(4) : 2(1 A, AC )A, 23 AC 0V 230V

Do Nic not ope Ne ht untern wh pas Spa ile ene ouv nnu rgiz rir sou ng ed s tenffnen sion

6 m 25 in T2 A 7IEC 12 8 7

2/V 9 10 11

22

CDE-0517 Rev 04 03/03

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HTS-D
30 20 10

25 20 15
10
5

Thermostat 2 independant switching points max. switching current: 16 A 250 VAC temperature adjustment range: 20C to +25C outdoor installation economical for circuit lengths up to 30 m Technical data: see page 25

5. Accessories for GM-2X

0 -1

-2 0 0

Avoid installing RayClic in places where it is immersed in water. RayClic-CE-02 Power connection with 1.5 m power cable 1 end seal and 1 support bracket IP 68 weather protection

RayClic-T-02

T-connection Connection for 3 cables 1 end seal and 1 support bracket IP 68 weather protection

RayClic-PT-02

Power T-connection Connection for 3 cables with integral 1.5 m power cable 3 end seals and 1 support bracket IP 68 weather protection

RayClic-PS-02

Powered splice Connection for 2 cables with integral 1.5 m power cable 2 end seals and 1 support bracket IP 68 weather protection

RayClic-E-02

Gel-filled end seal For system extensions (to be ordered separately) IP 68 weather protection

RayClic-SB-02

Wall-mounted support bracket

CDE-0517 Rev 04 03/03

23

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GM-RAKE Fixing bracket/edge protection for drainpipes Spacer for use in wide channels or gutters where more than one run of cable is required (a spacer is placed every 100 cm) VA steel with UV-resistant cable ties Roof clip to secure heating cables to roofs and gutters. Adhesive can be applied on the underside of the roof clip. After curing of the adhesive the heating cable can be clipped between the clamps.

IceStop-GMK-RC

GM-Seal

Adhesive designed for sticking and sealing common construction materials with a base of polyurethane 300 ml pack

CCE-03-CR

Cold lead connection and end seal kit Connection of 3 x 1.5 mm2 or 3 x 2.5 mm2 cold lead cable to self-regulating heating cables FS-A, FS-B, HWAT-L/R/M and GM-2X

6. Accessories for 8BTV-2-CT heating cable

C16-29

Connection kit Heat-schrink technique Pg 16 gland

E-06

End Seal kit

JB-16-02

Junction box IP 66 6 x 4 mm2 terminals 4 pg 11/16 and 4 M20/25 knock-out entries

JB 16 -0 2
AC IP 66 66 0 V

CCE-04-CT

Cold lead connection and end seal kit Connection of 3 x 1.5 mm2 or 3 x 2.5 mm2 cold lead cable to selfregulating heating cables BTV-CT and FS-C

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CDE-0517 Rev 04 03/03

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Temperature and moisture control unit EMDR-10
Technical data Supply voltage Power consumption Max. switching capacity Temperature adjustment range Lower limit temperature adjustment range Operating differential Measuring accuracy Moisture adjustment range Post heating time adjustment range Alarm relay Moisture sensor (output) Mounting Low voltage directive EMC
58 53

AC 230V 50/60Hz Relais: 10(4)A, AC 230V IP 20 Alarm: 2(1)A, AC 230V

Do not open while energized Nicht unter Spannung ffnen Ne pas ouvrir sous tension

R 10 1
EMDR-10
2 3

90
20 25 TEST

C 15

3 4 4 3 5 2 6 1

5 6

7 8 9 10

20 30 40 10 50 10 0 60 min

5 C

T2A IEC1272/V 8 9 10 11

PE PE PE 1

106

230 VAC, 10%, 50Hz max. 4 VA Imax 10(4)A / 230 VAC, SPST, potential 230 VAC 3C to +6C (factory setting +2C) test, 25C to 5C (factory setting 15C) 0.5 K 1.5 K 1 (max. sensibility) to 10 (min. sensibility) (factory setting 5) 0 to 60 minutes (factory setting 60 minutes) Imax 2(1)A / 230 VAC, SPDT, potential-free Imax 1A / 230 VAC, SPST potential 230 VAC with fuse 5 x 20mm T1A according to IEC127-2/V DIN rail according to DIN EN 50022-35 EN 60730 EN 50081-1 (emission) and EN 50082-1 (immunity) 2.5 mm2 (stranded conductors), 4 mm2 (solid conductors) II (panel mounted) 0C to +50C IP20 Noryl (self-extinguishing according to UL 94 V-0) approx. 350 g PTC (FL 103) IP54 2.5 mm2 2 x 1.5 mm2, max. 100 m (not included) 30C to +80C Wall mounting

Terminals Protection class Ambient temperature range Ingress protection Housing material Weight

(Dimensions mm)

Housing

Ambient temperature sensor (VIA-DU-A10)


35

52
38

40

Sensor type Ingress protection Terminals Sensor cable Exposure temperature Mounting

50

PG9 (Dimensions mm) Moisture sensor (HARD-45)


4m 650
active sensor lenght

500

Sensor type Power consumption Ambient temperature range Supply voltage Connection cable

PTC 9 W to 18 W 30C to +65C continuous 230 VAC, 10%, 50Hz 3 x 1.5 mm2, 4 m, the connection cable can be extended to max. 100 m at 3 x 1.5 mm2

Thermostat HTS-D
Technical data
122 mm 110 mm 45 mm

9,5

12 x 6

(Dimensions mm)

Temperature range Operating voltage Max. switch current Max. exposure temperature Switch temperature difference Temperature setting Protective system

20C to +25C AC 230 V, 50 Hz 16 A / AC 250 V 50C 1K-3K under the housing cover IP 65

120 mm 90 mm

29 mm CDE-0517 Rev 04 03/03

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Snowmelting for ramps, steps and footpaths

High reliability: ice and snow protection assures safer access Long service life Robust design

The energy-conscious solution


EM2-XR: 300 W/m (90 W/m) at 0C VDE tested quality: the most stringent quality standards and constant internationally-recognized tests offer the highest level of safety
2

Temperature and moisture sensor VIA-DU-S20 Connection and end seal kit (VIA-CE1) Ambient temperature sensor VIA-DU-A10 (Incl.)

Connection cable (VIA-L1) Control unit (VIA-DU-20)

Junction box (VIA-JB1)

Self-regulating heating cable (EM2-XR)

Connection and end seal kit (VIA-CE1)

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CDE-0517 Rev.4 03/03

Design guide and accessories


1. Application EM2-XR 1 2 3 Footpaths, ramps, steps, base,ment garages, loading platforms. Cable type EM2-XR Control VIA-DU-20 Rating 300 W/m2 (90 W/m) * * At design stage: verify power at start-up temperature Unsuitable for direct use in poured asphalt. When laying in concrete with a coating of at least 20 mm, an asphalt layer of max. 40 mm can be applied on the concrete surface (max. 240C) Technical data: see page 59 Composition
1. Copper conductor 2. Self-regulating heat element 3. Electrical insulation 4. Tinned copper braid 5. Protective jacket

2. Cable spacing

Concrete
300 mm (EM2-XR) 50 70 mm 150 mm

Sand bed
250 mm (EM2-XR) 60 mm 50 60 mm 20 30 mm

Reinforcement Concrete

Soil

Soil

Reinforcement Sand bed

Paving stones

Asphalt
300 mm (EM2-XR) 40 mm 20 mm 150 mm

Concrete Asphalt

Soil Reinforcement

Concrete stairs

~ m150 m

~50 mm

CDE-0517 Rev.4 03/03

27

3. Determine area to be heated

Trace drain (see section 10)

Do not lay heating cable over expansion joint Trace close to the outside of corners Covered area Trace at least 1 m of covered areas

Trace covered entrance areas as snow can be carried in by cars

Combined temperature and moisture sensor Trace right up to drain

Trace drain

4. Heating cable length

Total surface to be heated Heating cable length (m) = heating cable spacing (m) A. Ramps and paths B. Stairs Heating cable length (m) = [2 x stair width (m) + 0.4] x number of stairs + 1 m (connection)

5. Electrical protection

Max. heating cable lengths According to local standards and regulations. Residual current device (rcd) 30 mA required, max. 500 m heating cable per rcd. Take into account the conductor size and max. permitted voltage drop. A higher voltage drop can occur at start-up of heating. Power at start-up To determine the installed power with the electrical system designer, the nominal current of the series connected fuse or the current value at the system start-up temperature must be taken into account (e.g. 32 A for 55 m of EM2-XR at -10C). Circuit breaker sizing (MCBS to BS EN 60898, Type C) 10 A 16 A 20 A 25 A 32 A 40 A 50 A Max. circuit length (for start-up at 10C) EM2-XR 17 m 28 m 35 m 45 m 55 m Contact your Tyco Thermal Controls representative for the most economical solution

Provide the electrical system designer with all the necessary data.

28

CDE-0517 Rev.4 03/03

6. Number of circuits

Heating cable length (see section 4) max. length of heating circuit (see section 5) The heating cable should not be laid over expansion joints. The heating cable should be distributed as symmetrically as possible. Min. number of heating circuits = According to local standards and technical regulations. The cross-section is determined according to the nominal current of the circuit-breakers and maximum permitted voltage drop. The electronic control unit ensures that the surface heating only starts when the temperature falls below a certain threshold and moisture is detected on the relevant surfaces, ensuring efficient energy use. VIA-DU-20 Control unit with combined moisture and temperature sensor and optional ambient temperature sensor. DIN-rail mounting Sensor cable length: 15 m Freezing rain precaution Optional BMS connection Alarm relay contacts PCN: 599514-000 Technical data: see page 31 Wiring diagram: see page 52

7. Electrical connection

8. Control units

9. Components and accessories VIA-CE1

Waterproof connection and end seal Sealing compound and heat-shrinkable sleeve One kit required per heating cable circuit Connection of the heating cable and cold lead cable VIA-L1 Temperature-resistant cable (cold lead), 3 x 6 mm2 Cu To be installed in conduit Maximum length for standard connection boxes: 65 m Maximum length with C 40 A and C 50 A circuit breakers: 5 m (VDE standard) Cable ties for fixing heating cable to reinforced mesh One pack required for 30 m of selfregulating heating cable Pack of 100 pc Length 200 mm Temperature-resistant junction boxes For heating circuits up to C 50 A circuit-breakers Dimensions: 125 x 125 x 100 mm Pg 16 and Pg 21 entries (breakthrough) Terminals 3 x 16 mm2 IP 66 4 x Pg 16/21 and 4 x M20/25 entries Crimping tool for connectors in VIA-CE1 connection and end seal kit

VIA-L1

KBL-09

VIA-JB1

AC IP 66 66 0

VI AJ V B1

VIA-CTL-01

CDE-0517 Rev.4 03/03

29

10. Drain tracing

Junction box JB16-02

Junction box JB16-02

8BTV-2-CT

End seal CCE-04-CT

End seal E-06

Cold lead Cold lead connection CCE04

Connection kit C16-29 Self-regulating heating cable for drains 8BTV-2-CT

8BTV-2-CT

Drain heating cable with oil- and UV-resistant fluoropolymer outer jacket

JB16-02

AC IP 66 66 0

JB

16

-0

Temperature-resistant junction and connection box Dimensions: 94 x 94 x 57 mm IP 66 6 x 4 mm2 terminals 4 Pg 11/16 and 4 M20/25 knock-out entries

C16-29

Connection kit for BTV-CT Heat-shrink system (Pg16)

C25-21

Connection kit for BTV-CT Heat-shrink system (M25)

E-06

End seal kit for BTV-CT Heat-shrink system

The drain heating system can be switched via the same control unit as the self-regulating surface heating system. Max. 60 m of 8BTV-2-CT can be connected to a 16 A C-type circuit-breaker. Residual current device (rcd) 30 mA required.

30

CDE-0517 Rev.4 03/03

Control unit VIA-DU-20


Layout
A 1 2 3

9,0C 7,0C

A. 1. 2. 3. 4. 5. 6.

Display, illuminated (parameter and fault conditions) Testing the device / switch on the heating output Increasing the value selected, changing settings (forwards) Selecting a menu Selecting a language Reducing the value selected, changing settings (backwards) Confirm the value selected, select the next value and responding to fault messages 230 Vac, 10 %, 50/60 Hz 14 VA max. lmax 4(1)A, 250 Vac SPST, voltfree lmax 2(1)A, 250 Vac SPDT, voltfree 1 K Point matrix, 2 x 16 places DIN rail Noryl 0.5 mm2 to 2.5 mm2 IP20/class II (Panel mounted) 750 g 0C to +50C 1C to +6C Off, 1 (moist) to 10 (very wet) 30 to 120 min. (heating on) Off, 15C to 1C Local detection, weather service, off Off, on, BMS remain saved in the memory

Technical Data

Operating voltage Power consumption Main relay (heating) Alarm relay Switching accuracy Display Assembly Housing material Terminals Protection Weight Temperature resistance Main parameters Temperature at which device comes on Moisture at which device switches on Post-heating period Base temperature Freezing rain warning Overruling If there is a power failure, all parameters

90

9,0C 7,0C

160

45

53 58

(Dimensions in mm)

Ground temperature and moisture sensor VIA-DU-S20


5,7 mm

35 70

15 m 150 mm

Voltage Type of sensor Protection Diameter of lead Length of lead Temperature resistance

8 Vdc (via control device) PTC IP65 5 x 0.5 mm2, 5.7 mm 15 m, can be extended to 50 m (5 x 1.5 mm2) 30C to +80C

Ambient temperature sensor* VIA-DU-A10


35

52
38

40

Sensor type PTC Ingress protection IP54 Terminals 1.5 to 2.5 mm2 Sensor cable 2 x 1.5 mm2, max. 100 m (not included) Exposure temperature 30C to +80C Mounting Wall mounting * Installation not mandatory if Sleet precaution is not set to Auto.

50

PG9 (Dimensions in mm)

CDE-0517 Rev.4 03/03

31

Leak detection and location system

Monitoring of large surfaces Pinpointing of leaks Pre-assembled and ready to use

For further information, contact your Tyco Thermal Controls representative

Alarm module (TTDM)

Water sensor cable (TT1000)

32

CDE-0517 Rev.4 03/03

Electrical floor heating systems

T2 Floor heating: flexible, reliable and easy-to-install T2 Electrical floor heating is a floor heating range people will talk about a lot in the future. Never before has the heating market experienced a floor heating system that is reliable, flexible and easy-to-install as T2 Floor heating. Its heating comfort is unrivalled and as a professional you will appreciate its simplicity and reliability, based on more than 30 years of experience, with installations in over 100 000 buildings in Scandinavia. T2 Floor heating: a best-seller that will boost your sales

Who doesn't enjoy walking around barefoot, at home, ... on a comfortably warm floor? Grant your customers that pleasure - and please yourself with an easyto-sell, easy-to-install and profitable product. Ordinary radiators warm up the adjacent air which motions towards the ceilling, while the floor remains cold. T2 Floor heating however distributes the heat much more evenly throughout the room and moreover, makes the floor the warmest place in the room, exactly where it's needed. T2 Floor heating can also prevent cold draughts. T2 Floor heating is ideal to complete the existing heating installation for greater comfort Reliable: triple warranty You can rely on our systems, which have proven quality and performance for many years. 1. 12 years warranty in case of any defect: we repair or replace the damaged heating cable. 2. No electric and negligible magnetic fields, well below the supposed marginal values being discussed. In other words, our warranty means security for you and your customers. 3. PVC free: T2 products are completely free from PVC, so they help saving the environment.

AR WARRAN 12-YE TY
REE

IC

FIE

LDS

PV

C-F

CDE-0517 Rev.4 03/03

LO W ELEC
T RIC

Triple warranty
GN

AND

MA
ET

For more information: ask for the Floor heating Handbook or surf to www.t2floorheating.com

33

T2Red: the self-regulating cable


Tile adhesive or support sheet Watertight layer for wet areas Tiles/plastic floor covering/ wooden or laminated floor Fixing point

Tile adhesive

Senses other sources of heat adjusts its heat output accordingly. Makes wet floors dry faster. There is no risk of overheating. It can be installed on all sub floors (plastic, concrete, wood, carpets*) in dry or wet areas. It can be adapted to all room sizes.

Layer of filler Adhesive primer Fine/coarse cement T2Red Watertight layer for wet areas

Adhesive primer

Insulated sub flooring: concrete, wood or plastic floor

T2Reflecta with T2Red: the energy-efficient solution energy savings of


Tile floor Wooden/laminate/ plastic flooring

T2Reflecta plate

It provides extra 20% or more The T2Reflecta system combines the self-regulating T2Red heating cable with the pre-grooved T2Reflecta; a thermally insulated, aluminium-covered plate. The T2Reflecta system is the first choice for wooden or laminate floors in dry areas. It can be adapted to all room sizes can be installed on most sub floors. It automatically adjusts its heat output.

Support sheet T2Reflecta adhesive T2Red cable Insulated subflooring: concrete, wood, or plastic floor Groove for heating cable

T2QuickNet: the ideal solution for renovation mat is the


Watertight layer if required for wet areas and adhesive primer Tile adhesive Watertight layer if required for wet areas Tiles Tile adhesive

ovation

The thin T2QuickNet ideal solution for ren-

especially for tile floors. The ultrathin (3 mm) mat is laid directly in the filler. It can be installed on all sub floors which are sufficiently insulated and conforming to applicable building regulations. T2QuickNet exists in two versions: a very popular 90 W/m2 version and a 160 W/m2 version when more output is required.

Insulated subflooring: concrete, wood or plastic

Layer of filler T2QuickNet Adhesive primer

34

CDE-0517 Rev.4 03/03

General installation instructions

37

Hot water temperature maintenance system

39

Frost protection for gutter and downpipes

38

Frost protection for pipes

42

Connection system for frost protection and temperature maintenance heating cables

40

Important instructions for installation on pipework

44

Snowmelting of ramps, steps and footpaths

47

Wiring diagrams

55

Trouble shooting guide

CDE-0517 Rev.4 03/03

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Assembly and mode of operation Self-regulating heating cables

Tested service life Intensive tests according to recognized scientific procedures Results: self-regulating heating cables have a service life of at least 20 years. Approvals Stringent production monitoring Approved BS 6351 VDE and VE approved Robust construction Long service life assured through electrical polyolefin or fluorpolymer insulation Energy-saving Power output is always adjusted to the amount of heat required at any given time Self-regulating heating cables save energy and operating costs

Safe and reliable Thanks to self regulation, no risk of overheating or burnout even where cables overlap Safe for use on plastic pipes or gutters

Parallel circuit Current conduction between two parallel copper conductors across the semiconducting, crosslinked heating element. The cable can therefore easily be cut to length on site.

Ambient temperature

1. Cold ambient = High power output If the temperature in the immediate vicinity of the self-regulating temperature maintenance heating cable is cold, the heat output from the heating cable is increased. The polymeric core of the cable contracts, which creates many electrical paths across the integrated, carbon particles. 2. Warm ambient = Low power output In response to a warmer environment, the heat output of the selfregulating cable is reduced. The polymeric core of the cable expands, reducing the electrical paths.

Outer protective jacket Tinned copper braid Aluminium laminated wrap (only HWAT-L/M/R cables) Electrical insulation Self-regulating heat element Tinner copper conductor Heat output

3. Hot ambient = Virtually no output If the temperature in the environment of the self-regulating heating cable reaches a high temperature, the heat output is practically cut off. Due to the maximum expansion of the polymeric core of the cable, almost all the electrical paths are cut off.

36

CDE-0517 Rev.4 03/03

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Hot water temperature maintenance

Glass cloth tape (GT 66)

Heating cable (HWAT-L, M or R)

40

Gel filled end seal (RayClic-E-02)

Electric traced label (LAB-I-01)

T-Connection (RayClic-T-02) Aluminium adhesive tape (ATE-180) for plastic pipework Cable tie (KBL-10) T-connection (RayClic-T-02) Temperature control unit (HWAT-ECO) Residual current device (rcd 30 mA) Circuit-breaker (C type)

42

40

46

Power connection (RayClic-CE-02) Sensor HWAT-ECO (incl.)

Junction box

Checklist for planning the installation


The system design should take into account: Pipe diameter and material Insulation type and thickness Ambient temperature Circuits should divide the plumbing into logical segments. Don't exceed the maximum circuit length. Show connection locations on the drawings. Locate power connections near the electrical panel. Locate T-connections in accessible areas.
CDE-0517 Rev.4 03/03

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Self-regulating frost protection system for pipes

Residual current circuitbreaker (rcd 30 mA) Circuit-breaker (C type) Thermostat with line or ambient temperature sensor
AT-TS -13

End seal (RayClic-E-02)

30

60

0 C

90

120

48
Power connection (RayClic-CE-02) Not for FS-C-2X

Junction box (JB16-02)

Electric traced label (LAB-I-01)

42
Placing of sensor

Connection (RayClic-T-02) Not for FS-C-2X

Heating cable (FS-A-2X, FS-B-2X or FS-C-2X)

40

Sensor

Junction box

Heating cable

Unheated premises

outdoors

Ambient sensor

Fasten the pipe sensor to the pipework (e.g. aluminium adhesive tape)

Always place the sensor in the coldest part of the installation


CDE-0517 Rev.4 03/03

38

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Frost protection for gutters and downpipes

42

Connection* (RayClic-CE-02)

Junction boxes

Tapered / Valley Gutter Wide gutters (> 300 mm) may require more than one flow path

Moisture sensor EMDR-10 (Incl.) Edge protection (GM-RAKE) and strain relief device

Box Gutter Typically one heating cable per gutter located adjacent and parallel to the lead roll overlap

Temperature sensor EMDR-10 (Incl.) Place on the north side of the building

Residual current device (rcd 30 mA) Circuit-breaker (C type) Hopper / Chute Outlet / Catch Pit Pass heating cable through all outlets to create and maintain a continuous flow path. This avoids transferring the problem to another location Transition zones: GM-RAKE edge protection bracket prevents tilting Heating cable (GM-2X)

R
EM DR -10

AC 230V IP 20 50/60 Hz

PE

PE

PE

25 TEST

10 1 2 2 3 3 4 5 6 5 34 2 7 C 6 8 1 20 15 9 10 10

Relais Alarm : 10(4) : 2(1)AA, AC , AC 230V 230V


Do not Nicht open Ne unter while pas Spannu energiz ouvrir ed sous ng ffnen tension

4C

10

15 20 min25

T2A 7IEC 127 8 2/V 9

10

11

51

Control unit (EMDR-10)

In the drainpipe: always put the cable as far as the frost-free area (approx. 1m deep) Fastening of the gutter cables: on the roof, eaves bricks, gutter and drainpipe with GM-RAKE edge protection brackets (incl. cable ties)

End seal (RayClic-E-02)

* Avoid installing RayClic on places where it is immersed in water


CDE-0517 Rev.4 03/03

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Installation instructions for HWAT-L/R/M and FS-A/B/C-2X cables
ca. 45 ca. 45

max. 300 mm

horizontal pipes

The heating cable should be installed in a straight line on the pipework. Lay on dry surfaces Minimum installation temperature: 10C

Cable tie KBL-10 For plastic pipes, use aluminium adhesive tape ATE-180. Place it over the entire length of the pipe.

Horizontal pipe

Vertical pipe

GT-66 adhesive tape

It is not necessary to spiral the cable around the pipe

Cut the heating cable at right angles

Smallest bending radius: 10 mm

Install the heating cables on the outside of the pipe bend

90

Installation of self-regulating heating cables Store in a dry and clean place Temperature range: 40C to +60C Protect any cable ends with an end seal

Avoid: sharp edges high tractive force kinking and crushing walking or driving over the cable moisture at cable interfaces

40

CDE-0517 Rev.4 03/03

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Run the cable over pipe suspensions Do not clamp the cable

Frost protection at valves: Valves up to 2" (DN 50): lay the temperature maintenance and frost protection heating cables in a straight line From 2": lay as shown Always insulate valves

Wall/Floor transit The thickness of thermal insulation must be continuous otherwise compensate by adding heating cable.

>3m

Not for HWAT-L/R/M cables

3m

RayClic-T-connection

Electric traced label IEK-16-05 for insertion of heating cable in metal cladding

CDE-0517 Rev.4 03/03

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Installation instructions for fast connection systems and end seals Connections 1 5 9

2
Tighten completely until screw stops

10

Repeat procedure 9 for all heating cable entries

HWAT-L/R/M

11

CLICK

90

12

Only HWAT-L/R/M cables: Remove aluminium laminated wrap

4
80 mm
80 m m

Tighten gland nut(s) firmly

42

CDE-0517 Rev.4 03/03

End seals 1
90 Use only in combination with the following Raychem self-regulating heating cables: HWAT-L, HWAT-M, HWATR, GM-2X, FS-A-2X, FS-B-2X. For FS-C-2X and BTV types, use heat-shrinkable products. Avoid installing RayClic on places where it is immersed in water.

What type do you need?

RayClic-CE-02 power connection

25 mm
RayClic-PS-02 power connection for 2 cables

RayClic-PT-02 power connection for 3 cables

5
HWATL/R/M !

RayClic-S-02 splice

For HWAT-L/R/M cables: Remove aluminium laminated wrap

RayClic-T-02 T-connection

45 mm
RayClic-X-02 4-way connection

RayClic-E-02 end seal

CDE-0517 Rev.4 03/03

43

Snowmelting of ramps, steps and footpaths

Combined temperature and moisture sensor VIA-DU-S20

Connection and end seal kit (VIA-CE1)

Ambient temperature sensor* VIA-DU-A10 (Incl.)

Connection cable (VIA-L1) Control unit (VIA-DU-20)

52

Junction box (VIA-JB1)

Self-regulating heating cable (EM2-XR)

For the complete installation instructions, follow the instructions supplied with VIA-CE1 package

Connection and end seal kit (VIA-CE1)

* Optional, only needed when local detection is selected.


44
CDE-0517 Rev.3 09/01

The heating cable should not be applied over expansion joints. Lay a separate heating circuit on either side of the expansion joint. For cornered ramps, always follow the curve (in this way, you ensure that the laying spacing is maintained). Trace as close as possible to the outside of corners Covered area

1a 1b

The heating cable should preferably be laid in long rather than in short runs.

Trace at least 1 m of covered areas Heating of the drain

The ground temperature and moisture sensor is to be installed within the heated area at least 2.5 cm away from the heating cables (see diagram). The sensor must be able to directly detect weather conditions (rain, snow, melted snow and ice). The sensor may not be covered up (e.g. when clearing the snow). Trace braking areas (e.g. in front of barriers or card readers)

Trace right up to drain

Trace covered entrance areas as snow can be carried in by cars

* Take care that VIA-DU-S5 is NOT installed in an area which is continuously fludded with water (e.g. drain line), neither in an area which is continuously under ice due to external parameters (e.g. freezing of condensation water in cool room).

S/2 S S/2

Flat or on edge in straight runs On edge through bends

1a
Spacing (S) EM2-XR

Area to be heated

1b
Concrete 300 mm Sand 250 mm

Wall Protective conduit 25 mm Connection and end seal kit

Power cable 200 mm

Heating cable

2
CDE-0517 Rev.4 03/03

~ m150 m

~50 mm

45

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QWT-04 timer
1. Programming If you only operate the system with the timer QWT-04, you must change the programming of the timer.
Monday-Friday Saturday-Sunday

0 0

6 6
ON (C2 = ON) OFF (C2 = OFF)

12 12

18 18

24 24

Important note: Summer/winter settings must be programmed manually. 2. Wiring diagram


QWT-04
7 8 9 10 11 12 C2

C1 1 2 3 4 5 6

F1 = Circuit-breaker (C type) 16 A max F2 = rcd 30 mA * = Double-pole electrical protection may be needed for local circum stances, standards and regulations

F1

N L L

F1

L N

230 Vac

HWAT 16 A max.

RayClic

F2

L N

230 Vac

HWAT-ECO Temperature control unit


1. Electrical connection: See diagram next page 2. Wiring diagram F1 = Circuit-breaker (C type) 20 A F2 = rcd 30 mA * = Double-pole electrical protection may be needed for local circum stances, standards and regulations

F1

RayClic

F2

ALARME
L N

HWAT

TEMP

AC 230 Vac BMS (optional)

46

CDE-0517 Rev.4 03/03

R
Wiring diagram for HWAT-L / HWAT-R / HWAT-M with HWAT-ECO temperature control unit

HWAT-L, HWAT-M, HWAT-R, with HWAT-ECO


L1 L2 L3 N

L Optional BMS

B N A HWAT-ECO TEMP PE N L

L BMS

B N HWAT-ECO L N

A EMP PE BMS

B N A HWAT-ECO TEMP PE L N

PE
Alarm Alarm Alarm

Self-regulating heating cable

Temperature sensor

Self-regulating heating cable

Self-regulating heating cable

* Two- or four-pole electrical protection by circuit-breaker may be needed for local circumstances, standards and regulations

CDE-0517 Rev.4 03/03

47

R
Wiring diagram for thermostat AT-TS-13 or AT-TS-14
30 60 0 C 120 90

AT-T S-1 3

AT-TS-13/14 direct
L1 N

max. 16A/C 30 mA

*
5 1 2 6 8 9 4
Thermostat

Self-regulating heating cable

Temperature sensor

AT-TS-13/14 with contactor


L1 L2 L3 N

*
30 mA

max. 16A/C

*
5 1 2 6 8 9 4

** ***
Self-regulating heating cable

Temperature sensor

Two- or four-pole electrical protection by circuit-breaker may be needed for local circumstances, standards and regulations ** Depending on the application, one- or three-pole circuit-breakers or contactors may be used *** Optional: Potential-free circuitbreaker for connection to the BMS

48

CDE-0517 Rev.4 03/03

Wiring diagram for RAYSTAT-CONTROL-10


V DE

Normal operation

Heating cable

Temp. Pt 100 sensor

Voltage Free operation: Remove links W1 and W2.

Temp. Pt 100 sensor

Heating cable

* Electrical protection by circuit-breaker may be needed for local circumstances, standards and regulations. ** Depending on the application, one- or three-pole circuit-breakers or contactors may be used. *** Optional

CDE-0517 Rev.4 03/03

49

Wiring diagram for RAYSTAT-ECO-10


V DE

Normal operation

Heating cable

Temp. Pt 100 sensor

Voltage Free operation: Remove links W1 and W2.

Temp. Pt 100 sensor

Heating cable

* Electrical protection by circuit-breaker may be needed for local circumstances, standards and regulations. ** Depending on the application, one- or three-pole circuit-breakers or contactors may be used. *** Optional

50

CDE-0517 Rev.4 03/03

Wiring diagram for HTS-D and EMDR-10


R
30 20 10
0

AC 230V IP 20 50/60 Hz

EM
0 -1

DR

-10

25 20 15
10
5

PE
0

PE

PE

25 TEST

10 1 2 2 3 3 4 5 6 5 34 2 7 C 6 8 1 20 15 9 10 10

Relais Alarm : 10(4)A : 2(1)A , AC , AC 230V 230V


Do not Nicht open Ne unter while pas Spannuenergize ouvrir sous ng ffnen d tension

HTS-D direct

- 20

4C

10

15 20 min25

T2A 7IEC 127 8 2/V 9

10

11

EMDR-10 without contactor

L1 N PE max. 16 A/C 30 mA
L N PE

DC

30mA

AC

PE

PE

PE

10

Alarm
Moisture sensor

NC

NO

Laod

Moisture sensor

EMDR-10

N N

PE PE

Temperature sensor

Self-regulating heating cable

Heating cable

EMDR-10 with contactor


L1 L2 L3 N PE

*
DC AC

Load

30mA

Moisture sensor

EMDR-10

Contacter
PE PE PE 10 11 1 2 3 4 5 6 7 8 9

Moisture sensor

Temperature sensor

Heating cable

Two- or four-pole electrical protection by circuit-breaker may be needed for local circumstances, standards and regulations ** Depending on the application, one- or three-pole circuit-breakers or contactors may be used *** Optional: Potential-free circuit-breaker for connection to the BMS

CDE-0517 Rev.4 03/03

Alarm

11

51

Wiring diagram for VIA-DU-20

VIA-DU-20 with contactor

L1 L2 L3 N PE

30 mA AC

DC

brown yellow white

**

***
heating cable

Ground temp. and moisture sensor Air temperature sensor

green

grey

***

Local values, standards and rules require two- or four-pole switching using a electrical protection ** Depending on the application, both one- and three-pole circuit breakers of contactors are possible. *** Optional and can be activated in a BMS.

Air temperature sensor will be needed only if in menu sleet precaution the parameter "local detection" has been selected. When weather forecast has been selected you have to connect the voltfree contacts of additional device to these terminals.

52

10 11 12 13 14 15 16
CDE-0517 Rev.4 03/03

1 2 3 4 5 6 7 8 9

Alarm 2(1)A

Relay 4(1)A

VIA-DU-20

Checklist for problem-free installation and safe operation


Typical installation schedule for hot water temperature maintenance General order of events The system is designed and the installation planned. The pipework is pressure tested or otherwise checked for leaks. The HWAT-L/R/M cable is tested and then installed on the designated pipes. The components are installed and each circuit is tested. The correct thermal insulation is applied, without delay, labelled and system test repeated. The supply voltage cables and circuit breakers are installed to each circuit. The system is commissioned (see System start-up below). Circuit protection Supply voltage 230 VAC, 50 Hz The required protective measures of the relevant regulations must be complied with. C type circuit-breaker (anti-surge fuse) Residual current device (rcd 30 mA) required. Maximum approx. 500 m of self-regulating heating cable can be monitored per rcd. Testing Visual inspection for damage and fault-free installation of the accessories Proper installation of the system Heating cable affixed to all necessary pipes No mechanical damage to heating cable (e.g. cuts, cracks, etc.) No thermal damage Proper connection of all components including power supplies Insulation resistance measurement when heating cable is received and before and after installation of the thermal insulation. The test voltage should be 2500 VAC, but it must not be lower than 500 VAC. The insulation resistance, irrespective of the cable length, must not be less than 10 M. If the resistance falls below this value, the source of the fault must be investigated, eliminated, and re-tested. Measurement A: Phase and neutral to the braid Measurement B: Braid to the pipework After switching on, the cable ends must be warm after 5 to 10 minutes. Instructions for the placing of the heat insulation For problem-free operation of the self-regulating heating cables, the material quality and thickness of the thermal insulation are in accordance with the design parameters, and this insulation must be installed correctly. All the parts of the pipework, including valves, wall transit points, etc. must be fully insulated. Operation System start-up 1) For small installations, turn on the circuit breakers and preferably leave the system overnight for the water to warm up and stabilise. 2) For bigger installations or for a faster start-up, first turn on the main water heater and open the outlet/tap at the end of the pipework run until the water feels warm and then turn on the circuit breakers. If the piping system is closed, such as by pressure-reducing valves or isolation valves, you must provide some method of pressure relief to allow for thermal expansion of the water during heat-up. Under normal operating conditions, the heating cables are maintenancefree. Tyco Thermal Controls recommends that the insulation resistance should be checked periodically and compared with the original values. If the reading falls below the minimum value (10 Megohms) determine the cause and rectify before re-use. The specified maximum ambient and operating temperatures should not be exceeded. In the event of repair to the pipework, the heating cable must be protected against damage. Correct functioning of the electrical protection system should be maintained. To prevent shock or personal injury, turn off the power at the circuit breaker before testing or working on the heating cable or piping.

Circuit protection, testing and operation for all systems

Measurement A

Measurement B

CDE-0517 Rev.4 03/03

53

Following the completion of the repair work, the circuit should once again be tested (see above). All the important parts of the controls, thermostats, etc. must be checked for correct operation once a year, normally in the autumn. Only for hot water temperature maintenance Newly installed heating cables have lower power at start-up of the installation. The nominal power will be reached after approximately 4 weeks of continuous operation. The maintenance temperature should be 5C to 10C below the hot water temperature in the boiler. Standard assembly times The actual assembly times achieved may deviate according to the conditions on site. Pipework Assembly of heating cable on pipes including fastening, standard installation: Connection system (electrical connection) RayClic-CE-02 RayClic-S-02/RayClic-PS-02 RayClic-T-02/RayClic-PT-02 RayClic-X-02 RayClic-E-02 Heat-shrink connection system (electrical connection) C16-29 E-06 CE16-05 Other Testing, visual inspection, insulation resistance measurement (2x) Connecting the heating circuit in the switch box

25 m/h

2 4 6 8 1

min/pc. min/pc. min/pc. min/pc. min/pc.

15 min/pc. 5 min/pc. 20 min/pc.

10 min/heating circuit 10 min/heating circuit

54

CDE-0517 Rev.4 03/03

Trouble shooting guide


Fault Circuit-breaker trips: Possible causes Circuit-breaker wrong type: e.g. type B instead of C: Circuit-breaker undersized Circuit too long Short-circuit/earth fault Circuit-breaker faulty No end seal Conductor (or cable) twisted RCD residual current device trips: More than 500 m of frost protection heating cable installed per rcd Earth fault at connection or in end seal Cable damaged Moisture in the junction box Circuit-breaker has tripped Residual current device has tripped No mains voltage Cable or cold end not connected Cable not inserted correctly in connection system or end seal Measures Set to C Type If the power supply cable permits, install a larger circuit-breaker Split the circuit on 2 circuit-breakers Eliminate short-circuit/earth fault (cable ends should not be twisted) Replace faulty circuit-breaker Install end seal Untwist and install end seal Install additional rcd residual current device Rectify earth fault Replace cable where damaged Eliminate moisture See section circuit-breaker See section residual current device Switch on Connect cable or cold end Insert cable according to installation instructions (fully insert cable)

Pipeline does not become warm Heating cable cold:

Water temperature is not maintained but the cable gives high output:

No insulation Insulation thickness too low Insulation wet Cold water is running from the boiler Cold water is pumping through mixer tap into the hot water pipe Insulation according to tables in design guides

Insulation according to tables in design guides Dry insulation Test boiler temperature Test the mixer tap

CDE-0517 Rev.4 03/03

55

56

CDE-0517 Rev.4 03/03

CDE-0517 Rev.4 03/03

57

58

CDE-0517 Rev.4 03/03

Technical data - Choice of accessories


R
HWAT-R
Mat

R
FS-A-2X FS-B-2X FS-C-2X GM-2X EM2-XR
Glossy

R
8BTV-2-CT

Cable type

HWAT-L

HWAT-M

CDE-0517 Rev.4 01/03

Colour 230 VAC 12 W/m at 70C


2 2 2

Nominal voltage
2

230 VAC 10 W/m at 5C 26 W/m at 5C 31 W/m at 5C, 22 W/m at 40C max. 16 A 90 m 16 A 10 mm 95C 95C 80 m 20 A 10 mm 65C 85C max. 20 A 36 W/m in ice and 18 W/m in air at 0C 300 W/m (90 W/m) at 0C in concrete
2

230 VAC

230 VAC

230 VAC

230 VAC

230 VAC

230 VAC

230 VAC 18 W/m in air at 0C 36 W/m in ice at 0C

Nominal power output (*on insulated metal pipes) max. 20 A 100 m 20 A 10 mm 80C 90C 85C 85C 65C 65C 10 mm 10 mm 150 m 16 A 105 m 16 A max. 16 A max. 16 A

7 W/m at 45C

9 W/m at 55C

C-type circuit-breaker according to selected kit

max. 20 A

max. 20 A

max. 50 A 85 m 50 A 50 mm 100C 110C

max. 20 A 80 m 20 A 12,7 mm (at 20C) 65C 85C

Max. circuit length

180 m 20 A

100 m 20 A

Min. bending radius

10 mm

10 mm

Max. continous exposure temperature

65C

65C

Max. exposure temperature (power-on condition 800 h. cumulative) 16.1 x 6.7 0.14 kg/m 0.13 kg/m 0.13 kg/m 13.7 x 6.2 13.7 x 6.2 12.7 x 5.3 0.13 kg/m

85C

85C

Max. dimensions in mm (W x H)

13.8 x 6.8

13.7 x 7.6

13.7 x 6.2 0.13 kg/m

18.9 x 9.5 0.27 kg/m

16.1 x 6.2 0.13 kg/m

Weight

0.12 kg/m

0.12 kg/m

Approvals HWAT-ECO AT-TS-13 AT-TS-14 R-CONTROL R-ECO

BS / VE / VDE / SEV / CSTB / SVGW / DVGW AT-TS-13 AT-TS-14 R-CONTROL R-ECO AT-TS-13 AT-TS-14 R-CONTROL EMDR-10 HTS-D VIA-DU-20

Control units

QWT-04

HWAT-ECO

Connection system
RayClic included in the kit RayClic included in the kit RayClic included in the kit JB16-02 CE16-05 JB-SB-08 RayClic included in the kit VIA-JB1 VIA-CE1 JB16-02 CE16-29 E-06 JB-SB-08

Junction box

Connection kit

RayClic

RayClic

Support bracket

included in the kit

included in the kit

59

Smart heat for comfort and safety


Your competent and experienced representatives
1. Associate Engineering 29 Downshire Road Belfast BT3 9JL Tel: 02890 815826 Fax: 02890 815828 2. Harber Technical Services 12 Davids Lane Ringwood Hampshire BH24 2AW Tel: 01425-479250 Fax: 01425-489799 Bob Berrett Mob: 07836 601279 3. Harber Technical Services 12 Davids Lane Ringwood Hampshire BH24 2AW Tel: 01425-479250 Fax: 01425-489799 Rob Boland Mob: 07710 474936 4. McDowall Engineering (Glasgow) Ltd. 14/46 Lomond Street Glasgow Mr. William McDowall Mr. Derek McDowall Tel: 0141 336 8795 Fax: 0141 336 8954 5. Embleton Environmental Products Gear House Saltmeadows Road Gateshead NE8 3AH Tel.: 0191 490 1155 Fax: 0191 478 5915 Ken Embleton Mob: 07860 828317 6. John Hurlstone & Partners Britannia House Austin Way Hampstead Industrial Estate Birmingham B42 1DU Tel: 01423 529666 Fax: 01423 529666 Lee Flintoft Mob: 07971 479642 7. John Hurlstone & Partners Britannia House Austin Way Hampstead Industrial Estate Birmingham B42 1DU Tel: 0121 3584363 Fax: 0121 3584393 Dave Shakeshaft Mob: 07976 950044 Dave Tickle Mob: 07976 950045 8. John Hurlstone & Partners Britannia House Austin Way Hampstead Industrial Estate Birmingham B42 1DU Tel: 0121 3584363 Fax: 0121 3584393 Mark Taylor Mob: 07966 379626 Ken O Donoughue Mob: 07976 613587 9. Astec Ltd Riverside Road Gorleston-on-Sea Great Yarmouth Norfolk NR31 6PX Tel: 01493 441040 Fax: 01493 441060 Dave Brister Mob: 07768 078749 10. Techform Developments 36 Blossom Way Hillingdon Middlesex UB10 9LN Tel: 01895 235831 Fax: 01895 258268 Ken Carter Mob: 07836 251379

4
1996 Tyco Thermal Controls CDE-0517 PCN 641980 Rev.4 03/03 Printed in Belgium on chlorine-free bleached paper.

5 1 6 8 7 2 9 10 3

For Raychem heating cables there is a guarantee agreement between the ZVSHK and Tyco Thermal Controls GmbH

Our products satisfy the requirements of the relevant European Directives. www.tycothermal.com

Member of the European Radiant Floor Heating Association e.v.

Raychem, TraceTek, T2 and DigiTrace are registered trademarks of Tyco Electronics. All of the above information, including illustrations, is believed to be reliable. Users however, should independently evaluate the suitability of each product for their application. Tyco Thermal Controls makes no warranties as to the accuracy or completeness of the information and disclaims any liability regarding its use. Tyco Thermal Controls only obligations are those in the Standard Terms and Conditions of Sale for this product and in no case will Tyco Thermal Controls be liable for any incidental, indirect or consequential damages arising from the sale, resale, use or misuse of the product. Tyco Thermal Controls Specifications are subject to change without notice. In addition Tyco Thermal Controls reserves the right to make changes in materials or processing, without notification to the Buyer, which do not affect compliance with any applicable specification.

This documentation was supplied to you by:

Tyco Thermal Controls Faraday Road Dorcan, Swindon Wiltshire SN3 5HH Tel.: 0800 169 6812 Fax: 01793 572629

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