B.Tech.

Engineering Programmes (MLEP) Model Question Paper with Synoptic Answer Key TML042: Production Technology-1
Maximum Allowed Time: 180 Minutes Instructions for the students 1. 2. 3. 4. 5. All questions are compulsory. "Long Answer type Question (LAQ)" is a supply type question of 20 marks, which requires typical answer of about 60-80 lines in about 32-40 minutes. "Short Answer type Question (SAQ)" is a supply type question of 05 marks, which requires typical answer of about 15-20 lines in about 08-10 minutes. Use of non-programmable type of scientific calculator is allowed. Draw neat diagrams wherever necessary. Maximum Marks: 100

Q No.

Question (Q) Long Answer type Questions (LAQs)

Q Marks

Explain the uses following with neat sketches. (a) Dowel and taper pins (b) Woodruff and gib head key. Synoptic Answer Key SN (a) (1) Dowel PIN Neat Sketch (2) Taper PIN Neat Sketch (3) Used Dowel Pins are used where very accurate alignment must be maintained between two or more parts. Explain detailed used of Dowel pins (4) Taper PINS used for accurate alignments. (5) Advantages of Dowel pins Disadvantages of Dowel pins (6) Advantages of Taper pins Disadvantages of Taper pins (b) (1) Woodruff Neat Sketch (2) Gib head key Neat Sketch (3) Used of woodruff key are used where relative light loads are transmitted its detailed used Explain (4) Used of Gib head key are used instead of plan taper key. When it is driven into the key seat as far as possible, a gap remain between the gib & the hub of the pully or gear. Explain in details (5) Advantages of Woodruff key Disadvantages of Woodruff key (6) Advantages of Gib head key Disadvantages of Gib head key Key Marks 2 6

20

2 6

Describe different types of micrometer instruments used for precision measurements in Industries. Synoptic Answer Key SN 02 Key (1) Uses of Diff. types of Micrometer. (Any ten types) Blade Micrometer - uses (2) Combination Metric/Inch micrometer (3) Point Micrometer & comparator Micrometer (4) Disk Micrometer (5) Direct reading Micrometer (6) Hub Micrometer (7) Indicating Micrometer (8) Internal /Interchangeable Anvil-type micrometer (9) Spline micrometer (10) Screw thread micrometer etc. Explain uses of min. ten types of micrometers Marks 2 2 2 2 2 2 2 2 2 2

20

Explain different properties of steel that should be kept in mind when you select the material for a Job. Synoptic Answer Key SN Key Explanation of Diff. properties of steel in details like 1) Strength 2) Machinability 3) Hardenability 4) Weldability 5) Fatique Resistance 6) Corrosion resistance 7) Explanation of steel shape used in mfg. like square, Hexagonal, octagon, round, tubing, wedge flat Bar etc. Marks 3 3 3 3 3 3 2

20

Explain the use of ROCKWELL and BRINELL Hardness Tester. Synoptic Answer Key SN 01. Uses in Detailed of ROCKWELL Hardness Tester 02. with its working explanation 03. Uses in Detailed of BRINELL Hardness Tester 04. with its working - explanation Short Answer type Questions (SAQs) Key Marks 5 5 5 5

20

LIST at least five points from the safety checklist for a machine tool. Synoptic Answer Key SN Key 01. Do I know how to operate this machine? 02. What are the Potential Hazards involved? 03. Are all guards in place? 04. Are my procedures safe? 05. Do I have proper safety equipments? List any five points from the safety checklist for Machine Tools. Marks 1 1 1 1 1

05

Perform the following conversions i) 35 mm = ---------------- inch. ii) 125 in. = ---------------- mm. Synoptic Answer Key SN i) 35 mm = 1.37795 inch. (i.e. 1 mm = 0.03937 inch.) ii) 125 inch. = 3.175 mm. (i.e. 1 inch = 24.5 mm.) - 0.125 x 25,4 = 3.175 mm.) Key Marks 2.5 2.5

05

Describe SPC tools and activities. Synoptic Answer Key SN Key Explanation of SPC Tools and Activities 01. Tools calipers 02. micrometers 03. Depth Gauzes 04. Dial Indicators 05. Micro computers and suitable softwares Marks 1 1 1 1 1

05

Describe two characteristics of quench cracking that would enable you to recognize them. Synoptic Answer Key SN Key Characteristics of quench cracking are 01. In general, the fractures run from the surface towards the center in a relatively straight line. The cracks tend to spread open. The fracture surfaces wheel exhibit a fine crystalline. Structure when tempered after quenching. The fractures surfaces may be blacked by tempering scale Any two characteristics Marks 2.5

05

2.5

End of Model Question Paper with Synoptic Answer Key

B.Tech. Engineering Programmes (MLEP) Model Question Paper with Synoptic Answer Key TML043: Production Technology-2
Maximum Allowed Time: 180 Minutes Instructions for the students 1. 2. 3. 4. 5. All questions are compulsory. "Long Answer type Question (LAQ)" is a supply type question of 20 marks, which requires typical answer of about 60-80 lines in about 32-40 minutes. "Short Answer type Question (SAQ)" is a supply type question of 05 marks, which requires typical answer of about 15-20 lines in about 08-10 minutes. Use of non-programmable type of scientific calculator is allowed. Draw neat diagrams wherever necessary. Maximum Marks: 100

Q No.

Question (Q) Long Answer type Questions (LAQs)

Q Marks

What are the functions of Cutting Fluids? Name the types of Cutting Fluids used in Machine Tools? Synoptic Answer Key SN 1. 2. 3. 4. 5. 6. Key Functions of Cutting Fluids - Explanations Types of Cutting Fluids used in Machine Tools with its advantages Synthetic Fluids Semi-Synthetic Fluids Emulsions Cutting Oils Gaseous Fluids Marks 5 3 3 3 3 3

20

Describe the Blade end grinding procedure and the Band Welding procedure. Synoptic Answer Key SN 1. 2. Key Explanation of Blade and grinding procedure in details. Explanation of Band Welding procedure in details. Marks 10 10

20

Name three methods of aligning the centers and what are the results on the work piece when the centers are out of line? Synoptic Answer Key SN 1. 2. 3. 4. Tail-Stock alignment Tail-Stock Witness marks Use of Test-Bar and Machining Explanation of results on the W/P. When the centers are out of line. Key Explanation of three methods of aligning the centers. 5 5 5 5 Marks

20

Explain the procedure for cutting right-hand threads. Synoptic Answer Key SN 1. 2. Key Procedure for cutting right-hand Treads. Minimum 10-steps have to be explain. (Having 2 marks for each step) Marks 2 x 10 = 20 marks

20

Short Answer type Questions (SAQs)

Name four methods of measuring Tapers? Synoptic Answer Key SN 1. 2. 3. 4. 5. By using Taper Plug Gauge Taper Ring Gauge Go/No Go Taper ring Gauge Chalk mark is made along a taper plug gauge for Mt. taper Measuring the taper per inch (tpi) with a micrometer Key Explanation in brief of measuring Tapers as follows 01 01 01 01 01 Marks

05

What is meant by cutting speed and feed for machine Tools? Synoptic Answer Key SN 1. Key Cutting Speed It is based on surface feet per minute (fpm or sfpm). Surface feet per minute means that the tools moves past the work or work moves past the tool at a rate based on the no. of feet that passes the tool in one minute. It is calculated by using formula. CS (rpm) = Marks 2

05

0.5

CSx4 D
2 0.5

Where CS = Cutting speed in FPM D = Diameter Of Cutters (inches) 2. Cutting Feed The M/C movements that causes a tool to cut into or along the surface of a W/P is called Cutting feed. And given as ipm = F X N X r.p.m. Where ipm feed rate in in/min. F- Feed/tooth N No. of techn in the cutter used. Rpm rev. per minute of the cutter 7 What are the various types of twist drills used in drilling machines? Synoptic Answer Key SN 1. High Helix drill 2. Low Helix drill 3. Left Hand drill 4. Three Flute drill 5. Center or spotting drills 8 Key Used of any five types twist drills used in Drilling M/Cs as : 1 1 1 1 1 05 Marks

05

The cutting speed for low carbon steel is 90 SFM (surface feet per minute) and the work piece diameter to be faced is 6 inch. Find the Correct rpm? Synoptic Answer Key SN Formula used 1 Key Marks 1

CSx4 D 90x 4 Rpm = 6

rpm = = 60

End of Model Question Paper with Synoptic Answer Key

B.Tech. Engineering Programmes (MLEP) Model Question Paper with Synoptic Answer Key TML044: Production Techonolgy-3
Maximum Allowed Time: 180 Minutes Instructions for the students 1. 2. 3. 4. 5. All questions are compulsory. "Long Answer type Question (LAQ)" is a supply type question of 20 marks, which requires typical answer of about 60-80 lines in about 32-40 minutes. "Short Answer type Question (SAQ)" is a supply type question of 05 marks, which requires typical answer of about 15-20 lines in about 08-10 minutes. Use of non-programmable type of scientific calculator is allowed. Draw neat diagrams wherever necessary. Maximum Marks: 100

Q No.

Question (Q) Long Answer type Questions (LAQs)

Q Marks

Describe the working of different types of horizontal milling machines used in machine shop? Synoptic Answer Key SN 1. 2. 3. 4. Key Description of Bed type Horizontal milling machine Knee and column type milling machine Universal Horizontal milling machine Uses of all these type of milling M/Cs in brief. Marks 5 5 5 5

20

Explain the procedure for squaring a work-piece, using plain milling machine? Synoptic Answer Key SN 1. Key Procedure for squaring a work-pieces using plain Horizontal milling machine Max. Ten steps having 02 marks for each steps (procedure) Marks 2 x 10 = 20

20

Explain the difference between Dressing and Trucing a wheel? How often should a wheel be dressed? Synoptic Answer Key SN 1. 2. Explanation for dressing of wheel Key Diff. between Dressing and Tracing a wheel (min. 5 6 points of each) Marks 15 5

20

What is the difference between an open-loop and a closed-loop system? How is CNC code loaded into the machine controlled? Synoptic Answer Key SN 1. 2. Key Diff. between open-loop and a closed loop system (min. 5-6 points each) Procedure for CNC coding loaded into the M/C Controller. Short Answer type Questions (SAQs) Marks 15 5

20

When is an offset boring head used? Synoptic Answer Key SN 1. 2. Key To machine holes of any size & at exact location, the offset boring head may be used To enlarge the hole to its finished size Explanation in brief Marks 2.5 2.5

05

What is the difference between Direct and Simple indexing? Synoptic Answer Key SN 1. Key Diff. between Direct & simple indexing (max. 5 points each indexing one marks) One mark for each point Marks 5x1=5

05

What are the names of five common shapes for grinding wheels? Synoptic Answer Key SN 1. 2. 3. 4. 5. Type 1 Straight wheel Type 2 Cylinder Wheel Type 6 Straight Cup Wheel Type 11 Flaring Cup Wheel Type 12 Shallow dish Wheel Key Five common shapes for grinding wheels are 1 1 1 1 1 Marks

05

What knowledge is needed by a good CNC programmer? Synoptic Answer Key SN 1. Key Explain in about 8-10 lines the knowledge is needed by a good CNC programme. Marks 5

05

End of Model Question Paper with Synoptic Answer Key