Professional Documents
Culture Documents
CONTENTS
1. GENERAL 1.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.2 Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.3 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2. MAIN DIMENSIONS . . 2.1 Packages . . . . . . . 2.2 Mounting backplate 2.3 Installed boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 5 6 6
3. SCHEMATICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 4. CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 5. HYDRAULIC SPECIFICATIONS . . . . . . 5.1 Circulator . . . . . . . . . . . . . . . . . . . 5.2 8 litre expansion tank . . . . . . . . . . . 5.3 12 litre expansion tank (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 .9 .9 .9
6. INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 6.1 Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 6.2 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 6.2.1 Installing the backplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 6.2.2 Water and gas connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 6.2.3 Water drainage connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 6.2.4 Installing the boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 6.2.5 Extractor fan diaphragms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 6.2.6 Condensates recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 6.2.7 Installation of balanced flue and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 6.2.8 230 V electrical power supply connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 6.2.9 Connecting of the Easymatic control or a room thermostat (option) . . . . . . . . . . . . . . . . . .16 6.3 Pump logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 6.4 Fitting the boiler casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 7. PRESSURE SETTING AND CALIBRATED INJECTOR AND DIAPHRAGM MARKINGS 8. COMMISSIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1 Pre-commissioning checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2 Switching on the boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.3 Filling the installation with water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.4 Igniting the boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.5 Air bleed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.6 Adjusting the domestic hot water flowrate . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.7 Adjustment of the maximum temperature position of the DHW exchange : TMM 8.8 Checks and adjustments in service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.8.1 Burner pressure check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.8.2 Burner safety check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.8.3 Safety thermostat check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.8.4 Switching off the boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1 9.2 9.3 9.4 9.5 9.6 9.7 Removing the burner . . . . . . . . . . . . . Replacing the injectors . . . . . . . . . . . . Replacing the diaphragm . . . . . . . . . . Replacing the gas assembly modulator Reassembling . . . . . . . . . . . . . . . . . . Adjusting the minimum pressure . . . . . Gas type label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 .19 .19 .19 .19 .20 .20 .20 .21 .21 .21 .22 .22 .23 .24 .24 .24 .24 .25 .25 .26 .26 .26 .27 .27
10. MAINTENANCE . . . . . . . . . . . . . . 10.1 Main heat exchanger . . . . . . . 10.2 Burner . . . . . . . . . . . . . . . . . . 10.3 Domestic hot water . . . . . . . . 10.4 Cleaning the cold water filter 11. DRAINING DOWN
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
12. ELECTRICAL CIRCUIT DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 13. FAULT CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 14. LIST OF SPARES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 15 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
1. GENERAL
1.1 Description
CITY 1.24FF wall-hung gas boilers are for central heating only. They can be associated with 50, 80 or 150 litre storage tanks to produce domestic hot water. CITY 2.24FF boilers provide central heating and instantaneous domestic hot water. They use natural gas or butane/propane. CITY 1.24FF GN and CITY 2.24FF GN boilers are factory set for use with natural gas. CITY 1.24FF B/P and CITY 2.24FF B/P boilers are factory set for use with butane/propane. The boiler output can be varied between 10 and 24 kW for central heating and 8 and 24 kW for domestic hot water. The package includes 2 basic packs: - backplate pack: water, gas and drain connections (safety valve, disconnector and domestic hot water pot bleeder on the 2.24FF model). - boiler pack. The accessories packs that depend on the balanced flue type and length. Note: An extended height backplate must be used for boilers associated with an 80 litre tank
2.24FF GN
1.24FF B/P
C 12, C 32, C 42 Balanced flue Automatic Natural gas Butane/Propane Natural gas Butane/Propane
1.2 Approvals
CITY boilers conform to the following European directives and standards: 90/396 EEC 73/23 EEC 89/336 EEC Gas appliance directives Applicable standards: EN 483 and EN 625. Low voltage directives Applicable standards : EN 60.335.1 EMC directives Applicable standards: EN 50.081.1/ EN 50.082.1./EN 55.014 Efficiency directives ## CE
92/42 EEC
Domestic hot water Specific hot water flow rate (T = 30 K) Setpoint temperature Maximum cold water pressure Minimum operating pressure Minimum pressure for 11 l/min Combustion product circuit Connection Combustion product flow rate (nominal output) Combustion product temperature (nominal output) Electrical circuit Supply voltage (50 Hz) Output consumption
mm kg/h C
V W
230 100
230 100
Serial No.
The serial number is on the information plates on the boiler.
information plate
8666N175
2. MAIN DIMENSIONS
2.1 Packages
Pack Number Balanced flue pack Horizontal Vertical 60/100 80/125 L=800 L=1500 + CX 50 HA 200 HA 200 HA 201 HA 201 HA 200 HA 200 HA 201 HA 201 HA 200 HA 200 HA 201 HA 201 HA 210 HA 210 HA 210 HA 210 HA 210 HA 210 -
Boiler
Backplate pack GN VH 8 BP VH 8 GN VH15 BP VH15 GN VV12 BP VV12 GN V3CE BP V3CE GN VH 8 (50)* BP VH 8 (50)* GN VH15 (50)* BP VH15 (50)* GN VV12 (50)* BP VV12 (50)* GN V3CE (50)* BP V3CE (50)* GN VH 8 (80)* BP VH 8 (80)* GN VH15 (80)* BP VH15 (80)* GN VV12 (80)* BP VV12 (80)* GN V3CE (80)* BP V3CE (80)* HA 10 HA 10 HA 10 HA 10 HA 10 HA 10 HA 10 HA 10 HA 9 HA 9 HA 9 HA 9 HA 9 HA 9 HA 9 HA 9 HA 11 HA 11 HA 11 HA 11 HA 11 HA 11 HA 11 HA 11
Boiler pack HA 7 HA 8 HA 7 HA 8 HA 7 HA 8 HA 7 HA 8 HA 5 HA 6 HA 5 HA 6 HA 5 HA 6 HA 5 HA 6 HA 5 HA 6 HA 5 HA 6 HA 5 HA 6 HA 5 HA 6
City City City City City City City City City City City City City City City City City City City City City City City City
2.24FF 2.24FF 2.24FF 2.24FF 2.24FF 2.24FF 2.24FF 2.24FF 1.24FF 1.24FF 1.24FF 1.24FF 1.24FF 1.24FF 1.24FF 1.24FF 1.24FF 1.24FF 1.24FF 1.24FF 1.24FF 1.24FF 1.24FF 1.24FF
* CITY 1.24FF GN and CITY 1.24FF B/P central heating boilers can be used in conjunction with a 50 or 80 litre storage tank. If they are associated with an 80 litre storage tank they can be mounted on an HA 11 increased height backplate so that the front panel of the boiler can be lined up with that of the storage tank. Pack dimensions Backplate pack
A C
B
8666N073
540
Pack HA 9 HA 10 HA 11
A 860 890
B 375 389
C 95 139
5
570
8666N074
Standard backplate for 1.24FF / 50L Increased height backplate for 1.24FF / 80L
332
630
173
55 55 55 55 153 20
55 55 55 55 153 20
Standard Increased height backplate backplate A (mm) 27,5 97,5
27,5
8666N075
173
630
8666N076A
CITY 1.24FF with increased height backplate (for lining up with 80 litre domestic hot water storage tank)
450 = = 84 450 312
450 = = 84 880
880
8666N143A
8666N144A
3. SCHEMATICS
2.24FF and 1.24FF boilers
1. 2. 3. 4. Central heating outlet valve Domestic hot water outlet valve Gas inlet valve Cold water inlet valve: - water flow open / close - flowrate adjustment - filter (removable from below) Central heating return valve Drain screw Water flowrate sensor Domestic hot water outlet sensor Domestic hot water heat exchanger drain screw Domestic hot water heat exchanger maintain temperature sensor Domestic hot water heat exchanger air bleed screw Central heating / domestic hot water changeover valve drive motor Central heating / domestic hot water changeover valve Electronic pressure gauge Degassing chamber Circulator motor Burner pressure offtake Ionisation sensor Expansion tank Expansion tank inflation valve Automatic bleeder Main heat exchanger Central heating outlet temperature sensor Safety thermostat Combustion chamber Burner Igniter electrodes Gas valve modulator Gas valve safety valves Gas supply pressure offtake Modulator gas valve Domestic hot water heat exchanger (2.24 only) Central heating circuit safety valve Central heating circuit by-pass pipe Disconnector Pressure inlet Fan Igniter Domestic hot water flow rate controller (10 l/mn) Non return valve CITY 2.24FF
41 40 21 39 25 26 27 28
S1
5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 40. 41. 42. 43. 44.
20
TS
19
29 30 31 32 42 33 34 35
S2
M 2 1
18 17 16 15 14 13 12 11 10 9 43 8 7
36 44 37 38
6
Central D.H.W. heating outlet 2 3
S3
6
Gas inlet D.C.W.
6
Central heating return
CITY 1.24FF
M 2 1
4. CONTROL PANEL
B 1 B2
M
8666N020
A. Temperature display - displays the temperature at the central heating outlet or the domestic hot water outlet when water is drawn off. B. Domestic hot water heat exchanger temperature button (CITY 2.24FF only) This function is factory set to the activated position. This provides maximum user comfort. When the boiler is switched on, indicator B2 is on to show that this function is activated. The function can be deactivated, for example in the event of prolonged absence, by pressing button B (indicator B2 turns off). Disconnection of the power supply does not modify the selected operating mode. Note: - if indicators B1 and B2 are both turned on, the burner has been ignited to heat the domestic hot water supply. - B2 flashes when the holding position is activated by bypassing the Easymatic control. C. Safety indicator D. Unlocking button - used to reset the boiler from failsafe mode E. clean button - forces operation of the boiler press and hold for 5 seconds (display shows to force the burner to the P min position )
press again (display shows ) to force the burner to the P max (24 kW) position F. Installer button G. 3-position switch - off/anti-freeze - central heating and domestic hot water (winter) - domestic hot water (summer) H. Central heating on indicator - on when the boiler is ignited to heat the water in the central heating circuit I. Central heating temperature control - range from 40 to 90C (click stop at 75C) J. Flame present indicator - on when the burner is ignited K. Domestic hot water temperature control - range from 40 to 60C (click stop at 55C) L. Domestic hot water on indicator - on when the burner is ignited to heat the domestic hot water supply M. Pressure indicator - indicates the pressure in the central heating circuit (0.5 to 2.5 bars)
5. HYDRAULIC SPECIFICATIONS
5.1 Circulator
Head (mcE)
6
GV
5
The circulator incorporated in the boiler is equipped with a 3-speed motor with a power consumption of 80 W supply. It is factory-set on high. Remark For boilers also producing domestic hot water (City 2.24FF or 1.24FF plus storage cylinder), the circulator can if required be set on intermediate. It is nevertheless recommended, for reasons of comfort, to leave it on high. For installations requiring greater hydraulic performance it is possible to replace the motor with a more powerful one (pack HA 209) with a power consumption of 93 W.
GV
4
MV
MV PV
PV
1
200
400
600
800
1000
1200
8666N079
Flowrate (l/h)
5.2
CITY boilers are equipped as standard with an 8 litre tank (initial pressure 0.75 bar). The total water volume is determined in accordance with the static head of the installation and for an average water temperature of 80C (flow: 90/return:70).
5.3
CITY boilers can optionally be fitted with a 12 litre expansion tank (initial pressure 0.75 bar) (pack HA 208).
6. INSTALLATION
6.1 Regulations
Installation and maintenance regulations The appliance must be installed and maintained by a qualified professional in accordance with statutory requirements. Establishments receiving the public Installation regulations: The appliance must be installed and maintained in accordance with statutory requirements.
48 cm mini
55 cm mini
S1
15 mm mini
15 mm mini 10 cm mini *
S2
S1 and S2 : Minimum 600 cm2 unimpeded area 10 cm min * : Distance between front of boiler and inside of closure panel
8666N089 8666N145
- The boiler must be fixed to a solid wall capable of supporting the weight of the appliance when filled with water and associated equipments. - A 15 mm gap on either side of the boiler is sufficient for removing and replacing the casing. However, a 50 mm gap is recommended to facilitate maintenance.
The installation must comply with applicable regulations. Thermostatic radiator valves must not be used on all radiators. The CITY boiler incorporates a by-pass assuring a minimum flow of 200 l/h. Radiators in rooms containing a room thermostat must not be fitted with thermostatic valves.
- The boiler must not be installed above a heat source or a cooker. - The IPX4D protection index authorises installation in bathrooms, but outside protection level 1 and 2 volumes.
Note : remember that boilers installed in or close to rooms in which the atmosphere is polluted with chlorine or fluorine compounds may be subject to high corrosion. For example: hairdressing salons, industrial premises (solvents), cooling equipment etc. Boilers installed in such locations shall not be covered by the warranty.
10
30 cm mini
6.2 Connections
Important notes:
Before connecting the boiler to an existing installation, the installation must be thoroughly rinsed out using an appropriate product to prevent sludge reaching the heater body of the new boiler. If different metals are used, such as copper and aluminium, a corrosion inhibitor must be used.
6.2.1 Installing the backplate See the installation instruction sheet supplied in the backplate pack. Connections From the rear
6.2.2 Water and gas connections With 8 or 12 litre expansion tanks, the connections can be made from below, from above or from the rear.
Tube-cutter
From above
From below
8666N130
Central heating connection Copper bush for connection to 16/18 mm dia. indoor tube or 20/22 mm dia. outdoor tube. Domestic hot water connection Copper bush for connection to 14/16 mm dia. indoor tube or 18/20 mm dia. outdoor tube. In hard water areas (hardness >25) we recommend a water softener upstream of the boiler. Gas connection Conform to the applicable provisions and in particular gas installation specification DTU P 45-204. A shut-off valve must always be installed as close as possible to the boiler. The copper bush is for 16/18 mm dia. indoor copper tube. Operating pressure 20 mbar for H natural gas H 25 mbar for H natural gas L 29 mbar for butane 37 mbar for propane (G20) (G25) (G30) (G31)
D.H.W 16
Gas inlet 18
D.C.W 16
18 od
16 od
18 od
16 od
18 od
20 id
18 id
18 id
20 id 8666N081
All nested connections to the gas tube must be made using sleeves purchased off the shelf.
11
6.2.3 Water drain connection The 32 mm diameter waste water drainage connection supplied with the backplate must be fitted only after brazing the copper tubes. It is P19 to the left-hand upright of the fixed backplate using a 12 mm long 4 mm diameter screw. Evacuation to a drain is by means of a syphon.
8666N088 B
2 Offer up the boiler above the valve bracket so that it backs onto the backplate. 3 Lower the boiler gently. Fit the 5 seals supplied in the sachet with the manual. 4 Remove the retaining pins and tighten the nuts.
8666N149A
12
6.2.5 Extractor fan diaphragms To adjust the flowrates inside the balanced flue, diaphragms must be mounted upstream and (or) downstream of the fan, as shown in the tables below: Horizontal balanced flue (type C12) 60/100 mm dia.
Configuration Upstream diaph 70* Downstream diaph 46
L maxi 4 m 240 20
length L flue 1m 1m to 2m 2m to 3m 3m to 4m
* fitted as standard
X X
8666N189
15
If a horizontal balanced flue is connected to a vertical run with a length L1 of more than 250 mm it is essential to fit the 60/100 mm diameter condensate recovery device immediately at the exit from the boiler. The equivalent head loss of the condensate recovery device is approximately 1 m. Note: 1 90 elbow is equivalent to 1,3 linear metre. 1 45 bend is equivalent to 1 linear metre.
L2
L 1 250 mm
L1 + L2 < 3m
8666N190A
maxi 2m
2m
* fitted as standard
no diaphragm
8666N188
13
L1 L1 L2 L1 L2
2 45 bends
2 45 bends
L3
8666N187
Configuration
Upst. diaph. 70
Important : Straightening or cutting the end-piece, extensions, bends and elbows is strictly prohibited. It is therefore essential to use the compensator sleeve on sections where the exact length cannot be obtained using extensions. Fixing clips are fitted at one metre intervals on the extensions. No clips must be fitted to the compensator sleeves.
1m + end-piece 2m + end-piece 3m + end-piece 4m + end-piece 5m + end-piece 6m + end-piece 7m + end-piece 8m + end-piece 9m + end-piece 10m + end-piece
* fitted as standard
X X X X X X
On passing through floors, sleeves (not supplied) must be fitted so that the extensions can be unfastened. Note: It is therefore possible to inspect the condition of a pipe by moving a compensator sleeve.
To access the diaphragms: 1 2 3 Remove the front panel from the boiler casing (4 quick-release fasteners). Remove the 4 retaining screws from the fan. If necessary (see above table), remove the 70 mm diameter diaphragm and replace the support plate using the 3 fixing screws. If necessary (see table above) thread the downstream diaphragm (supplied with the manual pack) into the outlet opening of the fan. Reassemble by carrying out the above steps in reverse order.
1 2 1
1 1
8666N160B
6.2.6 Condensates recovery In the case of a vertical balanced flue, or a horizontal balanced flue with a vertical part, the condensate recovery device must be fitted to the drain part as explained in the manual supplied with the 80/125 adaptor (pack HA 210) or 60/100 adaptor (pack HA 211). 6.2.7 Installation of horizontal or vertical balanced flue and accessories Refer to the manuals supplied with the above. 6.2.8 230 V electrical power supply connection CITY boilers are fitted with a 3-core power supply cable approximately 1.5 m long. For correct electrical installation, the appliance must be connected to a socket outlet or a circuit including a 2-pole switch with an open contact spacing greater than 3 mm.
Electrical connections must be made by a qualified professional. Note: When connecting to the mains electrical power supply, connect the brown wire to live and the blue wire to neutral. If these connections are reversed the ionisation type flame detector will not operate. The boiler will then go to the fail-safe mode.
15
mar ron sur pha se
8666N146A
6.2.9 Connection of the Easymatic control or a room thermostat (option) The options are to be connected at the back of the control panel under the small flap. - Pivot the panel forwards after unscrewing the 2 fastening side screws. - Pull the small flap towards you and ensure that the connections are in accordance with the selected options. Easymatic communicative remote control (box AD 136) - see the instructions delivered with the Easymatic remote control. Programmable room thermostat (box AD 137) - remove the resistance from the Room Thermostat connector - connect, in any order, terminals 1 and 3 of the thermostat to the terminals of the Room Thermostat connector. - see also the instructions delivered with the thermostat. Non-programmable room thermostat (box AD 140) - remove the resistance from the Room Thermostat connector - connect, in any order, terminals 1 and 4 of the thermostat to the terminals of the Room Thermostat connector. - see also the instructions delivered with the thermostat. Note : If a room thermostat with 2 dry-contact wires has been installed, it may be used. For this: - remove the resistance from the Room Thermostat connector - connect, in any order, the 2 thermostat wires to the terminals of the Room Thermostat connector. Remark: Connections can be with either a 2 wire telephone cable or an electrical section cable of up to 2 x 1,5 mm2.
BU S
TA M
SB
BU S TA M SB 12 3
8666N147
16
mode (summer), the pump works when domestic hot water is produced (d.h.w), and cuts off 30 seconds after the d.h.w has been produced; the inversion valve will remain in the d.h.w. position. 2. In mode (heating + d.h.w.)
A. Without a Room Thermostat or Easymatic The pump will work continuously. B. With a Room Thermostat Switch in position 1: Continuous operation of the pump. Switch in position 2: - The pump cuts off 15 minutes after starting the Room Thermostat. - After production of d.h.w., if the Room Thermostat is started up, the pump cuts off after 30 seconds and the inversion valve remains in the d.h.w. position. Switch in position 3: - The pump cuts off 30 seconds after starting the Room Thermostat - After production of d.h.w., if the room thermostat is started up, the pump cuts off after 30 seconds and the inversion valve remains in the d.h.w. position. C. With an Easymatic: Switch in position 1 or 2: Continuous operation of the pump. Switch in position 3: - When the room temperature is correct, the pump remains in continuous operation. - When the room temperature is too high, the pump cuts off after 15 minutes. - After the production of d.h.w., if the room temperature is too high the pump cuts off after 30 seconds and the inversion valve remains in the d.h.w. position 3. In mode
12
BU S
TA
SB 12 3
8666N148
The pump is stopped. If need be, when the room temperature falls below 10 C, the pump will start up to prevent the boiler from freezing.
17
8666N150A
8666N151A
Burner pressure and gas flow rate CITY 1.24FF and 2.24FF Output Burner pressure Nat. gas H Nat. gas L Butane Propane Nat. gas H Nat. gas L Flow rate* Butane Propane mbar mbar mbar mbar m3/h m3/h kg/h kg/h nominal 6.0 7.5 18.6 24.5 2.79 2.97 2.08 2.05
18
8. COMMISSIONING
Commissioning must be carried out by a qualified professional
33
8666N096
38.2 38.1
1 2* 4* 5
8666N098 B
- If there is a room thermostat or a communicating remote controller, set it to call for heat.
8666N097
19
8666N153C
4.1
8.7 Adjustment of the maximum temperature position of the DHW exchanger : TMM
(CITY 2.24 only) The DHW exchanger, when activated, is maintained at the projected holding temperature DHW - 5 C or at the maximum TMM. Adjustment - Press the button for 5 seconds Display (55C)
17
8666N154A
Checking the burner pressure at nominal (max) power: Force the burner to operate at maximum power by pressing the button marked E:
- Press and hold down the clean button E for 5 seconds. The display A indicates . .
8666N107A
Check that the measured pressure corresponds to that indicated in chapter 7. If there is any significant difference, check that the boiler is equipped for the gas supplied as indicated in the table in chapter 7. To revert to normal operation press button E briefly.
- Remember to close the pressure offtake screw 17 after measuring the pressure. - Check the pressure offtake 17 for gas leaks.
8.8.2 Burner safety check - With the burner lit, cut off the gas supply by closing the shut-off valve. - Check the reaction of the safety system: the alarm indicator C should turn on and the display A should alternately indicate and .
CD
21
8.8.3 Safety thermostat check The safety thermostat should shut down the boiler if the temperature at the central heating outlet exceeds 105C. - Press the clean button E for 5 seconds. The display A shows . .
8666N111 A
- Press button E a third time for 5 seconds. This forces the burner to minimum power and the display A indicates alternately ture. and the original tempera-
- Close the central heating flow and return valves 1 and 5 using an 8 mm wrench. The outlet temperature is no longer limited by the control system and the safety thermostat should shut down the burner. When the temperature exceeds 100C and the safety thermostat has not yet tripped, the display indicates alternately and
1
8666N218
If the burner is turned off, the boiler cools and shortly afterwards the burner is ignited again and the rise in temperature continues:
If the boiler has not shut down 2 minutes after shutting the valves, disconnect the boiler from the mains electrical power supply.
- when the burner is shut off by the safety thermostat: indicator C turns on the display alternately indicates and
C D
- To restart the burner: open central heating flow and return valves 1 and 5 press button D.
8666N219
8.8.4 Switching off the boiler Set switch G to off/anti-freeze: The boiler goes to the standby mode and the display indicates Note: In this operating mode only the boiler is protected against freezing.
8666N096
22
2 1
2 3
4 5
Disconnect the 2 igniter electrodes from the gas valve connector/igniter. Disconnect the wire from the ionisation sensor.
4 5
8666N181A
6 7
Unscrew the 3/4 nut under the burner. Unscrew the 4 screws fixing the burner to the manifold. Use a magnetic screwdriver if possible. Remove the burner.
6
30
8666N185A
23
30
7
8666N115 A
8666N186A
- Unscrew the 3/4 nut at the top of the gas valve. - Remove the diaphragm and the 2 seals. - Fit the new diaphragm to the gas unit between 2 new seals (see section 7) and replace the burner.
2 3
9.5 Reassembling
Reassembly is the reverse procedure to disassembly. - Connect the igniter electrode. - Connect the ionisation sensor. - Replace the combustion chamber side and front plates.
24
- Replace the front panel of the boiler casing. - Switch on and open the gas supply. Check for gas leaks.
17
8666N154 A
1 2 3
Remove the screw retaining the plastic cover. Remove the cover. Verify that the maximum flowrate plastic nut is screwed fully home. Force operation of the boiler at the minimum power setting by pressing the clean button E and holding it down for 5 seconds (see section 4). Adjust the minimum pressure with the brass nut. - Turning the nut clockwise increases the pressure. - Turning the nut anti-clockwise reduces the pressure. After completing the adjustment, replace the cap.
5 3
To revert to normal operation, press button E briefly. Disconnect the pressure gauge. Screw in the screw of the pressure offtake. Check for gas leaks.
1
8666N183
8666N157
25
10. MAINTENANCE
Maintenance operations must be carried out by a qualified professional.
2 1
2 3
8666N168A
4 Remove the side plates of the combustion chamber. 5 Unscrew the 3/4" nuts of the heat exchanger (30 mm wrench).
30
6 4
5 5 8
Note: When refitting the main exchanger: - grease the threads of the connectors - replace the seals - tighten the nuts moderately
4
8666N167A
10.2 Burner
Check the condition of the burner annually. Use a dry soft brush to clean the burner, or wash it with hot water containing a detergent. Rinse thoroughly. For instructions on removing the burner, see section 9.1.
26
To obtain access to the domestic water connectors: 1 2 Tilt the control panel forward after removing the 2 fixing screws at the sides. Protect the control panel from being splashed with descaling product.
3
3 4 5 Unscrew the two 1/2nuts on the domestic water heat exchanger (24 mm wrench). Unscrew slightly the 3/4 nut on the domestic hot water outlet (30 mm wrench). Pivot the domestic hot water outlet tube towards the front. Unscrew the 3/4" nut on the domestic cold water inlet pipe (30 mm wrench). Remove the domestic cold water inlet pipe.
7 5
6 7 8
1
Connect the descaling device to the two 1/2" exchanger connectors.
8666N182
After descaling, reassembly is the reverse of the above procedure. Replace the seals with new seals.
4 3
2 3 4
2
8666N293
1 2* 3
6 6* 4* 6* 6
8666N117 B
28
CITY 2.24FF
8806-5112
10
14
J18 J6
1 2 3
1 2 3
J1
1 2
J17
SCH
J12
SECS J8
SECSM
1 2 3 4 5 6
MNM
56 k
TS
ALI. 230V / 50Hz
29
TEMPO
2 1 3 2 1 2 1 2 1
DBM J4 J1 LN J3 J2
SB
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
J5
J3
1 2
J4
1 2 3
J5
65 43 21
CDC
TAM
VN
PSA TA
SI
M VINV P
5 6
VGM
8666N164 E based on 8666-4076 C
Power supply Communicating remote controller Flowrate detector External Printed circuit connector Pressure gauge Pump
Air pressure switch Tank sensor Boiler sensor Domestic hot water sensor Domestic hot water maintain temp. sensor Ionisation sensor Igniter transformer
Room thermostat Time-delay adjustment Safety thermostat Modulating gas valve Inverter valve Fan
CITY 1.24FF
8806-5112
10
14
J15 J13
J18 J6 J8 J10 J2 J7
1 2 3
1 2 3
J1
1 2
J17
8806-5111
SCH
J12
J11
1 2 3 4 5 6
J8
1 2 3 4 5 6
MNM
56 k
30
J5 J4
2 1 3 2 1 2 1 2 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
J3 J3 LN
ALI. 230V / 50Hz
J4
1 2 1 2 3
J5
6 5 4 3 2 1 TEMPO
SB
J2
J1
1 2 3 4
CDC
TS
TAM
SI VN PSA TA
5 6
M VINV P VGM
8666N165 E based on 8666-4080 C
Power supply Communicating remote controller External Printed circuit connector Pressure gauge Pump Air pressure switch
Tank sensor Boiler sensor Ionisation sensor Igniter transformer Room thermostat Time-delay adjustment Safety thermostat
VGM VINV VN
1. Safety alarms
Alarm code Meaning Igniter fault Ionisation fault Spurious flame Overheating alarm No water Combustion product overflow. Display shows combustion product temperature at time of overflow Card fault Safety fault display interrupted Fumes extraction fault for balanced flue (pressure switch open) Hot water leak or pressure switch fault
8666N169
2. SENSOR alarms
Alarm code ou Meaning Central heating outlet temperature sensor fault Domestic hot water outlet (CITY 2.24FF) storage tank (CITY 1.24FF) sensor fault Domestic hot water maintain temperature function sensor fault Storage tank sensor connection on CITY 2.24FF (incoherent) Electronic pressure gauge fault
ou
8666N169
31
8666-4141A
Spares
Note: to order a spare part it is essential to give the code number in the list opposite the item number of the part required.
FRAME
2 1
7 6
8666N133
COMBUSTION CHAMBER
10
13 11
14 12
11
8666N172
DE DIETRICH THERMIQUE BP 30 57, rue de la Gare F-67580 MERTZWILLER Tl. : +33 3 88 80 27 00 Fax : +33 3 88 80 27 99 cpr@ddt.dedietrich.com N IRC : 347 555 559 RCS STRASBOURG Spare Part Centre 4, rue d'Oberbronn F-67110 REICHSHOFFEN Tel. :+33 3 88 80 26 50 Fax : +33 3 88 80 26 98
26
26
25
25A
19
15 19A
17
18
16
8666N135B
PIPES 2 SERVICES
21 25A 26 26
25 19 24
23
22
19A
20 17
16
8666N136 B
2/9
34 / 35
64
65
14x 42
2x
30 / 31 32 91 33 92 38 39 / 40
4x
38a
36 93 37
8666N170 A
Montage
Colis HA 218
Blanc : 8 l/mn
Bleu : 10 l/mn
Assembly
- Fermer les vannes dpart de sanitaire 4 . 2 et entre eau froi-
8666N191
Pour monter un rgulateur de dbit 8 l/mn ou 10 l/mn sur une chaudire CITY 2.24 ou 2.24 FF, procder comme suit :
2 3
6 4 6
- raccord un tuyau flexible intrieur 8 mm sur les vis de vidange 6 , puis les desserrer.
8666N192
50
69 51
45 59 48 46 65 46
From 14/01/99
56
49 54 47
Until 13/01/99
57
61
52
63
68
67
3/9
62
55
60
8666N138D
71
73 72
101
8666N140
CONTROL PANEL
86
79
80
76
88
87 83 78 85 75
77
82
81
8666N139
4/9
113
108
110
129 105
114
8666N141C
BRACKET 2 SERVICES
128
8666N142 A
5/9
4x
140
8666N171B
6/9
DESCRIPTION
DESCRIPTION
AUTOMATIC AIR BLEEDER + SEAL
7/9
DESCRIPTION
COMPLETE SAFETY THERMOSTAT SCREW-IN TEMPERATURE SENSOR
DESCRIPTION
UC-CS BUS CONNECTION CABLE AIR PRESSURE SWITCH WIRING HARNESS FAN WIRING HARNESS EARTH WIRE 2.24FF BASIC HARNESS HO 1.24FF BASIC HARNESS HO HONEYWELL CABLE CONNECTOR
2 SERVICES ONLY 67 68 69 8666-5535 9536-2440 8666-7218 CONTROLLER (10 L/MN) COMPLETE FLOWRATE DETECTOR CLIP-ON DOMESTIC HOT WATER OUTLET SENSOR KIT DOMESTIC HOT WATER FLOW RATE
BACKPLATE BOILER CASING 70 71 72 73 8666-8541 8666-8549 8666-8550 8666-0502 8666-5536 COMPLETE BOILER CASING FF COMPLETE LEFT SIDE PANEL COMPLETE RIGHT SIDE PANEL COMPLETE FRONT PANEL FF BOILER SCREW FASTENERS PACK 105 106 107 108 CONTROL PANEL 75 75 75 75 76 77 78 79 80 81 82 83 8666-8568 8666-8569 8666-8570 8666-8571 9752-5362 9655-9151 8666-5544 8666-5545 9752-5312 8666-5546 9655-9150 8666-5547 8666-5548 85 85 86 86 87 88 91 92 93 8806-5512 8806-6012 8806-5511 8806-6011 8666-5550 9654-7000 8666-5582 8666-5583 8666-5584 8666-4926 COMPLETE 1.24FF NG CONTROL PANEL HO COMPLETE 1.24FF B/P CONTROL PANEL HO COMPLETE 2.24FF NG CONTROL PANEL HO COMPLETE 2.24FF B/P CONTROL PANEL HO PRE-ASSEMBLED PANEL FRONT PANEL PLATE COMPLETE CARD SUPPORT COMPLETE REAR COVER CONNECTOR COVER. COMPLETE PRE-ASSEMBLED FLAP FLAP PLATE CONTROL BUTTON KIT PANEL ACCESSORY KIT COMPLETE DISPLAY CARD STANDARD CHANGE DISPLAY CARD CPL WALL-MOUNT CENTRAL UNIT CARD STANDARD CHANGE CENTRAL UNIT CARD COMPLETE FF SAFETY CARD 4 A FUSE COMPLETE ANSTOSS IGNITER COMPLETE IGNITER SUPPORT COMPLETE IGNITER COVER ASSEMBLED 2-PIN CONNECTOR 115 116 117 118 119 120 121 8666-8507 8666-5551 8666-5552 8666-5553 8666-5554 8666-5555 8666-5556 2 SERVICES COMPLETE 2.24 CONNECTOR PANEL UNEQUIPPED CONNECTOR PANEL PLUS FIXINGS CPL CENTRAL HEATING OUTLET VALVE CPL DOMESTIC HOT WATER OUTLET VALVE COMPLETE GAS VALVE COMPLETE CENTRAL HEATING RETURN VALVE COMPLETE COLD WATER INLET VALVE VIS REGL. + FILTRE ROB. EFS COMPLETE DISCONNECTOR COMPLETE BYPASS CONNECTING PIPE CPL DISCONNECTOR DOWNSTREAM CON. PIPE CPL DISCONNECTOR UPSTREAM CONNECTOR PIPE COMPLETE DISCONNECTOR FLOW PIPE COMPLETE 2.24 CONNECTOR PIPE KIT COMPLETE EVACUATION CONNECTOR 109 110 111 112 113 114 128 129 8666-8506 8666-5551 8666-5552 8666-5553 8666-5554 8666-5555 8666-5558 8666-5562 8666-5575 8666-5574 8666-5564 8666-5587 101 102 8666-1517 8666-0543 ASSEMBLE BACKPLATE BACKPLATE HEIGHT EXTENSION 1 SERVICE COMPLETE 1.24 CONNECTOR PANEL UNEQUIPPED CONNECTOR PANEL PLUS FIXINGS COMPLETE CENTRAL HEATING OUTLET VALVE COMPLETE DOMESTIC HOT WATER OUTLET VALVE COMPLETE GAS VALVE CPL CENTRAL HEATING RETURN VALVE COMPLETE BYPASS CONNECTING PIPE 161 MM CONNECTING PIPE KIT 231 MM CONNECTING PIPE KIT COMPLETE FILLER TUBE COMPLETE EVACUATION CONNECTOR PIECES FOR CONNECTION
121a 8666-5570 122 123 124 125 126 127 128 8666-5557 8666-5558 8666-5559 8666-5560 8666-5561 8666-5563 8666-5564
WIRING HARNESSES 8666-4922 8666-4923 8666-4925 POWER SUPPLY CABLE PUMP CABLE IONISATION SENSOR CABLE 134 135 8666-5573 8666-8527 SEALED CASING CPL SEALED CASING COVER ASSEMBLY
8/9
DESCRIPTION
CPL OBTURATOR COVER SEAL FRONT COVER FIXING KIT 80 mm DIAMETER NOZZLE SEAL TUBE GROMMET/WIRE GROMMET/CLIP CPL FAN SUPPORT BALANCED FLUE 60 mm DIAMETER ADAPTOR. FAN PRESSURE OFFTAKE FAN PRESSURE OFFTAKE (Old version) CPL 4200 RL/97 FAN FUME EXTRACTOR SUPPORT 70 mm DIAMETER AIR DIAPHRAGM 44 mm DIAMETER DOWNSTREAM AIR DIAPHRAGM 46 mm DIAMETER DOWNSTREAM AIR DIAPHRAGM CPL AIR PRESSURE SWITCH SNAP-FASTENER FLANGE PRESSURE OFFTAKE TUBE KIT
DESCRIPTION
DUMPING STUD FOR FAN COOLING PROPELLER
SUNDRY 8666-5565 8666-5566 8666-5567 9731-0700 9501-3122 9501-3123 160 9501-3120 9531-7550 9531-7551 9495-0300 PANEL SEAL PACK BACKPLATE FIXINGS PACK BOILER SEALS PACK O-RING GREASE 60 MM DIAMETER BALANCED FLUE SEAL 100 MM DIAMETER BALANCED FLUE SEAL BOILER TOP SEAL INTERIOR ROSETTE EXTERIOR ROSETTE MEASUREMENT PLUG
03/01
9/9
15. WARRANTY
Thank you for purchasing a DE DIETRICH appliance, and for the confidence in us that your purchase demonstrates. We would like to point out to you that the device will retain its original qualities only if it checked and maintained regularly. Your installer and the entire DE DIETRICH network are naturally ready, willing and able to assist you. Warranty conditions Your device is warranted against all manufacturing defects from the date of purchase for a period of 2 years. We shall not be liable as manufacturer in the event of incorrect use of the device, lack of or insufficient maintenance of the device or incorrect installation of the device (you are responsible for assuring that the boiler is installed by a professional installer). In particular we shall not be liable for damage, losses or injury consequent upon installation that does not conform to: - applicable laws and regulations, - specific requirements relating to the installation, - our manuals and instructions. Our warranty is limited to exchange or repair of parts agreed to be defective by our technical department and excludes labour, travel and transportation costs. Our warranty does not cover replacement or repair of parts required because of normal wear and tear, incorrect use, work carried out by unqualified third parties, lack of or insufficient supervision or maintenance, non-standard electrical output supply and use of inappropriate or poor quality fuel. The warranty covers sub-assemblies such as motors, pumps, solenoid valves, etc. only if they have never been removed from the boiler.
41
42
43
Fitter :
Servicing company :
www.dedietrichthermique.com
In the interest of customers, DE DIETRICH THERMIQUE are continuously endeavouring to make improvements in product quality. All the specifications stated in this document are therefore subject to change without notice.
AD014c