HATTAT HOLDING

YOUR SOLUTION SUPPLIER SINCE 1973

Mile stones of Hattat Holding

Hema Hidrolik was founded by Hattat brothers in December 1973

In 1984 First commercial vehicle steering system production with ZFLS

1992 Production of LCV & Passenger Car Brake system with Continental Teves

Transfer of DBH site from UK Poole November 2001 Starting to produce Agricultural Tractors

1998 Name changes into Hema Endustri AS

August 2004 Groundbreaking ceremony for Diamonds of Istanbul

First Pump manufacturing in 1976

In 1978 first hydraulic lift cover manufacturing

Joint Venture with TRW for passenger cars & light commercial vehicle steering systems in 1996

2000 foundation of Hema Defense

August 2008 Valtra A & MF 4400 production

November 7, 2004: Foundation of Hema Enerji

In 1982 Mehmet Hattat acquired all the shares of the company

BUSINESS UNITS

Hema Endustri AS

Hema Otomotiv AS

Hattat Tarim AS

Hema Defence

Diamond of Istanbul AS

Hattat Enerji AS

CERKEZKOY SITE
AUTOMOTIVE AGRICULTURE DEFENCE
REAL ESTATE

ENERGY

Location

 OPEN AREA COVERED AREA

1,200,000 sqm 150,000 sqm

Human Resources
Total Employee White Collar

1625 employees in erkezky premises ( as of January/2010)

Turnover - 2009 (erkezky Premises)

Turnover: $ 310 million

Turnover- 2009 (Hattat Holding)

500 430

$ Million
340 306

400

415

153

67

86

2001

2002

2003

2004

2005

2006

2007

2008

2009

Customers

Global Sales

AUTOMOTIVE PRODUCTS
STEERING SYSTEMS RACK & PINION INTEGRAL

HPS ( HYDRAULCLY ASSITED

SERVOCOM

EPS ( ELECTRICALLY ASSITED

RCB

AUTOMOTIVE PRODUCTS
COMPLETE BRAKE SYSTEMS FOR LCV AND PASSENGER CARS

DRUM BRAKES

BOOSTERS

CLUTCH CYLINDERS

CALIPERS

TIE RODS

Steering Systems

Joint Venture since 1996

14

Product Range
1- Power Assist Steering Gears i. Hydraulic Steering Gears RENAULT Mgane-I (X64) RENAULT Symbol (X65) FIAT FIAT FIAT FIAT FIAT FORD FORD Palio Albea Doblo 131 PR&P MCV/D-200 Transit Connect V227 Transit V184-347/8

ii. Electro-Mechanical Steering Gears RENAULT Mgane-II(84) RENAULT Clio (85) 2- Mechanical Steering Gears FIAT FIAT 131 Manual Doblo Manual

Complete Brake Systems

Continental Teves Licensee Since 1992

Manufacturing
DRUM BRAKE TMC BOOSTER CALIPER

ASSY LINES

CALIPER HOUSING TMC HOUSING BRACKET WHEEL CYL. HOUSING

MACH. LINES

COATING LINE

BRAKE SHOE BONDING LINE ZINC PLATING E-COATING

Brake Shoe Bonding plant

EQUIPPED WITH SPECIAL PRODUCTION AND TEST MACHINES

Customers (Teves Design)

TRANSIT CONNECT

PALIO

DOBLO

Customers (Hema Design)

MEGASTAR

PEUGEOT J9

LUBLIN Z160m

Front axle load 3000 / 7700 kg Rotation ratio 18,8:1 / 26,2:1 Working temprature -45C / 120C Max working pressure 170 bar

Customers
BMC IVECO - OTOYOL DEUTZ - OTOKAR FORD - OTOSAN CHRYSLER - ASKAM MERCEDES BENZ TURK MITSUBISHI - TEMSA MAN ANADOLU-ISUZU BOMAS TEZELLER TRKKAR PEUGEOT KARSAN
ZF Licensee Since 1984

INDUSTRIAL PRODUCTS
4WD AXLES

PUMPS

LIFT COVERS

VALVES

TRANSAXLES

ENGINE COMPONENTS

 Low noise & pulsation Aluminum & cast iron body Helical & spur gears High efficiency Available from 1.2 cc to 240 cc Flexible design, international mounts & connections. Integrated valve capabilities, priority flow divider with relief valve

Specifications

Customers
JOHN DEERE, worldwide AGCO DAVID BROWN TEXTRON CATERPILLAR LINDE HYUNDAI KOMATSU

FINLAY TEREX AGRITALIA FIAT DEUTZ CASE-NEW HOLLAND

Enhanced spool metering performance for improved control Comprehensive spool and control options, Port Protection Parallel, tandem, series & mixed circuits Conversion and individual relief valve options

Specifications

Customers
JOHN DEERE, Worldwide AGCO GROUP HATTAT AGRICULTURE DBH, Worldwide HYUNDAI, SOUTH KOREA CNH,TURKIYE

 Design & development of hydraulic Design for worldwide of hydraulic Liftcover & developmentagricultural Liftcover for worldwide agricultural equipment manufacturers. equipment manufacturers. Hydraulic and electronic liftcovers with Hydraulic and electronic draft and position control. liftcovers with draft and position control.

Customers

JOHN DEERE, worldwide AGCO, Finland HATTAT AGRICULTURE JCB, UK

 Steering Axles, Robust & modular design. Up to 100 hp tractor applications, 55 kN static load. Limited slip differential with 45% lock ratio. Modular three-piece axle which offers the possibility of different flange-to-flange options by interchangeable axle housing.

TECHNICAL INFORMATION
DIMENSIONS Flange to flange distance Wheel studs P.C.D. Hub mounting diameter Steering angle (inner) Camber angle Caster angle King pin inclination (kpi) Oscillation 1450 ~ 1610 mm 275 mm 220 mm 55 max. 1 30 5 7 12,5 TECHNICAL DATA Engine power (reference) Pinion rotation direction Total reduction ratio Peak Torque, max. Torque, continue Static axle load with front loader Axle weight Differential 100 Hp CW or CCW 11:1 ~ 19:1 20 000 Nm 5 400 Nm 55 000 N 290 kg Limited Slip (LS)

MODEL NO Flange to flange distance Wheel studs P.C.D. Hub mounting diameter Steering angle (inner) Oscillation A B C D Axle input mounting (E) Pinion rotation direction Total reduction ratio

HFA200200M 1610 mm 275 mm 220 mm 55 max. 12,5 276 mm 230 mm 104 mm 374 mm Flange CW 15,73:1

HFA200250M 1610 mm 275 mm 220 mm 55 max. 12,5 250 mm 250 mm 208 mm 414 mm Flange CW 13,86:1

HFA200400M 1610 mm 275 mm 220 mm 55 max. 12,5 260 mm 398 mm 200 mm 402 mm Spline CW 19,2:1

HFA100450M 1610 mm 275 mm 220 mm 55 max. 12,5 260 mm 398 mm 200 mm 402 mm Flange CCW 15,73:1

HFA100550M 1610 mm 275 mm 220 mm 55 max. 12,5 276 mm 230 mm 104 mm 374 mm Flange CCW 15,73:1

HATTAT TARIM TUMOSAN JD KAMOL POLMOT ZETOR VALTRA ERKUNT BAAK TRAKTOR

( in serial production) ( in serial production) ( in serial production) ( in serial production) (in preserial production) (Rig and field tests were completed successfully by Valtra) (in sample stage) (in sample stage)

Customers
VALTRA TURKEY VALTRA FINLAND VALTRA BRASIL

Engine Balancers
Design & development of Design balancer units for worldwide agricultural and commercial equipment manufacturers. Custom made design Custom solutions in accordance to customer needs.

Engine Timing & Transmission Gears

WIDE RANGE OF MATERIALS GAS-CARBURIZING, QUENCH & TEMPER INDUCTION HARDENING GAS NITRIDING PLASMA NITRIDING THERMAL DEBURR SHOT PEENING WIDE RANGE OF AUTOMOTIVE APPLICATIONS

Production Equipment

UNIVERSAL MACHINES MACHINING CENTERS, CNC LATHES & GRINDING MACHINES GEAR HOBBING, SHAVING, SHAPING & ROLLING MACHINES TEST RIGS HEAT TREATMENT FURNACES HONING MACHINES WASHING UNITS BROACHING MACHINES PAINTING, COATING, IMPEGNATION UNITS THERMAL DEBURRING MACHINES MICROPLASMA NITRIDING UNIT ION COVERING UNIT

856 430 87 60 32 24 24 12 9 2 2 1

TOTAL UNITS: >1800

Resource Planning
MANAGEMENT PLANNING & CONTROL SYSTEM
Version 6.0
The modules to be used with SAP; FI (Financial Accounting) FA (Fixed Assets) CO (Controlling) SD (Sales and Distribution) MM (Materials Management) PP (Production Planning) QM (Quality Management) HR (Human Res.) CS (Customer Service) WM (Warehouse Management)

R & D Capabilities
Special designs for customer requirements Design steps complying with ISO/TS 16949 quality system requirements. Application of Prototypes in Place Performance and Durability tests in Hema

R&D Employees
Engineer MSc. Technician Engineer Dradtman :2 :8 : 39 :7

Total

:56

R & D Test Capability

Hema Endustri AS is capable off carrying out; Validation Fatigue Durability Sound

Tests in its own facilities, to its own and customer specifications to ensure customer and design requirements

R & D Test Capability

PUMP RIGS

:4

HYDRAULIC LIFT COVER RIGS :4 STEERING UNIT RIGS VALVE RIGS FATIGUE TEST RIGS :2 :2 :1

Designing tools

3D SOLID MODELLING PRO ENGINEER WILDFIRE 3.0 CATIA 5.0 2D DRAWING INTELLICAD PRO ENGINEER & WILDFIRE (INTEGRATED WITH 3D)

ANALYSIS PRO ENGINEER 3.0 MECHANISM ANALYSIS ANSYS 11.0 FLUID AND STRESS ANALYSIS MATLAB SIMULINK 2008

11.0

R & D Tools
CAE (Computer Aided Engineering) ANSYS Pro/MECHANICA
9.0

Housing, finite element mesh

Front Axle Housing Stress Analysis

Directional Kontrol Valve Body Stress Analysis

R & D Tools
CFD (Computional Fluid Dynamics) CF-DESIGN

Directional Control Valve Streamlines, velocity magnitude

Directional Control Valve Pressure Distribution

Quality Initiatives
1 Master Black Belt 30 Black Belts 15 Green Belts 150Yellow Belts

Lean 6 Sigma

More than 80 ongoing projects..

Lean Manufacturing Total Quality Management Autonomous Maintenance Prenventive Maintenance Just In Time Kanban

Quality Certificates
DAIMLER-MERCEDES CATEGORY A FORD Q1 ISO 14001 ISO-TS 16949 MANUFACTURING CERTIFICATE FOR ARMORED VEHICLES SECURITY CERTIFICATE FROM MINISTRY of DEFENSE AQAP 2110 ISO 9001

Quality Certificates & Awards

CATERPILLAR SQEP SILVER MEDAL EREMONY

Caterpillar SQEP(Supplier Quality Excellence Process) was awarded in 2008. Follow-up audits are made on yearly basis. Hema is the first company that is received Silver medal in Europe zone.

Hema Metal Foundry

Plant Area : 22.560 m Gross cast weight /box : max 350 kg (Engine blocks, axle bodies, gearbox & housings) Material Grades : GI GG20 GG30 : SG GGG40 GGG60

Hema Metal Foundry

Heinrich Wager Sinto EFA-SD 5.5 Moulding Line Box size 1130x800x(350+350)mm

Hema Metal Foundry Melting Unit

7000 Kw Dual Track 12 ton /hr melting capacity Inductotherm furnace

Hema Metal Foundry Moulding Line

Hema Metal Foundry Moulding Line

Automated core setting Production capacity 120 boxes /hr Integrated 100m cooling line

Hema Metal Foundry Sand Preparation

Sand preparation system : 500 ton total Sand preparation mixer : 5000 Lt (120 Ton /hr) Returned sand cooling/pre mixing Hartley sand test device

Contacts
Mr. Tun Doan Mr. Ertugrul Yanit Mr. Mansuri aynak General Manager Ass. Gn. Manager tuncdogan@hattat.com.tr ertugrulyanit@hattat.com.tr

Marketing Manager mansuricaynak@hattat.com.tr

HEMA ENDUSTRI A.. TEL: +90 (282) 758-1040 FAX: +90 (282) 758-1071 www.hemaendustri.com