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Technical Specifications For Fire Alarm System for ARPF Raja Ramanna Centre for Advanced Technology Indore (M P)
Part-A Commercial 1. Scope of Work The indent is for supply, installation, testing, commissioning and maintenance of intelligent addressable fire alarm system and tubular expansion linear heat detection System for Agricultural Radiation Processing Facility(ARPF), Raja Ramanna Centre for Advanced Technology (RRCAT), Indore. The scope of work includes:
1.1.
Supply
1.1.1. Supply of FAS components
The supply of the item shall be exactly as per the list of materials in the specification attached as BOQ and list of spares. However, the spares list will also contain recommended spare parts from supplier.
1.1.2. Supply of cables
1.5 sq mm, 2-core, 16 strands, twisted pair, shielded, Fire Survival copper cable of 2000-meter length as per detailed specification in annexure-1. 0.25 sq. mm, 8 pair FRLS copper flexible cable of 500 meter length as per detailed specification in annexure-1 0.75 sq. mm, c core FRLS copper flexible cable of 500 meter length as per detailed specification in annexure-1
Inspection & testing: Inspection and testing of cables shall be carried out in the presence of I/O at factory as per the technical specification (Part -B). For imported items, the relevant certificates from the manufacturer would be furnished.
1.3.
Installation:
1.3.1.
After placement of Purchase Order the suppliers representative shall visit the site immediately and give final recommendation on the installation of detectors to be placed in various locations and should supply a loop drawing indicating details of various devices in the loops and suggest layout of cables. The responsibility of connecting the devices in the loops with required connectors and cables lies with the supplier. The supplier shall take approval of the Indenting officer for the drawing and install the detectors, control panel, and other components connected to the system as per approved drawing. Laying of copper tubing for tubular expansion linear heat detection system as per the Technical specification and integrating with Fire Alarm control panel and providing various indications in PC is the responsibility of the supplier
1.3.2.
1.4.
Commissioning: Supplier shall prepare a commissioning procedure for approval by the purchaser and test and commission the system as per approved procedure for working as given in section-B. The supplier shall carry out any modification coming during commissioning and within the Guarantee period. However, any extra cost due to purchase coming during the modification / replacement and not forming part of BOQ shall be borne by RRCAT.
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Handing Over: Handing over the system and guarantee as per technical specification Part-B.
Documentation:
1.5.1.
All documentation shall be written in good, simple and concise English using accepted technical terms, symbols and nomenclatures. For submission, all documentation shall be bounded with hard covers. The document shall be updated regularly as the installation progresses. All changes in the installation layout, wiring, cabling and design shall be incorporated in its final edition. Three copies of every updated edition shall be handed over to RRCAT, Indore. The final edition of the hand-over documents (3 copies) shall include design, installation, commissioning, operation and maintenance aspects, technical details of bought out components, as built drawings & device charts of the system. An O & M training programme shall be arranged by the supplier with commissioning of system on O&M aspects of fire alarm system
1.5.2.
1.5.3.
1.5.4.
For FAS Standards: NFPA 72/IS 11360-1985/IS22189/IS-2175/EN54. Approvals: VdS/UL/LPCB or equivalent. For Cables
2.2.
The latest revisions of the following standards shall apply in design, testing and manufacturing of this cable.
IS: 694 : IS: 5608: IS: 5831: IS: 10810: IS: 1554 Specification for PVC insulated electric cables. Specification for Low frequency wires and cables with PVC insulation PVC and sheath. PVC insulation and sheathing for electrical cables. Method of test for cables. Part 1 1988 and IS: 10810 and IS: 5831-1984 for insulation for testing Smoke generation test as per Oxygen Index test as per HCL Gas Emission Test as per Flammability Test ASTM D- 2843 ASTM D- 2863 IEC-754-1 1) IEEE-383 2) IEC-332-2 3) SS-424147 Class F-3
3. Quality Assurance
3.1.
The original manufacturers or their authorised dealers / representatives or suppliers regularly engaged in manufacture/supply of fire alarm system components and devices are eligible to bid if:
3.1.1.
If the product manufacture meets ISO 9001: 2000 or ISO 9001: 2008. The bidder shall attach a certificate / catalogue to this effect with their bid.
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Or
3.1.2.
For imported items, the bidder shall provide country of origin certificate/ VdS, LPCB approval certificates etc/as required. And The bidder shall have supplied and installed products related to fire safety and detection system for 10 projects in India in last three years. The bidder shall submit a list of customers with their address and contact details along with the names of the contact persons. The purchaser reserves the right to communicate with them for getting information on the bidders as well as systems performance. The 1.5 sq mm,2 core cable as given in the technical specification should be of reputed make like polycab or equivalent 1.5 sq mm cable outer Jacket colour shall be red or orange. About 10 cm length sample of 1.5 sq mm cable shall be provided along with the quotation, else the quotation may not be considered.
3.1.3.
Single Source All components and devices of Fire Alarm shall be either products of a single manufacturer or their compatibility is guaranteed by the bidder.
3.3.
Product Life In order to ensure a substantial useful life of the components and devices of FAS, the supplied products shall have their manufacturing dates within six months prior to placement of purchase order. The original manufacturer's label containing the make, model no., serial number, batch number, date of manufacturing and certification mark shall be preserved carefully so that originality, genuineness, newness and certification could be verified. In case of finalisation of the purchase order, the vendor may be required to furnish the manufacturer's order confirmation for the ordered products.
3.4.
Certificates Wherever applicable, compliance/conformance certificates shall be supplied with all the components and devices.
3.5.
Pre-dispatch Inspection The shipping release to dispatch the components will be issued only after a pre-dispatch inspection by the purchaser's representative to ensure the compliance with this tender specification.
The tender submission shall show compliance to the specification and shall include a full set of descriptive and technical literature on the equipment and system proposed. Necessary catalogues shall be enclosed. In case Xerox copy of catalogue is submitted, the supplier shall be required to submit original copy whenever asked by RRCAT. A detailed description of acceptance test procedures and checklist. Spares list shall be submitted by the supplier with unit rate.
4.2. 4.3.
Technical Specification for Fire Alarm System of ARPF delay in the execution of work at site. The entire Fire Alarm System shall be installed and commissioned at site preferably within 24 weeks from the date of placement of the Purchase Order. However, supplier shall furnish the Delivery, installation and commissioning schedule at the time of quotation.
8. AMC
The supplier shall furnish the Annual Maintenance contract charges along with terms & conditions. However it should be noted by the supplier that AMC shall not be awarded in the present Purchase Order. The supplier shall clearly mention that the rates quoted by him shall remain valid for a period of 12 months after successful commissioning & Acceptance Test at site.
9. Evaluation of offers
The cost comparison of offers will be done on the basis of sum of total cost of FAS (with one year warranty period) and total AMC cost for 2 years. The purchase order for the entire scope of work will be awarded to a single firm to ensure dependability and uniformity in quality. Splitting of purchase order on any basis will not be done.
11. General requirements of the system Operating Conditions: Temperature range : 0 to 60C for detectors 0 to 50 C for control panel & Electronics 0 to 55 C for mcp, sounder etc 60 degree (Max) ambient temp. for cables Relative humidity Air Change Ozone Concentration 12. Standards and Practices
The equipment shall conform in all respects to the highest standards of engineering design and workmanship and shall be in accordance with the highest grade of engineering, and shall perform well, without much of degradation for the service life of 20 years. The standards and approvals shall be as per codes and standards given in Part-A of the Technical Specification.
: 0% to 95% . For cables it is to be taken as 100%. : 50 Air changes per hour for irradiation cell and less than 10 air Changes per hour for other locations : It is high of the order of 0.1 ppm in irradiation cell. It is background in Other locations.
Universality
The detectors shall be of universal type for all kinds of smoke and shall be equipped with suitable locking devices.
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Software Controlled
The detector shall be software controlled for setting the various threshold levels and changes in the sensitivity.
15.3.
Exchanging Detectors
It shall be possible to exchange the detectors without needing to reprogram the control unit.
15.4.
The software shall be user friendly and menu driven with self-checking i.e. all the routines shall be checked periodically for their proper functioning and integrity.
15.5.
Pre-programmable response
Indications& alarms
Different (clearly distinguishable) audio/visual indications (distinctive alarm sounds for fault, fire, status of power supply i.e. whether normal or battery driven) alpha numeric displays (LCD backlit display), shall be provided on the panel. The detectors and MCPs shall have LED indication which will be fully lit in red colour only in the event of an alarm. For Fire, healthy indication and for fault indication zone wise detector status shall be available in synoptic panel with three different colours. For fire, it shall be red colour, for fault it shall be yellow colour, and for healthy it shall be green colour. The panel shall have necessary relay contacts for this purpose. Provision should be incorporated in the synoptic for finding status of LEDs. A printer connected through PC shall log all the events with date and time.
15.7.
Location information
Type of incident or type of fault occurred. Details of the location like zone, detector, building etc, Severity or location of hazard
Wiring
A single fault (either short circuit, or open circuit, or ground fault etc.) in the cable loop shall not inhibit its function. Inbuilt short circuit isolators in all the loop devices are necessary. The wiring will be complete loop wiring, Class A and no stubs connection to be allowed. Proper protection shall be provided in the panel for overvoltage and inbuilt short circuit isolators shall be provided in each of the loop device against short circuit problems in the loop. Loop should not be disturbed due to over voltage or short circuit any where in the loop.
15.9.
Diagnostic Checks
Diagnostic checks shall be done by the system periodically for the proper functioning of the detectors.
15.10.
The system shall have its own crystal controlled real time clock and shall provide information on year, month, day, hour, minutes and seconds with a stability of 2 sec. per day on a CRT display.
15.11.
Reporting
The software running on the PC shall be capable of producing alarm reports, diagnostic check reports, fault occurrence reports, layout graphics of the individual detectors, routing and location, especially when there is any alarm or occurrence of fault.
15.12.
Status Monitoring
Every detector and controller module constantly checks its own status and sends status information to the microprocessor controlled and monitored fire alarm control unit.
15.13.
Hot Redundancy
The fire alarm panel must be 100% fully hot redundant i.e., the CPU should have two processors (each of 32 bits) and each and every module inside the panel must be with dual electronics. In the event of a single fault in the control unit or in peripheral devices, all detectors and functions must remain fully functional, and all controllers remain fully active.
15.14.
Discrimination
System shall respond only to genuine alarms as much as possible. Special program should be embedded in the detectors to detect the same. The detectors have to be intelligent.
15.15.
Potential free relay output contacts { minimum 10, individually addressable relays each of 230V-3Amp. contact rating, and minimum 32, individually addressable relays each of 30V DC-3Amp. contact rating } shall be provided in the fire alarm panel for all the alarms, indications and windows for external use by the plant.
Independent potential free contacts shall be provided, atleast two for each of the areas or zones. These potential free contacts must be
15.15.1. 15.15.2.
15.16.
In energized or activated state when there is no fire or smoke or when the interlock is good. The contacts should be a N/O contact and must be closed when interlock is good or in healthy condition.
The system shall have flexibility for upgrading and expansion in all respects depending on future requirements with standard modules. The fire alarm panel should be expandable upto minimum of 10 loops.
15.17.
MTBF
The meantime between failures (MTBF) of the system shall be 10000 hrs or more with an availability of 99.99% or better.
15.18.
There shall be relay contact information from the control panel regarding the failure of main supply, battery supply, and both supply failures.
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Ethernet connectivity Panel should have provision for Ethernet connectivity. Auto Dialer
15.20.
Auto Dialer to be provided to call the concerned persons/Fire office in the event of Fire. The Dialing facility shall be available to at least 4 persons at a time.
15.21.
On- line event recording feature for each event and fault identified shall be available so that history of the events can be taken for analysis. Battery low indication at 85% of the nominal voltage shall be provided on the panel enclosure
15.22.
The Fire Alarm Control Panel (FACP) shall be 100 % hot redundant and shall contain dual microprocessor based Central Processing Unit (CPU). The CPU shall communicate with and control the following types of equipment used to make up the system: intelligent addressable smoke and thermal (heat) detectors, addressable modules, printer, annunciators, and other system controlled devices. Number of loops in the panel should be expandable upto minimum 10 loops. Each loop should be capable of handling at least 100 devices (combination of detectors, manual call points, control modules, monitor modules, loop sounders etc). The dual microprocessors shall each be a state-of-the-art, high speed, 32 bits. If one processor fails then system should be still working with the hot redundant second processor. The FACP display shall be minimum of 4 line x 20 character alpha numeric LCD type (80 characters). All alarm, fault and status monitoring of all the devices should be possible from the fire alarm panel display. It should be possible to scroll back and get the history of past 2 hours on FACP panel. Following information /incidences shall be available/reported on the display and can also have LEDs to indicate preferably all of the following information: AC POWER FIRE ALARM FAULT BATTERY FAULT SYSTEM TROUBLE DISABLED POINTS BATTERY LOW ON THE ENCLOSURE
16.2.
16.3.
16.4.
16.5. 16.6.
The fire alarm control panel shall include a PC interface for full programming of the fire alarm system. A security lock (DONGLE) to be provided by the vendor to ensure that programming is done/altered by only authorized personnel All programs should be PC based and the fire alarm panel should be having networking capability with other panels of the same make. The main power supply shall operate on 240 VAC, 50 Hz, and shall provide all necessary power for the FACP. It shall provide SMF Battery for 72 hours along with charger for stand-by supply.
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16.8.
16.9.
Detector sensitivity should be adjustable from the panel software. Day/Night automatic adjustment of detector sensitivity shall be possible Maintenance alert shall be provided to warn of excessive smoke detector dirt or dust accumulation. Any addressable device in the system may be enabled or disabled through the system keypad. Upon command from an operator of the system, a status report will be generated and printed, listing all system status. Either inbuilt or external printer shall be provided to print the events. The fire alarm control panel shall contain a history buffer that will be capable of storing large no. of events (minimum 20000). Each of this activation will be stored and time and date stamped with the actual time of the activation. The contents of the history buffer may be manually reviewed, one event at a time, or printed in its entirety. Potential free relay output contacts shall be minimum 10, individually addressable each of 230V-3Amp. contact rating, and minimum 32, individually addressable each of 30V DC-3Amp. Contact rating. These shall be provided in the fire alarm panel for all the alarms, indications and windows for external use by the plant including providing trip features in power supplies, ventilation interlocks and providing status of zones. The FACP shall be modular in structure for ease of installation, maintenance & future expansion. When a fire alarm condition is detected and reported by one of the system initiating devices, the following functions shall immediately occur: The alarm LED on the FACP shall flash. A local signal in the control panel shall sound. Silence Switch: Activation of the control panel acknowledge switch in response to a single new alarm and/or trouble condition shall silence the local panel signal and change the system alarm or trouble LED from flashing mode to steady-ON mode. If additional alarm or trouble conditions exist or are detected and reported in the system, depression of this switch shall acknowledge and/or advance the 80 character LCD display to the nest alarm or trouble condition. Reset Switch: Activation of the reset switch shall cause all electronically-latched initiating devices, appliances or software zone, as well as all associated output devices and circuits, to return to their normal condition. If the alarm conditions still exist, or if they reoccur in the system after system reset switch activation, the system shall then respond the alarm condition. Lamp Test: Activation of the lamp test switch shall sequentially turn on all LED indicators. Isolation/Deactivation: It should be possible from operator controls to deactivate a single device or a zone in the system. Also it should be possible to enable the deactivated devices back to normal condition.
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16.11.
16.12.
16.13.
16.14.
16.15.
16.16.
16.17.
16.17.1. 16.17.2.
16.18.
The following Operator Control on the Fire Alarm Panel shall be provided:
16.18.1.
16.18.2.
16.18.3. 16.18.4.
All system output programs assigned via control-by-event interlock programming to be activated by the particular point in alarm shall be executed, and the associated system outputs (alarm notification appliances and/or relays) shall be activated. Any future upgradation in the panel would be through software. Networking length between two fire alarm panels should be possible for distance upto 1km. The Workstation System shall have following specifications: Specifications for the HMI software. The software for the Fire Alarm control system should provide the configuration and monitoring of the Fire Alarm System using Ethernet connected PC with authentication. The supplier shall install the Fire Alarm System application software ( HMI) on any other IBM compatible PC if required. The license of the application software shall be portable and any required code/ lock to run it on a different PC shall be provided by the supplier. The procedure of HMI software installation on any other machine shall be clearly stated and documented. The HMI software shall support following operating systems: Windows XP, Windows 7, Windows 2003 Advanced server and Windows 2008 server and Linux enterprise edition. It shall be possible to run this HMI software application along with other application software running on the host PC/ server PC.
16.20. 16.21.
16.22.
16.22.1.
16.22.1.1.
16.22.1.2.
16.22.1.3. 16.22.1.4.
16.22.1.5. 16.22.2.
Desktop PC Specifications
The PC shall be of one of the following makes: HP, DELL or IBM/ IBM Lenovo
16.22.2.1. 16.22.2.2. 16.22.2.3. 16.22.2.4. 16.22.2.5. 16.22.2.6. 16.22.2.7. 16.22.2.8. 16.22.2.9. 16.22.2.10.
Processor Intel Core 2 Duo Processor with 2.93 GHz or higher/better Cache 3 MB L2 Cache or higher FSB 1333 MHz or higher Chipset Intel original chipset ( G41 or better) Memory 4GB 1333MHz Dual Channel DDR3 SDRAM (Expandable to 8GB or higher) Hard Disk Drive 320 GB SATA Hard Drive or higher Optical Drive DVD RW VGA Onboard Intel Graphics Media Accelerator with 32MB and support for upto 256 MB memory External I/O Ports USB - 6 external & 2 internal , 1 serial, 2 PS/2 one each for keyboard & mouse , 1 RJ 45 Connector Expansion Slots 2 PCI, 1 PCIe x1 slot, 1 PCIe x16(Graphics) Network Interface Integrated 1 Gigabit Ethernet network interface
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Technical Specification for Fire Alarm System of ARPF 16.22.2.11. 16.22.2.12. 16.22.2.13.
Keyboard & Mouse USB Keyboard and Optical 2-button USB scroller mouse Monitor 21 inch Widescreen Flat Panel LCD Display 32 bit Genuine Windows 7 Professional or latest Windows Operating System as required by the HMI software along with its license. The OS license should be portable to other machine if required. Multimedia speaker Drivers and support software for various hardware components of the PC along with Hard Drive based System Recovery with option to keep user data files intact Warranty Three (3) year onsite.
16.22.2.14. 16.22.2.15.
16.22.2.16. 16.22.3.
A4 Laser Printer Specifications Paper Trays - 2 Paper Handling - 50 sheets or more multipurpose, 250 sheets or more input tray, 150 sheets or more output tray Duplex Printing - Automatic Paper Size Supported - A4, A5, A6, Envelop Connectivity - Built-in Fast Ethernet 10/100/1000 Hi-speed USB 2.0 port Printing Speed - 33 ppm or more Printing Quality - 1200 X 1200 dpi or more Printer Memory - 128 MB or higher Standard Printer Languages - PCL 6, PCL 5c, Postscript level 3 Emulation Compatibility - Microsoft Windows XP, Windows 7, Windows 2003 Advanced server and Windows 2008 server and Linux enterprise edition. Warranty - Three year onsite Included - USB printer cable, Preinstalled Black Cartridge.
Technical features
17.1.1. 17.1.2.
The Detectors shall be Intelligent Addressable and shall connect with two wires to the Fire Alarm Control Panel (FACP) loops. All the detectors shall be intelligent microprocessor based. Each detector should be able to respond on its own. Each detector should do a self check every second. The detector should adjust on its own for any drift compensation or slight change
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in the environment. The detectors should be intelligent and should have the inbuilt feature to avoid false alarms and it should distinguish test alarms when checked through the testing gas. The test alarms should not be reported in the panel display as fire alarms.
17.1.3. 17.1.4. 17.1.5. 17.1.6.
All addressable Detectors should be compatible with common base. The Detectors shall have built-in short circuit isolators. The detectors shall have single LED, which will light up continuously in alarm condition. Once set the sensitivity should remain fixed irrespective of variation of environment factors, like temperature, humidity, dust, dirt etc. No drift in the sensitivity should be allowed. The detectors should have a facility of automatic environment compensation (drift compensation). Detectors shall have a plug-in wiring connector for ease of installation and serviceability. Easy wiring using terminal block shall be provided to enable removing the detector without loss of power to the remaining loop. The detectors should have a test feature such that on testing with smoke or heat the LED glows but no fire alarm is annunciated or any action initiated on this signal. Each detector (optical, optothermal, duct smoke detector etc) shall be with inbuilt short circuit isolator and not in the base. All the detectors shall be addressed using software. No hardware addressing like rotary switch or dip switches to be used. The detectors shall be Vds approved in accordance with EN 54.
17.1.7.
17.1.8.
17.3.
The intelligent addressable photo-electric cum Thermal detector shall use both photo- electric (light scattering) principles as well as on thermal sensing by combination of rate of rise and fixed temperature. It should be possible through software to program the detector to work only on one principle i.e. only heat or only smoke or in combination. Other required features as per specification point 8.For assessing the detectors following data shall be filled by the supplier. The detectors will have inbuilt isolators with software addressing. Data Sheet Sr No 1 2 3 4 5 6 7 8 9 10 11 12 13
17.4.
Description Model Number Manufacturer/Make Voltage Range Standby Current LED Current Air Velocity Fixed temp Set Point Rate of rise in C Diameter Height Temperature Relative Humidity Standards/Approvals
Provided by Vendor
with built-in smoke detector base. The housing is provided with a transparent cover so that the alarm LED of the smoke detector is visible from outside. spacer pipe and sampling holes. pipe with blow-out hole.
pipe
Permissible Air Speed: 1 to 20 m/s Ambient temperature range: Ambient humidity: Installation: 5 to 60 degree centigrade 95 % RH The installation must be such, that the sampling pipe is directed against the wind direction.
1 2 3 4 Data Sheet:
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Sr. No 1 2 3 4 5 6 7
Description Model Number Manufacturer/Make Operating Voltage Air speed Ambient Temperature Range Working RH Standards/Approvals
Provided by Vendor
The module should be suitable for connecting special detectors like Air expansion LHS system, deactivating access control system, actuation of Fire dampers, tripping of power supplies and Air Handling Units, starting of exhaust fan etc. These should contain an integrated short circuit isolator, which should ensure that the fault is localized and that the loop continues to function fully in the event of a wire break or a short circuit. The modules would be with IP 66 enclosures. The modules will be with inbuilt short circuit isolators. Modules will have only software addressing. No hardware addressing permitted.
Sr. No 1 2 3 4 5 6 7 8 9 Description Model Number Manufacturer/Make Operating Voltage Contact Current/voltage rating No. of Input/output relay contacts Dimension Temperature Relative Humidity Standards/Approvals Provided by Vendor
Data Sheet:
The manual break glass units shall be addressable type and suitable to connect with two wires to the Fire Alarm Control Panel (FACP) loops. The manual call point (break glass units) shall be of standard compact type of plastic material. It should be operable by breaking the glass with the finger without providing any harm. Manual Call Points shall connect with two wires to one of the control panel loops. The manual call points shall be software addressed from the panel software. The manual call points will be with inbuilt short circuit isolators.
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19.2.
19.3.
The manual call points should be visible to everybody. Their location should be marked and highlighted if necessary for it to be visible.
Sr. No 1 2 3 4 5 6 Description Model Number Manufacturer/Make size Operating Temperature Relative Humidity Normal Operating Voltage Provided by Vendor
Data Sheet:
The batteries are to be completely maintenance free, SMF. The fire alarm panel shall have an inbuilt charger to charge the batteries. The batteries shall be VRLA batteries placed in the enclosure with low voltage indication/battery fault indication in the front of the enclosure.
Data Sheet: Sr. No 1 2 3 4 Description Manufacturer/Make Voltage per cell and no. of cells AH rating Standards/Approvals Provided by Vendor
The addressable loop powered sounders provided shall be such that it gives discontinuous/intermittent audible alarm automatically whenever automatic/manual detector operates and is distinct from the background noise in every part of the premises. All sounders shall produce a similar sound and shall maintain the same during their operation. The hooter /sounder sound shall be approved by RRCAT before installation. Addressable loop powered flasher may also be provided separately wherever it is needed.
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22.2.
Vendors spec.
An auto-dialer is an electronic device that can automatically dial telephone numbers to communicate between any two points in the telephone, mobile phone networks. Once the call has been established the autodialer will announce verbal messages to the called party. We need dial tone connection for the autodialer. It should not be with EPABX system. 16 x 2 LCD for easy programming, 16 keys multifunction soft touch key pad, 60 second message storage, and 10 telephone numbers storage facility. 15 digit length telephone number to store cell phone numbers and STD numbers. The Product: Auto Dialer is an Electronic Device which alerts through phone / cell by playing the pre recorded message. Voice Message: 60 seconds recorded message in any language includes a common message to describe the location and short message to describe the alarm event. Non-volatile memory for message storage and telephone number storage. 24 V DC volts operation
Parameter Manufacturer / Make Operating voltage power Storage capacity Message recording feature Nonvolatile memory Description 24V DC separate power choice of recording of at least 1 message History and telephone nos. recording Vendors spec.
23.2.
23.3.
23.4.
23.5. 23.6.
Specifications:
With the Purpose and Objective of having an appropriate least damageable, reusable (against fire) type programmable heat detection system to continuously monitor fire incidences.
24.2.
The sensor should be reusable against fire or simulation test of fire. Should be rated for minimum 100degC. The System should have features to avoid false alarms. Disturbance variables such as weather related temperature fluctuation shall not trigger an alarm. The System should sense rate of rise as well as react to fixed temperature limits as pre alarm and subsequently as an alarm for activation/extinguishing actions. The System should have programmable sensing levels. Disturbance variables such as weather related temperature fluctuation shall not trigger an alarm.
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The System being standalone, it should have interfacing provision with any soft addressable fire alarm system, available in the plant to facilitate Plant-Wide Surveillance and Monitoring. The System should be PC addressable for any adjustments in system sensing/response levels and data management with respect to the installation. The System should be generally maintenance free. The sensor box should be able to be fitted away from the conveyor. The LHS system shall be of Tubular Type made from copper. The LHS system shall be of standalone Type. That is it should not depend on the Main Fire Alarm Panel for its working. One unit of the LHS system shall be able to cover a maximum (straight) length of 100mtrs. The LHS system shall be steady and not vary with respect to climatic changes in temperature. The LHS system shall be able to withstand temperatures around 100C so that it can be reused even after a fire incidence or fire simulation test. The LHS system shall have flexibility in adjusting the sensitivity levels vide software programming for alarm triggering. The LHS system shall respond to both rates of rise as well as fixed temperature limits with a flexibility to use them in cross zoning or only either of the functions. The LHS system shall have a tubular portion sealed at one end and an intelligent control unit at the other end of the tube to monitor, sense and give alarm. The LHS control unit shall have relay interface for connection with the Main Fire Alarm Panel in the Plant to display the FIRE and Fault alarm. It shall also have a PC interface provision for displaying temperature trends and history log if required. The LHS control unit shall have Visual LED indication to show the following informations: RATE OF RISE ALARM FIXED TEMPERATURE ALARM FAULT 230VAC supply shall be provided for the LHS system. If the system requires lesser voltage then the provision for the same to be taken care by the Bidder. In any case there should be a backup battery supply in case of Main power failure. The battery backup should be available atleast upto 72 hours. Provision for doing the initial programming and subsequent operational feature should be available in the LHS control unit itself. The LHS control unit shall perform self checks on the sensing line to check for any leakage or constriction of the sensor tube. The LHS control unit shall have an inbuilt buffer to store the events.
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24.2.6. 24.2.7. 24.2.8. 24.2.9. 24.2.10. 24.2.11. 24.2.12. 24.2.13. 24.2.14. 24.2.15. 24.2.16.
The LHS control unit memory shall not be affected by total power failure (Mains and backup failure) and shall continue to work on the earlier set parameters once it is switched ON again. The LHS system shall be devoid of any cabling except for its interface with the Main Fire Alarm Panel or for providing local alarm signals tapped from the Control Unit. The LHS control unit shall have a connection for Reset switch for resetting the system after a fire incidence is detected and cleared. The LHS control unit shall have minimum IP 65 housing protection and shall be rated for 0 to 50C. 2core x 1.5sq.mm copper conductor FRLS cable shall be used for the system. For each LHS control unit 2 runs of the cable mentioned above would be connected to the I/O interface unit. One for fault and other for the Alarm. The Trend and History data software installed in the PC should depict the online temperature changes in the LHS system. The LHS system should have provision for interfacing with Soft Addressable Fire Alarm System being installed.
24.2.26.
15
2. 3. 4. 5. 6. 7. 8.
16
01
2 3 4 5 6 8 9 10
15 01 03 01 10 5 20
0.25 sq. mm, 8 pair FRLS copper flexible cable of 500 meter length as per detailed specification in annexure-1. 0.75 sq. mm, 2-core FRLS copper flexible cable of 500 meter length as per detailed specification in annexure-1.
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For 1.5 sq mm, 2 core cable the following table shall be filled: Make: Length: 2000 Meters Unit rate:
Sr. No. 1. 2. 3. 4. 4.1 4.2 5 5.1 6 6.1 6.2 7 7.1 7.2 8 8.1 8.2 9 10 10.1 10.2 10.3 10.4 10.5 10.6
Item description Conductor material No. of conductor x cross Glass mica tape over conductor (thickness) Insulation over glass mica tape Material Thickness Twinning of two cores ( twist per meter) Inner sheathing over cores Material Thickness Shield Material Thickness Outer sheathing Material Thickness Overall diameter of the cable Electrical parameters Insulation resistance for 1 Km at 20C DC resistance of each conductor for 1 Km at 20C Capacitance between conductors of a pair Capacitance between conductor and drain wire of a shield Voltage rating of the cable Percentage noise reduction
Unit
Technical Parameters
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For 0.25 sq mm, 8 pair, FRLS copper cable the following table shall be filled Make: Length: 500 Metre Unit rate: Sr. No. 1. 2. 3. 4. 5. 6. Item description Unit Conductor material No. of conductor x cross Resistance of cable Operating voltage Twinning of two cores ( twist per meter) Outer insulation Technical Parameters
30.3.
For 0.75 sq. mm, 2-core, FRLS copper cable the following table shall be filled
Make: Length: 500 Metre Unit rate: Sr. No. 1. 2. 3. 4. 5. 6. Item description Unit Conductor material No. of conductor x cross Resistance of cable Operating voltage Twinning of two cores ( twist per meter) Outer insulation Technical Parameters
Pre-dispatch Inspection
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A document from the original supplier shall be submitted for verification to ensure that the components are new and are not older than 6 month. Testing and verification of the components at factory to ensure that the detectors are working satisfactorily as per technical specification and components are in good condition. The supplier shall visit sites of installation at ARPF and shall prepare drawings for execution of cabling. The drawing shall be approved by RRCAT and the cabling shall be done by RRCAT. The cables shall be tested at the suppliers premises as per specification. The cables shall be tested to have no joints. Installation at site
32.1.3.
32.1.4.
32.2.
All the equipment supplied shall be installed at site as per the engineering drawings duly approved by the indenter. The supplier shall obtain specific clearance in writing wherever a part of the work is sub-contracted. However he shall be responsible for the activities carried out by the sub-contractor. The supplier shall inform day-to-day progress of the work to the indenting officer or authorised representative from RRCAT. All the connected components, detectors, cables shall be tested for their continuity and working at different phases of completion of the installation process. The indenting officer shall declare the system installed only after certification. Installation of the system shall be done by the supplier while cabling shall be done by RRCAT. The cabling has to be done as per the requirements of supplier.
32.2.2.
Commissioning -- Real plant test (Semi industrial run) A very extensive testing of the system under real plant conditions shall be carried out to remove the remaining hardware/software bugs for a period of min.2 months.
After successful completion of the semi-industrial run, the equipment will be considered as having been commissioned. After it is commissioned, the system shall be handed over to the purchaser. The supplier shall prepare a commissioning document containing all the tests and other details.
32.2.2.1.
32.2.2.2.
32.2.2.3.
the complete operation sequence shall be checked. On sample basis the channels shall be tested for their capability for various detectors combinations and types of detectors.
32.2.2.4.
Endurance test
A continuous run test for 48 hrs shall also be conducted on the whole system with simulated channels for its integrity for both physical and functional means. Self-diagnostic tests and tests for alarm/trouble etc. shall also be conducted. No failure shall occur. At the end of tests the test reports shall be supplied to the indenter.
32.2.2.5.
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Annexure-1
Technical Specification for Fire Alarm Cable
33. Technical specification for 1.5 sq. mm, 16 strand, twisted pair, shielded, Fire Survival copper cable : (2000 Meter)
33.1.
General
The cables are used for carrying low-level signals from sensors like smoke detector, flame detectors, heat detectors etc. to the main control panel consisting of micro processor based data acquisition and control system. These carry high frequency low-level digital signal these are prone to noise pick up. Hence these require excellent shielding and low values of Resistance and Capacitance.
33.2.
33.3.
Cable Characteristics
The cable core shall be red and black colored. The outer jacket shall be red /orange colour. The cable specifications are given as given below:
33.3.1.
The cable shall withstand a voltage of 1500 V rms AC when applied for one minute between the two conductors of the pair. The insulation resistance for 1KM length at 20C shall be greater than 100Mohms at 500V dc. Each conductor shall have a dc resistance of less than 14 ohms per KM at 20 C. Capacitance between conductors of a pair shall be 148 pf/m 5%. Capacitance between each conductor and the drain wire connected to the shield shall be 288pf/ m 5%. Voltage rating of the cable shall be 250V. There shall be reduction of noise by 80 % .
33.3.2.
33.3.6. 33.3.7.
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Sr. No. 1. 2. 3. 4. 4.1 4.2 5 5.1 6 6.1 6.2 7 7.1 7.2 8 8.1 8.2 9 10 10.1 10.2 10.3 10.4 10.5 10.6
Item description Conductor material No. of conductor x cross Glass mica tape over conductor (thickness) Insulation over glass mica tape Material Thickness Twinning of two cores ( twist per meter) Inner sheathing over cores Material Thickness Shield Material Thickness Outer sheathing Material Thickness Overall diameter of the cable Electrical parameters Insulation resistance for 1 Km at 20C DC resistance of each conductor for 1 Km at 20C Capacitance between conductors of a pair Capacitance between conductor and drain wire of a shield Voltage rating of the cable Percentage noise reduction
34. 0.25 sq. mm, 8 pair, FRLS copper cable (500 Meter)
34.1. 34.2. 34.3. 34.4. 34.5. 34.6. 34.7. 34.8.
Flexible twisted 8 pairs tinned copper cable. Numbers of pairs: 8 twisted pairs (Different colour pairs) Conductor Size: 0.25 sq. mm Number of strands & diameter: flexible, class-5 , as per IS 8130 Resistance: 80 ohm/Km (Max) Operating voltage; 250 Volt (test voltage: 1500V between cores for 1 minute) Number of twists per Meter: 10 to 12 Core insulation and outer jacket Flexible twisted 2 core cable. Conductor Size: 0.75 sq. mm tinned Copper. Number of strand & diameter: flexible, class-5 , as per IS 8130 Operating voltage; 250 Volt (test voltage: 1500V between cores for 1 minute) Number of twists per Meter: 10 to 12.
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FRLS
Resistance per kM: 26 ohm/kM. Core insulation and outer jacket FRLS Predispatch Inspection:
In presence of RRCAT representative, the supplier shall perform all the tests on the cables on samples to ensure that the cable meets all technical specification. The tests are listed as follows:
36.2.
Type Tests
36.2.1.1. 36.2.1.2. 36.2.1.3. 36.2.1.4. 36.2.1.5. 36.2.1.6. 36.2.1.7. 36.2.1.8. 36.2.1.9. 36.2.1.10. 36.2.1.11. 36.2.1.12. 36.2.1.13. 36.2.1.14. 36.2.1.15. 36.2.1.16.
Conductor resistance test Dielectric test at room temperature at room temperature. Test for insulation resistance. Insulation resistance test at 60 deg C. Fire resistance test Insulation shrinkage test. Annealing test for copper. Verification of physical/dimensional characteristics. Core, number of strands, cross section. Thickness of insulation and sheath, Colour of insulation Diameter of cables. Core lay used. Hot deformation test. Persulphate test. Inspection to have no joints Dielectric test (Water immersion test) Insulation resistance test.
36.2.2.
Routine tests
36.2.2.1. 36.2.2.2.
36.3.
36.4.
Test reports
Three copies of reports of all the tests performed as above shall be signed by supplier and RRCAT representative as part of acceptance of the material. These Test reports shall be bound by supplier and the same shall be submitted to RRCAT at the time of delivery. *****
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