ZND332_A-AMT-Td-0002-Rev.

ZND332_A-AMT-Td-0002-Rev. E

FAST PLANETS Co Ltd.,

ENGINEERING DEPARTMENT P.0. BOX : 34620 RIYADH 15978

Base & Top Plate Connection Calculation

(CI & 3G 2011 PROJECT)

Site No.: ZND332_A

Site Name: ZND332_A / Bldg. of Ali Hussain Al-Sageer/ Dammam

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ZND332_A-AMT-Td-0002-Rev. E

Preface

General:
This document contains the capacity calculations of base and top plate and its welded joints, bolted joints and chemical anchorage bolts supporting the steel frames of the equipment shelter. The document consists of drawings and calculations necessary to assess the plates and its connection capacity.

Analyzed by:

Checked by:

Approved by:

J.B.Vasquez Telecom Engineer

J. Abo Hasson Structural Engineer

F.C.Falgui Prin. Structural Engineer

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ZND332_A-AMT-Td-0002-Rev. E

A. Connection Anchorage Check to the Existing Concrete Slab & to Bottom Plate 1. JOINT 17 (Exterior Column = 200 x 600) most Critical Joint
A) Tension
From STAAD Pro Output, Factored forces (Please refer to page 11/30 of STAAD Output) Rx = -1.65 kNs Ry = -25.82 kNs Rz = 45.06 kNs (Load No. 10)

The orthogonality/45 degree direction of horizontal forces has been included in the load combinations of STAADPro Inputs (Load Nos. 13 & 14) and from the results as per Support reactions, the values of forces are not critical. Please see page 11/30 of STAAD Pro outputs for reference. Tension = -25.82 kNs = 25.82 / 4 = 6.455 kNs

Actual tension for 1 Anchor Bolt

Using Upat UKA 3 EAP chemical anchor, M20 Shear: 27.0kN (@edge distance = 170 mm) (@anchor spacing = 340 mm) However for uniformity the size of bottom plate of 250 x 500mm is adopted.

100 200 100

100

300 500

100

factor 1

( 1 + 100 / 170) / 2 = 0.794

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factor 2 factor 3 factor 4

= = =

( 1 + 170 / 170) / 2 = 1.00 ( 1 + 100 / 340) / 2 = 0.647 ( 1 + 340 / 340) / 2 = 1.00 OK!

red. F = 0.794 x 0.647 x 1.0 0 x 1.00 x 27.0 = 13.87 kNs > 6.455 kNs

2. JOINT 17 ( Exterior Column = 200 x 600) most Critical Joint B) Shear

From STAAD Pro Output, Factored forces (Please refer to page 11/30 of STAAD Output) Rx = -15.65 kNs Ry = 40.74kNs Rz = 101.41 kNs (Load No.12)

The orthogonality/45 degree dirction of horizontal forces has been included in the load combinations of STAADPro Inputs(Load Nos. 13 & 14) and from the results as per Support reactions, the values of forces are not critical. Please see page 11/30 of STAAD Pro outputs for reference. Total Factored Shear, V Considering the effect of friction. Vf Vf = 0.90x Fy x U, where U = 0.55 Vf = 0.90 x40.74 x 0.55 Vf = 20.17 kNs Net Shear, V n = 102.61 - 20.17 = 82.44 kNs Actual shear for 1 Anchor Bolt = 82.44 / 4 = 20.61 kNs = (15.65)\2 + 101.412 )0.50 = 102.61 kNs

Using Upat UKA 3 EAP chemical anchor, M20 Shear: 27.0kN (@edge distance = 200 mm) (@anchor spacing = 340 mm)

However for uniformity the size of bottom plate of 250 x 500mm is adopted.

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ZND332_A-AMT-Td-0002-Rev. E

100 200 100

100

300 500

100

factor 1 factor 2 factor 3 factor 4

= = = =

( 1 + 100 / 200) / 2 = 0.750 ( 1 + 200 / 200) / 2 = 1.00 ( 1 + 100 / 340) / 2 = 0.647 ( 1 + 340 / 340) / 2 = 1.00 Not OK!

red. F = 0.750 x 0.647 x 1.0 0 x 1.00 x 27.0 = 13.10 kN s < 20.61 kNs Therefore shear key is required. Net Shear to be resisted by shear key = 4(20.61 13.10) = 30.04 kNs

Consider a 2- 100 mm x 200 mm x 20 mm shear plate. Since the effective area will be 50 mm that will be embedded into the concrete, the bearing pressure developed by the shear plate is = 30.04 x 1000 / (50 x 200) = 3.004 mPa

The max bearing pressure as per AISC = 0.35fc = 0.35(20) = 7.0 mPa > 3.004 mPa Therefore OK!

Check for thickness of the plate:

M = 3.004 x 200 x 50 x (50 + 25) = 2253000 N-mm fb = fb
=

6M / bd2 6 x 2253000 / 200d2

Allow Fb = 0.75Fyd = 0.75 x 248 = 186 mPa d2 = 6 x 2253000 / (200) x 186 Page. 5

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d =

19.06 mm

However, the thickness of the shear plate is adopted as 20mm due to the following facts; 1. The shear plate is subjected to corrosion which is not considered in the calculations. 2. The strength of the shear plate is reduced by the intense heat due to welding process. 3. The shear plate is subjected to thermal loads due to temperature changes which is not considered in the calculations. 4. The minimum thickness of plate if 6 mm thick of weld is used is from 12 -20mm as per AISC manual.

Check for Weld Capacity:

1.Shear Plate P = 30.04 kNs fd = P/A Fu = 485 Mpa (for E-70XX) (Please refer to page 11/30 of STAAD Output)

Throat = 0.707 x 6 = 4.242 mm

The critical length of weld is 200 mm; A = (200) x 4.242 = 848.40 mm2 fd = ( 30.04 x 1000 ) / 848.40 = 35.41 mPa F = F = F = 0.30 Fu 0.30 x 485 145.5 mPa > fd = 35.41 mPa OK!

Therefore adopt 2-100 x 200 x 20 shear keys collinear with the longer side in all bottom plate plates

Weld Capacity Check:

1. Bottom plate to Stiffener/column connection Fu = 485 Mpa (for E-70XX)

P = 102.61 kNs fd = P/A

Throat = 0.707 x 6 = 4.242 mm

From inspection , the length of weld is 175 x 3 = 525 mm

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ZND332_A-AMT-Td-0002-Rev. E

A = (525) x 4.242 = 2227.05 mm2 fd = ( 102.61 x 1000 ) / 2227.05 = 46.07 mPa F = F = F = 0.30 Fu 0.30 x 485 145.5 mPa > fd = 46.07 mPa OK!

1. Top Plate P = 102.61 kNs fd = P/A Fu = 485 Mpa (for E-70XX) (Please refer to page 11/30 of STAAD Output)

Throat = 0.707 x 6 = 4.242 mm

From inspection, the length of weld is 270 x 3 = 810 mm A = (810 x 4.242 = 3436.02 mm2 fd = ( 102.61 x 1000 ) / 3436.02 = 29.86 mPa F = F = F = 0.30 Fu 0.30 x 485 145.5 mPa > fd = 29.86 mPa OK!

B. Thickness of the 200 x 500 mm2 Bottom Plate:

JOINT 17 ( Interior Column = 200 x 600) most Critical Joint 1. Compression
From STAAD Pro Output, Factored forces (Please refer to page 11/30 of STAAD Output) Rx = -16.13 kNs Ry = 80.06 kNs Rz = 74.20 kNs

Compression = 80.06kNs

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However for uniformity the size of bottom plate of 200 x 500mm is adopted.

100 100 200 100

100

300 500

100

The bearing pressure developed on the base plate

= 80.06 x 1000/.(200 x 500) = 0. 814mPa

The max bearing pressure as per AISC = 0.35fc = 0.35(20) = 7.0 mPa > 0 0.814 mPa OK! Considering a strip of 1 mm of base plate, From inspection, the length of the base plate subjected to cantilever effect, L = 100 mm The length of the base plate subjected to cantilever effect, L = 100mm M = WL2 / 2 = 0.814 x 1002/2 = 40700 N-mm fb = fb
=

6M / bd2 6 x / 1.0d2

Allow Fb = 0.75Fyd = 0.75 x 248= 186 mPa d2 = d = 6 x 40700 / 186 11.45 mm

However, the thickness of the base plate is adopted as 20 mm due to the following facts; Page. 8

ZND332_A-AMT-Td-0002-Rev. E

1. The base plate is subjected to corrosion which is not considered in the calculations. 2. The strength of the base plate is reduced by the intense heat due to welding process. 2. The base plate is subjected to thermal loads due to temperature changes which is not considered in the calculations. 3. The minimum thickness of plate if 6 mm thick of weld is used is from 12 -20mm as per AISC manual.

D. Thickness of the 320 x 500 Top Plate

For the load acting on the top plate, neglecting the selfweight of the pipe pedestal, equilibrium is applied and from STAAD Output, the factored reaction in Y direction is Ry = 80.06 kNs (Please refer to page 11/30 of STAAD Output) The flange width of the main beam is 290 mm. A 320 x 500 plate is considered for the frame.

However for uniformity the size of top plate of 320 x 500mm is adopted.

100 160 320 160

100

300 500

100

For a 320 x 500 plate, the pressure is 80.06 x 1000/ (320 x 500) = From Inspection, the length of the cantilever Considering a 1mm strip of plate, = 100 mm

0.500 mPa

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The moment, M

= 0.500 x 1002/2 = 2500 N-mm

The actual fb = 6M / bd2 = 6 x 2500 / 1d2 The allow Fb = 0.75 x 248 = 186.0 mPa 186 = 6(2500) / 1d2 d = 8.98 mm

However, the thickness of the top plate is adopted as 20 mm due to the following facts; 1. The top plate is subjected to corrosion which is not considered in the calculations. 2. The strength of the top plate is reduced by the intense heat due to welding process. 3. The top plate is subjected to thermal loads due to temperature changes which is not considered in the calculations. 4. The minimum thickness of top plate if 6 mm thick of weld is used is from 12 -20mm as per AISC manual. 5. The minimum thickness of the top plate shall not be less than the flange thickness of the main beam, tf = 17.50 mm for a HE360A .

Check Bolt Anchorage of Main Beam to Top Plate:

1. JOINT 17 (Exterior Column = 200 x 600) most Critical Joint
However for uniformity the size of top plate of 320 x 500mm is adopted.

100 160 320 160

100

300 500

100

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ZND332_A-AMT-Td-0002-Rev. E

A) Tension
From STAAD Pro Output, Factored forces (Please refer to page 11/30 of STAAD Output) Rx = -1.65 kNs Ry = -25.82 kNs Rz = 45.06 kNs (Load No. 10)

The orthogonality/45 degree dirction of horizontal forces has been included in the load combinations of STAADPro Inputs (Load Nos. 13 & 14)and from the results as per Support reactions, the values of forces are not critical. Please see page 11/30 of STAAD Pro outputs for reference. Tension = -25.82 kNs = 25.82 / 4 = 6.455 kNs

Actual tension for 1 Anchor Bolt

For M20 A325 Bolt Allowable Tension Stress, Ft = 303 mPa Actual Tensile Stress, ft = 6.455 x 1000 / (3.14 x 202/4) = 20.55 mPa < 303 mPa Therefore OK!

3. JOINT 17 ( Exterior Column = 200 x 600) most Critical Joint B) Shear

From STAAD Pro Output, Factored forces (Please refer to page 11/30 of STAAD Output) Rx = -15.65 kNs Ry = 40.74kNs Rz = 101.41 kNs (Load No.12)

The orthogonality/45 degree dirction of horizontal forces has been included in the load combinations of STAADPro Inputs (Load Nos. 13 & 14)and from the results as per Support reactions, the values of forces are not critical. Please see page 11/30 of STAAD Pro outputs for reference. Total Factored Shear, V = (15.65)\2 + 101.412 )0.50 = 102.61 kNs

Actual shear for 1 Anchor Bolt

102.61 / 4 = 25.65 kNs

For M20 A325 Bolt Allowable Shear Stress, Fv = 117 mPa Actual Shear Stress, fv = 25.65 x 1000 / (3.14 x 202/4) = 81.68 mPa < 117 mPa Therefore OK! Page. 11

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C) Bearing For M20 A325 Bolt Allowable Bearing Stress, Fb = 145 mPa Actual Bearing Stress, fb = 25.65 x 1000 / (20 x 17.50) (Thinner of two plates is applied) Actual Bearing Stress, fb = 73.28 mPa < 145 mPa Therefore OK!

Check Short Column between Bottom Plate & Top Plate:

2. JOINT 17 most Critical Joint
However for uniformity the size of Short Column of 200mm x 120mm x 20mm is adopted.

100 160 320 160

100

300 500

100

From Inspection, the Critical Tributary Area is 150mm x 320mm

For a 320 x 500 plate, the pressure is 80.06 x 1000/ (320 x 500) = 0.500 mPa

Compression force acting on the short column = 0.500 x 1000\x 0.320 x 0.150 = 24 kNs For fixed-fixed ends, K = 0.50 Iy = bh3/12 = 0.020 x 0.2003/12 = 1.333 x 10-05q.m. Ix = bh3/12 = 0.200 x 0.0203/12 = 1.333 x 10-07q.m.

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A = 0.020 x .200 = 4 x 10-03 sq.m. ry = (I)0.50 /A = (1.333 x 10-05)0.50/(4 x 10-03 = 0.912 r x = (I)0.50 /A = (1.333 x 10-07)0.50/(4 x 10-03 = 0.0912

KL/ry = 0.50 x 0.120/0.912 = 0.065 (Slender Ratio along Y axis) KL/r x= 0.50 x 0.120/0.0912 = 0.657 (Slenderness Ratio along X axis) Cc = (2 2E/Fy)0.50 = [2 x (3.14)2 x 200000/248]0.50 = 15.90

Using max KL/r = 0.657 Cc > KL/r Therefore Short Column! F.S. = {(5/3) [3(KL/r)/(8Cc)] (KL/r)3/8(Cc)3} F.S. = {(5/3) [3(0.657)/(8 x 15.90)] (0.657)3/(8)(15.90)3 = 1.651 Fa = [1-(KL/r)2/(2Cc)](fy/F.S.) = [1 - (0.657)2//(2 x 15.90)](248/1.651) = 148.17 kNs > 24 kNs Therefore OK!

Check Cone Pull out and Shear failure for Bonded-in-Anchors: 1. JOINT 17 (Exterior Column = 200 x 600) most Critical Joint
A) Tension
From STAAD Pro Output, Factored forces (Please refer to page 11/30 of STAAD Output) Rx = -1.65 kNs Ry = -25.82 kNs Rz = 45.06 kNs (Load No. 10)

The orthogonality/45 degree direction of horizontal forces has been included in the load combinations of STAADPro Inputs (Load Nos. 13 & 14) and from the results as per Support reactions, the values of forces are not critical. Please see page 11/30 of STAAD Pro outputs for reference. Tension = -25.82 kNs

For post anchors embedded in concrete with chemical adhesive to resist the tensile force, the ACI 45 degree Cone Design Method is hereby adopted. This is speficied under the ACI 349 Appendix B 1985 for Code.

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100 100 200 100

100

300 500

100

From algrebra, the area of the segment of connecting circles = 3364.31mm2 Area of Circle = D2/4 = 3.14 x 1702/4 = 22686.50 mm2 Net Area for 4 Circles subjected to 45 degree Cone Failure, An = 4 x 22686.50 3 x 3364.31 = 80653.07 mm2 For Anchor Tension Failure load; Tensile capacity of 4 concrete cone, Fu = 4(fc)xAn = 0.075x 0.65 x (3000) x 125 = 178001 lbs Fu = 79.21 kNs > ft = 25.82 kNs Therefore OK! Check for min edge distance; The ACI

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Conclusion:
In view of the above calculations, it is concluded that the top plate, top plate, Uma Ukat Chemical Anchors and M20 A325 Bolts can safely carry the loads imposed by the Penetrating Tower + shelter equipment including appurtenances. 0.

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