JasEnterprises AnISO9001:2008CertifiedCompany 60,ShreenathjiEstate,PannaEstateRoad,Rakhial,Ahmedabad380023GujaratIndia Phone:917922743454,55Fax:917922745062 Email:info@jasenterprise.com http://www.jasenterprise.comorhttp://www.pulveriser.co.inorhttp://www.pulverizerindia.

com

Minidalmill
Avail from us, our range of mini dal mills is use for making carryingdifferentprocessescleaningandgrading,pitting,pre treatment with oil & water, conditioning, de husking & splitting.Thevariousadvantagesoftheseminidalmillsare: Valueadditionoftheproduct Costoftransportationsaved Additionalincomethroughsaleofseedcoatsascattle feed Improvedyieldof'dal'duetouseofimprovedmilling technology Easieroperation&lessmaintenancecostconstruction

Jasenterprisesofferminidalmill.Thismillissimpleinconstructionandeasytooperate&maintain.It consist of horizontal tapered roller is covered with emery coating, surrounded by a screen through whichthehuskisdischarged.Theshelleddalpassesthroughanaspiratingfanontheoscillatingsieve unit,whereappropriategradingofdalisdoneitisrunononly2H.P.Automaticarrangementaremade forcollectionofdehuskedandsplitdal,undehuskedandsplitdal,undehuskeddal,brackens,huskin separatecontainersandbags.Thismachineoffersdustfreeoperation,doesnotcausepollution,retains proteins,natural shineetc... Motorisprovidewithapulleyand ismount atthebottomofthestand withvbelttodriveit.Themotorrequirementisof2hpsingle/threephases.

Keyfeaturesofminidalmill
Uniqueandreliabledesign Theminidalmillishighlyeffectiveaswellasnonstopcontinuouspulverizingprocess. Easieroperation&lessmaintenancecost. Retainsproteins. Compactsize(length1650mmxwidth900mmxheight1350mm)

Constructionofdalmill
Thisminidalmillissimpleincastration&easytooperate&maintains.Itconsistsofhorizontaltapered roller the roller is covered with emery coating surrounded by screen through which husk powder is discharged. The shelled dals pass through aspirating fan on oscillating sieve unit where appropriate grading of dals is done. The vibratory sieves are provided with different size holes to match the requirements of the type of dal being processed. The vibrations are included b a cam operated link

JasEnterprises,AllRightsReserved.(TermsofUse) DevelopedandManagedbyJasEnterprises

 JasEnterprises AnISO9001:2008CertifiedCompany 60,ShreenathjiEstate,PannaEstateRoad,Rakhial,Ahmedabad380023GujaratIndia Phone:917922743454,55Fax:917922745062 Email:info@jasenterprise.com http://www.jasenterprise.comorhttp://www.pulveriser.co.inorhttp://www.pulverizerindia.com which is mounted on a counter shaft (motor derived shaft) with these mini dal mill Jas enterprises is providedpaddletypescrewmixerinallmildsteelconstructionwithwormshaft.

Operatingprincipleofdalmill
Processofdehuskingisdoingintwomajorsteps.Inthefirststepthecleanedandsizegradedgrainare scarifyfollowedbyoiladditionandsun/mechanicaldrying.Inthesecondstep,theremovalofhuskand splittingintotwocotyledonsisdoingbypassingthematerialthroughversatiledaldehusker.Thisde huskergives24%higheryieldofgoodqualitydal,thanthetraditionaldalmill.Thismethoddeveloped byJasenterprisesislesslaborious,requireslesstimeandreduceslossesduringdehusking.Oneofthese methodsdevelopedandreadyforcommercializationis'minidalmill'.Thetechnicalupgradation&cost economicsofthe'minidalmillcombinedwithfacilitiesofgradercumcleanercanprovetobeaboonto thefarmers.Thisunitinstallednearthefarmitself.Processondalmillcleaningandgrading:thisunit consistsofavibratoryinclinedsieve,hopper,graincollector,wastecollectorandmotor.Thevibratory sievesareprovidingwithdifferentsizeholestomatchtherequirementsofthetypeofdalbeingprocess. Thevibrationsareinducingbyacamoperatedlink,whichismountsonamotordrivenshaft. Pittingprocessforminidalmill Anemeryrollermachineisusetoobtaincrackingandscratchingofcleandalpassingthroughit.For loosening,thehusktofacilitatethesubsequentoilpenetrationthisisrequired.Graduallytheclearance betweentheemeryrollerandcage(housing)isnarrowfrominlettooutlet.Crackingandscratchingof husktakesplacemainlybyfrictionbetweendalandemeryasthematerialispassingthroughthe narrowingclearance.Duringtheoperation,someofthedalisdehuskandsplitwhichareseparateby sieving. Pretreatmentwithoil&waterfordalmill Ascrewconveyorallowspassingthescratchedorspittedmaterialthroughitandmixingofsomeedible oillikelinseedoiliscomplete.Thelinseedoilisuseattherateof1.5to2.5kg/tonesofdal.Theseare keepingonfloorsforabout12hourstodiffusetheoil. Conditioningwithminidalmill Dalsareconditionbyalternatewettinganddrying.Moisture(3.5%)isaddingtothedalaftersundrying foracertainperiodandtemperingisdoingforabouteighthours.Thegrainisdryinthesunagain.By allowingwatertodropfromanoverheadtankonthedal,whicharepassingthroughthescrewconveyor additionofmoisturetothedal,areachieving.Untilalldalaresufficientlyconditionedthewholes processofalternatewettinganddryingiscontinuedfortwotofourdays.Dalsarefinallydrytoabout10 to12%moisturecontent. Dehuskingandsplittingwithminidalmill JasEnterprises,AllRightsReserved.(TermsofUse) DevelopedandManagedbyJasEnterprises

 JasEnterprises AnISO9001:2008CertifiedCompany 60,ShreenathjiEstate,PannaEstateRoad,Rakhial,Ahmedabad380023GujaratIndia Phone:917922743454,55Fax:917922745062 Email:info@jasenterprise.com http://www.jasenterprise.comorhttp://www.pulveriser.co.inorhttp://www.pulverizerindia.com Fordehuskingofconditioneddalemeryrollerscalledasgotamachineareused.Inonepassorsingle operation,about50%ofdalsaredehusked.Dehuskeddalsaresplittingintotwoparts.Dehuskedsplit dalsareseparatebysievingandthehuskisaspirateoff.Unsplitdehuskeddalandtaildalareagainde huskandmilledinasimilarway.Untiltherunningdalaredehuskedandsplitofthewholesprocessis repeatedtwoorthreetime. Premillingofdal ToobtainbestresultsduringdehuskingandsplittingofdalinthedaldehuskingmachineinJasbrand minidalmills,latestmodelimprovedversion,premillingincludinggradingofdalsizewiseisvery essential.Therawdalisfirstcleanofdust,chaff,stonesandotherextraneousmaterials.Sievesgrade cleaneddalordalgradedandsoakedinwaterincement'stankshaving6"depth.Heightofdalsoakedis 5"andthewaterlevelshouldbe1"abovethedal.Soakdalaretakenoutofthewaterafterspecifictime andputonthesieve.Swollendalswhichdonotpassthroughsieve(fromwhichunswollendalearlier passedthroughthesame)arereadyforheapinginshadewhereasthedalwhichpassthroughthesame sieves.Thenthesedalsarereadyforheapinginshade.Degreeofhappingofswollendalinshadeshould be30to40.Thisprocessshouldbecontinuinguntilthedalisswilltothedesiredextent.Thereafterthe dalareinthinlayersintheopensundrying.Durationofsundryingofdalvaryaccordingtoweather conditionprevailingatthetimeofprocessing.Aftersundrying,thedalisagainheapinshadeso moisturecontentsinthedalmaybecomeuniformasneedinthemfordehusking.Thenthedalare gradedagainfedintothedaldehuskingmachineinJasminidalmillingradedlotstoachievehebest resultswithminimumbrokenness.Fortheguidanceoftheentrepreneurs,theprocessofdetailsofpre millingofdalafterpropercleaningisshowhereafterinatabulatedchart. Note: Periodofsoakinginwaterwillvaryaccordingtoweatherconditionandqualityofpulses(dal). Durationofsundryingwillvaryaccordingtoweathercondition. Pulses(dal)shouldnotbewarmatthetimeofdehusking/splitting. Pulses(dal)shouldbedehuskandsplitingradedlotsonly. Pulses(dal)shownatone&twomustbedrywithin3daystogetbetterresults.Theirprocessing inanyseasonshouldbeavoiding. Thedehuskedpulses(dal)mixedwiththeunhuskedpulses(dal)andthehusksareagainde huskedintheJasbrandminidalmillasusual.Insecondpassall,thepulses(dal)aredehusked.

Constructionofminidalmill
Sr. Name(s)of Pretreatment Periodof Duration Periodof Percentageof Sizegrindingfor

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 JasEnterprises AnISO9001:2008CertifiedCompany 60,ShreenathjiEstate,PannaEstateRoad,Rakhial,Ahmedabad380023GujaratIndia Phone:917922743454,55Fax:917922745062 Email:info@jasenterprise.com http://www.jasenterprise.comorhttp://www.pulveriser.co.inorhttp://www.pulverizerindia.com No.pulses(dal) withoil heapingin ofsun heaping moisturefor De shade drying inshade splittingneeded husking Splitting forsplitting& & only dehusking splitting 1. 2. 3. 4. 5. 2to3 days 6. 6to8 hours. 7. 8. 9. No needed

BengalgramsSoakinginwater 1. (chana) for30to40 1hour. (chickpea) minutes Arhar/tur/ Soakinginwater 2. pigeonpeas/ for60to90 3hour. redgrams minutes Masoor (lentil) 3a. freshcrop beforerains

10to12%

Needed

2to3 days

6to8 hours.

11to12%

Needed

No needed

Tobekept Lotsof100kg.Of for10to11 pulses(dal)to No No hours 10to12% bemixedin5kg. needed needed underdry Ofwater sacks Tobekept Tosprinklewater for10to11 No No togetthedesired hours 10to12% needed needed moisture underdry sacks

Needed

No needed

Masoor (lentil) 3b. freshcrop afterrains

Needed

No needed

Tobekept Lotof100kg.Of Khesarifresh for10to11 pulses(dal)to No No 4a. cropbefore hours 10to12% bemixedin5kg. needed needed rains underdry Ofwater sacks Tobekept Khesarifresh Tosprinklewater for10to11 No No 4b. cropafter togetthedesired hours 10to12% needed needed rains moisture underdry sacks

Needed

No needed

Needed

No needed

JasEnterprises,AllRightsReserved.(TermsofUse) DevelopedandManagedbyJasEnterprises

 JasEnterprises AnISO9001:2008CertifiedCompany 60,ShreenathjiEstate,PannaEstateRoad,Rakhial,Ahmedabad380023GujaratIndia Phone:917922743454,55Fax:917922745062 Email:info@jasenterprise.com http://www.jasenterprise.comorhttp://www.pulveriser.co.inorhttp://www.pulverizerindia.com Tobekept Mung(green Lotof100kg.Of for10to11 No grams)fresh pulses(dal)to No No 5a. hours 10to12% Needed needed cropbefore bemixedin5kg. needed needed underdry rains Ofwater sacks Tobekept Mung(green Tosprinklewater for10to11 grams)fresh No No 5b. togetthedesired hours 10to12% cropafter needed needed moisture underdry rains sacks Urid(black grams)fresh 6a. cropsbefore rains Tobekept Lotof100kg.Of for10to11 pulses(dal)to No No hours 10to12% bemixedin5kg. needed needed underdry Ofwater sacks

Needed

No needed

Needed

No needed

Tobekept Urid(black Tosprinklewater for10to11 grams)fresh No No 6b. togetthedesired hours 10to12% cropsafter needed needed moisture underdry rains sacks

Needed

No needed

Furtherprocessdetailsofpulses(dal)atsr.nos.5a,5b,6a&6bmoong(greengrams)&urid(black grams) Oiltreatment 10 Periodheapingin shade 11 Sundrying 12 Heapinginshade 13 Dehusking 14

100kg.(220.462lb) ofsplitpulses(dal) tobemassagedby 5to6hours 200gramsofedible oil,gradewise

2to4days

6to7hours

Needed

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 JasEnterprises AnISO9001:2008CertifiedCompany 60,ShreenathjiEstate,PannaEstateRoad,Rakhial,Ahmedabad380023GujaratIndia Phone:917922743454,55Fax:917922745062 Email:info@jasenterprise.com http://www.jasenterprise.comorhttp://www.pulveriser.co.inorhttp://www.pulverizerindia.com

Standardaccessoriesofminidalmill
Motorpulley. Adjustablerailforfixingmotor.

Extraaccessoriesofminidalmill
2H.P.(1.5kw)4poletotallyenclosedfancooledthreephaseorsinglephasesq.Cagemotoras peris:325or996.{electricity(specialpowercanbeaccommodated):110/220/380/415volts,50 Hz,1/3phase} Suitableminiaturecircuitbreakerasperis:8828with3metercable&3pintopasperis:1293 forsinglephaseelectricmotors. Starters,mainswitch,amperemeter,capacitorforsinglephaseelectricmotor. Foundationbolts Vbelts Magnetichopper "Jas"branddal(pulse)polishermachine

Dehuskingandsplittingofpreconditioneddal(grams)perhour
Bengalgrams(channa)bokla, Kesari,matar(peas)soyabean 150to180kg.Perhour 150to180kg.Perhour

Pigeonpea(readgrams,arhuar,tur) 125to160kg.Perhour Lentil(mansoor) Blackgram(urad) Greengram(moong)mothbean 125to160kg.Perhour 80to100kg.Perhour 80to100kg.Perhour

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