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Product Mixture
Small Broken Rice Big Broken Rice General Rice Premium Rice
Product Mixture
Small Broken Rice Big Broken Rice General Rice Premium Rice
<=15
<=5
35~45(Adjustable eccentricity)
1.2~1.5
3(YMJP63*3;80*3;100*3;112*3;120*3) 4(YMJP63*4;80*4;100*4;112*4;120*4) First Layer:3.5~4.0;Second Layer: 2.6~3.1; Third Layer: 2.0~2.5 (Three-layer sifting) First Layer:3.7~4.2;Second Layer: 3.2~3.7; Third Layer: 2.6~3.7; Third Layer: 2.0~2.5 (Four-layer sifting)
1050*620*3 Layer
1360*790*3 Layer
1360*990*3 Layer
1360*1100*3 Layer
1360*1190*3 Layer
(length width) Air suction volume (m3/min) Rated power (kw) External dimensions (mm) (length width height) Weight (kg)
1360*790*4 Layer
1360*990*4 Layer
2.7
3.0
0.55(Y80MI-4)
1290
1.1(Y90S-4)
1360
1.1(Y90S-4)
1390
1.1(Y90S-4)
1390
1.1(Y90S-4)
1430
1360*795*
1690*1045*
1690*1245*
1690*1365*
1690*1445*
1440
1510
1540
1540
1580
350~450
600~650
650~700
700~750
750~800
V. Structure of Equipment
This equipment uses single-pivot eccentric rotation of spring supporting rod apparatus. It is mainly composed of feeding air suction mechanism, sifter, sieve frame, spring supporting mechanism, adjustable eccentric rotary mechanism, gap bridge transmission mechanism, stepless regulating mechanism, frame and rice blending apparatus. The overall structure is shown in Figure (III). 1. Feeding Air Suction Mechanism It is composed of feeding apparatus and air suction apparatus. And the feeding apparatus is composed of cylindrical feeding inlet and blending plate. It is used to import the polished rice into the sifter smoothly and onto the sieve surface evenly. The air suction cylinder of air suction apparatus is connected to external ventilation network. The air suction volume is generally kept in the range of 2.5m3/min to 3m3/min. The air is mainly used to clean the rice bran powder in the rice and cool the discharging rice, in order to prevent the mill dust in the sieve from bonding and mildewing. 2. Sifter The sifter is composed of steel wall plates on the left and right, bending steel bar, angle steel, channel steel, sieve frame access lock mechanism, undersize material collection plate, top convex steel cover, discharging nozzle and discharging end closure plate. These components are connected by bolts or welded into a whole. The central part of the whole lower channel steel is connected to the adjustable eccentric rotary mechanism and the four squares are connected with the spring clamping block of spring supporting mechanism. The angle steel bars inside the steel war plate on both sides support the sieve frame and keep a certain inclination. A removable ventilation plate is installed at the center of top convex steel cover to observe at any time the sorting of material and the temperature and humidity of discharging polished rice. The discharging nozzle collects the graded materials and discharges them to the outside of the machine. In short, the function of the sifter is to perform the grading and sorting of materials according to the specified flow on the sieve surface which is conducting plane rotary motion. The graded rice and big and small broken rice are discharged to the outside of the sieve through the outlets of different layers, and then enters the rice blending apparatus. 3. Spring Supporting Mechanism This mechanism is composed of bourdon spring, supporting bar and spring clamping block and base clamping cover. Its main function is to connect the frame and support the sifter. With the elastic force of the bourdon spring, the sifter conducts steady plane rotary motion according to the specified track under the drive of eccentric transmission mechanism. 4. Sieve Frame
The sieve frame is composed of hard Northeast pine wood, sieve surface of punching steel plate, gauze wire cloth, rubber jump ball, rubber packing and closure plate of access lock. The rubber jump ball is used to clean the punching sieve surface and the gauze wire cloth is used to support the rubber jump ball. 5. Adjustable Eccentric Rotary Mechanism This equipment adopts he single-pivot eccentric rotation mode. It is composed of upper and lower axles, adjustable eccentric block, eccentricity balancing block, eccentricity balancing weight, upper and lower bearing blocks and triangular belt-wheel. Its structure is shown in Figure (IV). The center distance between the two axles on the eccentric block and the adjustable eccentric block is 35mm to 40mm. The whole sieve body is driven to conduct the plane rotary motion through the small band pulley on the electric motor and gap bridge transmission mechanism, by connecting one end of the upper axle with the channel steel at the central part below the sifter through the upper bearing block, and connecting one end of the lower axle with the triangular belt-wheel through the lower bearing block fixed on the frame. The eccentricity balancing weight is fixed on the balance block. The rotating radius of the eccentricity balancing weight can be adjusted according to the eccentricity of the two axes. When the eccentricity is increased (the rotating radius of the sifter is increased), the vibration of the sieve frame will be strengthened. Now the vibration of the sieve frame can be eliminated by increasing the rotating radius of the balancing weight. Otherwise, its rotating radius shall be reduced. The eccentricity can also be adjusted according to the material changes. When the temperature of sifting material is too high or the sifting volume is excessive, the eccentricity can be increased (increasing the rotating radius of the sifter); otherwise, the eccentricity shall be reduced. The adjustment method is as follows: loosing the fixed bolts on the adjustable eccentric block first, and then adjusting its eccentricity to the required dimension, and finally screwing the loosed bolts on the adjustable eccentric block, so as to achieve the adjustment purpose. 6 Gap Bridge Transmission Mechanism It adopts the triangular belt transmission (two-stage transmission) mechanism for speed reduction. The gap bridge transmission mechanism is composed of the large gap bridge belt wheel, gap bridge bearing support, gap bridge shaft, small gap bridge wheel, bearing and so on. Its structure is as shown in the figure (V). 7 Stepless Regulating Mechanism The mechanism is set in order to be adaptable to the needs of changing technologies such as the moisture content, yield, screening efficiency of the raw grain and so on. It is composed of two parts such as the variable transmission mechanism and the screw mandrel regulating mechanism. Where the variable transmission mechanism has the center-to-center distance between the fixed belt wheel set on the motor shaft and the large gap bridge belt wheel in the gap bridge speed reduction transmission, which makes the flexible belt wheel move up and down under the pressure of the spring in order to change the contact diameter of the adjustable belt wheel and the triangular belt and achieve the continuous regulation purpose. The stepless regulating mechanism is not only flexible and convenient for regulation but also is possible to achieve the continuous adjustment without stopping the machine. 8 Frame The standard hot-rolled steel channel, I steel beam, angle steel and so on are welded together to form the frame with advantages such as small size, good rigidity, beautiful appearance and so on. It is used for supporting the transmission parts, connecting and supporting the sifter by the spring supporting mechanism and the sifter is driven by the eccentricity transmission mechanism to make plane rotary movement at the specified radius of gyration. 9 Dosing Scale The dosing scale is formed by welding, riveting or butting the four charging dosing cylinder nozzles, four discharge nozzles and the dosing box which are bent with steel plates. The outside of the dosing box is configured with one flexible reverse turning bed for observation in order to observe and check at any time the broken rice content and whole rice content of the rice of different grades that go into the box. Two
flexible dripping plates are installed in the box. The premium rice, general rice and big broken rice can be blended mutually by moving the location of the flexible dripping plate inside the dosing scale based on the needs of the user and the technological requirements.
1 Feeding and air suction mechanism 2 Sifter 3 - Spring supporting mechanism 4 - Sieve frame 5 Adjustable eccentric rotary mechanism 6 - Gap bridge transmission mechanism 7 - Stepless regulating mechanism 8 Frame 9 Dosing scale
Adjustable
1 Triangular belt wheel 2 Bearing 7310 (7308) 3 Lower shaft 4 Bearing 310 (308) 5 Eccentric balance weight 6 - Upper bearing support 7 Bearing 7310 (7308) 8 Bearing 7308 (7306) 9 Upper shaft 10 - Adjustable eccentric block 11 Eccentricity balance weight 12 Lower bearing support Notes: The bearing designation in brackets is that of the YMJP63 3/4-B polished rice sieve.
1 Large gap bridge belt wheel 2 Gap bridge bearing support 3 Gap bridge shaft 4 Bearing 207 (206) 5 Bearing 207 (206) 6 Small gap bridge belt wheel Notes: The bearing designation in brackets is that of the JMJP63 3/4-B polished rice sieve.
Oil
Oil Motor shaft 1 Hand wheel 2 Screw mandrel block 3 Speed regulation 1 Fixed belt wheel 2 Dust guard 3 Spring 4 Flexible screw mandrel 4 Speed regulation nut 5 Harness belt wheel Figure (VII) Screw Mandrel Regulating Mechanism Figure (VI) Variable Transmission Mechanism
VI Equipment Installation
1. The equipment shall be installed on the solid foundation. The foundation surface at the installation position must be smooth so as to ensure the equipment is under the level condition and minimize the vibration of the sieve body as much as possible. 2. Horizontal operation space that is over 1.6m high shall be left at the withdrawal end of the sieve frame for the convenient sieve surface cleaning and sieve frame changing.
3. One air suction duct shall be installed above the vicinity of the discharge nozzle and connected with the air suction cylinder port of the air suction device to remove the rice bran powder in the polished rice, cool the material in the machine and prevent the powder dust in the sifter from bonding together and going moldy. 4. Before installation, four sets of anchor bolts for the M12 equipment shall be embedded in the foundation plane, and the outcrop length shall be no less than 30mm. 5. At the time of equipment installation, the contact places of the four feet of the frame bolted with anchor bolts and the foundation surface shall be filled and tamped and then the nuts of the anchor bolts shall be screwed up. The nuts shall not be screwed tightly before the positions of the four feet are filled and tampered. It will result in the deformation of the base plane of the frame, intensify the vibration of the whole equipment in the process of operation and seriously affect the service life of the equipment. 6. The installation location and dimension of the anchor bolts, feeding ports and discharge ports are as shown in Figure (VIII) and Table II.
sifter shall fit and be sealed to prevent the materials in sifting and on the sieve surface from jumping and leaking. 9. According to the requirements for the broken rice content in processing different grades of rice, the selected whole rice and broken rice can be blended proportionally by moving the position of the flexible dripping plates inside the dosing scale to obtain the grade of rice that meets the requirements of users. 10. After the equipment is put into normal production, materials shall be fed continuously and evenly. Too large or too small feeding amount will both affect the process effect. Strict precautions shall be taken to guard against the blocking of the discharge port in the process of production which may cause that the sifter is full of materials and the machine parts are damaged. 11. The equipment shall be equipped with sieve frames with different sieve surface mesh sizes. Reasonable selections can be performed in the process of use according to the differences such as the variety, granule size of the material and so on. The selection of sieve frames with proper sieve surface meshes and the control of the material on the sieve surface to a certain thickness at the same time may make whole rice and broken rice separate well and then achieve satisfactory sifting effect. Table II
Dimension (mm)
FS
d1
d2
d3
Model YMJP633/4-B YMJP803/4-B YMJP1003/4-B YMJP1123/4-B YMJP1203/4-B 900 1150 1150 1150 1150 583 751 951 1071 1151 90 125 125 125 125 175 190 225 225 225 235 225 280 280 280 140 165 215 215 215 150 180 220 220 220 100 100 125 125 125 100 120 120 120 120
Premium rice
broken
3. After having operated for a year, the spring tube in the spring support mechanism shall be checked periodically for losing effects of elasticity. On conditions that other structural components and the transmissions part operate normally, when operating the equipment, if the vibration of the sieve body intensifies or the sifter is not steady, the spring tube shall be replaced. 4 The transmission parts shall be lubricated periodically: The lubricating oil for transmission bearing shall be replaced after it has operated for six months. The lubricating oil shall be replaced immediately as long as the bearing overheats, the grease hardens, the oil color becomes dark or there is globs or feculence on the oil surface. The slide surface of the speed governing belt wheel shall be filled Albany grease once a month, the filling part is shown as Figure (VI). The oil can be pressed in through the pressure grease gun or filled in by dismantling the sliding belt wheel. The fit part between the speed governing guide screw and the supporting seat shall be added oil every three months, the oil adding part is shown as Figure (VII). 5 The assembly requirements for the main structure of the equipment after inspection: The fit between inner and outer circles of the bearing and the transmission bearing and the bearing seat shall be stationary fit. The thickness of the moving around clearance cushion between the upper and lower axle and the bearing cap, etc shall be adjusted to millimeter. The main line in the speed change belt wheel on the motor shaft and the large gap bridge belt wheel in the gap bridge transmission mechanism shall be adjusted to the same horizontal plane. It can be changed by adjusting the position of the motor surface on the motor baseboard; otherwise it will lead to the
1. Rotation direction of the motor is not correct 2. There are foreign bodies gathering and blocking on the sieve surface 3. Material layer is too thick 4. Rotating speed or eccentricity is too small 5. The sieve plate is uneven or loose
1. Change the motor wiring to make the rotation direction of the sifter consistent with the direction of the Rotating Direction Indicator 2. Eliminate foreign body 3. Improve the flow and reduce the feeding materials properly 4. Rotate the hand wheel to increase the rotating speed or shut down the machine to increase the eccentricity 5. Level or tighten the sieve plate by a wooden mallet
1. Sieve surface is uneven in the transverse direction 2. Material entering along the direction of sieve width is not regular when feeding materials 3. Feeding materials are not welldistributed or feeding box is blocked 4. The flow path is blocked since materials are accumulated in the outlet hopper
1. Check whether the sieve frame is level 2. Adjust the blending plate in the feeding mechanism to control the by-passing conditions of materials 3. Adjust the feeding, and check whether there is any blockage in the feeding hopper 4. Remove the accumulated materials to unplug the flow path
1. The footing of sieve frame is not filled and tamped 2. The tightening back bolt on the
1. Fill and tamp the footing of sieve frame 2. Shut down the machine to tighten
eccentricity balancing weight is loose or the balancing weight is not appropriate 3. Bearing is damaged 4. The elasticity of the spring tube is fatigued and looses effects 5. The frame and datum plane of the transmission frame is deformed during transportation and installation 4 Abnormal sounds occur when operating 1. Fasteners are loose or welding parts are sealing-off 2. Collision between spare parts 3. Bearing is damaged
the bolt or adjust the gyration radius of the eccentricity balancing weight 3. Replace the bearing 4. Replace the spring tube 5. Adjust the datum plane
1. Tighten the loose parts and reweld the sealing-off parts 2. Check and adjust 3. Replace the bearing
1. The bolt pressed by the spring is loose or the spring is damaged 2. The speed regulating mechanism does not meet requirements 3. The slide surface of the speed regulating belt wheel is lack of grease or becomes rusty 4. There is oil between the triangular band pulley and the vbelt surface
1. Tighten the hold-down bolt or replace the spring 2. Adjust according to installation requirements 3. Clean the pitting and feed Albany grease 4. Clean up the greasy dirt
1. The bearing is fitted too closely or the axial moving around clearance is too small 2. The installation of spare parts is not qualified 3. Greasy dirt at bearings
1. Amend the fitting or adjust the axial clearance 2. Adjust the assembly of spare parts 3. Clean greasy dirt
1. Too much oil 2. Temperature rise of transmission parts is too high 1. The sieve surface meshes are blocked and cleaning jumper balls are stuck or failed 2. The rotating speed or eccentricity of the sieve body is inappropriate 3. The size of mesh on the sieve plate of the equipped sieve is improper
1. Reduce oil quantity 2. Adjust axial clearance or correct bearing assembly 1. Clean the sieve plate, move or replace the rubber jumper ball 2. Adjust the rotating speed or the eccentricity 3. Replace the sieve frame whose mesh size on the sieve surface is in accordance with raw grain 4. Adjust the inclination of sieve
4. Inclination of sieve surface is either too large or too small 9 The amount of whole rice included in small broken rice surpasses the set standard 1. Sieve surface is damaged 2. Sieve mesh on the surface is not equipped properly 3. The rubber seals on the sieve frame are damaged, which leads to the jumping and leaking of materials during material sifting
surface
1. Replace the sieve frame or the sieve plate surface 2. Equip appropriate sieve surface according to local raw grain 3. Replace the rubber seal to make the seal and the wall and wallboard of the sifter jointed and sealed
Specification and Quantity Bearing Upper Bearing Block of Eccentric Transmission Mechanism Lower Bearing Block of Eccentric Transmission Mechanism Bearing Block of Gab Bridge Transmission Mechanism Gab Bridge Transmission Eccentric Transmission Stepless Transmission - Gab Bridge Transmission Inside the Sieve Frame 7308 x 1 set 7310 x 1 set 7308 x 1 set 7310 x 1 set 7308 x 1 set 7310 x 1 set 7308 x 1 set 7310 x 1 set 7306 x 1 set 7308 x 1 set
Bearing
Bearing
207 x 2 set
207 x 2 set
207 x 2 set
207 x 2 set
206 x 2 set
A17502 sets
A16802 sets
A16002 sets
A14752 sets
A14502 sets
B1956 x 1
B1800 x 1
B1600 x 1
B1430 x 1
B1365 x 1