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Introduction

The contents enclosed in this catalogue define a policy of sound commercial practice, but also accept that legislation covering the performance of products is increasing. With the introduction of BS EN ISO 9000 there is a greater tendency for large purchasers to buy from suppliers who have registered quality systems. Therefore the increasing concern for quality must reflect in our companys products themselves. The relevant back up documentation is an important application of the quality requirement and it is our companys policy to provide this with all its products. A strict adherence to all aspects of our companys policies and procedures involves the total workforce which has been educated to meet these demands. Standards and Services Directed by our BS EN ISO 9000 registration, Batch Testing and Practicability Procedures are incorporated into the Standard Davico practices, and the majority of the products contained in this catalogue are tested to meet most International Standard requirements internally or externally. What is Quality? Quality as expected by Davico employees is defined in the following eight points: Knowing the customers needs and expectations Faultless construction Certified performance and safety Clear instruction manuals Punctual delivery Efficient back-up services Feedback of field experience Value for money The Quality Manual The Davico Quality Manual is an effective way of promoting recognition of quality throughout the company. It demonstrates the companys ability to operate an efficient quality assurance system which will result in preventing the supply of inferior goods and services. Certificates of Conformity are essential when complying with BS EN ISO 9000 requirements. Submission of these is again a major function of the Davico organisation and creates customer confidence in the products.

Introduction

Technical Support With the introduction of new and continuing changes to National Standards and Specifications on performance and characteristics of product, new methods and improved procedures are being evolved to achieve this end. This takes into consideration all safety parameters of the product application. Should you require any additional information regarding product specification or application please contact our office: expert technical advice is always available, either via telephone or an onsite visit from our sales engineers. The Case for Maintenance The most important means of measuring quality is at the hands of the customer. Many products are sold to distributors, agencies and manufacturing organisations and it is with this in mind that our company will contract to repair and service all equipment supplied. The company management has developed an efficient system of two way information. To ensure customer satisfaction under this system and together with the maintenance procedures it is essential that tool calibration is conducted in accordance with the directives of BS EN ISO 9000 and other International Standards. On this basis the necessary documented evidence is provided to ensure a meaningful relationship between our company and our customers. Service and Field Information As part of the maintenance system Davico implements the following five procedures: Monitored policy on servicing Methods of feedback of field information to all relevant company departments Methods of supplying up-to-date information to company field staff and customers Procedure for handling customer complaints and return of goods Procedures for handling incoming supplies Tool Check and Calibration It is very important that tooling compression is monitored regularly. Checks are conducted together with go and no-go gauge tolerancing. These should be implemented at a minimum of one check per year, and possibly more dependant on the number of tools in service. Correct calibration is an important function of meeting National Standards for service and maintenance. Maintenance The maintenance procedures are implemented as detailed in the Davico Quality Manual. All hand and hydraulic tools can be serviced or repaired in accordance with the requirement. Service checks include for replacement of oil seals, reservoirs, stops etc. Service reports are available and on completion Certificates of Conformity of Service are issued.

CALL +44(0)121 522 3040/520 7101

LD Terminals Hand Tools Accessories No 1 TERMINALS (INSULATED)

Also available with twin grip copper sleeve support. When ordering add TG to Part No. i.e DVR 1-4TG. Conductor Sizes: 0.251.65mm2 2216 AWG Single Strand: 0.571.44 Dia.

For high temperature applications Davico can supply an insulated Makrolon terminal with a working temperature of 40C to 125C.

Davico Terminals are designed for easy entry application as indicated.

Ring
Red Vinyl
Part Number DVR 1-3 DVR 1-3L DVR 1-3.7 DVR 1-3.7L DVR 1-4 DVR 1-4L DVR 1-5 DVR 1-6 DVR 1-8 DVR 1-10 DVR 1-12 Dimensions mm d D L 3.2 3.2 3.7 3.7 4.3 4.3 5.3 6.4 8.4 10.5 13.0 5.7 8.0 5.7 6.6 6.6 8.0 8.0 11.6 11.6 13.6 19.3 17.3 21.0 21.0 21.0 19.6 21.0 21.0 27.0 27.0 31.1 38.0 Stud Size mm 3.0 3.0 3.5 3.5 4.0 4.0 5.0 6.0 8.0 10.0 12.0

Fork
Red Vinyl
Part Number DVF 1-3 DVF 1-3N DVF 1-3W DVF 1-4N DVF 1-4 DVF 1-4W DVF 1-5 DVF 1-6 Dimensions mm d D L 3.2 3.7 3.7 4.3 4.3 4.3 5.3 6.4 5.7 6.4 7.2 6.4 7.2 8.1 9.5 12.0 21.2 21.2 21.2 21.2 21.2 21.2 21.2 27.7 Stud Size mm 3.0 3.5 3.5 4.0 4.0 4.0 5.0 6.0

Blade
Red Vinyl
Part Number DVB 1-10 DVB 1-18 DVB 1-11 DVB 1-14 D 10.4 18.4 11.1 14.5 Dimensions mm W 2.3 2.3 3.0 3.0 L 19.4 27.5 20.1 23.5

Hooked Blade
Red Flared Vinyl
Part Number DVB 1-13H DVB 1-17H Dimensions mm W 3.0 4.6

Suitable crimping tools: DHC 15, DHC 15Y, DHCR 1, DHCR 15, DBMT 1, 3 & 4.

Flanged Fork
Red Vinyl
Part Number DVF 1-3F DVF 1-4F DVF 1-5F Dimensions mm d D L 3.7 4.3 5.3 7.6 7.6 8.5 23.7 23.7 23.7 Stud Size mm 3.5 4.0 5.0

D 13.0 16.75

L 27.2 28.2

Suitable crimping tools: DHC 15, DHC 15Y, DHCR 1, DHCR 15, DBMT 1, 3 & 4.

Suitable crimping tools: DHC 15, DHC 15Y, DHCR 1, DHCR 15, DBMT 1, 3 & 4.

Pin
Red Vinyl
Part Number DVP 1-9 DVP 1-12 D 1.9 1.9 Dimensions mm W 9.0 12.0 L 18.5 21.2

Suitable crimping tools: DHC 15, DHC 15Y, DHCR 1, DHCR 15, DBMT 1, 3 & 4.
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LD Terminals Hand Tools Accessories

No 1 TERMINALS (NON INSULATED)


Conductor Sizes: 0.251.65mm2 2216 AWG Single Strand: 0.571.44 Dia.

Ring
Part Number DR 1-3 DR 1-3L DR 1-3.7 DR 1-3.7L DR 1-4 DR 1-4L DR 1-5 DR 1-6 DR 1-8 DR 1-10 DR 1-12 Dimensions mm d D L 3.2 3.2 3.7 3.7 4.3 4.3 5.3 6.4 8.4 10.5 13.0 5.7 8.0 5.7 6.6 6.6 8.0 8.0 11.6 11.6 13.6 19.3 12.6 15.8 12.6 15.8 14.4 15.8 15.8 21.8 21.8 25.5 31.0 Stud Size mm 3.0 3.0 3.5 3.5 4.0 4.0 5.0 6.0 8.0 10.0 12.0

Fork
Part Number DF 1-3 DF 1-3N DF 1-3W DF 1-4N DF 1-4 DF 1-4W DF 1-5 DF 1-6 Dimensions mm d D L 3.2 3.7 3.7 4.3 4.3 4.3 5.3 6.4 5.7 6.4 7.2 6.4 7.2 8.1 9.5 12.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 22.0 Stud Size mm 3.0 3.5 3.5 4.0 4.0 4.0 5.0 6.0

Blade
Part Number DB 1-10 DB 1-18 DB 1-11 DB 1-14 Dimensions mm W 2.3 2.3 3.0 3.0

D 10.4 18.4 11.1 14.5

L 15.2 23.2 15.9 19.3

Hooked Blade Flanged Fork


Part Number DF 1-3F DF 1-4F DF 1-5F Dimensions mm d D L 3.7 4.3 5.3 7.6 7.6 8.5 13.1 13.1 13.1 Stud Size mm 3.5 4.0 5.0 Part Number DB 1-13H Dimensions mm W 3.0

Suitable crimping tools: DHC 15, DHCR 0516, DHCR 1510, DHCR 1516, DBMT 1, 3 & 4.

D 13.0

L 23.0

Suitable crimping tools: DHC 15, DHCR0516, DHCR 1510, DHCR 1516, DBMT 1, 3 & 4.

Suitable crimping tools: DHC 15, DHCR 0516, DHCR 1510, DHCR 1516, DBMT 1, 3 & 4.

Pin
Part Number DP 1-9 DP 1-12 Dimensions mm W 9.0 12.0

D 1.9 1.9

L 14.3 17.0

Suitable crimping tools: DHC 15, DHCR 0516, DHCR 1510, DHCR 1516, DBMT 1, 3 & 4.

CALL +44(0)121 522 3040/520 7101

LD Terminals Hand Tools Accessories No 2 TERMINALS (INSULATED)

Also available with twin grip copper sleeve support. When ordering add TG to Part No. i.e DVR 2-4TG. Conductor Sizes: 1.042.63mm2 1614 AWG Single Strand: 1.141.82 Dia.

For high temperature applications Davico can supply an insulated Makrolon terminal with a working temperature of 40C to 125C.

Davico Terminals are designed for easy entry application as indicated.

Ring
Blue Vinyl
Part Number DVR 2-3 DVR 2-3L DVR 2-3.7 DVR 2-3.7L DVR 2-4 DVR 2-4L DVR 2-5 DVR 2-5L DVR 2-6 DVR 2-8 DVR 2-10 DVR 2-12 Dimensions mm d D L 3.2 3.2 3.7 3.7 4.3 4.3 5.3 5.3 6.4 8.4 10.5 13.0 6.6 8.5 6.6 6.6 6.6 8.5 8.5 9.5 12.0 12.0 13.6 19.0 17.3 22.0 17.3 22.0 19.6 22.0 22.0 22.0 27.1 27.1 29.7 35.2 Stud Size mm 3.0 3.0 3.5 3.5 4.0 4.0 5.0 5.0 6.0 8.0 10.0 12.0

Fork
Blue Vinyl
Part Number DVF 2-3 DVF 2-3N DVF 2-3W DVF 2-4N DVF 2-4 DVF 2-4W DVF 2-5 DVF 2-6 Dimensions mm d D L 3.2 3.7 3.7 4.3 4.3 4.3 5.3 6.4 5.7 6.4 7.2 6.4 7.2 8.1 9.5 12.0 21.2 21.2 21.2 21.2 21.2 21.2 21.2 27.7 Stud Size mm 3.0 3.5 3.5 4.0 4.0 4.0 5.0 6.0

Blade
Blue Vinyl
Part Number DVB 2-9 DVB 2-18 D 9.0 18.4 Dimensions mm W 2.8 2.3 L 17.7 27.4

Hooked Blade
Blue Flared Vinyl
Part Number D 13.0 16.75 Dimensions mm W 3.0 4.6 L 27.2 27.2

Flanged Fork
Blue Vinyl
Part Number DVF 2-3F DVF 2-4F DVF 2-5F Dimensions mm d D L 3.7 4.3 5.3 7.6 7.6 8.5 23.7 23.7 23.7 Stud Size mm 3.5 4.0 5.0

Suitable crimping tools: DHC 15, DHC 15Y, DHCR 2, DHCR 15, DBMT 1, 3 & 4.

DVB 2-13H DVB 2-17H

Suitable crimping tools: DHC 15, DHC 15Y, DHCR 2, DHCR 15, DBMT 1, 3 & 4.

Pin
Blue Vinyl
Part Number DVP 2-9 DVP 2-12 D 1.9 1.9 Dimensions mm W 9.0 12.0 L 18.5 21.2

Suitable crimping tools: DHC 15, DHC 15Y, DHCR 2, DHCR 15, DBMT 1, 3 & 4.

Suitable crimping tools: DHC 15, DHC 15Y, DHCR 2, DHCR 1, 3 & 4.

LD Terminals Hand Tools Accessories

No 2 TERMINALS (NON INSULATED)


Conductor Sizes: 1.042.63mm2 1614 AWG Single Strand: 1.141.82mm Dia

Ring
Part Number DR 2-3 DR 2-3L DR 2-3.7 DR 2-3.7L DR 2-4 DR 2-4L DR 2-5 DR 2-5L DR 2-6 DR 2-8 DR 2-10 DR 2-12 Dimensions mm d D L 3.2 3.2 3.7 3.7 4.3 4.3 5.3 5.3 6.4 8.4 10.5 13.0 6.6 8.5 6.6 6.6 6.6 8.5 8.5 9.5 12.0 12.0 13.6 19.0 12.3 16.8 16.8 16.8 14.4 16.8 16.8 16.8 21.8 21.8 25.5 31.0 Stud Size mm 3.0 3.0 3.5 3.5 4.0 4.0 5.0 5.0 6.0 8.0 10.0 12.0

Fork
Part Number DF 2-3 DF 2-3N DF 2-3W DF 2-4N DF 2-4 DF 2-4W DF 2-5 DF 2-6 Dimensions mm d D L 3.2 3.7 3.7 4.3 4.3 4.3 5.3 6.4 5.7 6.4 7.2 6.4 7.2 8.1 9.5 12.0 14.5 15.4 16.0 15.4 16.0 16.8 16.8 22.0 Stud Size mm 3.0 3.5 3.5 4.0 4.0 4.0 5.0 6.0

Blade
Part Number DB 2-9 DB 2-18 Dimensions mm W 2.8 2.3

D 9.0 18.4

L 13.3 23.2

Hooked Blade
Part Number Dimensions mm W 3.0

D 13.0

L 23.0

Suitable crimping tools: DHC 15, DHCR 0516, DHCR 1510, DHCR 1516, DBMT 1, 3 & 4.

Flanged Fork
Part Number DF 2-3F DF 2-4F DF 2-5F Dimensions mm d D L 3.7 4.3 5.3 7.6 7.6 8.5 14.0 14.0 14.0 Stud Size mm 3.5 4.0 5.0

DB 2-13H

Suitable crimping tools: DHC 15, DHCR0516, DHCR 1510, DHCR 1516, DBMT 1, 3 & 4.

Suitable crimping tools: DHC 15, DHCR 0516, DHCR 1510, DHCR 1516, DBMT 1, 3 & 4.

Pin
Part Number DP 2-9 DP 2-12 Dimensions mm W 1.9 1.9

D 9.0 12.0

L 14.3 17.0

Suitable crimping tools: DHC 15, DHCR 0516, DHCR 1510, DHCR 1516, DBMT 1, 3 & 4.

CALL +44(0)121 522 3040/520 7101

LD Terminals Hand Tools Accessories No 5 TERMINALS (INSULATED)


Davico Terminals are designed for easy entry application as indicated.

Also available with twin grip copper sleeve support. When ordering add TG to Part No. i.e DVR 5-4TG. Conductor Sizes: 2.636.64mm2 1210 AWG Single Strand: 1.822.89 Dia.

For high temperature applications Davico can supply an insulated Makrolon terminal with a working temperature of 40C to 125C.

Ring
Yellow Vinyl
Part Number DVR 5-3 DVR 5-3.7 DVR 5-4 DVR 5-4L DVR 5-5 DVR 5-5L DVR 5-6 DVR 5-6L DVR 5-8 DVR 5-8L DVR 5-10 DVR 5-12 Dimensions mm d D L 3.2 3.7 4.3 4.3 5.3 5.3 6.4 6.4 8.4 8.4 10.5 13.0 7.2 7.2 7.2 9.5 9.5 12.0 12.0 15.0 12.0 15.0 15.0 19.2 20.9 20.9 20.9 25.0 25.0 31.0 31.0 33.2 33.2 33.2 33.2 37.6 Stud Size mm 3.0 3.5 4.0 4.0 5.0 5.0 6.0 6.0 8.0 8.0 10.0 12.0

Fork
Yellow Vinyl
Part Number DVF 5-3 DVF 5-4 DVF 5-4W DVF 5-5 DVF 5-6 Dimensions mm d D L 3.2 4.3 4.3 5.3 6.4 8.3 8.3 9.0 9.0 12.0 25.2 25.2 23.9 23.9 31.2 Stud Size mm 3.5 4.0 4.0 5.0 6.0

Suitable crimping tools: DHC 15, DHC 15Y, DHCR 5, DHCR 15, DBMT 1, 3 & 4

Blade
Yellow Vinyl
Part Number DVB 5-10 DVB 5-14 W 2.8 4.5 Dimensions mm D 10.0 14.0 L 20.4 26.0

Suitable crimping tools: DHC 15, DHC 15Y, DHCR 5, DHCR 15, DBMT 1, 3 & 4.

Pin
Yellow Vinyl
Part Number DVP 5-14 W 2.9 Dimensions mm D 14.0 L 27.2

Hooked Blade
Yellow Flared Vinyl
Part Number DVB 5-13H DVB 5-17H D 3.0 4.6 Dimensions mm W 17.2 17.2 L 30.2 30.2

Suitable crimping tools: DHC 15, DHC 15Y, DHCR5, DHCR 15, DBMT 1, 3 & 4

10

LD Terminals Hand Tools Accessories

No 5 TERMINALS (NON INSULATED)


Conductor Sizes: 2.636.64mm2 1210 AWG Single Strand: 1.822.89mm Dia.

Ring
Part Number DR 5-3 DR 5-3.7 DR 5-4 DR 5-4L DR 5-5 DR 5-5L DR 5-6 DR 5-6L DR 5-8 DR 5-8L DR -10 Dimensions mm d D L 3.2 3.7 4.3 4.3 5.3 5.3 6.4 6.4 8.4 8.4 10.5 7.2 7.2 7.2 9.5 9.5 12.0 12.0 15.0 15.0 15.0 15.0 15.7 15.7 15.7 19.8 19.8 25.8 25.8 28.0 28.0 28.0 28.0 Stud Size mm 3.0 3.5 4.0 4.0 5.0 5.0 6.0 6.0 8.0 8.0 10.0

Fork
Part Number DF 5-3 DF 5-4 DF 5-4W DF 5-5 DF 5-6 Dimensions mm d D L 3.2 4.3 4.3 5.3 6.4 8.3 8.3 9.0 9.0 12.0 19.5 19.5 18.2 18.2 25.5 Stud Size mm 3.5 4.0 4.0 5.0 6.0

Suitable crimping tools: DHC 15, DHCR 0516, DHCR 15N, DHCR 1510, DBMT 1, 3 & 4.

Blade
Suitable crimping tools: DHC 15, DHCR 0516, DHCR 15N, DHCR 1510, DBMT 1, 3 & 4. Part Number DB 5-10 W 2.8 Dimensions mm D 10.0 L 16.2

Suitable crimping tools: DHC 15, DHCR 0516, DHCR 15N, DHCR 1510, DBMT 1, 3 & 4.

Pin
Part Number DB 5-14 Dimensions mm D 14.0

W 2.9

L 20.0

Suitable crimping tools: DHC 15, DHCR 0516, DHCR 15N, DHCR 1510, DBMT 1, 3 & 4.

CALL +44(0)121 522 3040/520 7101

11

LD Terminals Hand Tools Accessories CONNECTORS (INSULATED AND NON INSULATED)

Conductor Sizes: Red 0.251.65mm2 Blue 1.042.63mm2 Yellow 2.636.64mm2

Parallel (Insulated)
Part Number DVPC1 DVPC2 DVPC5 Dimensions mm d D L 1.7 2.3 3.4 3.3 4.0 5.5 16.0 16.0 20.5 Vinyl Colour Red Blue Yellow

Butt (Insulated)
Part Number DVBC1 DVBC2 DVBC5 Dimensions mm d D L 1.7 2.3 3.4 3.3 4.0 5.5 22.7 22.7 26.7 Vinyl Colour Red Blue Yellow

Suitable crimping tools: Red: DHC 15, DHC 1 5Y, DHCR 1, DHCR 15, DBMT 1, 3 & 4. Blue: DHC 15, DHC 15Y, DHCR 2, DHCR 15, DBMT 1, 3 & 4. Yellow: DHC 15, DHC 15Y, DHCR 5, DHCR 15, DBMT 1, 3 & 4.

Parallel (Non Insulated)


Part Number DPC1 DPC2 DPC5 d 1.7 2.3 3.4 Dimensions mm D 3.3 4.0 5.5 L 8.0 8.0 8.5

Closed End (Insulated)


Part Number DN 1-CEC DN 2-CEC DN 5-CEC Dimensions mm d D L 4.9 5.7 7.2 6.4 6.6 9.4 15.3 15.3 17.7 Conductor Size mm2 1.01.75 1.02.5 2.05.5

Butt (Non Insulated)


Part Number DBC1 DBC2 DBC5 Dimensions mm D 3.3 4.0 5.5

Suitable crimping tools:

d 1.7 2.3 3.4

L 15.0 15.0 15.0

DHCR-HS, DHC 15, DHCR 15, DBMT 1, 3 and 4.

12

LD Terminals Hand Tools Accessories

PUSH ON TERMINALS (INSULATED AND NON INSULATED)

Female
Vinyl insulated
Part Number Conductor To Suit Colour Size mm2 width mm 0.251.65 0.251.65 0.251.65 0.251.65 0.251.65 1.042.63 1.042.63 1.042.63 1.042.63 2.636.64 2.636.64 2.8 x 0.5 2.8 x 0.8 4.8 x 0.5 4.8 x 0.8 6.3 4.8 x 0.5 4.8 x 0.8 6.3 8.0 x 0.8 6.3 9.5 Red Red Red Red Red Blue Blue Blue Blue Yellow Yellow

Female
Vinyl insulated
Part Number *DNFP01-2.8F5 *DNFP01-2.8F8 DVFP01-4.8F5 DVFP01-4.8F8 DVFP01-6.3F DVFP02-4.8F5 DVFP02-4.8F8 DVFP02-6.3F DVFP05-6.3F DVFP05-9.5F Conductor To Suit Colour Size mm2 width mm 0.25-1.65 0.25-1.65 0.25-1.65 0.25-1.65 0.25-1.65 1.04-2.63 1.04-2.63 1.04-2.63 2.63-6.64 2.63-6.64 2.8 x 0.5 Red 2.8 x 0.8 Red 4.8 x 0.5 Red 4.8 x 0.8 Red 6.3 Red 4.8 x 0.5 Blue 4.8 Blue 6.3 Blue 6.3 Yellow 6.3 Yellow

Male
Vinyl insulated
Part Number Dimensions mm Conductor Colour W T L Size mm2 4.75 6.35 4.75 6.35 6.35 0.8 0.8 0.8 0.8 0.8 9.5 9.5 9.5 9.5 9.5 0.25 x 1.65 Red 0.25 x 1.65 Red 1.04 x 2.63 Blue 1.04 x 2.63 Blue 2.63 x 6.64 Yellow

DVPO1-2.8F5 DVPO1-2.8F8 DVPO1-4.8F5 DVPO1-4.8F8 DVPO1-6.3F DVPO2-4.8F5 DVPO2-4.8F8 DVPO2-6.3F DVPO2-8.0F DVPO5-6.3F DVPO5-9.5F

DVPO 1-4.8M DVPO 1-6.3M DVPO 2-4.8M DVPO 2-6.3M DVPO 5 6.3M

Suitable crimping tools: Red: DHC 15, DHC 15Y, DHCR 1, DHCR 15, DBMT 1, 3 & 4 Blue: DHC 15, DHC 15Y, DHCR 2, DHCR 15, DBMT 1, 3 & 4 Yellow: DHC 15, DHC 15Y, DHCR5, DHCR 15, DBMT 1, 3 & 4

*DNFPO Nylon Insulated


Suitable crimping tools: Red: DHC 15, DHC 15Y, DHCR 1, DHCR 15, DBMT 1, 3 &4 Blue: DHC 15, DHC 15Y, DHCR 2, DHCR 15, DBMT 1, 3 & 4 Yellow: DHC 15, DHC 15Y, DHCR 5, DHCR 15, DBMT 1, 3 & 4

Female
Part Number DP01-2.8F5 DP01-2.8F8 DP01-4.8F5 DP01-4.8F8 DP01-6.3F DP02-4.8F5 DP02-4.8F8 DP02-6.3F DP05-6.3F DP05-9.5F Conductor Size mm2 0.25 1.65 0.25 1.65 0.25 1.65 0.25 1.65 0.25 1.65 1.04 2.63 1 04 2.63 1.04 2.63 2.63 6.64 2.63 6.64 To Suit width mm 2.8 x 0.5 2.8 x 0.8 4.8 x 0.5 4.8 x 0.8 6.3 4.8 x 0.5 4.8 x 0.8 6.3 6.3 9.5

Male
Part Number Dimensions mm d D L 0.5 0.8 6.3 6.35 9.5 9.5 Conductor Size mm2 0.30.75 0.52.0 1.02.5

DPO 1-4.8M 4.75 DPO 1-6.3M 6.35 DPO 2-6.3M 6.3


Suitable crimping tools:

DHCF 15, DHCRF 15, DBMT 1, 3 and 4

Suitable crimping tools: DHCF 15, DHCRF 15, DBMT 1, 3 & 4.

CALL +44(0)121 522 3040/520 7101

13

LD Terminals Hand Tools Accessories PUSH ON TERMINALS (INSULATED AND NON INSULATED)
For Insulated Disconnect Terminals without copper sleeve please add NTG to the end of part number i.e. DVPO 1 6.3F NTG These adaptors are to suit all 6.3mm (0.250) Series push on terminals.

Male/Female Piggyback Adaptors


Vinyl insulated

Interlocking Nylon Disconnectors (Non Twin Grip)


Fully insulated

Push-on Terminal Type PVC Insulating Covers

Part Number

Conductor Size mm2

Colour

Part Number DVFPO 1-6.3FIT DVFPO 1-6.3MIT DVFPO 2-6.3FIT DVFPO 2-6.3MIT DVFPO 5-6.3FIT DVFPO 5-6.3MIT

To Suit Width mm2 6.3 6.3 6.3 6.3 6.3 6.3

Male/ Female Female Male Female Male Female Male

Part Number DVC 2.8 DVC 4.g DVC 6.3 1 DVC 6.3 2 DVC 9.5
For use with: DVC 2.8

Dimensions mm A C 2.8 2.4 2.8 5.6 x 2.0 4.8 4.0 x 2.4 5.2 x 2.0 8.0 x 2.0 8.0 x 2.0 10.3 x 4.0

DVPOA 1-6.3 0.251.65 Red DVPOA 2-6.3 1.042.63 Blue DVPOA 5-6.3 2.636.64 Yellow Suitable crimping tools: Red DHC 15, DHC 15Y, DHCR 1, DHCR 15, DBMT 1, 3 & 4. Blue DHC 15, DHC 15Y, DHCR 2, DHCR 15, DBMT 1, 3 & 4. Yellow DHC 15, DHC 15Y, DHCR 5, DHCR 15, DBMT 1, 3 & 4.

2.8 Push On (0.110") 6.3 Push On (0.250") 6.3 Push On (0.250") 9.5 Push On (0.375")

Suitable crimping tools: DHCR 15, DHCR HS.

DVC 6 3 1 DVC 6 3 2 DVC 9.5

Non insulated
Part Number DPOA 1 6.3 DPOA 2 6.3 DPOA 5 6.3 Conductor Size mm2 0.251.65 1.042.63 2.636.64

Female Nylon Flag Disconnectors

Flag Terminal Type PVC Insulating Covers

Part Number DNFPO 1-6.3 FLAG DNFPO 2-6.3 FLAG DNFPO 1-4.8 FIAG DNFPO 2-4.8 FLAG

Conductor Size mm2 0.25-1.65 1.04-2.63 0.25-1.65 1.04-2.63

Colour

Part Number DVC6.3 FLAG

Width mm

Suitable crimping tools: DHCF 15, DHCRF 15, DBMT 1, 3 & 4.

Red Blue Red Blue

6.3

Suitable crimping tool: DHCR-FL

Female Flag Disconnector


Part Number DPO1-6.3 FLAG To suit Width mm 6.3

Non Crimp Adaptor


Part Number DPOA 6.3
14

LD Terminals Hand Tools Accessories CORD END TERMINALS (INSULATED)


In accordance with DIN Standard 46228 Part 4 suitable for tri-rated cables. * Denotes Standard Stock Items. CODE T (FRENCH) Part Number DICE1125 DICE1134 DICE0505/M DICE0505 DICE0505/L DICE7575/M DICE7575 DICE7575/L DICE7575/XL DICE1010/M DICE1010 DICE 1010/L DICE1010/XL DICE 1515/M DICE 1515/L DICE 1515/XL DICE2525 DICE2525/L DICE2525/XL DICE4040 DICE4040/L DICE4040/XL DICE6040 DICE6040/L DICE0010 DICE0010/L DICE0016 Colour CODE W (GERMAN) Part Number PET1125 PET1134 PET0505/M PET0505 PET0505/L PET7575/M PET7575 PET7575/L PET7575/XL PET1010/M Colour mm2 0.25 * Lt Blue * Turquoise 0.34 d1 0.8 0.8 1.0 Size mm S1 0.15 0.15 d3 2.0 2.0 S2 0.25 0.25 0.25 L1 10.4 10.4 12.0 14.0 16.0 12.4 14.6 16.4 18.4 12.4 14.6 16.4 18.4 14.6 16.4 24.4 15.2 Blue 2.5 2.2 0.15 4.0 0.25 19.0 25.0 L2 6.0 6.0 6.0 8.0 10.0 6.0 8.2 10.0 12.0 6.0 8.2 10.0 12.0 8.2 10.0 18 8.2 12.0 18.0 9.0 12.0 18.0 12.0 18 0 12.0 18.0 12.0

* Violet * Pink * White

* Orange

0.5

0.15 2.65

* Blue

* White

0.75

12

0 15

30

0.25

* Red

PET1010 PET1010/L PET1010/XL PET 1515/M

Yellow

1.0

1.4

0.15

3.3

0.25

*
Black

*
Red 1.5 1.7 0.15 3.5 0.25

PET 1515/L PET 1515/XL PET2525

*
Grey

PET2525/L PET2525/XL

*
Orange

PET4040 PET4040/ PET4040/XL

*
Grey 4.0 28 02 45 03

16.5 16.5 25.5

PET6060 Green PET6060/L

*
Black 6.0 3.5 0.2 63 0.3

20.0 26.0

PET0010 Brown PET0010/L

21.5 Ivory 10.0 4.5 0.2 7.6 0.4 27.5

*
Ivory

PET0016

*
Green 16.0 5.8 0.2 8.8 0.4

22.2

DICE0016/L

PET0016/L

28.2

18.0

DICE0025

*
Black

PET0025

*
Brown 25.0 7.3 0.2 11.2 0.4

29.0

16.0

DICE0025/L

PET0025/L

35.0

22.0

16

CODE T (FRENCH) Part Number DICE0035 Colour

CODE W (GERMAN) Part Number PET0035 Red Colour mm2 d1 S1

Size mm d3 S2 L1 L2 16.0 Beige 35 8.3 0.3 12.7 0.4 28.4 25.0

DICE0035/L

PET0035/L

DICE0050

*
Blue

PET0050

*
Olive 50 10.3 0.3 15.0 0.5 34.0

20.0

DICE0050/L

PET0050/L

25.0

DICE0070

* Yellow

70

13.5

0.3

16.0

0.5

35.0

20.0

DICE0095

* Red

95

14.5

0.7

16.0

0.5

42.0

25.0

CORD END TERMINALS


(INSULATED WITH PARALLEL SLEEVE)
Din Standard Colour Scheme, French & German can be supplied to order. Code Part Number DICE2005 DICE2075 DICE2010 DICE2015 DICE2025 DICE2040 DICE2060 DICE2100 DICE2160 Sizes mm d3 d2 5.6 62 6.0 7.2 8.5 9.2 10.5 13.0 19.3 3.6 36 4.0 4.2 5.0 5.7 6.8 8.0 10 5

CORD END TERMINALS


(NON INSULATED)
In accordance with DIN Standard 46228 Part 1. Suitable for Tri rated cables. L1 15.0 15 0 15.0 16.0 18.0 23.0 24.0 26.0 31.0 L2 8.0 80 8.0 8.0 10.0 12 0 14.0 14.0 14 0 Cable Size Part Number mm2 DUCE0505 DUCE7575 DUCE1010 DUCE1515 DUCE2525 DUCE4040 DUCE6040 DUCEOO10 DUCE0016 DUCE0025 DUCE0035 DUCE0050 DUCE0070 DUCE0095 0.5 0.75 1.00 1.50 2.50 4.00 6.00 10.00 16.00 25.00 35.00 50.00 70.00 95.00 L2 6.00 10.00 10.00 10.00 12.00 12.00 15.00 15.00 15.00 15.00 20.00 22.00 26.00 30.00 D1 1.00 1.4 1.6 1.8 2.3 2.8 3.6 4.5 5.8 7.3 8.3 10.3 12.6 15.2 S1 0.15 0.15 0.15 0.15 0.15 0.20 0.20 0.20 0.20 0.20 0.30 0.30 0.30 0.40

Colour

mm

dl 1.5 1.8 2.0 2.3 2.9 3.8 4.9 6.5 37

S1 0.15 O 15 0.15 0.15 0.15 0.20 0.20 0.20 0.20

S2 0.25 0 75 0.30 0.30 0.30 0.35 0.35 0.40 0.40

White 2 x 0.5 Grey 2 c 75 Red 2 x 1.0 Black 2 x 1.5 Blue 2 x 2.5 Lt Grey 2 x 4.0 Yellow 2 x 6.0 Red 2 x 10.0 Blue 2 x 16.0

Suitable Crimping Tools DCER 510, DCER 1635, DCE 025, DCE 516.

CALL +44(0)121 522 3040/520 7101

17

LD Terminals Hand Tools Accessories AUTO BULLET AND SOCKET CONNECTORS


Brass Bullet
Use indent ratchet tool DHCRBT

Double Female Socket Connector


Part Number DAB D Dimensions mm L d 11.5 1.95 BLACK VINYL Part Number DVSC2 Dimensions mm d 4.5 L 30.0

4.6

For use with Brass Bullet DAB

For use with Brass Bullet DAB

Single Female Socket Connector


BLACK VINYL Part Number DVSC1 Dimensions mm d 4.5 L 30.0 VINYL INSULATED Part Number DVAB1M DVAB2M DVAB2M4 DVAB5M Dimensions mm Conductor A B D Size mm2 Colour 9.0 9.0 11 9.0 23.0 23.0 23.0 23.0 4.0 5.0 4.0 5.0 0.251.65 Red 1.042.63 Blue 1.042.63 Blue 2.636.64 Yellow

AUTO BULLET Male

For use with Brass Bullet DAB

BRASS TABS

Female

FULLY VINYL INSULATED Part Dimensions mm Conductor Number A L Size mm2 Colour DVAB1F DVAB2F DVAB2F4 DVAB5F 9.0 9.0 14 9.0 26.0 26.0 26.0 26.0 0.251.65 Red 1.042.63 Blue 1.042.63 Blue 2.636.64 Yellow

18

LD Terminals Hand Tools Accessories PNEUMATIC CRIMPING EQUIPMENT

TYPE DBMT 3A
A bench mounted air operated crimping tool suitable for crimping many types of terminal up to 6.0 sq mm. Will accept all jaw sets as detailed below. Reduces operator fatigue on volume output. The foot pedal control automatically adjusts jaw closing time longer or shorter so that each crimp is consistent regardless of operator. Jaws are sold separately (see below).

SPECIFICATIONS
Air Pressure 80115 PSi Air Consumption 34L/min at 30 crimps per min Dimensions Weight 190 (L) x 99 (H) x 92 (W) mm 2.5Kgs

JAW PART NUMBER DBMT3A-NI DBMT3A-PE1 DBMT3A-UPO 6.3 DBMT3A-CE1 DBMT3A-CE3 DBMT3CT (CUTTER)

CABLE RANGE 0.5 TO 6.0 SQ MM 0.5 TO 6.0 SQ MM 0.5 TO 6.0 SQ MM 0.5 TO 4.0 SQ MM 6 TO 10 SQ MM COPPER WIRE ALUMINIUM WIRE

TERMINAL NON INSULATED INSULATED OPEN BARREL CORD END CORD END 6 DIA 7 DIA

CRIMP SAMPLE

20

LD Terminals Hand Tools Accessories HAND CRIMPING TOOLS


(WITH CONTROLLED CALIBRATING DEVICES)
The Davico range of hand crimping tools has been selected to comply with all variations to customer specification and have the added advantage of compressing other manufacturers terminals.

DHCR 10

Triple Jaw Ratchet Tool with controlled calibration suitable for crimping miniature insulated terminals 0.05 to 2.55 sq. mm. Triple Jaw Ratchet Indent Tool with controlled calibration suitable for crimping 0.25 to 6 sq. mm insulated terminals.

DHCR 15

DHCR 1516

Four Jaw Ratchet Tool for with controlled calibration suitable for crimping 1.5 to 16 sq. mm Davico copper tube terminals. Triple Jaw Ratchet Tool with controlled calibration suitable for crimping non insulated male/female disconnect terminals with F crimp configuration. Double Jaw Ratchet Tool with controlled calibration suitable for F crimp type miniature terminals/pins 0.102 to 0.25 sq. mm. Double Jaw Ratchet Tool with controlled calibration suitable for F crimp type miniature terminals 0.12 to 0.5 sq. mm. Six Jaw Ratchet Tool with controlled calibration suitable for crimping insulated and non insulated cord end terminals 0.5 to 10 sq. mm. Triple Jaw Ratchet Tool with controlled calibration suitable for crimping non insulated and insulated cord end terminals 16, 25 and 35 sq. mm. Triple Jaw Ratchet Tool with controlled calibration suitable for crimping insulated heat shrink prior to application of heat gun. The compression ratio has no detrimental effect on the heatshrink insulation 0.25 to 6 sq. mm. Double Jaw Ratchet Tool with controlled calibration suitable for crimping fully insulated nylon right angle flag terminals 0.25 to 2.5 sq. mm.

DHCRF 15

DHCRF 025

DHCRF 05

DCER 510

DCER 1635

DHCR HS

DHCR FL

DHCR CA

Ratchet Tool for co-axial cables with controlled calibration jaw sets RG58/RG59 but other sets are available.

THE ABOVE TOOLS CAN BE CALIBRATED MANUALLY AND PROVED IN ACCORDANCE WITH ALL INTERNATIONAL STANDARDS
24

Standard Industrial Terminals


Ring Ring Ring

Part Number ERR3 ERR3.7 ERR4 ERR5 ERR6 ERR8 ERR10 ERR12

Stud Size 3mm 3.7mm 4mm 5mm 6mm 8mm 10mm 12mm

Part Number EBR3 EBR3.7 EBR4 EBR5 EBR6 EBR8 EBR10 EBR12

Stud Size 3mm 3.7mm 4mm 5mm 6mm 8mm 10mm 12mm

Part Number EYR3 EYR4 EYR5 EYR6 EYR8 EYR10 EYR112

Stud Size 3mm 4mm 5mm 6mm 8mm 10mm 12mm

Spade

Spade

Spade

Part Number ERF3 ERF3N ERF4N ERF5 ERF6

Stud Size 3.2mm 3.5mm 4mm 5mm 6mm

Part Number EBF3 EBF3N EBF4N EBF5 EBF6

Stud Size 3.2mm 3.5mm 4mm 5mm 6mm

Part Number EYF3N EYF4N EYF5 EYF6

Stud Size 3.5mm 4mm 5mm 6mm

Butt
Part Number ERB

Blade

Blade

Blade

Part Number ERBL10 ERBL18

Diameter x Length mm 2.3 x 10.4 2.3 x 18.4

Part Number EBBL9 EBBL18

Diameter x Length mm 2.8 x 9 2.3 x 18.4

Part Number

Diameter x Length mm 2.8 x 10

EYBL10

Pin

Pin

Pin

Part Number ERP12

Diameter x Length mm 1.9 x 12

Part Number EBP12

Diameter x Length mm 1.9 x 12

Part Number

Diameter x Length mm 2.9 x 14

ERP14

Durable low cost copper or brass connectors. Manufacturer as single piece connectors Electro tinned to protect from corrosion

Insulated with flared entry, colour coded vinyl sleeves All disconnect terminals supplied with anti-vibration copper sleeve.

26

Standard Industrial Terminals

Female Push-on

Female Push-on

Female Push-on

Part Number ERPO 28 F5 ERPO 28 F8 ERPO 48 F5 ERPO 48 F8 ERPO 63 F

Tab Size 2.8 x 0.5 2.8 x 0.8 4.8 x 0.5 4.8 x 0.8 6.3 x 0.8

Part Number EBPO 48 F5 EBPO 48 F8 EBPO 63 F EBPO 85 F

Tab Size 4.8 x 0.5 4.8 x 0.8 6.3 x 0.8 8.5 x 0.8

Part Number EYPO 28 F5 EYPO 28 F8

Tab Size 6.3 x 0.8 9.5 x 1.1

Male Push-on

Male Push-on

Male Push-on

Part Number ERPO 63M

Tab Size 6.3 x 0.8

Part Number EBPO 63M

Tab Size 6.3 x 0.8

Part Number EYPO 63M

Tab Size 6.3 x 0.8

Female Push-on Fully Insulated


Part Number ERFPO 48 F5 ERFPO 48 F8 ERFPO 63 F Tab Size 4.8 x 0.5 4.8 x 0.8 6.3 x 0.8

Female Push-on Fully Insulated


Part Number EBFPO 48 F5 EBFPO 48 F8 EBFPO 63 F Tab Size 4.8 x 0.5 4.8 x 0.8 6.3 x 0.8

Female Push-on Fully Insulated


Part Number EYFPO 63F EYFPO 95F Tab Size 6.3 x 0.8 9.5 x 1.1

Push-on Connector
Part Number ERPOA 63 Tab Size 6.3 x 0.8

Push-on Connector
Part Number EBPOA 63 Tab Size 6.3 x 0.8

Push-on Connector
Part Number EYPOA 63 Tab Size 6.3 x 0.8

Female Bullet

Female Bullet

Female Bullet

Part Number

Bullet Dia mm 4

Part Number

Bullet Dia mm 4 5

Part Number

Bullet Dia mm 5

ERAB 4F

EBAB 4F EBAB 5F

EYAB 5F

Male Bullet

Male Bullet

Male Bullet

Part Number

Bullet Dia mm 4

Part Number

Bullet Dia mm 4 5

Part Number

Bullet Dia mm 5
27

ERAB 4M

EBAB 4M EBAB 5M

EYAB 5M

CALL +44(0)121 522 3040/520 7101

Copper Tube HD Terminals Tooling Copper Tube Terminals 1.5240 Sq mm Bell Entry

All Copper Tube Terminals have a radiused entry


Cable Size sq mm 10 Stud Size mm dia A 4 5 6 8 10 12 5 6 8 10 12 5 6 8 10 12 6 8 10 12 6 8 10 12 4.5 4.5 4.5 4.5 4.5 4.5 5.5 5.5 5.5 5.5 5.5 7 7 7 7 7 8.6 8.6 8.6 8.6 9.6 9.6 9.6 9.6 Nominal Dimensions mm B 12 12 12 12 12 12 15 15 15 15 15 15 15 15 15 15 18 18 18 18 23 23 23 23 D 8.7 8.7 12 12 19 19 11 11 11 19 19 12.6 12.6 16 17.5 17.5 15.7 15.7 16.2 18 17.4 17.4 17.4 17.2 E 4.2 5.2 6.2 8.4 10.5 13 5.2 6.5 8.4 10.3 13 5.2 6.5 8.4 10.5 13 6.4 8.4 10.5 13 6.4 8.4 10.5 13 F 1.42 1.42 1.3 1.03 1.8 1.8 1.4 1.4 1.31 1.8 1.8 2 2 1.6 1.5 1.5 2.2 2.2 2 1.8 2.4 2.4 2.4 2.4 G 4 4 5 6 10 12 4 5 6 10 12 5 5 6 10 12 8 8 9 9.2 8.5 8.5 10 12 H 5 5 6 9 10 12 9 9 9 10 12 6 6 9 10 12 8 8 11 10.8 8.5 8.5 10 13 J 24 24 26 30 35 39 32 33 34 39 43 30 30 34 39 43 39 39 43 43 46 46 49 54 K 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 4 5 5 5 5 6 6 6 6 Part Number DX 10-4 DX 10-5 DX 10-6 DX 10-8 DX 10-10 DX 10-12 DX 16-5 DX 16-6 DX 16-8 DX 16-10 DX 16-12 DX 25-5 DX 25-6 DX 25-8 DX 25-10 DX 25-12 DX 35-6 DX 35-8 DX 35-10 DX 35-12 DX 50-6 DX 50-8 DX 50-10 DX 50-12

16

25

35

50

SPECIFICATION REQUIREMENT
a. b. c. d. Finish Electro tinned Copper Conductivity to 97% IACS Copper tube double annealed All terminals up to 240mm2 will have bell mouth cable entrance e. Working temperature up to 180C (Standard) f. Working temperature with nickel plating up to 350C (Special)

28

Copper Tube HD Terminals Tooling

Note 1 Blank terminal palms are available from 10 sq mm to 240 sq mm. Note 2 When usinq flexible fine strand or welding cable it may be necessary to select the next larger terminal size, i.e. 70 sq mm fine strand, select 95 sq mm terminal.

Cable Size sq mm 70

Stud Size mm dia A 6 8 10 12 14 16 11.2 11.2 11.2 11.2 11.2 11.2

Nominal Dimensions mm B 23 23 23 23 23 23 D 21.5 21.5 21.5 21.5 25 25 E 6.5 8.4 10.5 13 15 17 F 3 3 3 3 3 3 G 11 11 11 11 12.5 12.5 H 1 11 11 11 12.5 12.5 J 52 52 52 52 55 55 K 7 7 7 7 7 7 Part Number DX 70-6 DX 70-8 DX 70-10 DX 70-12 DX 70-14 DX 70-16

95

8 10 12 14 16 8 10 12 14 16 20 8 10 12 14 16 20 10 12 14 16 20 10 12 14 16 20

13.5 13.5 13.5 13.5 13.5 15 15 15 15 15 15 16.5 16.5 16.5 16.5 16.5 16.5 19 19 19 19 19 21 21 21 21 21

30 30 30 30 30 25 25 25 25 25 25 26 26 26 26 26 26 28 28 28 28 28 33 33 33 33 33

21.5 25 25 28 28 27.5 27.5 27.5 27.5 27.5 27.5 30.2 30.2 30.2 30.2 30.2 30.2 34 34 34 34 34 37.6 37.6 37.6 37.6 37.6

8.4 10.5 13 4.7 17 8.4 10.5 13 15 17 21 8.4 10.5 13 15 17 21 10.5 13 15 17 21 10.5 13 15 17 21

3.9 3.9 3.9 3.9 3.9 3.9 3.9 3.9 3.9 3.9 3.9 4.38 4.38 4.38 4.38 4.38 4.38 4 4 4 4 4 5 5 5 5 5

12 12 12 14 16 12 12 12 15 15 20 14 14 14 14 16 20 14 14 14 16 18 15 15 15 19 19

12 12 12 14 16 12 12 12 15 15 20 14 14 14 14 16 20 14 14 14 16 18 15 15 15 19 19

63 63 63 67 71 59 59 59 65 65 75 65 65 65 65 73 77 68 68 68 72 76 77 77 77 85 85

9 9 9 9 9 10 10 10 10 10 10 11 11 11 11 11 11 12 12 12 12 12 14 14 14 14 14

DX 95-8 DX 95-10 DX 95-12 DX 95-14 DX 95-16 DX 120-8 DX 120-10 DX 120-12 DX 120-14 DX 120-16 DX 120-20 DX 150-8 DX 150-10 DX 150-12 DX 150-14 DX 150-16 DX 150-20 DX 185-10 DX 185-12 DX 185-14 DX 185-16 DX 185-20 DX 240-10 DX 240-12 DX 240-14 DX 240-16 DX 240-20

120

150

185

240

CALL +44(0)121 522 3040/520 7101

29

Copper Tube HD Terminals Tooling Copper Tube Terminals 1.51000 Sq mm Straight Entry

All Copper Tube Terminals have a radiused entry

Cable Size sq mm 1.5

Stud Size mm dia A 3 4 5 3 4 5 6 4 5 6 8 10 5 6 8 10 12 5 6 8 10 12 6 8 10 12 6 8 10 12 6 8 10 12 6 8 10 12 14 16 1.8 1.8 1.8 2.4 2.4 2.4 2.4 3.8 3.8 3.8 3.8 3.8 4.5 4.5 4.5 4.5 4.5 5.4 5.4 5.4 5.4 5.4 6.8 6.8 6.8 6.8 8.2 8.2 8.2 8.2 9.5 9.5 9.5 9.5 11.2 11.2 11.2 11.2 11.2 11.2

Nominal Dimensions mm B 5 5 5 7 7 7 7 9 9 9 9 9 9 9 9 9 9 12 12 12 12 12 12 12 12 12 15 15 15 15 16 16 16 16 18 18 18 18 18 18 D 8 8 8 8 8 10 10 10 10 12 12 17 12 12 12 19 19 12 12 12 19 19 13 16 16 16 15.3 15.3 18 18 18 18 18 18 21 21 21 21 28 28 E 3.2 4.2 5.2 3.2 4.2 5.2 6.5 4.2 5.2 6.5 8.4 10.5 5.2 6.5 8.4 10.5 13 5.2 6.5 8.4 10.5 13 6.5 8.4 10.5 13 6.5 8.4 10.5 13 6.5 8.4 10.5 13 6.5 8.4 10.5 13 15 17 F 1 1 1 1 1 0.8 0.8 1.2 1.2 1 1 1.7 1.2 1.2 1.2 1.8 1.8 1.4 1.4 1.4 1.8 1.8 2 1.6 1.6 1.6 2.4 2.4 2 2 2.9 2.9 2.9 2.9 3.5 3.5 3.5 3.5 2.2 2.2 G 4 4 4 4 4 5 5 5 5 6 6 11 6 6 6 10 12 7 7 7 10 12 7 10 10 12 9 9 10 10 10 10 10 10 12 12 12 12 16 16 H 5 5 5 5 5 6 6 6 6 9 9 11 7 7 9 10 12 7 7 9 10 12 7 11 11 11 9 9 11 11 11 11 11 11 13 13 13 13 16 16 J 16 16 16 18 18 20 20 23 23 27 27 34 25 25 27 32 37 30 30 32 36 40 30 37 37 39 38 38 38 38 43 43 43 43 50 50 50 50 57 57 K 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 4 5 5 5 5 6 6 6 6 7 7 7 7 7 7 Part Number D 1.5-3 D 1.5-4 D 1.5-5 D 2.5-3 D 2.5-4 D 2.5-5 D 2.5-6 D 6-4 D 6-5 D 6-6 D 6-8 D 6-10 D 10-5 D 10-6 D 10-8 D 10-10 D 10-12 D 16-5 D 16-6 D 16-8 D 16-10 D 16-12 D 25-6 D 25-8 D 25-10 D 25-12 D 35-6 D 35-8 D 35-10 D 35-12 D 50-6 D 50-8 D 50-10 D 50-12 D 70-6 D 70-8 D 70-10 D 70-12 D 70-14 D 70-16

2.5

46

10

16

25

35

50

70

30

Copper Tube HD Terminals Tooling

Note 1 Blank terminal palms are available from 10 sq mm to 1000 sq mm. Note 2 When usinq flexible fine strand or welding cable it may be necessary to select the next larger terminal size, i.e. 70 sq mm fine strand, select 95 sq mm terminal.
Cable Size sq mm 95 Stud Size mm dia A 8 10 12 14 16 8 10 12 14 16 8 10 12 14 16 20 10 12 14 16 20 10 12 14 16 20 12 14 16 20 16 20 16 20 16 20 13.5 13.5 13.5 13.5 13.5 15 15 15 15 15 16.5 16.5 16.5 16.5 16.5 16.5 18.5 18.5 18.5 18.5 18.5 21 21 21 21 21 23.5 23.5 23.5 23.5 26.8 26.8 30 30 35 35 39 43 Nominal Dimensions mm B 20 20 20 20 20 22 22 22 22 22 26 26 26 26 26 26 32 32 32 32 32 38 38 38 38 38 42 42 42 42 44 44 48 48 56 56 78 90 D 25 25 25 28 28 28 28 28 28 28 30 30 30 30 30.6 30.6 34 34 34 34 34 38 38 38 38 38 43 43 43 43.4 50.1 50.1 56 56 65 65 73 80.8 E 8.4 10.5 13 15 17 8.4 10.5 13 15 17 8.4 10.5 13 15 17 21 10.5 13 15 17 21 10.5 13 15 17 21 13 15 17 21 17 21 17 21 17 21 F 3.9 3.9 3.9 3.2 3.2 4.4 4.4 4.4 4.4 4.4 4.7 4.7 4.7 4.7 4.7 4.2 5 5 5 5 5 5.5 5.5 5.5 5.5 5.5 6.5 6.5 6.5 6.5 8 8 9 9 10 10 11.6 13.2 G 13 13 13 16 16 14 14 14 16 16 16 16 16 16 16 19 17 17 17 17 17 20 20 20 20 20 22 22 22 22 26 26 28 28 33 33 H 13 13 13 16 16 14 14 14 16 16 16 16 16 16 16 23 17 17 17 17 17 20 20 20 20 20 22 22 22 22 26 26 28 28 33 33 J 55 55 55 61 61 60 60 60 64 64 69 69 69 69 69 79 78 78 78 78 78 92 92 92 92 92 101 101 101 101 114 114 124 124 144 144 170 200 K 9 9 9 9 9 10 10 10 10 10 11 11 11 11 11 11 12 12 12 12 12 14 14 14 14 14 15 15 15 15 18 18 20 20 22 22 17 20 Part Number D 95-8 D 95-10 D 95-12 D 95-14 D 95-16 D 120-8 D 120-10 D 120-12 D 120-14 D 120-16 D 150-8 D 150-10 D 150-12 D 150-14 D 150-16 D 150-20 D 185-10 D 185-12 D 185-14 D 185-16 D 185-20 D 240-10 D 240-12 D 240-14 D 240-16 D 240-20 D 300-12 D 300-14 D 300-16 D 300-20 D400-16 D 400-20 D 500-16 D 500-20 D 630-16 D 630-20 D 800-B D 1000-B

120

150

185

240

300

400

500

630

800 1000

CALL +44(0)121 522 3040/520 7101

31

Copper Tube HD Terminals Tooling

Butt Connectors
Cable Size Sq mm 1.5 2.5 4 to 6 10 16 25 35 50 70 Dimensions mm A 1.8 2.4 3.8 4.5 5.4 6.8 8.2 9.5 11.2 B 6 7.5 7.5 10 10 16 18 20 20 J 12 15 15 20 20 32 36 40 40 DBC1 DBC2 DBC5 DB10 DB16 DB25 DB35 DB50 DB70 Part Number Cable Size Sq mm 95 120 150 185 240 300 400 500 630 Dimensions mm A 13.5 15 16.5 18.5 21 23.5 26.8 30 35 B 22.5 22.5 27.5 32.5 40 42.5 45 50 55 J 45 45 55 65 80 85 90 100 110 DB95 DB120 DB150 DB185 DB240 DB300 DB400 DB500 DB630 Part Number

Larger sizes are available to order

Parallel Connectors
Cable Size Sq mm 1.5 2.5 4 to 6 10 16 25 Dimensions mm A 1.8 2.4 3.8 4.5 5.4 6.8 B J 7 7 7 9 10 11 DPC1 DPC2 DPC5 DP10 DP16 DP25 Part Number Cable Size Sq mm 35 50 70 95 120 Dimensions mm A 8.2 9.5 11.2 13.5 15 B J 12 16 18 20 23 DP35 DP50 DP70 DP95 DP120 Part Number

Larger sizes are available to order

Solid Pin Connectors


Cable Size Sq mm A 10 16 25 35 50 70 10 13 20 20 20 25 B 13 17 17 17 21 23 C 23 30 37 37 41 48 D 6.2 7.1 9.0 10.6 12.4 14.7 E 3.8 3.8 7.5 7.5 7.5 11.5 Part Number DSP10 DSP16 DSP25 DSP35 DSP50 DSP70 Cable Size Sq mm A 95 120 150 185 240 300 25 25 32 32 32 32 B 26 28 32 38 44 48 C 51 53 64 70 76 80 D 17.5 19.4 21.5 24.0 27.3 30.6 E 11.5 11.5 15.6 15.6 15.6 15.6 Part Number DSP95 DSP120 DSP150 DSP185 DSP240 DSP300

Transformer Terminals (Four Bolt Fixing)


Cable Size Sq mm 300 400 500 630
32

Dimensions mm Stud Size 4 4 4 4 x x x x 8 8 8 8 D 51 52 56 65 L 25.4 25.4 25.4 25.4 M 34.9 34.9 34.9 34.9 J 109 114 124 144 N 52 52 56 66 P 13.3 13.3 15.3 20.3 Part Number T300 T400 T500 T630

Copper Tube HD Terminals Tooling

Insulation Black Nylon. Other colours can be manufactured to quantity orders. MANUFACTURED TO ORDER.
Part Number G 6 6 9 7 7 9 7 10 10 9 10 10 10 10 10 12 12 12 13 13 13 J 38 40 44 45 47 50 46 53 53 53 56 60 63 63 67 72 72 72 79 79 79 J1 22 22 22 27 27 27 28 28 28 30 30 30 36 36 36 40 40 40 44 44 44 DN 10-6 DN 10-8 DN 10-10 DN 16-6 DN 16-8 DN 16-10 DN 25-6 DN 25-8 DN 25-10 DN 35-8 DN 35-10 DN 35-12 DN 50-8 DN 50-10 DN 50-12 DN 70-8 DN 70-10 DN 70-12 DN 95-8 DN 95-10 DN 95-12

Nylon Insulated Copper Tube Terminals


Cable Size Sq mm 10 Dimensions mm A 4.5 4.5 4.5 5.4 15.4 15.4 6.8 6.8 6.8 8.2 8.2 8.2 9.5 9.5 9.5 11.2 11.2 11.2 13.5 13.5 13.5 A1 8 8 8 9 9 9 11 11 11 14 14 14 16 16 16 18 18 18 20 20 20 B1 11 11 11 13 13 13 13 13 13 14 14 14 16 16 16 18 18 18 20 20 20 D 12 12 18 12 12 18 13 16 16 15.3 18 18 16 16 16 18 18 18 20 20 20 E 6.5 8.4 10.5 6.5 8.4 10.5 6.5 8.4 10.5 8.4 10.5 13 8.4 10.5 13 8.4 10.5 13 8.4 10.5 13

16

25

35

50

70

95

HD Nylon Insulated Pins


Cable Size Sq mm 10 16 25 35 50 Dimensions mm A 4.3 9 11 14 16 A1 8 5.8 7.5 9 10.5 B1 13 15 14 16 19 D 4.3 5.5 7 8 9 E 2.4 2.6 4 4 4 G 12 13 16 20 20 J 35 41 45 53 61 J1 21 25 25 28 35 DNP10-12 DNP16-14 DNP25-16 DNP35-20 DNP50-20 Part Number

HD Non Insulated Pins


Cable Size Sq mm 10 16 25 35 50 70 Dimensions mm A 4.3 5.8 7.5 9 10.5 11 A1 8 10 11 12 16 18 B1 6.7 8.2 11.1 12.6 14.1 16 D 4.3 5.5 7 8 9 10 E 2.4 2.6 4 4 4 4.5 G 12 13 16 20 20 20 J 22 26 31 37 42 45 DP10-12 DP16-14 DP25-16 DP35-20 DP50-20 DP70-20
33

Part Number

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Copper Tube HD Terminals Tooling Manual Hand Compression Tooling


DHC95

DHCR1516 DHC50H DHC120H DHC150H

DHCR1510 or DHCR0516

DHCRN2570

DHCR1516
Four jaw ratchet tool with controlled calibration suitable for crimping 1.5 to 16 sq mm Davico copper tube terminals.

DHCRN2570
Hand ratchet crimping tool for crimping un insulated or insulated Nylon / Vinyl tube oF sheet terminals. Range Tube: Sheet: Tube: Sheet: Length: Weight: Insulated 25 to 70 sq mm Insulated AWG6 to AWG1/0 Un-insulated 25 to 95 sq mm Un-insulated AWG4 to AWG2/0 409mm. 2.12Kg.

DHCR1510
Ratchet controlled tool, designed to indent crimp sheet and tube terminals up to 10 sq mm. Range 1.5 to 10 sq mm.

DHCR0516
Ratchet controlled tool with four jaw apertures suitable for indent crimping from 0.5 to 16 sq mm on copper tube terminals. When using Davico U.K. terminals this tool will crimp 25 sq mm.

DHC50H,DH120H and DHC150H


DHC50H for tubular cable lugs of 6 up to 50 sq mm. Length: 390mm, Weight: 1.1OKg DHC 120H for tubular cable lugs of 6 up to 120 sq mm. Length: 650mm, Weight: 2.90Kg DHC 150H for tubular cable lugs of 25 up to 150 sq mm.

DHC95
Heavy duty indent crimping tool for tube and sheet terminals 10 to 95 sq mm with non ratchet screw adjustment.

36

Copper Tube HD Terminals Tooling

Hydraulic Compression Tooling

DHYCC400

DHY150

DHHCH630

DHHCC400

DHY240

DHY150
Hydraulic compression tool with crimping force of 50Kn. The compact design incorporates hexagonal, indent and 'M' and 'W' indent crimping from 10 to 150 sq mm with two applications. Adjustable die ram. The tool is supplied complete with a steel carrying case.

DHYCC400
Twin stage hydraulic hand compressor to crimp connectors up to 400 sq mm (hexagonal). This tool features a double speed action to save operator time and effort. The press head is rotatable by 180 to permit easy operation even in difficult conditions. The DHYCC400 is supplied in a stout steel case provided with a compartment to house 12 sets of dies. Hexagon and indent form dies are available.

DHY240
As the DHY150 but with die sets to incorporate the compression crimping up to 240 sq mm.

DHHCH630
Hydraulic press head, complete with 3/8" NPT female quick coupler to crimp connectors up to 630 sq mm. To operate, this head must be fitted to a hydraulic pump, developing a pressure of 10,000 Ib/in2 (7OObar), such as the DHPN10. Hexagon and indent form dies are available.

DHHCC400
Hydraulic press head, complete with 3/8" NPT female quick coupler to crimp connectors up to 400 sq mm (hexagonal). The DHHCC400 uses the same dies as the DHYCC400. To operate, this head must be fitted to a hydraulic pump, developing a pressure of 10,000 Ib/in2 1700bar), such as the DHPN10.
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37

Copper Tube HD Terminals Tooling HD Pump Units

DHFPC 2 DHPN 10

DHEPC 1

DHEPC 2

DHFPC 2
Two stage hydraulic foot pump developing a pressure of 10,000 Ib/in2 (7OO bar). This pump is provided with 3 metres of high pressure flexible hose featuring a 3/8" NPT male quick coupler. Pressure release is effected by means of an easy action small pedal, situated on the back part of the pump. The DHFPC 2 is supplied in a stout steel case.

DHEPC 1
Electrically controlled pump unit with basic unit power supply of 220/240V complete with motor protection cut off for regulating working pressure Includes integral foot pedal and 2.5 metre hose. Pressure is adjustable from 450 to 700 bars. Power 0.9 Kw. The unit can also be connected to a remote foot pedal if required. Also available at 11OV and 380V supplies.

DHPN 10
Hydro pneumatic foot operated power source for use with Davico hydrautic crimpinq heads. Develops a pressure of 10,000 Ib/in2 (7OObar). Hoses are available as additions.

DHEPC 2
Electrically controlled pump unit with 220/240V supply complete with motor protection, they are designed for intermittent duty and will start under full load conditions. All models have 3 metre remote control foot feature and a 2 gallon thermoplastic reservoir.

38

Cable Ties and Accessories

Miniature Range
LENGTH mm 80 100 120 160 200 WIDTH mm 2.5 2.5 2.5 25 2.5 MAX. DIA. MIN. STRENGTH PART NUMBER mm kg Natural Black 14 20 24 36 50 8.1 8.1 8.1 8.1 8.1 NT14M NT20M NT24M NT36M NT50M NTB14M NTB20M NTB24M NTB36M NTB50M

Standard Range
LENGTH mm 120 160 180 200 250 295 370 430 WIDTH mm 4.8 4.8 48 4.8 4.8 4.8 4.8 4.8 MAX. DIA. MIN. STRENGTH PART NUMBER mm kg Natural Black 24 36 40 50 70 75 100 115 22.2 22.2 22.2 22.2 22.2 22.2 22.2 22.2 NT24S NT36S NT40S NT50S NT70S NT75S NT100S NT115S NTB24S NTB36S NTB40S NTB50S NTB70S NTB75S NTB100S NTB115S

Intermediate Range
LENGTH mm 140 200 295 370 WIDTH mm 3.6 3.6 3.6 3.6 MAX. DIA. MIN. STRENGTH PART NUMBER mm kg Natural Black 30 50 75 100 18.2 18.2 18.2 18.2 NT30I NT50I NT75I NT100I NTB30I NTB50I NTB75I NTB100I

*In cases where page width does not allow ties to be shown to scale the dimension indicated should be added to give correct proportion.

NT/NTB 14M Add 100mm*

NT/NTB 20M

NT/NTB 24M

NT/NTB 36M

NT/NTB 50M

NT/NTB 30I Add 100mm*

NT/NTB 50I

NT/NTB 75I

NT/NTB 24S

NT/NTB 36S

NT/NTB 40S

NT/NTB 50S

NT/NTB 70S

NT/NTB 75S

42

Cable Ties and Accessories

Eurolok Cable Ties are produced on multi impression tools which mould complete one piece ties with no metal parts. They are manufactured from tough durable Nylon 6/6 which has been tested to underwriters laboratory UL94V2. The material is zero halogenated and also has a low smoke and fume capability when compared with materials such as PVC, PP, PE, ABS, POM, ECT. The classified oxygen index at max 28% dry is considered excellent in halogen free and L.S.F. situations, with the test method conducted in accordance with data sheet DAV1826 and the test status as indicated below in table A. The health and safety directives are substantiated on data sheet DAV1825 both of which are available upon application. In the case of Underwriters Laboratory specification requirements, the full implications of UL1565 have been applied as indicated against file No.E155866 and E157276. (Copies are available on application). These specifications include for the performance testing requirements with regard to Flammability, Tensile Strength, Vibration, Corrosion, etc., and in most cases exceed the recommendations. The ties can be tensioned by hand or by the use of applied tensioning tools. When using tensioning tools it is advisable to pre set the tooling to the proposed setting as detailed in Table 'B' Page 55. The colour shade of the standard ties is naturai nylon or black, but other colours are available to special order. Black cable ties are recommended for general outdoor use and have a highly durable resistance to Ultra Violet Light. Due to the variation in requirement for this type of application the cable ties can be manufactured from a higher performance Nylon 6/6 with intensive weather resistant qualities. All general specification details are incorporated as indicated in Table 'A' and for any additional information please contact our offices. Table A Test Method Material Working Temperature Range UL Flammability Rating Oxygen Index Smoke Density Nylon 66 -40C to 85C UI94 25%28% Flaming 35 Non Flaming 13 1.3% V2 Loop Tensile Strength (Kgs) Miniature Intermediate Standard Light Heavy Heavy Extra Heavy Water Absorbtion (24 hours) 8.1 Kgs 18.2 Kgs 22.2 Kgs 54.5 Kgs 79.4 Kgs 113.5 Kgs

NT/NTB 100I

NT/NTB 100S

NT/NTB 115S

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43

Cable Ties and Accessories

Light Heavy Range


LENGTH mm 150 200 290 370 WIDTH mm 7.6 7.6 7.6 7.6 MAX. DIA. mm 36 50 80 105 MIN. STRENGTH kg 54.5 54.5 54.5 54.5 PART NUMBER Natural Black NT36LH NT50LH NT80LH NT105LH NTB36LH NTB50LH NTB80LH NTB105LH

Heavy Range
LENGTH mm 450 550 762 812 WIDTH mm 8.0 8.0 9.0 9.0 MAX. DIA. mm 115 140 190 230 MIN. STRENGTH kg 62 62 79.4 79.4 PART NUMBER Natural Black NT115H NT140H NT19OH NT230H
Add 50mm*

NTB115H NTB140H NTB19OH NTB230H

NT/NTB 36LH Add 200mm*

NT/NTB 50LH

Add 500mm*

Add 300mm*

*In cases where page width does not allow ties to be shown to scale the dimension indicated should be added to give correct proportion.

NT/NTB 100XH Add 500mm*

44

Cable Ties and Accessories

Extra Heavy Range


LENGTH mm 230 280 380 450 550 762 880 1000 WIDTH mm 12.7 12.7 12.7 12.8 12.8 12.8 12.7 12.7 MAX. DIA. mm 50 70 100 125 150 200 250 300 MIN. STRENGTH kg 113.5 113.5 113.5 113.5 113.5 113.5 113.5 113.5 PART NUMBER Natural Black NT50XH NT70XH NT100XH NT115XH NT140XH NT190XH NT250XH NT300XH NTB50XH NTB70XH NTB100XH NTB115XH NTB140XH NTB190XH NTB250XH NTB300XH

Extra Wide Ties


The Eurolok range of heavy duty cable ties are designed for applications that require combined high strength fixing and a positive locking capability. They are particularly suitable in difficult situations frequently found in Petro Chemical or Marine Industries. They are available in two colours natural or black. See Table A (page 43) for full specification of nylon material.

NT/NTB 80LH

NT/NTB 105LH

NT/NTB 115H

NT/NTB 140H

NT/NTB 190H

NT/NTB 230H

NT/NTB 50XH

NT/NTB 70XH

NT/NTB 115XH

NT/NTB 140XH

NT/NTB 190XH

NT/NTB 250XH

NT/NTB 300XH

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45

Cable Ties and Accessories

Releasable Range
LENGTH mm 200 300 370 WIDTH mm 4.8 4.8 4.8 MAX. DIA. mm 50 75 100 MIN. STRENGTH kg 22.2 22.2 22.2 PART NUMBER Natural Black NT5ORE NT75RE NT100RE NTB5ORE NTB75RE NTB1OORE

Standard Mounting Head Range


LENGTH mm 205 370 WIDTH mm 4.2 4.8 MAX. DIA. mm 50 100 MIN. STRENGTH kg 22.2 22.2 PART NUMBER Natural Black NT50SFH NT1OOSFH NTB50SFH NTB1OOSFH

Add 50mm*

Hole Size 6mm Dia.

NT/NTB 50RE

Hole Size 6mm Dia. Add 100mm*

NT/NTB 50SFH

NT/NTB 120LHFH

*In cases where page width does not allow ties to be shown to scale the dimension indicated should be added to give correct proportion.
46

Cable Ties and Accessories

Light Heavy Mounting Head Range


LENGTH mm 400 WIDTH mm 7.9 MAX. DIA. mm 120 MIN. STRENGTH kg 58 PART NUMBER Natural Black NT12OLHFH NTB12OLHFH

Push Mount Tie


LENGTH mm 155 WIDTH mm 3.5 MAX. DIA. mm 40 MIN. STRENGTH kg 18 PART NUMBER Natural Black NT30IPM NTB30IPM

Releasable cable ties, designed to facilitate routing changes and repairs. Press tab for easy removal. Mountable head cable ties used to secure bundled harnesses to panels. They may also be pre mounted to existing installations before final assembly. See Table A for full specification of nylon material. See page 56 for explanation of Part Numbering System.

NT/NTB 75RE

NT/NTB 100RE

NT/NTB 100SFH

Pre drilled hole 3.5 dia

NT/NTB 30IPM

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47

Cable Ties and Accessories

Miniature Marker Range


LENGTH mm 100 WIDTH mm 2.5 MAX. DIA. mm 18 MIN. STRENGTH kg 8.1 PART NUMBER Natural NT18MMT

Standard Marker Range


LENGTH mm 200 270 WIDTH mm 4.6 4.8 MAX. DIA. mm 50 68 MIN. STRENGTH kg 22 22 PART NUMBER Natural NT40SMT NT70SMT

NT 18MMT

*In cases where page width does not allow ties to be shown to scale the dimension indicated should be added to give correct proportion.

Add 50mm*

NTB 40LT

48

Cable Ties and Accessories

Nylon Lashing Tie Range


LENGTH mm 180 265 360 500 750 WIDTH mm 9 9 9 9 9 MAX. DIA. mm 40 70 100 140 220 MIN. STRENGTH kg 40 40 40 40 40 PART NUMBER Natural NTB40LT NTB70LT NTB100LT NTB140LT NTB220LT

Nylon 6.6. Data Working Temperature -40C to +85C Water Absorbtion Flammability Rating 1.3% UL 94 V2

NT 40SMT

NT 70SMT

NTB 70LT

NTB 100LT

NTB 140LT

NTB 220LT

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49

Cable Ties and Accessories

1-Way Adhesive Bases


DIMENSIONS mm A 19 25 B 19 25 C 4.3 4.3 F 4 5 H 5 7 MAX. CABLE TIE WIDTH mm 3.6 4.8 PART NUMBER Natural Black

NB1 NB2

NBB1 NBB2

2-Way Adhesive Bases


DIMENSIONS mm A 19 25 B 19 25 C 4.3 4.3 F 4 5 H 5 7 MAX. CABLE TIE WIDTH mm 3.6 4.8 PART NUMBER Natural Black

NB12 NB22

NBB12 NBB22

1-Way

2-Way

50

Cable Ties and Accessories

Eurolok accessories are designed to incorporate the majority of features applicable to the positioning of cable ties. Self adhesive bases, cradles, eyelets, and clamps, are supplied and manufactured from A.B.S. or Nylon 6/6 material. In case of self adhesive components the adhesive pads themselves have a base synthetic rubber foundation which when applied gives a high permanent bond to most surfaces. On all applications a dual option of bolt fixings is designed into the base as a preference if required.

Cradles
They maintain the ties firmly in position increasing their resistance. They are supplied with holes for fixing screws.
MAX. CABLE TIE WIDTH mm 9 DIMENSIONS mm C 4.9 PART NUMBER Natural Black F 9 H 9 CTM2 CTMB2

A 15

B 23

Eyelets
The eyelet enables the cable tie to be secured from either direction.
MAX. CABLE TIE WIDTH mm 4.8 DIMENSIONS mm C 4.3 PART NUMBER Natural Black F 5 H 5 CTM 1 CTMB1

A 9.5

B 19.1

Cradles

Eyelets

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51

Cable Ties and Accessories

Cable Mounts
Designed for heavy duty harnessing applications. Self adhesive. Provides fast, strong mounting system for securing cables.
DIMENSIONS mm C 4.5 7.5 14.5 PART NUMBER Natural Black NCC5 NCC11 NCC18 NCCB5 NCCB11 NCCB18

A 16 25 25

B 9.5 12.5 16

D 4.5 11 18

P CLIPS
For economical fixing of cables Material: Nylon Colour: Natural or Black
DIMENSIONS mm C D 9.5 10.0 12.0 12.0 12.0 12.0 4.8 6.0 9.0 12.0 19.1 25.4 PART NUMBER Natural Black PC19 PC22 PC24 PC31 PC35 PC43 PC19B PC22B PC24B PC31B PC35B PC43B

A 5.7x4.6 6.7x4.6 6.7x4.6 6.7x4.6 6.7x4.6 6.7x4.6

B 10.5 12.0 12.5 15.2 18.0 22.0

E 19.8 22.0 24.0 31.0 35.0 43.0

F 1.3 1.0 1.0 1.0 1.0 1.0

52

Cable Ties and Accessories

NYLON CABLE MARKINGS


If cable identification is required the natural coloured nylon markers can be fitted to any 4.8 wide tie in a horizontal or vertical position.
DIMENSIONS mm B 20 PART NUMBER C 1.3 NCM1

A 40

MASONRY MOUNT
The MM9 masonry mount is used to secure cabie ties to a wall. Manufactured from Nylon, the maximum width of cable tie that can be used with the masonry mount is 9mm. Fix by drilling a 7mm diameter hole for use in soft materials wood, chipboard, plasterboard etc) and an 8mm diameter hole in hard materials (brick etc).
Part No MM9 Max Tie Size 9.5mm Length mm 42.6 mm

54

Cable Ties and Accessories

TENSIONING TOOLS
DTG1 Standard Adjustable nylon tensioning tool for cable tie widths from 2.2 to 4.8mm.

DTGM1 Standard Adjustable metal tensioning tool for cable tie widths from 2.2 to 4.8mm.

DTGM1/HD Standard metal tensioning tool for cable tie widths from 4.8 to 13mm.

Table B TIE WIDTH RECOMMENDED GUN SETTINGS mm DTG 1 DTGM 1 DTGM 1/HD 2.5 3.6 4.8 7.6 90 2.5kg 6.0kg 14.0kg NO.0 NO.1 NO.3 To suit To suit

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55

Cable Ties and Accessories

EXPLANATION OF EUROLOK PART NUMBERING SYSTEM


Example: NT 50M NT Nylon Tie 50 Maximum Bundle Diameter M Miniature

Example: NTB 50M NT Nylon Tie B Black 50 Maximum Bundle Diameter M Miniature

FULL CODE LIST WIDTH 2.5 3.6 or 3.2 4.8, 4.6 or 4.2 7.6 9.0 2.5 12.7 4.8 and 12.7 4.8 and 7.6 9 2.5 4.8

M I S LH H MPM XH RE FH LT MMT SMT

Miniature Intermediate Standard Light Heavy Duty Heavy Duty Miniature Push Mount Tie Extra Heavy Duty Releasable Fixing Head Lashing Tie Miniature Marker Tie Standard Marker Tie

Every Part Number should include one of the above codes to denote its width.

56

Electrical Accessories

STAINLESS STEEL ROLLER BALL CABLE TIE

TIE DIAGRAM SHOWN IS THAT OF A COATED STAINLESS STEEL ROLLER BALL CABLE TIE Minimum loop tensile strength 4.6 mm wide = 44 Kgs Minimum loop tensile strength 7.9 mm wide = 110 Kgs S = Standard LH = Light Heavy All dimensions are in mm Dimension A Nominal Dimension B + -0.4mm Dimension C + -0.04mm Dimension D Nominal Dimension E Nominal

Part Number Natural SRBT20S SRBT24S SRBT30S SRBT50S SRBT1OOS SRBT115S SRBT175S SRBT225S SRBT300S SRBT350S SRBT400S SRBT50LH SRBT1OOLH SRBT115LH SRBT175LH SRBT225LH SRBT300LH SRBT350LH SRBT400LH Coated SRBTC20S SRBTC24S SRBTC30S SRBTC50S SRBTC1OOS SRBTC115S SRBTC175S SRBTC225S SRBTC300S SRBTC350S SRBTC400S SRBTC50LH SRBTC1OOLH SRBTC115LH SRBTC175LH SRBTC225LH SRBTC300LH SRBTC350LH SRBTC400LH A 100 125 150 200 360 520 680 840 1000 1200 1400 200 360 520 680 840 1000 1200 1400 B 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9 C 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 D 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3 10.3 1 0.3 10.3 1 0.3 10.3 1 0.3 10.3 10.3 E 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 5.4 5.4 5.4 5.4 5.4 5.4 5.4 5.4 Max. Dia. 20 24 35 50 100 150 200 250 300 370 430 50 100 150 200 250 300 370 430

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65

Electrical Accessories
STAINLESS STEEL LADDER CABLE TIES

Minimum loop tensile strength 7.0 mm wide = 32 Kgs Minimum loop tensile strength 12.0 mm wide = 50 Kgs S = Standard LH = Light Heavy XH = Extra Heavy Dimension A Nominal Dimension B + -0.4mm Dimension C + -0.04mm Dimension D Nominal Dimension E Nominal All dimensions are in mm

Part Number Natural SLT36LH SLT50LH SLT60LH SLT70LH SLT80LH SLT105LH SLT115LH SLT140LH SLT150LH SLT200LH SLT300LH SLT36XH SLT50XH SLT60XH SLT70XH SLT105XH SLT115XH SLT140XH SLT150XH SLT200XH SLT30OXH Coated SLTC36LH SLTC50LH SLTC60LH SLTC70LH SLTC80LH SLTC105LH SLTC115LH SLTC 140LH SLTC150LH SLTC200LH SLTC300LH SLTC36XH SLTC50XH SLTC60XH SLTC70XH SLTC105XH SLTC115XH SLTC140XH SLTC150XH SLTC200XH SLTC300XH A 150 200 225 250 300 360 450 600 610 750 1000 150 200 225 250 360 450 600 610 750 1000 B 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0 12.0 120 12.0 12.0 12.0 12.0 12.0 12.0 12.0 12.0 C 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.35 035 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 D 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 13.0 13.0 13.0 13.0 13.0 13.0 13.0 13.0 13.0 13.0 E 3.2 3.2 3.2 32 32 3.2 3.2 3.2 3.2 32 32 3.8 3.8 38 38 3.8 3.8 3.8 38 38 3.8 Max. Dia. 45 60 70 75 95 110 140 190 190 235 315 45 60 70 75 110 140 190 190 235 315

66

Electrical Accessories

STAINLESS STEEL RELEASABLE CABLE TIE

S = STANDARD LH = LIGHT HEAW ALL DIMENSIONS ARE IN mm Part Number Coated SRTC36S SRTC60S SRTC75S SRTC115S SRTC36LH SRTC60LH SRTC75LH SRTC115LH A 145 225 325 445 150 230 330 450

DIMENSION A NOMINAL DIMENSION B + - 0.4mm DIMENSION C + - 0.04mm B 5.0 5.0 5.0 5.0 10.0 10.0 10.0 10.0 C 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 D 12.5 12.5 12.5 12.5 23.0 23.0 23.0 23.0

DIMENSION D NOMINAL DIMENSION E NOMINAL DIMENSION F NOMINAL E 3.5 3.5 3.5 3.5 5.0 5.0 5.0 5.0 F 7.5 7.5 7.5 7.5 8.0 8.0 8.0 8.0 G 13.0 13.0 13.0 13.0 29.0 29.0 29.0 29.0 Max. Dia. 36 60 95 130 36 60 95 130

Technical Information
A range of high tensile cable ties with exceptional resistance to both weathering and ageing. The ties have a high resistance to corrosion and chemical attack, with special durability against salt water and spray. The A.I.S.I. 316 stainless material can achieve very high working temperatures and these are as indicated in Table 1. In order to achieve even higher degrees of protection some of the ties can be coated with a matt heat resisting polysetser powder. From Table 1 you will notice that the coating does restrict the working temperature, but enhances durability, for specification and test of the coating see Table 2. The ties are supplied in three designs: 1. Roller Ball Type 2. Ladder Type 3. Releasable Stainless Steel cable ties can be used in many varied applications of extreme mechanical, chemical, radiation and temperature environments such as aircraft, power plants, mines, tunnels, oil and gas platforms.

TABLE 1 (TEMPERATURE RATING)


TYPE DESCRIPTION COATED SRBT ROLLER BALL (NATURAL) SLT LADDER (NATURAL) SLTC LADDER (COATED) SRTC RELEASEABLE (COATED -80 DEG C to 150 DEG C -80 DEG C to 150 DEG C WORKING TEMPERATURE UNCOATED (NATURAL) -80 DEG C to 540 DEG C -80 DEG C to 540 DEG C

TABLE 2 (COATING)
PROPERTIES MATERIAL THICKNESS HT POLYESTER POWDER COAT 50 MICRONS

CHEMICAL AND DURABILITY TESTS


Salt Spray ASIM B1117 AT 35 Deg C Cyclic Humidity Pass at 250 HRS. No Corrosion or Creep Pass at 100 HRS. No Blistering or loss of gloss Excellent. Non chalking, slight loss of gloss after continous exposure but no breakdown or reduction in productive properties Excellent for continuous temperatures up to 150 Deg C Generally good to acids, alkalines and oils at normal temperature
67

Exterior durability

Colour stability at elevated elevated temperature Chemical resistance

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Electrical Accessories
DSTG1 STAINLESS STEEL CABLE TIE GUN
Specification
Length: Weight: Stainless Steel Tie: 178 x 140 x 29 (mm) 560g Thickness up to 0.3mm Width up to 7.9mm

TENSION SETTING

TENSION APPLIED (Min) Kgs

1 31.5 2 47.0 3 58.7 4 65.0 FASTEN AND AUTOMATIC CUT MECHANISM Suitability For use on natural or coated stainless steel roller ball or ladder type cable ties. DSTG2 Stainless Steel Cable Tie Gun

DSTG2 STAINLESS STEEL CABLE TIE GUN


Suitability For use on natural or coated stainless steel roller ball or ladder type cable ties. Application Method For Product DSTG2 A. Place the tie around the object to be secured. B. Insert the tail through the slot and into the ratchet jaw and tension by repeatedly pressing the tool handles together. C. After tensioning, move the tool with an up and down action and twist the tool in a clockwise direction. This will shear off the tail adjacent to the cable tie head.

68

Electrical Accessories
CABLE MARKING SYSTEMS
The Mark-On cable marking system is a real time and money saver. It consists of a handy dispenser with tear off mechanism filled with 10 rolls of self adhesive vinyl cloth tape. (one roll each 09). Rolls are 5mm wide and 2.4 metres long with approximately 500 markings. Temperature Range: 29C to +93C. Tape Colour: White Yellow available on request. Refills supplied in bags of 10 rolls. Range of products allows you to choose the exact combination of markers for your problem. Numbers: O9

CABLE JOINTING KITS AND ACCESSORIES


Strong Transparent Shells are larger than normal to allow plenty of room for jointing. Easy Mix Twin Pack Quality Polyurethane Resin has a minimum two year shelf life. Have sufficient quantity of resin in the kits so extra bags to top up are not required. Kits are complete with earth continuity, safety gloves, step by step instructions. Mechanical connectors can be supplied for any combination of cable in kits so that the kit is complete and ready for customer to utilise. Technical staff are available at all times to answer your queries quickly and efficiently.

Snaplock Shell

Larger Shell

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Heatshrink Tubing and Accessories Mini Reel Packs


Commercial Grade Polyolefin can be supplied on mini reels. It can be used to provide insulation for electrical connections, components and wiring. This tubing has a minimum shrink temperature of 120C. Higher temperatures may be used without damaging the tubing, if rapid shrinking is required.

Type HST
Shrink Ratio 2:1 Operating Temperature Range -55C to 135C Shrink Temperature 100C Suitable for general use on high quality equipment requiring military / UL approval
Display Stands Single Packs

Ordering Data Type HST


PART No. ORDERING SIZE ins HST 1.2 HST 1.6 HST 2.4 HST 3.2* HST 4.8* HST 6.4* HST 9.5* HST 12.7* HST 19.1* HST 25.4* 3/64 1/16 3/32 1/8 3/16 1/4 3/8 1/2 3/4 1 mm 1.2 1.6 2.4 3.2 4.8 6.4 9.5 12.7 19.1 25.4 MINIMUM EXPANSION ins 0.046 0.063 0.093 0.125 0.187 0.250 0.375 0.500 0.750 1.000 mm 1.2 1.6 2.4 3.2 4.8 6.4 9.5 12.7 19.0 25.4 MAXIMUM RECOVERED ins 0.023 0.031 0.046 0.062 0.093 0.125 0.187 0.250 0.375 0.500 mm 0.6 0.8 1.2 1.6 2.4 3.2 4.8 6.4 9.5 12.7 NOMINAL RECOVERED WALL ins 0.018 0.018 0.019 0.019 0.019 0.026 0.026 0.026 0.029 0.035 mm 0.45 0.45 0.50 0.50 0.50 0.65 0.65 0.65 0.75 0.90

Colour: Black, Red, Yellow, Blue, White, Green / Yellow, Grey, Brown Note: Green / Yellow only available in sizes marked*

TECHNICAL FEATURES Continuous Operating Temperature Range: Shrink Ratio: Flammability: Base Material: Shrink Temperature: -55 to 135 C 2:1 Self Extinguishing Polyolefin >120C

TO COMPLIMENT THE HEATSHRINK TUBE PRODUCTS, DAVICO CAN SUPPLY A COMPLETE RANGE OF HEATSHRINK COMPRESSION TERMINALS AND TOOLING.

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