Forged Steel

Fittings
& Unions

Sales Center/Warehouse
14496 Croghan Pike
P.O. Box 330
Mt. Union, PA 17066
(814) 542-2545 (800) 231-0655
(800) 345-7546 Fax (814) 542-9977
www.bonneyforge.com
e-mail: bfsales@bonneyforge.com

Table Of Contents

Corporate Overview ................................................................................ 2, 3

Condensed Description............................................................................ 4, 5
Socket Weld Fittings- Class 3000 & 6000 . .................................................. 6
Socket Weld Fittings- Class 9000 ................................................................ 7
Threaded Fittings- Class 2000, 3000 & 6000 .............................................. 8
QuikLeg90TM ............................................................................................... 9
Socket Weld Couplings, Reducers & Caps- Class 3000 & 6000 ................. 10
Threaded Couplings, Reducers & Caps- Class 3000 & 6000 . .................... 11
Socket Weld Reducer Inserts- Class 3000, 6000 & 9000 .......................... 12
Threaded Plugs & Bushings ...................................................................... 13
MSS-SP-83 Unions ................................................................................... 14
Rockwood Unions . ................................................................................... 15
Lug Nut Unions ......................................................................................... 16

Bonney Forge The Company

You Depend on for Forged Steel
Fittings & Unions
For over 40 years, one name has
been synonymous with the highest
quality forged steel fittings and
unions Bonney Forge.
Our continued investments in technology helps maintain a consistency in
product unparalleled in the industry.
State-of-the-art machining centers
have reduced product variability while
increasing product serviceability.

A Fitting
Conclusion To
Your Needs
Backed by the most comprehensive
product line in the industry and an
extensive inventory that makes all
our products readily available, Bonney
Forge is the number one resource
for the power, oil, chemical, marine
and construction industries throughout the world.
Dependable, Durable,
Uniform and Accurate
Our unparalleled, integrated, stateof-the-art manufacturing facility
allows Bonney Forge to develop
products at the highest volume, all
displaying the same consistent
unbending quality.
The tight control we maintain over our
manufacturing process has earned
Bonney Forge ISO-9001 designation.

Additionally, products are inspected

to the requirements of ASME B16.11
and MSS-SP-83.
All The Fittings You Need
Our fittings and unions come in a
variety of classes and material grades
for any application. Socket Weld
fittings are available in class 3000,
6000 and 9000. Threaded fittings
are available in class 2000, 3000
and 6000.
Threaded couplings, reducers, half
couplings and caps are available in
2

class 3000 and 6000. Socket Weld

couplings, reducers, half couplings and
reducer inserts are available in class
3000, 6000 and 9000.
Other specialty designed products are
available upon request.
The most recent addition to our product
line is the QuikLeg90 , an innovative
new fitting, for constructing horizontal
and vertical deadleg supports, that
dramatically cuts construction costs.
TM

This catalog lists for your convenience

the complete line of Bonney Forge steel

fittings and unions including:

Forged Steel Fittings
MSS-SP-83 Unions
Rockwood Unions
Lug Nut Unions
QuikLeg90
TM

For more information on these products

or to learn about the complete Bonney
Forge line, visit our website at
www.bonneyforge.com or contact our
knowledgeable customer service
personnel at 1-800-231-0655.

Condensed Description
Socket Weld/Threaded Fittings
Available in class 3000, 6000 and 9000 (high pressure) socket weld fittings;
also, in class 2000, 3000 and 6000 threaded fittings.

90 Elbow

Tee

1/8" to 4" class 2000 threaded

1/8" to 4" class 3000 threaded
& socket weld
1/8" to 4" class 6000 threaded
1/8" to 4" class 6000
socket weld
1/2" to 2" class 9000
socket weld

1/8" to 4" class 2000 threaded

1/8" to 4" class 3000 threaded &
socket weld
1/8" to 4" class 6000 threaded
1/8" to 4" class 6000 socket weld
1/2" to 2" class 9000 socket weld

Street Elbow
1/8" to 2" class
3000 threaded
1/4" to 1 1/2"
class 6000
threaded

45 Elbow

1/8" to 4" class 2000 threaded

1/8" to 4" class 3000
threaded & socket weld
1/8" to 4" class 6000 threaded
1/8" to 4" class 6000
socket weld
1/2" to 2" class 9000
socket weld

Cross

1/8" to 4" class 2000, 3000 & 6000

threaded
1/8" to 4" class 3000 socket weld
1/8" to 4" class 6000 socket weld
1/2" to 2" class 9000 socket weld

Lateral

1/4" to 2" class 3000 threaded

1/4" to 2" class 3000 socket weld
3/8" to 1 1/2" class 6000 threaded
1/2" to 2" class 6000
socket weld
1/2" to 1 1/2" class 9000
socket weld

QuikLeg90TM

3/4" to 2" class 3000 & 6000

socket weld
1/2" to 1 1/2" class 9000
socket weld
1/2" to 2" class 3000 threaded
1/2" to 1 1/2" class 6000 threaded
2" to 4" STD/XS butt weld

Plugs & Bushings

Round Head Plug

1/8" to 4" nominal pipe

sizes

Hexagon Plug

1/8" to 4" nominal pipe

sizes

Square Head Plug

1/8" to 4" nominal pipe

sizes

Hexagon Bushing

1/8" to 4" nominal pipe

sizes

Flush Bushing

1/8" to 4" nominal pipe

sizes

Condensed Description
Couplings, Reducers & Caps
Available in class 3000 and 6000. Special sizes and weights available on request.

Pipe Cap

1/8" to 4" class

3000
1/8" to 2" class
6000 threaded &
socket weld

Half Coupling

Coupling

1/8" to 4" class 3000

& 6000 threaded &
socket weld
1/2" to 2" class 9000
socket weld only

Reducer

1/8" to 4" class 3000

& 6000 threaded &
socket weld
1/2" to 2" class 9000
socket weld only

1/8" to 4" class 3000

& 6000 threaded &
socket weld
1/2" to 2" class 9000
socket weld only

Reducer Inserts
Socket weld reducer inserts available in class 3000, 6000 and 9000. Inserts
stocked in various materials. Consult factory for special applications.

Type 1

Nominal pipe sizes

from 1/4" x 1/8"
to 2" x 1 1/2"

Type 2

Nominal pipe sizes

from 1/2" x 1/4"
to 2" x 1 1/4"

Unions
Bonney Forge MSS-SP-83 threaded and socket weld unions in class 3000 and 6000. Use
Bonney Forge Rockwood Unions for the ultimate in operation and durability.

MSS-SP-83

Accomodates 1/8" to 3" pipe class 3000

and 1/8" to 2" pipe class 6000

Rockwood

For use with 1/8" to 2" pipe. 1/8" to 2"

threaded connection. 1/8" to 2" socket
weld-stainless steel only.

Lug Nut

3/8" to 4" class 3000 threaded &

socket weld

Socket Weld Fittings

Class 3000
Class 6000

Dimensions (inches)

Class 3000- Schedule 40 Bore

Nominal Pipe Size

1/8

1/4

90EL TEE A

LAT
B
(MIN.) D

7/8
29/32
3/8

7/8
29/32
3/8

31/32 1 1/8 1 5/16 1 1/2 1 3/4

1 1/16 1 5/16 1 9/16 1 27/32 2 7/32
3/8
3/8
1/2
1/2
1/2

2
2 1/2
1/2

2 3/8
3
3 3/8 4 3/16
3 1/32 3 11/16 4 5/16 5 3/4
5/8
5/8
5/8
3/4

45EL A

CROSS
B
(MIN.) D

7/8
29/32
3/8

7/8
29/32
3/8

31/32 1 1/8 1 5/16 1 1/2 1 3/4

1 1/16 1 5/16 1 9/16 1 27/32 2 7/32
3/8
3/8
1/2
1/2
1/2

2
2 1/2
1/2

2 3/8
3 1/32
5/8

3 1/4
4
5/8

3 3/4
4 3/4
5/8

4 1/2
6
3/4

E

F
G

7/16
3/4
5/16

7/16
3/4
5/16

17/32
3/4
5/16

1 1/4 1 1/2 1 5/8

1 3/8 1 11/16 2 1/16
13/16
1
1 1/8

2 1/4
2 1/2
1 1/4

2 5/8
3 1/8
1 5/8

3.535

4.545

K
L
Dimensions C

(common to
all fittings)

3/8

1/2

3/4

1 1/4

1 1/16
1 5/16
11/16

1 1/2

5/8
1
7/16

3/4
1 1/8
1/2

7/8
1 1/4
9/16

1 7/8 2 1/8
2 11/16
3

2 9/16
3 9/16

3
3 1/2 3 15/16 4 3/4
4 1/8 4 13/16 5 3/8 6 7/16

2 1/2

.420

.555

.690

.855

1.065

1.330

1.675

1.915

2.406

2.906

90 Elbow
.125
45 Elbow
.125
Tee
.25
Street Elbow
.25
Lateral
Cross
.25

.183
.198
.25
.25
.25
.25

.270
.210
.345
.375
.625
.375

.460
.440
.540
.50
1.00
.813

.698
.673
.925
.875
1.500
1.125

.987
.935
1.307
1.438
2.375
1.550

1.480
1.365
2.00
2.25
3.75
2.25

2.088
1.63
2.640
3.00
4.125
3.063

3.125
2.71
4.070
5.188
6.285
5.125

6.340 10.867 25.00

6.75 10.50 18.188
8.75 12.50 27.80
18.00

1/4

3/8

1/2

3/4

2 1/2

Weight (pounds)

23.00

40.00

Dimensions (inches)
Nominal Pipe Size

Class 6000- Schedule 160 Bore

1 1/4

1 1/2

A

B

(MIN.) D

1/8
7/8
29/32
3/8

31/32 1 1/8 1 5/16 1 1/2 1 3/4

1 1/16 1 5/16 1 9/16 1 27/32 2 7/32
3/8
3/8
3/8
1/2
1/2

2
2 1/2
1/2

2 3/8 2 1/2 3 1/4

3 1/32 3 11/32
4
1/2
5/8
5/8

E

F
G

7/16
3/4
5/16

17/32
3/4
5/16

1 1/4 1 1/2 1 5/8

1 3/8 1 11/16 1 3/4
13/16
1
1 1/8

K
L
Dimensions C

(common to
all fittings)

.420

.555

1 1/16
1 5/16
11/16

3 3/4
4 3/4
5/8

4 1/2
6
3/4

2 1/4
2 1/16
1 1/4

2 1/2
2 1/2
1 3/8

2 3/4
3 1/8
1 5/8

2.906

5/8
1
7/16

3/4
1 1/8
1/2

7/8
1 1/4
9/16

2 1/8
3

2 9/16
3 9/16

3
3 1/2 3 15/16 4 3/4
4 1/8 4 13/16 5 3/8 6 7/16

5
6 5/8

.690

.855

1.065

1.330

1.675

2.406

3.535

4.545

.938
.875
1.375
1.00
2.00
1.50

1.440
1.313
2.00
1.625
3.063
2.50

2.348
1.913
3.313
2.50
5.125
3.460

3.188 5.25 6.660 11.875 19.25

2.27 4.313 4.813 9.625 14.25
3.75 7.480 8.240 16.625 23.50
3.688 6.438
6.25 11.938 12.5
5.25
8.75 9.438 20.25 27.00

32.70
27.25
33.00

1.915

Weight (pounds)

90 Elbow
45 Elbow
Tee
Street Elbow
.375
.438
Lateral
Cross

39.00

Socket Weld Fittings

Class 9000

Class 9000 XXS Bore- 90 Elbow

Dimensions (inches)
Nominal
Pipe Size 1/2
A
1 1/2

B 1 27/32
(MIN.) D
3/8
E
1

3/4
1 3/4
2 7/32
1/2
1 1/8

1
2
2 1/2
1/2
1 1/4

1 1/4
2 3/8
3 1/32
1/2
1 3/8

2.25

3.19

5.25

1 1/2
2
2 1/2
3
3 11/32 3 11/16
1/2
5/8
1 1/2
2 1/8

Weight (pounds)
Weight

1.44

6.69

6.69

Class 9000 XXS Bore- TEE

Dimensions (inches)
Nominal
Pipe Size 1/2
A
1 1/2

B 1 27/32
(MIN.) D
3/8
E
1

Dimensions C - common to all fittings (inches)

3/4
1 3/4
2 7/32
1/2
1 1/8

1
2
2 1/2
1/2
1 1/4

1 1/4
2 3/8
3 1/32
1/2
1 3/8

3.31

3.75

6.50

1 1/2
2
2 1/2
3
3 11/32 3 11/16
1/2
5/8
1 1/2
2 1/8

Nominal
Pipe Size

C

Weight (pounds)
Weight

2.00

7.88

Dimensions (inches)
Nominal
Pipe Size 1/2

B 1 27/32
(MIN.) D
5/8

F
1 1/4
G
5/8

3/4
2 7/32
9/16
1 5/16
3/4

1
2 1/2
9/16
1 3/8
13/16

1 1/4
3 1/32
13/16
1 11/16
7/8

1 1/2
3 3/8
3/4
1 3/4
1

2
4
15/16
2 1/16
1 1/8

2.06

2.50

4.31

4.81

9.62

Weight (pounds)
Weight

1.31

3/4
1.065

1
1.330

1 1/4
1.675

1 1/2
1.915

2
2.406

Class 9000 XXS Bore- CROSS

8.75

Class 9000 XXS Bore- 45 Elbow

1/2
.855

Dimensions (inches)
Nominal
Pipe Size 1/2
A
1 1/2

B 1 27/32
(MIN.) D
1/2
E
1

3/4
1 3/4
2 7/32
5/8
1 1/8

1
2
2 1/2
3/4
1 1/4

1 1/4
2 3/8
3 1/32
1
1 3/8

1 1/2
2 1/2
3 11/32
1
1 1/2

2
3 1/4
4
1 1/8
2 1/8

4.12

4.12

5.12

9.44

22.19

Weight (pounds)
Weight

2.50

Class 9000 XXS Bore- Couplings- Reducers- Half Coupling

Dimensions (inches)

Class 9000 XXS Bore- Lateral

Dimensions (inches)
Nominal
Pipe Size 1/2
3/4

B 1 27/32 2 7/32
(MIN.) D
9/16
5/8
K
3
3 1/2
L
4 1/8 4 13/16

1
1 1/4
2 1/2 3 1/32
11/16
7/8
3 15/16 4 3/4
5 3/8 6 7/16

1 1/2
3 11/32
7/8
5
6 5/8

Weight (pounds)
Weight

1.75

2.38

3.75

6.88

6.88

Nominal
Pipe Size 1/2
A
1 3/8

B 1 13/16
(MIN.) D
1/2
E
3/8

F

3/4
1 1/2
2
9/16
3/8

1
1 3/4
2 3/8
5/8
1/2

1 1/4
1 7/8
2 3/4
11/16
1/2

1 1/2
2
3 1/16
3/4
1/2

2
2 1/2
3 5/8
7/8
3/4

1.06
1.06
1.16

1.69
1.69
1.88

2.22
2.22
2.50

2.81
2.81
3.25

4.66
4.66
5.38

Weight (pounds)
Coupling
Reducer
H alf Coupling

.75
.75
.88

Threaded Fittings
Class 2000
Class 3000
Class 6000
Dimensions (inches)

Class 2000

Nominal Pipe Size

1/8

1/4

3/8

1/2

3/4

1 1/4

1 1/2

2 1/2

90EL TEE A

STEL LAT B

F

7/8
29/32
3/4

31/32 1 1/8 1 5/16 1 1/2 1 3/4

1 1/16 1 5/16 1 9/16 1 27/32 2 7/32
3/4
1
1 1/8 1 1/4 1 5/16

2
2 3/8
3
3 3/8 4 3/16
2 1/2 3 1/32 3 11/16 4 5/16 5 3/4
1 3/8 1 11/16 2 1/16 2 1/2
3 1/8

45EL A

CROSS
B

F

7/8
29/32
3/4

31/32 1 1/8 1 5/16 1 1/2 1 3/4

1 1/16 1 5/16 1 9/16 1 27/32 2 7/32
3/4
1
1 1/8 1 1/4 1 5/16

2
2 3/8 3 1/4
2 1/2 3 1/32
4
1 3/8 1 11/16 2 1/16

3 3/4
4 3/4
2 1/2

4 1/2
6
3 1/8

10.925
11.313
12.908
19.50

26.675
19.125
28.700
32.688

Weight (pounds)

90 Elbow
45 Elbow
Tee
Cross

.25
.125
.25
.50

.198
.188
.267
.50

.283
.236
.373
.460

.500
.435
.613
.777

.773
.740
.963
1.125

1/4

3/8

1/2

3/4

1.013
1.058
1.355
1.688

1.550
1.375
2.030
2.450

2.180
1.740
2.800
3.188

1 1/4

1 1/2

3.140 6.50
2.883 7.75
4.456 9.530
5.560 16.438

Dimensions (inches)

Class 3000

Nominal Pipe Size

A

B

F
H

1/8
7/8
29/32
3/4
1 1/4

J
7/8
K
L

31/32 1 1/8 1 5/16 1 1/2

1 1/16 1 5/16 1 9/16 1 27/32
3/4
1
1 1/8 1 1/4
1 1/4 1 1/2 1 5/8 1 7/8
7/8
1
1 7/8 2 1/8
2 11/16
3

1 3/4
2 7/32
1 5/16
2 1/4

2
2 3/8
2 1/2 3 1/32
1 3/8 1 11/16
2 5/8 2 15/16

1 1/8
2 9/16
3 9/16

1 3/8 1 3/4
2
2 1/8
3
3 1/2 3 15/16 4 3/4
4 1/8 4 13/16 5 3/8 6 7/16

2 1/2

2 1/2 3 1/4
3 11/32
4
1 3/4 2 1/16
3 5/16

3 3/4
4 3/4
2 1/2

4 1/2
6
3 1/8

2 1/2
5
6 5/8

Weight (pounds)

90 Elbow
.236
45 Elbow
.25
Tee
.325
Street Elbow
.264
Lateral
Cross
.438

.350
.290
.460
.242
.625
.567

.592
.50
.753
.375
1.313
.970

.973
.75
1.270
.595
1.75
1.50

1.355
1.188
1.830
1.048
2.75
2.50

2.265
1.988
3.025
1.438
4.625
3.620

1/4

3/8

1/2

3/4

2.407 3.50 5.920 11.900 14.438 31.975

2.235 3.00 4.930 7.375 13.558 19.063
3.620 7.040 7.550 13.125 23.100 40.000
2.340 3.00 5.461
5.50 10.813 11.5
4.125 6.50 8.125 16.75 25.675
32

Dimensions (inches)

Class 6000

Nominal Pipe Size

1/8

90EL TEE A

STEL LAT B

F
H

31/32 1 1/8 1 5/16 1 1/2

1 1/16 1 5/16 1 9/16 1 27/32
3/4
1
1 1/8 1 1/4
1 1/4 1 1/2 1 5/8 1 7/8

45EL A

CROSS
B

F

31/32 1 1/8 1 5/16 1 1/2 1 3/4

1 1/16 1 5/16 1 9/16 1 27/32 2 7/32
3/4
1
1 1/8 1 1/4 1 5/16

J
1
K
L

1 1/8
2 9/16
3 9/16

1 3/4
2 7/32
1 5/16
2 1/4

1 1/4

2 1/2

2 1/2 3 1/4
3 11/32
4
1 3/4 2 1/16
3 5/16

3 3/4
4 3/4
2 1/2

4 3/16
5 3/4
3 1/8

4 1/2
6
3 1/8

2
2 3/8 2 1/2 3 1/4
2 1/2 3 1/32 3 11/32
4
1 3/8 1 11/16 1 3/4 2 1/16

3 3/4
4 3/4
2 1/2

4 1/2
6
3 1/8

4 1/2
6
3 1/8

2
2 3/8
2 1/2 3 1/32
1 3/8 1 11/16
2 5/8 2 15/16

1 3/8 1 3/4
2
2 1/8
3
3 1/2 3 15/16 4 3/4
4 1/8 4 13/16 5 3/8 6 7/16

1 1/2

2 1/2
5
6 5/8

Weight (pounds)

90 Elbow
.25
.625
45 Elbow
.25
.640
Tee
.50
.853
Street Elbow
.375
Lateral
Cross
.563 1.188

1.023
.50
1.410
.438
2.375
1.50

1.625
1.438
2.150
1
3.25
2.75

2.625
2.188
3.563
1.625
5.438
4.313

3.50
6.75
7.50 13.438 20.875 39.050
38
2.785 4.688 5.75
9.50
15
30.563
29
4.625 7.625 9.625 18.500 28.063 47.500
50
3.030 3.688 7.120
7.188 12.313 15.95
6.625 10.75 11.50 22.188 27.50
54
43.50

QuikLeg90 - Socket Weld - Threaded - Butt Weld

Class 3000
Class 6000
Std-Xstg
Socket Weld

Threaded

Class 3000

Dimensions
(inches)

Std-Xstg

Dimensions
(inches)

Class 6000

Butt Weld

Nominal Pipe Size

A Nominal
B Nominal
C Nominal

Nominal Pipe Size

A Nominal
B Nominal
C Nominal

Socket Weld
1/2
-
-
-

1
1 1/2
1 7/8
1 1/2

1 1/4
1 3/4
2 3/16
1 3/4

1 1/2
2
2 1/2
2

2
2 3/8
3
2 3/8

1/2
1 1/2
1 7/8
1 1/2

3/4
1 1/2
1 7/8
1 1/2

Socket Weld
1/2
-
-
-

3/4
1 1/2
1 7/8
1 1/2

1
1 3/4
2 3/16
1 3/4

1 1/4
2
2 1/2
2

2
2 3/8
3
2 3/8

2 1/2
3
3
3

1
1 3/4
2 3/16
1 3/4

1 1/4
2
2 1/2
2

1 1/2
2 3/8
3
2 3/8

2
2 1/2
3 1/8
2 1/2

1 1/2
2 1/2
3 1/8
2 1/2

2
-

Threaded
1 1/2
2 3/8
3
2 3/8

2
2 1/2
3 1/8
2 1/2

Butt Weld

Dimensions
(inches)
Nominal Pipe Size
A Nominal
B Nominal
C Nominal

3/4
1 1/2
1 7/8
1 1/2

Threaded

3
3 3/8
3 3/8
3 3/8

4
4 3/16
4 3/16
4 3/16

1/2
1 1/2
1 7/8
1 1/2

3/4
1 3/4
2 3/16
1 3/4

1
2
2 1/2
2

1 1/4
2 3/8
3
2 3/8

Socket Weld Couplings, Reducers & Caps

Class 3000
Class 6000

Dimensions (inches)

Class 3000

Nominal Pipe Size

A
AA

B

1/8

1/4

3/8

1/2

3/4

1 1/4

1 1/2

2 1/2

1 1/16 1 1/16 1 1/8 1 3/8 1 1/2 1 3/4 1 7/8

2
2 1/2
2 1/2 2 3/4
3
1 1/32 1 1/32 1 1/32 1 3/16 1 13/32 1 33/64 1 33/64 1 33/64 2 1/64 2 1/64 2 1/64 2 17/64
3/4
7/8
1 1/16 1 1/4 1 1/2 1 13/16 2 1/4 2 1/2
3
3 5/8 4 5/16 5 1/2

C
(MIN.) D

.420
7/16

.555
7/16

.690
7/16

.855
1/2

1.065
9/16

1.330
5/8

1.675
11/16

1.915
3/4

2.406
7/8

2.906
7/8

E

F

1/4
11/16

1/4
3/4

1/4
3/4

3/8
7/8

3/8
1

.125
.125
.125
.063

.125
.125
.125
.063

.125
.125
.125
.125

.188
.188
.188
.188

.313
.313
.313
.313

.563
.563
.563
.563

1/4

3/8

1/2

3/4

3.535
1

4.545
1 1/8

1/2
1/2
1 1/16 1 3/16

1/2
1 1/4

3/4
1 1/2

3/4
3/4
3/4
1 9/16 1 13/16 2 1/16

.813
.813
.813
.813

1
1
1
1.125

2
2
2
1.688

2.625
2.625
2.625
3

3.875
3.875
3.875
3.625

6.625
6.625
6.625
6.688

1 1/4

1 1/2

2 1/2

Weight (pounds)

Coupling
Reducer
Half Coupling
Pipe Cap

Dimensions (inches)

Class 6000

Nominal Pipe Size

A
AA

B

1 1/8 1 1/8 1 3/8 1 1/2 1 3/4 1 7/8

2
2 1/2
2 1/2 2 3/4
3
1 1/8 1 1/8 1 5/32 1 13/32 1 33/64 1 33/64 1 33/64 2 1/64 2 1/64 2 1/64 2 17/64
1 1/16 1 5/16 1 1/2 1 3/4 2 1/4 2 1/2
3
3 5/8 4 1/4
5
6 1/4

C
(MIN.) D

.555
7/16

.690
7/16

.855
1/2

1.065
9/16

1.330
5/8

1.675
11/16

1.915
3/4

2.406
7/8

2.906
7/8

3.535
1

4.545
1 1/8

E

F

1/4
15/16

1/4
15/16

3/8
1

3/8
1 1/16

1/2
1 1/4

1/2
1 5/16

1/2
1 3/8

3/4
3/4
3/4
3/4
1 5/8 1 11/16 1 15/16 2 5/16

.375
.375
.375
.375

.563
.563
.563
.50

1
1
1
1.125

1.438
1.438
1.438
1.125

2
2
2
2.25

3.875
3.875
3.875
3.50

Weight (pounds)

Coupling
Reducer
Half Coupling
Pipe Cap

10

5.50
5.50
5.50
5.625

6.625 13.125
6.625 13.125
6.625 13.125
6
13.50

Threaded Couplings, Reducers & Caps

Class 3000
Class 6000

Dimensions (inches)

Class 3000

Nominal Pipe Size

1/8

1/4

3/8

1/2

3/4

1 1/4

1 1/2

2 1/2

2 3/8
1 3/4

2 5/8
2 1/4

3 1/8
2 1/2

3 3/8
3

3 5/8
3 5/8

4 1/4
4 1/4

4 3/4
5 1/2

A
B

1 1/4
3/4

1 3/8
3/4

1 1/2
7/8

1 7/8
1 1/8

2
1 3/8

C
D

5/8
15/16

11/16
1

3/4
1

15/16
1 1/4

1
1 3/16 1 5/16 1 9/16 1 11/16 1 13/16 2 1/8 2 3/8
1 7/16 1 5/8 1 3/4 1 3/4 1 7/8 2 3/8 2 9/16 2 11/16

Coupling
Reducer
Half Coupling
Pipe Cap

.125
.125
.063
.031

.125
.125
.063
.063

.25
.25
.188
.125

.25
.25
.188
.25

.438
.438
.25
.313

Weight (pounds)

.625
.625
.313
.50

1.563
1.563
.75
1

2.188
2.188
1.125
1.625

3.125
3.125
1.563
3.125

4
4
2
5

6.75
6.75
3.375
8.50

16.75
16.75
8.375
14

Dimensions (inches)
Nominal Pipe Size

Class 6000

1/8

1/4

3/8

1/2

3/4

1 1/4

1 1/2

2 1/2

A
B

1 1/4
7/8

1 3/8
1

1 1/2
1 1/4

1 7/8
1 1/2

2
1 3/4

2 3/8
2 1/4

2 5/8
2 1/2

3 1/8
3

3 3/8
3 5/8

3 5/8
4 1/4

4 1/4
5

4 3/4
6 1/4

C
D

5/8
1

Coupling
Reducer
Half Coupling
Pipe Cap

.188
.188
.094
.125

11/16
3/4
15/16
1 1/16 1 1/16 1 5/16

1
1 3/16 1 5/16 1 9/16 1 11/16 1 13/16 2 1/8 2 3/8
1 1/2 1 11/16 1 13/16 1 7/8
2
2 1/2 2 11/16 2 15/16

Weight (pounds)

.188
.188
.094
.125

.25
.25
.125
.188

.50
.50
.25
.313

1
1
.50
.438

11

2.125
2.125
1.063
.75

2.375
2.375
1.188
1.313

4.375
4.375
2.188
1.688

7.75
7.75
3.875
3.25

10.75
10.75
5.375

13.50
13.50
6.75

24.50
24.50
12.25

Socket Weld Reducers Inserts (MSS-SP79)

Class 3000
Class 6000
Class 9000

Type 1

Class 3000
Nominal
Pipe Size
3/8 x 1/4
1/2 x 3/8
1/2 x 1/4
3/4 x 1/2
3/4 x 3/8
3/4 x 1/4

1 x 3/4

1 x 1/2

1 x 3/8

1 x 1/4
1 1/4 x 1
1 1/4 x 3/4
1 1/4 x 1/2
1 1/4 x 3/8
1 1/4 x 1/4
1 1/2 x 1 1/4
1 1/2 x 1
1 1/2 x 3/4
1 1/2 x 1/2
1 1/2 x 3/8
2 x 1 1/2
2 x 1 1/4

2 x 1

2 x 3/4

2 x 1/2

Ftg. Type

.675
.850
.850
1.060
1.060
1.060
1.325
1.325
1.325
1.325
1.670
1.670
1.670
1.670
1.670
1.910
1.910
1.910
1.910
1.910
2.385
2.385
2.385
2.385
2.385

.555
.690
.555
.855
.690
.555
1.065
.855
.690
.555
1.330
1.065
.855
.690
.555
1.675
1.330
1.065
.855
.690
1.915
1.675
1.330
1.065
.855

1
1
1
1
2
2
1
2
2
2
1
2
2
2
2
1
2
2
2
2
1
2
2
2
2

7/16
7/16
7/16
7/16
7/16
3/8
9/16
1/2
7/16
3/8
9/16
9/16
1/2
7/16
3/8
9/16
5/8
9/16
1/2
7/16
9/16
11/16
5/8
9/16
1/2

Class 6000

B E
3/4
13/16
13/16
7/8
5/8
11/16
15/16
5/8
11/16
3/4
1
11/16
3/4
13/16
7/8
1 1/8
11/16
3/4
13/16
7/8
1 1/4
13/16
7/8
15/16
1

Type 2

15/16
1 1/16
15/16
1 5/16
-
-
1 1/2
-
-
-
1 7/8
-
-
-
-
2 1/4
-
-
-
-
2 1/2
-
-
-
-

Ftg. Type

1
1
1
1
1
2
1
1
2
2
1
2
2
2
2
1
1
2
2
2
1
2
2
2
2

7/16
7/16
7/16
7/16
7/16
3/8
9/16
7/16
1/2
3/8
9/16
9/16
1/2
7/16
3/8
9/16
9/16
9/16
1/2
7/16
9/16
7/8
13/16
3/4
11/16

Note: Socket Weld Reducer Inserts comply fully with MSS-SP-79

12

Class 9000

B E
7/8
15/16
7/8
1 1/16
7/8
7/8
1 1/8
1 1/8
7/8
15/16
1 3/16
13/16
7/8
15/16
1
1 3/8
1 3/16
1
1 1/16
1 1/8
1 7/8
15/16
1
1 1/16
1 1/8

1
1 3/16
1
1 3/8
1 3/16
1 11/16
1 3/8
2
-
-
-
2 3/8
2
-
-
2 11/16
-
-
-
-

Ftg. Type

B E

7/16 1 3/16

1 3/4

1
1

9/16
7/16

1 1/4
1 1/8

2
1 3/4

1
1
2

9/16 1 3/8
9/16 1 3/16
1/2
7/8

2 3/8
2
-

1
1
2
2

9/16
9/16
9/16
9/16

1 5/8
1 3/8
1
1

2 3/4
2 3/8
-

1
1
2
2
2

9/16 2 1/16
9/16
2
13/16
1
3/4 1 1/16
11/16 1 1/8

3
2 3/4
-

Threaded Plugs & Bushings

Class 3000/6000

Round
Head Plug

Hexagon
Bushing

Square
Head Plug

Hexagon
Plug

Flush
Bushing
Dimensions (inches)
Nominal Pipe Size

1/8

A
1 3/8

B
13/32

C *
7/16

D
1/4
E
7/16

F
9/32
G
1/4
H
3/8

J
K
L

M
N
3/8

1/4

3/8

1/2

3/4

1 5/8
17/32
5/8
1/4
1/2
3/8
1/4
7/16
5/8
3/16
1/2
7/16
7/16

1 5/8
11/16
11/16
5/16
9/16
7/16
5/16
1/2
11/16
3/16
9/16
1/2
1/2

1 3/4
27/32
7/8
5/16
11/16
9/16
3/8
9/16
7/8
3/16
11/16
9/16
9/16

1 3/4
1 1/16
1 1/16
3/8
3/4
5/8
7/16
5/8
1 1/16
1/4
3/4
5/8
5/8

.125
.063
.031
.063
.063

.188
.125
.063
.063
.063

.250
.188
.125
.063
.063

.375
.313
.188
.125
.125

1 1/4

1 1/2

2
2
2
1 5/16 1 11/16 1 29/32
1 7/16 1 13/16
2
3/8
9/16
5/8
27/32
7/8
15/16
1 3/16 15/16 1 1/8
1/2
9/16
5/8
3/4
13/16 13/16
1 7/16 1 13/16
2
1/4
3/8
3/8
27/32
7/8
15/16
3/4
13/16 13/16
3/4
13/16 13/16

2 1/2

2 1/2
2 3/8
2 1/2
11/16
1
1 5/16
11/16
7/8
2 1/2
3/8
1
7/8
7/8

2 3/4
2 7/8
3
3/4
1 1/4
1 1/2
3/4
1 1/16
3
1/2
1 1/4
1 1/16
1 1/16

3.00
2.25
1.50
1.62
.37

4.75
3.87
2.25
2.37
.62

2 3/4
3
3 1/2
4 1/2
3 3/4
4 5/8
13/16
1 1/4
1 9/16 1 21/32
1 11/16 2 1/2
13/16
1 1/4
1 1/8
1 3/8
3 3/4
4 5/8
13/16
1 1/4
1 9/16 1 21/32
1 1/8
1 1/4
1 1/8
1 1/4

Weight (pounds)

Round Head Pugs

.125
Hexagon Plugs
.063
Square Head Plugs .016
Hexagon Bushings
Flush Bushings

* Dimension J for Hex Head Bushing and dimension C for Hex Head Plug are the same.

13

.750
.500
.313
.188
.125

1.125
1.125
.563
.375
.125

1.563
1.375
.875
.688
.188

7.62
5.87
2.87
3.50
1.00

12.87
13.00
7.18
8.31
2.00

MSS-SP-83 Unions - Threaded & Socket Weld

Class 3000
Class 6000
Threaded

Socket Weld

B & C dimensions across

octagon corners

B & C dimensions across

octagon corners

* C dimension is across octagon corners or a diameter as applicable.

The 2 1/2" and 3" 3000 and 2" 6000 sizes have octagonal male and
female ends; the other sizes are round.

Dimensions (inches)

Class 3000

Nominal Pipe Size

A
B
C
D
(MIN.) E
F

1/8

1/4

3/8

1/2

3/4

1 1/4

1 11/16 1 11/16 1 27/32

2
2 5/16 2 7/16 2 7/8
1 31/64 1 31/64 1 11/16 1 15/16 2 3/8 2 25/32 3 23/64
53/64
53/64
1
1 3/16 1 15/32 1 25/32 2 7/32
25/32
25/32
31/32
1 3/32 1 5/32 1 3/8 1 45/64
3/8
3/8
3/8
3/8
1/2
1/2
1/2
.420
.555
.690
.855
1.065 1.330 1.675

1 1/2

2 1/2

3
3 1/2
4 1/4
3 23/32 4 27/64 5 15/64
2 35/64 3 1/16 3 9/16
1 7/8
2 1/16
2 3/8
1/2
5/8
5/8
1.915
2.406
2.906

3
4 7/16
6 5/32
4 9/32
2 7/16
5/8
3.535

Weight PER UNION (pounds)

.38

.36

.50

.695

1.175

1/8

1/4

3/8

1/2

3/4

1.64

2.59

3.41

1 1/4

1 1/2

5.12

Dimensions (inches)

Class 6000

Nominal Pipe Size

A
B
C
D
(MIN.) E
F

1 11/16 1 27/32
2
2 5/16 2 7/16 2 7/8
3
1 31/64 1 11/16 1 15/16 2 3/8 2 25/32 3 23/64 3 23/32
53/64
1
1 3/16 1 15/32 1 25/32 2 7/32 2 35/64
25/32
31/32
1 3/32 1 5/32 1 3/8 1 45/64 1 7/8
3/8
3/8
3/8
3/8
1/2
1/2
1/2
.420
.555
.690
.855
1.065 1.330 1.675

3 1/2
4 1/8
4 27/64 5 15/64
3 1/16 3 9/16
2 1/16
2 3/8
1/2
5/8
1.915
2.406

Weight PER UNION (pounds)

.5

.56

.75

1.25

14

1.75

3.75

6.0

10.5

8.75

12.625

Rockwood Unions
Ball to cone seats for smooth alignment.
Can be cracked and rejoined- repeatedly.
Replaceable, interchangeable parts.
Carbon Steel, coated to resist corrosion.
Stays sealed, despite shock, vibration,
expansion and rough wrenching.
Silicon bronze and stainless steel seats
double locked under 120,000 lb. psi.
Conveniently packaged.
Suitable for use with Schedule
40/80 pipe.
100% hydro tested.

Type 601
Type 602
Type 602B
Type 604

* Preferred over bronze to carbon steel seated unions.

Dimensions (inches)

Type 601, 602, 604

Nominal Pipe Size

1/8 18-NPT

1/4 18-NPT

3/8 18-NPT

1/2 14-NPT

3/4 14-NPT

1 11 1/2-NPT 1 1/4 11 1/2-NPT 1 1/2 11 1/2-NPT 2 11 1/2-NPT

A
1 3/4
1 3/4
2
2 1/4
2 7/16
2 11/16
2 31/32
3 1/8
3 11/16

B
1 1/4
1 1/4
1 7/16
1 21/32
2
2 3/8
2 3/4
3
3 23/32

C
3/4
3/4
7/8
1 3/32
1 25/64
1 5/8
2
2 9/32
2 51/64

D
51/64
51/64
15/16
1 11/64
1 7/16
1 23/32
2 3/32
2 11/32
2 7/8
E
.264
.402
.408
.534
.548
.683
.707
.724
.757

F
3/4
3/4
13/16
1
1 1/16
1 3/32
1 19/64
1 21/64
1 15/32
G
1/2
1/2
9/16
11/16
3/4
27/32
7/8
1
1 7/32
H
19/32
19/32
3/4
25/32
29/32
1 1/16
1 5/32
1 7/32
1 7/16
I
21/64
3/8
1/2
5/8
27/32
1 1/16
1 13/32
1 21/32
2 1/16

J
29/32
29/32
1 1/16
1 5/16
1 37/64
1 13/16
2 1/4
2 1/2
3 1/16
K
1/8
1/8
1/8
3/16
7/32
7/32
9/32
9/32
19/64
L
7/8
7/8
15/16
1 1/8
1 3/16
1 5/16
1 7/16
1 1/2
1 25/32

M
1.035
1.035
1.164
1.437
1.693
1.975
2.416
2.649
3.221
Style Nut Hex Hex Hex Hex Octagon Octagon Octagon Octagon Octagon
Weight PER UNION (pounds)

.32

.30

.40

.72

1.10

1/8 18-NPT

1/4 18-NPT

3/8 18-NPT

1/2 14-NPT

3/4 14-NPT

1.5

2.2

2.6

4.6

Type 602B

Dimensions (inches)
Nominal Pipe Size

1 11 1/2-NPT 1 1/4 11 1/2-NPT 1 1/2 11 1/2-NPT 2 11 1/2-NPT

Depth Socket
7/16
7/16
7/16
1/2
1/2
9/16
9/16
9/16
11/16
Socket Diameter
.420
.555
.690
.855
1.065
1.330
1.675
1.915
2.406
Style Nut Hex Hex Hex Hex Octagon Octagon Octagon Octagon Octagon
Weight PER UNION (pounds)

.32

.30

.40

.72

15

1.10

1.5

2.2

2.6

4.6

Lug Nut Unions

Class 3000
Class 6000

16

3/8
1/2
3/4
1
1 1/4
1 1/2
2
2 1/2
3
4

1.950
2.065
2.375
2.580
2.950
3.115
3.575
4.200
4.475
8.50

2.065
2.375
2.580
2.950
3.115
3.575
4.200
-

Class 6000

Threaded and socket weld ends.

Seating characteristics of AAR unions.
Twin lugs in sizes up to 3/4" Class 3000
and 1/2 Class 6000.
Tri-lug design in sizes from 1"- 4" Class
3000 and 3/4" - 2" Class 6000.

Dimensions (inches)
Nominal Pipe Size

Class 3000

Lug Nut Unions from Bonney Forge are unions

with modified Stub-Acme threads ideal for
applications requiring rapid assembly and/or
breakdown.

General Terms and Conditions of Sale of: Bonney Forge (hereafter referred to as BF)
WARRANTY

All products are warranted to be free from manufacturing defects for a period of one (1) year from date of shipment, and any found to be defective within that
period will be replaced without charge, provided (1) that the product was used as recommended and in accordance with approved installation and operating
practices, (2) that its failure resulted from a manufacturing defect and not from damage due to corrosive, abrasive, or other wear normally to be expected in the
services involved, (3) that the product was not modified or changed (unless written approval was given by BF), and (4) that written notice of such defect is
delivered to BF during such one (1) year period. No labor costs or other expense or liability is assumed. The Uniform Commercial Code shall not apply to the sale,
nor the Michigan statutes adopting the Uniform Commercial Code. This express warranty is in lieu of and excludes all other warranties, guarantees, or
representations, expressed or implied. THERE ARE NO IMPLIED WARRANTIES OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE.

EXCLUSIONS

Do not use BF products in aircraft or aerospace applications. No warranties, guarantees or representations of any kind are made with respect to such
applications. Purchaser assumes all risks of any use in such applications and will indemnify and hold harmless BF against and from any claims, costs (including
attorneys fees) and liabilities arising out of such use.

PURCHASERS
REMEDIES

The Purchasers remedies with respect to any product furnished by BF hereunder that is found not to be in conformity with the terms and conditions of the
contract because of breach of contract, breach of express or implied warranty, or negligence shall be limited exclusively to the right of replacement of such
defective product or, at our option, repayment of our sale price of the product. In no event shall BF be liable for claims (based upon breach of contract,
breach of express or implied warranty, or negligence) for any other damages, whether direct, immediate, foreseeable, consequential, or special or for any
expenses incurred by reason of the use or misuse, sale or fabrication of products which do or do not conform to the terms and conditions of the contract.

PRICES

Prices, and other terms of sale and payment, are subject to change without notice. Unless a contrary provision appears in this price schedule, quotation or
order acknowledgment, prices may be withdrawn without notice at any time. Stenographic or clerical errors are subject to correction.

ACCEPTANCE
OF ORDERS

All orders are subject to BF credit department approval prior to acceptance by BF. No assignment of the Purchasers rights may be made without the
written consent of BF.

REMITTANCES

All accounts are payable in United States funds, free of exchange, collection, or any other charges. If, in the sole discretion of BF, the financial condition of the
Purchaser at any time so requires, BF retains the right to require full or partial payment in advance.

PARTIAL SHIPMENTS AND

PAYMENTS

BF reserves the right to make partial shipments from time to time, and to render invoices therefore, which shall be due and payable as provided in said
invoices and the paragraph entitled Remittances. If the Purchaser becomes overdue in any such partial payment, BF shall be entitled to suspend work and/
or avail itself of other legal remedies.

TAXES

Unless otherwise specifically noted, the amount of any sale, use, occupancy, excise tax, or other tax, of any nature, federal, state, or local for which BF is
legally liable, either initially or through failure of payment by Purchaser, shall be added or be in addition to the price quoted and Purchaser agrees to pay the
same to BF.

SHORTAGES &
DAMAGES IN
TRANSIT
DELAYS

Claims for shortages must be made in writing within ten days after receipt of shipment, but loss of or damage to material in transit is the responsibility
of the carrier.

CANCELLATION &
SUSPENSION

The order or contract is subject to cancellation or instructions to suspend or delay work or delivery only upon receipt of written notification and with
our consent, and upon agreement to pay BFs adjustment charge. Orders for special products (usually price on application items) may be changed
and/or cancelled only upon receipt of written instructions with an expressed agreement to make payment for material used and work already performed.

RETURN OF
MATERIAL

No product of our manufacture may be returned without written consent. All goods returned are subject to a handling charge plus freight in both
directions and charges for any required reconditioning, unless otherwise specified in writing by BF.

PATENTS

Purchaser will indemnify and hold harmless BF against and from any claims, costs (including attorneys fees) and liabilities arising out of any suit
alleging infringement of any patents, by any product supplied by BF under the contract and made in accordance with the design and/or specification
furnished by the Purchaser to BF.

GOVERNING LAW

The contract shall be governed by, construed, and enforced in accordance with the laws of the Commonwealth of Pennsylvania, without regard to
conflict of law principles.

NO WAIVER

The failure of BF to insist, in any one or more instances upon the performance of any of the terms, covenants, or conditions of the contract or to
exercise any right thereunder shall not be construed as a waiver or relinquishment of the future performance of any such term, covenant, or condition
or the future exercise of such rights, nor shall it be deemed to be a waiver or relinquishment of any other term, covenant, or condition or the exercise
of any other rights under the contract.

DIES, TOOLS
AND PATTERNS

Dies, tools and patterns required to produce the article quoted on shall remain the property of BF. Preparation charges for dies, tools and patterns
represent only a portion of cost. Payment of such charge does not give you any right, title, or interest in such dies, tools, or other products of
preparation. We will not be responsible for retention of dies or patterns on which no orders are received for two years or more.

FORCE
MAJEURE

Any delays in or failure of performance of BF shall not constitute default or give rise to any claims or damages if and to the extent that such delay or
failure is caused by occurrences beyond the control of BF, including but not limited to acts of God or the public enemy, expropriation or confiscation of
facilities, compliance with any order or request of any governmental authority, acts of war, rebellion or sabotage or damage resulting therefrom,
embargoes or other export restrictions, fires, floods, explosions, accidents, breakdowns, riots or strikes or other conceived acts of workmen, whether
direct or indirect, or any other causes whether or not of the same class or kind as those specifically above named which are not within the control of
BF and which by the exercise of reasonable diligence, BF is unable to prevent or provide against.

PURCHASERS
ACCEPTANCE
OF ABOVE
CONDITIONS

The contract shall be subject to the terms and conditions contained or referred to in BFs price schedule, quotation or order acknowledgment and to
no others whatsoever. No waiver, alteration, or modification of the terms and conditions in this price schedule, quotation or order acknowledgment
shall be binding unless in writing and signed by an authorized representative of BF.

All promises of shipment are estimated as closely as possible, and we will use our best efforts to ship within the time promised but do not guarantee
to do so, and assume no liability for not doing so. Materials stated to be in stock are subject to prior sale.

Note: The material in this catalog is for general information. For specific performance data and proper material selection, consult your Bonney Forge
representative. Although every attempt has been made to ensure that the information contained in this catalog is correct, Bonney Forge reserves the right to
change designs, materials or specifications without notice.

Catalog F9-2006 (2.5M 11/06)

Printed in U.S.A.