Civil Works Spec

BMM ISPAT LTD
EXPANSION OF STEEL PLANT IN DANAPUR VILLAGE NEAR HOSPET BELLARY DISTRICT, KARNATAKA
TECHNICAL SPECIFICATION FOR CIVIL WORKS
MECON LIMITED
BANGALORE 560 004 INDIA
MEC/01/56/Q6WX/CIVILWORKS/TS/201, Rev.0
DECEMBER , 2011
BMM ISPAT LTD EXPANSION OF STEEL PLANT AT DANAPUR VILLAGE NEAR HOSPET, BELLARY DIST, KARNATAKA TECHNICAL SPECIFICATION FOR CIVIL WORKS
CHAPETERI SECTIONI GENERALSCOPEFORCIVILWORKS

1.0 1.1 SCOPEANDSCOPERELATEDGENERALREQUIREMENTS SCOPE 1. This section of the specification covers entire Civil engineering work including Design and engineeringforallbuildings,structuresandfacilitiesforIndoorSwitchyardandotherrelated auxiliaryunitsincludingfoundationsforallbuildingsandequipment,roads,ramps,paving, parking areas, storm water drainage and faecal sewers, plumbing and sanitary fittings, service lines and all other miscellaneous civil engineering work as shall be necessary for completingthispackageonaturnkeybasiswithinthebatterylimit. 2. The construction materials required for successful execution of civil works are included in thescopeofworkoftheBidder. 3.Constructionwatershallbeprovidedfreeofcostbytheclientatonepoint.Thebiddershall makehisownarrangementsforemergencysupplyanddistribution. 4. Worksshallincludeamongstothersallactivitiesasdetailedbelowbutnotlimitedtothem fortheentireplantfacility. 5. Cableandpipetrencheswithinthebatterylimit. 6. Permanentroadanditsconnectiontotheplantmainroadandpavementsforthevarious facilitiesincludingprovidingculverts,drainsetc.Surfacedrainsaretobeconnectedtostorm water drainage system of the plant within the battery limit and its connection to plant network. 7. All plumbing, sanitary and water supply fittings and fixtures, rainwater drainage, sanitary faecal sewerage and industrial contaminated sewerage and connection to manholes / junction boxes of plants area drainage and sewerage network located upto a distance of 20mfromouterfaceofanybuilding/premises/openareaareinthescopeofthiscontract. 8. All necessary waterproofing, heat resisting, fireproofing, and anticorrosive treatment to buildings,concretestructuresandfoundationsincludingundergroundconstruction. 9. All necessary protective civil works below roadways for water and other services inside batterylimit.
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Copyright 2011. MECON Limited. All Rights Reserved
10. 11. 12. 13. NecessarysealingarrangementandPVCwaterstopsatexpansionjoints. Allunderdecktyperoofinsulationwherevernecessary. Civilworkforutilitiesandservices. All temporary facilities and preliminaries like buildings, offices, labour colonies, staff quarters,roadsandservicesforconstructionforthispackage.
14. Removal and disposal of debris, micro leveling of the site up to battery limits all around buildingsandpremiseswithinthescopeofcontractpriortocompletionofwork. 15. Withinbatterylimits,diversion,relocationandprotectionofexistingundergroundservices atnoadditionalcosttothepurchaser. 16. Protection of existing service lines beyond battery limits, if required, shall be done while executingtheworkwithinbatterylimits. 17. All necessary civil work required for approach roads, connected culverts and road lighting withinthebatterylimits. 18. Dismantlingofburied/semiburiedstructures,ifany,encounteredwithinthebatterylimit anddisposalofgenerateddebrisasdirectedbytheowner 19. Earthwork including dewatering, side shoring as required for buildings and equipment foundations, trenches, pits, sewers and other construction work including controlled blastingofsoftrockorhardstrataasrequired.Ifatall,blastingisrequired,itshallbedone atnoextracostwith the priorapprovaloftheowner.Apartfromshoringandtemporary supports, all other necessary measures like use of sheet piling etc. shall be provided, if necessary,atnoadditionalcosttotheowner. 20. Sitemicroleveling,clearing,dressingandgradingofformationofgrounduptomaximum of top 200 mm of soil to achieve required terrace levels and compaction as necessary withinthebatterylimit. 21. NecessarySurveyworkasmayberequiredfortheexecutionofwork. 22. Soling and subgrade work including backfilling and compaction for all foundations, floor, apron,paving,trenches,pitsandotherundergroundstructures. 23. Reinforced concrete foundation system, as required in foundation for building, equipment, technologicalstructures,pits,sumps,trenches,concreteencasing,grouting,basementandall undergroundstructures.
Copyright 2011. MECON Limited. All Rights Reserved Page 2 of 10
24. Concrete and Reinforced concrete work in columns, tie beams, beams, slabs, frames and othersuperstructures. 25. Allmasonryworksinsubstructureandsuperstructureincludingplasteringasrequired. 26. FixingandfinishingofDoors,windows,ventilators,louvers,rollingshutters,firecheckdoors, gates,shuttersetc. 27. Allfinishingworktoflooring,walls,ceilingandfalseceilingasrequired. 29.Allfinishingandpaintingworktomasonry,concretestructures,steelworks. 30.Allnecessarytechnologicalandequipmentsupportingstructures. 31. Handrailings,inserts,kerbangles,boltsetc. 32. Allfencingandgatesasrequired. 33. EncasingallconduitsabovegroundandbelowgroundwherevernecessarywithPCCM15. 34. Maintenancefacilitiesforgutters,rainwaterdownpipes. 35. ThescopeshallalsoincludesettingupbyBiddercompletetestinglaboratoryinthefieldto carryout relevant tests at specified / required frequency and manning of field lab by competenttechnicalpersonnel. 36. TheBiddershallundertakewithinthebatterylimitsanychangeinthelocationoftheunits/ items and/or building numbers / parameters, sizes etc which may be necessary during engineering/executionfromthoseindicatedbytheBidderintheircontractdrawingsatno additionalcosttotheowner. 37.Itisnottheintenttospecifyhereinalltheworksinthescopeofthiscontract.Construction shallconformineveryrespecttoalllocalandstateregulationsgoverningsuchworksandto stipulationsofIndianStandardsunlessstipulatedotherwiseindetailspecification. 38.NecessaryCoordinationwithOtherPackageContractor/Bidder/otheragencies/Statutory bodies / Clients etc. shall be done by the Successful Bidder, without affecting the Project Schedule. 2.0 2.1 GENERAL The detailed specifications given hereafter are for the items of works described in the scheduleofquantitiesattachedherein,andshallbeguidanceforproperexecutionofworkto therequiredstandards.
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2.2 2.3
Itmayalsobenotedthatthespecificationareofgeneralizednatureandtheseshallbereadin conjunctionwiththedescriptionofiteminscheduleofquantitiesanddrawings. All the structures constructed are expected to be crackfree, seepage free and leakproof. Adequate care shall be exercised during construction phases to ensure these aspects. Post constructional problems, if any, leading to the above mentioned conditions shall be immediately rectified to the complete satisfaction of the Owner / Engineer In charge at no extracost. All construction works, mainly, underground works, shall conform to the requirements of IS6316:1981CodeofPracticeforAntiTermitemeasuresinBuildingsPartIConstructional Measures. Ifthecontractorhasanyreservationabouttheachievementoftherequirementsstatedin2.3 aboveusingthespecificationsgiveninthetenderdocument,heshallbringitthenoticeduring prebidmeeting. The work also includes all minor details of construction which are obviously and fairly intendedandwhichmaynothavebeenreferredtointhesedocumentsbutareessentialfor theentirecompletioninaccordancewithstandardengineeringpractice.
2.4
2.5
2.6
2.7TheChiefEngineerorhisauthorisedrepresentativeshallbethedecidingauthorityastothe meaning, interpretations and implication for various provisions of the specifications and his decisioninwritingshallbefinalandbindingonallconcerned. 2.8 Incaseofanydifferenceordiscrepancybetweenthespecificationsandthedescriptioninthe scheduleofquantities,thescheduleofquantitiesshalltakeprecedence. 2.9 In case of any difference or discrepancy between the specifications and the drawing, the specificationshalltakeprecedence. 2.10 Unless specifically otherwise mentioned, all the applicable latest codes and standards publishedbytheBureauofIndianStandardsshallbereferredtherein.IncaseforanyworkBIS isnotavailable,theworkshallbeexecutedtointernationalstandards.workmanship,quality, propertiesofmaterials,methodoftestingandmethodofmeasurements. 2.11 TheContractorwillhavetodrawuptheprogramofworkinconsultationwiththeConsultant andtheprojectauthoritiestomatchwiththeoverallprojectrequirements. 3.0 DRAWINGS 3.1 Theworkshallbeexecutedinaccordancewiththespecificationandthedrawings`Issuedfor Construction.Drawingswillbeissuedinstagesinclosecoordinationwiththeavailabilityof dataandsequenceofconstruction.Onlylatestrevisionsofthedrawingsshallbefollowed.All
old revisions shall be clearly marked `SUPERSEDED and kept separately or destroyed as directedbyEngineerIncharge. 4.0SITERECORDS 4.1 All works shall be recorded in appropriate proformas to be firmed up by the contractor in consultation with the Engineer Incharge. Wherever required, reference to drawings and clausesofspecificationshallberecordedinthecorrespondence. 4.2 Records of steel receipts, issue, and consumption shall be scrutinized from time to time by Engineer Incharges and Owner. Statement of steel receipts, statement of theoretical consumption and reconciliation should accompany every bill. Records of spot levels jointly recordedbeforethestartoftheworkshallformthebasisofallmeasurements. 5.0 SCOPEOFWORK 5.1 Settingoutofallstructuresincludinglayoutandlevels,etc.shallbemadebytheContractorat hisowncostfromthegeneralgridoftheplotandbenchmarkgivenbytheEngineerIncharge. Contractor shall provide all instrument, materials and men to the Engineer Incharge for checking the layout and levels. However, the Contractor shall be fully responsible for correctnessoflayoutandlevels. 5.2 Theworktobeperformedunderthisspecificationconsistsofprovidingalllabour,materials, construction equipment, tools and plant, scaffolding, supplies, transportation, all incidental itemsnotshownorspecified,butreasonablyimpliedornecessaryforsuccessfulcompletion oftheworkincludingContractorssupervisionandinstrictaccordancewiththedrawingsand specifications. The nature of the work shall generally involve site clearance including jungle clearance, replantation of trees, earthwork in excavation, construction of retaining walls, under ground passage ways, controlled filling, dewatering, backfilling around completed structures, grading, disposal of surplus excavated materials, concreting including reinforcement and formwork, brickwork, inserts (embedded parts), steel gratings, architectural items and finishes like plastering, painting, flooring (including access flooring & special floorings), doors, windows and ventilators, rolling shutters, false ceiling, expansion joints, light structural work, platforms, etc., anchor bolts, RCC trenches with covers, folded plateroofs,waterproofingandpublichealthworks,roads,culverts,drainsetc. 5.3 Thedrawingsincludedwiththisdocumentprovideageneralrepresentationoftheworktobe performedunderthescopeofthiscontract.Thesearepreliminarydrawingsonlyandareby nomeansthefinaldrawingsorshowthefullrangeoftheworkunderthescope.Workhasto be executed according to construction drawings to be released by the Engineer Incharge progressively. 5.4 Thecontractorwillberequiredtosetupsitelaboratoryathisowncostandmaintainallthe equipmentinproperconditionwithallcalibrationandcertificatesoftheequipment.Thesite laboratory will be manned by an independent qualified engineer. The cost of setting up site
laboratory and performance of all the tests shall be borne by the Contractor. In case, any specific test such as testing of reinforcement, testing of any specific materials requiring specialistequipmentandconditions,theyshallbedoneinapprovedlaboratories.Thecostof suchtestsandthearrangementsforwitnessingsuchtestsshallbebornebytheContractor. 5.5 Thescopeofworkalsoincludesclearanceofsiteofanyvegetation,bushes,scrap,debris,etc. beforestartingtheworkandrecordingspotlevelsatthesiteofworkaswellasstorageareas. The Contractor shall also clear the construction site of all debris and construction materials beforehandingover. All specimens and approved samples shall be retained with the Engineer Incharge for reference unless handed over to Contractor for safe custody. The Contractor shall make arrangements for proper storage of the same. These specimens may be retained with the ownerasapermanentrecord. APPROVALANDTESTS Ahighstandardofqualityisrequiredforallmaterialsandworkmanshipinconstructionwork. Theyshallbebestofthekindobtainableindigenouslyineachcaseandshallbeprocuredfrom manufacturersofreputeinordertoensureuniformityofqualityandtimelysupply. The quality of work shall be of highest standard. The executed works shall be open to inspectionbyhighlevelcommitteesfromtimetotime.Thedirectionofthecommitteewillbe bindingonthecontractor. Allmaterialsshallbesubjectedtoinspectionandtesting.TheContractorshallsubmitsamples fortestingasmayberequiredbytheEngineerIncharge.Samplingandtestingshallbecarried outinaccordancewithrelevantISStandards. WhereeverIScodesarereferred to,theyshall be thelatest edition/publicationason date irrespectiveofthedateoffinalisationofthework. Contractor shall prepare and submit quality assurance plan for the execution of work. The frequencyoftestingshallbeguidedbythequalityassuranceplanapprovedbytheEngineer Incharge. REJECTIONOFMATERIALS Any material brought to site which, in the opinion of the Engineer Incharge is damaged, contaminated, deteriorated or does not comply with the requirement of this specification shallberejected. Iftheroutinetestsorrandomsitetestsshowthatanyofthematerialsbroughttosite,donot comply in any way with the requirements of this specification or of IS codes as applicable, thenthatmaterialshallberejected.
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5.6
6.0 6.1
6.2
6.3
6.4 6.5
7.0 7.1
7.2
7.3 8.0 8.1
The Contractor at his own cost shall remove from site any and all such rejected material withinthetimespecifiedbytheEngineerIncharge. ACCEPTANCECRITERIA The criteria for acceptance of work shall be generally in accordance with the testing norms andapprovedqualityassurance plan. Anydefectiveworkmanshipwillberectified/replaced completetothesatisfactionoftheEngineerInchargesolelyatthecostofcontractor. Rectificationofdefectiveworkshallbetakenupbythecontractoratnoextracosttheowner includingsuchmeasureswhichneeduseofspecialisedmaterials/treatments/injections. Percentage of wastage of materials meant for reconciliation shall be decided with the successfultenderer.
8.2 8.3 9.0 9.1
QUALITYMANAGEMENTREQUIREMENTS This chapter specifies requirements to be incorporated in the contractors quality assurance programme for construction. The contractor is responsible for planning and developing a programme that assures that all the construction management, procurement, technical coordinationandtechnicalresponsibilityforqualityareincorporatedandexecutedeffectively. The programme is aimed primarily at ensuring efficient quality management in construction andtakingcorrectiveactions,whennecessary. Planninganddetailedwrittenproceduresareessentialforspecifyinghowsuchactivitiesasthe following,whichaffectquality,aretobeperformedandcontrolled. a)Responsibiltyofinterdisciplinaryworkscoordination. b)Procurement. c)Construction. d)Specialprocesses. e)Measuringandtestingequipment. f)Inspectionandtest. g)Handling,storing,preservation,packagingandshipping. h)Itemidentificationandtraceability. i)Documentationandqualityrecords. j)Dispositionofnonconformancesandcorrectiveaction. APPLICABILITY Therequirementsofthischapterapplytotheconstructionactivities.
9.2
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9.3
CONTRACTORSRESPONSIBILITIES TheContractorsresponsibilitiesare a) To develop and implement the controls and quality assurance procedures, specified herein, that will promptly detect and dispose of, or prevent, non conformances to contractualrequirements. b) Tocomplywiththerequirementsasspecifiedinthecontract. c) To prepare a quality assurance manual which shall be submitted for the Engineers concurrencebeforethecontractisawardedoratthelatestbeforetheworkstarts. d) To prepare a quality plan which shall be submitted to the Engineer before the work starts. e) Toupdateandresubmitthequalityassurancemanualandqualityplantoreflectcurrent practiceswhensignificantchangesoccurintheContractorsprogrammeororganization inordertoimproveitseffectivenessortopreventrecurrenceofnonconformance. f) To initiate corrective measures promptly when the quality assurance representative notifiestheContractorofdeviationsfromestablishedrequirements. g) Tosubmitadetailedactivityschedule(unit/buildingwise/activitywise)inPERT/GANTT chartform.Thisshallbesubmittedimmediatelyafterplacementoforder.Theschedule approved by the Engineer Incharge shall be tracked and monitored on a fortnightly / monthlybasisandsubmittedtotheEngineerInchargeforreview.
BASICREQUIREMENTS 9.4.1 QualityAssuranceProgramme. TheContractorshallplan,establish,implementandmaintainaqualityassuranceprogramme thatcomplieswiththerequirementsofthischapter. 9.4.2 Organization TheContractorshall: 9.4 a) Clearlydefinemanagementpolices,objectivesandresponsibilitiesforqualityassurance, including the responsibility of each division within a multidivisions organization. The responsibilityandauthorityforqualityofthosemanagingandperformingtheworkand oftheseauditionandverifyingconformancetoqualityrequirementsshallbedefinedand theirrelationshipsshownonorganizationcharts. b) Provide for the review by management of the status and adequacy of the quality assuranceprogramme.
c) Appoint a representative who shall report regularly to management at a level that ensures that quality assurance requirements are not subordinated to design, manufacturing, construction or delivery and define his authority to resolve quality matters.Engineershallbenotifiedoftheappointmentinwriting. d) Design the responsibility and authority of personnel who are primarily responsible for quality assurance and their organizational independence during audits and define the responsibilityandauthorityofpersonnelwhoareprimarilyresponsibleforqualitycontrol andtheirorganizationalindependenceto: Identifyandrecordqualityproblems. Initiateorrecommendorprovidesolutionsthroughdesignatedchannels. Verifytheimplementationofdispositions. Control further processing, delivery or installation of a non conforming item or serviceuntillthedeficiencyorunsatisfactoryconditionhasbeenresolved. Note that, generally, audit personnel shall not be within the pattern of daily activities. e) Use competent persons for inspection, other than those performing or directly supervising the work being inspected, unless specifically designated otherwise in the qualityplan.Suchpersonsshallreporttoanadequatelevelofmanagement,excluding directreportstosupervisorsresponsibleforproducingtheworkbeinginspected. 9.4.3 QualityAssuranceDocuments a)QualityAssuranceManual i)TheContractorshall: Prepareaqualityassurancemanual,approvedandsignedbyaseniormanagementofficial, andsubmititfortheEngineersconcurrencebeforethecontractisawardedoratthelatest beforetheworkstarts.Aqualityassurancemanualsubmittedunderapreviouscontractor tendermaybereferredto. Reviewandupdatethemanualtoreflectcurrentqualityassurancepoliciesandprocedures andresubmittheresultingmanual. Implementtheprogrammeaccordingtotheprovisionsspecifiedinthemanual. ii)Thequalityassurancemanualshalldealasappropriatewiththefollowing: OrganizationThemanualshalldefinetheorganizationsmeasures. QualitymanualThemanualshalldefinetheorganizationalmeasures. QualityplanThemanualshallidentifythegroupresponsibleforthequalityplant asspecifiedanddefineitsmainprinciplesandfeaturesinadequateprocedures. Quality assurance procedures Documented quality assurance procedures as
specifiedshallbeincludedorshallbeoutlinedandcrossreferenced.ReferencedQA proceduresshallbemadeavailabletothequalityassurancerepresentative. ManualreviewAstatementshallbeincorporatedforreviewingandupdatingthe manualasspecified. b)Qualityplan i) TheContractorshall: Plantheinspectionandtestactivities. Identifyinthequalityplantheinspectionsandteststobeperformedontheitems listed in the contract, in compliance with contractual and / or technical requirements. SubmittheplanfortheEngineersconcurrencefollowingtheawardofthecontract and before the work starts. Referenced inspection and test specifications and / or procedures shall be made available to the quality assurance representative during theimplementationofthequalityplan. Update the plan during the life of the contract to reflect current conditions of manufacturing, construction, inspecting and testing and resubmit the plan to the Engineer. ii) Thequalityplanmaybeofanyformattosuitthecontractorssystem.Thequalityplan shalldealasappropriatewith: Identificationofthecharacteristicsoritemstobeinspectedandtested. Identification of required inspection, test and special process operations and their relativelocationintheconstructioncycle.Thecontractormayincludeadditionalin processinspectionpointsforhisownevaluationofqualitywhichwillnotbesubject toacceptanceandwitnessbythequalityassurancerepresentative. Referencetoinspection,testandspecialprocessprocedures,standards,acceptance criteriaandsamplingplan,ifany. Indication of hold points beyond which the activity shall not proceed until the required inspections or tests have shown satisfactory results and have been documented. Provision for the Engineer Incharge to insert witness points at which the activities aretobeobserved.Theactivitymayneverthelessproceedbeyondawitnesspoint shouldtheEngineerfailtoattendinspiteofduenotification. iii) The quality plan for subcontracted items, when concurred with by the Contractor, shall be submitted to the Engineer as applicable, for concurrence and insertion of witnesspoints.
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ChapterI
SECTIONII:DETAILEDSPECIFICATIONFORCIVILCONSTRUCTIONWORKS
TABLEOFCONTENTS Section C01 C02 C03 C04 C05 C06 C07 C08 C09 C10 C11 C12 C13 C14 C15 C16 C17 C18 C19 C20 Title TechnicalSpecificationForSiteClearanceAndGrading TechnicalSpecificationforExcavationandbackfilling TechnicalSpecificationforAntitermitetreatment TechnicalSpecificationforSolingandHardcore TechnicalSpecificationforPlain&reinforcedconcreteandalliedworks TechnicalSpecificationforMasonryandAlliedWorks TechnicalSpecificationforPlastering&pointing TechnicalSpecificationforFlooring&AlliedWorks TechnicalSpecificationforSteelDoors,Windows,Ventilators,Louvers TechnicalSpecificationforwoodwork,carpentry&joinery TechnicalSpecificationforRollingSteelShutter&Grills TechnicalSpecificationforAluminumworks TechnicalSpecificationforGlassandGlazing TechnicalSpecificationforPainting,WhiteWashing.Distemperingandother finishingwork TechnicalSpecificationforDrainage,SanitationandWaterSupply TechnicalSpecificationforRoad&Pavements TechnicalSpecificationforSupplyandLayingofRCCpipes TechnicalSpecificationforWaterproofingtreatmentforroofs. TechnicalSpecificationforHeatResistantConcrete. TechnicalSpecificationforSiteLevellingandLoadBearingFills.
C01:SITECLEARANCE&LEVELLING 1.0SITECLEARING 1.1Thisspecificationcoverstherequirementsofsiteclearanceandsiteleveling. 1.2 TheTenderershallinspectthesitetodeterminetheextentofallitemsto be cleared and the cost of this work is deemed to be included in the item allowedforsiteclearance. 1.3 No trees or bushes are to be cut without the prior approval of the Departmentwhoshallhavetobenotifiedatleast48hoursbeforestarting this work. All trees and bushes cut shall become the property of the Department and shall have to be stacked in an orderly manner by the TendererandasdirectedbytheofficersoftheDepartmentadjacenttothe mainroadsothattheycanbeeasilyloadedonlorriesbytheDepartment 1.4 Allbouldersshallbestackedinneatpilesonapprovedsitesandlocations. 1.5 AllcombustiblemattershallbedisposedofasdirectedbytheConsultant 2.0 LEVELING 2.1 Thesiteshallbebroughttoafairlygoodlevelforgridmarkingpillarstobe established. Theformationlevelofthesiteshallbeaminimumof150mm higherthantheaverageexistinggroundlevel,unlessotherwisespecifiedin thedrawings. 2.2 Any special natural features such as small hillock, trees, etc., shall not be disturbedandshallformpartoflightlandscapedarea. 2.3 Thesitedevelopmentincludeslevelingandfilling,outsidetheboundaryfor approaches, construction of compound walls, drains, and culverts at requiredlocations
C02:EXCAVATIONWORKANDBACKFILLING 1.0 1.1 SCOPE
This section of the specification covers the technical requirements for excavation and filling & around structures, buildings, pipes, foundations, trenches,pits,drains,channels,cableducts,undergroundfacilities&similar works. It also covers filling areas and plinths with selected materials, conveyanceanddisposalofsurplusspoilsatthewastedumpsshownonthe drawings and/or stacking them properly as directed by the Engineer/Consultant. 1.2TheTenderershallbefullyresponsibleforpropersettingoutworks,profiling in excavation, stacking, etc. taking adequate safety measures etc. The Tenderer shall carry out all works meant within the intent of this specification even if not explicitly mentioned herein. All works shall be executedtothesatisfactionoftheConsultant. 1.3 Existing trees, shrubs, any other plants, pole lines, fences, signs, monuments, buildings, pipelines, drains, sewers or other surface or subsurfacesystems/drainagefacilitieswithinoradjacenttotheworksbeing carriedoutwhicharenottobedisturbed,shallbeprotectedfromdamage bytheTenderer.TheTenderershallprovideandinstallsuitablesafeguards approvedbytheConsultantforthispurpose. 1.4 Excavated material if permitted by Consultant shall be used for filling/ backfilling. Unsuitable material/ excess material shall be disposed off as directed by Consultant at waste dump locations shown on the tender drawings. 2.0 GENERAL 2.1 The Tenderer shall make his own surveying arrangements for locating the coordinates and positions of all work and establishing the reduced levels (RLs) at these locations based on two reference grid lines and one bench markwhichwillbefurnishedbytheOwner.TheTendererhastoprovideat site all the required survey instruments, along with qualified surveyors, to the satisfaction of the Consultant so that the work can be carried out accuratelyandaccordingtothespecificationanddrawings. 2.2 TheTenderershallcontrolthegradeinthevicinityofallexcavationssothat the surface of the ground will be properly sloped or dyked to prevent surfacewaterfromrunningintotheexcavatedareasduringconstruction.
2.3 Excavationshallincluderemovaloftreesincludingroots&organicremains, vegetation, grass, bushes, shrubs, plants, poles, fences etc. that are in the areatobeexcavatedaswellasbeyondtheexcavationlinesoastoensure safetyoftheexcavatedsideslopesandofmenandequipmentoperatingin the area. Before start of excavation work, joint measurements of ground levelshallbetakenafterclearingallgrass,vegetationetc. Excavationshallincludetheremovalofallmaterialsrequiredtoexecutethe workproperlyandshallbemadewithsufficientclearanceasdecidedbythe Consultant to permit the placing and setting of forms, inspection and completion of all works to the satisfaction of the Consultant for which the excavationwasdone. CODESANDSTANDARDS All standards, specifications, acts and code of practice referred to herein shallbethelatesteditionsincludingallapplicableofficialamendmentsand revisions. Incaseofconflictbetweenthisspecificationandthose(ISstandards,codes etc.)referredtoherein,theformershallprevail. SomeoftherelevantIndianstandards,ActsandCodesarereferredtohere below: IS:3764 IS:4081 IS:4701 IS:9759 IS:10379 1992 1986 1982 1981 1982 Safetycodeforexcavationwork Safety code for blasting and related drilling operations Codeofpracticeforearthworkoncanals Guide lines of dewatering during construction Codeofpracticeforfieldcontrolofmoisture and compaction of soils for embankment andsubgrade IndianExplosivesAct1940asupdated.
2.4
3.0 3.1
3.2 3.3
4.0 4.1
EXCAVATIONINSOIL Sideandbottomofexcavationshallbecutsharpandtruetolineandlevel. Undercutting shall not be permitted. When machines are used for excavation, the last 300 mm before reaching the required level shall be excavatedmanuallyorbysuchequipmentthatsoilattherequiredfinallevel
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will be left in its natural condition. Suitability of strata(at the bottom excavations) for laying the foundation thereon shall be determined by the Consultant. 4.2 Excavation for foundation shall be to the bottom of lean concrete and as shown on drawing or as directed by the Consultant. The bottom of all excavations shall be trimmed to required levels and when excavation is carriedbelowsuchlevelsbyerror,itshallbebroughtbacktothespecified levelbyfillingwithconcreteofnominalmix(1:3:6)(cement:coarsesand:40 mmdownaggregates)asdirectedbytheConsultantatnoextracost. All excavation for installation of underground facilities, such as pipe lines, drain lines etc. shall be open cuts. For deep and huge excavations and in otherexcavations,ifrequiredbytheConsultant,theTenderershallsubmit forConsultantsapprovalanExcavationSchemeshowingthemethodology tobeadoptedforexcavation. When excavation requires bracing, sheeting or shoring etc. the Tenderer shallsubmitdrawingstotheConsultant,showingarrangementsanddetails of proposed installation. The Tenderer shall also furnish all supporting calculationsascalledforandshallnotproceeduntilhehasreceivedwritten approval from the Consultant. However, the responsibility for adequacy of suchbracing,sheeting,shortingetc.willrestwiththeTenderer,irrespective ofanyapprovaloftheConsultant. The Tenderer shall have to constantly pump out any water collected in excavatedpitsandotherareasduetorainwater,springsetc.andmaintain dry working conditions at all times until the excavation, placement of reinforcement, shuttering, concreting, backfilling is completed. The Tenderershallremoveallslush/muckfromtheexcavatedareastokeepthe workareadry.TheTenderer,ifrequired,shallemploysludgepumps,forthis purpose. The Tenderer shall remove all materials arising from excavations from the vicinityoftheworkeitherfordirectfilling,stackingforthesubsequentfilling orforultimatedisposalatthewastedumpsshownonthedrawingsandas directed by the Owner/Consultant. In no case shall the excavated soil be stackedwithinadistanceof1.5mfromtheedgeofexcavationoronethird the depth of excavation whichever is more. Material to be used for filling shallbekeptseparately.
4.3
4.4
4.5
4.6

5.0 5.1 EXCAVATIONINROCK Fortheworkofexcavationinrock,Tenderershallengagespecializedagency havingexperienceofexcavationinrockinvolvingwedgingandblasting.The agency shall be approved by Consultant and the Tenderer shall furnish details of relevant experience in support while seeking approval for the agency. All relevant approvals from the Licensing agency and regulations shallbefollowed. In case of over breaks in rock excavation, the excavated level shall be brought to the level shown on drawings with plain cement concrete of nominalmix(1:3:6)asdescribedearlier. Where blasting is prohibited for any reasons or it is not practicable in the opinion of the Consultant, then the excavation shall be carried out by chiseling, wedging or any other approved method. The decision of the ConsultantinthisregardshallbefinalbindingonTenderer. EXCAVATIONBELOWGROUNDWATERTABLE
5.2
5.3
6.0 6.1
The Tenderer shall dewater and maintain dry working conditions by maintaining the water table below the bottom of the excavation level by wellpoint dewatering or deep well dewatering or any other method approved by the Consultant. He shall continue doing so till excavation, concreting, curing, and all other operation included in the scope of work, whichrequiredryconditionintheareaarecompleted. FILLING MATERIALS Materialstobeusedforfillingpurposeshallbeapprovedearth,stone,sand or other inorganic materials and they shall be clean and free from shingle, salts, organic matter, large roots and excessive amount of sod, lumps, concrete or any other foreign substances which could harm or impair the strengthofthesubstancesinanymanner.Allclodsshallbesuitablybroken tosmallpieces.Whenthematerialsaremostlyrockboulders,theseshallbe brokenintopiecesnotlargerthen150mmsize.Sandusedforfillingshallbe clean,mediumgrainedandfreefromimpurities.Fineslessthan75microns shallnotbemorethan20%.Inanycase,thematerialstobeusedforfilling purposesshallhavethepriorwrittenapprovaloftheConsultant. If excavated materials are to be used for filling, then the Tenderer shall selectthematerialsfromthestockpile,landandtransportthismaterialand
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7.0 7.1 7.1.1
7.1.2
executethefilling.Thisshallincludeexcavationofearth,whichmaybecome hardduetolayinginstockyardforalongperiodoftime. Incasethe materialshavetobebroughtfrompits/quarries,itshallbethe Tenderers responsibility for identification of such quarry areas, obtaining approval from their use from concerned authorities, excavation/quarrying loading and carriage of such material, unloading and filling at specified locations.TheTenderershallpayanyfees,royaltiesetc.thatmayhavetobe paidforutilizationofborrowareas. FILLINGPROCEDURE After completion of foundation, footings, walls and other construction below the elevation of the final grades, and prior to filling, all temporary shoring, timber etc. shall be sequentially removed and the excavation cleanedofalltrash,debris,and.perishablematerials.Fillingshallbeginonly withthewrittenapprovaloftheConsultant.Also,areasidentifiedforfilling shallbeclearedofallsoftpockets,vegetation,bushes,slashetc.Incaseof plinth and similar filling the ground shall be dressed and consolidated by rammingandlightrolling. Fillmaterialsshallnotbedroppeddirectlyuponoragainstanystructureor facility where there is danger of displacement or damage. Filling shall be startedaftertheconcrete/masonryhasfullysetandshallbecarriedoutin suchamannersoasnottocauseanyunduelateralthrustonanypartofthe structure. All space between foundation (concrete or masonry) and the sides of excavationshallbefilledtotheoriginalsurfaceaftermakingallowancefor settlement, Fill shall be placed in horizontal layers not exceeding 200 mm loose thickness. Each layer shall be watered and compacted with proper moisturecontentandwithsuchequipmentasmayberequiredtoobtaina compaction/densityasspecified.Trucksorheavyequipmentfordepositing or compacting fill shall not be used within 1.50 meters of building walls, piers for operation. The methods of compaction shall be subjected to approvalofConsultantunderanycircumstances. Filladjacenttopipesshallbefreeofstones,concreteetc.andshallbehand placed and compacted uniformly on both sides of the pipes and where practicableuptoaminimumdepthof300mmoverthetopofpipes.While tampingaroundthepipes,careshouldbetakentoavoidunequalpressure. Fillingshallbeaccuratelyfinishedtoline,slope,crosssectionandgradeas shown on the drawings. Finished surface shall be free of irregularities and
Page 7 of 139
7.1.3
7.2 7.2.1
7.2.2
7.2.3
7.2.4
7.2.5
depressionsandshallbewithin20mm,ofthespecifiedlevel. 7.2.6 Where filling with stone from excavated materials is specified, it shall be frombroken piecesofboulders.Atfirsta75mmthick cushion ofselected earthshallbelaidoverwhichthe200mmthickgradedstonesshallbelaidin looselayersof200mm,thentheintersticesfilledwithproperlygradedfine materialsconsistingofselectedearthbroughtfromborrowareas.Eachlayer shall be watered and compacted to the specified density before the next layerislaid.However,nocushionshallberequiredwherefillingisovernon rockysurface. Where filling with 65 mm down graded stone obtained from excavated, it shall be selected stone laid over and initial 50 mm thick cushion layer of selected earth and then stone laid in 200 m loose thick layers, interstices filled with the specified density before the next layer in laid. However, no cushionshall,berequiredwherefillingisovernonrockysurface. Where clean stone fill is specified, it shall consist of clean selected stone metalof40mmnominalsize.Itshallbelaidinlayersnotexceeding150mm (loose)andlightlytampedbeforethenextlayerislaid.Nocompactionshall berequiredforthistypestonefilling. COMPACTION Wherecompactionto95%StandardProctorDensityormoreiscalledfor,it shall be by mechanical means only. Where access is possible, compaction shallbeby12tonnerollerssmoothwheeled,sheepfootorwobblywheeled asdirectedbytheConsultant.Asmallerweightrollermaybepermittedby theConsultantinspecialcases,butinanycasenotlessthan10passesofthe rollerwillbeacceptedforeachlayer.Eachlayershallbewettedordriedby aeration to a moisture content of 35% above the Optimum Moisture Content to be determined by the Tenderer. Each layer shall be watered, rammedandcompactedtothedensityasspecifiedConsultant. Forcompactingeachsandlayer,watershallbesprayedandkeptfloodedfor 24 hours to ensure maximum compaction. Vibrocompactors shall also be used if necessary to obtain the required degree of compaction. Any temporary works required to contain sand under flooded condition shall alsobeundertaken.Thesurfaceoftheconsolidatedsandshallbedressedto requiredlevelsorslope. Afterthe compactedfill hasreached thedesiredlevel,thesurfaceshallbe flooded with water for 24 hours, allowed to dry and then rammed and consolidatedtoavoidanysettlement,atalaterdate.Thecompactedsurface
Page 8 of 139
7.2.7
7.2.8
7.3 7.3.1
7.3.2
7.3.3
shallbeproperlyshaped,trimmedandconsolidatedtoanevengradientor level.Allsoftspotsshallbeexcavated,filledandconsolidated. 7.3.4 Thedegreeofcompactionofcompactedfillinplacewillbesubjecttotests by the Consultant as the work progresses, and the Tenderer shall provide the necessary facilities to make such tests. If any test indicates that the compaction achieved is less than the specified degree of compaction, the Consultantmayrequirefillplacedsubsequenttothelastsuccessfultestto beremovedandrecompactedbytheTenderer.Compactionprocedureshall beamendedasnecessarytoobtainsatisfactoryresults. WhensemicompactedfillisspecifiedbytheConsultant,theTenderershall fill up such areas with available earth from stock piles of borrow pits or directlyfromexcavationwithoutspecialcompactionexceptthatobtainedby movingtrucksetc. C03:ANTITERMITETREATMENT GENERAL Preconstructionalantitermitetreatmentshallbeprovidedtoallbuildings withachemicalbarrieragainstthesubterraintermites. Antitermite treatment being a specialized job, should be got executed through specialized agencies only. The specialized agency should be preferablyamemberoftheIndianPestControlAssociation. The scope of preconstructional antitermite treatment covers the soil treatment with approved chemicals in water emulsion in foundation trenchesforcolumns,plinthbeams,pilecaps,brickwalls,servicetrenches, liftpits,steps,rampsetc.,intopsurfacesofplinthfilling,atjunctionofwalls andfloor,inexpansionjointsetc.,instagesasdetailedinthisspecifications anddrawings,unlessotherwisespecified,theantitermitetreatmentwillbe carried out as per IS : 6313 (PartII)2001 and / or as per direction of the Consultant. CHEMICALTOBEUSED The following chemical in water emulsion, after approval from the Consultant,shallbeuseduniformlyovertheareatobetreated.
Page 9 of 139
7.3.5
1.0 1.1 1.2
1.3
2.0 2.1
CHLROPYROPHOS 2.2 The Tenderer should produce voucher (s) for the chemical purchased and should get verified the sealed container(s) of the specified chemical from theConsultantbeforepreparingtheemulsion/useforthetreatment. GUARANTEE TheTendererhastofurnishtheguaranteefor10(ten)yearsfromthedate of completion of work, stating that in case of reappearance of termites withinthebuildingareaduetodefectivematerialsorworkmanshipordue to any other reasons, the Tenderer will carry out the necessary post constructional treatment to keep the entire area free from termite, once again, without any extra cost to the Department during the guarantee period.
3.0 3.1
Page 10 of 139
C04:SOLING&HARDCORE 1.0 1.1 GENERAL The work covered under this specification includes all type of soling work eitherbyrubblestoneslaidunderfloors/hardcoreunderfoundations,hand packed,completeasperspecificationandapplicabledrawings. RUBBLESTONESOLING The rubble stone shall be of best variety of black trap / granite / basalt or other approved variety of stone available locally. The stone shall be hard, durable,freefromdefectsandofrequiredsizeandshallbeapprovedbythe consultantbeforeincorporationinthework.
2.0 2.1
2.2 PreparationofSurface&lying: 2.2.1 The bed on which rubble soling is to be laid shall be cleared of all loose materials, leveled, watered and compacted and got approved by the Consultant before laying rubble soling. Cable or pipe trenches if shown in thedrawingandasrequiredbytheConsultantshallbegotdonebeforethe solingisstarted. 2.2.2 Overthepreparedsurface,thestoneshallbesetascloselyaspossibleand wellpackedandfirmlyset.Thestonesshallbeoffullheightandshallbelaid soastohavetheirbasesofthelargestarearestingonthesubgrade.Soling shallbelaidinonelayerof230mmor150mmorotherspecifiedthickness and no stones shall be less than 230mm or 150mm depth or specified thicknessofsolingwithatoleranceof25mm. 2.2.3 Afterpackingthestonesproperlyinposition,theintersticesbetweenthem shall be carefully filled with quarry spoils of stone chips of larger size possible to obtain a hard, compact surface. Spreading of loose spoils or stonechipsisprohibited. 2.2.4 Allintersticesshallbefilledwithapprovedmurrum.Excessmurrumifany overthesurfacesshallberemoved.Unlessotherwisespecified,themurrum shall be supplied by the Tenderer at his own cost from the selected areas. The surfaces shall then be watered and consolidated with mechanical or sufficiently heavy wooden tampers and logrammers as approved by the Consultant to give the required slope or level and dense subbase. After compaction, the surface shall present clean look. Adequate care shall be takenbytheTendererwhilelayingandcompactingtherubblesolingtosee thatconcretesurfacesincontactwithsolingarenotdamaged.
3.0 3.1
HARDCOREFORFOUNDATIONS Wherespecificallymentionedinthedrawings,onspecificrecommendation ofsoilexpert,hardcorelayershallbeprovidedasapreparatorysurfaceto receiveblindingconcrete/levelingcourse. Hardcorelayershallcompriseofwellgradedbrokenstones80mmnominal sizewiththefollowinggradation: ISSievedesignation %passing 80mm 100 63mm 85100 40mm 030 20mm 05 10mm 05 The hard broken stones layer shall be directly placed over the compacted layer of under lying soil in layers. The stones shall be hand packed and crevicesfilledwithbrokenstones. Eachlayershallbecoveredwithcleanriversandandthoroughlyworkedinto thecreviceswithawaterjet.Additionallayersofsandshallbeplacedontop and worked into the void spaces. The process shall be repeated until no moresandandwatergetintothevoids. EarthrammershallbeusedtocompacteachlayerifdirectedbyConsultant. The thickness and area covered beyond the blinding concrete shall be as indicatedinthedrawingsorasindicatedbyConsultant. C05:PLAINANDREINFORCEDCONCRETE&ALLIEDWORKS SCOPE This specifications covers the general requirements for concreting to be used on jobs using onsite production facilities including requirements in regard to handling, storage of ingredients, proportioning, batching, mixing and testing and quality assurance. This also covers the transportation of concrete from the mixer to the place of final deposit and the placing consolidation,curing,protecting,repairingandfinishingofconcrete.
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3.2
3.3
3.4
3.5 3.6
1.0 1.1
1.2
The Tenderer shall carry out all works meant within the intent of this specification even if not explicitly mentioned herein. All works shall be executedtothesatisfactionoftheConsultant. CODESANDSTANDARDS All work shall be carried out as per the stipulations contained in various sectionsofthesespecificationsandthelatestIndianStandards,Acts,Codes andbestpractices. All applicable standards, specifications, etc. and codes of practice shall generallybethelatesteditions,includingallapplicableofficialamendments and revisions. A complete set of all these documents shall generally be availableatsite,withtheTenderer. Incaseofconflictbetweenthestipulationscontainedinvarioussectionsof these specifications and stipulations of Indian Standards, Codes, etc. the requirements of stipulations contained in various sections of these specifications,shallprevailoverthatofIndianStandards,Codes,etc.
2.0 2.1
2.2
2.3
2.4
ThefollowingarethevariousrelevantIndianStandards: IS73 IS216 IS269 IS280 IS383 IS432(PartsI) 1992 1961 1989 1978 1970 1982 Specificationforpavingbitumen Specificationforcoaltarpitch Specification for 33 grade Ordinary Portland cement Specification for mild steel wire for general Engineeringpurposes Specification for coarse and fine aggregates from naturalsourcesforconcrete Specification for mild steel medium tensile steel bars and hard drawn steel wire for concrete reinforcementMildsteel&mediumtensilebars Specification for mild steel medium tensile steel bars and hard drawn steel wire for concrete reinforcementHarddrawnsteelwire SpecificationforPortlandslagcement Codeofpracticeforplainandreinforcedconcrete Code of practice for plain and reinforced concrete fordamsandothermassivestructures. Specification for natural and manufactured aggregateforuseinmassconcrete.
Page 13 of 139
IS432(PartsII)
1982
IS:455 IS:456 IS.457 IS.515
1989 2000
IS:516 IS650 IS:702 IS:800 IS:816 IS:1161 IS:1322 IS:1363(Part1) 1959 1991 1988 1984 1969 1998 1993 2002 Methodoftestforstrengthofconcrete Specification for standard sand for testing of cement Specificationforindustrialbitumen Codeofpracticeforgeneralconstructioninsteel Code of practice for use of metal are welding for generalconstructioninmildsteel Specificationforsteeltubesforstructuralpurpose Specification for bitumen felts for waterproofing anddampproofing Hexagonheadbolts,screwsandnutsofproduct gradeCHexagonheadbolts(sizerangeM5to M64) Hexagonheadbolts,screwsandnutsofproduct gradeCHexagonheadscrews(sizerangeM5to M64) Hexagonheadbolts,screwsandnutsofproduct gradeCHexagonnuts(sizerangeM5toM64) Code of practice for laying damp proofing treatmentusingbitumenfelts. Specificationforhighstrengthdeformedsteelbars andwiresforconcretereinforcement. Specification for hot applied sealing compound for jointsinconcrete Plainwashers Specification for ready mix paint, air drying, red oxidezincchrome Methods of test of aggregates for concrete Particlesize&shape Methods of test of aggregates for concrete Estimation of deleterious material and organic impurities Methods of test of aggregates for concrete Specific gravity, Density, voids, absorption and bulking Methods of test of aggregates for concrete Mechanicalproperties Methods of test of aggregates for concrete Soundness Methods of test of aggregates for concrete Measuring mortar making properties of fine aggregates MethodsoftestofaggregatesforconcreteAlkali
Page 14 of 139
IS:1363(Part2)
2002
IS:1363(Part3) IS1609 IS1786 IS:1834 IS:2016 IS:2074 IS2386(Part1) IS2386(Part2)
2002 1991 1985 1984 1967 1992 1963 1963
IS2386(Part3)
1963
IS2386(Part4) IS2386(Part5) IS2386(Part6)
1963 1963 1963
IS2386(Part7)
1963
aggregatereactivity Methods of test of aggregates for concrete Petrographicexamination Specificationforrollerpanmixer. Code of practice for bending and fixing of bars for concretereinforcement. Specification for immersion type concrete vibrators. Specificationforscreedboardconcretevibrators. Specificationforconcretevibratingtable. Codeofpracticeforlayinginsitucementconcrete flooring. Specification for Integral cement water proofing compoundsforcementmortarandconcrete Specification for portable swing weigh batcher for concrete. Codeofpracticeforweldingofmildsteelplainand deformed bars for reinforced concrete construction. Methods of sampling and test (physical and chemical)forwaterusedinindustry. Specification for bitumen mastic for use in water proofingofroofs Specificationforhexagonalwirenettingforgeneral purposes. Specificationforpanvibrator. Code of practice for concrete structures for the storageofliquidsGeneralrequirements Code of practice for concrete structures for the storageofliquidsReinforcedconcretestructures Specification for bitumen primer for use in waterproofing&dampproofing. Codeofpracticefordesignandinstallationofjoints inbuildings. Methodsoftestforroutinecontrolforwaterused inIndustry. SafetyCodefordemolitionofbuildings. Code of practice for earthquake resistant design andconstructionofbuildings. Recommendationsfordetailingofreinforcementin reinforcedconcretework. Specificationforfoundationbolts. Codeofpracticeforextremeweatherconcreting
Page 15 of 139
IS2386(Part8) I.S.2438 IS2502 I.S2505. I.S.2506 I.S.2514 IS2571 IS2645 I.S.2722 IS2751
1963 1963 1970 2003 1979
IS.3025 IS3037 IS3150 I.S.3366 IS3370(PartI) IS3370(PartII) IS3384 IS3414 IS3550 IS4130 IS4326 IS5525 IS5624 IS7861(PartsI)
1986 1982 1965 1965 1986 1968 1965 1991 1993 1969 1993 1975
Recommendedpracticeforhotweatherconcreting Specification for 43 Grade Ordinary Portland Cement Recommendedguidelinesforconcretemixdesign. Specifications for high strength ordinary Portland cement(Grade53). Nondestructivetestingofconcrete:Methodoftest forultrasonicpulsevelocity. Nondestructive testing of concrete: Method of testingbyreboundhammer. Handbookofconcretemixes. ExplanatoryHandbookonIS:456 Handbook on concrete reinforcement and detailing.
IS:8112 IS10262 IS.12269 IS.13311(PartI) IS.13311(PartII) SP23 SP24 SP34
1989 1982 1982 1983 1987
3.0 3.1 3.1.1
MATERIALS GENERAL: Allthematerialsusedinthemanufactureofconcreteshallbeinaccordance with these specifications, Storage and Handling of Common Building Materials,whichshallbedeemedtoformapartofthisspecification. TheConsultantshallhavetherighttoinspectthesourcesofmaterials,the layoutandoperationofprocurementandstorageofmaterials,theconcrete batching and mixing equipments and the quality control system. The Tenderer shall arrange such an inspection and the Consultant s approval shallbeobtainedpriortostartingthework.
3.1.2
3.2 3.2.1
AGGREGATES Aggregateshallconsistofnaturalsand,crushedstone/gravelfromasource known to produce satisfactory aggregate for concrete and shall be chemically inert, strong, hard, durable against weathering, of limited porosityandfreefromdeleteriousmaterialsthatmaycausecorrosiontothe reinforcement or may impair the strength and / or durability of concrete. AggregatesshallconformtoIS:383.

3.2.2 STORAGEOFAGGREGATES: All coarse and fine aggregates shall be stacked separately in stock piles in the material yard near the work site in bins properly constructed to avoid inter mixing of different aggregates. Contamination with foreign materials andearthduringstorageandwhileheapingthematerialsshallbeavoided. Theaggregatemustbeofspecifiedqualitynotonlyatthetimeofreceiving atsitebutalsoatthetimeofloadingintomixer. CEMENT The cement generally used shall be the Ordinary Portland cement 43 / 53 grade.However,anyspecialtypeofcementsuchasHighstrengthcementor sulphateresistingcementmaybeusedunderspecificcircumstances. TheTenderershallmakehisownarrangementsforthestorageofadequate quantityofcement.IfsuppliesarearrangedbytheDepartment,cementwill beissuedinquantitiestocoverworkrequirementsofonemonthormore, as deemed fit by the Consultant and it will be the responsibility of the Tenderer to ensure adequate and proper storage, which will provide complete protection from dampness, contamination and minimize caking and false set. Cement bags shall be stored in a dry enclosed shed (storage undertarpaulinswillnotbepermitted),wellawayfromtheouterwallsand insulatedfromthefloortoavoidcontactwithmoisturefromgroundandso arranged as to provide ready access. Damaged or reclaimed or partly set cementwillnotbepermittedtobeusedandshallberemovedfromthesite. Thestoragearrangementsshallbesuchthatthereisnodeadstorage.Not more than 12 bags shall be stacked in any tier. The storage arrangement shall be got approved by the Consultant. Consignments of cement shall be storedasreceivedandshallbeconsumedintheorderoftheirdelivery. REINFORCEMENT SteelreinforcementbarsforconcreteshallbecorrosionresistantTMTbars with strength requirements conforming to Grade Fe415/Fe500 of IS: 1786 manufacturedbySAIL,TATAorRINL. Storage:Steelreinforcementshallbestoredinsuchamannerthattheyare notindirectcontactwithgroundbutstackedontopofanarrangementof timbers sleepers or the like. Bars of different classifications and sizes shall be stored separately. In cases of long storage or in coastal areas, reinforcementshallbestackedabovegroundlevelbyatleast15cm,anda coat of cement wash shall be given to prevent scaling and rusting at no
3.3 3.3.1
3.3.2
3.4 3.4.1
3.4.2
Page 17 of 139
extracosttotheowner.Fabricatedreinforcementshallbecarefullystored toprevent,distortion,corrosionanddeteriorations. 3.5 3.5.1 WATER Water used for mixing and curing shall be clean and free from injurious amounts of oils, acids, alkalis, sugar, organic materials or other substances that may be deleterious to concrete or steel. Potable water is generally considered satisfactory for mixing concrete. The maximum permissible valuesofimpuritiesshallbeasgiveninclauseno.5.4oflS:456. ADMIXTURES Admixturesinconcreteforpromotingworkability,entrainingairforsimilar purposesmaybeusedonlyafterthewrittenpermissionfromtheConsultant is obtained. These shall be free from injurious amount of chloride, etc. Addition of admixtures should not reduce the specified strength or durability of concrete and should not have detrimental effect on reinforcement. The admixtures shall conform to lS9103 and shall be of proven make and from a reputed manufacturer. Calcium chloride as accelerating admixture is not permitted to be used other than in mass concreteworks.TheTenderershallproducelatesttestresultscarriedoutat approved Government Test Houses for the approval of the Consultant, beforeuse. EMBEDDEDPARTS Steelforlightstructuralworkandforpreparationofinsertsandembedment shallconformtoIS:2062. Bolts to be embedded in concrete shall, unless otherwise detailed in drawings, conform to IS:5624. Material for bolts, shall, unless otherwise mentioned in drawings or the schedule of items, be corrosive resistant/coatedsteelconformingtoIS:2062. NutsandlocknutsshallconformtoIS:1363(Part1to3)fordiameters6to 39andIS:3138forHexagonBoltsandNuts(M42toM150) PlainwashersshallconformtoIS:2016andspringwashersshallconformto IS:3063. SteelpipesleevesshallconformtoMediumclassofIS:1161.
Page 18 of 139
3.6 3.6.1
3.7 3.7.1 3.7.2
3.7.3 3.7.4 3.7.5
4.0 4.1 CONCRETEMIX,WORKABILITY&DURABILITY Concrete mix proportions shall be selected based on the requirements of workability,strength,anddurability.Theproportionsofcement,aggregates and water shall be determined only by designing the mix. Design mix concreteshallbedesignatedasM20,M25,etc. WORKABILITY Workabilityoffreshconcreteis mainlygoverned byplacing conditionsand compaction.Thedegreeofworkabilitynecessarytoallowtheconcretetobe wellcompactedandtobeworkedintothecornersofformworkandaround thereinforcementshallbeasstipulatedunderclauseno.7.0ofIS:456. a) Consultantmaypermituseofplasticizersforimprovingworkability.Use of certain other admixtures such has water proofing compounds also haveaneffectonworkabilityandshallbeconsideredduringmixdesign. DURABILITYOFCONCRETE: a) Durability requirement is decided, depending on the exposure conditions as stipulated in clause 8.2 of IS:456. is to be taken into account while designing the mix. For given aggregates, the cement contentshouldbesufficienttomakesufficientlylowwatercementratio and table 5 of IS: 4562000 shall be taken as guideline for durability considerations. b) Stipulations of minimum cement content and limiting water cement ratioshouldbeconsideredduringdesignofmix. 5.0 5.1 PREPARATORYWORKS Earthsurfaceonwhichdirectplacementofconcreteistobeplacedshallbe rammedandconsolidatedsuchthatitdoesnotcrumbleandgetmixedwith concreteduringorafterplacement.Ifthefoundationisquitewet,thesame shallbekeptdryandthensufficientlyconsolidated,ifnecessary,athintop layerofthewetsoilshallberemovedandreplacedbysandorothersuitable materialsasdirectedbytheConsultantwithoutanyextracosttotheOwner. Where specified, lean concrete shall be provided in the earth stratum for receivingconcrete.Thesurfaceofabsorptivesoilagainstwhichconcreteis to be placed shall be moistened thoroughly so that no moisture will be drawn form the freshly placed concrete. In case the drawings indicate hardcore below the blinding concrete, the same shall be provided as per relevantspecifications.
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4.2
4.3
5.2
Preparation of concrete surface upon which additional concrete is to be placed later, shall preferably be done by scarifying and cleaning while the concrete is between its initial and final set. This method shall be used whereverpracticableandshallconsistofcuttingthesurfacewithpicksand stiffbroomsandbyuseofanapprovedcombinationofairandwaterjetas directedbyConsultant.Greatcareshallbetakeninperformingthisworkto avoid removal of too much mortar and the weakening of the surface by loosening of aggregate. When it is not practicable to follow the above method, it will be necessary to employ air tools to remove laitance and roughen the surface. The final resulting surface shall be a pitted surface, fromwhichalldirt,unsoundconcrete,laitanceandglazedmortarhavebeen removed. All such joints shall have continuous square bond grooves to produce a substantialandwatertightkey.Wheretheplacementofconcretehastobe resumedonasurfacewhichhashardened,itshallberoughened,cleanedby wire or bristle brushing, compressed air, water jet etc., and thoroughly wetted. FORMWORKANDSTAGING Formworkshallcomposeofsteel,bestqualitywoodornonabsorbenttype plywood.Timbershallbefreefromsignificantknotsandshallbeofmedium grain as far as possible and hard woods shall be used as caps and wedges underoroverposts.Timbershallbewellseasoned,freefromsap,shakes, wormholes,warpsorothersurfacedefectsandshallhavesmoothfinish. TheTenderershallmaintainnecessarycamberincenteringforallfloorslabs and beams in all spanning directions, so as to offset the deflection and assumecorrectshape. Thecambershallhavethecrownofnotlessthan8 mm for every 5 metres span unless otherwise shown on the drawings. For cantilever,camberatfreeendshallbe1in100. TheTenderershallbegintheremovalofformworkonlyafterapprovalofthe Consultant. Forms of various types of structural components shall, under normal circumstances, not be removed before the minimum periods specifiedinCl.11.3ofIS:456 Tolerances is a specified permissible variation from lines, grade or dimensions given in drawings. Unless otherwise specified, the following toleranceswillbepermitted.
5.3
6.0 6.1
6.2
6.3
6.3.1

TOLERANCESFORR.C.BUILDINGS Variationfromtheplumb Inthelineandsurfacesofcolumns,piers, 5mmper2.5m,butnot wallsandinbuttresses morethan25mm Forexposedcornercolumnsandotherconspicuouslines Inanybayor5m.maximum (+/)5mm In10m.ormore (+/)8mm. Variationfromthelevelorfromthegradesindicatedonthedrawings Inslabsoffits,ceilings,beam soffistandinarises. In2.5m (+/)5mm. Inanybayor5m.maximum (+/)8mm In10m.ormore (+/)15mm Forexposedlintels,sills,parapets,horizontalgroovesandother conspicuouslines Inanybayor5m.maximum (+/)15mm In10m.ormore (+/)10mm Variationofthelinearbuildinglinesfromestablishedpositioninplan andrelatedpositionofcolumns,wallsandpartitions Inanybay5m.maximum (+/)10mm In10m.ormore (+/)20mm. Variationsinthesizesandlocationsof (+/)5mm sleeves,openingsinwallsandfloors exceptinthecaseofandforanchorbolts Variationincrosssectionaldimensionsof (+)10mm/()5mm columnsandbeamsandinthethickness ofslabsandwalls Footings variationindimensionsinplan (+)50mm/()5mm Misplacementofconcentricity 2%offootingwithinthe directionof misplacementbutnot morethan50mm. Reductioninthickness ()5%ofspecified thicknesssubjectto maximumof50mm. Variationinsteps Inaflightofstairs Rise (+/)3.0mm Tread (+/)5.0mm
Page 21 of 139
Inconsecutivesteps Rise Tread TOLERANCEINOTHERCONCRETESTRUCTURE Allstructures 1 Variationoftheconstructedlinearoutlinefromestablishedpositioninplan In5m (+/)10mm. In10m.ormore (+/)15mm. 2 Variationofdimensionstoindividualstructurefeaturesfromestablished positionsinplan In20m.ormore (+/)25mm. Inburiedconstructions (+/)150mm 3 Variationfromplumb,fromspecifiesbatterorfromcuredsurfacesofall structures In2.5m (+/)10mm. In5.0m (+/)15mm. In10.0m.ormore: (+/)25mm Inburiedconstructions (+/)Twicetheabovelimits. 4 Variationfromlevelorgradeindicatedondrawingsinslabs,beams,soffits, horizontalgroovesandvisiblearises In2.5m (+/)5mm. In7.5m.ormore (+/)10mm Inburiedconstructions (+/)Twicetheabovelimits 5 Variationincrosssectionaldimensionsof (+)10mm./()5mm. columns,beams,buttresses,piersand similarmembers 6 Variationinthethicknessofslabs,walls, (+)10mm./()5mm archsectionsandsimilarmembers FOOTINGSFORCOLUMNS,PIERS,WALLS,BUTTRESSESANDSIMILAR MEMBERS 1 Variationofdimensionsinplan (+)50mm./()10mm 2 Misplacementoreccentricity 2%offootingwithinthe directionof misplacementbutnot morethan50mm 3 Reductioninthickness 5%ofspecified thicknesssubjecttoa maximumof50mm.
(+/)1.5mm (+/)3mm
7.0 7.1 REINFORCEMENTPLACEMENT All reinforcement for concrete works shall be provided as per approved drawings. The Tenderer shall prepare and furnish to the Consultant, bar bending schedules for all RCC works for his review and approval. No work shall commence without the approval of the bar bending schedules by the Consultantinwriting. All bars shall be thoroughly cleaned before being fabricated. Pitted and defective bars shall not be used. All steel for reinforcement shall be free fromloosescales,rustcoatings,oil,grease,paintorotherharmfulmatters immediately before placing the concrete. To ensure this, reinforcements withrustcoatingsshallbecleanedthoroughlybeforebending/placementof thesame. 7.3 Unlessshownotherwiseonthedrawings,minimumclearconcretecoverfor reinforcement(exclusiveofplasterorotherfinishes)shallbeasspecifiedin Cl.26.4ofIS:456. Special requirements in corrosive atmosphere: Unless special protective coatingsareused,theappropriatemeasuresforstructuresexposedtosever conditionsshallbefollowed. EMBEDDEDPARTS Embedded steel parts shall be supplied, fabricated and erected by the Tenderer and shall include items such as, but not limited to, foundation grillages,anchorbolts,pipesleeves,equipmentmountingplates,steelrolled sectionswithorwithoutproperlyweldedlugs,plateinserts,edgeprotection angles,asshownonthedrawings,auxiliaryframingforequipmentsupports, pegstay plugs for door and window frames, miscellaneous frames, etc. Embededpartsshallnotbeweldedtothereinforcement. MIXINGOFCONCRETE Concrete shall be mixed in a mechanical mixer conforming to IS:1791. However,mixingshallpreferablybedoneatasinglecentralbatchingplant, conformingtoIS:4925,situatedwithintheareaallocatedfortheTenderers particular use as directed by the Consultant. The plant shall have a mechanically operated mixer of an approved size and type, capable of ensuring a uniform distribution of the materials throughout the mass and themassisuniformincolourandconsistency.
7.2
7.4
8.0 8.1
9.0 9.1
9.2 9.2.1 BATCHINGOFCONCRETE Aggregates and Cement shall always be batched by weight. A separate weighingdeviceshall beprovidedforweighingcement.Wheretheweight ofcementisdeterminedbyacceptingtheweightperbag,numberofbags shallbeweighedseparatelytodeterminetheaveragenetweightofcement perbagandthesameshallbecheckedregularly.Watermaybemeasured eitherbyweightorbyvolume. Anysolidadmixture,tobeadded,shallbemeasuredbyweight,butliquidor semiliquidadmixturemaybemeasuredbyweightorvolume. TRANSPORTATIONOFCONCRETE Concreteshallbehandledandconveyedasrapidlyaspracticable,fromthe placeofmixingtotheplaceoffinallaying,byapprovedmeans,beforethe initialsettingofthecementstarts.Concreteshallbeconveyedinsuchaway thatthereisnosegregationorlossofanyoftheingredientsandmaintaining the required workability. If segregation does occur during transport, the concrete shall be remixed. During very hot or cold weather, if directed by theConsultant,concreteshallbetransportedindeepcontainers,whichwill reducetherateofwaterlossbyevaporationinhotweatherandheatlossin coldweather,atnoextracosttoOwner. Concrete may be conveyed and placed by mechanically operated equipment, e.g. pumps or pneumatic placers only with the written permission of the Consultant, who shall also review the entire scheme for whichcomprehensivedetailsshallbefurnishedbytheTenderer. CONCRETEPLACING Beforetheconcreteisactuallyplacedinposition,theinsideoftheformwork shallbeinspectedtoseethattheyhavebeencleanedandoiled.Temporary openings shall be provided to facilitate inspection, especially at bottom of columns and wall forms, to permit removal of saw dust, wood shavings, binding wire, rubbish, dirt etc., Opening shall be placed or holes drilled so that these materials and water can be removed easily. Such openings / holesshallbelatersuitablyplugged. FormworkandreinforcementshallbeapprovedinwritingbytheConsultant before concrete is placed. Concrete shall be placed only after all preparations for casting have been approved by the Consultant and approval given to proceed with the casting in writing on pour card to be maintainedbytheTendererforthispurposeandtobesubmittedalongwith
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9.2.2 10.0 10.1
10.2
11.0 11.1
11.2
theTenderersbills. 11.3 Slabs, beams and similar members shall be poured in one operation. In special circumstances, with the approval of the Consultant, these can be poured in horizontal layers, but it must be ensured that the under layer is not already hardened. Bleeding of under layer, if any, shall be effectively removed.Moulding,throating,dripcourse,etc.shallbepouredasshownon thedrawingsorasdesiredbytheConsultant. No concrete shall be placed in wet weather or on water covered surface. Anyconcretethathasbeenwashedbyheavyrainshallbeentirelyremoved, ifthereisanysignofcementandsandhavingbeenwashedawayfromthe concretemixture. Formembersinvolvingverticalplacingofconcrete(eg.Columns,walls,etc.), each lift shall be deposited in horizontal layer extending the full width between shutterings and of such depth that each layer can be easily and effectively vibrated and incorporated with the layer before by means of compaction. Duringhotweather(atmospherictemperatureabove40degreecentigrade) theconcretingshallbedoneaspertheproceduresandprecautionssetout inlS7861(PartsIandII) Underallordinaryconditionsallfoundationsshallbecompletelydewatered and concrete placed on the dry surface. However, when concrete placement under water is necessary, all work shall be executed in accordancewithclause14.2ofIS456 COMPACTION After the concrete has been placed, it shall be spaded and thoroughly compacted by approved mechanical vibrators to a maximum subsidence withoutsegregationandthoroughlyworkedaroundreinforcementorother embeddedfixturesintothecorrectformandshape.Handtampinginsome casesmaybeallowedsubjecttotheapprovaloftheConsultant.Caremust be taken to ensure that the inserts, fixtures, reinforcement and formwork arenotdisplacedordisturbedduringplacingofconcrete. PROTECTIONANDCURINGOFCONCRETE Newlyplacedconcreteshallbeprotectedbyapprovedmeansfromrain,sun and wind. Concrete placed below ground level, shall be protected from fallingearth,duringandafterplacing.Concreteplacedingroundcontaining
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11.4
11.5
11.6
11.7
12.0 12.1
13.0 13.1
any deleterious substances, shall be kept free from contact with such groundorwithwaterdrainingfromsuchground,duringplacingofconcrete and for a period of at least three days or as otherwise instructed by the Consultant. 13.2 Thegroundwateraroundnewlypouredconcreteshallbekeptdowntoan approvedlevelbypumpingorotherapprovedmeansofdrainage.Adequate stepsshallbetakentopreventfloatationorflooding.Steps,asapprovedby the Consultant, shall be taken to protect immature concrete from damage bydebris,excessiveloading,vibration,abrasion,mixingwithearthorother deleteriousmaterials,etc.thatmayimpairthestrengthanddurabilityofthe concrete. Assoonastheconcretehashardenedsufficiently,itshallbekeptinadamp orwetconditionbypondingorbycoveringwithalayerofsacking,canvas, hessian or similar materials and kept continuously wet for at least seven daysafterfinalsetting.Thisperiodmaybeextended,atthediscretionofthe Consultant, upto fourteen days. Curing of horizontal surfaces exposed to drying winds shall begin immediately after the concrete has hardened. Concreteslabsandfloorsshallbecuredfortheperiodsmentionedaboveby floodingwithwaterofminimum25mmdepth. JOINTSINCONCRETE Joints including joint filler materials, water bars, resilient pads type vibration,dampingmaterialinandaroundthesidesofconcreteworks,etc. shallbeprovidedasshowninthedrawingsorasdirectedbytheConsultant. Wherenecessaryor/andspecified,jointsshallbemadewatertightbyuseof waterstops. ConstructionJoints:Locationandtreatmentofconstructionjointsshallbeas approvedbyConsultant Contraction Joints provided to eliminate tensile stresses due to shrinkage wheretemperaturevariationsaresmallandwherethereisnolikelihoodof expansion,suchasspacesbelowwaterandearthlevelsandnotexposedto atmosphere. At contraction joints, the reinforcement is discontinued and bondisnotallowedtodevelopbetweenthejointfaces,therebyintroducing a structural discontinuity. A contraction joint also serves as a construction jointsofarasbreakinthepouringofconcreteisconcerned. Expansion Joints provided either to completely eliminate or to significantly reduce compressive stresses in concrete that would otherwise result by thermalexpansionwhichmightcrush,buckleorcrack,partofthestructure.
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13.3
14.0 14.1
14.2
14.3
14.4
Expansion joints serve the purpose of contraction and also construction joints. Bitumen impregnated fiber board shall be used as joint filler which shall fill space between the concrete surfaces at the joints. The minimum thicknessofboardshallbe12mmandthematerialshallconformtoIS:1838. Expandedpolystyreneslabwhenusedshallbeoffireretardinggrade(type 2) conforming to IS: 4671. Density of material shall not be less than 25kg/cum. 14.5 Water stops shall be provided at the joints as a continuous diaphragm to containthefillermaterialand/ortoexcludepassageofwateroranyother materialintooroutofthestructure. TheWaterstopsshallbenonmetallic like P.V.C. The material is to be procured from reputed manufacturers havingprovenrecordsofsatisfactorysupplyofWaterStopsofsimilarmake andshapeforotherjobs. The bitumen sealing compound shall be from approved manufacturer and shallconformtotherequirementsoflS:1834.Forjointsinconcreteliningon canals/reservoirs,sealingcompoundconformingtolS5256shallbeused. Polysulphide sealant shall be from approved manufacturer, conforming to lS:12118.Materialsshallconsistofpolysulphidepolymerandacuringagent. Gungradematerialshallbeusedunlessotherwisespecified.Theapplication ofthesealantshallbestrictlyfollowedaspermanufacturersguidelines. Metal cover strips shall be made of aluminium as shown on drawings. The minimumthicknessofaluminiumstripsshallbe3mm.Aluminiumalloystrip shallbecorrosionresistantgrade31000asperIS:737. 15.0 15.1 CEMENTADDITIVES/ADMIXTURESINCONCRETE The admixtures shall conform to IS:9103 and shall be of proven make and from a reputed manufacturer. In addition, for plasticizercumwater proofingcompound,materialsshallmeetthepermeabilityrequirementsas per lS2645. Similarly for plasticizercum retarder admixture material shall satisfy the setting time requirements of retarder and other properties of plasticizerasperIS:9103 Admixtures in concrete for promoting workability, improving strength, entraining air or for similar purposes may be used only after the written permission from the Consultant, is obtained. Addition of admixtures shall notreducethespecifiedstrengthordurabilityofconcreteinanycase.
14.6
14.7
14.8
15.2

16.0 16.1 GROUTING ReadymixednonshrinkcementitiousgroutforGroutingunderbaseplates and foundation pockets shall be done as indicated in the drawings, or as directedbyConsultant.Thecontactareabetweenthegroutandbaseplate shallnotbelessthan80% Grouting of pockets/holes in concrete: shall be done using cementsand groutorcement,sandandaggregategroutdependinguponthesizeofthe pockets/holes in the concrete. This mix shall generally be used for grout thicknessabove40mmfordrypackapplication.Normallythegradeofsuch concrete/mortarshallnotbelessthanthegradeofparentconcrete.Infilling the holes of foundation bolts and expanding admixture of approved type shallbeusedaspermanufacturersspecification.. 16.3 Surface to be grouted shall be thoroughly roughened and cleaned of all foreignmatterandlaitance.Theblockouts,boltholesetc.whichhavetobe grouted,shallbecleanedthoroughlybyuseofcompressedairjustpriorto takingupthegroutingoperation. PRECASTCONCRETEELEMENTS Precast concrete elements such as fencing posts, copings, sills, shelves, trench/pitcoverslabs,louvers,etc.,shallbeatleastofmixM20.Concrete forPrecastconcreteshallcomplywithIS:456. Precast concrete elements shall be cast in forms or moulds. The forms / mouldshallbeoffiberglassorofsteelsectionsforbetterfinish.Provision shallbemadeintheformsandmouldstoaccommodatefixingdevicessuch asnibs,clips,hooks,boltsandformingofnotchesandholes. Elements shall be cast on suitable bed or platform with firm foundation. Precast elements shall have a dense surface finish showing no coarse aggregate and shall have no cracks, crevices or other defects that would interferewiththeproperplacingoftheunits.Allanglesoftheprecastunits with the exception of the angles resulting from the splayed or chamfered facesshallbetruerightangles. All precast work shall be cured for at least 7 days after casting and during that period each units shall be kept constantly watered or preferably by completelyimmersedinwaterifthesizeofunitsopermits. No precast unit shall be lifted until the concrete reaches a strength of at leasttwicethestresstowhichtheconcretemaybesubjectedatthetimeof
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16.2
17.0 17.1
17.2
17.3
17.4
17.5
lifting. The precast articles shall be stored for 28 days before erection or beingbuiltinsothattheconcreteshallhavesufficientstrengthtoprevent damagetounitswhenfirsthandled 18.0 18.1 SAMPLING,TESTINGANDQUALITYASSURANCE SamplesfromfreshconcreteshallbetakeninaccordancewithIS:1199and testedasperIS:516.Normallyonlycompressivetestshallbeperformed,but theConsultantmayrequireotherteststobeperformedinaccordancewith lS516.ForTrialMixes&mixdesign,atleastfourtrialmixesshallbemade with minimum 6 test cubes for each mix. For works tests the minimum frequencyofsamplingofconcreteofeachgradeshallbeaccordingtoclause 15.2.2oflS:456.However,aftergettingcontinuoussatisfactoryresults,the Consultant may at his discretion reduce the frequency of sampling. All samplingandtestingshallbedoneinthepresenceoftheConsultant. To control the consistency of concrete from every mixing, slump tests and compaction factor tests in accordance with lS1199 shall be carried out by the Tenderer as directed by the Consultant. Slumps corresponding to the testspecimensshallberecordedforreference. If the strength of the laboratory controlled cubes, for any portion of the concrete work, falls below the compressive strength specified, the Consultantshallhavetherighttoorderachangeintheproportionsorthe watercontentfortheremainingportionofthestructure. If the strength of the works cured test cubes falls below the specified strength, the Consultant shall have the right to require provisions for temperatureandmoisturecontrolduringtheperiodofcuringasnecessary tosecuretherequiredstrength,andmayrequireretestsinaccordancewith the standard method of securing, preparing and testing specimens from hardened concrete for compressive and flexural strengths, or load tests to be made on the portion of the building so affected. All such tests shall be madeattheTenderersexpense. Unacceptable concrete work shall be dismantled by the Tenderer and replaced by fresh work, meeting the specification requirements. In the course of dismantling, if any damage is done to the embedded items or adjacentstructures,thesameshallbemadegood,bytheTenderer,tothe satisfactionoftheConsultant,atnoextracost. Onlyasaveryspecialcaseandthattooinnoncriticalareas,theConsultant may accept concrete work which is marginally unacceptable as per the criterialaiddowninlS456.Forsuchacceptedwork,paymentshallbemade
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18.2
18.3
18.4
18.5
18.6
at a reduced rate prorata to the concrete cube strength obtained, against thatstipulated. 18.7 If directed by Consultant, Ultrasonic tests and core tests on structures to ascertainthequalityandgradeofconcretingshallbecarriedout.Tenderer shall arrange for the specialised agency for conducting the test at his own cost.TheTenderershallprovideallthenecessaryfacilitiesandarrangement forconductingthetestatsiteintermsofaccess,scaffoldingetc.Incaseof any defects, the Tenderer shall rectify the same as directed by the Consultant. Rebound hammer test shall be carried out for ascertaining the qualityofconcretework,asdirectedbytheConsultant. Consultant , if he so desires, may order for tests to the carried out on cement,sand,coarseaggregate,wateretc.,inaccordancewiththerelevant IndianStandards. APPLICATIONOFLIVELOAD Thedesignatedliveloadshallbeallowedonanystructureonlyafter28days, afterpropercuringiscarriedoutonthelastconcretepouredinstructure. C06:MASONRYANDALLIEDWORKS 1.0 SCOPE This section of the specification covers providing, constructing of masonry andalliedworksincludingDPCandplinthprotection. GENERALREQUIREMENTS All workmanship shall be in accordance with the latest standards and best possible practice. Masonry work shall be true to line & level as shown on drawings.Allsuchmasonryshallbetightlybuiltagainststructuralmembers andbondedwithdowels,anchors,inserts,etc.asshownonthedrawings. The Tenderer shall carryout all works for setting out the building lines, locating the coordinates and establishing the reduced levels (RLs) on the basisofreferencegridlinesandbenchmark,whichshallbefurnishedbythe Owner,atoneormorelocations. Anyapproval,instructionspermission,checking,review,etc.whatsoeverby the Consultant shall not relieve the Tenderer of his responsibility and obligationregardingadequacy,correctness,completeness,safety,strength, quality,workmanship,etc.
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18.8
19.0 19.1
2.0 2.1
2.2
2.3
3.0 3.1 CODESANDSTANDARDS Allapplicablestandards,actsandcodesofpracticereferredtoshallbethe latesteditionsincludingallapplicableofficialamendmentsandrevisions.A completesetofallthesedocumentsshallgenerallybeavailableatsite,with theTenderer. Incaseofconflictbetweenthisspecificationandthose(ISStandards,Codes etc.)referredtoinclause3.3theformershallprevail. Some of the applicable Indian standards, Codes, etc. are referred to here below: IS:177 IS2116 IS:2212 IS:2250 IS:2386(Part1) IS:2386(Part2) 1992 1980 1991 1981 1963 1963 SpecificationforCommonburntclaybricks Specificationforsandformasonrymortars Codeofpracticeforbrickwork Codeofpracticeforpreparationanduseof masonrymortar Methodsoftestforaggregateforconcrete Particlesize&shape Methodsoftestforaggregateforconcrete Estimationofdeleteriousmaterialsandorganic impurities Specificationforburntclayfacingwork Methodoftestsforburntclaybuildingbricks Determinationofcompressivestrength Methodoftestsforburntclaybuildingbricks Determinationofwaterabsorption Methodoftestsforburntclaybuildingbricks Determinationofefflorescence Methodoftestsforburntclaybuildingbricks Determinationofwarpage Methodsofphysicaltestsforhydrauliccements Determinationofinitialandfinalsettingtime Methodsofphysicaltestsforhydrauliccements Determinationofcompressivestrengthof masonrycement Safetycodeduringdemolitionofbuildings Codeofpracticeforearthquakeresistantdesign andconstructionofbuildings Handbookonmasonrydesign&construction Handbookoncausesandpreventionofcracksin buildings
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3.2 3.3
IS:2691 IS:3495(Part1) IS:3495(Part2) IS:3495(Part3) IS:3495(Part4) IS:4031(Part5)
1988 1992 1992 1992 1992 1998
IS:4031(Part7)
1998
IS:4130 IS:4326 SP20 SP25
1991 1993 1991 1984
4.0 4.1 STONEMASONRY Random rubble masonry: The rubble shall be of the best quality trap / granite/ballaststonesobtainedfromtheapprovedquarry.Thesampleof thestone,tobeusedshallbegotapprovedfromtheConsultant.Allstones shall, generally be freshly quarried and shall be sound, dense, hard, free fromsegregation,cracks,weatheredportionsandotherstructuraldefectsor imperfections,tendingtooffsetsoundnessandstrength.Thepercentageof waterabsorptionshallgenerallynotexceed5%byweight.Allstonesshall be wetted before use. Stones shall be neatly worked to requisite sections andformsandshallhavefullydressedbedsandjoints.Atleast50%ofthe stones shall be 0.015 cum. in content when reckoned individually. The lengthofstonesforstonemasonryshallnotexceedthreetimestheheight andthebreadthorbaseshallnotbegreaterthanthreefourththethickness of wall, or not less than 15 cm. The height of stone may be upto 30 cm. Stonesshallbelaidonthenaturalbedsandshallrunsufficientlyinsidethe wallthickness.Nohollowspaceshallbeleftoutandinterspacesofstones being filled with mortar and stone chips, driven hard and not with mortar only. Allmortartobeusedshallbeofproportion(1:5).Cement,sandandwater tobeusedshallconformtotheirrelevantspecificationsasdescribedunder cement concrete. The masonry shallbe laid to plumb, lines levels, curves, shapes as shown in drawings. All required holes for passage of water or pipesaretobeembeddedduringconstructionasspecified. All stones shall be wetted before laying in masonry. Concrete surfaces of columns, beams, lintels, chajjas etc. coming in contact with masonry shall beproperlychipped,washedandwettedbeforestartofmasonrywork.The concretesurfacecomingincontactofmasonryshallbegivenathickcoatof cement slurry as the masonry work progress in height. Clean chips and sprawlscarefullyselectedtofitinthespaceshallbewedgedintothemortar jointsandbedswherevernecessarytoavoidthickbedsorjointsormortar. However,propershapinganddressingofstonesshallbedonepriortotheir laying in masonry and hammering shall not be resorted to often after the stones are laid in position. The bond stones shall be used in every square meterareaofmasonrywallandshallextendfromfronttobacktothinwalls having width of 600 mm. and shall overlap by at least 150 mm. in walls havingthicknessmorethan600mm.whenlaidfrombothsides.Whenthe workhastobestartedontheoldortheonecompletedalongwhileagoor inthe previousworkingseasons.Careshallbe takentoroughenand clean old surface satisfactorily without disturbing the masonry before laying the newmasonry.Itshallbewettedbeforelayingthebeddingmortar.
4.2
4.3
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4.3 When practicable, the whole masonry in any structure shall be carried out upto a uniform level throughout. But when breaks are unavoidable in carryingtheworkcontinuouslyinuniformlevel,sufficientlylongstepsshall be left. All junction of walls shall be formed at the time when walls are beingbuilt.Crosswallsshouldbecarefullybondedintothemainwalls.All masonrybuiltincementmortarshallbekeptcontinuouslywetfor14days fromthedateoflaying.Shouldthemortarperishi.e.becomesdry,whiteor powderthroughneglectofwateringandifthemasonryshowshollowjoints ornonadherenceofmortartothestonesoriftheworkdoesnotconformto drawings and specifications, the work shall be pulled down and rebuilt by the Tenderer at his own cost and risk. All masonry shall be thoroughly cleaned and washed down on completion and all stains, adhering mortar removedfromthesurfaceandrakingofjointscarriedoutasthescaffolding is being lowered and removed. Holes left in masonry for supporting scaffoldingshallbefilledandmadegoodbeforepointing/plastering. Coursed rubble masonry : The face of the stones shall be square / rectangularinshapeandshallbesodressedallroundthatthosecanbeset on proper bases and shall render uniform joints. The stones may have bushing on the face but shall not project more than 40 mm. the external facesshallbelaidincoursesofabout200mm.heightorasspecifiedandthe internalfaceshallbefinishedwithrubblebacking. 5.0 5.1 Precastcementconcretesolidblocksshallbeofbestqualitylocallyavailable / manufactured at site and should be approved by the Consultant before incorporation in the work. The ingredient and cement concrete used shall confirm to relevant I.S. as stipulated in specification for cement concrete workshereinbefore. Minimumcrushingstrengthofthesolidblocksshallbe50kg/Sqcm.at28 days.Thesizeoftheblocksshallbe300x200x150mmandtheproportion usedinmakingtheblocksshallbe(1:5:8).Theblocksshallbecuredwellat leastfor14days.Thecementmortarforconcreteblocksmasonryshallbe (1:4)andjointsshallnotbemorethan10mm.thick.Thetypeofthebondto be adopted will be decided by the Consultant but vertical joints shall be staggered. PRECASTCEMENTCONCRETESOLIDBLOCKMASONRY:
4.4
5.1.1
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6.0 DAMPPROOFCOURSE(DPC) 6.1 Damp proof course shall be 50 mm thick (unless specified otherwise) consisting of cement concrete in the proportion (1: 1: 3) (1 cement, 1 sand, 3 stone chips 10 mm down) with admixture of a water proofing compound as approved by the Consultant. The percentage of admixture shallbeaspermanufacturersspecification. The surface of the brick work/ stone masonry work shall be leveled and preparedbeforelayingthecementconcrete.EdgesofDPCshallbestraight and even. The side shuttering shall consist of wooden forms and shall be strongly and properly fixed so that it does not get disturbed during compactionandmortardoesnotleakthrough. Theconcretemixshallbeofworkableconsistencyanddense.Whentheside shutteringisremovedthesurfaceshouldcomesmoothwithoutanyhoney combing.Thetopsurfaceshallbedoublechequerredandcuredbyponding for at least 7 days. Cement concrete shall be allowed to dry for 24 hours after curing and hot bitumen of grade 85/25 Conforming to IS: 702 at the rate of 1.7 kg/sqm shall be applied over the dried surface of cement concrete properly cleaned with brush and finally with a cloth soaked in keroseneoil.Thebitumenshallbeapplieduniformlysothatnoblankspaces areleftanywhere. PLINTHPROTECTION Plinths of all buildings shall be protected with 1000 mm wide plinth protectionconsistingof50mmthickPCCM20gradewith12mmmaximum size aggregate over 200 mm thick stone soling using 40 mm nominal size, rammed consolidated & grouted with fine sand. Plinth protection shall be laidwithaminimumoutwardslopeof1:50. Forthepurposeofstonefilling,thegroundshallbedressedconsolidatedby rammingorbylightrolling&12mmthickcushionofsandbelaid.Overthis, 75mmthicklayerofstoneaggregate,withstonesizenotmorethan40mm, shall be spread uniformly. This shall be then compacted by light roller (by 1/2 ton roller & 4 to 5 passes) or any other means as approved by Consultant.Aftercompacting,sandshallbeuniformlyspread&watershall besprayedoverittoensurethatthevoidsarefilledwithsand.Watershall bespreadinsuchamannerthatbulkinginsanddoesnottakeplace. Thisprocessshallberepeatedtillthefillingreachesthedesiredlevel.When it reaches the finished level, surface shall be flooded with water for 24 hours, allowed to dry & then rammed & consolidated to avoid any settlementatalaterstage.
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6.2
6.3
7.0 7.1
7.2
7.3
8.0SAMPLINGTESTINGANDQUALITYCONTROL 8.1 TheTenderershallcarryoutallsamplingandtestinginaccordancewiththe relevantIndianStandardsand/orInternationalStandardsandshallconduct such tests as are called for by the Consultant. Where no specific testing procedureismentioned,thetestsshallbecarriedoutaspertheprevalent acceptedEngineeringpracticetothedirectionsoftheConsultant.Testsshall bedoneinthefieldandatalaboratory,approvedbytheConsultantandthe TenderershallsubmittotheConsultant,thetestresultsintriplicatewithin threedaysaftercompletionofatest.TheConsultantmay,athisdiscretion, waivesomeofthestipulationsgivenbelow,forsmallandminoroperations. 8.2 Material/work found unsuitable for acceptance, shall be removed and replaced by the Tenderer. The works shall be redone as per specification requirementsandtothesatisfactionoftheConsultant. 8.3 Allmasonryshallbebuilttrueandplumbwithinthetolerancesprescribedas below.Careshallbetakentokeeptheperpendsproperlyaligned. a)Deviationinverticalityintotalheightofanywallofabuildingmorethan onestoreyinheightshallnotexceed+/12.5mm. b) Deviationfromverticalwithinastoryshallnotexceed+/6mmper3m height. b) Deviation from the position shown on the plan of any brickwork more thanonestoreyinheightshallnotexceed12.5mm. d) Relative displacement between load bearing walls in adjacent storeys intendedtobeinverticalalignmentshallnotexceed6mm. e) Deviationofbedjointfromhorizontalinanylengthupto12mshallnot exceed 6mm, and in any length over 12m it shall not exceed 12.5 mm total. f) Deviation from the specified thickness of bedjoints, crossjoints or perpendsshallnotexceed3mm.
C07:PLASTERING&POINTING 1.0 1.1 SCOPE This specification covers the plastering work on brick or concrete faces of specified thickness with architectural features wherever necessary. For application of Cement and Cement lime plaster finishing. IS:16611972 Codeofpracticeforapplicationof cementandlimeplasterfinishesshall beapplicable. MIX Mortar for plastering in the proportion as specified on drawings/ specification, shall be mixed in a dry state and then wetted and mixed thoroughlytoobtaintherequiredconsistency.Themortarshallbemixedin anapprovedmannerincludingmachinemixingifdesiredbytheConsultant andinbatchessothatthemortarisconsumedwithinhalfanhourofmixing. Anymortarforplasterwhichispartiallysetshallberejectedandremoved fromsite. Themixforplasteringshallbeasfollows: 200thk.SolidCCblockwalls OutsidePlaster First layer (base coat) of 12 mm thick (1:6),(1Cement,6Finesandandsecond layer(finishcoat)of6mmthick(1:4)(1 Cement,4Finesand) InsidePlaster 12 mm thick (1 : 6), (1 Cement, 6 Fine sand) 100 thk. Solid CC block walls (To 12 mm thick (1: 4), (1Cement, 4 Fine beusedonlyforinsidewalls) sand) ConcreteCeilingPlaster 3.0 3.1 3.2 APPLICATION Before application of plaster, surface is to be prepared conforming to IS:1661latestrevision. Inall plaster work,mortarshallbeappliedwithsomewhatmorethanthat therequiredthicknessandwellpressedintothejointandinthesurfaceand rubbedandlevelledwithaflatwoodenruletogiverequiredthickness. 6 mm thick (1 : 4), (1Cement, 4 Fine sand)
2.0 2.1
2.2
3.3 Plaster, when more than 12 mm thick, shall be applied in two coats, base coat followed by the finishing coat. Thickness of base coat shall be just sufficient to fill up all unevenness in the surface; no single coat, however, shall exceed 12 mm in thickness. The undercoat shall be thicker than the upper coat. The overall thickness of the plaster shall not be less than the minimum thickness shown in the drawings or as specified. The undercoat shall be allowed to dry and shrink before applying the second coat of plaster. Cement mortar for plastering work shall be used within 30 minutes after adding water to cement and should be kept agitated at intervals of 10 minutes. Theundercoatshallbescratchedorroughenedbeforeitisfullyhardenedto form a mechanical key. The method of application shall be thrown on ratherthanappliedbytrowel.Thefinishedsurfaceshallbetruetolineand plumbandtheTenderershallwithoutanyextracosttoOwnermakeupany irregularity in the masonry/ concrete work with plaster. The mortar shall adhere to the surface intimately when set and there should be no hollow sound when struck. All vertical edges of pillars, door jambs etc. shall be chamferedorroundedoffasdirectedbytheConsultant.Allcornermustbe finishedtotheirtrueanglesorrounded.Anyplasteringthatisdamagedshall berepairedandleftingoodconditionatthecompletionofthejobwithout anyextracosttoOwner. Allexternalplastershallbedonewithapprovedwaterproofingcompound. Theexternalplastershallbeatleast20mmthick. CementPointingshallbedoneonexposedmasonry.Exposedfacesshallbe cement rule pointed with (1:3) CM. The mortar shall be raked out of the jointstoadepthof12mm.Thedustshallbebrushedoutofthejointsand thewallwellwetted.Thepointingshallbekeptwetfor7days.Duringthis perioditshallbesuitablyprotectedfromalldamages.
3.4
3.5
3.6 3.7
3.8Limepunning: For plastered surface, where an even smooth surface is specified, lime punning with 5 parts of shell lime properly slaked, sieved and aged, mixed with 1 part clean, washed, sieved, fine sand by volume shall be done. The thicknessoflimepunningshallnotbelessthan2mmandnotmorethan3 mm.Theplasteredsurfaceshallbesaturatedwithwaterbeforeapplication ofthelimepunning.Thelimepunningshallbeappliedbyskilledworkmen andgivenasmoothandevenfinish.
C08:FLOORING&ALLIEDWORKS 1.0 1.1 SCOPE This specification covers furnishing, installation, finishing, curing, testing, protection,maintenancetillhandingovervarioustypesoffloorfinishesand allieditemsofworkaslistedbelow: a) b) d) e) f) g) h) i) i) k) 2.0 2.1 2.2 Integralfinishtoconcretebase InsituTerrazzofinish MetallichardenerlikeIronitefinishes IPSFlooring TerrazzoTiledfinish Glazedtilefinish Vitrifiedceramictilesfinish Acidresistanttilefinish PVCtilefinish Falseflooring
GENERAL BASE: The base to receive the finish either formed concrete subbase or floorslabcoveredunderotherrelevantspecifications. Onlyworkersspeciallyexperiencedinparticularitemsoffinishingworkshall be engaged; where such workers are not readily available, with the Consultants permission, experienced supervisors recommended by the manufacturer shall be engaged. In particular case where the Consultant so desire, the Tenderer shall get the finishing items installed by the manufacturer.
2.3
ThesurfacetobetreatedshallbethoroughlyexaminedbytheTenderer.Any rectificationnecessaryshallbebroughttothenoticeoftheConsultantand his approval shall be obtained regarding method and extent of such rectificationwork.Foralltypesofflooring,skirting,dadoandsimilarworks, the base to receive the finish shall be adequately roughened by chipping, rakingoutjointsandcleaningthoroughlyalldirt,greaseetc.,withwaterand hard brush and detergent if required, unless otherwise directed by the manufacturer of any special finishing treatment, the base shall be thoroughlysoakedwithwaterandallexcesswatermoppedup.Thesurface shall be done dry where adhesive are used for fixing the finishes. Prior to commencement of actual finishing the approval of the Consultant shall be takenastotheacceptabilityofthesurface.
3.0 3.1 CODESANDSTANDARDS Allapplicablestandards,actsandcodesofpracticereferredtoshallbethe latesteditionsincludingallapplicableofficialamendmentsandrevisions.A completesetofallthesedocumentsshallgenerallybeavailableatsite,with theTenderer. Incaseofconflictbetweenthisspecificationandthose(ISStandards,Codes etc.)referredtoinclause3.3.0theformershallprevail. Some of the applicable Indian standards, Codes, etc. are referred to here below: IS1237 IS1443 IS2114 IS2571 IS5318 IS:4441 IS4457 IS13753 IS13753 IS13753 IS13753 1980 1972 1984 1970 1969 1980 1982 1993 1993 1993 1993 SpecificationforCementconcreteflooringtiles Code of practice for laying and finishing of cementconcreteflooringtiles. Codeofpracticeforlayinginsituterrazzofloor Code of practice for layinginsitu concrete flooring Layingofflexiblesheetandtileflooring Code of practice for use of silica type chemical resistantmortar SpecificationforCeramicunglazedvitreousacid resistanttiles. Specificationfordustpressedceramictileswith waterabsorptionofE>10%Group(BIII) Specificationfordustpressedceramictileswith waterabsorptionof6%<E<10%Group(BIIb) Specificationfordustpressedceramictileswith waterabsorptionof3%<E<6%Group(BIIa) Specificationfordustpressedceramictileswith lowwaterabsorptionofE<3%Group(BI)
3.2 3.3
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4.0 4.1
MATERIALS Materials required for individual finishing items are specified under respective items. In general, all such materials shall be as per relevant IS Codes where available. In all cases these materials shall be of the best qualityavailableindigenouslyunlessspecifiedotherwise. The materials for finishing items must be procured from wellreputed specified manufacturers and on the basis of samples approved by the Consultant. The materials shall be ordered, procured and stored well in advance to avoid compulsion to use substandard items to maintain the constructionschedule. INTEGRALFINISHINGTOCONCRETEBASE While the surface of the concrete laid as per specification for castin situ concrete and allied works has been fully compacted and levelled but the concreteisstillgreen,thickslurrymadewithneatcementshallbeapplied evenlyandworkedinwithironfloats.Whentheslurrystartstoset,itshall bepressedwithironfloats,tohaveafirmcompactsmoothsurfacewithout any trowel mark or undulations. This finish shall be as thin as possible by using2.2Kgofcementpersqm.ofarea.Thesurfaceshallbekeptinshade for24hoursandthencuredforatleast7dayscontinuouslybyfloodingwith water.Thesurfaceshallnotbesubjectedtoanyloadorabrasiontill21days afterlaying.AsdesiredbytheConsultant,thesurface,whilestillgreenshall be indented by pressing strings. The markings shall be of even depth, in straightlinesandthepanelsshallbeofuniformandsymmetricalpatterns.
4.2
5.0 5.1
6.0 6.1 6.2
INSITUTERRAZZOFINISH It shall consist of an underbed and a topping laid over an already laid and matureconcretebase. Unlessotherwisespecifiedthetotalthicknessofthefinishshallbeminimum 40mm for horizontal and 20 mm for vertical surface of which the topping shallbenotlessthan12mmand10mmrespectively.Whilethetoppingshall be of uniform thickness the thickness of underbed may vary, to provide necessary slopes. The vertical surface shall project out 6 mm from the adjacent plaster or other finishes. Necessary cutting into the surface receivingthefinishshallbedonetoaccommodatethespecifiedthickness. All junctions of vertical with horizontal shall be rounded neatly to uniform radiusof25mm.
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6.2.1
6.3 6.3.1
MIX UNDERBED : the underbed for floors and similar horizontal surface shall consist of a mix of 1 part cement, 2 part sand and 4 parts stone chips by volume.Forverticalsurfacesthemixshallconsistof1partcementto3parts of coarse sand by volume. The stone chips shall be 12.5mm down well graded.Justsufficientwatershallbeaddedtogiveaworkableconsistency. TOPPING : The mix for the topping shall be composed of cement, colour pigment, marble powder and marble chips. Proportions of the ingredients shall be such as to produce the terrazzo of colour, texture and pattern approved by the Consultant. The cement shall be grey, to which pigment shallbeaddedtoachievethedesiredcolour.3partsofthismixtureto1part marblepowderby weight shall be added and thoroughly mixed dry. To 1 part of this mix, 1.5 parts of marble chips by volume shall be added and thoroughly mixed dry again. The pigment added shall conform to the relevantIndianStandardspecificationandmustbestableandnonfading.It mustbeveryfinelyground.Themarblepowdershallbefromwhitemarble and shall be finer than I S Seive No. 30. the size of marble chips may be between3mmto20mm.Sufficientquantitytocovereachvisibleareashall bepreparedinonelottoensureuniformcolour.Sufficientwatertomakeit just workable shall be added, to a quantity of mix that can be used up immediatelybeforeitstartstoset. LAYING The underbed shall be laid in panels. The panels shall not be more than 5 sq.m.inareaofwhichnosideshallbemorethan2.5mlong.Forexposed locationsthemaximumareaofapanelshallbe2.0sq.m.Thepanelsshallbe laid in alternate bays or chequered board pattern. No panels shall be in contact with another already laid until the latter has contracted to the full extent. Dividing strips made of aluminium/glass shall be used for forming the panels. The strips shall exactly match the total depth of underbed plus topping. After laying, the underbed shall be levelled compacted and brought to propergradewithascreedorfloat.Thetoppingshallbelaidafterabout24 hours while the underbed is still somewhat green but firm enough to receivethetopping.Aslurryofthemixtureofcementandpigmentalready madeshallbespreadevenlyandbrushedinjustbeforelayingthetopping. Thetoppingshallberolledforhorizontalareasandthrownandpressedfor
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6.3.2
6.4 6.4.1
6.4.2
6.4.3
vertical areas to extract all superfluous cement water and to achieve a compact dense mass fully bonded with the underbed. The surface of the topping shall be trowelled over, pressed and brought to a smooth dense surface showing a minimum 75% area covered by marble chips in an even patternofdistribution. 6.5 Curing: The surface after laying shall be left for about 12 to 18 hours and then cured by allowing water to stand on the surface or by covering with wetsackforfourdays. GRINDINGANDPOLISHING
6.6 6.6.1
Whenthesurfacehassufficientlyhardeneditshallbewatered,andground evenly with rapid cutting coarse grade (No. 60) grit blocks, till the marble chips are exposed and the surface is smooth. Then the surface shall be thoroughlywashedandcleaned.Agrout,withalreadypreparedmixtureof cementandpigmentshallbeappliedtofillupallpinholes. Thissurfaceshallbecuredfor7daysbykeepingitmoistandthenground withfinegritblock(No.120).Itshallagainbecleanedwithwater,theslurry appliedagaintofilluppinholethatmighthaveappearedandallowedtobe curedagainfor5days.Finallythesurfaceisgroundthirdtimewithveryfine grit blocks (No. 320) to get smooth surface without any pinhole. The grinding shall be done by a suitable machine. Where grinding machine cannot beusedhandgrinding maybe allowedwhenthefirstrubbingshall be with carborundum stone of coarse grade (No. 60), second rubbing with mediumgrade(No.80)andfinalrubbingandpolishedwithfinegrade(No. 120).Thesurfaceshallbecleanedwithwater,driedand4coveredwithoil free clean sawdust. The final polishing shall be postponed until just before handingover,ifdesiredbytheConsultant. Justbeforehandingover,thesurfaceshallbedustedwithOxalicacidatthe rateof0.33gmpersq.m.,watersprinkledonitandfinishedbybuffingwith feltorhessainbobs.Thefloorbecleanedwithsoftmoistraganddried. METALLICHARDENERFINISH Itshallconsistofanunderbedandatopping(incorporatingironparticles) laidoveranalreadylaidandmaturedconcretebase. THICKNESS: Unlessotherwisespecifiedthetotalthicknessofthefinishshallbeminimum 25mmforhorizontalsurfaceofwhichtoppingshallnotbelessthan12mm.
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6.6.2
6.6.3
7.0 7.1 7.2 7.2.1
While topping shall be of uniform thickness, the underbed may vary in thicknesstoprovidenecessaryslope.Theverticalsurfaceshallproject6mm from adjacent plaster or other finishes. Necessary cutting into the surface receivingthefinishshallbedonetoaccommodatethespecifiedthickness. MATERIAL:
7.3 7.3.1
Thehardeningcompoundshallbeuniformlygradedironparticles,freefrom nonferrousmetalimpurities,oil,grease,sand,solublealkalinecompounds orotherinjuriousmaterials.WhendesiredbytheConsultant,actualsamples shallbetested. MIX The underbed for floor and similar horizontal surfaces and for vertical surfaceshallbeasperclause6.3.1ofthissection. Proportionofmetallichardenershallbeasspecifiedorasindicatedbythe manufacturer. However, in absence of any such direction 1 part metallic hardenershallbemixeddrywith4partscement,byweight.Tothismixture 6mmnominalsizestonechipsshallbeaddedinproportionof1partcement mixed with hardener to 2 parts of stone chips by volume and uniformly mixed.Minimumquantityofwatershallbeaddedtomakeitworkable. LAYING Theconcretefloorshallbelaidinpanelsof1mx1morasdirectedbythe Consultant.Alternatepanelsshallbelaidononedayfollowedbytheother group of alternate panels the next day. The edges of the panels shall be supportedeitherbywoodenstripsorflatangleironpiecesfixedinposition properly.Theconcretefloorshallbelaiduptotherequiredgrade.Theforms ifanyshallremainsufficientlyprojectingtotakethefinish.Thesurfaceshall beroughenedbywirebrushassoonaspossible. Thejunctionoffloorandwalls,floorsanddadoorskirtingshallberounded offasdirected. Woodenstripsorflatironpiecesshallberemovedfromtheirplacesbefore the succeeding alternate layers are laid. The finish shall be laid while the concreteunderbedisstillverygreenwithinabout3hoursoflayingofthe later. The finish shall be of uniform thickness and even dense surface withouttrowelmarks,pinholeetc.Thetoplayershallbepressedfirmlyand worked vigorously and quickly to secure full bond with the concrete base. Justwhentheinitialsetstartsthesurfaceshallbefinishedandsmoothened
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7.4 7.4.1 7.4.2
7.5 7.5.1
7.5.2 7.5.3
withsteeltrowel.Thefinishfloorshallbecuredfor7daysbykeepingitwet. 8.0 8.1 8.2 8.2.1 IPSFLOORING(ConcreteFloorfinishwithfloatingCoatofNeatCement) It shall consist of an underbed and topping laid on an already laid and matureconcretebase. THICKNESS It shall have thickness of 40 mm for horizontal and 20 mm for vertical surfaces unless otherwise specified. All junctions between vertical and horizontalworkshallberoundedneatlytoauniformradiusof25mm. UNDERBEDMIX Theunderbedforfloorandsimilarhorizontalsurfacesconsistsofamixof1 part cement, 2 parts sand and 4 parts stone chips by volume. For vertical surfaces the mix shall consist of 1 part cement to 3 parts sand by volume. The sand shall be coarse. The stone chips shall be 12.5 mm down well graded.Onlysufficientwatertobeaddedtogiveaworkableconsistency. TOPPINGMIX Thetoppingshallbefloatingcoatofneatcementusingnotlessthan2.2kg ofcementpersq.m.area. LAYING TheIPSflooringincludingtheunderbedshallbelaidinalternatebaysorin chequered board pattern. No panel shall be cast in contact with another already laid till the contraction of the latter has already taken place. The maximum area of each panel shall be 5 m x 5m. A cement grout shall be applied and worked in to the surface to receive the finish, the underbed thenlaid,compactedandlevelledtopropergradewithascreedorfloat.The requisiteslopeasshowninthedrawingsordirectedbytheConsultantshall alsobeprovidedinunderbedonlymaintainingaminimumthicknessof25 mmattheedges.Thetoppingshallbeappliedevenlyontheunderbedwhile itisnotfullysetbutfirmenoughandrolledandpressedtogetfullbond.The topping shall be trowelled to a dense finish to the satisfaction of the Consultant. After the surface is sufficiently set, the finished floor shall be keptmoistfor7daysforcuring.
8.3 8.3.1
8.4 8.4.1 8.5 8.5.1

9.0 9.1 9.2 9.2.1 TERRAZZOTILEFINISH Theseshallincludeterrazzotilesfinishoveralreadylaidandmaturebaseof concreteormasonrybymeansofunderbedcement:sand(1:4)mortar. THICKNESS The total thickness including the underbed shall be minimum 40 mm for floors and 32 mm for walls unless otherwise specified. The skirting, dado and similar vertical surfaces shall project out 6 mm uniformly from the adjacent plaster or other wall finishes. The necessary cuttings into the surface receiving tiled finish, to accommodate the specified thickness shall bedone. TERRAZZOTILES The tiles shall, unless specifically permitted in special cases, be machine made,underqualitycontrolinashop.Thetilesshallbepressedhydraulically to a minimum of 140 kg. per sq. cm. Each tile shall bear on its back permanent and legible trade mark of the manufacturer. All angles of the tilesshallberightangles,alledgessharpandtrue,colourandtextureofthe wearing face uniform throughout. Tolerance on length, breadth and thicknessoftilesshallbeasspecifiedinlS1237latestedition.Wearingfaces ofthetileshallbeplane,freefrompinholesandotherblemishes. Thetilesshallbecomposedofabackingandtopping.Thetoppingmeasured as per IS:1237 (latest edition) shall be of uniform thickness not less than 8 mm.Thetotalthicknessincluding the toppingshallbeasspecifiedbutnot less than 20 mm in any case. The backing shall be composed of 1 part ordinarygreycement2partsofsandand3 partsofstonechips byweight mixedwithwater. Theshadeandtextureoftoppingshallbeasapprovedbyconsultant.The tiles shall be cured at the shop for at least 14 days before delivery to the site.Firstgrindingshallbegiventothetilesattheshopbeforedelivery.Tiles shallbepackedproperlytopreventdamageduringtransitandstorage.The tiles must be stored carefully to prevent staining by damp, rust, oil and grease,orotherchemicals.Tilesmadeineachbatchshallbekeptandused separatelysothatcolourofeachareaofthefloormayremainuniform.The manufacturer shall supply alongwith the tiles the grout mix containing cement and pigment in exact proportions as used in topping of tiles. The container for the grout mix shall be suitably marked to relate it to the particulartypeandbatchoftiles
9.3 9.3.1
9.3.2
9.3.3
9.4 9.4.1 MIX:UNDERBED Theunderbedforfloorandsimilarhorizontalsurfacesshallbe1partcement 2partscoarsesand4partsstonechipsbyvolume(12.5mmnominalsize), mixedwithsufficientwater.Forskirtinganddadoandallverticalsurfaceit shall be 12 mm thick and composed of 1 part cement and 3 parts coarse sandbyvolume. LAYING The underbed mortar shall be evenly spread and brought to proper grade and consolidated to a smooth surface. The surface shall be roughened for betterbond.Beforetheunderbedhadtimetosetandwhileitisstillfairly moist but firm, cement shall be hand dusted over it or a cement slurry appliedandthetilesshallimmediatelybeplaceduponandfirmlypressedby wooden mallet on to the underbed until it achieves the desired level. The tilesshallbekeptsoakedforabout10minutesjustbeforelaying.Thejoints betweentilesshallbeascloseaspossibleandnotmorethan1.5mmwide. Specialcareshallbetakentocheckthelevelofthesurfaceandthelinesof thejointsfrequentlysothattheyareperfect.Whentilesarerequiredtobe cuttomatchthedimensions,theseshallbesawnandedgesrubbedsmooth. The location of cut tiles shall be planned in advance and approval of the Consultantshallbetaken. At the junction of horizontal surface with vertical surface, the tiles on the former shall enter at least 12 mm under the latter. After fixing, the floor shall be kept moist and allowed to mature undisturbed for 7 days. Heavy traffic shall not be allowed. If desired dividing strips as specified under Clause6.4maybeusedfordividingtheworkintosuitablepanels. GRINDINGANDPOLISHING ProcedureshallbesameasClause6.6.2Onlygrindingshallnotcommence earlierthan14daysafterlayingoftiles. GLAZEDTILEFINISH
9.5 9.5.1
9.5.2
9.6 9.6.1
10.0 10.1
This finish shall be composed of glazed earthware tiles of approved make andquality,withanunderbedlaidoveraconcreteormasonrybase.
10.2 THICKNESS 10.2.1 Thetotalthicknessshallbeminimum20mmincludingtheunderbed.

10.2.2 Thetilefinishonverticalsurfaceshallprojectout6mmuniformlyfromthe adjacent plaster or other wall finishes. The necessary cutting into surface receivingthefinish,toaccommodatethespecifiedthicknessshallbedone. 10.3 TILESGLAZED 10.3.1 Thetilesshallbeofearthware,coveredwithglaze,whiteorcoloured,plain orwithdesigns,of150mmx150mmnominalsizesand5mmthickunless otherwisespecified..Thetoleranceshallbe+1.5mmforlengthandbreadth and+0.5mmforthickness.Specialslikeinternalandexternalanglebeads, covers,cornices,cornerpiecesetc.shallmatch.Thetopsurfaceofthetiles shallbeglazedwithaglossormattunfadingstablefinishasdesiredbythe Consultant. The tiles shall be true in shape and size. The colour shall be uniform and fractured section shall be fine grained in textures, dense and homogenous.Thetilesshallbestrong.andfreefromflawslikecracks,chips craze, spacks, crawlings etc. and other imperfections. The edges and the undersideofthetilesshallbecompletelyfreefromglazeandtheunderside shallhaveribsorindentationsforbetteranchoragewiththefixingmortar. Thecolouredtiles,whensuppliedshallpreferablycomefromonebatchto avoiddifferenceincolour. 10.4 MIXUNDERBED 10.4.1 Themixfortheunderbedshallconsistof1partcementand3partscoarse sandbyweightmixedwithsufficientwateroranyothermixifspecified. 10.5 LAYING:LayingshallbeasperClause9.5 10.6 FINISHING 10.6.1 Thejointsshallbecleanedandflushpointedwithwhitecementandcured for 7 days by keeping it wet. The surface shall be cleaned with soap or suitable detergent, washed fully and wiped with soft cloth to prevent scratchingbeforehandingover. 11.0 PVCTILEFINISH(Rubberised) 11.1 Thisshallincludevarioustypesoftilesmanufacturedfromrubber,setwith anadhesiveonaconcreteormasonrybase.Anunderbedmayberequired toobtainasatisfactorysurfaceandgrade. 11.2 THICKNESS 11.2.1 The thickness of the tiles shall be 3mm unless otherwise specified. The
thicknessincludingunderbedshallbe40mmforfloorsand25mmforwalls, unlessotherwisespecified. 11.3 11.3.1 11.3.2 TILES Unless otherwise required the tiles shall be square and of approved dimensions.Thetoleranceindimensionsshallbe+/1.5mm. Thefaceofthetilesshallbefreefromporosity,blisters,cracks,embedded foreign matter or other physical defects which affect appearance or serviceability.Alledgesshallbecuttrueandsquare.Thecolourshallbenon fadinganduniforminappearance,insolubleinwaterandresistanttoalkalis, cleaningagentsandallusualfloorpolishes. FINISHING If any adhesive marks are present on the surface a soft cloth soaked in solventshallbeusedtowipethemoff.Thesurfaceshallbecleanedwithsoft soap, dried and polished or sealed with an approved type of polish or sealantjustbeforehandlingover. VITRIFIEDCERAMICTILEFINISH Thevitrifiedceramictilesshallbepolished&ofapprovedshadeandof size 300 x 300 mm, 400 x 400 mm, 600 x 600 mm with minimum thickness7.0mmandshallbecompactandhomogenousthroughout its crosssection. These shall be made of finest white clay, quartz, feldspars and calcined metal oxides pressed to minimum 450 kg/cm2 andshallbefullysinteredatatemperatureofaround1200. Technical specifications shall be as per international standards ISO 13006/EN176andfollowingpropertiesshallbemaintained: InternationalStandard ISO136/EN176 +0.6% +5.0% +0.5% +0.6% +0.5% <0.5% >6 >27N/mm2
11.4 11.4.1
12.0
Sl.No. 1 2 3 4 5 6 7 8 Property Deviationinlength Deviationinthickness Straightnessofsides Rectangularity SurfaceFlatness Waterabsorption MOHSHardness Flexuralstrength MethodofTesting EN98 EN98 EN98 EN98 EN98 EN99 EN101 EN100
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9 10 11 12 Abrasionresistance Skidresistance Breakingstrength Density <204mm3 >0.4 1113N >2 EN12 ASTMC1028 ASTMC648 DINS1082
13.0ACIDRESISTANTTILEFINISH 13.1 This finish shall be composed of ceramic unglazed vitreous tiles of approved makeandquality,withanunderbedlaidoveraconcreteormasonrybase.The tilesarelaidwithchemicalresistantmortars. 13.2 THICKNESS 13.2.1 Thetotalthicknessshallbeminimum25mmincludingtheunderbed. 13.2.2 The tile finish on vertical surface shall project out 12 mm uniformly from the adjacent plaster or other wall finishes. The necessary cutting into surface receivingthefinish,toaccommodatethespecifiedthicknessshallbedone. 13.3 Tiles Ceramic unglazed vitreous acid resistant shall generally conform to IS:4457. 13.3.1 The tiles shall be of vitreous ware and shall be free from deleterious substances.Theacidresistantshallbedeterminedinaccordancewithappendix FofIS:4457.Thesizeoftileshallbe150mmx150mmor200mmx200mm nominalsizesand12mm thickunlessotherwisespecified..The toleranceshall be+/2.5%forlength,breadthandthickness.Specialslikeinternalandexternal angle beads, covers, cornices, corner pieces etc. shall match. The tiles shall be trueinshapeandsize.Thecolourshallbeuniformandfracturedsectionshallbe finegrainedintextures,denseand homogenous.Thetilesshall bestrong.and free from flaws like cracks, chips craze, spacks, crawlings etc. and other imperfections.Theedgesandtheundersideofthetilesshallbecompletelyfree from glaze and the underside shall have ribs or indentations for better anchorage with the fixing mortar. The coloured tiles, when supplied shall preferablycomefromonebatchtoavoiddifferenceincolour. 13.4 MIXUNDERBED&MORTAR 13.4.1 Themixfortheunderbedandjointfillingmortarshallbealsoofchemical resistanttypeconformingtoIS:4441. Laying: The laying shall be done by approved specialist agency as per recommendationofmanufacturer.
14.0 MODULARACCESSFLOORING(FALSEFLOORING) 14.1.1 Accessflooringwhereverrequiredtobeprovidedshallbeinmodulargrid pattern with grid spacing of approximately 600mm. The flooring shall be supported on ordinary cement concrete floor/slab with integral smooth finishasspecifiedelsewhere. 14.1.2 Theflooringshallbeofheavydutytypesuitabletotakeupliveloadofat least500kg/sqmorasmayberequiredfortheequipmentbeingsupplied. Thepanelshallhaveantistaticfinishofapprovedshade.Theflooringsystem shallbesuppliedanderectedbyapprovedagency. 15.0 ACCEPTANCECRITERIA Thefinishshallbecheckedspeciallyfor Level,slope,plumbasthecasemaybe Pattern,andsymmetry Alignmentofjoints,dividingstripsetc. Colour,texture Surfacefinish Thicknessofjoints Detailsofedges,junctionetc Performance C09:STEELDOORS,WINDOWS,VENTILATORS&LOUVERS 1.0 SCOPE The work in general shall consist of supplying, erecting and installing of all metal doors, windows, ventilators, louvers, glazed partitions etc. as stipulated here or elsewhere in these specifications with all materials completeincludinglabourandequipment. 2.0 GENERAL 2.1 The Tenderer shall submit 3 copies of shop drawing covering all types of workunderthisspecificationbeforemanufacture.Thedrawingshallshow alldimensions,detailsofconstruction,installation,relatingtoadjoiningand relatedworketc
3.0 3.1 CODESANDSTANDARDS Allapplicablestandards,actsandcodesofpracticereferredtoshallbethe latesteditionsincludingallapplicableofficialamendmentsandrevisions.A completesetofallthesedocumentsshallgenerallybeavailableatsite,with theTenderer. Incaseofconflictbetweenthisspecificationandthose(ISStandards,Codes etc.)referredtoinclause3.3theformershallprevail. Some of the applicable Indian standards, Codes, etc. are referred to here below: IS1038 1983 SpecificationsforSteeldoors,windowsand ventilators IS1081 1960 Codeofpracticeforfixingandglazingofmetal (steelandaluminium)doors,windows& ventilators IS1361 1978 SpecificationsforSteelwindowsforindustrial building IS:1477(Part1) 2000 Codeofpracticeforpaintingferrousmetalsin buildingsPretreatment IS:1477(Part2) 2000 Codeofpracticeforpaintingferrousmetalsin buildingsPainting IS:2074 1992 Specificationsforreadymixedpaint,airdrying, redoxidezincchrome,priming IS:3564 1996 Specificationsforhydraulicallyregulateddoor closers IS4351 2003 SpecificationsforSteeldoorframes IS7452 1990 SpecificationsforHotrolledsteelsectionsfor doors,windowsandventilators
3.2 3.3
4.0 4.1
MATERIALS
Steel sections used for fabrication of doors, windows, etc. shall be standard rolledsteelsectionspecifiedinIS:1038,lS1361andIS:4351orasspecified in drawing. The Mild Steel sheets for frames, shutters, louvre blades etc. shall be of approved quality and of gauge mentioned in this specification. Hardware and fixtures of the best quality from approved manufacturers shall only be used. The Tenderer shall specifically state the particular manufacturersmaterialsheproposestouse.Allhardwareandfixturesshall be able to withstand repeated use. Door closers shall conform to IS:3564 and shall be suitable for doors weighing 6180 kg unless otherwise stated.
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Each closer shall be guaranteed against manufaturing defect for one year and any defect found within this period shall be rectified or the closer replacedfreeofcharge.Concealeddoorclosesshallbeeitherfloormounted or transom mounted, suitable for installation with metal doors. It shall conform to the performance requirements and endurance test stated in IS:3564AppendixA. 4.2 The Tenderer shall submit samples of each type of hardware to the Consultant. The approved samples shall be retained by the Consultant for comparisonwithbulksupply.Themasticforcaulkingshallbeofbestquality fromamanufacturerapprovedbytheConsultant. FABRICATION 5.0 5.1DOORFRAMES 5.1.1 Frames shall be reinforced for door closers. They shall be mortised, reinforced, drilled and tapped for hinges, lock and bolt strikes. Flush butt welding to form a solid fused joint, so that all frames are square and flat shallbeusedwithsectionscuttorequiredlengthandmitred.Rubberdoor silencersshallbefurnishedforthestrikingjamb.LooseTmasonryanchors shall be provided. Frames shall finish flush with floor and adjustable floor anchors shall be supplied. Frames shall be brought to site with floor ties/weatherbarsinstalledinplace. 5.2 DOUBLEPLATEFLUSHDOORSHUTTERS 5.2.1 Door shutters shall be 45 mm thick, completely flush design and shall compriseoftwosheetsof18Gsteelsheets,rigidlyconnectedandreinforced insidewithcontinuousvertical20Gstiffeners,spotweldedinpositionatnot more than 150 mm on centres. Both edges of doors shall be joined and reinforced to full height by steel channels placed immediately inside and welded to the door faces. Top and bottom of doors shall be reinforced horizontally by steel channels running full width of door. Doors shall not have more than 2.5 mm clearance at jambs and head, shall have proper level on lock stiles and rails to operate without binding, and shall be reinforced at corners to prevent sagging or twisting. Pairs or double doors shallhavemeetingstileedgesbeveledorrebated. 5.2.2 Doors shall be mortised, reinforced, drilled and tapped in shop for hinges, locks and bolts. They shall also be reinforced for closer, pushplates and othersurfacehardwarewherenecessary.Anydrillingandtappingrequired for surface hardware shall be done at site. Wherever required, provision shallbemadeforfixingglazing,visionpanels,louversetc.Glazingmouldings
shall be of 18G mild steel or extruded aluminum sections with profiles shownindrawingsandsuitableforfixing6mmglass.Louverbladesshallbe VorZshapedandmadeoutof16Gsheets. SLIDINGDOORS Slidingdoorsshallbeeithersingleordoubleplateconstructionasrequired and made out of 18 Gauge steel sheets with adequate stiffeners. The Tenderershallspecifytheweightofthedoorinhisshopdrawingandsubmit themanufacturerscatalogueoftheslidinggearheproposestouse.Where shownonthedrawingstheTenderershallmakeprovisionsforopeningsin the door for monorail beams. Door shall close positively to exclude rain water from seeping in. Sliding doors shall withstand specified wind loads without buckling or jamming. The door shall slide freely under all ambient conditions. SteelWindows,Sashes,Ventilatorsetc. TheseshallconforminallrespectstoIS:1038,lS7452andlS1361andareas shown on drawings. The details as called for in the above codes shall be applicableforcouplingmullions,transom,weatherbars,pivotarrangements forventilatorsetc.
5.3 5.3.1
5.4 5.4.1
5.4.1.1 WINDOWS: Window shutters shall be hung on projectinghinges. One leaf of the hinges shall be welded into a slot in the outer frame and the other leaf of the hinges riveted to the opening shutters. Hinges may be of the friction typeinwhichcasethewindowshallnotbefittedwithpegstay.Incaseof nonfriction projecting hinges, a brass or bronze three holes peg stays 300mm.Longwithpegsandbrackets,weldedorrivetedtotheframeshall alsobeprovided.Handlesshallbeofbrassorbronze,andshallbemounted on a mild steel handle plate welded to the shutter in such a way that it should be fixed after the shutter is glazed. The handles shall have a two point nose which shall engage with brass, bronze or aluminium alloy as specified,strikingplate,onthefixedframesothatitcanholdtheshuttersin aslightlyopenableaswellinafastposition. 5.4.2 Top hung ventilators: These shall be fixed with plain hinges, riveted to the fixedframesorweldedtoitaftercuttingaslotinit.Apegstay300mmlong ofbrassorbronzewiththreeholes,asincaseofwindowsshallbeprovided. The locking bracket shall either be fitted to the fixed frame or to the ventilators.
5.4.4 CentreHungVentilators:Theseshallbehungontwopairsofbrassoflead/ tin/bronzecuppivots,rivetedtotheinnerandouterframeoftheventilator to permit these to swing through an angle of approximately 85 deg. The openingportionoftheventilatorsshallbesobalancedthatitremainsopen atanydesiredangleundernormalweathercondition. A bronze or brass spring catch shall be provided at the top centre of the ventilator. A brass cord pulley wheel in a mild steel or malleable iron brackets,shallbefittedwithscrewsorweldedatthesillandacordeyeshall befixedtoinnerframeofventilatorstofacilitateopeningofventilators. All welds shall be flush butt welded to form a solid fused joint so that all framesaresquareandflat. Where composite unit openings are shown on drawings, the individual windowunitsshallbejointedtogetherwithrequisitetransomsandmullions. All windows shall be inside glazed, fixed with metal glazing beads. All windows, ventilators, sashes shall be fixed with handles, peg stays etc. of approvedmakeandbestquality. PRESSEDSTEELLOUVERS ThelouverbladeshallbeZshapedandmadeoutof18GsheetsinEZ7steel frames.TheframesshallbeofISMC100.
5.4.5
5.5 5.6
5.7 5.7.1 5.8
Fabrication drawings shall be submitted by the Tenderer which shall also include weights of the materials used and got approved from the Consultant. SHOPCOATOFPAINT Unless otherwise specified in Subsection, the shop paint for steel doors, windows,ventilators,louversetc.shallbebestqualityZincChromateprimer paintfromapprovedmanufacturerconformingtolS274.Allsurfaceshallbe thoroughly cleaned of rust, grease, loose mill scales and foreign matter as perlS1477PartI,andgivenonecoatofshoppaint.Portionslikemullions, transometc.whichwillbeinaccessibleafterassemblyofunitsshallbegiven anextracoatofpaintbeforeassembly.
6.0 6.1
6.2
Allsteeldoors,windows,etc.shallhaveoneshopcoatandonesitecoatof Zinc chromate paint (Primer) conforming to IS:2074 with a pigment to be specified by the Consultant and two coats of synthetic enamel paint of approved quality and conforming to relevant l.S. Code, unless specified otherwise in these specifications. Wherever required, all steel doors,
Page 54 of 139
windows,etc.shallbehotdipgalvanizedtogiveacoatingweightof460gms to 610 gms per sq.m. One coat zinc chromate primer coat shall then be appliedasshoppaint. HANDLINGANDSTORAGE All metal doors, windows, etc. shall be packed and crated properly before despatch, to ensure that there will be no damage to the fabricated materials. Loading into wagons and trucks shall be done with all care to ensure safe arrival of materials at site in undamaged condition. All metal doors,windowsetc.shallbestoredundercoverinawaytopreventdamage ordistortion. ASSEMBLYANDERECTION
7.0
8.0 8.1.0
Ingeneral,thefixingofmetaldoors,windowsventilators,louvers,etc.shall conformtoIS:1081.TheTenderershallassembleandinstallallsteeldoors, windows,sashes,fixedmetallouvers,etc.includingtransomsandmullions forcompositeunitsinrespectiveplaceskeepingproperlinesandlevels,and in approved workmanlike manner, to give trouble free and leakproof installation. If required by the Consultant, the installation shall have to be carriedoutunderthesupervisionofthemanufacturersstaff.TheTenderer shall take every precaution against damage of the components during installation.Necessaryholeschasesetc.requiredforfixingshallbemadeby theTendererandmadegoodagainasperoriginal,afterinstallation. Afterinstallationofmetaldoors,windows,etc.allabrasionstoshopcoatof paintshallberetouchedandmadegoodwiththesamequalityofpaintused inshopcoat. Allcouplingmullions,transoms,frames.etc.incontactwithunpaintedsteel and other members, shall be well embedded in mastic. The Tenderer shall bring to the site the mastic cement in original sealed containers of manufacturerandshallapplyitaspertheinstructions. Door shutters, partitions, hardware fixtures etc. shall be fixed only after majorequipmentshavebeeninstalledinrooms.Whereverrequired,nylon cords of approved quality shall be supplied along with pivoted sashes and shall be of adequate length to terminate one meter from the floor. Loose ends of cords shall end in metal or plastic pull as approved by the Consultant.

8.2
8.3
8.4
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9.0 9.1 ACCEPTANCECRITERIA
FORFABRICATEDITEMS
a) Overalldimensionshallbewithin+1.5mmofthesize
b) Mullions, transoms etc. shall be in one length and permissible deviationsfromstraightnessshallbelimitedto1.5mmfromtheaxisof themember.
Door and window shutters shall operate without jamming. The clearanceatheadandjambfordoorshuttersshallnotexceed1.5mm. Fordoubleleafdoors,thegapatthemeetingofstilesshallnotbemore than1.5mm d) Doorleavesshallbeundercutwhereverrequired.
c)
e)
Doors,windows,framesetc.shallbeonatrueplane,freefromwarp orbuckle.
f) Allweldsshallbedressedflushonexposedandcontactsurfaces. g) Correctness of location and smoothness of operations of all shop installedhardwareandfixtures.
h) Provisionforhardwareandfixturestobeinstalledatsite.
i)
Glazing clips, fixing devices etc. shall be supplied in adequate numbers Shopcoatsshallbeproperlyapplied. Glazingbeadsshallbecutwithmiteredcorners.
j)

k) 9.2
FORINSTALLEDITEMS a) Installations shallbeat correctlocation,elevation andin general, onatrueverticalplane.
b)
Fixingdetailsshallbestrictlyasshownondrawings. Assembly of composite units shall be strictly as per the drawings with mastic caulking at transoms and mullions, gaskets, weather stripsetc.complete. All frames on external walls shall be mastic caulked to prevent leakagethroughjointbetweenframesandmasonry. Allopenablesectionsshalloperatesmoothlywithoutjamming.
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c)
d)
e)
f)
Locks, fasteners etc. shall engage positively. Key shall be non interchangeable. Cutting to concrete or masonry shall be made good and all abrasions to shop paint shall be touched up with paint of same qualityasshoppaint.
g)
C10:WOODENWORK,CARPENTRY&JOINERY 1.0 SCOPE This shall include supply, fitting and fixing of timber frames to doors and windows with M.S. Holdfasts, panelled or flush doors, windows, shutters, etc.asshownindrawings,includingaprimecoatofapprovedpaint/varnish or fixing of plastic laminate where called for. This shall also include the supplyandfixingofallhardwareandfixtures. CODES Allapplicablestandards,actsandcodesofpracticereferredtoshallbethe latesteditionsincludingallapplicableofficialamendmentsandrevisions.A completesetofallthesedocumentsshallgenerallybeavailableatsite,with theTenderer. Incaseofconflictbetweenthisspecificationandthose(ISStandards,Codes etc.)referredtoinclause2.3.theformershallprevail. Some of the applicable Indian standards, Codes, etc. are referred to here below: IS:204(Part1) IS:204(Part2) IS:205 IS:206 IS:207 IS:208 IS:281 IS:287 1991 1992 1992 1992 1964 1996 1991 1993 SpecificationforTowerboltsferrousmetals; Specification for Tower bolts Non ferrous metals SpecificationforNonferreusmetalbutthinges SpecificationforTeeandstrapbinges Specification for Gate and shutter hooks and eyes SpecificationforDoorhandles SpecificationforMildsteelslidingdoorboltsfor usewithpadlocks. Recommendation for maximum permissible moisture contents of timber used for different
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2.0 2.1
2.2 2.3
purposes. SpecificationforPlywoodforgeneralpurpose SpecificationforParliamenthinges SpecificationforHaspsandstaples Fanlightcatch Codeofpracticeforpreservationoftimber Technicalsupplyconditionforwoodscrews SpecificationforDoorsprings,vatltailtype SpecificationforDoubleactingspringhinges Specification for Steel counter sunk head wire nails Specification for Drawer locks, cup board locks, andboxlocks SpecificationforSyntheticresinadhesivesfor plywood(Phenolic&Aminoplastic) Specification for Synthetic resin adhesive for constructionwork(nonstructural)inwood Specifications for animal glue for general wood workingpurposes. SpecificationforRimlatches Codeofpracticeforseasoningoftimber Method of measurement of Building and Civil EngineeringworksGlazing Method of measurement of Building and Civil EngineeringworksWoodworkandjoinery SpecificationforVeneereddecorativeplywood SpecificationforSteelButthinges SpecificationforOxidizedcopperfinishes SpecificationforFiberhardboard SpecificationforBlockboards SpecificationforFloordoorstoppers SpecificationforAnodiccoatingonAluminium Scheduleofunitweightsofbuildingmaterials Specificationforwoodenflushdoorshutters (cellular&hollowcoretype)plywoodface panels Specificationforwoodenflushdoorshutters (cellular&hollowcoretype)Particleboardface panelsandhardboard Specificationforwoodenflushdoorshuters (solidcoretype)plywoodfacepanels Specificationforwoodenflushdoorshuters
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IS:303 IS:362 IS:363 IS:364 IS:401 IS:451 IS:452 IS:453 IS:723 IS:729 IS:848 IS:851 IS:852 IS:1019 IS:1141 IS:1200(Pt.XIV) IS:1200(Pt.XXI) IS:1328 IS:1341 IS:1378 IS:1658 IS:1659 IS:1823 IS:1868 IS:1911 IS:2191(Part1)
1989 1991 1993 1993 2001 1999 1973 1993 1972 1979 1974 1978 1994 1974 1993 1984 1973 1996 1992 1987 1977 1990 1980 1996 1967 1983
IS2191(Part2)
1983
IS:2202(Part1) IS:2202(Part2
1999 1983
(solidcoretype)Particleboardfacepanelsand hardboard SpecificationforMortiselocks(verticaltype) Method of test for wood particle board and boardsfromlignocellulosicmaterials Method of test for wood particle board and boards from lignocellulosic materials Determinationofsurfacegulability Method of test for wood particle board and boardsfromlignocellulosicmaterialsVibration testforparticleboards Non ferrous metal sliding door bolts (aldrops) forusewithpadlocks Flattransparentsheetglass(3rdRevision). Specificationforwoodparticleboard(medium density)forgeneralengineeringpurpose Specification for Veneered particle boards (1st Revision) MethodoftestforvulcanizedrubbersHardness Method of test for vulcanized rubbers Acceleratedaging Method of test for vulcanized rubbers Relative densityanddensity Specification for Door closers (Hydraulically regulated) Phosphate treatment of iron and steel for protectionagainstcorrosion SpecificationforChooksforusewithswivels SpecificationforContinuous(Piano)hinges SpecificationforMortisenightlatches Methods of tests for wooden flush Doors (Type tests) Specification for Timber door, window and ventilatorframes Electroplatedcoatingofnickelandchromiumon copperandcopperalloys Specification for Welded steel wire fabric for generaluse. SpecificationforDoorHandlesformortiselocks (verticaltype) SpecificationforFlushbolts Methodoftestinganodiccoatingonaluminium &itsalloys.
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IS:2209 1976 IS:2380 (Parts 1 to 1977 21) IS:2380(Part22) 1981
IS:2380(Part23)
1981
IS:2681 IS:2835 IS:3087 IS:3097 IS:3400(Pt.II) IS:3400(Pt.IV) IS:3400(Pt.IX) IS:3564 IS:3618 IS:3813 IS:3818 IS:3847 IS:4020(Part1to16) IS:4021 IS:4827 IS:4948 IS:4992 IS:5187 IS:5523
1993 1987 1985 1980 1980 1987 1978 1986 1966 1967 1992 1992 1998 1995 1983 2002 1975 1972 1983
IS:5930 IS:6318 IS:6607 IS:6760 IS:7196 IS:7197 IS:7534 3.0 3.1 3.1.1 1970 1971 1972 1972 1974 1974 1985 SpecificationforMortiselatch(verticaltypes) Specification for Plastic window stays & fasteners Specification for Rebated mortise locks (vertical type) SpecificationforSlottedcountersunkheadwood screws SpecificationforHoldfasts Specification for Double action floor springs (withoutoilcheck)forheavydoors Specification for Mild steel bolts with holes for padlocks
MATERIALS TIMBER Unless otherwise specified, all timber shall be best quality well seasoned Grade I teakwood free from large or loose knots, cracks or other defects. Where specified, timber shall be treated with approved wood preservative beforeuse.Beforestartingthecarpenterswork,theTenderershallhavethe roughtimberapprovedbytheConsultant.Sizeofdoorsandwindowsframe shallbe100x60mm. LAMINATEDPLASTICSHEETS
3.2 3.2.1
All laminated plastic sheets shall be minimum 1.50 mm thick and shall be Formica,Decolamorapprovedequivalentmake.Thecolour,pattern,finish and texture shall be approved by the Consultant and the bulk supply procuredinsheetsizeswhichwillensuretheleastnumberofjointsinone surface. FLUSHDOORS Flushdoorshallbesolidcoredoorswithcommercialordecorativefacesand hardwoodedges.Itshallhave3layerflatpressedteakwoodparticleboard (Commercial veneer) bonded with BWP type phenol formaldehyde conforming to lS848 and total thickness shall be 35 mm. The board core shall conform to lS3087 Type1. The door shall be given 35 x 12 mm teak woodbeadingallaroundasperdrawingsandasdirectedbytheConsultant.
3.3 3.3.1

3.4 3.4.1 FITTINGSANDFIXTURES Fixturesandfittingsfordoors,windows,furnitureetc.shallbeasshownon drawing and as directed by the Consultant. These shall be of heavy type, bestqualityandfromapprovedmanufacturer. JOINERY GENERAL The work shall be done by skilled carpenters as per details shown on drawings or as instructed by the Consultant. Framing timber and other work shall be closed fitting with proper wood joinery, accurately set to requiredlinesorlevelsandrigidlysecuredinplace. The surface of frames etc. which will come in contact with masonry after fixing, shall be given two coats of approved paint before fixing. Mastic caulkingshallbedoneafterfixingexternaldoorandwindowframes.Special care shall be taken to match the grain of timber of plywood which will be subsequentlypolished.Screwingornailingwillnotbepermittedtotheedge ofplywoodorchipboardsheets. Fixingofframesandpartitionsshallgenerallybewith40mmx5mmx225 mmlongM.S.Holdfastsatbifurcatedendandgroutedwith(1:2:4)cement concrete, The gap between masonry and external door and window frame shall be caulked with mastic. M.S. grills or guard bars shall be provided to windowswherecalledforinthespecification. FINISH All carpentry work after finishing shall be sand papered smooth, A primer coatofpaintshallbegivenafterinspectionbytheConsultanttoallsurfaces other than those which shall be subsequently polished or covered with laminatedplasticsheet. SURFACETREATMENT Whenshownondrawings,decorativeplyorlaminatedplasticsheetsshallbe bonded under pressure to the surface to be finished. The adhesive used shall be of aapproved brand and brought to site in sealed containers. The rate of application and the length of time for which the pressure is to be appliedshallbeasperthemanufacturersinstructions.Theedgeofsheets shallbeprotectedbyteaklippingorbeveledasshownondrawings.
4.0 4.1 4.1.1
4.1.2
4.1.3
4.2 4.2.1
4.3 4.3.1
4.4 4.4.1 PRESERVATIVE Where required as per the drawings or by the Consultant, timber shall be treated with specified preservative strictly in accordance with the manufactuersinstructionsandtothesatisfactionoftheConsultant. FITTINGSANDFIXTURES: The work covered under these specifications consist of supplying different types of fittings and fixtures required for teak wood door shutters etc., complete in strict accordance with these specifications and drawings/samplesapproved. Allfittingsandfixturesshallbeofheavyqualitybrass,anodisedaluminium, iron oxidised (M.S) or as specified. These shall be well made, reasonably smoothandfreefromsharpedges,corners,flawsandotherdefects.Screws holes shall be counter sunk to suit the heads of the specified screws. All hinges pins shall be of steel for brass hinges and aluminium alloy NR6 or steel pins for aluminium hinges with nylon washers or as specified. All rivetedheadspertainingtohingepinsshallbewellformed.Screwssupplied for fittings shall be of the same metal and finish as the fittings. However brass cadmium plated / chromium plated screws shall be supplied with aluminumfittings.Samplesofeachfixture/fittingshallbefurnishedbythe Tenderer for the approval of the Consultant and got approved from him before placing bulk order for purchase. The fittings and fixtures to be incorporatedintheworkshallbestrictlyaccordingtotheapprovedsample. Fittings shall be fixed in proper position as shown in the drawing and as directedbytheConsultant.Theseshallbetrulyverticalorhorizontalasthe case may be. Screws shall be driven home with a screw driver and not hammeredin.Recessshallbecuttotheexactsizeanddepthoffittingsand fixtures shall be done in a workman like manner and any damages (one eithertofittingsandfixturesortheshutterframesetc.)Shouldberectified bytheTendererathisowncost. BUTTHINGES: Brass and aluminum hinges shall be manufactured from the extruded sectionsand shallbefree fromcracks andotherdefects. M.S. butthinges shall be cranked and manufactured from M.S. Sheets. All butt hinges conformtolatestI.S.specifications.Thesizeofbutthingesshallbetakenas the length of the hinge. Width of the hinge shall be measured from the centrelineofhingepintoendofflange.
5.0. 5.1
5.2
5.3 5.3.1

5.4 5.4.1 PARLIAMENTARYHINGES: TheseshallbemanufacturedfromcastbrassoraluminumorM.S.andshall befreefromcracksandotherdefects.Thesizeoftheparliamentaryhinges shallbetakenasthewidthbetweenopenflanges,whilethedepthshallbe asspecified. PIANOHINGES: TheseshallconformtoI.S.specificationsandshallbeeitherbrassoxidised, aluminumanodised,ironoxidised(M.S.)orasspecified.Pianohingesshall befixedintheentirelengthofthecupboardshuttersinasinglepiece.No jointsareallowed. TOWERBOLTS: Thetowerboltsshallbeofthefollowingtypes: a) M.S.semibarreltowerboltwithMSsheetpressedbarrelandG.I.boltor withM.S.barrelandM.S.sheetbolt. b) Oxidised brass barrel tower bolt with brass sheet barrel and rolled or drawnbrassbolt. c) Anodisedaluminumtowerboltwithbarrelandboltofextrudedsections ofaluminumalloy. 5.6.2 5.6.3 In case of M.S. tower bolt plates and straps after assembly shall be firmly rivetedorspotweldedproperly. Theknobsofbrasstowerboltsshallbecastandtheboltfixedintotheknob firmlyasper I.S.specifications.The towerboltshallbefinished tocorrect shape and pattern so as to have a smooth action. Wherever specified, aluminumbarreltowerboltsshallbemanufacturedfromextrudedsections ofbarrelandbolts. Knobsshallbeproperlyscrewedtotheboltandrivetedattheback.Thesize ofthetowerboltshallbetakenasthelengthofbarrelwithouttopsocket. FLUSHBOLTS: Theseshallbecastbrassandshallbefinishedchromiumplated/oxidised, as specified. The size of the flush bolt shall be taken as the length of the flushplatewithouttopsocket.
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5.5 5.5.1
5.6 5.6.1
5.6.4 5.7 5.7.1
5.8 5.8.1
ALDROPS: These shall be oxidised brass or anodised aluminum, iron oxidised or as specified and shall be capable of smooth sliding action and shall be as per IS:26811964. Brass sliding door bolt (aldrop) shall be made from rolled brass.Thehaspshallbeofcastbrassandscrewedtotheboltinaworkman likemanner.Alternativelythehaspandtheboltmaybeinonepiece.Bolts shallbefinishedtoshapeandthreadedwithworthstandardandprovided with round brass washers and nuts of square or hexagonal shape. All components shall be smooth and polished. The leading dimensions of aldropshallbeasperthelengthoftheboltandspecifieddiameter. DOORHANDLESBOW/PLATEHANDLES: Theseshallbeofcastbrassofspecifiedsize,shapeandpatternasapproved bytheConsultant.Brasshandlesshallbefinishedbright,chromiumplated oroxidisedasspecified.Aluminumorironoxidised(M.S)handlesshallbe ofspecifiedsize,shapeandpattern.Thesizeofthehandleistakenasthe insidegripofthehandle.Incaseofironoxidisedhandles,thesameshallbe manufacturedfromM.S.sheetpressedintoovalsectionasperI.S. MORTISELOCK: Mortiselockwithlatchesandapairoflevelhandlesshallbe6levers,with zincalloypressurediecast/brassorasspecifiedbodyofapprovedquality, andshall be rightor left handedasspecified. The pairofhandlesshallbe eitherbrasschromiumplatedoranodixedaluminiumofapprovedshapeand pattern or as specified. It shall be of the best Indian make of approved quality.Thesizeofthelockshallbedeterminedbyitslength.Thelockfor singleleafdoorshallhaveplainfaceandthatfordoubleleafdoorarebated face.Levelhandleswithspringsshallbemountedonplatesandshallbeof approvedquality,anodisedaluminiumorasspecified. HYDRAULICDOORCLOSER: Hydraulicdoorclosershallbeofapprovedqualityandmake.Theoperation oftheHydraulicdoorclosershallbeverysmooth. ThisshouldbeofH.D.66forexternal/maindoorsandelegant63forall internal doors. The overall height should not be more than 170 mm. for H.D.66and160mm.forelegant63.Baseshallbe110x60mm.forH.D.66 and100x55mm.forelegant63.weighingnotlessthan4.5kg.ForH.D. 66 and 4 kg. for elegant 63. Speed of the Hydraulic door closer shall be
5.9
5.9.1
5.10
5.10.1
5.11 5.11.1 5.11.2
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adjustable and latch closing also shall be adjustable type. Suspension and lubricationofdoorclosershallbeinperfectlineandlevel. 5.12 The Tenderer shall provide for all the incidentals required for fixing these fixturesandfittingssuchascadmiumplatedscrewsetc.Fittingsandfixtures shall be fixed securely in a workman like manner all as directed by the Consultant.Anyofthefixturedamagedduringthefixingshallberemoved and new one fixed in their place and the surface of joinery made good whereaffected,athisownexpense.Mortiseplatesshallbeusedoverholes wheretheboltsenterinthewoodwork.Metalsocketsshallbeprovidedto all bolts where the shoot enter brick, stone, concrete etc. The incidental fixtureslikemortiseplates,metalsockets,screwsetc.shallnotbepaidfor separately ACCEPTANCECRITERIA DOORANDWINDOWFRAMES
6.0 6.1 6.1.1
All frames shall be square and flat at the time of delivery and shall be checkedfordimensionsandcornerangles.Afterfixingtheyshallbeinatrue vertical plane. All external door and window frames shall be caulked with mastic. DOORANDWINDOWSHUTTERS These shall be of proper size, shape and design and free of warps. When fixed to frames these shall operate smoothly without jamming and all latchingorlockingdevicesshallengageproperlywithoutunderpressure. DOORANDWINDOWFITTINGS Onesetofallapproveddoorandwindowfittingsshallbesubmittedtothe Consultantforreferenceandcomparisonwiththefittingsbeingprovided. C11:ROLLINGSHUTTERS&GRILLS
6.2 6.2.1
6.3 6.3.1
1.0 1.1.0
SCOPE Thisspecificationcoversthedesign,supplyofmaterials,fabrication,delivery and erection of Rolling Shutters/Grills with motor drives and/or manual operation including all accessories as hereinafter specified. All electrical workshallbeinaccordancewiththelatestIndianElectricityRules.
2.0 2.1 CODESANDSTANDARDS Allapplicablestandards,actsandcodesofpracticereferredtoshallbethe latesteditionsincludingallapplicableofficialamendmentsandrevisions.A completesetofallthesedocumentsshallgenerallybeavailableatsite,with theTenderer. Incaseofconflictbetweenthisspecificationandthose(ISStandards,Codes etc.)referredtoinclause2.3theformershallprevail. Some of the applicable Indian standards, Codes, etc. are referred to here below: IS6248 IS10451 3.0 3.1 COMPONENTS a) Slats for rolling shutters shall be made from tested bright cold rolled, annealedM.S.strips,notlessthan0.9mmthickforshuttersupto3.5M wideandnotlessthan1.24mmthickforshutters3.5Mwideandabove, machine rolled at 75 mm rolling centres, interlocking with each other. Theprofilewillbesuchastopreventexcessivedeflectionunderspecified windload. b) Rolling grill shall be constructed out of 6 mm dia rods at 35 mm on centresrunninghorizontallyflexiblyconnectedwithverticallinksspaced notmorethan200mmcentres.Alternatively,rollinggrillsshallbemade from perforated slats of approved design reinforced with 6 mm dia. rods. c) End locks shall be heavy type M.C.I./C.I. and shall be provided at each endofalternateslats. d) Bottombarsshallbefinishedwithtwoanglesnotlessthan6mmthick forexternalshutters.Whenshownondrawingsaflexibleweatherstrip shallbeappliedtomaketightcontactwiththefloor. e) Guides shall be of such depth as to retain the shutter under a wind pressureof200kg/sq.m.Theminimumthicknessofguidetobe12G.
2.2 2.3
1979 1983
SpecificationforRollingShuttersand Grills Steelslidingshutters
FABRICATION
f)Shaftsshallbeofsteelpipeofsufficientsizetocarrythetorsionalload with a maximum deflection of 1/360th of span. Grease packed ball bearings or bushings shall be provided for smooth trouble free operation. g) Hoods shall be formed of not less than 20 gauge steel, suitably reinforcedtopreventsag. h) Locksshallbeslideboltandhasp,orcylinderlockoperablefromoneor bothsides.Provisionforsecuringhandchainwithpadlock,provisionsfor removablehandleforhandcranksetc.shallbemadeasdesiredbythe Consultant. i)Powerunitshallbesuitablefor3phase,50cycle,400voltsA.C.Power supplyandshallbeeitherfloororwallmountedunit.Themotorshallbe ofsufficientcapacitytomovetheunit.Themotorshuttershallmovein either direction at speed of 0.3 metres per second. In addition to the gearmotoreachstandardpowerunitshallincludeamagneticbrake,a reversingstarterwithbuiltinoverloadprotection,agearedlimitswitch andonepushbuttonstationlocatedinsidethebuildingunlessotherwise stated.Itisdesirablethatthebottombarofmotoroperateddoorsshall be provided with a sensitive edge, electrically connected to stop the travelofthedooronmeetinganobstruction. k)Operatingchainsshallbeoftestedquality,heavilygalvanizedandwith allendsroundedtoassuresmoothoperationandhandprotection. l) Reduction gears shall be of high strength grey cast iron, machine mountedfrommachinecutpatterns. 3.2 3.2.1 MANUALLYOPERATEDSHUTTERS/GRILLS Manually operated shutters shall be easily operable by one person. The speed of operation shall be about 0.3 metres per second. In general, manually operated shutters shall be push pull type of opening upto 9 sq. metre in area. Larger shutters shall be either chain and gear operated or crankandgearoperated.Thecrankhandleshallberemovable.Allshutters shallbelockablefromoneorbothsidesasdesiredbytheConsultant. POWEROPERATEDSHUTTER/GRILL These shall be operable from a push button station conveniently located besides the door or as shown on drawings. One emergency hand
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3.3 3.3.1
chain/crankoperationshallalsobeprovidedforuseincaseoffailureofthe electricsystem. 4.0 4.1 FIXING Brackets shall be fixed on the lintel/beam or under the lintel/beam as specified in item with rawlplugs and screws, bolts, washers etc. The shaft along with the spring shall then be fixed on the brackets. The guide channelsshallbefixedtothewallthroughtheplatesweldedtotheguides. Theseplatesandbracketsshallbefixedbymeansofsteelscrews,boltsand rawlplugs drilled into the wall. The plates and screws, bolts shall be concealed in plaster to make their locations invisible. Fixing shall be done accurately in a workman like manner that the operation of the shutter is easy and smooth. All grout holes and damages on the wall while fixing of shuttersshallbemadegoodbytheTendereratnoextracosttotheOwner. TheTenderershallensuresmoothandeasyworkingofshutters. 5.0 5.1 PAINTING Allthemembersoftherollingshuttershallbethoroughlycleanedoffdust, scales,rustetc.andshallbegivenapprovedprimingcoatofredoxidepaint beforefixingtheshutterinpositionandthenshallbepaintedwithtwocoats offlat/syntheticenamelpaintofapprovedqualityandshade. 6.1 Afterinstallingtheshutters,theTenderershalltesttheperformanceofthe shutter in the presence of the Consultant. The doors shall be smoothly operableunderallambientconditions.Allcontrolandlockingdevicesshall givefaultfreeperformance. 6.2 GUARANTEE TheTenderershallgiveoneyearsguaranteeforthesuccessfuloperationof theshutters. FIELDINSPECTION ACCEPTANCECRITERIA
6.0

C12:ALUMINIUMWORKS 1.0 1.1 SCOPE The work in general shall consist of fabrication, supplying, erecting and installing of all aluminium doors, windows, ventilators, louvers, glazed partitionsetc.asstipulatedhereorelsewhereinthesespecificationswithall materialscompleteincludinglabourandequipment. GENERAL: The Tenderer shall submit 3 copies of shop drawing covering all types of workunderthisspecificationbeforemanufacture.Thedrawingshallshow all dimensions, member designations, details of construction, installation, relating toadjoiningand relatedworketcTheworkshallbecarriedoutas perapprovedshopdrawings,relevantdetailedapprovedshopdrawings. The Tenderer shall submit 3 copies of shops drawings covering all type/details of work and generally shown in architectural drawings and envisaged under these specifications before manufacture. The drawings shall show all dimensions, details of constructions, installation of fixtures and relation to adjoining and related works. No fabrication work shall be undertaken prior to obtaining approval of the shop drawings from the Consultant.TheTenderershallintimateatthetimeoftenderingthetypeof sectionsheproposestouseontheworks. CODESANDSTANDARDS Allapplicablestandards,actsandcodesofpracticereferredtoshallbethe latesteditionsincludingallapplicableofficialamendmentsandrevisions.A completesetofallthesedocumentsshallgenerallybeavailableatsite,with theTenderer. Incaseofconflictbetweenthisspecificationandthose(ISStandards,Codes etc.)referredtoinclause3.3theformershallprevail. Some of the applicable Indian standards, Codes, etc. are referred to here below: IS733 1983 Specificationsforwroughtaluminiumand aluminiumalloybars,rods,sections(forgeneral engineeringpurposes) Codeofpracticeforfixingandglazingofmetal
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2.0 2.1
2.2
3.0 3.1
3.2 3.3
IS181
1960
(steelandaluminium)doors,windows& ventilators Specificationsforanidiccoatingsonaluminium anditsalloys
IS1868 4.0 4.1
1996
MATERIALS Aluminiumalloyforextrudedsectionsfortheaboveworkshallcorrespond to I.S733 (extruded sections shall conform to IS Designation HE 9 WP. Hollow sections shall conform to IS Designation HV9WP) and shall be anodisedbeforeincorporatinginthework.TheDoor,Window,Ventilator, glazing framework, beadings, hinges, pegstays, stiles, mullions, beadings, transomsandhandlesetc.,shallbeofaluminiumanodisedsectionasshown in detailed approved drawings. All aluminum sections shall be from approvedreputedmanufacturer. The Tenderers can also propose nearest alternative sections they manufacture/posseswithoutchangingtheelevation,structuralstabilityand functional requirement. Consultant reserves the right to accept the alternativesectionorotherwise.Thesectionsshallbestructurallysuitable towithstandalltheloads,themembershavetosustain. Counter sunk screws, nuts, bolts, washers, rivets and other miscellaneous fastenings devices shall be of approved brass cadmium plated or stainless steelasspecifiedintheapproveddrawing.Eachdoorleafshallbeprepared toreceiveglazedpanelofrequiredthickness. Glazing shall be done with neoprene dry set glazing gasket (of best quality and approved make) with snap in beveled white anodised matt finish aluminiummetalglazingstopsinsideandoutside, FABRICATION: DOORS Theframesshallbemanufacturedsquareandflat,thecornersoftheframe beingfabricatedtotruerightangle.Allthefixed,slidingandopeningframes shallbeconstructedofsectionswhichhavebeentolength,mitred,welded andmechanicallyfixedatthecorners. Where hollow sections are used with welded joints, argonarc welding or flash butt welding shall be employed (Gas welding or brazing not to be done). In case welded joints are used, anodising shall be done after fabricationasawhole.Allweldingshallbeonunexposedsidesinorderto
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4.2
4.3
4.4
5.0 5.1 5.1.1
5.1.2
preventpitting/discolorationofothersurfaceimperfectionsafterfixingetc. 5.1.3 Necessary allowance shall be made while manufacturing the aluminium door entrances, wall spans and glazing for receiving plaster. Field fabricationofframesshallbedoneonlyifpermittedbyConsultant. A thick layer of clear transparent lacquer based on methacrylates or cellulosebutyrateshallbeappliedonthefinishedsectionsofthealuminium workbytheTenderertoprotectthesurfacesfromwetcement,lime,dirts, dust etc during the construction activities. The size for door, window or ventilatorframesshallnotvarybymorethan(+/)1.5mm. Allaluminiumsurfacesincontactwithmasonryorconcreteshallbegivena thickcoatofbitmasticpaint.Afterfabrication,aluminiumsectionsshallbe protectedfromconstructionhazardsthatmaydamagetheirappearanceor finish. All exposed surfaces ofaluminum door entrance shall be protected bymaskingtapeduringtransshipmentanderection WINDOWS,VENTILATORSANDGLAZINGS The frames shall be manufactured square and flat. The corners of the frames shall be fabricated to true right angles. All the fixed, sliding, openableframesshallbeconstructedfromsectionswhichhavebeencutto length,mitredandmechanicallyjointedorweldedatthecorners. Where hollow sections are used with welded joints, argon arc welding or flash butt welding shall be employed (Gas welding or brazing not to be done). Subdividing bars of units shall be tennoned and rivetted into the frames. In case welded joints are used, all welding shall be on unexposed sides in order to prevent pitting, discoloration and other surface imperfectionsafterfinishing. Thedimensionsshowninthedrawingareoverallheightsandwidthstothe outsideofframesofaluminiumwindows.Thesidehungshuttersshallhave projected friction type hinges of aluminium alloy. Concealed projected hingeshavingstructuralstabilityandofgoodqualitywillalsobeconsidered onlyaftertheinspectionofthesamplesubmittedbytheTenderer The necessary pegstays, handles, window fasteners etc shall be of aluminium.Thehandleshallbemountedonahandleplaterivettedtothe opening frame. The pegstays shall be 300 mm. long or as required, completewithpegandlockingbracketandshallhaveholesforkeepingthe shutteropeninthreedifferentpositions.Fieldfabricationofframesshallbe doneonlyifpermittedbyConsultant.
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5.1.4
5.1.5
5.2. 5.2.1
5.2.2
5.2.3
5.2.4
5.2.5 Thecompletefabricatedassemblyshallbeanodisedinapprovedsatinfinish with minimum film thickness of 0.015 mm for the entire surface. A thick layer of clear transparent lacquer based on methacrylate or cellulose butyrateshallbeappliedonthefinishedsectionsofthealuminiumwindows etc.bythesuppliertoprotectthesurfacesfromwetcement,lime,dirt,dust etc during the installation. The lacqure coating shall be removed after installationiscomplete,ifapprovedbytheConsultantandallsectionsofthe windowsshallbeprotectedbyPVCfilmcovering HARDWARE: All sections and hardware shall have anodic film and cover a minimum thicknessof0.015mm Alldoorsshallhaveoffsetpivots,doubleaction(180 minimumswing)floor springswithoilcheckboxesofapprovedmanufacture.Alldoorsshallhave4 lever concealed brass body mortise lock without handles as per manufactures design, with concealed flush C.P. brass tower bolts provided atsuitablelocations.Alldoorsshallhavepushplatesofdesignshowninthe approveddrawingasdescribedinthescheduleofquantities.Allentrances shallbewithoutthresholds. All cutouts, recess, mortising or milling and operations required for fixing the hardware shall be accurately made reinforced with pacing plate as requiredtoensureadequatestrengthoftheconnection. Allthehardwareaccessoriesshallbeofbestapprovedtypeandofanodised finishsameasofrateframesandothersections.Eachlockshallbesupplied with two stainless steel keys and each key shall be with number stamped thereonaccordingtothenumberondoorssoinstalled. All hardware shall be free from defects which may affect the appearance and serviceability. All hardware shall be fixed after obtaining the prior approvaloftheConsultant. Approved samples of hardware shall be kept in the custody of the Consultant.Workingandmovingpartsoflocksetsshallbeaccuratelyfitted tosmooth,closebearingsandshallbefreefromrattle. The floor springs shall be of heavy duty type and should allow door operationsmoothly. The tenderer shall furnish a guarantee for all finishing and quality of hardwareitemscoveredunderthissectionandwhichshallremainfreefrom
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6.0 6.1 6.2
6.3
6.4
6.5
6.6
6.7 6.8
defects of any kind, either materials and / or workmanship for a period of oneyear(unlessotherwisespecified)fromthedateofcompletion/handling overofwork. 6.9 TheTenderershallrepairorreplaceanyandalldefectiveworkanddamage caused, at any time or times during that period within 3 days from the writtennotice.ThisshallbedonewithoutanyextracosttotheOwner. 7.1 The frames shall be accurately fixed in the flooring/brick masonry or R.C.C works. The fixing of the frame shall be done with cadmium plated brass countersunkscrewsdrivenontotheteakwood,roughground,orfixedto the wall with holdfasts as directed by the Consultant, and as shown in approveddrawings. AllaluminumworksshallbefixedinpositionasperrelevantIndianStandard Specificationsandcodeofpracticeforfixingandglazingofaluminumwork. Joints between metal and masonry shall be neatly painted with matching cementandexcessmaterialsshallberemoved. Fixing of aluminum door entrances, hardware etc shall be done in best workmanship like manner true to line, level, plane, plumb etc and all as directedbytheConsultant.Breakingoffloorforprovidingfloorspringsand restorationofthefloorfinishestotheoriginalspecificationandfinishesand minor additions and alternations to the openings shall be deemed to have beenincludedinthequotedrates. AllaluminumwindowsshallbefixedinpositionasperIS:1081.Alljoints between metal and masonry / rough ground wooden frame shall be fully caulked with mastic or ploysulphidc compound in order to ensure water tightjoints.Jointsshallbeneatlypaintedwithmatchingcementandexcess materials shall be removed. Hardware shall be fixed in workman like mannerallasdirectedbytheConsultant. HANDLINGANDSTORAGE All aluminum doors, windows, etc. shall be packed and crated properly before despatch, to ensure that there will be no damage to the fabricated materials. Loading into wagons and trucks shall be done with all care to ensure safe arrival of materials at site in undamaged condition. All Doors, Windows etc. shall be stored under cover in a way to prevent damage or distortion.
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7.0
FIXING
7.2
7.3
7.4
8.0
9.0 9.1 ACCEPTANCECRITERIA ForFabricatedItems a) Overalldimensionshallbewithin+1.5mmofthesize b) Mullions,transomsetc.shallbeinonelengthandpermissibledeviations from straightness shall be limited to 1.5 mm from the axis of the member. c) Door and window shutters shall operate without jamming. The clearanceatheadandjambforDoorshuttersshallnotexceed1.5mm. FordoubleleafDoors,thegapatthemeetingofstilesshallnotbemore than1.5mm. d) Doorleavesshallbeundercutwhereverrequired. e) Doors,Windows,framesetc.shallbeonatrueplane,freefromwarpor buckle. f) Allweldsshallbedressedflushonexposedandcontactsurfaces. g) Correctness of location and smoothness of operations of all shop installedhardwareandfixtures. h) Provisiontobemadeforhardwareandfixturestobeinstalledatsite. i) Glazingclips,fixingdevicesetc.shallbesuppliedinadequatenumbers j) Shopcoatsshallbeproperlyapplied. k) Glazingbeadsshallbecutwithmiteredcorners. ForInstalledItems a) Installationsshallbeatcorrectlocation,elevationingeneral,onatrue verticalplane. b) Fixingdetailsshallbestrictlyasshownondrawings. c) Assembly of composite units shall be strictly as per the drawings with mastic caulking at transoms and mullions, gaskets, weather strips etc. complete.
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9.2
d) Allframesonexternalwallsshallbemasticcaulkedtopreventleakage throughjointsbetweenframesandmasonry. e) Allopenablesectionsshalloperatesmoothlywithoutjamming. f) Locks, fasteners etc. shall engage positively. Key shall be non interchangeable.
g) Cutting to concrete or masonry shall be made good and all abrasions to shop paint shall be touched up with paint of same quality as shop paint.
C13:GLASS&GLAZING 1.0 1.1 SCOPE Theworkingeneralshallconsistofsupplyingandfixingallglassandglazing includingallclips,putty,masticcementetc.whereverrequiredasshownon drawings. CODESANDSTANDARDS Allapplicablestandards,actsandcodesofpracticereferredtoshallbethe latesteditions,includingallapplicableofficialamendmentsandrevisions.A completesetofallthesedocumentsshallgenerallybeavailableatsite,with theTenderer. Incaseofconflictbetweenthisspecificationandthose(ISStandards,Codes etc.)referredtoinclause2.3theformershallprevail. Some of the applicable Indian standards, Codes, etc. are referred to here below: IS419 IS1081 IS2835 IS3548 IS5437 IS14900
2.0 2.1
2.2 2.3
1967 1960 1987 1988 1994 2000
Puttyforuseonwindowframes Codeofpracticeforfixingandglazingmetal(steel &aluminum)Doors,WindowsandVentilators Flattransparentsheetglass Codeofpracticeforglazinginbuilding Figuredrolledandwiredglass Specificationfortransparentfloatglass
3.0 3.1 MATERIALS The Tenderer shall supply and install all glass and glazing as required for various Doors, Windows, Sashes, Ventilators, and fixed louvers, miscellaneous glazing and partitions, unless otherwise stated, from approvedmanufacturehavinguniformrefractiveindexandfreefromflaws, specksandbubbles.Theglassshallbebroughttositeintheoriginalpacking fromthemanufacturerandcuttosizeatsite.Thecutedgesshallbestraight andfreefromchips,spalloranyotherdamages. Theglassshallbeplainfloatglassfromapprovedmanufacture,asspecified and it shall be free from bubbles, flaws specs, waves, air holes, distortion, scratchesorotherdefects.Theglassesinbulkquantitiesshallbebroughtto siteinMakersoriginalpackingsandMakersguaranteeshallbeproducedif called for by the Consultant. The glass shall be of required thickness as mentioned in the items of schedule of quantities and / or drawing or as directed by the Consultant. The Tenderer shall submit the sample of the glasswhichheproposestouseontheworkandonlysuchapprovedquality of glass shall be used in the works. The glass brought to site shall be protectedagainstdamages.Whereverfrosted(obscure)glassismentioned intheitemofscheduleofquantitiesand/orshownindrawings,theglass shall be of sand blown pattern and shall also be got approved by the Consultant. After the inspection is over and permitted by the Consultant, glass panes shallbecleanedoffanylabelspaintssmearsandspotsandshallbewashed fromboththesidesandallglazingleftclear,perfectandfreefromrattling. TheTenderershallprovideallthescaffoldingtoolsandplantsforfixingthe glasspanesathisowncost. Glare reducing (tinted) or heat absorbing glass shall be Calores of HindustanPilkingtonorapprovedequivalentandspecialcareshallbetaken togrindsmoothandroundofftheedgesbeforefixing. Clearglassshallbeflatdrawnandshallbeatleast4mmthick,Conforming tolS2835.Sheetglassfordoorsshallbeminimum6.3mmthick. Wiredglassshallbe6mmthickrolledglasswithcentrallyembedded24G wire mesh of Georgian type. This may be of clear or coloured glass, as requiredbyConsultantandshallconformtolS5437.
3.2
3.3
3.4
3.5 3.6
3.7 3.8
Obscureglassshallhaveacastsurfaceononeside. Colouredandfiguredglassshallbeasperapprovedsample.
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3.9
In general, the putty shall conform to lS419 and be of best quality from approved manufacturer. it shall be brought to site in the manufacturers original packing. Quick setting putty shall be used for windows and sashes except when glare reducing glass is used where it shall be of nonsetting type. Neoprenegasketswithsnapfitglazingshallbefixedaspermanufacturers instruction and shall fit firmly against the glass to give a leak proof Installation.
3.10
4.0 4.1
FIXING
4.2
Theglassshallbecuttotherequiredsizesofpanelswhereitistobefitted anditshallbesocutthatitfitsproperlyintheframeswithoutrattling.Pre measurementofeachpanelpriortothecuttingofglassisessential. Thebeadingshallthenbefixedtoglasspanesandscrewedatcloseintervals notmorethan10cm.fromeachcornerandtheintermediatenotmorethan 20 cm. apart. When glass panes are fixed with wooden beadings having mitred joints or aluminium beading, thin layer of glazier putty shall be applied covering the area in contact between the glass and sashbars and beadings. In case of louvers, all the exposed edges of the glass shall be groundproperly Allglazingclips,bolts,nuts,putty,masticcement,etc.asrequiredshallbe suppliedbytheTenderer. ll glass shall be thoroughly cleaned before placing in positions. Each glass pane shall be held in place by special glazing clips of approved type. As specifiedinrelevantl.S.Codes,fourglazingclipsshallbeprovidedperglass pane, except for large panes where six or more clips shall be used as per Consultants instructions. All holes that may be necessary for holding the clips, glazing beads and all other attachments shall be drilled by the Tenderer. Glasspaneshallbesetwithoutspringing,andshallbebeddedinputtyand backputted,exceptwheremouldingsorgasketsarespecified.Putty,mastic cement etc. shall be smoothly finished to a true even line. Obscure and figuredglassshallbesetwithsmooth.sideout. After completion of glazing work, the Tenderer shall emove all dirt, stains, puttyetc.cleantheglasspanesandleavetheworkinperfectlyacceptable
4.3 4.4
4.5
4.6
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condition. All broken, racked or damaged glass shall be replaced by new ones 4.7 Thebeadingshallbeofteakwoodofsuperiorqualitytimberincaseofteak wood doors and windows of required sizes mentioned in the items of schedule of quantities as shown in drawing. In case of steel doors and windows the beading shall be anodised aluminium beading of channel section as per size mentioned in the item and / or shown in the drawing. Thejunctionofthebeadingsshallbemitrejointed. ACCEPTANCECRITERIA a) All installations shall be free from cracked, broken or damaged glass. Edges of large panes of thicker glass and heat absorbing glass shall be inspectedcarefullyforchipped,crackedorungroundedges. c) Glazing shall be carefully done to avoid direct contact with metal frames. d) All glass shall be embedded in mastic or fixed by neoprene gaskets to givealeakproofinstallation. e) Atcompletion,thepanesshallbefreefromdirt,stains,excessputtyetc. andtocompletesatisfactionoftheConsultant. C14:PAINTING,WHITEWASHING,DISTEMPERINGANDOTHERFINISHINGWORKS 1.0 1.1 SCOPE This Specification covers painting, white washing. polishing, distempering etc. of both interior and exterior surfaces of masonry, concrete, plaster, plaster of Paris, structural and other miscellaneous steel items, rain water downcomer,floorandroofdrains,wasteandservicewaterpipes,andother ferrous and nonferrous metal items as indicated elsewhere in these specificationsorasdirectedbytheConsultant. Ifsurfacetobefinishedcannotbeputinsuitableconditionforpaintingby customarypreparatorymethods,theTenderershallnotifytheConsultantin writing or assume responsibility for the same and rectify unsatisfactory finishing. Before commencing painting, the Tenderer shall obtain the approval of the Consultant in writing regarding the scheduling of work to minimise damage, disfiguration or staining by other trades. He shall also
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5.0
1.2
undertake normalprecautionstopreventdamage,disfigurationorstaining toworkofothertradesorotherinstallations. 2.0 2.1 CODESANDSTANDARDS Allapplicablestandards,actsandcodesofpracticereferredtoshallbethe latesteditionsincludingallapplicableofficialamendmentsandrevisions.A completesetofallthesedocumentsshallgenerallybeavailableatsite,with theTenderer. Incaseofconflictbetweenthisspecificationandthose(ISStandards,Codes etc.)referredtoinclause2.3theformershallprevail. Some of the applicable Indian standards, Codes, etc. are referred to here below: 751973 771976 1021962 1031962 1041979 1331993 1371965 1581981 1681993 2171988 2181983 2901961 3371975 3381952 3391952 3401978 3411973 3451952 3471975 3481968 Linseedoil,rawandrefined Linseedoil,boiled,forpaints Ready mixed paint, brushing, red, lead, nonsetting, priming Readymixedpaint,brushing,whitelead,forprimingand generalpurposes Specification for ready mixed paint, brushing, zinc chrome,priming Enamel, interior (a) under coating (b) finishing colour as required Ready mixed paint, brushing, matt or eggshell flat, finsihing,interior,toIndianStandardColour,asrequired Readymixedpaint,brushing,bituminous,blackleadfree acidalkali,waterandheatresistingforgeneralpurposes. Readymixedpaint,airdryingforgeneralpurpose. Cutbackbitumen Creosote and anthrakene oil for use as wood preservatives Coaltarblackpaint Varnish,finishinginterior Varnish,undercoatingexterior,naturalresin Varnish,undercoating,exterior,syntheticresin Varnish,mixing BlackJapan,typeA,E,&C Woodfiller,Transparent,liquid Varnish,shellacforgeneralpurpose Frenchpolish
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2.2 2.3
4191967 4271965 4281969 5241983 5251968 5331973 7121984 IS1477(I and II) 20951982 20961992 23391963 IS 2395 (I andII) 25471976 29321994 29331975 54101992 5411(Pt.I) 1974 62781971 IS13467 BS5493 3.0 3.1 Puttyforuseofwindowframes Distemper,dry,colourasrequired Distemper,oilemulsioncolourasrequired Varnish,finishing,exterior,synthetic Varnish,finishing,exteriorandgeneralpurposes Gumspiritofturpentine(oilofturpentine) Specificationforbuildinglimes CodeofPracticeforpaintingofferrousmetalsinbuilding Gypsumplasterboards. Asbestoscementflatsheets. Aluminiumpaintforgeneralpurposes,indualcontainer Code of Practice for painting concrete, masonry and plastersurface Gypsumbuildingplaster Enamel synthetic, exterior (a) Under coating (b) Finishing. Enamel,Exterior(a)Undercoating(b)Finishing Cementpaint,colourasrequired Plasticemulsionpaintforinterioruse Codeofpracticeforwhitewashing&colourwashing Specificationforchlorinatedrubberforpaints Code of practice for protective coating of Iron & Steel structureagainstcorrosion
MATERIALS Materials shall be of highest grade products of wellknown approved manufacturerandshallbedeliveredtothesiteinoriginalsealedcontainers, bearing brand name, manufactures name and colour shade, with label intact and seals unbroken. All materials shall be subject to inspection & approvalbytheConsultant.Itisdesiredthatmaterialsofonemanufacturer onlyshallbeusedasfaraspossibleandpaintofoneshadebeobtainedfrom thesamemanufacturingbatch. All paint shall be subjected to analysis from random samples taken at site frompaintersbucket,ifsodesiredbytheConsultant.
3.2 3.3
All prime coats shall be compatible to the material of the surface to be finished as well as to the finishing coats to be applied. All unspecified materials such as shellac, turpentine or linseed oil shall be of the highest
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quality available and shall conform to the reputed recognised manufacturersandshallbeapprovedbytheConsultant. 3.4 Allcolourshallbeasperpaintingscheduleandtintingandmatchingshallbe donetothesatisfactionoftheConsultant.Insuchcases,wheresamplesare required,theyshallbeexecutedinadvancewiththespecifiedmaterialsfor theapprovaloftheConsultant. WHITEWASHING Shall be done from pure shell lime or fat lime, or a mixture of both as instructed by the Consultant, and shall conform to IS:712. Samples of lime shallbesubmittedtotheConsultantforapproval,andlimeasperapproved sampleshallbebroughttositeinunslakedcondition.Afterslaking,itshall be allowed to remain in a tank of water for two days, and then stirred up withapole,untilitattainstheconsistencyofthincream.100gramsofgum to 6 litres of white wash water and a little quantity of indigo or synthetic ultramarineblueshallbeaddedtothelime. WATERPROOFCEMENTPAINT Shall be made from best quality white cement and lime resistant colours with accelerators, waterproofing agents and fungicides. The paint shall conformtoIS:5410. ACRYLICEMULSIONPAINT Shallbewaterbasedacryliccopolymeremulsionwithrutiletitaniumdioxide and other selected pigments and fungicide. It shall exhibit excellent adhesiontoplasterandsurfaceandshallresistdeteriorationbyalkalisalts. Thepaintfilmshallallowthemoistureinwalltoescapewithoutpeelingor blistering.Thepaint,afteritisdried,shallbeabletowithstandwashingwith mildsoapandwaterwithoutanydeteriorationincolour,orwithoutflaking, blisteringorpeeling. SYNTHETICENAMELPAINT Shallbemadefromsyntheticresinanddryingoilwithrutiletitaniumdioxide and other selected pigments to give a smooth, hard, durable and glossy finish to all exterior and interior surfaces. White and pastel shades shall resistyellowinganddarkeningwithaging.ThepaintshallconformtoIS:2932 andIS:2933.
4.0 4.1
5.0 5.1
6.0 6.1
7.0 7.1

8.0 8.1 DRYDISTEMPER Dry distemper of required colour conforming to IS:427 and of approved brand and manufacturer shall be used. The primer where used shall be cementprimerordistemperprimer.Theshadeshallbegotapprovedfrom theConsultant.Drydistemperasrequiredshallbestirredslowlyandinclean water using 0.6 litre of water per kg of distemper or as specified by the manufacturer. Distemper shall not be mixed in larger quantity than is actually required for one day work. Warm water shall preferably be used. The treatment shall consists of a priming coat of whiting followed by the applicationoftwoormorecoatsofdistempertillthesurfaceshowsaneven colour. OILBOUNDDISTEMPER
9.0 9.1
Oil bound distemper (IS:4281969) of approved brand and manufacturer shall be used. Any unevenness in surface shall be made good by applying putty. The patched surface shall be allowed to dry thoroughly before the coat of distemper is applied. One coat of distemper properly diluted with thinnerasspecifiedbythemanufacturerappliedwithbrushesinhorizontal strokes followed immediately by vertical ones together will constitute one coat.Twoormorecoatsofdistemperasfoundnecessaryshallbeappliedto obtainevenshade. COLOURWASH Itshallbedonewithmineralcolours,notaffectedbylimeaddedtowhite wash.Nocolourwashshallbedoneuntilasampleofthecolourwashtothe requiredtintorshadehasbeenapprovedbytheConsultant.Thecolourshall beofeventintorshadeoverthewholesurface.Ifitisblotchyorotherwise badlyapplied,itshallberedonebytheTendereratnoextracosttoOwner. CHLORINATEDRUBBERBASEDPAINT Chlorinated rubber is the product obtained from the reaction of chlorine withrubber.Theproductcontainsaveragechlorinecontentofabout65%. Chlorinatedrubbershallbeformulatedwithresins(foradhesionandgloss), plasticizers (for flexibility and toughness), pigments (for colour), stabilizers and solvents (for fluidity). This shall meet the general requirements of IS:13467&BS:5493. STORAGE TheTenderershallarrangeforsafeandproperstorageofallmaterialsand
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10.0 10.1
11.0 11.1 11.2
12.0 12.1
tools. Paints shall be kept covered at all times and mixing shall be done in suitablecontainers.AllnecessaryprecautionsshallbetakenbytheTenderer topreventfire. 13.0 13.1 PREPARATIONOFSURFACE Before starting the work the Tenderer shall obtain the approval of the Consultant regarding the soundness and readiness of the surface to be paintedon. Masonry,ConcreteandPlasteredSurfacesshallbefreefromalloil,grease, efflorescence, mildew, loose paint or other foreign and loose materials. Masonrycracksshallbecleanedoutandpatchfilledwithmortarsimilarto theoriginalsurfaceanduniformlytextured.Wherethistypeofresurfacing may lead to the finishing paint being different in shade from the original surfaces, the resurfaced area shall be treated with minimum one coat of cement primer which should be continued to the surrounding area for a distanceofminimum100mm. Surfacewithmildew,efflorescenceshallbetreatedasbelow. a) MILDEW: All mildewed surfaces shall be treated with an approved fungicide such as ammoniacal wash consisting of 7 gm of copper carbonatedissolvedin80ml.liquidammoniaanddilutedto1litrewith wateror2.5percentmagnesiumsilicofluoridesolutionandallowed todrythoroughlybeforepaintisapplied. b) EFFLORESCENCE:Allefflorescenceshallberemovedbyscrubbingthe affectedsurfaceswithasolutionofmuriaticacidinwater(1:6to1: 8)andwashedfullywithclearwaterandallowedtodrythoroughly. 13.4 13.5 METALSURFACES Allmetalsurfacesshallbeabsolutelyclean,dryandfreefromwax,greaseor dried soap films. All steel and iron surfaces in addition shall be free from rust. All galvanized iron surfaces shall be pretreated with a compatible primeraccordingtothemanufacturersdirection.Anyabrasioninshopcoat shallbetouchedupwiththesamequalityofpaintastheoriginalcoat. APPLICATION Themethodofapplicationshallbeasrecommendedbythemanufacturerin case of selection of special shades and colour (not available in standard shades)the Tenderershallmixdifferentshadesandpreparetestpanelsof
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13.2
13.3
14.0 14.1
minimum size 1 metre square as per instruction of the Consultant and obtainhisapprovalpriortoapplicationoffinishingpaints. 14.2 Proper tools and implements shall be used. Scaffoldings if used shall be independentofthesurfacetobepaintedtoavoidshadedifferencesofthe freshlyrepairedanchorholes.Paintingshallbedonebyskilledlabourersina workmanlikemanner.Allmaterialsshallbeevenlyapplied,soastobefree of sags, runs, crawls or other defects. All coats shall be of proper consistency.Incaseofapplicationbybrush,nobrushmarksshallbevisible. Thebrushesshallbecleanandingoodconditionbeforeapplicationofpaint. All priming undercoats for painting shall be applied by brush only and rollers,sprayequipmentsetc.shallnotbeused. Noworkshallbedoneunderconditionsthatareunsuitableforproduction ofgoodresults.Nopaintingshallbedonewhenplasteringisinprogressoris drying.Applicationofpaintwhichsealsofsurfacetomoistureshallbedone afterthemoistureonandunderthesurfacehasdriedout.
14.3 14.4
14.5
Allcoatsshallbethoroughlydrybeforebeingsandpaperedorbeforethe succeeding coat is applied. Coats of painting as specified are intended to coversurfacesperfectly. In case the surface is not covered properly by applying thespecified number of coats, further coats shall be applied by the Tenderer when so directedbytheConsultant,withoutanyextracosttoOwner.Allprimersand undercoatsshallbetintedtoapproximatethecolourofthefinishingcoats. Finishedcoatsshallbeofexact colourandshadeasperapprovedsamples andfinishshallbeuniformincolourandtexture.Allpartsofmouldingsand ornamentsshallbeleftcleanandtruetofinish. WhiteWashing:Thesurfacewherewhitewashingistobeappliedshallbe cleaned of all loose materials and dirt. All holes and irregularities of the surface shall be filled up with lime putty and shall be allowed to dry up beforeapplicationofthelimesolution.Onecoatofwhitewashshallconsists ofonestrokefromtopdownwards,anotherfrombottomupwardsoverthe firststrokeandanotherfromlefttorightbeforethepreviousonedriesup. Secondcoatshallbeappliedafterthefirstdriesupcompletelyandsimilarly thethirdcoatshallbeappliedandincasetheConsultantfeelsthatoneor morecoatsisrequiredtheTenderershalldosowithoutanyextracosttothe Owner. No brush marks shall show on the finished surface. The inner plastered surfaces of walls shall be given three or more coats of white washings.
14.6
14.7
14.8. WaterproofCementPaint:Surfacetobecoatedwithcementpaintshallbe washed and brushed down. As soon as the moisture has disappeared, the surfaceshallbegivenonecoatofpaint.Careshallbetakensothatthepaint doesnotdryouttoorapidly.After4to6hours,thewatershallbesprinkled overthesurfacetoassistcuringandpreventcracking.Afterthefirstcoathas dried(24to48hours)thesecondcoatshallbeapplied.Inasimilarmanner thefinishedsurfaceshallbekeptmoistbyoccasionalsprinklingwithwater forsevendaysafterpainting. Acrylic Enamel Paint: Lime gauged cement plastered surfaces shall not be painted for at least one month after plastering. A sample patch shall be paintedtocheckalkalireactionifsodesiredbytheConsultant.Paintingshall bestrictlyaspermanufacturersspecification.Minimumtwocoatsshallbe applied. Synthetic Enamel Paint: Shall be applied on properly primed surface. Subsequent coats shall not be applied till the previous coat is dry. The previous coat shall be lightly sand papered for better adhesion of subsequentcoats.Minimumtwocoatsshallbeapplied. Dry Distemper: The treatment shall consists of a priming coat of whiting followed by the application of two or more coats of distemper till the surfaceshowsanevencolouraspermanufacturersinstruction.Theentire surfaceshallbecoatedwiththemixtureuniformly,withproperdistemper, inhorizontalstrokesfollowedimmediatelybyverticalones,whichtogether shall constitute one coat. Subsequent coats shall be applied only if the previouscoathasdried. OilBoundDistemper:Anyunevennessinthesurfaceshallbemadegoodby applying putty. The patched surface shall be allowed to dry thoroughly beforecoatofdistemperisapplied.Onecoatofdistemperproperlydiluted withthinnerasspecifiedbythemanufacturershallbeappliedwithbrushes inhorizontalstrokesfollowedimmediatelybyverticalones,whichtogether will constitute one coat. Two or more coats of distemper, as found necessaryshallbeappliedtoobtainevenshades. ColourWashing:Fornewwork,theprimingcoatshallbeofwhitewashwith limeorwithwhiting.Twoormorecoatshallthanbeappliedontheentire surface till it represents a smooth and uniform finish. The finished dry surfaceshallnotbepowderyandshallnotreadilycomeoffonhandwhen rubbed.Indigo(neel)shallhowever,nottobeadded.
14.9
14.10
14.11
14.12
14.13

15.0 15.1 PAINTINGOFIRON&STEELWORKS Painttobeusedforvariousitemsofworkshallbeofbestqualityandshall beobtainedreadymixedinsealedcontainersfromapprovedmanufacturer. TheTenderershallobtaintheConsultantsapprovalforthemakeandcolour ofthepaintheproposestouse. Allsurfacesshallbethoroughlycleanedofalldirt,looseparticlesandrust, and approved prior to application of paint. Workmanship shall conform to lS1477(PartI&III). Specificnumberofcoatsshallbeappliedandatleast24hoursshallelapse between the applications of successive coats. No painting shall be carried out on exterior work in wet weather or on surfaces which are not entirely dry. CHEMICALRESISTANTPAINT ForchemicalresistantpaintstipulationofBS:5493shallalsobefollowed. PROTECTION Furniture and other movable objects, equipments, fittings and accessories shall be moved, protected and replaced upon completion of the painting work. All stationary items of equipments shall be well covered so that no paint can fall on them. All protection shall be as per instruction of the Consultant. CLEANINGUP TheTenderershall,uponcompletionofpaintingetc.removeallmarksand makegoodthesurface,wherepainthasbeenspilled,splashedorsplattered, including all equipments, fixtures, glass, furniture, fittings etc. to the satisfactionoftheConsultant. ACCEPTANCECRITERIA a) Allpaintedsurfacesshallbeuniformandpleasinginappearance. b) Thecolour,textureetc.shallmatchexactlywithapprovedsamples. c) All stains, splashes and splatters of paints shall be removed from surroundingsurfaces.
15.2
15.3
16.0 16.1 17.0 17.1
18.0 18.1
19.0
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C15:DRAINAGE,SANITATIONANDWATERSUPPLY 1.0 This section covers the design, layout and construction of drains for the entireplantareaforfoulwater,surfacewaterandsewagetogetherwithall fittings and fixtures and inclusive of ancillary works, such as connections, manholes and inspection chambers used within the building and from the buildingtotheconnectiontoOwnersmainsewerlinemanholesstipulated here or elsewhere in these specifications. The scope is also inclusive of design,supply,erectionofallthetanks,pipes,fittingsetc.requiredforthe watersupplytobetakenfromtheterminalpointtotherespectivebuildings. 2.0 2.1 TheTenderershallconstructtheentiredrainageschemeasperthe drawings.Necessaryslopesshallbeprovidedinlongitudinaldrain. 2.2 GENERAL All pipelines, locations of fittings and fixture etc. shall be as per approved drawings or as directed by the Consultant. Correctness of lines, plumb, orientation,symmetryandlevelsshallbestrictlyensured.Allitemsshallbe fullysecuredagainstmovementinanydirectionandsolocatedastoallow maintenancewheredesiredbytheConsultant. All pipelines and fittings fixtures shall be installed leak proof. When the worksunderscopeofthisspecificationconnectwithotherstheconnections shall be such as to prevent any splashing or emission of foul odour and gases. a)POLYETHYLENEWATERTANK Tanks shall meet the requirements of IS:12701. Virgin HDPE granules of approved grade, suitable for drinking water shall be used for making the tank. Carbon black shall be added with the granules. Tanks shall be single piece, seamless construction, moulded by rotational moulding. Shape of tankshallbecylindricalverticaltypewithcorrugationalongthelengthand bottomofthetank.Tankshallhaveclosedtopprovidedwithlid.However, for storage inside, the rectangular loft tank of approved colour shall be provided. Tank shall be provided with all fittings for inlet, overflow, outlet pipes and ball valves including mosquito proof coupling. Tank shall be leak
SCOPE
INSTALLATION SURFACEDRAINAGE
proof. Tank shall be installed with proper support and anchorage for installationanditshallbecarriedoutaccordingtotherecommendationof clauseNo.13ofIS:127011989. 2.3 RAINWATERDOWNCOMERS RainwaterdowncomersshallbeofPVCpipesof6kg/sqcmpressureclass. Rainwaterdowncomersshallrunalongandbesecuredtowall,columnetc. Where desired by the Consultant these may have to be installed in chases cut in the structure. All pipes shall be well secured and supported by adequately strong circumferential clamps.. The clamps shall be moulded plastics, split ring type or perforated strap iron type as approved by the Consultant.Suitablespacershallbeprovidedagainsttheverticalsurfacesto whichthepipeisfixed.Allbendsandjunctionsshallbesuppliedwithwater tightcleanouts.Allhorizontalpipesshallhaveaminimumfallof1in100. 2.4 2.4.1 2.4.2 SOILANDDRAINAGEPIPES GRADIENTS Theminimumgradientsofsoilanddrainagepipelineshallbeasfollows 100mmnominaldia 1in35 150mmnominaldia 1in65 230mmnominaldia 1in120 300mmnominaldia 1in200 RELATIONWITHWATERSUPPLYPIPELINE Under no circumstances, unless specifically cleared by the Consultant in special cases, drainage and soil pipes shall be allowed to come close to watersupplypipelines. LAYING Eachseparatepipeshallbeindividuallysetforline,level,plumbetc.Where lengthsofsewerordrainpipesarelaidintrench,properlypaintedsightrails shallbefixedacrossthetrenchataheight,equaltolengthoftheboningrod to be used, above the required invert level of the drain or sewer at the point, where the sight is fixed. More sight rails shall be required at manholes,changesofgradientandintermediatepositionsifthedistanceof sighting is too far, which shall not be more than 15.0 m apart. The excavation shall be boned in at least once in every 1.8 m. The foot of the boningrodshallbesetonablockofwoodoftheexactthicknessofthewall of the pipe. Each pipe shall be separately and accurately boned between
2.4.3
sightrails. 2.4.4 For water pipelines, meticulous care shall be taken to avoid chances of airlockandwaterhammer.Thelayoutofpipeworkshallbesuchthatthere is no possibility of backflow towards the source of supply from any cistern appliances whether by siphonage or otherwise. Where desired by the Consultant,pipesshallbeconcealedinmasonryorconcreteofthestructure. Chases,openings,conduitsasnecessaryshallbecutorleftinthemasonryor concrete. Clamps and fittings shall be as per the standard practice and approvedbytheConsultant. SUPPORTANDPROTECTIONTOPIPELINES All drainage and sewer pipes shall be laid with spigot leading uphill. Preferably the pipes shall rest on solid and even foundations for the full length of the barrel. However, the pipe manufacturers instructions as approvedbytheConsultantshallbefollowedinthematterofsupportand jointing. Cast Iron pipes and concrete pipes may be supported on suitable concreteorbricksupport,wherespecified.Thesupportsshallbeunyielding andstrongenough.Atleastonesupportshallbelocatedclosetoeachjoint. Spacing of intermediate supports shall be as desired by Consultant. Pipes shallbesecuredtothesupportsbyapprovedmeans. Anchoringofpipeswherenecessaryshallbeachievedbysuitableconcrete encasingdesignedfortheexpectedthrust. 2.4.6 ENTRYINTOSTRUCTURES For entry of the pipelines into any building or structures, suitable conduits underthestructures,orsleevesshallbeused.Theconduitsandsleevesshall be such as to allow easy repair and replacement of the pipes. When openings or chases are required to be made in the structure for entry of pipelines, locations and sizes shall be marked and checked by the Consultant. After laying of the pipeline the openings and chases shall be mended. 2.4.7 DUCTS Wheresolid,wasteandventilatingpipesareaccommodatedinducts,access to cleaning eyes shall be provided. Connection to drain shall be through a gullytrapwithsealedcovertoguardagainstingressofsewergas,verminor backflow.
2.4.5
2.4.8 TRAPSANDVENTILATINGPIPES Pipes for carrying of the waste from water closets and waste water and overflow water from baths, wash basins, sinks to drains shall be trapped immediatelybeneathsuchfixtures.Trapsshallhaveminimumwatersealof 50 mm and shall be ventilated whenever such ventilation is necessary to maintain water seal of the trap. Ventilating pipes shall be carried up vertically from the drain to a height of at least 600 mm above the outer covering of the roof of the building or as shown on drawings. All vertical ventilating,antisyphonageandsimilarpipeshallbecoveredontopwitha cowl.ThecowlshallbemadeofC.I. 2.4.9 MANHOLESANDINSPECTIONCHAMBERS The maximum distance between manholes shall be 30 metres unless specially permitted otherwise. In addition, at every change of alignment, gradient or diameter there shall be a manhole or inspection chamber. The distance between manhole or inspection chamber and gully chamber shall notexceed6metresunlessdesiredotherwise.Manholeshallbeconstructed soastobewatertightundertest.Thebenchingatthesidesshallbecarried out in such a manner as to prevent lodgment for any splashing in case of accidental flashing of the chamber. The channel or drain at the bottom of chamber shall be plastered with (1:2) cement sand mortar and finished smooth to the grade. The channels and drains shall be shaped and laid to providesmoothflow. Connection to existing sewer lines shall be through a manhole. Manholes shallbeprovidedwithC.I.standardcovers.Thecoversshallbeclosefitting soastopreventgasesfromcomingout. 2.4.10 JOINTING Jointing of laid pipes shall be so planned as to avoid completely any movementorstraintothejointsalreadymade.Ifanyjointissuspectedto bedamageditshallbeopenedoutandredone. Alljointsbetweenpipes,pipefittingsandmanholesshallbegastightwhen above ground and watertight when underground. Method of jointing shall beasperinstructionofthepipeandfittingsmanufacturerandasapproved bytheConsultant.Howeverintheabsenceofanyinstructionavailablefrom themanufacturer,methodsasdetailedhereundershallbeused.
a) Socketandspigotpipesshallbejoinedbycastleadjoints.Thespigot shallbecenteredinthesocketofthenextpipebytightlycaulkingin sufficient turns of tarred gasket or hemp yarn to have unfilled half the depth of socket. When the gasket or hemp yarn has been caulkedtightly,ajointingringshallbe placedroundthebarreland tightened against the face of the socket to prevent airlock. Molten leadshallthenbepouredintofilltheremainderofthesocketand caulked with suitable tools right round the joint to make up for shrinkageofthemoltenmetaloncoolingandshallbefinished3mm behindthesocketface. InspecialcasesifflangedjointsareacceptedbytheConsultant,the jointsshallbemadeleakproofbyinsertingapprovedtypeofrubber or other gasket not less than 1.5 mm thick. The bolts shall be secured in stages to avoid uneven strain. Damaged gasket shall be replaced. b) Threadsshallbecutwithsharptools,andbeforejointing,allscales shallberemovedfrompipesbysuitablemeans.Thescrewthreads ofthepipeshallbecleanedoutandthejointsmadebyscrewingthe fittings after treating the threads with approved pipe jointing compound.Onceajointhasbeenscrewedupitshallnotbebacked offunlessthethreadsarerecleanedandnewcompoundapplied. c)GLAZEDSTONEWAREPIPES Tarredgasketorhempyarnsoakedinthickcementslurryshallfirst beplacedroundthespigotofeachpipeandthespigot 2.5 INSTALLATION All plumbing fittings and fixtures shall be installed in most workman like manner by skilled workers. Those shall be prefect in level, plumb, plane, locations and symmetry. All items shall be securely anchored to wall and floors.AllcuttingsinwallsandfloorsshallbemadegoodbytheTenderer. 3.0 3.1 TESTINGANDACCEPTANCE Allpipes,fittingsandfixturesshallbeinspected,beforedeliveryatthesite to see whether they conform to accepted standards. The frequency of
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CASTIRONPIPES
G.I.PIPES
testingandsamplingasgivenTableIofthisSection.Thepipesshallagain be inspected on site before laying by sounding to disclose cracks. All defectiveitemsshallbeclearlymarkedandforthwithremovedfromthesite. 3.2 TESTINGOFPIPELINESFORDRAINAGE&SANITATION Comprehensivetestofallpipelinesshallbemadebysimulatingconditions of use. The method of actual tests shall be decided by the Consultant. All testdateshallberecordedandsubmittedtotheConsultantforreviewand Instruction.TheConsultantsdiscretionregardingtoleranceshallbefinal. Generalguidanceforthetestaregivenbelow: a) SMOKETEST Allsoilpipes,wastepipes,ventpipes&allotherpipeswhenabove groundshallbeapprovedgastightbyasmoketestconductedunder apressureof25mmofwaterandmaintainedfor15minutesafter alltrapsealshavebeenfilledwithwater.Thesmokeisproducedby burningoilywasteortarpaperofsimilarmaterialinthecombustion chamberofasmokemachine.Chemicalsmokeisnotallowed. FORSTRAIGHTNESS i) Itshallbecheckedbyinsertingatthehighendofthesewer or drain a smooth ball of a diameter 1.3 mm less than the pipe bore. In the absence of obstruction, such as yarn or mortarprojectingthroughthejoints,theballwillrolldown theinvertofthepipeandemergeatthelowerend;and By means ofmirror at one end of the line and lamp at the other end. If the pipeline is straight, the full circle of light maybeobserved.Themirrorwillalsoindicateobstructionin thebarrelifthepipelineisnotstraight.
b)
ii)
3.3
TESTINGOFWATERMAINSAFTERLAYING Afterlayingandjointing,themainshallbeslowlyandcarefullychargedwith water, so that all air is expelled from the main, by providing 25 mm inlet with a stopcock, allowed to stand full of water for a few days if time permits, and then tested under pressure. The test pressure shall be 5 Kg/sqcm. or double the maximum working pressure, whichever is greater. Thepressureshallbeappliedbymeansofamanuallyoperatedtestpump, orinthecaseoflongmainsormainsofalargediameterbyapowerdriven testpumpprovidedthatthepumpisnotleftunattended.Ineithercasedue
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precaution shall be taken to ensure that the required test pressure is not exceeded.Pressuregaugesshallbeaccurateandshallpreferablyhavebeen recalibrated before the test. The pump having been stopped, the test pressure shall maintain itself without measurable loss for at least five minutes. The end of the mains shall be closed by fitting a watertight expandingplugandplugshallbesecuredbystrutstoresistendthrustofthe waterpressureinthemains. 3.4 TESTINGOFSERVICEPIPESANDFITTINGS Theservicepipesshallbeslowlyandcarefullychargedwithwaterallowing allairtoescapeavoidingallshockorwaterhammer. 3.5 FIXTUREETC. AllfixturesandfittingsshallbeconnectedbyWatertightjoints.Nodripping shallbeaccepted. 4.0 ISCODES SomeoftheapplicableIndianStandards,Codesarereferredtoherebelow: Latesteditionsshallalwaysbereferredto. IS1172 Basic requirements for water supply, drainage and sanitation. IS1239 IS3486 IS3589 IS1537 IS1742 IS5329 IS1538 Cast iron fittings for pressure pipes for water, gas and sewage.
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(PartI&II) Mild Steel Tubes and Mild Steel Tubulars andotherwroughtSteelPipefittings. CastIronSpigotandSocketdrainpipes Electrically welded steel pipe for water, gas and sewage (200mmto2000mmnominaldiameter). Verticallycastironpressurepipeforwater,gasandsewage. Codeofpracticeforbuildingdrainage. Code of practice for sanitary pipe work above ground for building
IS1230 IS1729 IS1626 IS2065 IS1726 IS5961 IS771 IS772 Generalrequirementsofenameledcastironsanitary appliances Glazedfiredrysanitaryappliances Castironmanholecoversandframesintendedforusein drainageworks. Castirongratingsfordrainagepurposes.IS:5219(PartI) PandStraps,castcopperalloytraps Codeofpracticeforwatersupplyinbuilding. Asbestoscementbuildingpipes,gutters. Sandcastironspigotand socketsoil, wasteandventilating pipes,fittingsandaccessories. Castironrainwaterpipesandfittings.
IS774 Flushing cistern for water closets and urinals (Valve less Siphonictype) IS775 IS2548 IS2527 IS1068 IS1073 Ballvalvesincludingfloatsforwatersupplypurpose. Code of practice for fixing rainwater gutters and downpipesforroofdrainage. Chromiumplating Plasticwaterclosetseatsandcovers. Castironbracketsandsupportsforwashbasinandsinks.
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C16:ROADANDPAVEMENTS 1.0 1.1 SCOPEOFWORK The work contemplated under these specifications refers to earth work in excavation, forming embankments, soling, WBM, Bituminous Macadam, Wearingcourse/sealingcoatetc.forRoadandpavementworks. EARTHWORKINEXCAVATION: The specifications for Excavation work & Back filling under section III, specifiedinC02shallbegenerallyfollowed. FORMINGEMBANKMENT: The work shall include preliminaries of clearing site, setting out and preparing the ground and there after forming embankment for the roads, paths etc. With approved material available form excavations under this contract (excavation paid separately under respective items) or elsewhere, spreading in layers, watering and compacting to the required density and lines,curves,grades,chamberedcrosssectionanddimensionsshowninthe planorasdirectedbytheConsultant.Whentheembankmentistobelaid onhillsidesorslopes,theexistingslopesaretobeplougheddeeply.Ifthe cross slopes are steeper than 1 in 3, steps with reverse slope shall be cut into the slopes to give proper hold and seating to the bank as directed by the Consultant. The top 15cm of soil shall be scarified and watered if directed and compacted to the same density as specified for the embankmentbeforeanymaterialislaidfortheembankmentwork. Onlytheapprovedexcavatedearthshallbeplacedintheembankmentsin successive horizontal layers not exceeding 200mm, extending to the full widthoftheembankmentincludingtheslopesattheleveloftheparticular layer and 30 cm, more on both sides to allow compaction of the full specified section. The extra loose stuff at the edges shall be trimmed later after completion of the bank work without extra cost leaving the correct sectionfullycompacted. Keepingthewidthofthebankinitiallylessandwideningitlaterbydumping looseearthontheslopesshallnotbepermittedastheadditionalwidthand slopeswillremainlooseanduncompacted.Similarproceduretoextendthe embankment by dumping the material longitudinally shall also not be allowed. Each layer of the embankment shall be watered, levelled and compacted as specified hereinafter, before the succeeding layers are placed. The surface of the embankment shall at all times during
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2.0 2.1 2.2 2.2.1
2.2.2
2.2.3
construction, be maintained in such a manner so as to prevent ponding. Watertobeusedshallbefreefromallharmfulelementswhichmaycause efflorescenceetc.andapprovedbytheConsultant. 2.2.4 If the material for embankment contains moisture less than the optimum moisture,watershallbeaddedinthe100mm,layersoftheembankmentto bring moisture uniformly upto requirement. If the excavated material contain more than required moisture, it shall be allowed to dry until the moistureisreducedtorequiredextent.Ifduetothewetness,themoisture content of the soil cannot be reduced to the appropriate amount by exposure, embankment work shall be suspended till suitable conditions prevailatnoextraclaim/compensation. When loose layer is levelled manually or mechanically and moistened or dried to a uniform moisture content suitable for maximum compaction, it shall be compacted by 8 to 10 tonne power roller or sheep foot rollers or heavyhaulingordozingequipmenttogivethespecified95%oftheproctor density,ifontesting,thedensityisfoundtobelessthan95%oftheproctor density, the Tenderer shall do additional compaction necessary to get the specified density after adding water if required. If the density cannot be improved by such reasonable efforts, the work may be accepted as substandardworkbytheConsultant.Ifconsultantthinksitisnotharmfulfor thepurposeandpaidforatareducerate.Testshallbemadetodetermine the maximum density of the material to be used by the proctor method before starting the work. Density test shall be carried out for the embankment work during the progress of the work. One set of three core samples for every 1000 sqm. (about 1000 sq.yd.) area of each layer of embankmentworkshallbetakenandtested.Theaveragedensityshallnot belessthan95%oftheproctordensity,obtainedinthelaboratory. Arrangement for obtaining the samples and transporting the same to laboratory,shallbemadebytheTendererathisowncost. Embankment not accessible to rollers, such as those adjoining bridges, culverts and other works shall be carried out independently of the main embankmentsandshallhavethelayersplacedin150mmto200mmheight and each layer shall to moistened and thoroughly compacted with mechanicalormanualtamper.Beforeplacingthenextlayer,thesurfaceof the under layer shall be moistened and scarified so as to provide a satisfactorybondwiththenextlayer. The embankment shall be finished and dressed smooth and even, in conformity with the alignment, levels and cross section, and dimensions shown on the drawing. On curves, section shall be provided with super
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2.2.5
2.2.6 2.2.7
2.2.8
elevation and increased width, is shown on the plans as directed by the Consultant. 2.2.9 2.2.10 Joiningofoldandnewembankmentshallbedonebysteppinginanoverall slopeofabout1to5. TheTenderershallberesponsibleformaintainingtheembankmentworkin satisfactoryconditionsathisowncosttillfinallyacceptedincludingmaking goodanydamage. SUBGRADE: PreparationofSubgrade:Thesurfaceoftheformationforawidthofsub base which shall be as per drg. shall first be cut to a depth equal to the combine depth of subbase and surface courses below the proposed finishedlevel(dueallowancebeingmadeforconsolidation).Itshallthenbe cleaned of all foreign substances. Any ruts or soft yielding patches that appear due to improper drainage conditions, traffic hauling or from any other cause, shall be corrected and the subgrade dressed off parallel to finishedprofile. Consolidation:Thesubgradeshallbeconsolidatedwithapowerroadroller of8to12tonnes.Therollershallrunoverthesubgradetillthesoilisevenly and densely consolidated and behaves as an elastic mass (the roller shall passaminimumof5runsonthesubgrade).Allundulationsinthesurface thatdevelopduetorollingshallbemadegoodwithfreshmaterialorquarry spoilsasthecasemaybeandthesubgradeisrerolled. Surface Regularity : The finished surface shall be uniform and conform to the lines, grades and typical cross sections shown in the drawings. When testedwiththetemplateandstraightedge,thevariationshallbewithinthe tolerancesspecifiedintheTablebelow: Permissibletolerancesofsurfaceregularity Longitudinalprofile Maximum permissible undulation when measuredwitha3metrestraightedge 24mm
3.0.0 3.1
3.2
3.3
Crossprofile Maximumpermissiblevariationfrom specifiedprofilewhenmeasuredwith acambertemplate 15mm
3.4 Where the surface irregularity of the subgrade falls outside the specified tolerances,theTenderershallbeliabletorectifythesewithfreshmaterialor quarry spoils as the case may be, and the sub grade rerolled to the satisfactionoftheConsultant. SUBBASES:
4.0
4.1.GRANULARSUBBASE 4.1.1Scope This work shall consist of laying and compacting wellgraded material on prepared subgrade in accordance with the requirements of these Specifications.Thematerialshallbelaidinoneormorelayersassubbaseor lower subbase and upper subbase (termed as subbase hereinafter) as necessary according to lines, grades and crosssections shown on the drawingsorasdirectedbytheEngineer. 4.1.2.Materials Thematerialtobeusedfortheworkshallbenaturalsand,moorum,gravel, crushed stone, or combination thereof depending upon the grading required. Materials like crushed slag, crushed concrete, brick metal and kankarmaybeallowedonlywiththespecificapprovaloftheEngineer.The material shall be free from organic or other deleterious constituents and conformtooneofthethreegradingsgiveninTable4001. While the gradings in Table 4001 are in respect of closegraded granular subbase materials, one each for maximum particle size of 75 mm, 53 mm and 26.5 mm, the corresponding gradings for the coarsegraded materials foreachofthethreemaximumparticlesizesaregivenatTable4002.The gradingtobeadoptedforaprojectshallbeasspecifiedintheContract. 4.1.3Physicalrequirements:Thematerialshallhavea10percentfinesvalueof 50kNormore(forsampleinsoakedcondition)whentestedincompliance withBS:812(PartIII).Thewaterabsorptionvalueofthecoarseaggregate shallbedeterminedasperIS:2386(Part3);ifthisvalueisgreaterthan2 percent,thesoundnesstestshallbecarriedoutonthematerialdelivered to site as per IS : 383. For Grading II and III materials, the CBR shall be determinedatthe densityandmoisturecontentlikelytobedevelopedin equilibrium conditions which be taken as being the density relating to a uniformairvoidscontentof5percent.
TABLE4001.GRADINGFORCLOSEGRADEDGRANULARSUBBASEMATERIALS ISSieve PercentbyweightpassingtheISsieve ______________________________________________________ 1.1.1.1.1 Designation GradingI GradingII GradingIII 75.0mm 100 53.0mm 80100 100 26.5mm 5590 70100 100 9.50mm 35655080 6595 4.75mm25554065 5080 2.36mm 2040 3050 4065 0.425mm 1025 1525 2035 0.075mm 310 310 310 CBRValue(Minimum) 30 25 20 TABLE4002.GRADINGFORCOARSEGRADEDGRANULARSUBBASEMATERIALS ISSieve PercentbyweightpassingtheISSieve ______________________________________________________ 1.1.1.1.2 Designation GradingI GradingII GradingIII 75.0mm 100 53.0mm 100 26.5mm 5575 5080 100 9.50mm 4.75mm10301535 2545 2.36mm 0.425mm 0.075mm <10 <10 <10
CBRValue(Minimum) 30 25 20 Note:Thematerialpassing425micron(0.425mm)sieveforallthethreegradings when tested according to IS : 2720 (Part 5) shall have liquid limit and plasticityindexnotmorethan25and6percentrespectively. 4.1.3. Strengthofsubbase Itshallbeensuredpriortoactualexecutionthatthematerialtobeusedin the subbase satisfies the requirements of CBR and other physical requirementswhencompactedandfinished. When directed by the Engineer, this shall be verified by performing CBR tests in the laboratory as required on specimens remoulded at field dry density and moisture content and any other tests for the quality of materials,asmaybenecessary. 4.1.4.ConstructionOperations 4.1.4.1.Preparationofsubgrade:Immediatelypriortothelayingofsubbase,the subgrade already finished to Clause 301 or 305 as applicable shall be prepared by removing all vegetation and other extraneous matter, lightly sprinkledwithwaterifnecessaryandrolledwithtwopassesof80100kN smoothwheeledroller. 4.1.4.2. Spreading and compacting: The subbase material of grading specified in the Contract shall be spread on the prepared subgrade with the help of a motor grader of adequate capacity, its blade having hydraulic controls suitable for initialadjustmentandformaintainingtherequiredslopeandgradeduringthe operationorothermeansasapprovedbytheEngineer. When the subbase material consists of combination of materials mentioned in Clause 4.1.2.1. mixing shall be done mechanically by the mixinplace method. Manual mixing shall be permitted only where the width of laying is not adequate for mechanical operations, as in smallsized jobs. The equipment used for mixinplace construction shall be a rotavator or similar approved equipmentcapableofmixingthematerialtothedesireddegree.Ifsodesired bytheEngineer,trialrunswiththeequipmentshallbecarriedouttoestablish itssuitabilityforthework. MoisturecontentoftheloosematerialshallbecheckedinaccordancewithIS: 2720(Part2)andsuitablybysprinklingadditionalwaterfromatruckmounted
ortrailermountedwatertankandsuitableforapplyingwateruniformlyandat controlledquantitiestovariablewidthsofsurfaceorothermeansapprovedby theEngineersothat,atthetimeofcompaction,itisfrom1percentaboveto2 percentbelowtheoptimummoisturecontentcorrespondingtoIS:2720(Part 8). While adding water, due allowance shall be made for evaporation losses. Afterwaterhasbeenadded,thematerialshallbeprocessedbymechanicalor otherapprovedmeanslikedischarrows,rotavatorsuntilthelayerisuniformly wet. Immediately thereafter, rolling shall start. If the thickness of the compacted layer does not exceed 100 mm, a smooth wheeled roller of 80 to 100 kN weightmaybeused. Foracompactedsinglelayerupto225mmthecompactionshallbedonewith thehelpofavibratoryrollerofminimum80to100kNstaticweightwithplain drum or pad footdrum or heavy pneumatic tyred roller of minimum 200 to 300 kN weight having a minimum tyre pressure of 0.7 MN/m2 or equivalent capacity roller capable of achieving the required compaction. Rolling shall commence at the lower edge and proceed towards the upper edge longitudinally for portions having unidirectional crossfall and super elevation and shall commence at the edges and progress towards the centre for portionshavingcrossfallonbothsides. Each pass of the roller shall uniformly overlap not less than one third of the track made in the preceding pass. During rolling, the grade and crossfall (camber)shallbecheckedandanyhighspotsordepressions,whichbecome apparent, corrected by removing or adding fresh material. The speed of the rollershallnotexceed5kmperhour. Rollingshallbecontinuedtillthedensityachievedisatleast98percentofthe maximumdrydensityforthematerialdeterminedasperIS:2720(Part8).The surface of any layer of material on completion of compaction shall be well closed, free from movement under compaction equipment and from compaction planes, ridges, cracks or loose material. All loose, segregated or otherwisedefectiveareasshallbemadegoodtothefullthicknessoflayerand recompacted. 4.1.5.SurfaceFinishandQualityControlofWork ThesurfacefinishofconstructionshallconformtotherequirementsofClause 902. Control on the quality of materials and works shall be exercised by the EngineerinaccordancewithSection900.
4.1.6.MeasurementsforPayment Granular subbase shall be measured as finished work in position in cubic metres.. Theprotectionofedgesofgranularsubbaseextendedoverthefullformation as shown in the drawing shall be considered incidental to the work of providinggranularsubbaseandassuchnoextrapaymentshallbemadefor thesame. 4.1.7.Rate The Contract unit rate for granular subbase shall be payment in full for carryingouttherequiredoperationsincludingfullcompensationfor: (i)makingarrangementsfortraffictoClause112exceptforinitialtreatmentto verges,shouldersandconstructionofdiversions; (ii) furnishing all materials to be incorporated in the work including all royalties,fees,rentswherenecessaryandallleadsandlifts; (iii)all labour, tools, equipment and incidentals to complete the work to the Specifications;: (iv)carryingouttheworkinpartwidthsofroadwheredirected;and (v)carryingouttherequiredtestsforqualitycontrol. 4.2
Water Bound Macadam Subbase with stone aggregate : Stone aggregate ofsize90mmshallbeused.Thisconsistsofcleancrushedcoarseaggregate mechanicallyinterlockedbyrollingusingpowerroadrollerof8to10tand voidsthereoffilledwithscreeningandblindingmaterialwiththeassistance ofwater,laidonapreparedsubgrade/subbase. Quantities of Materials Quantities of coarse aggregate, screening and blindingmaterialrequiredtobestackedfor100mmapproximatecompacted thickness of WBM subbase course for 10 sqm shall be as per table given below:
4.2.1

CoarseAggregate Classification Size LooseQty Stonescreenings Grading/Classific LooseQty ationandsize Binding Material
Grading1
90mmto 45mm
NOTE:NetQuantity=Loosequantitymeasuredinstackminus7.5% 4.2.2 Preparation of foundation : In the case of an existing unsurfaced road, wherenewmaterialsistobelaid,thesurfaceshallbescarifiedandreshaped totherequiredgrade,chamberedshapeasnecessary.Weakplacesshallbe strengthened, corrugations removed and depressions and pot holes made goodwithsuitablematerials,beforespreadingtheaggregateforWBM. SpreadingAggregate: Thecoarseaggregateshallbespreaduniformlyand evenlyuponthepreparedbaseinrequiredquantitieswithatwistingmotion toavoidsegregation.Innocaseshallthesebedumpedinheapsdirectlyon the area where these are to be laid nor shall their hauling over a partly completedbasebepermitted.Theaggregatesshallbespreaduniformlyto proper profile by using templates placed across the road, six metres part. Where specified, approved mechanical devices may be used to spread the aggregatesuniformly.Thelevelsalongthelongitudinaldirectionuponwhich the metal shall be laid, shall be first obtained at site to the satisfaction of Consultantandtheseshallbeadheredto. Thesurfaceoftheaggregatespreadshallbecarefullytruedupandallhigh spotsbyremovingoraddingaggregateasmayberequired. The WBM subbase shall be normally constructed in layers of 115 mm compacted thickness. No segregation of large or fine particles shall be allowed and the coarse aggregate as spread shall be of uniform gradation withnopocketsoffinematerial. The coarse aggregate shall normally not be spread in lengths exceeding threedaysaverageworkaheadoftherollingandblendingoftheproceeding section.
4.2.3
4.2.4 4.2.5
4.2.6

4.3 4.3.1 ROLLING: Immediately following the spreading of the coarse aggregate, it shall be compactedtothefullwidthbyrollingwitheitherathreewheelpowerroller of8to10tcapacityoranequivalentvibratoryroller.Initially,lightrollingis to be done which shall be discontinued when the aggregate is partially compacted with sufficient void space in them to permit application of screenings. The rolling shall begin from the edges with the roller running forward and backward and adding the screenings simultaneously until the edges have been firmly compacted. The roller shall then progress gradually from the edgestothecentreparalledtothecentrelineoftheroadandoverlapping uniformly each preceding rear wheel track by one half width and shall continue until the entire area of the course has been rolled by the rear wheel.Rollingshall continueuntiltheroadmetalis thoroughly keyedwith nocreepingofmetalaheadoftheroller.Onlyslightsprinklingofwatermay bedoneduringrolling,ifrequired.Onsupercleavedcurves,therollingshall proceedfromtheloweredgeandprogressgraduallycontinuingtowardsthe upperedgeofthepavement.
4.3.2
4.2.3
Rollingshallnotbedonewhenthesubgradeissoftoryieldingorwhenthe rollingcausesawavelikemotioninthesubbaseofsubgrade.Whenrolling develops irregularities that exceed 12mm when tested with a three metre straight edge, the irregular surface shall be loosened and then aggregate addedtoorremovedfromitasrequiredandthearearolleduntilitgivesa uniform surface conforming to the desired crosssection and grade. The surface shall also be checked transversely by template for chambered any irregularities corrected in the manner descried above. In no case shall the useofscreeningstomadeupdepressionsbepermitted. APPLICATIONOFSCREENING: After the coarse aggregate has been lightly rolled to the required true surface,screeningshallbeappliedgraduallyoverthesurfacetocompletely fill the interstices. Dry rolling shall be continued while the screening are beingspreadsothatthejarringeffectoftherollercausesthemtosettleinto the voids of the coarse aggregates. The screening shall not be dumped in piles on the coarse aggregate but shall be spread uniformly in successive thin layers either by the spreading motion of the hand shovels or a mechanicalspreader.
4.4 4.4.1
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4.4.2 Thescreeningshallbeappliedataslowrate(inthreeormoreapplications) soastoensurefillingofallvoids.Rollingandbroomingshallcontinuewith thespreadingofthescreenings.Eithermechanicalbroomsorhandbrooms orbothmaybeused.Innocaseshallthescreeningbeapplied,sofastand thick as to form cakes, ridges on the surface making the filling of voids difficult, or to prevent the direct bearing of the roller on the coarse aggregates. The spreading, rolling and brooming of screening shall be performedonsectionswhichcanbecompletedwithinonedaysoperation and shall continue until no more screening can be forced into the voids of thecoarseaggregate.Dampandwetscreeningshallnotbeusedunderany circumstances. SPRINKLINGANDGROUTING: After spreading the screening and rolling, the surface shall be copiously sprinkledwithwater,sweptandrolled.Handbroomsshallbeusedtosweep the wet screening into the voids and to distribute them evenly. The sprinkling,sweepingandrollingoperationsshallbecontinuedandadditional screenings applied where necessary until the coarse aggregates are well bonded and firmly set for the entire depth and until a grout has been formed of screenings and water that will fill all voids and form a wave of grout ahead of the wheels of the roller. The quantity of water to be used duringtheconstructionshallnotbeexcessivesoastocausedamagetothe subbaseorsubgrade. APPLICATIONOFBLINDINGMATERIAL: After the application of screenings and rolling, a suitable blinding material shallbeappliedatauniformandslow rateintwoormoresuccessivethin layers. After each application of blinding material, the surface shall be copiously sprinkled with water and the resulting slurry sweptin with hand brooms or mechanical brooms or both so as to fill the voids properly. The surface shall then be rolled by a 810 t roller, water being applied to the wheels in order to wash down the blinding material that may get stuck to thewheels.Thespreadingofblindingmaterial,sprinklingofwater,sweeping with brooms and rolling shall continue until the slurry that is formed well, afterfillingthevoidsformawaveaheadofwheelsofthemovingroller. SETTINGANDDRYING: After final compaction of the course, the road shall be allowed to cure overnight. Next morning defective spots shall be filled with screenings or blinding material, lightly sprinkled with water, if necessary and rolled. No trafficshallbeallowedtillthemacadamsets.
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4.5 4.5.1
4.6 4.6.1
4.7 4.7.1
4.8 4.8.1 Sizeofcoarseaggregates 4590mm Longitudinalprofile Maximum permissible undulation when measured with a 3 metre straightedge 15mm Crossprofile Maximum permissible variation from specified profile when measured withacambertemplate 12mm SURFACEEVENNESS: The surface evenness of completed WBM subbase in the longitudinal and transversedirectionsshallbeasspecifiedinthetablegivenbelow:
Thelongitudinalprofileshallbecheckedwitha3Mlongstraightedgeatthe middleofeachtrafficlanealongalineparalleltothecentrelineoftheroad. The transverse profile shall be checked with a series of three chamber boardsatintervalsof10M. Rectification of Defective Construction : Where the surface irregularity of the WBM subbase course exceeds the tolerances specified in the table given above or where the course is otherwise defective due to subgrade soil mixing with the aggregates, the layer to its full thickness shall be scarifiedovertheaffectedarea,reshapedwithaddedmaterialorremoved andreplacedwithfreshmaterialasapplicable,andrecompacted.Thearea treated in the aforesaid manner shall not be less than 10 sqm. In no case shalldepressionsbefilledupwithscreeningsandblindingmaterial. RUBBLESOLING Rubble soling for road work including foot paths, culverts, side drains etc. shall be carried out as specified herein before under chapter04, para 3.3 for rubble stone soling, as far as they are applicable, with the following additions. Subgrade for soling shall be prepared by cleaning of all foreign substances includingrankvegetation,ifany.Anyrutsorsoftyieldingplacesthatappear due to improper drainage conditions, traffic, hauling or from any other causeshallbecorrectedbyfilling/cuttingupto150mmandcompactedand theSubgradedressedoffparalleltothefinishedprofileandthesameshall beapprovedbytheConsultant,beforelayingofsoling.Solingshallbelaidin regular lines and staggered joints. The stones shall be laid as closely as possibleandpackedwell.Thestonesshallbesolaidastohavetheirbases
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4.9
5.0 5.1
5.2
andthetargetarearestingontheSubgradeandincontactwitheachother. 5.3 Solingshallbelaidtopropergradientandchamber,whichshallbechecked frequentlytoensureaccuracy.Rollingshallthenbecarriedoutbya8to10t power roller and soling consolidated properly shall be lightly sprinkled duringrolling,iforderedbytheConsultant. The surface thus prepared shall first be passed by the Consultant, after which 40mm to 50mm thick layer of selected hard murrum available from excavationshallbespreadoverthesolingasdirectedbytheConsultant,and rolled again such that the hard murrum gets into the interstices, It shall, however, be ensured that a thin layer of murrum/grit shall remain on the finishedsurfaceofsoling. Theareaofsolingactuallydoneofspecifiedconsolidatedthicknesslimiting tothedimensionsasperdrg.Shallbemeasuredinsquaremetreuptotwo decimalplaces. WATERBOUNDMACADAM Metal:MetalrequiredforWaterBoundMacadamsurfacingshallbebroken fromthefirstsortrubble.Therubbleshallbebrokentorequiredsizebythe Tenderer at his own cost. However, the metal required for water bound macadamshallconformtoIRCspecificationinallrespects.Itshallbehard, sound,trapstonemetalfreefromdecayandweatheringandobtainedfrom approvedquarries,andshallbeof50mmnominalsize. Collectionofmetal:Metalshallbeoffirstsortblacktrapstoneandshallbe collectedinstacksonlevelgroundandstackedonthesidesoftheroadsas directed. The metal shall be free from all earth, rubbish and vegetable matterandgradedbeforestackingandcloselypackedinstacks. Themetal supplied by the Tenderer shall be arranged in stacks for measurement. No deductionswillbemadeforvoids.Thesizeofstackshallbe1mwideattop, 2.2mwideatbottomand60mhigh.Thelengthshallbeasdirectedbythe Consultant. The Tenderer shall provide the templates required to ensure, compliancewithsizeofstackstipulated. Supply of Murrum : The Tenderer shall be permitted to excavate in the selected areas in the place of work, as approved by the Consultant, for collection of murrum. The excavation shall be done by the Tenderer to correct line and level, transport and stack the same at site of work as directed by the Consultant. Alternately, the Tenderer will be permitted to bring from outside, approved graded hard murrum 10mm, down to dust
5.4
5.5
6.0 6.1
6.2
6.3
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(but not silt) as directed by the Consultant and shall also be collected in stacksonlevelgroundalongsideoftheroad. 6.4 6.4.1 LAYINGANDPREPARATIONOFWATERBOUNDMACADAMSURFACE After preparation of the existing surface as specified above, 50mm, size metal collected in stacks shall be spread to uniform thickness over the prepared surface and consolidated to 75mm thickness as specified here in after. Templates properly made of full width and gauge or templates fitted with centralplumbtoeachofedgefixedwithitmustbeused.Thedepthofthe plank forming the gauge shall be the thickness of the metal layer in loose state so that when the metal has been properly spread, the gauges are buried just flush with the surface. The intermediate work shall be tested withcordstretchedbetweenthegauge.Threetemplatesshallbeprovided and used with a distance of about 7.5m between each but not exceeding 15m.Aspiritlevelshallinvariablybeusedwiththetemplatestoensurethat the edges of metalling are truly levelled. The metal shall be spread and rolled with 8 to 10t power roller until well compacted and there is no appreciablemovement(inthemetal)whenwalkedupon,ornoappreciable wave in front of the advancing roller, Rolling shall be done by roller perfectly,bya8to10tpowerroller,tillproperinternalpackingofadjacent piecesofstoneshasbeenachieved.Excessivedryrollingshallbeavoided. Rollingshallcommencefromtheedgetothecentreoftheroad.Incaseof super elevated curve, rolling shall commence from the inside edge of the centre and progress towards the outside edge. Where the gradient is steeperthan1in60,therollershallrunupgrade,i.e.rollingshallbestarted fromlowerleveltoupwarddirectionforthe1Strolling. While rolling the surface in two or more parts, a strip of about 230mm to 30mm along the predetermined cross section shall be left unrolled while consolidatingthefirsthalf.Thisshallbeproperlyjointedwhenthemetalis being spread on the second half and consolidated with it. Care must be taken to avoid the occurrence of a continuous longitudinal furrow along crosssectionoftheroad.Fullwidthofroadwillberolledatatime. Themetallingshallbemoderatelykeptsaturatedandrollingcontinueduntil consolidation is completed. Just enough watering shall be done so as to flushthemetalslurryintotheinterstices.Careshallbetakentoavoidexcess water softening the subsoil. The full consolidation stage shall be tested by (a) putting a piece of metal about the size of wall not on the surface and roller passed over it. If it is crushed the surface shall be deemed as well consolidated(b)thereshallbenocreepingofstoneaheadoftheroller.
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6.4.2
6.4.3
6.4.4
6.4.5
6.4.6
Until the above conditions are satisfied, no blinding or surfacing materials shall be put on the surface. No rolling shall be done where signs of metal crushingarenoticedorrollingcauseswavelikemotionsinthebasecourse of well compacted. Before starting rolling, the metal shall be dressed accuratelytocamber.Nofreshmetalshallbeaddedoncedryconsolidation has commenced. The part of the road must be fully racked up so that the metalisthoroughlyincorporatedintothebodyofroad. BlindingCourse:Whentherequiredconsolidationhasbeencompleted,the blinding material of approved graded murrum/stone grit and dust (unscreened) as specified shall be spread over the surface and brushed backwardsandforwardstofillinthesurfacevoidsandrollingandwatering continued to such an extent that the blinding materials are formed into a slurry and is grouted into the interstices. After the road has been fully consolidated, the surface shall be covered with 12mm layer of murrum/stonegritanddust(unscreened)androadopenedtotrafficafter4 days. The road shall be kept watered for 14 days or such other period as specified by the Consultant. Where tracks are likely to be formed by the trafficontheroad,barrierssuchastreebranchesetc.shallbeputtodivert thetraffic.After15days,lightwateringandrollingshallbedone.Forjoints across the road, the end of each layer shall be given a flat slope and well consolidatedtogetherandhumpformationmustbeavoided. Damages to the Owners Property : Any damage to the departmental property due to negligence of the Tenderer while executing the work shall bemadegoodtotheoriginalconditionsathisowncost. BITUMINOUS MACADAM AND BITUMINOUS CONCRETE SURFACING FOR ROAD(GENERAL): The work covered under these specifications provides for bituminous treatment for roads consisting of providing 38 mm thick bituminous Macadamand12mmthicksealcoatorbituminousconcreteofthicknessas specifiediniteminthescheduleofquantities. The Tenderer shall make at his own cost, all the arrangements for controlling the traffic during the execution of the work. All arrangements such as proper barricading of road, diversion of road if necessary, red and green flags during the day and red lights at nights shall be made by the Tendererathisowncosttocontrolandsafeguardthetraffic. BITUMINOUSMACADAMOVERWATERBOUNDMACADAM: PreparationofexistingWaterBoundMacadamsurface:
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6.4.7
6.4.8
7.0 7.1
7.2
7.3 7.3.1
a) The existing Water Bound Macadam surface shall be brushed, cleaned properly with wire brushes and coir brooms, so as to free fromallloosematerials,murrum,earth,siltandcakedmudetc.The surfaceshallthenbedustedcleanwithgunnybagsetc.ifduringthe process of cleaning the sub grade (Water Bound Macadam), soft spots and packets, hollows etc. are found, such spots/pockets will be filled with approved precoated bituminous chips, consolidated and finished to proper level, rolled with power roller if necessary. The potholes shall be excavated properly in a rectangular or rhomboidalshapewithverticaledges.Thebottomandsidesshallbe cleaned as stated above. The sides and bottom shall then be thoroughlypaintedwithheated30/40penetrationbitumen.Thepot holes shall thereafter be filled with premixed bituminous chips so that after thorough tamping and rolling, the surface is flush with surroundingroadsurfaceallasdirectedbytheConsultant.Itshallbe the responsibility of the Tenderer to ensure that the Subgrade is evenandisfinishedtocamberandslopeasshownonthedrgs.oras directedbytheConsultant. The surface of the Subgrade shall be checked for its trenches by meansofthescratchtemplaterestingonsideformshavingscratch points placed at not less than 200mm. apart and set to the exact profile of the base course. The template shall be drawn along the formsatrightanglestotheroad. Unevennessofthesurfacesasindicatedbythescratchpointsshall not exceed 10mm in 30m. The area of depression shall then be painted or sprayed with 30/40 penetration bitumen at the rate of 0.75kgpersqmandthelevellingcourseappliedbyhandormachine togradeandchamberandrolled.Ifthedepressionsaredeeperthan 50mm, the levelling course shall be applied in two or more layers androlledasdirectedbytheConsultant.
b)
c)
d) Thepreparedsurfaceshallbeclosedtotrafficandmaintainedfullyclean and no asphalting work shall be started unless this prepared surface is approvedbytheConsultant. MATERIALS Representativesamplesofmaterialsproposedtobeusedshallbesubmitted totheConsultantandgotapproved.Nomaterialshallbeusedunlessitis approvedbytheConsultant.
7.3.2
7.3.3 i) It shall consist of crushed hard trap stone metal, free from coatingsofclay,siltandanyobjectionablematerial.Metal broughtbyTendererfordifferentitemsofworkshallstrictly conformtoIRCspecificationsinallrespects.Theaggregate shall be obtained by crushing approved stones of specified typeinmechanicalcrusherandshallbehard,closegrained, sound trap stone metal, free from decay and weathering andobtainedfromapprovedquarries. Metalshallbecollectedinstacksonlevelgroundandneatly stacked at site of mixing. The metal shall be free from all earth, rubbish, vegetation and other foreign matter and gradedbeforestackingandcloselypackedinstacks. Tests considered necessary shall be carried out in an approved laboratory when the Consultant considers the qualitytobedoubtfulorthereisdisputeaboutthequality. ThecostoftestingshallbebornebytheTenderer. Aggregategrading:The requirementsofbasecourseshall beasunder: EquivalentISSieves 40MM(1.5) 20mm 12.5mm 6.3mm 1.7mm 75micron Passingpercentage 100 50100 3060 1830 1020 05 HOTMIXEDHOTLAIDBITUMINOUSMACADAM: a) COARSEAGGREGATE:
ii)
iii)
iv) B.S.SieveDesignation 32mm(about1.25) 20mm(about) 12mm(about) 6mm(about) No.10 No.200 v) b) BITUMEN: Bitumen to be used shall conform to I.S:73.1992 for paving bitumen, with 30/40 penetrations and shall be from approved manufacturers. The Tenderer on demand by the Consultant, obtain and furnish a laboratory test certificate to the effect that the material conforming to the requirement of the
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The aggregate/chips shall be entirely dry at the time of mixing.
specified grade, to the satisfaction of the Consultant. Bitumen (30/40penetration)content3.7%to4.7%byweightofthetotalmix, shallbeusedinthemixture. c) TACK COAT : Bitumen of the same grade as that used for premix shallbeheatedtoatemperatureof1630Cto1770C(3250Fto350F) inabitumenboilerandthehotbitumenshallbeappliedevenlyto the thoroughly cleaned and prepared road surface (as specified hereinbefore)@7.5kgper10sqmleavingnopartofthesurface unpainted. Application shall be done by a mechanical pressure sprayer or ifpermitted, by perforated pouring cans. The tack coat shallbeappliedjustbeforethemacadamislaid.Applicationoftack coat shall be only slightly in advance of laying premixed chips. In case of surface already asphalted, application of tack coat is not necessary. PREMIXINGCHIPS: i) Thebitumenshallbeheatedto1630Cto1770C(3250Fto 350F)inboilerTheaggregateoftheapprovedgradingoras decided by the preliminary shall be dried and heated in an aggregatedriertoatemperatureof1490Cto1770 C(300F to 350 F) and fed into a twin shaft peddle type mixer at a temperature not less than 1490 C (about 300 F). The bitumen, the approved aggregate and the filler shall be measured separately and accurately to the proportions in whichtheyaretobemixedandmixedintimatelytillallthe particles are completely coated with bitumen. Asphalt/bituminous mixing plant proposed to be used by the Tenderer for the preparation of Asphalt/bituminous mixing shall conform to all of the requirements of the job, which shall produce uniform mixtures of the required quality,angotapprovedbytheOwnerbeforemixing. Thetemperatureofthepremixbituminousmacadamwhen leavingthemixershallnotbelessthan130C(about280F) anditshallnotbelessthan1210C(about250F)atthetime oflaying. Bituminousmacadamshallbetransportedtositeofworkin suitabletippingvehicleproperlyinsulatedandcoveredwith canvas or other suitable materials to protect the mixture from weather conditions and to retain the heat. The road surface shall be suitably marked to ensure correct and
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d)
ii)
iii)
uniformapplication.Widthofmacadamtobelaidshallbe slightlymore(notexceeding50mmoneachside)thanthe requiredcarriagewayasperdrawing.Excessoneitherside shallbeneatlycutafterfullcompactiontogetfinalwidthof carriage way as per drawing. The premixed bituminous macadam shall be laid by a mechanical self powdered spreaderandcompactorandfinishedtocorrectline,level,& final consolidation done by means of power roller not less than 10 tonne. Any irregularities shall be corrected during rolling. e) COMPACTION : The base bituminous macadam course shall be compactedthoroughlyandevenlywith10to12tonnepowerroller immediately after it is laid. Compacted thickness shall be as specifiedinscheduleofquantity.
7.3.4
Thesurfaceshallbecheckedforcorrectgradeduringandafterrolling.Any irregularitiesshallbecorrectedbyaddingprecoatedchipsorremovingthe surplus.Thedisturbedsurfaceshallbewellcompactedagain.Ifnecessary the roller wheel shall be coated with oil to prevent the coated chip from sticking to the wheels. Rolling shall be continued till no wheel marks are left on the surface. The speed of the roller shall be sufficiently slow to preventanypushingunderthewheels.
8.0 8.1
HOT MIXED HOT LAID BITUMINOUS CONCRETE WEARING COURSE (SEAL COAT) Bituminous concrete : Shall consist of mixture of mineral aggregate, sand andfiller,gradedtofillthevoids,mixedwithbitumenbindertoobtainthe maximum stability. It shall be spread and compacted on a prepared bituminousmacadambaseinconformitywithlines,gradesandcrosssection shown in the drawings. The aggregate shall be preheated temperature specifiedforthebitumenandthemixtureshallbepreparedandlaidhot. COARSEAGGREGATE: The coarse aggregate brought by Tenderer shall be I.R.C. hard black trap, crushed in mechanical crushers and shall be clean, strong, tough, dense, closegrained,angularbutnotflaky,andfreefromsoft,decayed,weathered portion,coatingofdust,dirtorotherobjectionablematter.Maximumsize of the aggregate shall be suitable for the thickness of the seal coat (12mm/15mmorasspecified).
8.2 8.2.1
8.2.2 The aggregate grading composition and characteristics of surface (wearing coursemix)shallconformtostandardcodeofpractice.Themixshallsatisfy thefollowingrequirements: FineAggregate:Thefineaggregateshallbeclean,natural,riverbankorpit sand or quarry sand produced in a crushing plant and satisfying the requirement of the grading of aggregate for the bituminous concrete as statedaboveorasdeterminedbythepreliminarytests. FILLER: The filler shall be dry and clean lime stone powder hydrated lime having calcium oxide content of not less than 60% both passing BS sieve No.8. It shall be free from lumps and loosely bonded aggregate. When testedbylaboratorysieves,100%shallpassthroughBSsieveNo.14,80% shallpassthroughBSsieveNo.8.Fillersshallbeaddedtotheaggregateto givetheabovegradingdeterminedbypreliminarytests. BITUMEN: Bitumen shall be of 30/40 penetration or such other grade specifiedbytheConsultantandshallconformtoIS:731961. PREPARATION OF BASE: Dirt, dust and other foreign materials if accumulated shall be cleared off leaving the surface entirely clean. The preparedsurfaceshallbeclosedtotrafficandsomaintainedfullycleantill thesealcoatisapplied. MIXINGANDLAYINGWEARINGCOURSE: Grade30/40bitumenshallbeheatedtoatemperatureof1630Cto1770C (3250Fto350F)inaboiler.Theaggregateofthesuitableapprovedgrading orasdecidedbypreliminarytests,shallbedriedandheatedinanaggregate drier to a temperature of 1490 C to 1770 C (300 F to 350 F) and fed into a twinshaftpeddletypemixeratatemperaturenotlessthan1490C(3000F). Thebitumen,theaggregateandthefillershallbemeasuredseparatelyand accurately to the proportions in which they are to be mixed and mixed intimately till all the particles are completely coated with bitumen. The quantitiesofaggregate,bitumenandthefillershallbesuchastoobtainthe percentage of each as specified above or decided after tests. Continuous batching and mixing plant shall be used. Asphalt/bituminous mixing plant proposed to be used by the Tenderer for the preparation of asphalt/bituminous mixes shall conform to all of the requirements of the job,whichshallproduceuniformmixturesoftherequiredquality. The temperature of bituminous concrete when leaving the mixer shall not belessthan1380C(280F)anditshallnotbelessthan1210C(250F)atthe timeoflaying.
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8.3
8.4
8.5 8.6
8.7 8.7.1
8.7.2
8.7.3
Thebituminousconcreteshallbetransportedtothesiteofworkinsuitable tippingvehiclesproperlyinsulatedandcoveredwithcanvasorothersuitable materialstoprotectthemixturefromweatherconditionsandtoretainthe heat. The mixture shall be spread with mechanical self powered spreader. The bituminousconcreteshallbelaidtothespecifiedline,curve,gradecamber Any irregularities shall be corrected immediately before rolling is started. Before laying the mixture, the faces of the joints shall be painted with a uniform coating of hot bitumen. The bituminous concrete shall be laid to suchloosedepthastogiveacompactedlayerofspecifiedthicknessasper iteminthescheduleofquantities. COMPACTION : The bituminous concrete layers shall then be allowed to cool sufficiently such that it does not spread under wheel load of 10/12 tonnepowerroller.Thecompactionshallbedonebytherollertillnowheel markareleftonthesurfaceandnofurthercompactionispossible.Theroad shall be opened to traffic on cooling of the concrete to the atmospheric temperatureorafteralapseof24to40hrafterlaying. GENERALREQUIREMENTSFORBITUMENMACADAM&SEALCOAT TESTING:TheTenderershallhaveawellequippedtestinglaboratorywitha competentlaboratorystaff.Dailytest(notlessthantwospecimenperday) shall be made by them on the bituminous mixture produced to ensure compliancewiththesespecificationandcopyofthetestresultsdulysigned by the competent authority shall be submitted to Consultant for record. Tests shall include water absorption, stability, filler content etc. The Tenderer shall give all facilities at all items to the Consultant or his representativetoinspecttheworkortestingdonebyhim WEIGHING:Eachlorryleavingtheplantmustbeweighedonaweighbridge in the presence of the representative of the Owner and a challan must be issuedalongwiththelorryinduplicateshowingtheweightofthematerial loaded in the lorry. As and when required, the said lorries shall also be weighedattheOwnersweighbridgeoranyotherweighbridgeapprovedby theConsultanttocheckthetonnageofthematerialstatedonthechallans. Incaseofshortfall,thesameshallbemadegoodbytheTendererwithout extracost. TESTINGSURFACE:Thecompletedsurfacewhenreadyforacceptanceshall bethoroughlycompacted,smooth,truetoline,grade,camberandfreefrom irregularities when tested by means of a straight edge of 3m long, laid on
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8.7.4
8.8
9.0 9.1
9.2
9.3
the finished surface parallel with the centre line of the road, the surface shallinnoplacevarymorethan6mmfromtheworkingedge. 9.4 a) b) Crackingofbituminouspavementresultinginadmissionofwaterto the subgrade and the deterioration of the bituminous pavement adjoiningthecracks. Disintegration/Revealing of bitumen pavement resulting in the formationofpotholes. Polishing of the bitumen pavement under traffic resulting in a surfaceonwhichthevehiclesareliabletoskid. DeformationofbituminouspavementresultinginWavesorruts The defects in the bituminous paving which the Tenderer may be called upontorectifyareofthefollowingtype
c) d) 9.5
Defects in areas in bitumen pavement under guarantee shall, when they exceed the limits specified below, be remedied immediately by the Tenderer.Thelimitingvaluesofthedefectsshallbethefollowing a) Deformation:25mmin3m Cracks:1500mminlengthsand3mminwidth Disintegratedrevealedpatches:2.00sqmand/or12mmindepth.
b) c) 10.0 10.1
CEMENTCONCRETEROADS/PAVEMENTS GENERAL: The subgrade/subbase shall have no soft spots. It shall be uniformly compacted using mechanical power rollers of 8 to 10 tones capacity (minimum). The subgrade shall be properly drained and the minimum modulusofsubgradereactionobtainedwithplatebearingtestshallbe0.55 N/mm2. The construction procedure for subgrade or subbase should follow relevantIRC(IndiaRoadCongress)specificationsandqualitycontrolshould beexercisedaslaiddowninIRC:SP.11.EquivalentBritishStandardsmaybe followedinlieuofIRCstandards.
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Thesubbaseorhardcoreshallbeofhardquarrystonesofsize80mmand down graded laid in compact manner to the required camber and rolled using 8 to 10 tonnes power roller (both wet and dry rolling). A sand layer shall be placed between the subbase and concrete. A layer of waterproof sheetshallbelaidoverthesandlayerpriortoconcreting. JOINTS TRANSVERSEEXPANSIONJOINTS Thesejointsshallextendovertheentirewidthofthepavementasshownin relevant drawings. Dowel bars shall be as per dimensions, locations and spacingstipulatedinthedrawing.Thepremouldedexpansionjointsfilter,a compressible material used to fill the gap between adjacent slab at expansionjointshallconformtoIS:1838.Theheightofthefillerboardshall besuchthatitstopis25mmbelowthesurfaceofthepavement.Thedowel bars shall be held accurately in position during the placement, compaction and finishing of concrete at and near the expansion joints. This and the protection of the joint grooves during construction may be achieved by means of sufficiently strong bulkheads with holes drilled along the centre line to accommodate the dowel bars and a mild steel section respectively. The later shall be oiled or greased before placing in position to avoid bondingwithconcrete.Thetopandbottomedgesofthebulkheadsandmild steelsectionshallbeshapedtocorrespondtothecamberofthepavement. Bulkheads shall be used in pairs to hold the projecting ends of the dowel barsandmaintaintheiralignment.Thebulkheadsshallbesecurelystakedin placeatrightangletothecentrelineandsurfaceofthepavement. Aftertheconcretehassufficientlyhardened,themildsteelsectionshallbe removedcarefullywithoutdisturbingtheedges. Undernocircumstanceshallanyconcretebeleftattheexpansionjointfiller oracrossthejointatanypoint. TRANSVERSECONTRACTIONJOINTS These shall be the weakened plane or dummy groove type. They shall be constructedbyforminginthesurfaceoftheslab,aslotnotlessthan6mm wide and having a depth equal to one third the depth of the pavement at the thinnest part of its section. This slot shall be formed in a manner approvedbytheEngineerincharge,suchasbypushingintotheconcretea flat bar or web of a T bar using a suitable vibratory device, removing the bar, and keeping the slot open. It shall be ensured that no spalling of
10.2 10.2.1
10.2.2
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concrete occurs while removing the bars. The edge of the joint shall be roundedwithanedgingtoolbeforetheconcretehardens. 10.2.3 TRANSVERSECONSTRUCTIONJOINTS Theseshallbeplacedwheneverplacingofconcrete issuspendedformore than30minutes.Exceptingincaseofemergency,constructionshallalways be suspended at the regular site of expansion or construction joints. If the construction joint is located at the site of an expansion joint, regular expansionjointshallbeprovided. LONGITUDINALJOINTS Theseshallbeofplainbutttypeandshallbeformedbyplacingtheconcrete againstthefaceoftheslabconcretedearlier.Thefaceoftheslabconcreted earliershallbepaintedwithbitumenorapproveddebondingmaterialprior toplacingoffreshconcrete. Thedowelbarsusedinlongitudinaljointsshallbesuitablysupportedasnot tobedisplacedduringconstructionoperation. REINFORCEMENT Reinforcementsteelshallbeofgradefe415andshallbefreeofrust,dirt, scale or other deleterious material. The width of fabric sheet or bar mats shall be such that when properly placed into the work, the extreme longitudinalbarsorwireofthesheetsofmatswillbelocatednotlessthan 50mm and not more than 100mm from the edges of the slab. Except for dummy joints, the length of fabric sheets or bar mats shall be such that whenproperlyplacedintothework,thereinforcementwillbeclearofthe transverse joints by not less than 50mm and not more than 10mm as measuredfromthecentreofthejointtotheendsofthelongitudinalbarsor wiresofthesheetormat. While overlapping the sheets or bar mats in either direction, the overlap shallbeatleastequaltothespacingbetweenthebarsorwiresinrespective direction or 40 times the diameter of the bar or wire, whichever is more. Theoverlapofreinforcementshallbe50mmbelowtheslabtopsurface. COMPACTION The pavement shall be compacted by means of power driven pavercum finisher or by vibrating screen along with internal vibrators. Compaction
10.2.3.1
10.2.5
10.2.6
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with wooden hand tampers may be adopted only in constricted areas subjecttotheapprovaloftheEngineerincharge. 10.2.7 FINISHING After the concrete has been compacted and as soon as practicable, its surfaceshallbesmoothenedbymeansoflongitudinalfloats,operatedfrom afootbridge.Thelongitudinalfloatshallbeworkedwithasawingmotion, whileheldinafloatingpositionparalleltothecarriagewayscentrelineand passed gradually from one side of the pavement of the other. Movements ahead along the centre line of the carriage way shall be in successive advancesofnotmorethanonehalfthelengthofthefloat. CURINGOFCONCRETE INITIALCURING:Thesurfaceofthepavementshallbecoveredwithwetted burlaps,cottonorjutemats,assoonastheconcretehassetsufficientlyto prevent marring of the surface, as per the directive of the Engineerin Charge. The covering shall be maintained in fully wetted condition for a periodofnotlessthan48hours. FINALCURING:Upon removal of the wet covering, the slab shall be thoroughlycuredasfollows:Exposededgesoftheslabshallbebankedwith abermofearth.Upontheslabshallthenbelaidasystemoftransverseand longitudinal bunds of clay about 50mm high immediately covered with a blanketofsandysoil,therestoftheslabshallthenbekeptcoveredwitha blanket of sand or sandy soil, at least 30mm deep, and it shall be kept saturatedwithwaterforaminimumperiodof14days. SEALINGOFJOINTS: After the curing period is over, the temporary seal and all other intruded materialsinallexpansionandconstructionjoints,groovesshallberemoved completelyandthenfilledwithapprovedjointsealingcompoundasperIRC 57RecommendedpracticeforSealingofJointsinConcretePavementorby any equivalent practice as per BritishCodes. Joints sealing compound shall beinaccordancewithIS:1834(Spcn.Forhotappliedsealingcompound)or equivalent. Thejointopeningshallbethoroughlycleanedofallforeignmaterialbefore theprimerisappliedfollowedbyplacingofthesealingmaterial. Typicalcompositionofprimerisasfollows:
10.2.8
10.2.9
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Percentagebyweight 1.Bitumen(200penetrationgrade) 2.Lightcreosoteoil 3.SolventNaptha NB: (a) (b) 66(blendedhot) 14(blendedhotorcold) 80 (blendedcold)
Thebitumenshallbemeltedandfluxedwiththeoil,andthencold solventNapthashallbeadded. Bituminousemulsionshallnotbeusedasprimers. Thesealingcompoundshallbepouredintojointopeningcarefullyin accordance with the manufacturers specification. Any excess filler on the surface of the concrete pavement shall be removed immediatelyandthepavementsurfacecleaned.
In order to prevent tackiness or pickup of the seal under traffic, the exposedsurfaceofthesealingcompoundshallbedustedwithdryhydrated limeorbyanyothermethodapprovedbytheEngineerincharge. Thelineofseparationbetweenadjacentconcreteslabsshallbecleanedand paintedwith200penetrationgradebitumen. SPACINGOFJOINTS. The location and spacing of joints shall be decided by the Engineerin charge.However,thefollowingrecommendationregardingspacingofjoints maybefollowed. TYPEOFJOINTSMAXIMUMSPACING 1. Transverseexpansionjoints 2. Transversecontractionjoints 3. Longitudinaljoints OPENINGTOTRAFFIC 50m 12m 4m
In general, traffic shall be excluded from the newly constructed pavement foraminimumperiodof28days.Beforethepavementisopenedtotraffic, itshallbecleanedandalljointsshallbesealed.

10.3 10.3.1 VACUUMCOMPRESSEDDEWATEREDCONCRETEFLOORING TECHNICALASSISTANCE/TRAININGOFLABOUR During the placement of concrete, the Tenderer shall have a minimum of one person present at all times who has been adequately trained by a representative of the equipment manufacturer. This person shall be experience in the vacuum dewatering process, and in the operation of all relatedequipmentandshalldirectallconcretedewateringworkperformed. The Tenderer shall provide the services of a representative from the manufacturerofthevacuumdewateringequipmentonsiteforaperiodof time of at least eight (8) hours. The manufacturers representative shall provide technical assistance for the vacuum dewatering process on the initialdayofoperation. Equipment for Compacting, Placing, Vacuum Processing and Finishing of Slab Allprocessequipmenttobeusedshallbeofadesignrepresentativeofthe state of the art, and shall be subjected to the approval of the engineer, Equipment shall be Tremix or approved equal. System shall have a demonstrated five years history of performing such work. The vacuum pumpsshallbeabletogenerateaminimumvacuumof69mm(24inches)of mercury (0.80 atmospheres) in actual operation using the maximum numberandsizeofsuctionmatsrequiredforthiswork. TheTenderershallhaveatthejobsitesufficientequipment(vacuumpumps, mats, filter pads and accessories) to ensure that the vacuum dewatering process continues uninterrupted to completion. Stand by equipment is sometimesrequired. MIXDESIGN The Tenderer is responsible for the mix design of the class as called for in the Contract Drawings and must submit the mix proposed for use in the worksbeforeanyworkisstarted. The Tenderers shall utilize a knowledgeable and experienced concrete technician for the design and production of mix (mixes) meeting all the requirementsofthespecifications.
10.3.2
10.3.3

10.3.4
QUALITYCONTROL The Tenderer has the responsibility for achieving the quality of concrete specified by controlling the concrete mixes, placing, vacuum process finishing and curing. The concrete technician in charge must be present at thesitewhenworkisinprogress. The Tenderer shall be responsible for mix adjustments, performing necessarytests,correctingdeficienciesandtroubleshootingingeneral. TheTenderershallberequiredtomaintaincontrolchartsshowingindividual testresultsforaggregategradation,slump,aircontent,cementcontentand compressivestrength. PLANNINGOFPLACING TheTenderershallsubmitforreviewshopdrawingsforfloorslabs,detailing the location of all construction joints and the sequence of the slab placement and manufacturers literature describing the equipment to be used. In addition to the shop drawings, the Tenderer shall indicate the quantityofeachpieceofdewateringequipmentthatwillbelocatedatthe constructionsiteandshallincludethedimensionsofallsuctionmats. Before concreting is started the work should be planned with a view to determineareastobeplaceddaily,therequiredamountofequipment,size of vacuum mats, length of vacuum houses, arrangement of rails, if any, or screeds etc. Crew required for the vacuum process is 2 men to handle the mats and the pump. Note that placing, vibration, vacuum treatment and floating,followimmediatelybehindeachother. Checkpositionofvacuumpumpinrelationtovacuummatlocationtofind whetherextravacuumhousesarerequired. CONCRETEMATERIALS Allmaterialssuchascement,sand&aggregatesetc.shallbeasperrelevant specificationmentionedforconcretework. EQUIPMENTSPECIFICATIONTREMIXSYSTEM EXECUTIONOFTREMIXSYSTEM GENERAL
10.3.5
10.3.6 10.3.7 10.3.8 10.3.9
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Theworkshallbeplannedandexecutedsothatthereisnodelaybetween theplacement,screeding,dewateringandfloatingoftheconcrete.Concrete to be vacuum dewatered shall be handled and placed so as to prevent segregation.Theconcreteshallbeinternallyvibratedpriortoscreeding. LEVELING Immediately following placement, the concrete shall be levelled with a vibrating screed running on a true surface, set at the proper elevation required to provide the specified finished elevation. The concrete surface shallbescreededhighby2%oftheslabsthicknesstocompensateforthe compaction caused by the vacuum dewatering process. (Slabs to have an aggregate hardener shall have compensation made to maintain elevation). The vibrating screed shall be moved forward as rapidly as proper consolidationallows.Thepropersurchargeofconcretemustbemaintained infrontoftheleadingedgeofthescreed. VACUUM Immediately after levelling, the concrete shall be covered with filter pads and suction mats in strict accordance with the recommendation of the manufacturertohavetheslabfullydewatered.Thesuctionmatshallextend 100mmbeyondtheedgeofthefilterpadonallsides.Thepadsshallextend to within 100mm of the edge of concrete slab, and the mats shall cover entire slab. Before connecting the hose on the suction mat to the vacuum pump,theedgeofthematshallbesmoothedtoenableanairtightsealto becreated.Avacuumshallthenbeappliedtothemat.Afteraminutethe gauge on the vacuum pump should indicate a minimum vacuum of 0.70 atmospheres(24.0inHg)andifnot,thematmustbecheckedforleakage. For concrete that dewaters readily the vacuum should then be maintained at 0.700.80 atmospheres (24.025.5 in. Hg). For concrete which dewaters less efficiently (e.g. air entrained concrete) the vacuum shall then be reduced to 0.500.60 atmospheres (15.018.0 in. Hg.). After approximately 10minutesthevacuumcanthenbeincreasedto0.80atmospheres. The vacuum shall be maintained for at least 3 minutes per 25mm of concrete thickness at 0.80 atmospheres. (Where aggregate hardeners are specified, sufficient moisture shall be maintained to meet manufacturers requirements).Thesuctionmatsandfilterpadsshallthenberemovedand movedtothenextsectioninleapfrogmanner. Stop the vacuum dewatering when light foot prints only are left in the concrete when stepped upon. A suitable suction time can also be checked withaProctorapparatuswhichshouldshow1.52kg/cm2.
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10.3.9
10.3.10
10.3.11 10.3.12
FLOATING&HARDENERTOPPING FINISHING The waiting time after the floating operation depends on concrete temperatureandhumidityandvariesfrom10minutesto2hours.
The trowelling operation cannot take place before the concrete has hardened enough to carry the machine, i.e the trowelling blades will not leave any marks on the concrete. Repeated trowelling, with intervals between the passes which are adapted to the setting of the concrete, greatlyimprovesthesurfacecharacteristics.Thesurfacewillbemorewear resistantandlessdusty. At least two passes are recommended for floors, which are not to be covered.Thetopsurfacefinishshallbeinlineandleveloringradientasper drawing. The undulation in the finished surface shall not exceed+3mm per strip. CURING Vacuumdewateredconcreteshouldbecuredlikeanyotherqualityconcrete inordertoachieveagoodfinalresult IS/IRCCODES IRC37 IRC73 IS73 IS702 IS1201 Guidelinesfordesignofflexiblepavements Geometricdesignofroads PavingBitumen IndustrialBitumen MethodsoftestingtarandBituminousmaterials C17:SUPPLY&LAYINGRCCPIPES
10.3.13 11.0
1.0
SCOPE ThisspecificationcoversthesupplyandlayingofR.C.C.Humepipesasmay be required. The entire work shall be carried out as per latest edition of IndianStandardsIS:783andIS:458.

2.0 SUPPLYOFPIPES TheTenderershallsupplytheR.C.C.Humepipesofvariousdiametersalong withcompletefittingsrequiredforcarryingoutthework.R.C.C.HumePipes shouldconformtoclassNP3ofIS:458asmaybyrequiredandshouldbein good condition. The Tenderer must furnish, on being demanded by the Consultant, manufacturers certificates and/or test certificates from recognizedauthorities. 3.0 ALIGNMENT,LEVELSANDGRADE The work shall be carried out in conformance to the alignment, levels and gradesspecifiedinthedrawings.Thelayoutandlevelsshallbemadebyhim at his own cost from one reference grid and bench mark given by the Consultant.Contractsshallgiveallhelpinsupplyinginstruments,materials andmentotheConsultantforcheckingthedetailedlayoutandlevelsasand when required. Making of reference layout and level pillars along the pipeline route and maintaining them upto completion of the work shall be theresponsibilityoftheTenderer,athisowncost. 4.0 4.1 4.2 LAYINGOFPIPES GENERAL ThelayingofR.C.C.PipesshallconformtoIS:7831985. CONDITIONSFORLAYING Theconditionsforlayingofpipestosuittheconditionsatsiteand/orasper drawingsandinstructionoftheConsultantshallbeasclassifiedbelow: 4.2.1 CULVERTCONDITION Inthisconditionthepipeislaidunderembankmentandmayprojectwholly orpartlyabovetheoriginalgroundsurface. TRENCHCONDITION Inthisconditionthepipeislaidinatrenchexcavatedforthepurpose.The trench shall be refilled with thoroughly tamped earth after laying and jointingofpipesinapprovedmanner.
4.2.2
4.2.3 OPENCONDITION Inthisconditionthepipeislaidsuchthatitprojectswhollyorpartlyabove original ground surface, there being no super imposed overburden on the pipe. 4.3. 4.3.1 BEDDINGANDSUPPORTS CULVERTCONDITION InthisconditionthepipesshallbelaidgenerallyaspersectorB9toB16of AppendixB,ofIS:7831985. 4.3.2 TRENCHCONDITION InthisconditionthepipesshallbelaidgenerallyasperSectionB1toB8of AppendixBofIS:7831985. 4.3.3 CONCRETECRADLEBEDDING IfspecifiedinthedrawingorasinstructedbytheConsultant,thepipesshall be laid on Concrete cradles, conforming to section B1 of AppendixB of IS:7831985 in case of trench condition and conforming to section B5 of AppendixBofIS:7831985incaseofculvertcondition. 4.3.4 OPENCONDITION In Open conditions the pipe laid shall be supported over rigid pedestals constructedatintervalsnotgreaterthanthelengthofoneindividualpiece ofpipe,asperdrawings andinstructionoftheConsultant.In nocaseshall thejointbetweentopiecesofpipeshalllieatthecentreofspanbetween thesupports.Thepedestalsshallbeofreinforcedconcretewithaproperly shapedouttoptoreceiveonethirdperimeterofthepipe. 4.4 JOINTINGOFPIPES Joints shall be flexible type as per IS:7831985. Rubber ring, with material conformingtotype1AofIS:53821967shallbeplacedonthespigotwith special shape and the spigot is forced into the socket previously laid. This compresses the rubber ring as it rolls into the annular space formed betweenthetwosurfacesofthespigotandsocket. 4.5 HYDROSTATICTESTINGOFPIPES
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Thepipelineaslaidshallbesubjectedtohydrostatictestasperclause15.5 ofIS:7831985 C18:WATERPROOFINGTREATMENT 1.0 1.1 SCOPE Thisworkcoveredunderthisspecificationconsists of providing and laying cement based water proofing treatment to horizontal and vertical surfacesofvariouscomponentslikeundergroundtrenches,tunnel,liftwell, roofterraces,chajjas,watertanketc. This specification also covers the guarantee to be given by the executing agencyforleakproofnessofthetreatmentforaperiodoftenyears. APPLICABLECODES&SPECIFICATIONS: TherelevantIS.specifications,standardsandcodesgivenbelowaremadea part of this specification. All standards, specifications, code of practices referred to herein shall be the latest edition including all applicable amendments,revisionsandadditionalpublications. ListofIndianStandards No. I..S.No. 1 I.S.1200(PartIX) 2 3.0 3.1 I.S.2645 I.S.Particulars Method of measurement of building and civil engineeringworks,(Roofcovering) Specification for integral cement water proofingcompound
1.2 2.0 2.1
2.2
GENERAL: The work of water proofing treatment shall be executed through a specialized agency having sufficient experience in the field of all types of cementbasedwaterproofingworks. Thecontractorshallsubmitthedetailedspecificationsandtheagencytobe appointed for water proofing works for approval of the Engineer Incharge beforecommencementofwork. Thecontractorshallprovideatsiteacompetentsupervisorduringexecution of waterproofing works over areas and shall ensure the adequacies of the
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3.2
3.3
workscarriedouttobeinlinewiththedrawingsandspecifications. 3.2 Themosteffectivemethodofwaterproofingisnottoallowwatertopond over the surface. Adequate care shall be exercised during the laying of cement screed to ensure that waterproofing compound is added in the measuresrequiredandthatproperslopeisprovidedfordrainageofwater. Constructionjointsarethemostvulnerablefromseepagepointofview.It shall be ensured that all the construction joints in the RCC slab , beams, guttersetc.shallbeinjectiongroutedpriortothelayingofscreedconcrete. Alleffortsshallbeputtoseethatthescreedconcreteislaidinonegoasfar as possible without joints. In unavoidable circumstances, utmost care regardingtreatmentofjointspriortoresumptionofconcretingfromtheleft overjointsshallbeexercised.Thejointsshallbechippedoffloosematerials andcoatedwithchemicalslikeNITOBONDorequivalenttoensureproper adhesionbetweenthejoints. He shall also bring to the notice of the EngineerIncharge, the protective measuresrequiredfortheprotectionofthewaterproofingforsubsequent operationsoverit. The performance guarantee bond for all the water proofing works carried outbythewaterproofingagencywillberequiredtobefurnishedbythem throughthecontractors. Inadditiontotheabove,themaincivilcontractoralsoshallhavetosubmit theperformanceguaranteebondintheprescribedformforwaterproofing guaranteeasspecifiedinappendixB. APPMODIFIEDBITUMINOUSMEMBRANESWATERPROOFINGTREATMENT OVERTHETERRACE: Waterproofingtreatmentshallbeasspecifiedinthescheduleofitems. Theconcretesurfacesshouldbecleanedofallunwantedmaterialsandthe sameshallbemaderough. The construction joints or cracks, if any, should be inspected and if found necessary ,Damp proof compound with cement solution as per manufacturersspecificationsshallbeinjectedtosealoffthecracksaswell asanyhoneycombsandcavitiesintheslab. The same shall then be subjected to terrace method of water proofing treatmentaspermanufacturersspecifications.
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3.3
3.6
3.7
3.8
4.0 4.1 4.2 4.3
4.4
4.5
The cleaned terrace shall be watered properly and cement screed with water proofing compound shall be laid to provide necessary gradient for easyflowofrainwater. Over the surface, APP modified bituminous polyester reinforced waterproofingmembranemanufacturedfromarichmixtureofbitumenand selected polymers blended together to obtain excellent heat resistance, flexibility & UV resistance shall be used. Modified bitumen then shall be coated onto a dimensionally stable carrier to obtain excellent tensile strength, tear and puncture resistance. The membrane should be lightweight,UVresistant andselfprotective,weatherresistantandflexible enoughtoresistthemovementsincracks.Thethicknessshallbeminimum 4mmandgranulesurfaced.Thereinforcementwithinshallbeofatleast140 gms/sqmpolyestermesh.
4.6
4.7 SurfacePreparation Concrete, mortar surfaces must be clean, free from grease, oil and loosely adhering particles. Steel and iron surfaces must be free from scale, rust, greaseandoil.Allsurfacesmustbeastrueaspossible. 4.8 Applybituminousprimertoaclean,smoothanddrysurfacebybrush,roller or spray. Unroll and align and reroll correctly before torching. Overlaps shouldbeminimum100mm.Usegasburnertoheatthesubstrateandthe thermo fusible film on the underside on lower face of membranes. When thethermofusiblefilmmeltsaftertorching,themembraneisreadytostick. Rollforwardandpressfirmlyagainst thesubstrate tobond. Heatboththe overlaps and use the round tipped trowel heating the same to smoothen andpressintoseam.Allanglesandabutmentsshouldbesealedwithextra care to ensure full bondage. The edges should be sealed well into the grooves. 4.9 Membrane will be applied first to the rain water channels and then to the sloped concrete roof. The membrane shall be installed vertically from rain water channel towards the ridge of the roof. End joints shall be laid in a scattered manner so that multiple overlapping of membranes at the same locationisavoided. 4.10 This treatment shall be continued along the inner sides of parapets or adjoining walls up to a height of 300 mm to 375 mm till the horizontal projection(gundi). 4.11 Theconstructionjointsshallbetakenatridgesandshouldbemadeproperly
watertightandmonolithic. 4.12 4.13 5.0 5.1 Care shall be taken to finish the rain water inlets etc. properly so that no leakageoccurs. The terrace shall be tested for leak tightness after the treatment is completedandanydefectsshallbemadegood.
CEMENT BASED WATER PROOFING TREATMENT TO OVERHEAD WATER TANK: The tank is to be treated from inside as per Injection and Surface methodswhichincludestheplasterfinishedsmoothwithtrowel. Injectiontobegiventothefloorandwallsasandwhenfoundnecessaryand thereafter a layer of Cetroof water proofing will be laid on the floor and willbeconformedalongthesideandpartitionwallstotheirfullheight. Thethicknessofthetreatmentonthefloorwillbeabout50mmandonthe wallabout20mm. Afterthetreatmentiscompletedthetankshallbefilledwithwaterandthe waterretainedfor24hours.Ifanyleakageisobservedthecontractorshall rectifythedefectsandthetankshallberetestedforleaktightness. CEMENTBASEDWATERPROOFINGTREATMENTTOTHEBASEMENT: Thewaterproofingtreatmentforundergroundtrenches,walls,raft,liftpit, watertanketc.shallbedoneofbasementtype(BoxType). ThePCCsurfacebelowraftshallbethoroughlycleanedandalayerofwater proofingtreatmentabout75mmthickshallbelaid. TheRCCraftshallthenbecastoverthesesurfaces.Thesidewallsshallbe cast afterwards and the water proofing treatment shall be continued on thesewallsuptotherequiredheights. Thethicknessoftreatmentforverticalsurfacesshallbe40mmto50mm. WATERPROOFINGTREATMENTINSUNKENFLOORSOFTOILETANDBATH ROOM: Waterproofingtreatmentshallbeasspecifiedinthescheduleofitemsover
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5.2
5.3 5.4
6.0 6.1 6.2
6.4 7.0 7.1
sunkenfloorsoftoilets,bathroomsandwashingplaces. 7.2 The RCC slab and other surfaces should be cleaned of all foreign materials such as loose mortar, concrete, local humps, bare metal pieces and other unwantedmaterial. The surface to be treated shall be hacked to remove loose mortar scalings androughened.Thesurfaceshouldthenberubbedvigorouslytoremoveall dustwiththehelpofwirebrush/brooms. The surface thus prepared shall then be washed with clean potable water beforelayingthewaterproofingtreatment. Thecracks,honeycombingifanyshouldbelocatedandshould betreated with injection, grouting etc. to seal off the cracks, air holes, honey comb, etc.totheentiresatisfactionoftheEngineerIncharge. The prepared RCC surface shall be then watered again thoroughly and cementslurryshallbespreadoverthesurfacealongwithwaterproofingas permanufacturersspecifications.
7.3
7.4 7.5
7.3
ALTERNATEI A two component acrylic polymer based flexible cementitious coating of heavydutyflexiblecoatingsystemwithexcellentwaterproofingandshallbe usedforwaterproofingsunkenslabs.TheproductshallbesimilartoDr.FIXIT Pidifin2korequivalent. 7.4.1METHODOLOGY: 7.4.1.1 Surfaces to be applied upon, must be clean, dry, free form dirt and loose material. 7.4.1.2 Over the R.C.C base slab, apply polymer modified cementitious seamless waterproofing membrane at a rate of 22.5 square meter per kg to all requiredareas,atathicknessof500600micronsandallowtodryfor46 hours. 7.4.1.3 Apply second coat in the opposite direction at the same rate. After applicationofsecondcoatitgivesthetotalthicknessshallbe1to1.2mm. Thetreatmentisleftasitisfor72hoursforaircure. 7.4.1.4 Thewaterproofingshallbecarriedatleast300mmonverticalsurfaces,or atleast150mmabovethefloorfinishlevel. 7.4.1.5 After 3 days of air curing, a layer of 10mm Cement/Sand (Ratio 1:4) protectivescreed,usingIntegralWaterproofingCompound@200ml/50kg
7.4
bagofcement,shallbeappliedontopofthemembrane.Careshallbetaken whilst laying the protective screed so as not to damage the waterproofing membranebelow. ALTERNATEII 25mmthickbeddingofcementmortar1:4withwaterproofingcompound @2%ofweightofcementshallbelaidonthefloorinspecializedmanner. 18 mm thick cement plaster of cement mortar 1:4 with water proofing compound2%byweightofcementshallthenbeappliedoverthevertical surfaces. Finishing&Curing Thewaterproofingplastersolaidshouldbeallowedtosetforatleastone weekandkeptunderwater. Anyseepage/dampnessnoticedontheundersideoftheceilingshouldbe treatedagainasdetailedabove, Cinderfillasspecifiedinthescheduleofitemsshallbelaidoverthewater proofplastertofillupthespace/voidsofsunkenfloorareas. Thetreatmentshallbecuredwithcleanwaterforaminimumperiodof10 days. MODEOFMEASUREMENTS: Themeasurementshallbefortheactualareacoveredbythetreatment. The length and breadth shall be measured along the walls before the treatmentislaid. The height of cinder fill shall be considered for measurement after deduction of the average thickness of the treatment laid horizontally over thesunkenslabandquantityofcinderfillshallbemeasuredincum. Theareasofallopenings,cutoutsetc.shallbededucted.
Page 132 of 139
7.5
7.6 7.7 7.8 7.9 8.0 8.1 8.2 8.3
8.4
C:19HEATRESISTANTCONCRETE. HEATRESISTINGCONCRETE(HRC) ThisSpecificationlaysdownrequirementsofHeatResistingConcreteofMarkM30 to withstand Temperature upto 700 Deg. C. This concrete is required to withstand high temperature, such as in foundations for coke ovens batteries, furnaces, flues, stoves,reheatingfurnaces,soakingpitsetc. MATERIALS. CEMENT:CementtobeusedshallbePortlandBlastFurnaceSlagCementconfirming toI.S.4551989withSlagcontentnotlessthan50%. 2.2 AGGREGATES: Course Aggregates shall be 20mm and down graded Basalt Aggregates containing 52 to 45% Silica and free from quartz and shall be freshly quarriedandfreefromdustandforeignmaterials. GRAINCOMPOSITIONOFBASALTCOARSEAGGREGATE MESHOFSIEVE(mm) 20 10 4.75 2.3 BASALTSAND MESHOFSIEVE(mm) TOTALRESIDUEIN%BYWEIGHT 4.75 015 1.25 2055 0.14 80100 3)MIXDESIGN. 3.1 BALASTFURNACESLAGCEMENT BASALTSAND
1)
2) 2.1
TOTALRESIDUEIN%BYWEIGHT 05 3060 100
BASALT SAND: This shall be from Fresh and Good Quality Basalt Rock, The Grain compositionshallbeasfollows:
The approximate quantities of materials required per Cubic Metre of Concrete towithstandaTemperatureof700Deg.Careasfollows: 500Kg. 700Kg.
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BASALTCOARSEGRADEDAGGREGATES (20MMDown) WATER 1100Kg. 210Ltrs.
ForaGuidelineofhowtoadjustpercentageAggregatesforConcreteMixDesign referISCement,10262,Reaffirmedin1999. 3.2 3.3 TheFinalCompositionofHRC,GradingofAggregates,CementContent,Water CementRatioetc.,shallbeascertainedbymeansofaseriesofpreliminarytests. ThefollowingTestshallbecarriedoutduringMixDesign. A) TESTING:TestsonHRCsamplesshallbeconductedtofind: Residualcompressivestrengthafterheating. CompressiveStrengthofconcretespecimenscuredundernormalconditions. Numberof10CmCubesspecimenstobepreparedandtestedareasfollows: TestsforCompressionatNaturalHumidityafter7days TestsforCompressionafterdryingat105Cafter7days TestforCompressionafterdryingat105Candwithsubsequent Heatingupto700Cafter7days TestsforCompressionunderNormalconditionsafter28days ControlSpecimens B) PREPARATIONOFCONCRETESPECIMENS. About 15 Nos. of 10cm Cubes Specimens to be prepared for testing. Compaction of Concrete Mix in the moulds shall be made on a vibrating platform,layingandvibratingofConcreteMixshallbdonenotlaterthan25 minutesaftermixing.Durationofvibrationshallnotexceed1.5minutes(90 Sec). Curing should start as soon as the surface is firm. Under normal atmospheric temperatures, this will occur within 4 to 10 hour after mixing theconcrete.TheMouldswithConcreteshouldthenbemoistfor48hrs., coveredwithmoistclothbycontinuoussprayingwithwater,thereafterthe specimens shall be taken from moulds and kept in a chamber with 90% humidity at a temperature of 20 Deg. C + 2 Deg. C prior to testing. The Specimens shall be taken out from the chamber not earlier than 1 hour beforetesting.
C) 3 Nos. of 10cm Cubes Specimens shall be tested for compressive strength after7days,and3Nos.Specimensshallbetestedforcompressivestrength after28days. The test load shall be increased continuously at the rate of 2 to 3 Kg/sqm persecondtillfailure. The compressive strength shall be taken as the average of two maximum test results of the three specimens. The compressive strength of 10 cm Cubesshallbemultipliedbyafactor0.9togettheequivalentstrengthof15 cmCubes.Mark30HRCshallhave28dayscompressivestrengthof30N/sq mmand7daysstrengthshallbe20N/sq.mmon15cmCubes. D) TESTFORRESIDUALCOMPRESSIVESTRENGTHAFTERHEATING. SixNos.of10cmCubeSpecimenscuredundernormalconditions(at20Deg. C+2Deg.Cand90%humidity)during7daysshallbedriedinanovenfor32 hrs.,graduallyraisingthetemperatureupto105Deg.Casfollows: TIMEINHOURS 0 1 2 30 32 Thereafter, 3 Specimens, dried as above shall be cooled at 25 Deg. C gradually and tested for compressive strength as before. The equivalent compressivestrengthfor15cmshallbecorrectedasexplainedabove. Compressivestrengthofdriedspecimens(105Deg.C)shallbethesameas thatofthespecimenscuredundernormalconditions. Otherthreespecimensalreadydriedbyheatingupto105Deg.Cduring32 hrs.,shallbefurtherheatedto700De.Cinamuffleovenasfollows: TIMEINHOURS 0 1 2
TEST FOR COMPRESSIVE STRENGTH OF SPECIMENS CURED UNDER NORMALCONDITIONS.
TEMPERATUREINDEG.C 25 75 100 100 105
TEMPERATUREINDEG.C 105 150 300

Page 135 of 139
3 4 5 6 7 8 Thisspecimensshallthenbecooledto25Deg.Candaircuredfor7daysandtested for compressive strength residual compressive strength of this specimen after normally cured specimens minimum permissible residual strength after heating upton700Deg.Cis40%. 4) 4.1 ROUTINETESTS. 12 samples of Concrete from works shall be taken for test one for every 50 Cum PourofConcreteorpartthereofandteststobecarriedoutfor7daysand28days compressivestrengthatnormalconditions. MANUFACTURE,PLACEMENTANDCURING. IntheManufactureofHeatResistantConcretedifficultiesmayariseinworkabilityof themixbecauseofporusaggregatesabsorbingwater,thisshallbeconsideredinthe mix design as well, in order to obviate this, the aggregates shall be sprayed with water and the surplus water then allowed to run off. The aggregates should be allowedtodryinairandusedthefollowingday. MixingperiodofHeatResistantConcretearelonger,inCasewhereitisfoundthat the mix is very stiff and excessive water is being absorbed by the aggregate. The coarserfactionsoftheaggregatemaybeweighedandfedintothemixer,together with one half of the water. These constituents are mixed for 5 minutes to ensure that the surfaces of the aggregate particles are fully wetted, correct weights of cement and fine aggregates together with remaining water are then added and thoroughly mixed for 10 minutes, taking care to see that lumps are not formed. Watermayalsobeaddedinstages. Placementandcompactionshouldbedelayeduntiltheaggregatesarecompletely soaked.Thisstandingtimeshouldbewithinthesettingtimeandinanycaseshould notbemorethan1hourfromthestartofmixingprocess.Thiswillensurethatthe concretereacheshigherstrengths. Concrete shall be laid in layers of 200 MM and well compacted using needle vibrators at an approximate rate of 1.5 minutes per Sqm. The vibrator should be
Page 136 of 139
450 550 650 700 700 700
5) 5.1
5.2
5.3
5.4
withdrawnslowly.Thestiffnessofthemixiscorrectforaparticularvibratorifthe concreteclosesupwhenthevibratoriswithdrawnslowly. 5.5 WetcuringofheatResistantConcreteshallcommenceearlydependingontheHeat of Hydration. Fresh Concrete should be covered to prevent loss of moisture and avoid surface cracks, curing shall be continued for a minimum of 7 days side shuttering can be removed early to facilitate greater wetting of concrete curing compoundsmayalsobeusedtoretainandpreventlossofwater. DRYINGANDCOMMISSIONING: HeatResistantConcreteshouldnotbeloadeduntilrequiredstrengthofconcreteis reachedasdeterminedbycubetests. 6.2 Raisetemperatureto150DegCatarateof5to10DegC/Hour. Holdingtimeat150Deg.C:7days. Raisetemperaturefrom150Deg.Ctooperatingtemperatureatarateof25 to50Deg.C/Hour. The drying and raising of temperature to operating temperature should be done graduallyandinstagesasfollows:
6) 6.1
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C:20SITELEVELLINGANDLOADBEARINGFILLS. 1) CUTTINGANDFILLINGFORSITELEVELING. ExcavationandFillingOperationsforSiteLevelingshallbesoplannedandexecuted, thattransportationandrehandlingareminimized.Thesidesofexcavationandfills shall be maintained in stable condition by adequate batters, stepping and dewatering. Materials not desirable shall be disposed off in area indicated by Engineer. When it is required to blend the material, it shall be done by selective excavation and filling operation. Wells, Ponds, Cesspools and Water logged areas shall be emptied of water and deslushed before filling operation. Filling shall be doneinhorizontallayersnotexceeding500/300mminthicknessasspecifiedoras directed by the Engineer. All clods shall be broken before placing the fill. Earth moving equipment shall be allowed to ply over the fill to permit compaction. Adequate allowance shall be made for subsidence of fill material. Levels shall be takenandexcessorshortfallshallbemadegoodbyappropriatecuttingorfilling. 2)LOADBEARINGFILLS. LoadBearingfillsincludeembankmentsforroadsandrailwaysandsuchotherearth fills above ground levels provided for protection of fuel oil tanks, pads for storage tanks, drain, bunds and the like. Fill materials shall either be selected earth obtained from excavations for site leveling, trenches and foundations or from selectedborrowareasasmayberequired.Soilsselectedforfillinginembankments shall be of uniform quality and free from boulders, organic materials and other objectionablematter.Soilshavinghighsiltandclaycontentandhavinglaboratory maximumdrydensitylessthan1.44gmsperc.c.shallnotbeusedforLoadBearing Fills.Forfillsgreaterthan3minheightsoilsshallhavelaboratorydensitynotless than1.52gmsperc.c.Soilsfortop500mmoffillsforroadsandrailwaysshallhave laboratory density not less than 1.65 gms per c.c. and shall not have marked swellingandshrinkageproperties. 3) Foundation preparation for embankments shall be done as prescribed under site clearance.Thefoundingstratashallbecompactedasmuchaspossiblebyrollingor tamping before placement of fill material. The water content of founding strata shouldbesameasthatspecifiedforembankmentfill.Anypocketsofloosematerial ordepressionsleftinfoundingstrataasaresultofclearingoperationshallbefilled andcompactedwiththesamematerialasthesurroundingfoundingstrata.When anembankmentistobeplacedonsteepslopinggroundthesurfaceoftheground shallbetrenchedinstepsortrenchedorbrokenupinsuchamannerthatthenew materialsbondswellwiththefoundingstrata. 4) Fillmaterialshallnotbeplaceduntilfoundationhasbeeninspectedandapproved byEngineer.Materialshallbeplacedineven,continuous,horizontallayersoverfull
width of embankment in well compacted layers not exceeding 200 mm thickness. Eachlayershallbecompactedbymeansofsmoothrubbertyredrollers,sheepfoot rollers, tractors, tampers or other mechanical means as may be found suitable for the location. Before rolling, the water content shall be checked and corrected by sprinkling with water or adding dry material or aeration as may be required. This shall be followed by mixing and the layer left for soaking before compaction. The water content shall be within plus or minus 2% of Standard Proctor Optimum. Density of compacted layers shall be determined by sand replacement method. Averagecompacteddensityshallbeatleast95%ofStandardProctorDensity.The numberofteststobeconductedfordeterminationofmoisturecontentanddensity shallbeasprescribedbytheEngineer.Sideslopesofembankmentsshallbeformed alongwiththemainembankment.Nosidedumpingshallbedonefortheformation of slopes. When required the width of each layer shall be constructed slightly in excess of required width and slopes trimmed to remove loose edge materials and completedtolinesshownindrawingsorasdirectedbytheEngineer.Subgradesfor roadworksshallbethoroughlywettedsufficientlyinadvanceofplacingofanybase courseanditshallbeensuredthatitisfirmandmoistforatleast50mmbelowthe surface. Should the sub grade for any reason be loose or have density less than required, it shall be recompacted and refinished. Excessive loss of moisture in the sub grade shall be prevented by sprinkling and/or scaling. No traffic or hauling equipmentshallbepermittedtoplyonfinishedsubgradeandanydamagecaused tosuchportionshallbemadegoodbytheContractorathisowncost.
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ChapterI
SECTIONIIIMETHODOFMEASUREMENT
1.0 1.1 1.2 GENERAL Theworksexecutedshallbemeasuredinstages.Approvedbillingschedule forcivilworksshallformthebasisofidentificationofstagesofconstruction. Thetenderershallsubmitrelevantbackupcalculationsforthequantumof work considered in each of the stages considered for approval of billing schedule. As a guideline the stages of work shall generally be considered as Foundation,Lintellevel,Floorslab/roofslablevel.Sanitary&watersupply, Finishing, Site clearance & handing over. For other items of work, such as roads,drains,stagesshallbeconsideredaspercentageoftheentirework. Incaseofrequirementofdetailedmeasurementstobetaken,themethod ofmeasurementofworkshallbeinaccordancewithIS:1200(Part1to28) 1971to1993/SP:27. Themeasurementconsideredshallbepurelyforthepurposeofclearanceof stagepaymentsandshallnotinanywayindicatechangeofscope.Noclaims shallbeentertainedonthisaccount.
1.3
1.4
1.5
Page 1 of 1
ChapterI
SECTIONIVNORMSOFCEMENTCONSUMPTION
1.0 1.1 GENERAL For calculating the requirements of cement in various items of work the followingstandardsshallbeadopted.Overtheabovetheoreticalquantityof cement,additionalallowanceuptoplusorminus3%shallalsobeallowedas certifiedbytheConsultant. Foritemsnotcoveredinthisstandard,CPWDstandardsshallbefollowedor calculatedasperuses/requirementinabsenceofstandardnorms.Cement requiredforenablingworkandcementrequiredfortestingpurposeswillbe taken into account for consumption purpose. However, in no case such quantity should exceed 5% of the total cement used in the work or as certifiedbytheConsultantbasedonactualobservationwhicheverisless. Cementrequirement 1.255quintalspercum 0.825quintalspercum 0.98quintalspercum 0.775quintalspercumofBW 0.625quintalspercumofBW 1.43quintalsper10sqmofarea 1.06quintalsper10sqmofarea
1.2
2.0MASONRYWORK Sl.No. 1. 2. 3. 4. 5. 6. 7. DescriptionofItem RandomRubbleMasonryin RandomRubbleMasonryin CoursedRubbleMasonryin Brickworkin Brickworkin Halfbrickworkin4 Halfbrickworkin
CM(1:4) CM(1:6) CM(1:5) CM(1:5) CM(1:6) CM(1:3) CM(1:4)
3.0 PLAIN/REINFORCEDCONCRETE Sl.No. DescriptionofItem 1. RCC/PCC of nominal mix (1:4:8) complete (excluding finishing with CP)
1.70
Cementrequirement quintalspercumofconcrete
Page 1 of 4
2.
3.
4.
RCC/PCC of nominal mix (1:3:6) complete (excluding finishing with CP) RCC/PCCofnominalmix (1:2:4) complete (excluding finishing withCP) RCC/PCC of nominal mix (1:1.5:3) complete (excluding finishing with CP)
2.20 quintalspercumofconcrete
3.20
quintalspercumofconcrete
4.00
quintalspercumofconcrete
4.0 CONTROLLEDCONCRETEPLAINANDREINFORCED S.No. DescriptionofItem 1. Concretegrade (i)M7.5B (ii)M10B 2. Concretegrade (i)M15C (ii)M15D 3. Concretegrade (i)M20C (ii)M20D
4. 5.
Concretegrade Concretegrade
Cementrequirement Tobemutuallyagreedbasedon mix design to be prepared by Tenderer & approved by the Consultant plus wastage and all incidentalsasdecided. (i)M25C Tobemutuallyagreedbasedon (ii)M25D mix design to be prepared by Tenderer and approved by the Consultant plus wastage and all (i)M30C incidentalsasdecided. (ii)M30D
5.0 FINISHING S.No. DescriptionofItem 1. 6mmthickC.P.1:4
Cementrequirement 10sqmarea
0.280quintalper
Page 2 of 4
2. 3. 4. 5.
12mmthickC.P.1:4 12mmthickC.P.1:5 15mmthickC.P.1:4 15mmthickC.P.1:6
0.550quintalper 0.450quintalper 0.650quintalper 0.440quintalper
10sqmarea 10sqmarea 10sqmarea 10sqmarea
6.0 FLOORING S.No. DescriptionofItem 1. 40mm thick IPS cement concrete flooring(1:2:4)with20mmanddown stone chips finished with a floating coatofneatcement 2. 40mm thick (IPS) flooring with base coat 30mm thick (1:2:4) using stone chips 10mm nominal size and 10mm topping coat 1:1 (1 cement : 1 stone chips 3 to 6mm size) with a floating coatofneatcement 3. Extraforeachadditionalthicknessof 5 mm granolithic layer of (1:2:4) for flooring 7.0 MISCELLANEOUS S.No. DescriptionofItem 1. Groutingwith CM(1:2)
Cementrequirement 1.500quintalper 10sqmarea 2.320quintalper 0.016quintalper 10sqmarea 10sqmarea
Cementrequirement
7.18quintalpercum
Page 3 of 4
2. 3. a) b) c) d) e) f)
CM(1:3) Fixing steel windows with (1:2:4) concreteblocks Cementsandmortar: (1:1)(1cement:1sand) (1:2)(1cement:2sand) (1:3)(1cement:3sand) (1:4)(1cement:4sand) (1:5)(1cement:5sand) (1:6)(1cement:6sand)
5.40quintalpercum 0.40quintalper
10sqmofarea
10.2quintalpercum 6.8quintalpercum 5.1quintalpercum 3.8quintalpercum 3.1quintalpercum 2.5quintalpercum
Page 4 of 4
ChapterI
SECTIONVDIMENSONALTOLERANCE
1.0 1.1 GENERAL The materials used in construction shall, besides conforming to the specifications and standards mentioned, be the best of the existing kinds obtainable. Where a particular Brand or Make of material is specified suchBrandorMakeofmaterialaloneshallbeused. A high standard of workmanship and accuracy shall be achieved in all sections and parts of the work. The workmanship shall be in accordance withthelatestandthebestcivilengineeringpractice. TheTenderershallensurethatallsectionsoftheworkarecarriedoutwith utmostcaretoachievethedimensionsshownindrawingsorspecifications. In the absence of such specific mention in drawings the following dimensional deviations may be tolerated, provided they do not impair the appearance or render the particular section of work unacceptable to the purposeforwhichitisintended.Toleranceformaterialsandworkmanship notcoveredinthispartasmentionedhereinafterwillbeinaccordancewith therelevantIScode. Description Buildingbricksinlength,width&height Lateritestone,inlength,width&height Naturalbuildingstones a)Forstonesrequired Length,width inashlar Height masonry Length&width b) For stones required Height other than in ashlar masonry Concrete & Reinforced Length concretpipes Internaldiaupto300mm Cast iron spigot & socket Lengthoffittings pipesandfittings Lengthofpipes Thickness Internaldiaofsocket Depthofsocket
1.2
1.3
: : : : : : Permissibletolerance AsperIS:1077 5mm 5mm 3mm +5mm&10mm 5mm
: 1%ofstandard length : +3mm,1.5m : 10mm : 20mm : 1mm : 3mm : 10mm

Page 1 of 6
Externaldiaupto75mm : 3mm 100mm : 3.5mm 150mm : 4mm Stonewarepipes Upto75cmdialength 10mm Upto90cmdialength 15mm Inthicknessofbarrel& 2mm socketnotexceeding450 mm Inthicknessofberreland 3mm socketbetween50to 600mm Glazedtiles Lengthofallfoursides 2.5% Individualdimensions 2.5% andthickness Metal Doors, Windows & Inoveralldimensions 1.5mm Ventilators WoodenDoorsWindows Inoveralldimensions 3mm &Ventilators 3mm All components of Width shutter except Thickness 1mm glazingbars Glazingbars Width&thickness 1mm 1 Mildsteeltubes,tubularsandotherwroughtsteelfittings Thickness Buttweldedlighttubes +notlimited,8% Mediumandheavytubes +notlimited,10% Seamlesstubes +notlimited,12.5% Weight Singletube(irrespective +10%,8% ofthequality) Forquantityoflessthan +10%,8% 150mofonesize Forquantityof150m +4%,4% andoverofonesize Earthwork Finishedlevelofsitelevelinginhardrock 50mm Finishedlevelofsitelevelingexceptforhard 100mm rock Levelofpits,trenchesandfoundations 50mm Concrete&reinforcedconcrete 1.01.01 Plandimensions +50mm,12mm
Page 2 of 6
Footings
Eccentricity
Thickness Foundations Deviationofplaneand linesoftheirintersection fromverticalor inclinationalongfull height Deviationofhorizontal planefromhorizontal line For1mofplaneinany direction Forthewholeplane Sizesofcrosssection Surfaceofinsertsto supportloads Lengthofelements Toplevelofbolts Topleveloffoundation beforegrouting Axesofanchorboltsin plan Axisoffoundationin eitherdirection Deviationinverticalline alongheight Sizesofpitsinplan Sizesofstepsinplan Levelsofsteps,benches andpits Axesofinsertsinplan 2 Basic dimensio nsinplan Deviationofhorizontal planefromhorizontal line
0.2timesthe dimensionoffooting inthedirection limitedto50mm 0.05timesthe specifiedthickness 20mm
5mm 20mm 8mm 5mm 20mm +20mm 20mm 5mm 10mm 5mm 20mm 20mm 20mm 10mm 10mm
Equipment foundations
Page 3 of 6
2.01.01 Buildings
2.01.02 Reinforced concretewalls
2.01.03 Placementof reinforcement
2.01.04
For1mofplaneinany direction Forwholeplane Localdeviationoftop surfacewhenchecked witha2mlongstraight edge Surfacewhenchecked witha2mlongstraight edge Sizesofcrosssection Lengthofelements Deviationfromhorizontal planeforwholebuilding verticality Forcolumnssupporting floorbeams Forframecolumnslinked withcranegirders& beams Length Flatnessofsurfacewhen checkedwitha2mlong straightedge Leveloftopsurfaceto supportassembled elements Deviationinplanesand linesofintersectionfrom vertical Sizeofcrosssection Lengthofbarupto75cm long(otherthatstraight bars) 75to150cmlong 150to250cmlong 250cmlongandabove Straightbars,alllengths Spacingbars Shiftinlocationinplan
5mm 20mm 8mm
8mm
+8mm,0mm 20mm 10mm 1in1000ofheight 10mm 10mm 20mm 8mm 5mm 15mm 8mm +3mm,5mm
+5mm,10mm +6mm,15mm +7mm,25mm 25mm +5mm 5mm
Page 4 of 6
Anchorbolts
Samewhenboltsare locatedoutsideof structuralcolumns Toplevel Threadedlength
+10mm
20mm +30mm Forpillers 10mm
Masonrywork Forwalls Width 10mm Shiftinaxes 10mm Deviationfrom 15mm horizontallinefor every10mlength Flatnessofsurface 10mm whencheckedwith a2mlongstraight edge Deviationinlines 15mm separatingstoryes Deviationof 10mm surfacefrom verticalandat anglesandcorners for1storey Forwholebuilding 30mm Dimensionsof +15mm,0mm openingsfordoors, windows,etc. Flooring,Skirting,DadoandPlastering Insituflooring Concretetileandmosaic inany3mlength Inlargeopenarea Walltiling surfaceshouldnotvary fromgeneralplaneby morethan Inany2mlength Marbleandsuch superiorwork Inanyrow Plasteredsurfaces Flatnesswhenchecked witha2mlongstraight edge Verticalsurfacesupto1 storey
5mm
15mm 10mm
30mm
4mm 3mm 15mm 1in200
1.5mm 3mm 3mm
5mm
Page 5 of 6
Metallicinserts Onassembled components Roadwork
Overfullheight Length&width
10mm 3mm
The levels of subgrade and different pavement courses should not vary fromthosecalculatedwithreferencetothelongitudinalandcrosssections oftheroadasshownonthedrawingbeyondthetolerancegivenbelow: Subgrade 25mm Subbase +20mm Base 15mm Wearingcoat 6mm
Page 6 of 6
ChapterI
SECTIONVI:SAFETYREQUIREMNTSFORCONSTRUCTIONWORKS
1.0 1.1 GENERAL Thisspecificationdealswiththesubjectmatterofsafetyandprotectionto be observed in the Civil Construction. This shall be followed along with all related statutory requirements/obligation including Government byelaws, codes, ordinance of local or central authorities related to the construction work. In case of complicated work like deep excavation, intricate shuttering and formwork, excavation in loose soil and below water table, stacking of excavated earth etc., work plan with necessary drawings and documents havetobepreparedbytheTendererandgotapprovedbytheConsultant. NecessaryreferenceshallbemadetothefollowingIndianStandardCodes onsafetyrequirementsforvarioustypeofwork: 2.0 IS:41301991 IS:37641992 IS:4014(PII)1967 IS:3696(PI&II) 1987to1991 IS:41381977 IS:72931974 IS:89891978 EXCAVATIONS DemolitionofBuildings ExcavationWork Scaffolding,SteelTubular ScaffoldsandLadders WorkinginCompressedAir WorkingwithConstructionMachinery ErectionofConcreteFramedStructures INDIANSTANDARD
1.2
1.3
3.0 3.1
No excavation or earthwork below the foundation level of an adjoining building shall be taken up unless adequate steps are taken to prevent damagetotheexistingstructureorfallofanypart. Every accessible part of an excavation, pit or opening in the ground into which there is a danger of persons falling shall be suitably fenced with a barrier upto a height of one metre suitably placed from the edge of the excavationasfaraspracticable.
3.2
3.3 No material or load shall be placed or stacked near the edge of the excavation or opening in the ground. The excavated material shall not be placed within 1.5 m of the trench or half of the depth of the trench whicheverismore. Cutting shall be done from top to bottom. No undercutting of sides of excavationshallbeallowed. Materialsshallnotbedumpedagainstexistingwallsorpartitiontoaheight thatmayendangerthestabilityofthewalls. Whilewithdrawingpiledmaterialslikelooseearth,crushedstone,sand,etc. fromthestockpiles,nooverhangingshallbeallowedtobeformedinthe existingdump. Nomaterialonanyofthesitesofworkshallbesostackedorplacedasto causedangerorinconveniencetoanypersonorpublicoranyotheragency atwork. SCAFFOLDING,LADDERS&SHUTTERING Forallworksthatcannotbedonefromthegroundlevelorfrompartofany permanent structure or from other available means of support, soundly constructedscaffoldingsofadequatestrengthshallbeusedasasafemeans ofaccesstoplacesofwork. All scaffolding shall be securely supported or suspended and wherever necessarybeproperlybracedtoensurestability. Allworkingplatformandstagesfromwhichworkersareliabletofallshallbe ofadequatewidthdependingonthetypeofworkdoneandcloselyboarded andplanked. Everyladdershallbesecurelyfixedattopandbottom.Aladdermorethan5 mlongshallhaveaprop.
3.4 3.5 3.6
3.7
4.0 4.1
4.2 4.3
4.4
4.5 Noportablesingleladdershallbeover8minlength. 4.6 Unfinished scaffolding which is under construction shall be prominently markedasunsafeandanyaccesspointsshallbeclosed. 4.7 Shuttering Theaboveremarksshallbeapplicableforthisalso.Shuttering,particularly for slabs, should be treated as a scaffold. Unfinished shuttering should be
markedasdangeroussimilarlythefinishedformworkshouldbeadequately supported,carebeingtakentoavoidtrapdooreffects. 5.0 SAFETYAPPLIANCE Thoseengagedinwhitewashingandmixingorstackingofcementbagsor any materials which is injurious to the eyes, shall be provided with protectivegoggles. TheTenderershallnotemploymenorwomenbelowtheageof18,onthe workofpaintingwithproductscontainingleadinanyform.Whenevermen /womenabovetheageof18areemployedontheworkofleadpaintingthe followingprecautionsshallbetaken: All necessary personnel safety equipment such as safety helmets, safety boots,safetybelts,leatherglovesforwelders,clearglasssafetygogglesetc., asconsideredadequatebytheConsultanthavetobekeptavailableforthe use of persons employed at the site of work and maintained in condition suitableforimmediateuseandTenderershalltakestepstoensureproper useofequipmentbytheworkers. Signboards1x1.5minsizewiththefollowingwordingshallbeerectedat the access to these areas. CONSTRUCTION AREA, HELMET REQUIRED BEYONDTHISPOINT. Arrangement for rendering prompt and adequate first aid to the injured persons shall be maintained at every work site under the guidance of a medicalofficerinchargeoftheproject.Dependinguponthemagnitudeof the work the availability of an Ambulance at a very short notice (a telephonecall)shallbeensured. Firstaidarrangementscommensuratewiththedegreeofhazardandwith thenumberofworkersemployedshallbemaintainedinareadilyaccessible place throughout the working hours. At least one experienced firstair attendant with his distinguishing badge shall be available on each shift to take care of injured persons. Arrangements shall be made for calling the medical officer, when such a need may arise. It is recommended that foreman/assistant foreman / supervisor / permanent workmen who are normally present at each working place in each shift are given adequate trainingonfirstaidmethodstoavoidemploymentofaseparateattendant.
5.2
5.3
5.4
5.4
5.5

6.0 6.1
MISCELLANEOUS TheTenderershallprovidenecessaryfencingandlightstoprotectthepublic fromaccident. To ensure effective enforcement of the rules and regulations relating to safetyprecautions,thearrangementsmadebytheTenderershallbeopen toinspectionbytheConsultantandOwner. Allsourcesofignitionshallbeprohibitedinareaswhereflammableliquids are stored, handled and processed. Suitable warning and NO SMOKING signs shall be pasted in all such places. Receptacles containing flammable liquids shall be stacked in such a manner as to permit free passage of air betweenthem. All combustible materials shall be continuously removed from such areas where flammable liquids are stored, handled and processed. All spills of flammableliquidsshallbeclearedupimmediately.Containersofflammable liquidsshallbetightlycapped. REPORTINGOFACCIDENT Allaccidents,majororminormustbereportedimmediately.TheTenderer, will provide first aid to the injured person immediately and the injured person shall report to the first aid station along with the INJURED ON WORKformdulyfilledinquintuplicateandsubmittotheMedicalOfficerof theFirstAidStation.
6.2
6.3
6.4
7.0
7.1
7.2
SeriousInjury In case of serious injury, the following procedure shall be adopted by the Tenderer: a) ProvideFirstAidathisownFirstAidStation. b) TaketheinjuredpersontotheHospitalalongwiththeINJUREDON WORKformdulyfilledin. c) ReportingtheaccidenttotheOwner/ConsultantbytheTenderer.
7.3
7.4 8.0
FatalAccident Fatal accident must be reported immediately to the Consultant/Owner as wellastothePolice. PENALTY
Failure to observe the Safety Rules will make the Tenderer liable to penaltybywayofsuspensionofwork,fineandterminationofcontract.
ChapterI
SECTIONVII:LISTOFRECOMMENDEDMAKES/MANUFACTURERS
1.0 1.1 GENERAL Themakesandmanufacturersshallpreferablybefromthefollowinglist.Incasethe sameisnotavailableinthemarketorincaseofachangeintradename,equivalent makes/redesignatedmanufacturershallbeusedwiththeapprovalofConsultant.
1.2Incaseofitemsnotcoveredinthelist,thematerialshallbethebestavailableinthe marketandeachitemshouldhaveBIScertificationmark. Sl.No Description Manufacturers 1 TILES: i)Terrazzoandcementtiles. M/s.NITCO;M/S.NEC;M/S.NIMCO. ii)Whiteglazedtiles. iii)PVCtiles. 2 METALLICFLOORHARDENR. RJohnson; SomaniPilkington;Spartek. M/s.BhorIndustries., M/s.PremierVinylFlooringLtd M/s.TriveniColorIndustries(Floornate) M/s.Heatly&Gresham(India)Ltd M/s. DeRust Chemical Corporation of Inida (Ferronite) M/s. Cement Research Corporation Pvt Ltd. (Stilonite) M/s.IndianPlywoodMfg.Co.Ltd M/s.KitPlyIndustriesLtd; M/s.NuboardM/s.Sitapur, M/s.KuttyFlushDoors M/s. Mysore Plywood Ltd; M/s. Joinery Manufacturer;M/sNorthernDoors M/s. Wood India, Calcutta; M/s Pioneer Timber product,Chandigarh M/sSaktiFlushdoors orequivalentapprovedmanufacturer M/s.SenHarvic;M/sAGEW; M/s.HopesMetal;M/s.Multiwyn M/sNCLSeccolorLtd. orequivalentapprovedmanufacturer M/s.SwastikRolllingShutters& Engg.Co.(P)Ltd., M/sHerculesRollingShutters&
Page 1 of 4
WOODENDOORS/ BLOCKBOARDS/PLYWOOD/ PARTICLEBOARD.
STEELDOORS&WINDOWS
ROLLINGSHUTTERS
Sl.No
Description
ALUMINIUMDOORS, WINDOWS,WALLSPANS. GLASS. (Plain/Frosted,Garless,Bajraetc.) HARDWAREFITTINGS &FIXTURES.
7 8
9.
A/CSHEETS.
10.
WATERSTOPS. (PVC/RUBBER)
11.
EXPANSIONJOINTAND TARFELTWATERPROOFING
12. 13.
INTEGRALWATER: PROOFINGCOMPOUND CEMENTBASED: WATERPROOFINGTREATMENT
14.
PAINTSANDVARNISH
15.
CEMENTBASED WATERPROOFPAINTS &RESINBASED THERMOPLASTICPAINTS
Manufacturers EnggWorks. orequivalentapprovedmanufacturer M/s.AjitIndia;M/s.Alumilite;M/s.Indal;; M/sJindal. M/STriveni M/sModigaurd M/sSantgobain Orequivalentapprovedmanufacturer M/sJayantMetalManufacturingCo. M/sShalimarHardware. Everite. M/sGodrej&Boycemfg.Ltd. orequivalentapprovedmanufacturer. M/sAsbestosCementltd.(Everest); M/sCharminar orequivalentapprovedmanufacturer. M/sBasecon;M/sPask; M/sAsianEngg.Products; M/sCapnhansindiaLtd; M/sFixopanEngrs.Pvt.Ltd. orequivalentapprovedmanufacturer. M/sShalitex;M/sTikiTarindustries; M/ShalimarTarProducts; M/sLloydInsulation(I) orequivalentapprovedmanufacturer. Accoproof,Cico;Impermo orequivalentapprovedmanufacturer. M/sIndiaWaterproofingCo.; M/sAllIndiaWaterproofingCo; M/sLikproofIndiaPvt.Ltd.; M/sModernWaterproofingCo.; M/sNinaIndustries. M/sAsianPaints;M/sGoodlasNerolac; M/sGarwarePaintsLtd.; M/sI.C.I.Paints; M/sBerger(British)Paints; M/sJensonNicholson; orequivalentapprovedmanufacturer. M/sSnowcemIndiaLtd. M/sNitcoPaintsPvt.Ltd.(Nitcocent); M/sHindustanColour ChemicalIndustries;
Page 2 of 4
Sl.No
16.
17 18 19 20 21 22
23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
Manufacturers M/sTerraco(Terraccin&Terracoat); M/sSurfaCoatPvt.Ltd. orequivalentapprovedmanufacturer. PRESSEDSTEELDOOR: M/sSenHarvic FRAMES M/sTechome M/s Madhu Industries, Bangalore or equivalentapprovedmanufacturer. FALSECEILING/PANELING INDIAGYPSUMLTD., DECORATIVELAMINATES Decolam,Formica PVC/FRPDOORS Rajashriplastic,Thermodeck Everite,Hardiwyn, DOORCLOSERS DewanIndustries SEALANTS GESilicon,Bostik CONCRETEPAVERBLOCKS BasantBelton, AdideepInterlockPavers,PVt.Ltd., DesignersPavings&TilesPvt.Ltd., BessersConcretePaverBlocks. SANITARYAPPLIANCES Parraware,Hindustan CPBRASSFITTINGS JaquarMBM,GEM, Kigston, CPBRASSWASTECOUPLING,BOTTLE Jaquar,ESSO,GEM,Kingston, TRAPS PVCflushingcisterns Parryware,Hindware Mirror Plasticseatandcover StainlessSink GIPipes GIMallablefittings GMgate/Globevalves BallValves CIwaterqualitypipes CIsoilqualitypipes SWPipes&Gulleytraps RCCHumePipes HDPEPipes&fittings PVCpipes&fittings Modularfloors CImanholecovers PVCstoragetanks CEMENT Hindustan Pilkinton, Modigaurd. Atul glass Works,Goldenfish Commander, Nirali,Dayana,AMC,etc. ITC,Zenith,Ambica PEC,MJM.Bimal Neta,Sant,NEW,Leader MBM,Techno,Leader IISCO IISCO,Neco PerfectKashmira, IndianHumePipes,PranaliPremier Prince,Gautam Flowgaurd Unitile Neco Sintex,Century,Polycon ACC,COROMANDEL,RAJASHREE, ZUARI,L&T(ULTRATECHCEMENT)
Page 3 of 4
Description
Sl.No 44 45 46
Description REINFORCEMENTSTEEL ADMIXTURES Antitermite
Manufacturers SAIL,TATASTEEL,RINIL FOSROC,SIKA,ROFF, M/sPestControl(I)Ltd., M/sMysodetPvtLtd.,
Page 4 of 4
BMMISPATLIMITED
PARTA:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO SECTIONEWEARTHWORK Earthwork in excavation and backfilling in layer of 30 cm for Foundations of buildings, pipe supports, equipments, tunnels, trenches, culverts, manholes, etc., in Oridnary soils including Soft rock / Disintegrated rock, in both Dry and Wet conditions, including Pumping and Bailing out Surface and Subsoil water, Shoring, Strutting, Slush removal at all heights and depths as per Drawing and Specificationswhereverrequired,inFoundationpitsandotherplaceswithexcavatedsuitablesurplusearth,includingreclaimingfrom spoil heaps kept elsewhere including dressing and levelling,watering and mechanical compaction etc.,Transporting surplus unserviceable soil to Dumping yards within plant site and spreading in layers as per Specifications and direction of Consultant. The Measurement for payment shall be for the Theoretical volume only i.e., the volume of the block of the excavation having maximum bottomdimensionofthefoundationasperDrawingandtoactualdepth. ( The Contractor shall take into account in his rate, the provision for excess excavation for necessary working space, slope etc., requiredforexcavationandotheralliedworksandrefillingthesideslopesandworkingspace) a)Fordepthupto&including2.00m b)Fordepthbeyond2.00mandupto&including4.00m c)Fordepthbeyond4.00mandupto&including6.00m SameasinitemEW1butinhardrocks,excavationbyblasting EW2 a)Fordepthupto&including2.00m b)Fordepthbeyond2.00mandupto&including4.00m c)Fordepthbeyond4.00mandupto&including6.00m Controlled earth filling under floors and other places with special compaction to achieve dry density of 95% standard proctor density with excavated surplus earth including cost of excavation reclaiming from spoil heaps within plant site as per instruction of the Consultant at all heights/depths, transporting, depositing, compacting and dressing, trimming complete as desired in layers not exceeding15cmsincludingwatering,consolidatingbymechanicalmeansasperspecificationsandinstructionsoftheConsultant. a)Withavailableearth CUM 1017.00 CUM CUM CUM 15247.00 5083.00 2033.00 CUM CUM CUM 20329.00 5083.00 2033.00 UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
EW1
EW3
PAGE1OF28 SPEC.NO.MEC/01/56/Q6WX/CIVILWORKS/TS/201Rev.0 (c)2011,MECONLIMITED,Allrightsreserved.
BMMISPATLIMITED
PARTA:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO Controlled earth filling in site levelling, under floors and other places with earth brought from outside sources, with special compaction to achieve dry density of 95% of standard proctor density as per instruction of the Engineer Incharge at all heights/depths (lifts), transporting, depositing, compacting and dressing, trimming complete as desired in layers not exceeding 250mm including watering, consolidating by mechanical means as per specifications and instructions of the Engineer Incharge. (Paymentshallbemadeforconsolidatedthicknessonly) Supplying and filling approved quality sand in foundation or under floor, trenches, pits and other places, at all locations in layers of 200 mm thickness including watering and ramming, all lead, lift and depth complete as per drawing and specification and direction of theConsultant SECTIONTOTALEW SECTIONATANTITERMITETREATMENT Supplying and injecting with approved quality chemical emulsion at the rates and concentrations as per IS 63131981 Part II for preconstructional antitermite treatment and creating a chemical barrier under and alround the column pits, foundation, wall trenches, plinth filling, junctions of wall and floor, expansion joints, apron, surrounding of pipes, conduits etc., along the perimeter of the building including all byeworks complete as per specification and direction of Consultant(only ground floor plinth area of the building will be measured for the payment in the following three stages. i) 50% after completion of the foundations ii) 30% after completion of the ground floor flooring iii) 20% after completion of all treatment works including ground floor doors & windows. Work to be executed by M/s Pest Control (India) or any other approved agency and specified guarantee for 10 (ten) years shall be furnishedbythetenderer.PaymentwillbeclearedonlyaftersubmissionofGuarantee. SECTIONTOTALAT UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
EW4
CUM
1017.00
EW5
CUM
5083.00
AT1
SQM
509.00
BMMISPATLIMITED
PARTA:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO SECTIONCCPLAINANDREINFORCEDCONCRETE Supplying and Laying Plain Cement Concrete of following Grades (including Shuttering if required) in all levelling courses under Foundation,Floors,Pipelines,Pitsetc.,atalldepthscompleteallasperDrawingsandSpecificationsandinstructionoftheConsultant. CC1 a)M5GradeConcrete,using40mmdowngradedcoarseaggregate. b)M7.5GradeConcrete,using40mmdowngradedcoarseaggregate. c)M10GradeConcrete,using40mmdowngradedcoarseaggregate. Supplying and laying plain cement concrete of proportion 1:2:4 at all leads and lifts, in all floors, aprons, pits, drains and other similar works, steps, coping of compound wall etc. by mechanical mixing using graded stone aggregate 20 mm max. size and down including mechanical mixing, transporting, consolidation, including shuttering, if required, as per specifications, drawings and instructions of the EngineerIncharge. Supplying & laying reinforced cement concrete flooring of thickness as mentioned in the drawing of following grades in long panels with necessary slope using screed vibrators, etc., in floors and any other works as directed. The rates shall include the cost of necessary shuttering (but excluding the cost of steel reinforcement) to maintain the line and level of the floor to achieve the flat and smooth surface within the specified tolerance, cleaning and preparing the base surface and other necessary byeworks, provision for constructionjoints,expansionjoints,etc.,allcompleteasperspecification,drawingsanddirectionoftheConsultant. a)M20Grade,designmix,Concrete,using20mmdowngradedcoarseaggregate. Supplying and Laying of design mix, with minimum cement content per Cum of concrete to be not less than 320 kg) Reinforced Cement Concrete of following Grades (excluding Shuttering and Reinforcement) at all depths and heights in all types of Foundations, Footings, pile caps, equipment foundations, columns, lintels, ducts, beams, brackets, slabs, sloped roofs, walls, sills, parapets, bands and any other works both in under ground and Superstructures all complete as per Drawings, Specification and instruction of Consultant. a)M25GradeDesignMixConcrete,using20mmdowngradedcoarseaggregate. b) M30 Grade Design Mix Concrete, using 20 mm down graded coarse aggregate.(with cooling of aggregates/ use of ice for mass concretingofBF/Stovesfoundation) CUM CUM 66069.00 5083.00 CUM 1525.00 CUM CUM CUM 4435.00 4435.00 5913.00 UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
CC2
CUM
650.00
CC3
CC4
BMMISPATLIMITED
PARTA:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO CC5 Supplying and laying reinforced cement concrete grade M25 with stone aggregate of 20 mm and down graded (excluding shuttering and reinforcement) at all heights for super structures of silos, water tanks and chimneys of all shapes with all byeworks complete as perdrawings,specification&instructionoftheconsultants. Providing, Fixing and Stripping of Shuttering of good quality plywood or steel plate on steel frame for all types of Structures not covered in respective items including Centering / Scaffolding, all complete as per Drawings, Specifications and directions of the Consultant. a)ForStructuresatalldepthsandheights. b)ForStructuresatalldepthsandheightsforcurvedshuttering. Supplying and providing slipform shuttering for construction of cylindrical silos, water tank shafts, chimneys with sliding surfaces on internal and external faces of the shaft with steel sheet form panels, with necessary widening at the bottom for ease of sliding upwards, with all necessary ribs, yoke frames, working platforms, suspended finishing platforms, hydraulic lifting jacks, pump sets, including jacking rods with all necessary accessories provided at designed centers, arrangements for verifying verticality, including arrangements for correction of out of plumb movement and twist or rotation in plan, elevation control mechanism, including all necessary byeworks for provision of inserts, openings and dowel bars as directed by engineer (Both internal and external faces shall bemeasuredforpayment.Theschemeofslipformshutteringshallbegotapprovedbytheengineerincharge). Supplying, fabricating and fixing in position HIGH YIELD STRENGTH DEFORMED BARS TMT steel reinforcements of grade Fe 500 D at all levels and positions, all leads and lifts including the cost of transport, straightening, cutting, bending, cranking, binding, fixing, tying in position with two nos. of 1.6 mm dia. soft drawn annealed binding wire, welding, provision of necessary chairs and spacers, including tying and bending dowel bars and their straightening upon deshuttering (wherever necessary) as per drawings and specifications and including cost of binding wire, labour, cover blocks in CM 1:2 etc., all complete for reinforced concrete as per specifications, drawings and instructions of the Engineer Incharge. The pins,chairs and spacer bars provided will be measured for payment. a)ReinforcementconformingtoGradeFe500DofIS:17862008(TMTEQRbarsfromSAILorequivalentfromRINL/TATASTEEL) Suppliying,Fabricating, Fixing at all levels and positions Steel embedment/ Inserts like Anchor bolts,Plates, chequerred plates, Channels, Anchor boxes, Bolt with nuts and washers Bolt caps, GI pipe Sleeves including Threading etc., including two coats of approved quality Synthetic enamel paint over a primer coat on the exposed Surfaces wherever necessary, complete as per Drawings, Specifications and directions of the Consultant. Insert materials shall conform to IS:2062 ( Jigs, Templates and Fixtures willnotbepaidseparately.) Supplying, Fabricating, Fixing at all levels and positions High tensile Bolt conforming to IS:13671991with nuts and washers Bolt caps, including Threading etc., complete as per Drawings, Specifications and directions of the Consultant.( Jigs, Templates and Fixtures willnotbepaidseparately.) MT 2135.00 SQM SQM 304932.00 12198.00 UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
CUM
1525.00
CC6
CC7
SQM
1017.00
CC8
CC9
KGS.
16264.00
CC10
KGS.
2033.00
BMMISPATLIMITED
PARTA:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO Supplying and mixing approved water proofing admixture as per the manufacturer's specification including cost of material , complete,withallbyeworksasperdrawingandinstructionoftheConsultant. a)Liquidwaterproofingcompound(conplastX421ICorequivalent)conformingtoIS:26451975 Construction of Anchor holes or Anchor pockets of following Cross sections including necessary Shuttering and its removal, CleaningandkeepingitcoveredtillErectionofboltsetc.,asperSpecifications,DrawingsanddirectionoftheConsultant. a)Crosssectionuptoandequalto200sqcm. b)Crosssectionmorethan200sqcmandupto650sqcm Supplying & Grouting ( including tamping ) for Foundations, Structures, Equipments, Base plates, Anchor holes etc., with Cement Concrete of the following Grades (including Shuttering wherever necessary) at all levels and as per Drawings, Specifications and directionoftheConsultant. a)M30GradeDesignMixConcrete,using12mmdowngradedcoarseaggregate. CUM 26.00 RM RM 204.00 102.00 LITER 5083.00 UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
CC11
CC12
CC13
BMMISPATLIMITED
PARTA:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO CC14 Supplying & grouting for foundations, equipment base plates, anchor bolts etc., with cement based non shrink compound such as ShrinkompofACCorapprovedmakeincludingshutteringatalllevelsandasperdrawings,specificationanddirectionofConsultant. UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
CUM
6.00
Supplying & laying roof screed with M15 grade concrete (12 mm down graded coarse aggregate) with smooth finish and required CC15 slope (ave.50 mm thick) including mixing of water proof compound as per manufacturer's specification (payment for water proofing compoundwillbedoneunderrelevantitem). CC16 Providing and laying heat resistant concrete of grade M30 using basalt aggregates, basalt sand and Blast furnace slag cement, in foudationsofBlastfurnaceandstovesetc.asperspecificationsanddirectionofConsultant SECTIONTOTALCC SECTIONMNSTONE&BRICKMASONRY Supplying & Laying Random Rubble Masonry brought to courses with locally available stone in cement & sand mortar (1: 5) of any shape in foundations, superstructure plinths, trenches, drains etc., at all depths & height, curing, including filling of joints with CM 1:5 andrackingofjoints,etc.completewithallbyeworksasperspecificationanddrawings. Supplying & Laying hollow cement concrete block work of 200 thk. (400x200x200D5 grade) in super structure,in cement mortar 1:5(1 cement : 5 sand) including projections,pillars, parapet mantle all complete including cut work, scaffolding, curing etc.,with all bye worksasperspecifications,drawingsanddirectionsoftheConsultant. Same as item no.MN2 but with 100mm thk. partition wall (400x100x200) in cement & sand mortar 1:4(1 cement : 4 sand) including RCC band 75mm thk. at every 5 courses with 2 bars of 8 mm dia.in each layer with one legged stirrup at every 300 c/c, with neccessary shutteringforRCCband. SECTIONTOTALMN
SQM
1017.00
CUM
1220.00
MN1
CUM
1525.00
MN2
CUM
1525.00
MN3
SQM
204.00
BMMISPATLIMITED
PARTA:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO SECTIONFNPLASTERING&SURFACEFINISHES Supplying and Laying 20 mm thick external sponge finish cement plaster 1:5 (1 cement : 5 sand) as per architectural shapes marked in the drawings, at all depths and heights in two coats of 12mm & 8mm. 2nd coating 8mm shall be finished with sand faced plastering on faces of walls, pillars, projection, bands, cornices, fins, sills, etc., including raking out joints if any left out, necessary dabbing, curing, scaffolding, providing chicken mesh at junctions of columns, beams etc., complete at all heights as per specification and drawings,secondlayerwithwaterproofingcompound(tobepaidunderrelevantitems). Supplying & laying 12 mm thick cement plaster 1:4 (1 cement : 4 sand) smooth finish as per architectural shapes marked in the drawings, at all depths and heights in one layer on internal faces of walls, pillars, projection, bands, cornices etc., including necessary dabbing, curing, scaffolding, providing chicken mesh at junctions of columns, beams etc., complete at all heights as per specification anddrawings. Supplying and Laying 6 mm thick cement plaster 1:4 (1 cement : 4 sand) to ceiling of slabs, chajjas, bands, beams, columns, loft slabs, staircases, and any other location at all heights wherever required with all bye works dabbing, curing, scaffolding, including providing chickenmeshatjunctionofcolumns,beams,etc.,completeatallheightsandlevelsasperspecificationanddrawings. UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
FN1
SQM
3050.00
FN2
SQM
5083.00
FN3
SQM
509.00
FN4
Supplying and Laying 12mm thick cement plaster CM 1:4 (1 cement : 4 sand) to apron, drain and any other location at all heights including floating coat of neat cement @ 2.2 kg/sqm wherever required with all byeworks dabbing, curing, complete all heights and levelsasperspecificationanddrawingsandasdirectedbyConsultant. Providing two coats of water based 100% acrylic exterior emulsion paint over a coat of approved primer which in turn shall be applied over a coat of colourless biowash of approved make over external concrete/masonry/plastered surfaces as antifungal treatment including prior washing of the surface with clean water, removal of dirt, debris etc. at all heights and levels, including surface preparation, scaffolding at all locations and heights with all byeworks complete as per manufacturer's specification and direction of theEngineerIncharge.
SQM
610.00
FN5
SQM
1525.00
BMMISPATLIMITED
PARTA:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO Distempering with two coats of acrylic oil bound washable distemper over internal plastered surfaces, of approved shade & make over one coat of approved cement primer, including preparing the surfaces by applying BIRLA WHITE Wall Care Putty (Fine finish) / Gypsum wall putty from Supreme Gypsum 1.5mm thick, surface preparation, cleaning and all byeworks, filling hair cracks with putty / approved filler wherever required, scaffolding & cleaning, cost of all materials, labour etc. at all heights and lifts, all as per drawing, specificationsandasdirectedbyEngineerInchargeetc.complete. Supplying and applying waterproof cement paint of approved make and shade with textured finish in two coats at all locations over and including a priming coat over wall surface, etc., including preparation of surface complete with all bye works, specification and directionoftheConsultant. Supplying and applying 3coats of white wash all heights and locations with all bye works including scaffolding complete as per specifications Supplying & laying flush cement pointing to stone masonry on external face, in cement mortar 1:3 at all locations to a minimum depth of20mm,completeasperspecifications,drawingsanddirectionsofConsultant. Supplying & Laying the following thickness lath plaster at all heights and locations for vertical fins, facias, bands, drops, etc., consisting of cementsand plaster of proportion 1:3, including finishing the exposed faces smooth, providing of wire mesh to reinforcement bars, necessary shuttering, surface preparations, etc., all complete as per drawings and directions of the Consultant. The steel reinforcementsshallbepaidforunderreinforcementitem. a)50mmthick b)75mmthick Supplying and painting two coats of Synthetic Enamel paint of approved colour and make over a coat of primer over new wooden/ FN11 steel work, al all levels and heights, including preparation of surface for receiving the paint by surface scarping, rubbing, applying filler, etc.,includingcostoffiller,etc.,completeasperspecificationanddirectionofconsultant. Providing and applying two coats of Industrial grade hot bitumen 85/25 conforming to IS 702 over concrete surfaces including cleaning of surfaces of all undesirable material, cutting and removal of binding wires etc, filling voids with cement mortar 1:4 and rendering the surface dry before application, as per specification and directions of Consultant, complete, for foundations, pedestals, pits,etc. SQM SQM SQM 102.00 51.00 102.00 UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
FN6
SQM
2033.00
FN7
SQM
1500.00
FN8
SQM
3050.00
FN9
SQM
255.00
FN10
FN12
SQM
2033.00
FN13 Supplyingandmaking10mmgroovesinexternalwallplasteringatthejointsofbeam/columnandbrickwallincludingscaffoldingetc.. Providing drip mould of size 20mm x 8mm over cement plastering of chajjas, roof projections etc. at all heights and levels in cement FN14 mortar 1:3, hacking, curing, scaffolding etc at all heights and lifts, all complete as per specifications and instructions of the Engineer Incharge. SECTIONTOTALFN
RM
509.00
RM
250.00
BMMISPATLIMITED
PARTA:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO SECTIONFLFLOORING,PAVING&FACING Supplying & laying hard core with hard granite stone boulders below floors and aprons including laying, packing, filling interstices with good quality spalls, dry and wet consolidation with mechanical means, blinding with good quality moorum/ sand (cost inclusive) with all bye works complete for hard core upto 230 mm thick below floor and 115 mm thick, below apron as per specification and instructionoftheConsultant(Consolidatedthicknesswillbepaid). Supplying and laying 40 mm thick grey cement concrete flooring laid in panels with a maximum panel area of 2.50 sqm. at all locations and levels including skirting, steps, nosing, landing slab etc., consisting of plain cement concrete 1:2:4 base (under bed) 30 mm thick (1 cement : 2 coarse sand : 4 stone chips 12 mm & down) and topping 10 mm thick (net after cutting) of mix 1:1:1 (1 cement : 1 medium sand : 1 fine stone grit upto 3.0 mm size) and finished with a floating coat of neat cement 2.2 Kg of cement per Sqm of flooring, providing glass strips 4 mm thick upto 40 mm deep, complete with all bye works as per specification, drawing, (Chequerring infloorfinishinclusiveifrequired)andasdirectedbytheConsultant. Supplying and laying granolithic flooring with total thickness as given below, laid monolithically over base concrete in panels with a maximum panel area of 2.50 sqm. at all locations and heights including skirting, treads of steps, nosing, landing slab etc., with under bed consisting of plain cement concrete 1:2:4(1cement: 2coarse sand:4stone chips, 12mm and down) and topping of mix 1:1:1(1cement:1medium sand:1fine stone grit upto 3mm size), supplying and fixing 1.5mm thick aluminium strip for full depth, chequerring in floor finish inclusive if required, rounding, sloping, curing, finishing, preparation of slabs, steps, etc., all as per specifications,drawingsanddirectionsoftheConsultant. a) 25mm thick with 19mm underbed and 6mm topping mixed with nonmetallic floor hardener as per manufacturer's specification andinstructions(Fosroc,Sikaorequivalent) Providing and laying 21 mm thick grey cement skirting or dado on walls, risers of steps or in any other vertical surfaces at any locations consisting of 15 mm thick back coat of cement mortar 1:3 (1 cement : 3 sand) and 6 mm topping (net) with 1:1 cement stone chips mix (1 cement : 1 medium sand : 1 fine stone chips 3 mm down graded) finishing with a floating coat of neat cement, in dado, etc.completewithallbyeworksasperspecificationanddirectionoftheConsultantatalllevels. SQM 509.00 UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
FL1
CUM
2542.00
FL2
SQM
10165.00
FL3
FL4
SQM
6000.00
BMMISPATLIMITED
PARTA:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO Providing and laying antiskid ceramic tiles tiles conforming to IS:13754 and of approved colour at all levels and locations using approved first quality tiles in flooring of toilets etc. and as shown in the drawing laid over and including minimum 35 mm bed (CM 1:3) joints filled with white cement mixed with matching shade of pigment etc. at all leads and lifts, complete with all byeworks as per specificationanddirectionofEngineerIncharge FL5 a)300mmx300mmxminimum7.7mmthk.inflooring i)Lightshades ii)Darkshades Providing and laying ceramic tiles conforming to IS:13754 of approved colour at all levels and locations with necessary specials etc. using approved first quality tiles as shown in the drawing laid over and including minimum 15 mm thk. CM 1:3) backing and tile fixing adhesive mixed to cement paste used for fixing the tiles, joints filled with white cement mixed with matching shade of pigment etc. at allleadsandlifts,completewithallbyeworksasperspecificationanddirectionofEngineerIncharge. FL6 a)Indado/skirtingusing300x400mmTiles. i)Lightshades ii)Darkshades b)Dadousing300x200mmtiles(Lightshade) c)Inskirtingusing200x100mmTiles.(LightShade) Supplying and laying white glazed tiles conforming to IS 13753 (Part II) of size 200 x 100 x 6 mm in skirting / dado including providing bands of approved shade and size with 12 mm thick CM bed 1:3 as shown in the drawing and joints filled with white cement with approved colour pigment complete with all bye works as per specifications and direction of Consultant, fixing tiles with approved fixingadhesivecompoundsasmanufacture'sspecification. Sqm Sqm Sqm Sqm 50.00 10.00 50.00 50.00 Sqm Sqm 100.00 50.00 UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
FL7
SQM
153.00
Providing and laying vitrified ceramic tiles of approved colour and design at all levels and locations using approved first quality tiles in flooring with or without spacers as shown in the drawing, laid over a bedding of cement mortar bed of mix 1:4 to achieve overall flooring thickness as 40mm and a backcoat of white cement slurry and joints filled with white cement mixed with matching pigment complete with all byeworks like coveringwithplasterofparis,curingetc.atallleadsandliftsandasperspecification/instructionsoftheEngineerIncharge. FL8 a)Using600mmx600mmxminimum8.50mmthk.withmattfinish b)Using900mmx900mmxminimum11.50mmthk.withmattfinish c)Using600mmx600mmxminimum8.50mmthk.withglossyfinish d)Using900mmx900mmxminimum11.50mmthk.withglossyfinish Sqm Sqm Sqm Sqm
127.00 127.00 127.00 127.00
BMMISPATLIMITED
PARTA:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO
Providing and laying vitrified ceramic tiles of approved colour and design at all levels and locations using approved first quality tiles in skirting with or without spacers as shown in the drawing, laid using approved tile fixing adhesive and joints filled with white cement mixed with matching pigmentcompletewithallbyeworks,curingetc.atallleadsandliftsandasperspecification/instructionsoftheEngineerIncharge. FL9 a)Using600mmx150mmxminimum8.50mmthk.withmattfinish b)Using900mmx150mmxminimum11.50mmthk.withmattfinish c)Using600mmx150mmxminimum8.50mmthk.withglossyfinish d)Using900mmx150mmxminimum11.50mmthk.withglossyfinish Sqm Sqm Sqm Sqm
UNIT
QUANTITY
RATE(Rs)
AMOUNT(Rs)
20.00 20.00 20.00 20.00
FL10
Providing and laying 20 mm thick polished granite slabs with bull nosing and partly flamed, making curvature of all exposed edges and their due polishing, over 20 mm thick 1:3 CM backing for treads of staircase and entrance steps etc. at all leads and lifts, complete as perdrawings,specificationsanddirectionsofEngineerIncharge.
SQM
41.00
FL11
Supplying and laying 8mm thick polished grey granite tiles, over 12 mm thick 1:3 CM backing for risers of steps and skirting of staircaseandentrancestepsetc.completeasperdrawingsanddirectionsofConsultant. Providing & laying/fixing in position 2.40m x 1.20m x 30 mm thick machine polished granite slabs of approved colour & quality including machine/handcut, polishing, buffing the edges all in line, level, laid over 20mm thk. cement mortar 1:3 bedding and a floating coat of cement @4.39 Kg/sqm with best workmanship, finishing, curing, complete in flooring at all leads and lifts including all byeworkslikecoveringwithplasterofparis,curingetc.asperdrawings,specificationsandinstructionsoftheEngineerIncharge. a)Blackshade. b)Othershades. SECTIONTOTALFL
SQM
11.00
FL12
Sqm Sqm
50.00 50.00
BMMISPATLIMITED
PARTA:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO SECTIONWWWOODWORK Supplying and fixing exterior grade block board flush board shutters bonded with phenol formaldehyde hot pressed (solid core) including non standard size, single or double hung in doors, wardrobes, cupboards, conforming to IS 2202 specification from approved manufacturer with all bye works complete as per specification and drawing, at all locations with necessary sand blocks, cleats WW1 wherever required but including the cost of fittings & fixing. The shutters shall be supplied with teakwood internal edge lipping from factoryand6mmexternaledgelippingshallbeprovidedatsite a) both faces teak veneered , 35 mm thick (including 4 heavy duty brass hinges with necessary screws & 6 levers godrej mortise dead lockwithgriphandle) Providing & fixing colour coated aluminium hardware fittings with approved quality and shade as per IS specifications/as approved by Consultant to woodwork with cadmium plated MS screws, suitable sockets in masonry/concrete surface if required including all bye works complete as per specification, drawing and instruction of Consultants (fittings shall not be paid separately in composite items whichspecifyinclusionsoffittings) a)Butthinges(extrudedsection125mmx63mmx4mm) b)Towerbolts(withbarrel&boltsofextrudedsection (i)250mmx12mm(boltsize) WW2 (ii)150mmx10mm c)Slidingdoorboltsincludinglockingarrangement(aldrop) (I)250mmlongx20mmdiarod d)GriphandlewithoutbackplateofapprovedISbrand (i)150mmlong (ii)100mmlong e)floorstopperofdoubletypefordoorshuttersupto40mmthick (I)rubberdoubletype Providing & fixing Godrej Mortise dead lock with back plate, duplicate keys & other fixtures complete with all byeworks as per specificationandinstructionoftheConsultant a)with2levers(depth65mm) b)with6levers(depth76mm) SECTIONTOTALWW Nos Nos 16.00 16.00 Nos 4.00 Nos Nos 6.00 21.00 Nos Nos Nos Nos 31.00 31.00 16.00 26.00 Nos 41.00 SQM 31.00 UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
WW3
BMMISPATLIMITED
PARTA:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO SECTIONSTSTEEL&IRONWORK Supplying and fixing pressed steel frames manufactured from commercial steel sheet 1.6mm thick and butt welded at the corners, for door frames including SS hinges (KICH make as shown in drawings), lock jambs, beads, brace ties, adjustable lugs jammed in PCC blocks 1:2:4 , lock strike plate, shock absorbers, including two coats of synthetic anti corrosive enamel Eco friendly paint with low volatile organic compounds ( limit not exceeding 250g/ )over a coat of primer consisting of volatile organic compounds less than 250g/L, filling the frame with cement mortar 1:5 all complete at all heights and levels as per IS 4351 and drawings, specifications and instructionoftheEngineerIncharge.SShingesshallbepaidforunderrelevantitem. a)105mm(ProfileA) b)125mm(ProfileB) Supplying, fabricating and fixing fully glazed MS windows and ventilators made of pre painted, colled rolled steel of 0.6 mm thickneess conforming to IS 513 of approved make in single or composite units both openable and fixed type as approved drawings, galvanised on sides at 120 gm / sqm zinc coating primer of 5 microns with thermo setting expoxy resin and finish painted with a polyster based paint 20 microns thick. The size of profiles is 46 x46 mm approximate for internal frames, 46 x 52 mm approximate for external frames, 46 x 70 mm for mullion / transoms for ourter frame, 18 x 31 mm for fixed frames., fixing of 4 mm float glass with EPDM gaskets with hinges, handle, corner brackets, peg stays, etc. complete including fixing to the walls/ sills/ columns/ lintels as may be requiredwithnecessarygroutingofholdfasts. RM RM 30.00 50.00 UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
ST1
ST2
SQM
102.00
ST3
Providing & fixing in position steel Rolling Shutters of approved make conforming to IS 6248, made from M.S. Laths (80 mm wide and 1.25mm thick) including all necessary fixtures, fittings, top hood, guide channels, shutters suspension shaft with tested springs, ceiling strips, locking arrangements, & painting with a coat of approved steel primer including fixing the guides in masonry/concrete with PCC 1:2:4 etc. or with necessary coach screws, nuts, bolts etc. making good the masonry/concrete complete generally, at all heights and levels, as per drawings, specifications and the instructions of the Engineer Incharge. Note: The measurement for Rolling shutters will be as per structural openings. Hood etc. will not be measured separately. Fabrication drawing for rolling shutters shall be preparedandgotapprovedbeforetakingupfabricationwork. a)PullandPushtype,handoperated b)Geartypeoperated c)Electricallyoperatedtype Sqm Sqm Sqm 50.00 40.00 30.00
BMMISPATLIMITED
PARTA:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO ST4 ST5 ST6 Providing&fixingBallBearingofapprovedmakeforpull&pushrollingshutters. ExtraforprovidinggrillsinrollingshuttersinlieuofMSlaths. ExtraforprovidingwicketgateinrollingshuttersinlieuofMSlaths. Supplying, fabricating and fixing MS doors made of pre painted, colled rolled steel profiled sheets of 1.6mm thickness conforming to IS 513 and frames made of 0.6 mm deep drawing quality, galvanised on sides at 120 gm / sqm zinc coating primer of 5 microns with thermo setting expoxy resin and finish painted with a polyster based paint 20 microns thick. The size of profiles is 46 x46 mm (approximate) for internal frames, 46 x 52 mm (approximate) for external frames, 23 x 130 mm for middle and bottom jams of internal shutter frame, fixing of 5 mm float glass viewing window of 0.05 sqm with EPDM gaskets, the door shutters shall be fixed to the frame with four hinges , handle, corner brackets, locks, aldoprs, tower bolts etc. complete including fixing to the walls/ columns/ lintels as maybethecasewithnecessarygroutingofholdfasts. UNIT Each Sqmof grill Sqmof grill QUANTITY 10.00 60.00 44.00 RATE(Rs) AMOUNT(Rs)
ST7
KGS
153.00
ST8
Supplying, transportation, Fabricating and fixing structural steel conforming to IS 2062, including all stiffeners, cleats, gussets, etc., straightening if required, cutting to required length, drilling, welding, providing one shop coat of red oxide zinc chromate primer before erection, assembly, bolting and /or welding of joints, machining of joints when necessary, grinding, etc., a touchup coat after erection, and another coat of red oxide zinc chromate primer plus two coats of synthetic enamel paint as per specification, drawings, and as directed by Consultant at all levels, for all light structural works such as hand rails, chequerred plates, cat ladders, platforms, etc.,involvingrolledsteelsections,tubes,etc.,complete
KGS
2033.00
ST9
Structural steel in door, window, ventilator, louvres, cover frames using M.S. angles, flats, channels etc. of required sizes, including cutting, fabrication, welding, erecting & fixing in position with necessary M.S. holdfasts, embedding in concrete, painting all steel work with a coat of approved steel primer etc. complete at all heights and levels, as per drawings, specifications and instructions of the EngineerIncharge.(M.S.holdfastswillnotbemeasuredseparetelyforpayment). SECTIONTOTALST
KGS
375.00
BMMISPATLIMITED
PARTA:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO SECTIONALALUMINIUMWORK Supplying and fixing in position colour anodised aluminium glazed window with sliding shutters with or without fixed glazing, using three track bottom section of size 92 x 45.5 x 1.5 mm (or nearest size) with water drainage cavity and matching sections for side, top and intermediate frames section and 40 x 27.7 x 1.10 m interlock section for shutter. The shutter should be mounted on nylon rollers with approved quality fixtures such as aluminium handle, tower bolts, etc., providing 4.0 mm thick plain or pinheaded glass for shutter fitted with EPDM gasket. All aluminium sections shall be anodised minimum 15 microns and fabricated by reputed firm by cutting to required length., joints mitered subidviding the frame tenoned and reveled in the assembled frame to be stiffened with end clips, corner angles, etc., fixed to the wall, lintel, floor beam as the case may be with necessary stool screws, rawl plugs and teak wood guttasetc.,includingcuttingmasonry/concreteandmakinggoodtotheoriginalsurfaceusingcementmortar. All aluminium sections shall be coated with greasy material for non adhesion of mortar or any sticky material. The coating shall be cleaned after installation with all lead and lift, all complete as per specifications and drawings and directions of the Consultant. The fabrication drawing shall be got approved by Consultant. The rate shall also include giving a coat of bitumastic paint on the aluminium surfaces in contact with masonry / concrete and closing the gaps around the frame and the adjoining surface with approved silicone sealantonbothfacestoachievewatertightness. UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
AL1
SQM
153.00
Al2
Supplying and fixing in position colour anodised aluminium glazed ventilators/ windows with top hung shutters and with or without fixed glazing made of approved aluminium extruded sections sections. The shutter shall be provided with approved quality fixtures such as aluminium handle, tower bolts, eye and hook etc., providing 4.0 mm thick plain glass for shutter fitted with glazing clips. All aluminium sections shall be anodised minimum 15 microns and fabricated by reputed firm by cutting to required length., joints mitered subidviding the frame tenoned and reveled in the assembled frame to be stiffened with end clips, corner angles, etc., fixed to the wall, lintel, floor beam as the case may be with necessary stool screws, rawl plugs and teak wood guttas etc., including cutting masonry/ concrete and making good to the original surface using cement mortar. All aluminium sections shall be coated with greasy material for non adhesion of mortar or any sticky material. The coating shall be cleaned after installation with all lead and lift, all completeasperspecificationsanddrawingsanddirectionsoftheConsultant.ThefabricationdrawingshallbegotapprovedbyConsul
SQM
21.00
BMMISPATLIMITED
PARTA:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO Supplying and fixing colour anodised aluminium glazed door with standard aluminium "INDAL" / JINDAL / HINDALCO extruded frame (size 101.5mmx44.5x2.5mm) and standard "INDAL" /JINDAL/HINDALCO shutters with 5.50mm thick sheet glass of approved quality fixed with standard glazing bead inside and outside including all fittings such as handles, 6 lever lock, bolts,2mm thick rubber gaskets around, etc., as per specifications, drawings and directions of the Consultant. The measurement for payments shall be for the full openingincludingframes.Thepaymentforfloorspringshallbemadeunderrelevantitem: a)Singleshutter b)Doubleshutter Supplyingandfixingheavydutyfloorspringofapprovedmake(Everiteorequivalent) a)Singleaction b)Doubleaction Supplying and fixing colour anodised aluminium partition of following type with INDAL / JINDAL / HINDALCO standard extruded anodised aluminium section as per drawing with 101.5 x 44.5 x 2.5mm standard colour anodised aluminium frames, firmly secured to RCC slab above with TW infills. Partitions shall be provided with glazed aluminium doors wherever shown in drgs. which will be measured and paid separately. (payment shall be made for net area of partition excluding area of door openings). Vertical frames at approx. 0.6m to 0.8m c/c fixed rigidly at floor & ceiling and horizontal frames at floor levels, sill levels (1 m above floor level) & lintel level(2.1maboveFFL)&ceilinglevel,completincludingallbyeworksasperdirectionsofConsultant. a) full height partitions with 12 mm thick pre laminated board from FFL to sill level (1m ht.) & lintel level to false ceiling level & glazed panelwith5mmthickfloatglassfromsillleveltolintellevel SECTIONTOTALAL SQM SQM Nos. Nos. 16.00 11.00 6.00 6.00 UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
AL3
AL4
AL5
SQM
31.00
BMMISPATLIMITED
PARTA:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO SECTIONSWSANITARY&WATERSUPPLY Supplying, fitting and fixing white glazed vitreous china wash basin of superior quality (HSW No. 10.007 or approved equivalent make with ISI mark of nearest size) having single or double holes with 15 mm CP brass piller tap, CP brass chain and plugs, 32mm CP brass waste coupling, PVC flexible waste pipe, 15mm PVC inlet water pipe connection, MS angle brackets painted with anti corrosive paint, 15mmCPbrassanglecock,etc.allcompletebyeworksasperspecificationsanddirectionofConsultant. a)size510mmx400mm Supplying, fitting and fixing white glazed vitreous china oval shaped wash basin of size 550 mm x 400 mm, without tap holes (HSW No. 10.016 or approved equivalent make with ISI mark of nearest size) with 15 mm CP brass pillar cock long necked foam flow, 32mm CP brass waste coupling, PVC flexible waste pipe, 15mm PVC inlet water pipe connection, MS angle brackets painted with anti corrosivepaint,15mmCPbrassanglecock,etc.allcompletebyeworksasperspecificationsanddirectionofConsultant. Supplying and fixing vitreous china white glazed Indian type water closet of superior quality 580mm size Orissa pan (HSW No. 20.004 or approved equivalent make with ISI mark) with 'P' or 'S' trap, vent hole, with low level PVC cistern of 10 liters capacity (Slimline or equivalent), siphon & standard flush fittings, PVC connecting flush pipe 32mm dia, 15mm CP brass angle cock, 15mm dia flexible PVC inletwaterconnectionetc.allcomplete. Nos. 6.00 UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
SW1
SW2
Nos.
6.00
SW3
Nos.
6.00
SW4
Supplying and fixing white glazed vitreous china European water closet (EWC) of superior quality 40cm high (HSW No. 20.007 or approved equivalent make with ISI mark), double trap syphonic pattern, 'P' or 'S' trap, with low level cistern of 10 liters capacity (Slim line or equivalent with syphon and standard flush fittings, white colour solid plastic seat cover & lid of superior approved quality, CP brass bar hinges, screws, bolts, rubber, buffers 15mm dia PVC inlet pipe connection and CP brass angle cock, fixing EWC to floor with necessaryteakwoodblock&brassscrews,allcompleteasperdrawings,specificationsanddirectionsoftheConsultant.
Nos
6.00
SW5
Supplying and fixing white glazed vitreous china flat back, front lipped standing urinal size 610x400x380mm of superior quality HSW No. 60.002 or equivalent approved make with ISI mark,with 10 liter capacity high level flushing cistern, 15 mm PVC flfexible inlet connection, 15mm CP brass angle cock, 15mm dia CP brass spreaders connceted to matching connecting pipe from cistern and 32mm diaPVCwastepipeuptofloorallasperdirectionsoftheConsultant(partitionsexcluded): Supplying and fixing box type halfround white glazed channels 100mm size with dead and outlet ends of approved make, set in cementmortar1:3andjointsfinishedwithwhitecement. Supplying 5.5mm thick, 600 x 450mm size polished plate glass mirror bevelled edge, of approved make fixed to with 6mm thick asbestos sheet backing with 4 nos SS dome screws including necessary drilling of mirror, fixing to wall by means of rawl plugs, all completebyeworks Supplyingandfixing600x120x5.5mmthickplateglassshelfwithCPguardrail
Nos
6.00
SW6
RM
21.00
SW7 SW8
Nos Nos Nos Nos
6.00 6.00 6.00 6.00
SW9 SupplyingandfixingvitreouschinawhiteglazedsoaptrayofsuperiorqualityHSWNo.40.010orapprovedequivalent SW10 SupplyingandfixingCPbrasssoapcontainer(Tiltingtype)
BMMISPATLIMITED
PARTA:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO Supplying and fixing recessed toilet paper roll holder including roller white glazed vitreous china, HSW No. 40.025 or approved SW11 equivalentmake SW12 SupplyingandfixingCPbrasstowelrail600mmlong,20mmdiawithCPbracketsfixedtowallwithSSscrewsandTWguttas. Supplying and fixing 100 x 75 mm HCI floor/Nahani trap of self cleansing type with CP hinged heavy brass grating to be fixed in PCC M15CandmadewatertightCementshallbesuppliedbytheOWNER.Contractorshallexcludethecostofcementinhisquotedrate... UNIT Nos Nos QUANTITY 6.00 6.00 RATE(Rs) AMOUNT(Rs)
SW13
Nos
6.00
Construction of brick masonry inspection chamber with full bricks, in CM 1:5, provided with a light duty CI covers conforming to IS:1726, 610 x 455 mm, weight not less than 52 kg, embedding the CI frame in 100 mm thick RCC top slab, neatly finished including 12mm thick plastering on both faces in CM 1:6, rounding, float coat of neat cement finish on the inner side, PCC bedding etc., all complete including excavtion and backfilling, shuttering, painting the frame and cover with two coats of approved anti corrosive paint SW14 etc.,asperspecificationsanddirectionofConsultant. a)Internalsize600x600x900mmdeep b)ExtraoveritemSW14a)foradditionaldepthofinspectionchamberincludingprovidingandfixingCIrungs. Supplying yard gully trap 150x100mm with CI grating 150 x 150mm and water tight light weight CI covers conforming to IS:1726 of SW15 size 300x300mm including halfbrick masonry in CM (1:4) plastered neatly with CM (1:4) on both faces, 100mm thick PCC bed of mark M10C,necessaryexcavation,completeasperdirectionoftheConsultant. Supplying and laying 50mm dia Polypropylene Random Copolymer pipes suitable for both hot and cold water supply, jointing with sockets using solvent cement as per IS 15801 / 7634 Part 3 2003 of maximum thickness with all necessary fittings such as bends, tees, elbows, reducers, unions, nipples, plugs etc., laid below ground including excavation in soil, removal of sharp objects / stones SW16 etc., testing for water tightness, anchoring, if required, with concrete anchor blocks of 1:2:2 proportion over a wrap of rubber / foamed polythene sheet, backfilling with suitably good soil in layers of 75mm, watering, compacting, placing of marker plates to show locationetc.completeasperspecificationanddirectionoftheEngineerIncharge. Supplying and laying Polypropylene Random Copolymer pipes suitable for both hot and cold water supply, jointing with sockets using solvent cement as per IS 15801 / IS 7634 Part 3 2003 of maximum thickness, with all necessary fittings such as bends, tees, elbows, reducers, unions, nipples, plugs, clamps, fixtures, etc., laid over ground including chasing and concealing in walls/floors with straps / clamps over compressible material such as rubber / foamed polyethylene, testing for water tightness complete as per specificationanddirectionoftheEngineerIncharge. SW17 a)50mmnominalbore b)40mmnominalbore c)32mmnominalbore d)25mmnominalbore e)20mmnominalbore RM RM RM RM RM 30.00 250.00 150.00 100.00 75.00 Nos RM 6.00 11.00
Nos
6.00
RM
50.00
BMMISPATLIMITED
PARTA:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO f)16mmnominalbore Supplying of UPVC pipes for rain water system (TypeA pipes) , soil and waste discharge system (TypeB pipes) of maximum thickness in accordance to IS 13592 and laying below ground including jointing with sockets using solvent cement in accordance to IS 7634 Part 3 2003, with all necessary fittings such as bends, tees, elbows, reducers, unions, nipples, plugs etc., inclusive of excavation in soil, removal of sharp objects / stones etc., testing for water tightness, anchoring, if required, with concrete anchor blocks of 1:2:2 SW18 proportion over a wrap of rubber / foamed polythene sheet, backfilling with suitably good soil in layers of 75mm, watering, compacting,placingofmarkerplatestoshowlocationetc.completeasperspecificationanddirectionoftheEngineerIncharge. a)TypeAPipes160mmdia b)TypeBpipes160mmdia Supplying and laying UPVC pipes for rain water system (TypeA pipes) , soil and waste discharge system (TypeB pipes) of maximum thickness, capable of withstanding 6 Kg/sqm of pressure, jointing with sockets using solvent cement as per IS 13592 / IS 7634 Part 3 2003, with all necessary fittings such as bends, tees, elbows, reducers, unions, nipples, plugs etc., laid over ground on walls/floors with straps / clamps over compressible material such as rubber / foamed polyethylene, testing for water tightness complete as per SW19 specificationanddirectionoftheEngineerIncharge. a)TypeAPipes75mmdia b)TypeAPipes110mmdia
c)TypeBpipes110mmdia
UNIT RM
QUANTITY 50.00
RATE(Rs)
AMOUNT(Rs)
RM RM
35.00 250.00
RM RM
RM
450.00 550.00 300.00
Supplying,fittingandfixingsuperiorqualitygunmetalgatevalve(fullway)of"LEADER"makeorequivalentwithISImark SW20 a)40mmdia b)32mmdia c)25mmdia SW20 Supplyingandfitting15mmdiaCPbrassbibcockofsuperiorqualityofapprovedmakewithISImark SW21 ProvidingandfittinglongbodyCPbrass15mmbibtapofsuperiorqualitywithISImark SW22 SupplyingandfixinginpositionThreeprongedCPbrassrobehooksintoilets/bathroomswithnecessarybrassscrews,etc. Supplying and fixing 20 mm thick pre polished marble dividers in between two urinal stalls with all exposedv edges bull nosed, fixing SW23 to the wall. Rates shall include cutting of wall tiles and dado, grout the divider into the wall 100mm deep and making good the surface.Theexposedareawill900mmx450mm(width). Supplying ,laying and commissioning IHP septic tanks of 2.5m long from indian hume pipe Co. or equivalent below ground level with SW24 manholecovers,scumboards,vents,inlet,outletconnectionsmadeofhighqualityconcreteincludingallbyeworkscomplete a)1100dia. NOS 4.00 Nos Nos Nos Nos Nos NOS 4.00 4.00 4.00 4.00 4.00 6.00
NOS
5.00
BMMISPATLIMITED
PARTA:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO Construction of 230 thk.brick masonry circular soak pit of 1.0m inside diameter with full bricks, in CM 1:5, provided with RCC 100 thk.precast cover slab neatly finished including 12mm thick plastering on both faces in CM 1:6, rounding, float coat of neat cement finish on the inner side, PCC bedding etc., all complete including excavtion and backfilling, shuttering, painting the frame and cover withtwocoatsofapprovedanticorrosivepaintetc.,asperspecificationsanddirectionofConsultant. UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
SW25
NOS
4.00
Construction of brick masonry circular type manhole with bricks of designation 5.0, in CM 1:4, side cement plaster 12mm thick in cement mortar 1:3 (1 cement : 3 coarse sand) mixed with water proofing compound at 0.2% of weight of cement, finished with a floating coat of neat cement, foundation concrete 1:3:6 mix (1 cement : 3 coarse sand : 6 graded stone aggregate 40mm nominl size), and necessary channel in cement concrete 1:2:4 (1 cement : 2 coarse sand : 4 graded stone aggregate 20mm nominal size) finished with a floating coat of neat cement all complete as per standard design, as per IS 4111 at all leads and lifts as per drawings, specificationsandinstructionsoftheEngineerIncharge.
SW26 a)900mmdiamanholefordepthsuptoandincluding1650mmfromGL. b)1200mmdiamanholefordepthsfrom1650mmuptoandincluding2250mm. c)1500mmdiamanholefordepthsfrom2250mmuptoandincluding3000mm. d)1500mmdiamanholefordepthsfrom3000mmuptoandincluding5000mm. e)1500mmdiamanholefordepthsfrom5000mmuptoandincluding9000mm.
Nos. Nos. Nos. Nos. Nos.
6.00 11.00 2.00 2.00 2.00
BMMISPATLIMITED
PARTA:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO Supplying and fixing CI manhole covers and frames conforming to IS 1726 including coating with material having base as black bituminous material, locking devices, key holes, keys and lifting devices etc. and all byeworks as per specification and instructions of theEngineerIncharge. a)MediumdutyMD10Circularshape500mmdia b)HeavydutyHD20Circularshape600mmdia Providing and fixing brass ball valve with high pressure copper floats (horizontal plunger type) conforming to IS 1703 of the following nominal bore along with necessary socket, backnut, reducers etc. complete with all byeworks at all leads and lifts as per drawings, specificationsandinstructionsoftheEngineerIncharge. a)32mm b)25mm Providing and fixing sand cast iron fittings and accessories for soil and waste pipe conforming to IS 1729 including lead caulked joints as per IS 3114, painting two coats of anticorrosive bitumastic black paint, both internally and externally complete at all leads and lifts asperdrawings,specificationsandinstructionsoftheEngineerIncharge.
SW-29 Nos. Nos.
UNIT
QUANTITY
RATE(Rs)
AMOUNT(Rs)
SW27
6.00 13.00
SW28
Nos. Nos.
6.00 12.00
a)FloortrapwithSSgrating 1)75mmdiaofweightnotlessthan4.8Kgs 2)100mmdiaofweightnotlessthan7.5Kgs SECTIONTOTALSW Nos Nos 56.00 94.00
BMMISPATLIMITED
PARTA:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO SECTIONRDROADWORKS UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
RD1
Earthworkinboxcuttingforroadsinallkindsofsoilsexcludingboulderstuddedsoil/rockrequiringblastingorchiselingforformation of subgrade in cutting to required camber, gradient, including rolling, compaction and dressing up the surface, breaking clods, CUM removal of slush and water, transporting and depositing or stacking unserviceable earth, etc. elsewhere within the plant site/project areaasdirectedbyConsultantforallheightsetc.,completeasperspecification. Filling with approved murrum / gravel brought from outside sources & filling in layers not exceeding 150 mm thick including breaking clods, watering, rolling each layer with power roller of minimum 8 tonnes capacity to attain atleast 95% of the proctor density, dressing the sides & top to the required profile & grade etc. complete as per specifications, drawings and instructions of the Engineer Incharge. Supplying 50 mm I.R.C. hard trap stone metal in stacks at site of work for premeasurement complete as per specifications and directionsoftheEngineerIncharge. Forming WATER BOUND MACADAM including preparing the subgrade, spreading 50 mm graded metal in layers, blinding the surface with grit or murrum ,watering, compacting by power roller to proper camber and gradient including dry and wet rolling etc. complete asperspecificationsanddirectionsoftheEngineerIncharge. a)75mmconsolidatedthicknessinonelayerasWBM1stlayer b)75mmconsolidatedthicknessinsecondlayerafternecessarypickingetc. supplying & laying 75 mm thick water bound macadam using 50 mm to 40 mm size quality metal, laid to proper camber and gradient with templates, filling voids with approved quality moorum, dry and wet rolling wit 8 to 10 T roller, all as per specifications an directionsofConsultant. Providing and laying 50mm premix carpet (hot process) using paving bitumen grade 60 / 70 @ not less than 3.5 % by weight of total mix and aggregates as specified in the specifications including laying , rolling etc. over a tack coat at the rate of 7.50 Kgs / 10sqm using mechanical pressure sprayer including cleaning of WBM surface prior to the application, all complete as per specifications and directionoftheEngineerIncharge.
9657.00
RD2
CUM
10299.00
RD3
CUM
1190.00
RD4
SQM SQM SQM
7928.00 7928.00 7420.00
RD5
RD6
SQM
7420.00
RD7
Providingandlaying12mmthickpremixsandsealcoatusingaggregateasperstandardcodeofpractice,bitumenofgrade60/70,not less than 7.0% by weight of total mix, including laying, rolling etc. complete including applying a coat of bitumen 60 / 70 grade over SQM thesurfacegradeattherateof1.47kg./m2andandfinalconsolidationwith8to10tonpowerrolleretc.complete.
7420.00
BMMISPATLIMITED
PARTA:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO Supplying and fixing precast kerb stones made of PCC grade M15 using 20 mm down graded aggregate, properly cured, of the following sizes, including making necessary casting yard, form work, machine mixing, compacting, finishing, submerged curing, conveying from casting yard to site of placing and fixing in position to correct line, level and curve, plumb over 20mm thick bedding in CM 1:6, jointing and pointing in CM 1:4 wherever required, painting with 2 coats of Yellow/ Black approved quality enamel paint for exposedsurfaces,etc.,allcompleteasdirected.(Therateshallincludethecostofexcavationandbackfillingforfixingkerbstones). a)555mmx150mmx450mm Earth work in forming embankment for roads for formation of subgrade to the full width of the road including slopes and cutting to required camber, gradient, including rolling with 8 to 10t power roller compaction to get 95% proctor density and dressing up the surface, breaking clods, removal of slush and water,removal of surplus earth after formation, transporting, etc.with selected and approved earth with optimum water content and in 200mm layers complete as per drawings and specifications and directed by the consultant. NOS 1424.00 UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
RD8
RD9
CUM
5083.00
Construction of granular sub base by providing, laying, spreading and compacting of coarse graded material of grading 1 (minimum CBR value of 30%)spreading in uniform layers with motor grader on prepared surface, mixing by mix in place method with rotavator at RD10 OMC, and compacting with vibratory rollers 8 10 tonne to achieve the desired density of 98% including protection of edges of GSB layer, cost of all materials, labour, hire charges of machinery, lighting, guarding, barricading, all leads and lifts etc. complete aster drawings/asdirectedbyengineer SECTIONTOTALRD
CUM
1220.00
BMMISPATLIMITED
PARTA:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO SECTIONMSMISCELLANEOUSWORKS Supplying and fixing 30 mm thick (Forex or equivalent) PVC panel door of approved shade and design made out of 5 mm thick C channel of width 50mm to form the styles and rails the inner panel shall be of min 5mm thick which is welded/sealed to the style and rails along with 5x25mm PVC beading on all sides and both faces . The shutter frames shall have square aluminium tube of heavy gauge 20x20mm on all sides complete including necessary SS hinges of 100 mm size 3 nos,SS tower bolt 100 x 10 mm dia 2 nos, as perinstructionsanddirectionofconsultant.(Theworktobeexecutedbyspecilisedagency) Suppying and fixing PVC door frame of size 50x47(Forex or equivalent) mm with a wall thickness of 5mm, made out of extruded 5mm rigid foam sheet, mitre cut at two corners and jointed with 2 nos. of 150mm long brackets of 15x15mm aluminium square tube in two corners. The two vertical door profiles are to be reinforced with 19x19mm aluminium square tube & hardwood shall be inserted in the square tube, EPDM rubber gasket weather seal to be provided through out the frame. The door frame shall be fixed to the wall by drilling 100mm long stainless screws through the frame by using PVC fasteners on each side of the verticals. A minimum of 4 nos. of screwstobeprovidedforeachverticalmember.(Theworktobeexecutedbyspecilisedagency) Supplying and fixing SINTEX or approved PVC water tank with PVC fittings for inlet, outlet, Over flow, scour float valve, connections of required size and dia. Including connections and hoisting/fixing the same tank on roof and other places at all heights with all bye works complete as per manufacturer's specification and direction of the Consultant. (Support of tank on brick/RCC/PCC will be paid underrelevantitems) a)1000litrescapacity b)500litrescapacity Supplying and fixing in position false ceiling with 12.5 mm thick Gypsum tiles of India gypsum, of size 595 x 595 mm , with standard and approved aluminium supporting arrangement ( Eezilock or Bestlok or equivalent) suspended from RCC slab with all accessories such as screws, cleats, adjustable suspension rods, runners and Tees etc., including making suitable openings for airconditioning grill, light fittings, troughs etc., and painting false ceiling board with two coats of approved make and shade acrylic/ plastic emulsion paints over and a coat of primer complete with all bye works at all locations and heights and as per drawings and manufacturers specificationsandinstructionofConsultant. Nos Nos 4.00 4.00 UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
MS1
SQM
11.00
MS2
RM
31.00
MS3
MS4
SQM
407.00
MS5
Providing & laying/fixing in position first quality black 40 mm thick machine cut machine polished granite slab in single piece upto a maximum length of 1.80 metres laid over 20 mm thick cement mortar bedding 1:3 in support areas with best workmanship, making curvature of all exposed edges and their due polishing, providing necessary holes, finishing, curing etc. at all leads and lifts for platformsinpantryetc.asperdrawings,specificationsanddirectionsofEngineerIncharge.
SQM
50.00
MS6
Supplying and installing 4mm thk. APP modified bituminous polyester reinforced (minimum 140 gsm) water proofing membrane, UV resistant, granule surfaced, self protective, weather and heat resistant, tear and puncture resistant and flexible of approved make including necessary surface preparation with all byeworks complete as per manufacturer's specifications and instructions of the EngineerIncharge.Guaranteeofminimum10yearsshallbefunishedbythecontractor.
SQM
1220.00
BMMISPATLIMITED
PARTA:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO MS7 Supply and laying over water proofing treatment, chicken mesh of 26SWG, and then with 20 mm thick CM in 1:5 in panels of size not exceeding1.2mx1.2mandsealingthejointsUVresistantbitumasticfillerasdirectedbyConsultant. Supplying and laying coarse aggregate (broken granite stone) of nominal size 40mm in the area of transformer , meter room, etc., as perdrawingandasdirectedbyConsultant. Supplying&fixingapprovedqualityhydraulicdoorcloserconformingtoIS:3564(Everiteorequivqlent)asdirectedbyConsultant UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
SQM
102.00
MS8 MS9
CUM Nos
26.00 6.00
Supplying & erecting in position precast concrete trench cover units of specified sizes and thickness using reinforced cement concrete of grade M30 with 20 mm down graded coarse aggregates including formwork to give fair and smooth finish, casting, vibrating using MS10 storing, providing lifting arrangement, loading / unloading transporting, load testing etc., complete but excluding cost of reinforcement,allasperspecificationandasdirectedbytheconsultant. a)Unitweightuptoandincluding150kg MS11 Supplying & fixing heavy duty PVC water spouts of 40 mm dia of required length, including chamfering the ends at chajjas/ parapets/ sunkenslab/tankfoundationsetc.asperdrawingandinstructionofConsultant CUM RM 11.00 11.00
Supplying and fixing 400 to 550 mm high cavity floor of modular 600 x 600 approximate with pre moulded infilled access floor tile made from steel and cementatious infill material (M/s Unitile or equivalent), with edge beading and faced with 2 mm thick antistatic high pressure laminates. The panels shall be placed on GI snap lock grid system stringers channels supported over MS galvanised pedestal supports of 16mm ID at 600mm c/c approximate both ways. The pedestal supports shall be rigidly fixed on to the floor with MS12 glue and mechanical fasteners and shall be made of 100 x 100 x 8 mm thick base plate and minimum 19 mm thick MS stools with a coupling and check nut for level adjustment. The work includes necessary opening for cables and panel mounting and cutting of tiles to required size and strengthening of pedestals with 300 x 300 mm RCC pedestal at locations of panels. The floor panels and stringers shall be completely removable and shall remain in position without screwing. The shade of the flooring material shall be as specified inthedrawingorasdirectedbyConsultant.(Thecostincludessupplyof1%sparetilesandpedestals,liftingtools).
SQM
305.00
Providing, fixing, lowering & laying factory made RCC spun hume pipes (Class NP2 of ISI) with necessary collars, jointing with hemp yarn & cement mortar 1:1 including embedding in walls, beams, floors etc. caulking the joints, curing, finishing, aligning to proper MS13 leveletc.completeasspecifiedatalllifts.ExcavationandPCCbedding,andencasing,ifspecified,shallbepaidunderrelevantitems. a)150mmdia. b)300mmdia. Rm Rm 92.00 30.00
BMMISPATLIMITED
PARTA:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO Supplying and laying factory made RCC Hume pipe of NP3 class, for road crossings of the following diameters, including all incidentals like collars & specials and jointing with CM 1:3, etc., as per drawings and directions of Consultant. Excavation and PCC bedding,a encasingifspecifiedshallbepaidunderrelevantitems. MS14 a)250mmdia b)300mmdia c)450mmdia d)600mmdia RM RM RM RM 31.00 31.00 31.00 31.00 UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
Supplying & laying waterproofing system to reinforced concrete structures at all locations, depths and heights consisting of two coats of approved acrylic polymer modified cementitious material over rendered blinding surface below base raft and over rendered external wall and roof surfaces in contact with soil placing of 15mm dia MS nozzles of suitable length all over the inside surfaces of raft/wall/roof slab and all construction joints at regular intervals not exceeding 1.5m c/c, mixing approved super plasticizer cum cement water proofer during concreting and finally pressure injecting nonshrink polymeric waterproof grouting compond admixed MS15 with cement milk throuth the nozzles and sealing the nozzles with approvd sealant after grouting all compleate with all byeworks as required so as to make the structure water tight.(Manaufacturers specification shall be followed depending on approved materials usedandmeasurementsshallbemadeoninsidesurfacedimensionsonlyandnoseparatepaymentwillbemadeforrendering.)
a)Forbaseslabraft b)Forwallsandslabotherthanbaseraft
SQM SQM
885.00 2552.00
BMMISPATLIMITED
PARTA:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
Designing, providing,installing and operating well point dewatering system consisting of borewells along the periphery of the facility for deep excavations of wagon tippler, tunnels / underground basements including design of the system based on permeability tests, for depths of excavation upto 9.5 m from the existing ground levels, for continuous operation of the system to keep the surface area of the excavated portion dry and workable for a depth of 500 mm, including drilling of the wells at required spacing and insertion of perforated pipes, filter media, connecting the pipes to headers and continuous pumping using pumps of appropriate capacities, for MS16 SQM duration as direted by the consultant, including all bye works such as providing discharge pipes, channels to the drains, provision of standby arrangements for the pumps, cost of diesel, lubricants including necessary permiability test, etc (Payment will be made for the theoretical area of excavation considering the largest possible dimensions of bed concrete. 10% of the cost to be paid on installation and completion of testing, 40% on completion of bed concrete and balance 50% on co
1281.00
Supplying and laying rubble hard stones tightly held back for pitching,filling the joints with CM 1 :5 at all locations with stone size of MS17 not less than 200mm,including necessary dressing, cutting up to 300mm of top surface and disposal of unserviceable siol etc., within a leadof5kmandlevellingcompletewithallbyeworksasperdrawingsanddirectionofEngineer. Installation of electrical concealed conduits (GI/ PVC) of the following sizes, including bends, clamps, junction boxes, pull boxes includingpulllingofGIwire/FishwireinRCCslabs,RCCwalls,wallcrossings,floors,etc. MS18 a)32mmdia b)25mmdia c)20mmdia Installation of electrical conduits GI under floors, entrance ramps of the following sizes, including bending, threading the ends and plugging. MS19 a)100mmdia b)80mmdia
CUM
1525.00
RM RM RM
509.00 1017.00 509.00
RM RM
1525.00 2033.00
BMMISPATLIMITED
PARTA:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO Providing and applying waterproofing treatment in sunken floors and vertical surfaces of toilets and bathrooms etc. with two component acrylic polymer based flexible cementitious coating of heavy duty flexible coating system with excellent waterproofing MS20 using products of approved make. 10mm Cement/Sand (Ratio 1:4) protective screed, using Integral Waterproofing Compound added as per manufacturer's specifications, shall be applied on top of the membrane. All works shall be carried out as per specifications and manufacturer'sinstructionsincludingallbyeworksandatallheightsandlevelsandalsoasperthedirectionsoftheEngineerIncharge. UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
Sqm
1960.00
Providing cinder fill for filling in the depression of toilets, bath room etc., as per the specifications of specialised waterproofing agencies & finishing the surface even, so as to be suitable to receive the tiles etc at all heights and levels as per specifications and instructionsoftheEngineerIncharge. MS21 Note: Themeasurementshallbeoncumbasis.Nodeductionsshallbemadefortheareasoccupiedbypans&otherfittings&fixtures.
Cum
780.00
Providing & fixing 25mm thick PREMOULDED BITUMINOUS FILLER ('Shalitex or other approved manufacture) for expansion joints MS22 including painting concrete surface with primer as per specifications, cutting, positioning, supporting, scaffolding & filling with Sqm approvedsealingcompoundetc.completeatallheightsandlevelsasperspecificationsandinstructionsoftheEngineerIncharge. Providing & applying polysulphide compound in 'V' grooves of sixe 20mm x 10 mm deep complete at all heights and levels as per specificationsandinstructionsoftheEngineerIncharge. Providing & fixing in position 1mm thick stainless steel (SS 304 grade) flats / angles / tees (of required size) of approved make for covering the expansion joints in walls, floors, ceiling & columns etc. including drilling slotted holes on both sides, chasing the surfaces MS24 wherever required, fixing with wooden gutties, rawl plugs & C.P. brass screws, making good the surface etc. complete at all heights andlevelsasperspecificationsandinstructionsoftheEngineerIncharge. Providing and placing in position suitable PVC water stops conforming to IS 12200 : 2001 of approved manufacturer, for construction joints between two RCC members and fixed to the reinforcement with binding wire before pouring concrete, fusion jointing etc. MS25 complete at all leads and lifts. The water stop shall be serrated (minimum 225mm wide, 10mm thick) with central bulb of outer dia 25mm). SECTIONTOTALMS TOTAL(EW+AT+CC+MN+FN+FL+WW+ST+AL+SW+RW+MS) MS23 Rm
350.00
100.00
Kgs
335.00
Rm
1750.00
BMMISPATLIMITED
PARTB:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO SECTIONEWEARTHWORK Earthwork in excavation and backfilling in layer of 30 cm for Foundations of buildings, pipe supports, equipments, tunnels, trenches, culverts, manholes, etc., in Oridnary soils including Soft rock / Disintegrated rock, in both Dry and Wet conditions, including Pumping and Bailing out Surface and Subsoil water, Shoring, Strutting, Slush removal at all heights and depths as per Drawing and Specifications wherever required , in Foundation pits and other places with excavated suitable surplus earth, including reclaiming from spoil heaps kept elsewhere including dressing and levelling,watering and mechanical compaction etc.,Transporting surplus unserviceable soil to Dumping yards within plant site and spreading in layers as per Specifications and direction of Consultant. The Measurement for payment shall be for the Theoretical volume only i.e., the volume of the block of the excavation having maximum bottom dimension of the foundation as perDrawingandtoactualdepth. ( The Contractor shall take into account in his rate, the provision for excess excavation for necessary working space, slope etc., required forexcavationandotheralliedworksandrefillingthesideslopesandworkingspace) a)Fordepthupto&including2.00m b)Fordepthbeyond2.00mandupto&including4.00m c)Fordepthbeyond4.00mandupto&including6.00m SameasinitemEW1butinhardrocks,excavationbyblasting EW2 a)Fordepthupto&including2.00m b)Fordepthbeyond2.00mandupto&including4.00m c)Fordepthbeyond4.00mandupto&including6.00m Controlled earth filling under floors and other places with special compaction to achieve dry density of 95% standard proctor density with excavated surplus earth including cost of excavation reclaiming from spoil heaps within plant site as per instruction of the Consultant at all heights/depths, transporting, depositing, compacting and dressing, trimming complete as desired in layers not exceeding 15 cms includingwatering,consolidatingbymechanicalmeansasperspecificationsandinstructionsoftheConsultant. a)Withavailableearth CUM 2500.00 CUM CUM CUM 37048.00 12350.00 4940.00 CUM CUM CUM 49398.00 12350.00 4940.00 UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
EW1
EW3
PAGE 1 OF30 SPEC.NO.MEC/01/56/Q6WX/CIVIL WORKS/TS/201 Rev. 0 (c) 2011, MECON LIMITED, All rights reserved.
BMMISPATLIMITED
PARTB:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO Controlled earth filling in site levelling, under floors and other places with earth brought from outside sources, with special compaction to achieve dry density of 95% of standard proctor density as per instruction of the Engineer Incharge at all heights/depths (lifts), transporting, depositing, compacting and dressing, trimming complete as desired in layers not exceeding 250mm including watering, consolidating by mechanical means as per specifications and instructions of the Engineer Incharge. (Payment shall be made for consolidatedthicknessonly) Supplying and filling approved quality sand in foundation or under floor, trenches, pits and other places, at all locations in layers of 200 mm thickness including watering and ramming, all lead, lift and depth complete as per drawing and specification and direction of the Consultant SECTIONTOTALEW SECTIONATANTITERMITETREATMENT Supplying and injecting with approved quality chemical emulsion at the rates and concentrations as per IS 63131981 Part II for preconstructional antitermite treatment and creating a chemical barrier under and alround the column pits, foundation, wall trenches, plinth filling, junctions of wall and floor, expansion joints, apron, surrounding of pipes, conduits etc., along the perimeter of the building including all byeworks complete as per specification and direction of Consultant(only ground floor plinth area of the building will be measured for the payment in the following three stages. i) 50% after completion of the foundations ii) 30% after completion of the ground floor flooring iii) 20% after completion of all treatment works including ground floor doors & windows. Work to be executed by M/s Pest Control (India) or any other approved agency and specified guarantee for 10 (ten) years shall be furnished by the tenderer.PaymentwillbeclearedonlyaftersubmissionofGuarantee. SECTIONTOTALAT UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
EW4
Cum
2500.00
EW5
CUM
12350.00
AT1
SQM
1234.93
BMMISPATLIMITED
PARTB:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO SECTIONCCPLAINANDREINFORCEDCONCRETE Supplying and Laying Plain Cement Concrete of following Grades (including Shuttering if required) in all levelling courses under Foundation,Floors,Pipelines,Pitsetc.,atalldepthscompleteallasperDrawingsandSpecificationsandinstructionoftheConsultant. CC1 a)M5GradeConcrete,using40mmdowngradedcoarseaggregate. b)M7.5GradeConcrete,using40mmdowngradedcoarseaggregate. c)M10GradeConcrete,using40mmdowngradedcoarseaggregate. Supplying and laying plain cement concrete of proportion 1:2:4 at all leads and lifts, in all floors, aprons, pits, drains and other similar works, steps, coping of compound wall etc. by mechanical mixing using graded stone aggregate 20 mm max. size and down including mechanical mixing, transporting, consolidation, including shuttering, if required, as per specifications, drawings and instructions of the EngineerIncharge. Supplying & laying reinforced cement concrete flooring of thickness as mentioned in the drawing of following grades in long panels with necessary slope using screed vibrators, etc., in floors and any other works as directed. The rates shall include the cost of necessary shuttering (but excluding the cost of steel reinforcement) to maintain the line and level of the floor to achieve the flat and smooth surface within the specified tolerance, cleaning and preparing the base surface and other necessary byeworks, provision for construction joints, expansionjoints,etc.,allcompleteasperspecification,drawingsanddirectionoftheConsultant. a)M20Grade,designmix,Concrete,using20mmdowngradedcoarseaggregate. Supplying and Laying of design mix, with minimum cement content per Cum of concrete to be not less than 320 kg) Reinforced Cement Concrete of following Grades (excluding Shuttering and Reinforcement) at all depths and heights in all types of Foundations, Footings, pile caps, equipment foundations, columns, lintels, ducts, beams, brackets, slabs, sloped roofs, walls, sills, parapets, bands and any other worksbothinundergroundandSuperstructuresallcompleteasperDrawings,SpecificationandinstructionofConsultant. a)M25GradeDesignMixConcrete,using20mmdowngradedcoarseaggregate. b) M30 Grade Design Mix Concrete, using 20 mm down graded coarse aggregate.(with cooling of aggregates/ use of ice for mass concretingofBF/Stovesfoundation) CC5 Supplying and laying reinforced cement concrete grade M25 with stone aggregate of 20 mm and down graded (excluding shuttering and reinforcement) at all heights for super structures of silos, water tanks and chimneys of all shapes with all byeworks complete as per drawings,specification&instructionoftheconsultants. Providing, Fixing and Stripping of Shuttering of good quality plywood or steel plate on steel frame for all types of Structures not covered inrespectiveitemsincludingCentering/Scaffolding,allcompleteasperDrawings,SpecificationsanddirectionsoftheConsultant. a)ForStructuresatalldepthsandheights. SQM 740959.00 CUM CUM 160542.00 12350.00 CUM 3705.00 CUM CUM CUM 4663.00 4663.00 6218.00 UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
CC2
CUM
1600.00
CC3
CC4
CUM
3705.00
CC6
BMMISPATLIMITED
PARTB:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO b)ForStructuresatalldepthsandheightsforcurvedshuttering. Supplying and providing slipform shuttering for construction of cylindrical silos, water tank shafts, chimneys with sliding surfaces on internal and external faces of the shaft with steel sheet form panels, with necessary widening at the bottom for ease of sliding upwards, with all necessary ribs, yoke frames, working platforms, suspended finishing platforms, hydraulic lifting jacks, pump sets, including jacking rods with all necessary accessories provided at designed centers, arrangements for verifying verticality, including arrangements for correction of out of plumb movement and twist or rotation in plan, elevation control mechanism, including all necessary byeworks for provision of inserts, openings and dowel bars as directed by engineer (Both internal and external faces shall be measured for payment. Theschemeofslipformshutteringshallbegotapprovedbytheengineerincharge). UNIT SQM QUANTITY 29639.00 RATE(Rs) AMOUNT(Rs)
CC7
SQM
2470.00
CC8
Supplying, fabricating and fixing in position HIGH YIELD STRENGTH DEFORMED BARS TMT steel reinforcements of grade Fe 500 D at all levels and positions, all leads and lifts including the cost of transport, straightening, cutting, bending, cranking, binding, fixing, tying in position with two nos. of 1.6 mm dia. soft drawn annealed binding wire, welding, provision of necessary chairs and spacers, including tying and bending dowel bars and their straightening upon deshuttering (wherever necessary) as per drawings and specifications and including cost of binding wire, labour, cover blocks in CM 1:2 etc., all complete for reinforced concrete as per specifications, drawings and instructionsoftheEngineerIncharge.Thepins,chairsandspacerbarsprovidedwillbemeasuredforpayment. a)ReinforcementconformingtoGradeFe500DofIS:17862008(TMTEQRbarsfromSAILorequivalentfromRINL/TATASTEEL) MT 5187.00
BMMISPATLIMITED
PARTB:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO Suppliying,Fabricating, Fixing at all levels and positions Steel embedment/ Inserts like Anchor bolts,Plates, chequerred plates, Channels, Anchor boxes, Bolt with nuts and washers Bolt caps, GI pipe Sleeves including Threading etc., including two coats of approved quality Synthetic enamel paint over a primer coat on the exposed Surfaces wherever necessary, complete as per Drawings, Specifications anddirectionsoftheConsultant.InsertmaterialsshallconformtoIS:2062(Jigs,TemplatesandFixtureswillnotbepaidseparately.) UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
CC9
KGS.
39518.00
CC10
Supplying, Fabricating, Fixing at all levels and positions High tensile Bolt conforming to IS:13671991with nuts and washers Bolt caps, including Threading etc., complete as per Drawings, Specifications and directions of the Consultant.( Jigs, Templates and Fixtures will notbepaidseparately.) Supplying and mixing approved water proofing admixture as per the manufacturer's specification including cost of material , complete, withallbyeworksasperdrawingandinstructionoftheConsultant. a)Liquidwaterproofingcompound(conplastX421ICorequivalent)conformingtoIS:26451975 Construction of Anchor holes or Anchor pockets of following Cross sections including necessary Shuttering and its removal, Cleaning andkeepingitcoveredtillErectionofboltsetc.,asperSpecifications,DrawingsanddirectionoftheConsultant. a)Crosssectionuptoandequalto200sqcm. b)Crosssectionmorethan200sqcmandupto650sqcm Supplying & Grouting ( including tamping ) for Foundations, Structures, Equipments, Base plates, Anchor holes etc., with Cement Concrete of the following Grades (including Shuttering wherever necessary) at all levels and as per Drawings, Specifications and direction oftheConsultant. a)M30GradeDesignMixConcrete,using12mmdowngradedcoarseaggregate.
KGS.
4940.00
CC11
LITER
12350.00
CC12
RM RM
494.00 247.00
CC13
CUM
62.00
BMMISPATLIMITED
PARTB:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO CC14 Supplying & grouting for foundations, equipment base plates, anchor bolts etc., with cement based non shrink compound such as ShrinkompofACCorapprovedmakeincludingshutteringatalllevelsandasperdrawings,specificationanddirectionofConsultant. UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
CUM
13.00
Supplying & laying roof screed with M15 grade concrete (12 mm down graded coarse aggregate) with smooth finish and required slope CC15 (ave.50 mm thick) including mixing of water proof compound as per manufacturer's specification (payment for water proofing compound willbedoneunderrelevantitem). CC16 Providing and laying heat resistant concrete of grade M30 using basalt aggregates, basalt sand and Blast furnace slag cement, in foudationsofBlastfurnaceandstovesetc.asperspecificationsanddirectionofConsultant SECTIONTOTALCC SECTIONMNSTONE&BRICKMASONRY Supplying & Laying Random Rubble Masonry brought to courses with locally available stone in cement & sand mortar (1: 5) of any shape in foundations, superstructure plinths, trenches, drains etc., at all depths & height, curing, including filling of joints with CM 1:5 and rackingofjoints,etc.completewithallbyeworksasperspecificationanddrawings. Supplying & Laying hollow cement concrete block work of 200 thk. (400x200x200D5 grade) in super structure,in cement mortar 1:5(1 cement : 5 sand) including projections,pillars, parapet mantle all complete including cut work, scaffolding, curing etc.,with all byeworks asperspecifications,drawingsanddirectionsoftheConsultant. Same as item no.MN2 but with 100mm thk. partition wall (400x100x200) in cement & sand mortar 1:4(1 cement : 4 sand) including RCC band 75mm thk. at every 5 courses with 2 bars of 8 mm dia.in each layer with one legged stirrup at every 300 c/c, with neccessary shutteringforRCCband. SECTIONTOTALMN
SQM
2470.00
CUM
2964.00
MN1
CUM
3705.00
MN2
CUM
3705.00
MN3
SQM
494.00
BMMISPATLIMITED
PARTB:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO SECTIONFNPLASTERING&SURFACEFINISHES Supplying and Laying 20 mm thick external sponge finish cement plaster 1:5 (1 cement : 5 sand) as per architectural shapes marked in the drawings, at all depths and heights in two coats of 12mm & 8mm. 2nd coating 8mm shall be finished with sand faced plastering on faces of walls, pillars, projection, bands, cornices, fins, sills, etc., including raking out joints if any left out, necessary dabbing, curing, scaffolding, providing chicken mesh at junctions of columns, beams etc., complete at all heights as per specification and drawings, second layer with waterproofingcompound(tobepaidunderrelevantitems). Supplying & laying 12 mm thick cement plaster 1:4 (1 cement : 4 sand) smooth finish as per architectural shapes marked in the drawings, at all depths and heights in one layer on internal faces of walls, pillars, projection, bands, cornices etc., including necessary dabbing, curing,scaffolding,providingchickenmeshatjunctionsofcolumns,beamsetc.,completeatallheightsasperspecificationanddrawings. UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
FN1
SQM
7410.00
FN2
SQM
12350.00
FN3
Supplying and Laying 6 mm thick cement plaster 1:4 (1 cement : 4 sand) to ceiling of slabs, chajjas, bands, beams, columns, loft slabs, staircases, and any other location at all heights wherever required with all bye works dabbing, curing, scaffolding, including providing chickenmeshatjunctionofcolumns,beams,etc.,completeatallheightsandlevelsasperspecificationanddrawings. Supplying and Laying 12mm thick cement plaster CM 1:4 (1 cement : 4 sand) to apron, drain and any other location at all heights including floating coat of neat cement @ 2.2 kg/sqm wherever required with all byeworks dabbing, curing, complete all heights and levels as per specificationanddrawingsandasdirectedbyConsultant. Providing two coats of water based 100% acrylic exterior emulsion paint over a coat of approved primer which in turn shall be applied over a coat of colourless biowash of approved make over external concrete/masonry/plastered surfaces as antifungal treatment including prior washing of the surface with clean water, removal of dirt, debris etc. at all heights and levels, including surface preparation, scaffolding at all locations and heights with all byeworks complete as per manufacturer's specification and direction of the Engineer Incharge.
SQM
1235.00
FN4
SQM
1482.00
FN5
SQM
3700.00
BMMISPATLIMITED
PARTB:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO Distempering with two coats of acrylic oil bound washable distemper over internal plastered surfaces, of approved shade & make over one coat of approved cement primer, including preparing the surfaces by applying BIRLA WHITE Wall Care Putty (Fine finish) / Gypsum wall putty from Supreme Gypsum 1.5mm thick, surface preparation, cleaning and all byeworks, filling hair cracks with putty / approved filler wherever required, scaffolding & cleaning, cost of all materials, labour etc. at all heights and lifts, all as per drawing, specifications andasdirectedbyEngineerInchargeetc.complete. Supplying and applying waterproof cement paint of approved make and shade with textured finish in two coats at all locations over and including a priming coat over wall surface, etc., including preparation of surface complete with all bye works, specification and direction oftheConsultant. Supplying and applying 3coats of white wash all heights and locations with all bye works including scaffolding complete as per specifications Supplying & laying flush cement pointing to stone masonry on external face, in cement mortar 1:3 at all locations to a minimum depth of 20mm,completeasperspecifications,drawingsanddirectionsofConsultant. Supplying & Laying the following thickness lath plaster at all heights and locations for vertical fins, facias, bands, drops, etc., consisting of cementsand plaster of proportion 1:3, including finishing the exposed faces smooth, providing of wire mesh to reinforcement bars, necessary shuttering, surface preparations, etc., all complete as per drawings and directions of the Consultant. The steel reinforcements shallbepaidforunderreinforcementitem. a)50mmthick b)75mmthick Supplying and painting two coats of Synthetic Enamel paint of approved colour and make over a coat of primer over new wooden/ steel FN11 work, al all levels and heights, including preparation of surface for receiving the paint by surface scarping, rubbing, applying filler, etc., includingcostoffiller,etc.,completeasperspecificationanddirectionofconsultant. Providing and applying two coats of Industrial grade hot bitumen 85/25 conforming to IS 702 over concrete surfaces including cleaning of FN12 surfaces of all undesirable material, cutting and removal of binding wires etc, filling voids with cement mortar 1:4 and rendering the surfacedrybeforeapplication,asperspecificationanddirectionsofConsultant,complete,forfoundations,pedestals,pits,etc. SQM SQM SQM 247.00 124.00 247.00 UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
FN6
SQM
4939.73
FN7
SQM
3700.00
FN8
SQM
7410.00
FN9
SQM
618.00
FN10
SQM
4940.00
BMMISPATLIMITED
PARTB:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO FN13 Supplyingandmaking10mmgroovesinexternalwallplasteringatthejointsofbeam/columnandbrickwallincludingscaffoldingetc.. Providing drip mould of size 20mm x 8mm over cement plastering of chajjas, roof projections etc. at all heights and levels in cement FN14 mortar 1:3, hacking, curing, scaffolding etc at all heights and lifts, all complete as per specifications and instructions of the Engineer Incharge. SECTIONTOTALFN SECTIONFLFLOORING,PAVING&FACING Supplying & laying hard core with hard granite stone boulders below floors and aprons including laying, packing, filling interstices with good quality spalls, dry and wet consolidation with mechanical means, blinding with good quality moorum/ sand (cost inclusive) with all bye works complete for hard core upto 230 mm thick below floor and 115 mm thick, below apron as per specification and instruction of theConsultant(Consolidatedthicknesswillbepaid). Supplying and laying 40 mm thick grey cement concrete flooring laid in panels with a maximum panel area of 2.50 sqm. at all locations and levels including skirting, steps, nosing, landing slab etc., consisting of plain cement concrete 1:2:4 base (under bed) 30 mm thick (1 cement : 2 coarse sand : 4 stone chips 12 mm & down) and topping 10 mm thick (net after cutting) of mix 1:1:1 (1 cement : 1 medium sand : 1 fine stone grit upto 3.0 mm size) and finished with a floating coat of neat cement 2.2 Kg of cement per Sqm of flooring, providing glass strips 4 mm thick upto 40 mm deep, complete with all bye works as per specification, drawing, (Chequerring in floor finish inclusive ifrequired)andasdirectedbytheConsultant. Supplying and laying granolithic flooring with total thickness as given below, laid monolithically over base concrete in panels with a maximum panel area of 2.50 sqm. at all locations and heights including skirting, treads of steps, nosing, landing slab etc., with under bed consisting of plain cement concrete 1:2:4(1cement: 2coarse sand:4stone chips, 12mm and down) and topping of mix 1:1:1(1cement:1medium sand:1fine stone grit upto 3mm size), supplying and fixing 1.5mm thick aluminium strip for full depth, chequerring in floor finish inclusive if required, rounding, sloping, curing, finishing, preparation of slabs, steps, etc., all as per specifications,drawingsanddirectionsoftheConsultant. a) 25mm thick with 19mm underbed and 6mm topping mixed with nonmetallic floor hardener as per manufacturer's specification and instructions(Fosroc,Sikaorequivalent) Providing and laying 21 mm thick grey cement skirting or dado on walls, risers of steps or in any other vertical surfaces at any locations consisting of 15 mm thick back coat of cement mortar 1:3 (1 cement : 3 sand) and 6 mm topping (net) with 1:1 cement stone chips mix (1 cement : 1 medium sand : 1 fine stone chips 3 mm down graded) finishing with a floating coat of neat cement, in dado, etc. complete withallbyeworksasperspecificationanddirectionoftheConsultantatalllevels. SQM 1235.00 UNIT RM QUANTITY 1235.00 RATE(Rs) AMOUNT(Rs)
RM
250.00
FL1
CUM
6175.00
FL2
SQM
24699.00
FL3
FL4
SQM
6300.00
BMMISPATLIMITED
PARTB:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO Providing and laying antiskid ceramic tiles tiles conforming to IS:13754 and of approved colour at all levels and locations using approved first quality tiles in flooring of toilets etc. and as shown in the drawing laid over and including minimum 35 mm bed (CM 1:3) joints filled with white cement mixed with matching shade of pigment etc. at all leads and lifts, complete with all byeworks as per specification and directionofEngineerIncharge FL5 a)300mmx300mmxminimum7.7mmthk.inflooring i)Lightshades ii)Darkshades Providing and laying ceramic tiles conforming to IS:13754 of approved colour at all levels and locations with necessary specials etc. using approved first quality tiles as shown in the drawing laid over and including minimum 15 mm thk. CM 1:3) backing and tile fixing adhesive mixed to cement paste used for fixing the tiles, joints filled with white cement mixed with matching shade of pigment etc. at all leads and lifts,completewithallbyeworksasperspecificationanddirectionofEngineerIncharge. FL6 a)Indado/skirtingusing300x400mmTiles. i)Lightshades ii)Darkshades b)Dadousing300x200mmtiles(Lightshade) c)Inskirtingusing200x100mmTiles.(LightShade) Supplying and laying white glazed tiles conforming to IS 13753 (Part II) of size 200 x 100 x 6 mm in skirting / dado including providing bands of approved shade and size with 12 mm thick CM bed 1:3 as shown in the drawing and joints filled with white cement with approved colour pigment complete with all bye works as per specifications and direction of Consultant, fixing tiles with approved fixing adhesivecompoundsasmanufacture'sspecification. Sqm Sqm Sqm Sqm 50.00 10.00 75.00 75.00 Sqm Sqm 150.00 50.00 UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
FL7
SQM
371.00
BMMISPATLIMITED
PARTB:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO
Providing and laying vitrified ceramic tiles of approved colour and design at all levels and locations using approved first quality tiles in flooring with or without spacers as shown in the drawing, laid over a bedding of cement mortar bed of mix 1:4 to achieve overall flooring thickness as 40mm and a backcoat of white cement slurry and joints filled with white cement mixed with matching pigment complete with all byeworks like covering with plasterofparis,curingetc.atallleadsandliftsandasperspecification/instructionsoftheEngineerIncharge. FL8 a)Using600mmx600mmxminimum8.50mmthk.withmattfinish b)Using900mmx900mmxminimum11.50mmthk.withmattfinish c)Using600mmx600mmxminimum8.50mmthk.withglossyfinish d)Using900mmx900mmxminimum11.50mmthk.withglossyfinish Providing and laying vitrified ceramic tiles of approved colour and design at all levels and locations using approved first quality tiles in skirting with or without spacers as shown in the drawing, laid using approved tile fixing adhesive and joints filled with white cement mixed with matching pigment completewithallbyeworks,curingetc.atallleadsandliftsandasperspecification/instructionsoftheEngineerIncharge. FL9 a)Using600mmx150mmxminimum8.50mmthk.withmattfinish b)Using900mmx150mmxminimum11.50mmthk.withmattfinish c)Using600mmx150mmxminimum8.50mmthk.withglossyfinish d)Using900mmx150mmxminimum11.50mmthk.withglossyfinish Sqm Sqm Sqm Sqm Sqm Sqm Sqm Sqm
UNIT
QUANTITY
RATE(Rs)
AMOUNT(Rs)
127.00 127.00 127.00 127.00
20.00 20.00 20.00 20.00
BMMISPATLIMITED
PARTB:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO Providing and laying 20 mm thick polished granite slabs with bull nosing and partly flamed, making curvature of all exposed edges and their due polishing, over 20 mm thick 1:3 CM backing for treads of staircase and entrance steps etc. at all leads and lifts, complete as per drawings,specificationsanddirectionsofEngineerIncharge. Supplying and laying 8mm thick polished grey granite tiles, over 12 mm thick 1:3 CM backing for risers of steps and skirting of staircase andentrancestepsetc.completeasperdrawingsanddirectionsofConsultant. Providing & laying/fixing in position 2.40m x 1.20m x 30 mm thick machine polished granite slabs of approved colour & quality including machine/handcut, polishing, buffing the edges all in line, level, laid over 20mm thk. cement mortar 1:3 bedding and a floating coat of cement @4.39 Kg/sqm with best workmanship, finishing, curing, complete in flooring at all leads and lifts including all byeworks like coveringwithplasterofparis,curingetc.asperdrawings,specificationsandinstructionsoftheEngineerIncharge. a)Blackshade. b)Othershades. SECTIONTOTALFL Sqm Sqm 50.00 50.00 UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
FL10
SQM
99.00
FL11
SQM
25.00
FL12
BMMISPATLIMITED
PARTB:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO SECTIONWWWOODWORK Supplying and fixing exterior grade block board flush board shutters bonded with phenol formaldehyde hot pressed (solid core) including non standard size, single or double hung in doors, wardrobes, cupboards, conforming to IS 2202 specification from approved manufacturer with all bye works complete as per specification and drawing, at all locations with necessary sand blocks, cleats wherever WW1 required but including the cost of fittings & fixing. The shutters shall be supplied with teakwood internal edge lipping from factory and 6mmexternaledgelippingshallbeprovidedatsite a) both faces teak veneered , 35 mm thick (including 4 heavy duty brass hinges with necessary screws & 6 levers godrej mortise dead lock withgriphandle) Providing & fixing colour coated aluminium hardware fittings with approved quality and shade as per IS specifications/as approved by Consultant to woodwork with cadmium plated MS screws, suitable sockets in masonry/concrete surface if required including all bye works complete as per specification, drawing and instruction of Consultants (fittings shall not be paid separately in composite items which specifyinclusionsoffittings) a)Butthinges(extrudedsection125mmx63mmx4mm) b)Towerbolts(withbarrel&boltsofextrudedsection (i)250mmx12mm(boltsize) WW2 (ii)150mmx10mm c)Slidingdoorboltsincludinglockingarrangement(aldrop) (I)250mmlongx20mmdiarod d)GriphandlewithoutbackplateofapprovedISbrand (i)150mmlong (ii)100mmlong e)floorstopperofdoubletypefordoorshuttersupto40mmthick (I)rubberdoubletype Providing & fixing Godrej Mortise dead lock with back plate, duplicate keys & other fixtures complete with all byeworks as per specificationandinstructionoftheConsultant a)with2levers(depth65mm) b)with6levers(depth76mm) SECTIONTOTALWW Nos Nos 38.00 38.00 Nos 8.00 Nos Nos 13.00 50.00 Nos Nos Nos Nos 75.00 75.00 38.00 62.00 Nos 99.00 SQM 75.00 UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
WW3
BMMISPATLIMITED
PARTB:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO SECTIONSTSTEEL&IRONWORK Supplying and fixing pressed steel frames manufactured from commercial steel sheet 1.6mm thick and butt welded at the corners, for door frames including SS hinges (KICH make as shown in drawings), lock jambs, beads, brace ties, adjustable lugs jammed in PCC blocks 1:2:4 , lock strike plate, shock absorbers, including two coats of synthetic anti corrosive enamel Eco friendly paint with low volatile organic compounds ( limit not exceeding 250g/ )over a coat of primer consisting of volatile organic compounds less than 250g/L,filling the frame with cement mortar 1:5 all complete at all heights and levels as per IS 4351 and drawings, specifications and instruction of the EngineerIncharge.SShingesshallbepaidforunderrelevantitem. a)105mm(ProfileA) b)125mm(ProfileB) Supplying, fabricating and fixing fully glazed MS windows and ventilators made of pre painted, colled rolled steel of 0.6 mm thickneess conforming to IS 513 of approved make in single or composite units both openable and fixed type as approved drawings, galvanised on sides at 120 gm / sqm zinc coating primer of 5 microns with thermo setting expoxy resin and finish painted with a polyster based paint 20 microns thick. The size of profiles is 46 x46 mm approximate for internal frames, 46 x 52 mm approximate for external frames, 46 x 70 mm for mullion / transoms for ourter frame, 18 x 31 mm for fixed frames., fixing of 4 mm float glass with EPDM gaskets with hinges, handle, corner brackets, peg stays, etc. complete including fixing to the walls/ sills/ columns/ lintels as may be required with necessary groutingofholdfasts. Providing & fixing in position steel Rolling Shutters of approved make conforming to IS 6248, made from M.S. Laths (80 mm wide and 1.25mm thick) including all necessary fixtures, fittings, top hood, guide channels, shutters suspension shaft with tested springs, ceiling strips, locking arrangements, & painting with a coat of approved steel primer including fixing the guides in masonry/concrete with PCC 1:2:4 etc. or with necessary coach screws, nuts, bolts etc. making good the masonry/concrete complete generally, at all heights and levels, as per drawings, specifications and the instructions of the Engineer Incharge. Note: The measurement for Rolling shutters will be as per structural openings. Hood etc. will not be measured separately. Fabrication drawing for rolling shutters shall be prepared and got approvedbeforetakingupfabricationwork. a)PullandPushtype,handoperated b)Geartypeoperated c)Electricallyoperatedtype Sqm Sqm Sqm 120.00 75.00 55.00 RM RM 60.00 100.00 UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
ST1
ST2
SQM
247.00
ST3
BMMISPATLIMITED
PARTB:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO ST4 ST5 ST6 Providing&fixingBallBearingofapprovedmakeforpull&pushrollingshutters. ExtraforprovidinggrillsinrollingshuttersinlieuofMSlaths. ExtraforprovidingwicketgateinrollingshuttersinlieuofMSlaths. Supplying, fabricating and fixing MS doors made of pre painted, colled rolled steel profiled sheets of 1.6 mm thickness conforming to IS 513 and frames made of 0.6 mm deep drawing quality, galvanised on sides at 120 gm / sqm zinc coating primer of 5 microns with thermo setting expoxy resin and finish painted with a polyster based paint 20 microns thick. The size of profiles is 46 x46 mm (approximate) for internal frames, 46 x 52 mm (approximate) for external frames, 23 x 130 mm for middle and bottom jams of internal shutter frame, fixing of 5 mm float glass viewing window of 0.05 sqm with EPDM gaskets, the door shutters shall be fixed to the frame with four hinges , handle, corner brackets, locks, aldoprs, tower bolts etc. complete including fixing to the walls/ columns/ lintels as may be the case with necessarygroutingofholdfasts. Supplying, transportation, Fabricating and fixing structural steel conforming to IS 2062, including all stiffeners, cleats, gussets, etc., straightening if required, cutting to required length, drilling, welding, providing one shop coat of red oxide zinc chromate primer before erection, assembly, bolting and /or welding of joints, machining of joints when necessary, grinding, etc., a touchup coat after erection, and another coat of red oxide zinc chromate primer plus two coats of synthetic enamel paint as per specification, drawings, and as directed by Consultant at all levels, for all light structural works such as hand rails, chequerred plates, cat ladders, platforms, etc., involvingrolledsteelsections,tubes,etc.,complete Structural steel in door, window, ventilator, louvres, cover frames using M.S. angles, flats, channels etc. of required sizes, including cutting, fabrication, welding, erecting & fixing in position with necessary M.S. holdfasts, embedding in concrete, painting all steel work with a coat of approved steel primer etc. complete at all heights and levels, as per drawings, specifications and instructions of the EngineerIncharge.(M.S.holdfastswillnotbemeasuredseparetelyforpayment). SECTIONTOTALST UNIT Each Sqmof grill Sqmof grill QUANTITY 25.00 60.00 44.00 RATE(Rs) AMOUNT(Rs)
ST7
KGS
371.00
ST8
Kg
4940.00
ST9
KGS
375.00
BMMISPATLIMITED
PARTB:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO SECTIONALALUMINIUMWORK Supplying and fixing in position colour anodised aluminium glazed window with sliding shutters with or without fixed glazing, using three track bottom section of size 92 x 45.5 x 1.5 mm (or nearest size) with water drainage cavity and matching sections for side, top and intermediate frames section and 40 x 27.7 x 1.10 m interlock section for shutter. The shutter should be mounted on nylon rollers with approved quality fixtures such as aluminium handle, tower bolts, etc., providing 4.0 mm thick plain or pinheaded glass for shutter fitted with EPDM gasket. All aluminium sections shall be anodised minimum 15 microns and fabricated by reputed firm by cutting to required length., joints mitered subidviding the frame tenoned and reveled in the assembled frame to be stiffened with end clips, corner angles, etc., fixed to the wall, lintel, floor beam as the case may be with necessary stool screws, rawl plugs and teak wood guttas etc., including cuttingmasonry/concreteandmakinggoodtotheoriginalsurfaceusingcementmortar. All aluminium sections shall be coated with greasy material for non adhesion of mortar or any sticky material. The coating shall be cleaned after installation with all lead and lift, all complete as per specifications and drawings and directions of the Consultant. The fabrication drawing shall be got approved by Consultant. The rate shall also include giving a coat of bitumastic paint on the aluminium surfaces in contact with masonry / concrete and closing the gaps around the frame and the adjoining surface with approved silicone sealantonbothfacestoachievewatertightness. UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
AL1
SQM
371.00
Al2
Supplying and fixing in position colour anodised aluminium glazed ventilators/ windows with top hung shutters and with or without fixed glazing made of approved aluminium extruded sections sections. The shutter shall be provided with approved quality fixtures such as aluminium handle, tower bolts, eye and hook etc., providing 4.0 mm thick plain glass for shutter fitted with glazing clips. All aluminium sections shall be anodised minimum 15 microns and fabricated by reputed firm by cutting to required length., joints mitered subidviding the frame tenoned and reveled in the assembled frame to be stiffened with end clips, corner angles, etc., fixed to the wall, lintel, floor beam as the case may be with necessary stool screws, rawl plugs and teak wood guttas etc., including cutting masonry/ concrete and making good to the original surface using cement mortar. All aluminium sections shall be coated with greasy material for non adhesion of mortar or any sticky material. The coating shall be cleaned after installation with all lead and lift, all complete as per specifications and drawingsanddirectionsoftheConsultant.ThefabricationdrawingshallbegotapprovedbyConsultant.
SQM
50.00
BMMISPATLIMITED
PARTB:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO Supplying and fixing colour anodised aluminium glazed door with standard aluminium "INDAL" / JINDAL / HINDALCO extruded frame (size 101.5mmx44.5x2.5mm) and standard "INDAL" /JINDAL/HINDALCO shutters with 5.50mm thick sheet glass of approved quality fixed with standard glazing bead inside and outside including all fittings such as handles, 6 lever lock, bolts,2mm thick rubber gaskets around, etc., as per specifications, drawings and directions of the Consultant. The measurement for payments shall be for the full opening including frames.Thepaymentforfloorspringshallbemadeunderrelevantitem: a)Singleshutter b)Doubleshutter Supplyingandfixingheavydutyfloorspringofapprovedmake(Everiteorequivalent a)Singleaction b)Doubleaction Supplying and fixing colour anodised aluminium partition of following type with INDAL / JINDAL / HINDALCO standard extruded anodised aluminium section as per drawing with 101.5 x 44.5 x 2.5mm standard colour anodised aluminium frames, firmly secured to RCC slab above with TW infills. Partitions shall be provided with glazed aluminium doors wherever shown in drgs. which will be measured and paid separately. (payment shall be made for net area of partition excluding area of door openings). Vertical frames at approx. 0.6m to 0.8m c/c fixed rigidly at floor & ceiling and horizontal frames at floor levels, sill levels (1 m above floor level) & lintel level (2.1m above FFL) & ceiling level,completincludingallbyeworksasperdirectionsofConsultant. a) full height partitions with 12 mm thick pre laminated board from FFL to sill level (1m ht.) & lintel level to false ceiling level & glazed panelwith5mmthickfloatglassfromsillleveltolintellevel SECTIONTOTALAL SQM 75.00 SQM SQM Nos. Nos. 38.00 25.00 13.00 13.00 UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
AL3
AL4
AL5
BMMISPATLIMITED
PARTB:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO SECTIONSWSANITARY&WATERSUPPLY Supplying, fitting and fixing white glazed vitreous china wash basin of superior quality (HSW No. 10.007 or approved equivalent make with ISI mark of nearest size) having single or double holes with 15 mm CP brass piller tap, CP brass chain and plugs, 32mm CP brass waste coupling, PVC flexible waste pipe, 15mm PVC inlet water pipe connection, MS angle brackets painted with anti corrosive paint, 15 mmCPbrassanglecock,etc.allcompletebyeworksasperspecificationsanddirectionofConsultant. a)size510mmx400mm Supplying, fitting and fixing white glazed vitreous china oval shaped wash basin of size 550 mm x 400 mm, without tap holes (HSW No. 10.016 or approved equivalent make with ISI mark of nearest size) with 15 mm CP brass pillar cock long necked foam flow, 32mm CP brass waste coupling, PVC flexible waste pipe, 15mm PVC inlet water pipe connection, MS angle brackets painted with anti corrosive paint,15mmCPbrassanglecock,etc.allcompletebyeworksasperspecificationsanddirectionofConsultant. Supplying and fixing vitreous china white glazed Indian type water closet of superior quality 580mm size Orissa pan (HSW No. 20.004 or approved equivalent make with ISI mark) with 'P' or 'S' trap, vent hole, with low level PVC cistern of 10 liters capacity (Slimline or equivalent), siphon & standard flush fittings, PVC connecting flush pipe 32mm dia, 15mm CP brass angle cock, 15mm dia flexible PVC inlet waterconnectionetc.allcomplete. Supplying and fixing white glazed vitreous china European water closet (EWC) of superior quality 40cm high (HSW No. 20.007 or approved equivalent make with ISI mark), double trap syphonic pattern, 'P' or 'S' trap, with low level cistern of 10 liters capacity (Slim line or equivalent with syphon and standard flush fittings, white colour solid plastic seat cover & lid of superior approved quality, CP brass bar hinges, screws, bolts, rubber, buffers 15mm dia PVC inlet pipe connection and CP brass angle cock, fixing EWC to floor with necessary teakwoodblock&brassscrews,allcompleteasperdrawings,specificationsanddirectionsoftheConsultant. Supplying and fixing white glazed vitreous china flat back, front lipped standing urinal size 610x400x380mm of superior quality HSW No. 60.002 or equivalent approved make with ISI mark,with 10 liter capacity high level flushing cistern, 15 mm PVC flfexible inlet connection, 15mm CP brass angle cock, 15mm dia CP brass spreaders connceted to matching connecting pipe from cistern and 32mm dia PVC waste pipeuptofloorallasperdirectionsoftheConsultant(partitionsexcluded): Nos. 13.00 UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
SW1
SW2
Nos.
13.00
SW3
Nos.
13.00
SW4
Nos
13.00
SW5
Nos
13.00
BMMISPATLIMITED
PARTB:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO SW6 Supplying and fixing box type halfround white glazed channels 100mm size with dead and outlet ends of approved make, set in cement mortar1:3andjointsfinishedwithwhitecement. Supplying 5.5mm thick, 600 x 450mm size polished plate glass mirror bevelled edge, of approved make fixed to with 6mm thick asbestos sheet backing with 4 nos SS dome screws including necessary drilling of mirror, fixing to wall by means of rawl plugs, all complete bye works Supplyingandfixing600x120x5.5mmthickplateglassshelfwithCPguardrail UNIT RM QUANTITY 50.00 RATE(Rs) AMOUNT(Rs)
SW7 SW8
Nos Nos Nos Nos Nos Nos
13.00 13.00 13.00 13.00 13.00 13.00
SW9 SupplyingandfixingvitreouschinawhiteglazedsoaptrayofsuperiorqualityHSWNo.40.010orapprovedequivalen SW10 SupplyingandfixingCPbrasssoapcontainer(Tiltingtype) Supplying and fixing recessed toilet paper roll holder including roller white glazed vitreous china, HSW No. 40.025 or approved equivalent SW11 make SW12 SupplyingandfixingCPbrasstowelrail600mmlong,20mmdiawithCPbracketsfixedtowallwithSSscrewsandTWguttas. Supplying and fixing 100 x 75 mm HCI floor/Nahani trap of self cleansing type with CP hinged heavy brass grating to be fixed in PCC M15C andmadewatertightCementshallbesuppliedbytheOWNER.Contractorshallexcludethecostofcementinhisquotedrate...
SW13
Nos
13.00
Construction of brick masonry inspection chamber with full bricks, in CM 1:5, provided with a light duty CI covers conforming to IS:1726, 610 x 455 mm, weight not less than 52 kg, embedding the CI frame in 100 mm thick RCC top slab, neatly finished including 12mm thick plastering on both faces in CM 1:6, rounding, float coat of neat cement finish on the inner side, PCC bedding etc., all complete including excavtion and backfilling, shuttering, painting the frame and cover with two coats of approved anti corrosive paint etc., as per SW14 specificationsanddirectionofConsultant. a)Internalsize600x600x900mmdeep b)ExtraoveritemSW14a)foradditionaldepthofinspectionchamberincludingprovidingandfixingCIrungs. Supplying yard gully trap 150x100mm with CI grating 150 x 150mm and water tight light weight CI covers conforming to IS:1726 of size SW15 300x300mm including halfbrick masonry in CM (1:4) plastered neatly with CM (1:4) on both faces, 100mm thick PCC bed of mark M10C, necessaryexcavation,completeasperdirectionoftheConsultant. Supplying and laying 50mm dia Polypropylene Random Copolymer pipes suitable for both hot and cold water supply, jointing with sockets using solvent cement as per IS 15801 / 7634 Part 3 2003 of maximum thickness with all necessary fittings such as bends, tees, elbows, reducers, unions, nipples, plugs etc., laid below ground including excavation in soil, removal of sharp objects / stones etc., testing SW16 for water tightness, anchoring, if required, with concrete anchor blocks of 1:2:2 proportion over a wrap of rubber / foamed polythene sheet, backfilling with suitably good soil in layers of 75mm, watering, compacting, placing of marker plates to show location etc. complete asperspecificationanddirectionoftheEngineerIncharge. Nos RM 13.00 25.00
Nos
13.00
RM
50.00
BMMISPATLIMITED
PARTB:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO Supplying and laying Polypropylene Random Copolymer pipes suitable for both hot and cold water supply, jointing with sockets using solvent cement as per IS 15801 / IS 7634 Part 3 2003 of maximum thickness, with all necessary fittings such as bends, tees, elbows, reducers, unions, nipples, plugs, clamps, fixtures, etc., laid over ground including chasing and concealing in walls/floors with straps / clamps over compressible material such as rubber / foamed polyethylene, testing for water tightness complete as per specification and directionoftheEngineerIncharge. SW17 a)50mmnominalbore b)40mmnominalbore c)32mmnominalbore d)25mmnominalbore e)20mmnominalbore f)16mmnominalbore RM RM RM RM RM RM 30.00 250.00 150.00 100.00 75.00 50.00 UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
Supplying of UPVC pipes for rain water system (TypeA pipes) , soil and waste discharge system (TypeB pipes) of maximum thickness in accordance to IS 13592 and laying below ground including jointing with sockets using solvent cement in accordance to IS 7634 Part 3 2003, with all necessary fittings such as bends, tees, elbows, reducers, unions, nipples, plugs etc., inclusive of excavation in soil, removal of sharp objects / stones etc., testing for water tightness, anchoring, if required, with concrete anchor blocks of 1:2:2 proportion over a SW18 wrap of rubber / foamed polythene sheet, backfilling with suitably good soil in layers of 75mm, watering, compacting, placing of marker platestoshowlocationetc.completeasperspecificationanddirectionoftheEngineerIncharge. a)TypeAPipes160mmdia b)TypeBpipes160mmdia RM RM 35.00 250.00
BMMISPATLIMITED
PARTB:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO Supplying and laying UPVC pipes for rain water system (TypeA pipes) , soil and waste discharge system (TypeB pipes) of maximum thickness, capable of withstanding 6 Kg/sqm of pressure, jointing with sockets using solvent cement as per IS 13592 / IS 7634 Part 3 2003, with all necessary fittings such as bends, tees, elbows, reducers, unions, nipples, plugs etc., laid over ground on walls/floors with straps / clamps over compressible material such as rubber / foamed polyethylene, testing for water tightness complete as per SW19 specificationanddirectionoftheEngineerIncharge. a)TypeAPipes75mmdia b)TypeAPipes110mmdia
c)TypeBpipes110mmdia
UNIT
QUANTITY
RATE(Rs)
AMOUNT(Rs)
RM RM
RM
450.00 550.00 300.00
Supplying,fittingandfixingsuperiorqualitygunmetalgatevalve(fullway)of"LEADER"makeorequivalentwithISImark SW20 b)40mmdia c)32mmdia d)25mmdia SW21 Supplyingandfitting15mmdiaCPbrassbibcockofsuperiorqualityofapprovedmakewithISImark SW22 ProvidingandfittinglongbodyCPbrass15mmbibtapofsuperiorqualitywithISImark SW23 SupplyingandfixinginpositionThreeprongedCPbrassrobehooksintoilets/bathroomswithnecessarybrassscrews,etc. Supplying and fixing 20 mm thick pre polished marble dividers in between two urinal stalls with all exposedv edges bull nosed, fixing to SW24 the wall. Rates shall include cutting of wall tiles and dado, grout the divider into the wall 100mm deep and making good the surface. The exposedareawill900mmx450mm(width). Supplying ,laying and commissioning IHP septic tanks of 2.5m long from indian hume pipe Co. or equivalent below ground level with SW25 manholecovers,scumboards,vents,inlet,outletconnectionsmadeofhighqualityconcreteincludingallbyeworkscomplete a)1100dia. NOS 8.00 Nos Nos Nos Nos Nos NOS 8.00 8.00 8.00 8.00 8.00 13.00
NOS
10.00
BMMISPATLIMITED
PARTB:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO Construction of 230 thk.brick masonry circular soak pit of 1.0m inside diameter with full bricks, in CM 1:5, provided with RCC 100 thk.precast cover slab neatly finished including 12mm thick plastering on both faces in CM 1:6, rounding, float coat of neat cement finish on the inner side, PCC bedding etc., all complete including excavtion and backfilling, shuttering, painting the frame and cover with two coatsofapprovedanticorrosivepaintetc.,asperspecificationsanddirectionofConsultant. Construction of brick masonry circular type manhole with bricks of designation 5.0, in CM 1:4, side cement plaster 12mm thick in cement mortar 1:3 (1 cement : 3 coarse sand) mixed with water proofing compound at 0.2% of weight of cement, finished with a floating coat of neat cement, foundation concrete 1:3:6 mix (1 cement : 3 coarse sand : 6 graded stone aggregate 40mm nominl size), and necessary channel in cement concrete 1:2:4 (1 cement : 2 coarse sand : 4 graded stone aggregate 20mm nominal size) finished with a floating coat of neat cement all complete as per standard design, as per IS 4111 at all leads and lifts as per drawings, specifications and instructions of theEngineerIncharge. SW27 a)900mmdiamanholefordepthsuptoandincluding1650mmfromGL. b)1200mmdiamanholefordepthsfrom1650mmuptoandincluding2250mm. c)1500mmdiamanholefordepthsfrom2250mmuptoandincluding3000mm. d)1500mmdiamanholefordepthsfrom3000mmuptoandincluding5000mm. e)1500mmdiamanholefordepthsfrom5000mmuptoandincluding9000mm. Supplying and fixing CI manhole covers and frames conforming to IS 1726 including coating with material having base as black bituminous material, locking devices, key holes, keys and lifting devices etc. and all byeworks as per specification and instructions of the Engineer SW28 Incharge. a)MediumdutyMD10Circularshape500mmdia b)HeavydutyHD20Circularshape600mmdia Providing and fixing brass ball valve with high pressure copper floats (horizontal plunger type) conforming to IS 1703 of the following nominal bore along with necessary socket, backnut, reducers etc. complete with all byeworks at all leads and lifts as per drawings, SW29 specificationsandinstructionsoftheEngineerIncharge. a)32mm b)25mm Providing and fixing sand cast iron fittings and accessories for soil and waste pipe conforming to IS 1729 including lead caulked joints as per IS 3114, painting two coats of anticorrosive bitumastic black paint, both internally and externally complete at all leads and lifts as per drawings,specificationsandinstructionsoftheEngineerIncharge.
SW-30
UNIT
QUANTITY
RATE(Rs)
AMOUNT(Rs)
SW26
NOS
8.00
Nos. Nos. Nos. Nos. Nos.
6.00 11.00 2.00 2.00 2.00
Nos. Nos.
6.00 13.00
Nos. Nos.
6.00 12.00
a)FloortrapwithSSgrating 1)75mmdiaofweightnotlessthan4.8Kgs 2)100mmdiaofweightnotlessthan7.5Kgs SECTIONTOTALSW Nos Nos 56.00 94.00
BMMISPATLIMITED
PARTB:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO SECTIONRDROADWORKS Earth work in box cutting for roads in all kinds of soils excluding boulder studded soil/ rock requiring blasting or chiseling for formation of subgrade in cutting to required camber, gradient, including rolling, compaction and dressing up the surface, breaking clods, removal of slush and water, transporting and depositing or stacking unserviceable earth, etc. elsewhere within the plant site/project area as directed byConsultantforallheightsetc.,completeasperspecification. Filling with approved murrum / gravel brought from outside sources & filling in layers not exceeding 150 mm thick including breaking clods, watering, rolling each layer with power roller of minimum 8 tonnes capacity to attain atleast 95% of the proctor density, dressing thesides&toptotherequiredprofile&gradeetc.completeasperspecifications,drawingsandinstructionsoftheEngineerIncharge. UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
RD1
CUM
23464.00
RD2
CUM
22000.00
RD3
Supplying 50 mm I.R.C. hard trap stone metal in stacks at site of work for premeasurement complete as per specifications and directions oftheEngineerIncharge. Forming WATER BOUND MACADAM including preparing the subgrade, spreading 50 mm graded metal in layers, blinding the surface with grit or murrum ,watering, compacting by power roller to proper camber and gradient including dry and wet rolling etc. complete as perspecificationsanddirectionsoftheEngineerIncharge. a)75mmconsolidatedthicknessinonelayerasWBM1stlayer b)75mmconsolidatedthicknessinsecondlayerafternecessarypickingetc. supplying & laying 75 mm thick water bound macadam using 50 mm to 40 mm size quality metal, laid to proper camber and gradient with templates, filling voids with approved quality moorum, dry and wet rolling wit 8 to 10 T roller, all as per specifications an directions ofConsultant.
Cum
2890.00
RD4
SQM SQM SQM
19265.00 19265.00 18030.00
RD5
RD6
Providing and laying 50mm premix carpet (hot process) using paving bitumen grade 60 / 70 @ not less than 3.5 % by weight of total mix and aggregates as specified in the specifications including laying , rolling etc. over a tack coat at the rate of 7.50 Kgs / 10sqm using SQM mechanicalpressuresprayerincludingcleaningofWBMsurfacepriortotheapplication,allcompleteasperspecificationsanddirectiono theEngineerIncharge. Providing and laying 12mm thick premix sand seal coat using aggregate as per standard code of practice, bitumen of grade 60 / 70 ,not less than 7.0% by weight of total mix, including laying, rolling etc. complete including applying a coat of bitumen 60 / 70 grade over the 2 surfacegradeattherateof1.47kg./m andandfinalconsolidationwith8to10tonpowerrolleretc.complete.
18030.00
RD7
SQM
18030.00
BMMISPATLIMITED
PARTB:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO Supplying and fixing precast kerb stones made of PCC grade M15 using 20 mm down graded aggregate, properly cured, of the following sizes, including making necessary casting yard, form work, machine mixing, compacting, finishing, submerged curing, conveying from casting yard to site of placing and fixing in position to correct line, level and curve, plumb over 20mm thick bedding in CM 1:6, jointing and pointing in CM 1:4 wherever required, painting with 2 coats of Yellow/ Black approved quality enamel paint for exposed surfaces, etc., all completeasdirected.(Therateshallincludethecostofexcavationandbackfillingforfixingkerbstones). a)555mmx150mmx450mm Earth work in forming embankment for roads for formation of subgrade to the full width of the road including slopes and cutting to required camber, gradient, including rolling with 8 to 10t power roller compaction to get 95% proctor density and dressing up the surface, breaking clods, removal of slush and water,removal of surplus earth after formation, transporting, etc.with selected and approved earth withoptimumwatercontentandin200mmlayerscompleteasperdrawingsandspecificationsanddirectedbytheconsultant. NOS 3458.00 UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
RD8
RD9
CUM
12350.00
Construction of granular sub base by providing, laying, spreading and compacting of coarse graded material of grading 1 (minimum CBR value of 30%)spreading in uniform layers with motor grader on prepared surface, mixing by mix in place method with rotavator at OMC, RD10 and compacting with vibratory rollers 8 10 tonne to achieve the desired density of 98% including protection of edges of GSB layer, cost of all materials, labour, hire charges of machinery, lighting, guarding, barricading, all leads and lifts etc. complete aster drawings/ as directedbyengineer SECTIONTOTALRD
CUM
2964.00
BMMISPATLIMITED
PARTB:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO SECTIONMSMISCELLANEOUSWORKS Supplying and fixing 30 mm thick (Forex or equivalent) PVC panel door of approved shade and design made out of 5 mm thick C channel of width 50mm to form the styles and rails the inner panel shall be of min 5mm thick which is welded/sealed to the style and rails along with 5x25mm PVC beading on all sides and both faces . The shutter frames shall have square aluminium tube of heavy gauge 20x20mm on all sides complete including necessary SS hinges of 100 mm size 3 nos,SS tower bolt 100 x 10 mm dia 2 nos, as per instructions and directionofconsultant.(Theworktobeexecutedbyspecilisedagency) Suppying and fixing PVC door frame of size 50x47(Forex or equivalent) mm with a wall thickness of 5mm, made out of extruded 5mm rigid foam sheet, mitre cut at two corners and jointed with 2 nos. of 150mm long brackets of 15x15mm aluminium square tube in two corners. The two vertical door profiles are to be reinforced with 19x19mm aluminium square tube & hardwood shall be inserted in the square tube, EPDM rubber gasket weather seal to be provided through out the frame. The door frame shall be fixed to the wall by drilling 100mm long stainless screws through the frame by using PVC fasteners on each side of the verticals. A minimum of 4 nos. of screws to be providedforeachverticalmember.(Theworktobeexecutedbyspecilisedagency) Supplying and fixing SINTEX or approved PVC water tank with PVC fittings for inlet, outlet, Over flow, scour float valve, connections of required size and dia. Including connections and hoisting/fixing the same tank on roof and other places at all heights with all byeworks complete as per manufacturer's specification and direction of the Consultant. (Support of tank on brick/RCC/PCC will be paid under relevantitems) a)1000litrescapacity b)500litrescapacity Supplying and fixing in position false ceiling with 12.5 mm thick Gypsum tiles of India gypsum, of size 595 x 595 mm , with standard and approved aluminium supporting arrangement ( Eezilock or Bestlok or equivalent) suspended from RCC slab with all accessories such as screws, cleats, adjustable suspension rods, runners and Tees etc., including making suitable openings for airconditioning grill, light fittings, troughs etc., and painting false ceiling board with two coats of approved make and shade acrylic/ plastic emulsion paints over and a coat of primer complete with all bye works at all locations and heights and as per drawings and manufacturers specifications and instructionofConsultant. Nos Nos 8.00 8.00 UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
MS1
SQM
25.00
MS2
RM
75.00
MS3
MS4
SQM
988.00
BMMISPATLIMITED
PARTB:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO Providing & laying/fixing in position first quality black 40 mm thick machine cut machine polished granite slab in single piece upto a maximum length of 1.80 metres laid over 20 mm thick cement mortar bedding 1:3 in support areas with best workmanship, making curvature of all exposed edges and their due polishing, providing necessary holes, finishing, curing etc. at all leads and lifts for platforms inpantryetc.asperdrawings,specificationsanddirectionsofEngineerIncharge. Supplying and installing 4mm thk. APP modified bituminous polyester reinforced (minimum 140 gsm) water proofing membrane, UV resistant, granule surfaced, self protective, weather and heat resistant, tear and puncture resistant and flexible of approved make including necessary surface preparation with all byeworks complete as per manufacturer's specifications and instructions of the Engineer Incharge.Guaranteeofminimum10yearsshallbefunishedbythecontractor. UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
MS5
SQM
62.00
MS6
SQM
2964.00
MS7
Supply and laying over water proofing treatment, chicken mesh of 26SWG, and then with 20 mm thick CM in 1:5 in panels of size not exceeding1.2mx1.2mandsealingthejointsUVresistantbitumasticfillerasdirectedbyConsultant. Supplying and laying coarse aggregate (broken granite stone) of nominal size 40mm in the area of transformer , meter room, etc., as per drawingandasdirectedbyConsultant. Supplying&fixingapprovedqualityhydraulicdoorcloserconformingtoIS:3564(Everiteorequivqlent)asdirectedbyConsultant
SQM
247.00
MS8 MS9
CUM Nos
62.00 13.00
Supplying & erecting in position precast concrete trench cover units of specified sizes and thickness using reinforced cement concrete of grade M30 with 20 mm down graded coarse aggregates including formwork to give fair and smooth finish, casting, vibrating using storing, MS10 providing lifting arrangement, loading / unloading transporting, load testing etc., complete but excluding cost of reinforcement, all as per specificationandasdirectedbytheconsultant. a)Unitweightuptoandincluding150kg MS11 Supplying & fixing heavy duty PVC water spouts of 40 mm dia of required length, including chamfering the ends at chajjas/ parapets/ sunkenslab/tankfoundationsetc.asperdrawingandinstructionofConsultant CUM RM 25.00 25.00
BMMISPATLIMITED
PARTB:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO Supplying and fixing 400 to 550 mm high cavity floor of modular 600 x 600 approximate with pre moulded infilled access floor tile made from steel and cementatious infill material (M/s Unitile or equivalent), with edge beading and faced with 2 mm thick antistatic high pressure laminates. The panels shall be placed on GI snap lock grid system stringers channels supported over MS galvanised pedestal supports of 16mm ID at 600mm c/c approximate both ways. The pedestal supports shall be rigidly fixed on to the floor with glue and MS12 mechanical fasteners and shall be made of 100 x 100 x 8 mm thick base plate and minimum 19 mm thick MS stools with a coupling and check nut for level adjustment. The work includes necessary opening for cables and panel mounting and cutting of tiles to required size and strengthening of pedestals with 300 x 300 mm RCC pedestal at locations of panels. The floor panels and stringers shall be completely removable and shall remain in position without screwing. The shade of the flooring material shall be as specified in the drawing or as directedbyConsultant.(Thecostincludessupplyof1%sparetilesandpedestals,liftingtools). Providing, fixing, lowering & laying factory made RCC spun hume pipes (Class NP2 of ISI) with necessary collars, jointing with hemp yarn & cement mortar 1:1 including embedding in walls, beams, floors etc. caulking the joints, curing, finishing, aligning to proper level etc. completeasspecifiedatalllifts.ExcavationandPCCbedding,andencasing,ifspecified,shallbepaidunderrelevantitems. a)150mmdia. b)300mmdia. Rm Rm 225.00 30.00 UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
SQM
741.00
MS13
BMMISPATLIMITED
PARTB:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO Supplying and laying factory made RCC Hume pipe of NP3 class, for road crossings of the following diameters, including all incidentals like collars & specials and jointing with CM 1:3, etc., as per drawings and directions of Consultant. Excavation and PCC bedding,a encasing if specifiedshallbepaidunderrelevantitems. MS14 a)250mmdia b)300mmdia c)450mmdia d)600mmdia Supplying & laying waterproofing system to reinforced concrete structures at all locations, depths and heights consisting of two coats of approved acrylic polymer modified cementitious material over rendered blinding surface below base raft and over rendered external wall and roof surfaces in contact with soil placing of 15mm dia MS nozzles of suitable length all over the inside surfaces of raft/wall/roof slab and all construction joints at regular intervals not exceeding 1.5m c/c, mixing approved super plasticizer cum cement water proofer during concreting and finally pressure injecting nonshrink polymeric waterproof grouting compond admixed with cement milk throuth MS15 the nozzles and sealing the nozzles with approvd sealant after grouting all compleate with all byeworks as required so as to make the structure water tight.(Manaufacturers specification shall be followed depending on approved materials used and measurements shall be madeoninsidesurfacedimensionsonlyandnoseparatepaymentwillbemadeforrendering.) a)Forbaseslabraft b)Forwallsandslabotherthanbaseraft SQM SQM 2149.00 6200.00 RM RM RM RM 75.00 75.00 75.00 75.00 UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
BMMISPATLIMITED
PARTB:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO Designing, providing,installing and operating well point dewatering system consisting of borewells along the periphery of the facility for deep excavations of wagon tippler, tunnels / underground basements including design of the system based on permeability tests, for depths of excavation upto 9.5 m from the existing ground levels, for continuous operation of the system to keep the surface area of the excavated portion dry and workable for a depth of 500 mm, including drilling of the wells at required spacing and insertion of perforated pipes, filter media, connecting the pipes to headers and continuous pumping using pumps of appropriate capacities, for duration as MS16 direted by the consultant, including all bye works such as providing discharge pipes, channels to the drains, provision of standby arrangements for the pumps, cost of diesel, lubricants including necessary permiability test, etc (Payment will be made for the theoretical area of excavation considering the largest possible dimensions of bed concrete. 10% of the cost to be paid on installation and completion of testing, 40% on completion of bed concrete and balance 50% on completion of the UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
SQM
3113.00
Supplying and laying rubble hard stones tightly held back for pitching,filling the joints with CM 1 :5 at all locations with stone size of not MS17 less than 200mm,including necessary dressing, cutting up to 300mm of top surface and disposal of unserviceable siol etc., within a lead of 5kmandlevellingcompletewithallbyeworksasperdrawingsanddirectionofEngineer. Installation of electrical concealed conduits (GI/ PVC) of the following sizes, including bends, clamps, junction boxes, pull boxes including pulllingofGIwire/FishwireinRCCslabs,RCCwalls,wallcrossings,floors,etc. MS18 a)32mmdia b)25mmdia c)20mmdia Installation of electrical conduits GI under floors, entrance ramps of the following sizes, including bending, threading the ends and plugging. MS19 a)100mmdia b)80mmdia
CUM
3705.00
RM RM RM
1235.00 2470.00 1235.00
RM RM
3705.00 4940.00
BMMISPATLIMITED
PARTB:CIVILWORKS
ITEM DESCRIPTIONOFITEM NO Providing and applying waterproofing treatment in sunken floors and vertical surfaces of toilets and bathrooms etc. with two component acrylic polymer based flexible cementitious coating of heavy duty flexible coating system with excellent waterproofing using products of MS20 approved make. 10mm Cement/Sand (Ratio 1:4) protective screed, using Integral Waterproofing Compound added as per manufacturer's specifications, shall be applied on top of the membrane. All works shall be carried out as per specifications and manufacturer's instructionsincludingallbyeworksandatallheightsandlevelsandalsoasperthedirectionsoftheEngineerIncharge. UNIT QUANTITY RATE(Rs) AMOUNT(Rs)
Sqm
1960.00
Providing cinder fill for filling in the depression of toilets, bath room etc., as per the specifications of specialised waterproofing agencies & finishing the surface even, so as to be suitable to receive the tiles etc at all heights and levels as per specifications and instructions of the EngineerIncharge. MS21 Note: Themeasurementshallbeoncumbasis.Nodeductionsshallbemadefortheareasoccupiedbypans&otherfittings&fixtures. Providing & fixing 25mm thick PREMOULDED BITUMINOUS FILLER ('Shalitex or other approved manufacture) for expansion joints MS22 including painting concrete surface with primer as per specifications, cutting, positioning, supporting, scaffolding & filling with approved sealingcompoundetc.completeatallheightsandlevelsasperspecificationsandinstructionsoftheEngineerIncharge. Providing & applying polysulphide compound in 'V' grooves of sixe 20mm x 10 mm deep complete at all heights and levels as per specificationsandinstructionsoftheEngineerIncharge. Providing & fixing in position 1mm thick stainless steel (SS 304 grade) flats / angles / tees (of required size) of approved make for covering the expansion joints in walls, floors, ceiling & columns etc. including drilling slotted holes on both sides, chasing the surfaces wherever MS24 required, fixing with wooden gutties, rawl plugs & C.P. brass screws, making good the surface etc. complete at all heights and levels as perspecificationsandinstructionsoftheEngineerIncharge. MS23 Providing and placing in position suitable PVC water stops conforming to IS 12200 : 2001 of approved manufacturer, for construction MS25 joints between two RCC members and fixed to the reinforcement with binding wire before pouring concrete, fusion jointing etc. complete atallleadsandlifts.Thewaterstopshallbeserrated(minimum225mmwide,10mmthick)withcentralbulbofouterdia25mm). SECTIONTOTALMS TOTAL(EW+AT+CC+MN+FN+FL+WW+ST+AL+SW+RW+MS)
Cum
780.00
Sqm
350.00
Rm
100.00
Kgs
335.00
Rm
1750.00
BMMISPATLIMITED,DANAPURVILLAGE,HOSPET
ABSTRACTOFCIVILWORKS SECTION
EW AT CC MN FN FL WW ST AL SW RW MS EARTHWORK ANTITERMITETREATMENT PLAINANDREINFORCEMENTCONCRETE STONEANDBRICKMASONRY PLASTERINGANDSURFACEFINISHES FLOORING,PAVINGANDFACING WOODWORK STEELANDIRONWORK ALUMINIUMWORK SANITARY&WATERSUPPLY ROADWORKS MISCELLANEOUS TOTALFOR[EW+AT+CC+MN+FN+FL+WW+ST+AL+SW+MS]
TITLE
AMOUNTINRUPEES
BMMISPATLIMITED,DANAPURVILLAGE,HOSPET
ABSTRACTOFCIVILWORKS
SECTION
EW AT CC MN FN FL WW ST AL SW RW MS EARTHWORK ANTITERMITETREATMENT PLAINANDREINFORCEMENTCONCRETE STONEANDBRICKMASONRY PLASTERINGANDSURFACEFINISHES FLOORING,PAVINGANDFACING WOODWORK STEELANDIRONWORK ALUMINIUMWORK SANITARY&WATERSUPPLY ROADWORKS MISCELLANEOUS
TITLE
AMOUNTINRUPEES
TOTALFOR[EW+AT+CC+MN+FN+FL+WW+ST+AL+SW+MS]

Civil Works Spec

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BMM ISPAT LTD

TECHNICAL SPECIFICATION FOR CIVIL WORKS

CHAPETERI SECTIONI GENERALSCOPEFORCIVILWORKS

Copyright 2011. MECON Limited. All Rights Reserved

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7.3 8.0 8.1

8.2 8.3 9.0 9.1

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7.0 7.1 7.1.1

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1.0 1.1 1.2

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IS:455 IS:456 IS.457 IS.515

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IS:1363(Part3) IS1609 IS1786 IS:1834 IS:2016 IS:2074 IS2386(Part1) IS2386(Part2)

2002 1991 1985 1984 1967 1992 1963 1963

IS2386(Part4) IS2386(Part5) IS2386(Part6)

1963 1963 1963

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1963 1963 1970 2003 1979

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IS:8112 IS10262 IS.12269 IS.13311(PartI) IS.13311(PartII) SP23 SP24 SP34

1989 1982 1982 1983 1987

3.0 3.1 3.1.1

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3.7 3.7.1 3.7.2

3.7.3 3.7.4 3.7.5

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9.2.2 10.0 10.1

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IS:2691 IS:3495(Part1) IS:3495(Part2) IS:3495(Part3) IS:3495(Part4) IS:4031(Part5)

1988 1992 1992 1992 1992 1998

IS:4130 IS:4326 SP20 SP25

1991 1993 1991 1984

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6.0 6.1 6.2

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7.0 7.1 7.2 7.2.1

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7.4 7.4.1 7.4.2

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