STUDY BASIC PROCESS CONTROL SYSTEM (BPCS) AND SAFETY INSTRUMENTED SYSTEM (SIS) IN UNIT THERMAL VENTILATION THEMA

DRY TUNNEL TH009 PT. ECCO TANNERY INDONESIA

KELOMPOK 1 :

1. CANDRA FAISAL RAKHMAN 2. FATAH GHOZALI 3. AMIEN THOHARI YUDHISTIRA 4. HELMI EKA SAPUTRA 5. HARI FIRNANDA

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Program Studi D3 Teknik Instrumentasi Jurusan Teknik Fisika Fakultas Teknologi Industri Institut Teknologi Sepuluh November Surabaya 2011

Based on the standard layers of protection, the protection level above the BPCS (Basic Process Control System) that works automatically and must be owned by a process plant is a SIS (safety instrumented System), which serves to carry and maintain the process in a safe condition when there is danger, at which time the design process equipment and control systems are not capable of to handle potential hazards. Wrong a quantitative assessment of performance of protection system (SIS) is a Safety Integrity Level (SIL). The concept of reliability Reliability can be interpreted as the reliability or the ability of a component or system to work in accordance with the normal standard operation, and in a broad sense can be connected to the reliable system, runs well, and the system that no damage / failure. The quality of a product will be assessed if it can perform its function satisfactorily in accordance with the desired. Factors that contributed to the high price of a product is fit, easy to use, safety, aesthetics and reliability (reliability). One of the aspects that influence the success of the production process is the reliability of components, sub-systems, or production system for not having failure within a specified period. Application of reliability theory can help to estimate the chances of a component, sub-systems, or systems to be able to carry out its function in the long certain time on certain conditions. Fundamental concept of reliability is the hazard rate function (hazard rate functions), l (t). hazard rate function provides an alternative way in explaining the distribution of failures. Reliability becomes very important because it will affect the cost of maintenance that will eventually affect the profitability or the ability of companies to gain maximum profit in a given period. Reliability (reliability) can be defined as the probability or the ability of a system to perform its function in a time period t. To show this relationship can be determined mathematically so that T (continuous random variable) as the time from a system (component) failure to perform, where T 0. Then the value of reliability (reliability) can be shown as follows:

With R (t) 0, R (0) = 1,. For a value t, R (t) is the probability that the time to failure is greater than or equal to t. If it can be determined The concept of failure rate (Failure rate) Where (t) is known as the instantaneous hazard rate or failure rate function. Failure rate function (t) provide alternatives to determine the distribution of failures. In some cases the failure rate can have three characteristics that is IFR, DFR, and depending on the circumstances CFR (t) it self.

A hazard rate that particulate can determine the reliability of a unique function, as follows

Determination of SIF PFD using the principle Fault Tree Analysis By using the basic principles of the FTA, Avg SIF PFD value is defined as: Avg SIF PFD SENSOR + = PFDAvg PFDAvg LOGICSOLVER + PFDAvg FINAL ELEMENT For each element of the PFD determined by the failure rate (), the test interval (IT), and SIS configurations that represent performance of the element. Mathematically the value PFD each element is defined as:

values obtained from other than historical data maintenance activities, can also be by using the Database OREDA. Value PFDavg SIS which has been represents the value of Safety Integrity Level (SIL) which valuation range can in Table 1 below. SIL values indicate quantitative numerical performance of is used.

obtained obtained be seen the SIS

Determination of the Safety Integrity Level

SIL values to be calculated in section This major component of the transmitter, logic solver, and the final element to support the security system. The value of failure rate is a major component in the calculation SIL is taken from the database OREDA handbook edition of 2002. In this case use the value of OREDA for maintenance of data management at PT ECCO Tannery Indonesia is less well so most of the data maintenance is not direcord. SIL is itself a measure value performance of the protection system is quantitative assessment is represented by number 1 to number 4

From these calculations on the picture PFDavg obtained that the value of the protection system on UTV amounted to 6.628 x 10-2. 2 has equivalent to the value of risk reduction factor (Risk Reduction Factor / RRF) at 15:09. So the system is currently available at UTV categorized as a system that has SIL level 1 Schematic Unit Thermal Ventilation