ACTION

SR.NO. 1 2 3 4 5 6 MOULD NAME Outlet pipe Housing shell pipe Outlet pipe Housing SUPPLIER NAME champion plastics prakash plastics prakash plastics prakash plastics champion plastics prakash plastics PART NO. 8339588 8230171 833720099 890205199 8339588 8230171

nut plate (blanking)

sree shiva press components

834000099

nut plate(forming)

sree shiva press components

834000099

nut plate(forming)

sree shiva press components

834000099

10

nut plate(dimpling) nutpalte(comdination tool) nutpalte(comdination tool)

sree shiva press components

834000099

11 12

sree shiva press components sree shiva press components

834000499 834000499

13 14

trimming tool trimming tool

jai balaji industries jai balaji industries

834000499 834000499

ACTION PLAN
DETAILS OF PROBLEM chatter marks found in the cavity air leakage from the brass insert dent marks found in the core preventive maintenance schedule preventive maintenance schedule preventive maintenance schedule flow hole diameter changed due to improper heat treatment CORRECTIVE ACTION TO BE TAKEN polishing done in the cavity bush diemensions are modified welding &polishing was done preventive maintenance completed preventive maintenance completed preventive maintenance completed hole was oblonged only for 2.5 mm depth in the die so ,surface grinding done on the die face centre hole is in offset for 1mm, so sparking done in the punch holder of the blanking die punch drift angle is reduced so that load is applied on the flat surface thrust plate is provided & dimple punch height maintained in assembly

run out

flatness

dimple height variation

id over size after tapping presence of burr &chattering marks in the thread after tapping burr direction is in opposite side (not as per the requirement) component is sticking to the punch

id forming pin dimension reduced done tapping with roll tap changed the direction of load so the minor burr is present on the bottom side punch height reduced &provided spring for ejection of the component

RESPONSBILTY mould maintenance mould maintenance mould maintenance mould maintenance mould maintenance mould maintenance

START DATE 12/1/2012 1/2/2012 9/1/2012 23/1/2012 6/1/2012 27/1/2012

TARGET DATE

STATUS completed completed completed completed completed completed

Doc.No: Rev.No:0 Rev.Date: Issue date COMPLETION DATE 12/1/2012 2/1/2012 8/1/2012 24/1/2012 6/1/2012 27/1/2012

3/1/2012

3/1/2012

11/1/2012

12/1/2012

13/1/2012

13/1/2012

10/1/2012

10/1/2012

27/1/2012 14/1/2012

27/1/2012 15/1/2012

4/1/2012 23/01/2012

5/1/2012 23/01/2012

REMARKS

quality team suggested for semi automatic process for welding