Linear actuators DLP, Copac

Linear actuators DLP, Copac

Key features and type codes General

-N-T-O-

Diameter 80 ... 320 mm Stroke length 40 ... 600 mm Force 2,800 ... 48,000 N

Festo Copac linear valve actuators are ideally suited for use in water, sewage, industrial process water and sileage technology, as well as the paper and bulk goods industry. A clean solution for shut-off, safety and control slide valves. The Copac linear actuator acts directly upon the slide plate and facilitates accurate advancing to various positions.

Fast or slow valve actuation Position sensing Internal air channels eliminate protruding tubing and attachments, and thus also harmful accumulation of contaminants Suitable for manual on-site use, as well as automatic operation Opening and closing actuated via flange-mounted solenoid valve with port pattern to Namur, or via valve terminals with a choice of 30 different fieldbus protocols Sturdy and reliable, even in aggressive environments

Highly corrosion resistant Mounting port pattern to DIN 3358/ISO 5210 for direct mounting Port pattern to Namur VDI/ VDE 3845 for attaching solenoid valves

DLP Type DLP Piston [mm] Stroke [mm] Position sensing A Via proximity sensor Double-acting linear actuator

100

125

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Linear actuators DLP, Copac

Peripherals overview

aA aJ 7

1 2 2 3 4 6 5 8

Mounting attachments and accessories Brief description 1 Rod clevis SG Rod clevis, stainless steel CRSG Rod eye SGS Rod eye, stainless steel CRSGS Rod clevis SGA Self-aligning rod coupler FK Proximity sensor SMT-8F-I Proximity sensor SMT-8 Proximity sensor SME-8 Slot cover ABP-5-S Solenoid valve Local controller DLP-VSE Sub-base DLP-VSE-OBEN-NAMUR Measuring unit ASDLP Displacement encoder MLO-POT Enables simple connection between the piston rod and the slide plate

DLP-80/100

DLP-125/160

DLP-200 320 9 9 9 9 9 9 11 10 10 15

Page/Internet

With spherical bearing

With male thread For compensating radial and angular deviations Magneto-inductive, Namur, EU-compliant to directive 94/9/EC (ATEX) Magneto-resistive, can be integrated in the cylinder profile barrel Magnetic reed, can be integrated in the cylinder profile barrel To keep dirt away from the sensor cable and slots Namur port pattern, not with 9 or aA Manual control device, not with 8 or aA Mounting of local controller on the Namur interface Conversion of linear movement to rotary movement, not with 8 or 9 Conversion of linear movement to voltage signal. The maximum stroke is 700 mm.

3 4 5

6 7 8 9 aJ aA

solenoid valve dlp-vse dlp-vse asdlp mlo-pot

2012/02 Subject to change

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Linear actuators DLP, Copac

Technical data Function

-T-O-

Stroke length 40 ... 600 mm Force 2,800 ... 48,000 N

-N-

Diameter 80 ... 320 mm

General technical data Piston Pneumatic connection Based on standard Valve connection conforms to Design Cushioning Stroke reserve [mm] Assembly position Position sensing Efficiency actuator [%] Operating and environmental conditions Operating pressure1) [bar] Nominal operating pressure [bar] Operating medium Ambient temperature2)3) [C] Corrosion resistance class CRC4) CE marking (see declaration of conformity) www.festo.com ATEX category gas Ex-ignition protection type gas ATEX category dust EX-ignition protection type dust ATEX ambient temperature3)
1) 2) 3) 4)

80

100

125

160

200

250

320

G DIN 3358 VDI/VDE 3845 (NAMUR) Piston cylinder, double-acting None 2 Any Via proximity sensor 95

2 10 6 Filtered compressed air, lubricated or unlubricated 20 +80 3 To EU Explosion Protection Directive (ATEX) II 2G c T4 II 2D c 120C 20C Ta +60C

Depending upon the counter force of the valve slide, a higher minimum pressure may be required to actuate the overall system Further temperature ranges upon request Note operating range of proximity sensors Corrosion resistance class 3 according to Festo standard 940 070 Components requiring higher corrosion resistance. External visible parts in direct contact with industrial atmospheres or media such as solvents and cleaning agents, with a predominantly functional requirement for the surface

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Linear actuators DLP, Copac

Technical data Forces [N] and air consumption [Nl] Piston Theoretical force at 6 bar, advancing Theoretical force at 6 bar, retracting Theoretical air consumption at 6 bar and 10 mm stroke, pushing Theoretical air consumption at 6 bar and 10 mm stroke, pulling Weights [g] Piston Basic weight with 0 mm stroke Additional weight per 10 mm stroke Moving load with 0 mm stroke Additional moving load per 10 mm stroke Materials Sectional view 1 2 3 4 Linear actuator 1 2 3 4 Piston rod Rod bearing Cylinder barrel 80 200 250, 320 Cylinder cap Seals High-alloy rolled steel Smooth composite material Smooth anodised aluminium Stainless steel Extruded aluminium Polyurethane, nitrile rubber

80 3,016 2,827 0.35 0.33

100 4,712 4,524 0.55 0.53

125 7,363 6,881 0.86 0.80

160 12,064 11,581 1.41 1.35

200 18,850 18,080 2.12 2.11

250 29,452 28,698 3.44 3.35

320 48,255 47,501 5.63 5.54

80 1,843 68 624 25

100 2,801 80 1,200 25

125 4,855 145 1,809 63

160 5,854 159 2,183 63

200 12,831 187 4,691 63

250 21,117 325 6,650 99

320 33,907 399 11,040 99

2012/02 Subject to change

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Linear actuators DLP, Copac

Technical data Dimensions 80 ... 160 Download CAD data www.festo.com

200 ... 320

1 Mounting slots for proximity sensor SME/SMT-8

= plus stroke length

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Linear actuators DLP, Copac

Technical data [mm] DLP-80--A DLP-100--A DLP-125--A DLP-160--A DLP-200--A DLP-250--A DLP-320--A [mm] DLP-80--A M16x1.5 73
+1.4/0.4

AM 2 32 32 54 54 72 72 72 KK

D1 87 108 135 170 216 260 332 L1

D2 20 20 32 32 40 40 40 L3

D3 M8 M8 M10 M10 M10 M10 M10 L4

D4 M16 M16 M16 L5

D5 140 140 140 L6

D6 210 244 324 L7

D7 70 70 102 102 102 102 102 T1

D8 99 119 147 182 T2

D9 M5 M5 M5 M5 M5 M5 M5 T3

EE

H1

H2

H3

108 131 163 199 271 308 378 W1

G G G G G G G WH

43.5 43.5 43.5 43.5 43.5 43.5 43.5 ZB

24 24 24 24 24 24 24

4.5 4.5 4.5 1

100
+1.4/0.4

32

15

45

16
+0.6/1.8

89
+0.6/0.8

16

DLP-80--A M16x1.5

76
+1.4/0.4

100
+1.4/0.4

32

15

45

16
+0.6/1.8

116
+0.6/0.8

16

DLP-100--A M16x1.5 104

+1.4/0.4

92 32 15 8 45 16
+0.6/1.8 +0.6/0.8

120
+0.6/0.8

16

DLP-125--A DLP-160--A DLP-200--A DLP-250--A DLP-320--A

M27x2 M27x2 M36x2 M36x2 M36x2

114
+1.6/0.6

10 25

81 94 130

32 32 32 32 32

24.5 24.5 24.5

12 12 12

18 18 20 20 20

24 25 25

8 8 8 8 8

45 45 45 45 45

24
+0.8/1.8

138
+0.8/1.0

27 27 36 36 36

114
+1.6/0.6

24
+1.2/1.8

138
+1.2/0.8

150
+0.8/1.0

30
1.4

152
+0.8/1.4

30
+1.8/1.4

159
+0.8/1.4

30
+1.8/1.6

180 1 182 1 189

+0.8/1.2

2012/02 Subject to change

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Linear actuators DLP, Copac

Technical data Ordering data Version With position sensing 80 100 125 160 200 250 320 40 500 50 500 50 500 100 500 100 600 100 600 150 600 187 479 187 480 187 481 187 482 542 711 187 483 187 484 DLP-80--A DLP-100--A DLP-125--A DLP-160--A DLP-200--A DLP-250--A DLP-320--A

Piston [mm]

Stroke [mm]

Part No.

Type

-H-

Note the linear actuator. The zero point is set with an adjustable rod clevis. This ensures that the end position of the valve slide is reached and the zero position of the system is fixed.

Stroke length of the actuator Generally, the stroke length of the Copac linear actuator corresponds to the nominal diameter of the process valve. The system tolerances may lead to a greater stroke range than the specified nominal stroke range of

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Linear actuators DLP, Copac

Accessories Ordering data Piston rod attachments Designation For Part No. Rod eye SGS 80, 100 125, 160 200, 250, 320 Rod clevis SGA 80, 100 125, 160 200, 250, 320 10 768 10 770 10 771 SGA-M16x1,5 SGA-M27x2 SGA-M36x2 9 263 10 774 10 775 SGS-M16x1,5 SGS-M27x2 SGS-M36x2 Technical data Part No. 6 146 14 987 9 581 Internet: piston rod attachment Type SG-M16x1,5 SG-M27x2-B SG-M36x2

Type

Designation Rod clevis SG

For

80, 100 125, 160 200, 250, 320 Self-aligning rod coupler FK 80, 100 125, 160 200, 250, 320

6 142 10 485 10 746

FK-M16x1,5 FK-M27x2 FK-M36x2 Technical data Type CRSGS-M16x1,5 CRSGS-M27x2 Internet: crsg

Ordering data Piston rod attachments, corrosion-resistant Designation For Part No. Type Rod eye CRSG 80, 100 125, 160 13 571 185 361 CRSG-M16x1,5 CRSG-M27x2

Designation

For

Part No. 195 584 195 586

Rod clevis CRSGS 80, 100 125, 160

Ordering data Displacement encoders Stroke [mm] 100 150 225 300 360 450 600 750 Ordering data Plug socket for displacement encoder Pin Pin allocation 1 2 3 4 Power supply Signal 0V PE (yellow), screened

Technical data Part No. 192 213 192 214 152 645 152 646 152 647 152 648 152 650 152 651 Type MLO-POT-100-LWG MLO-POT-150-LWG MLO-POT-225-LWG MLO-POT-300-LWG MLO-POT-360-LWG MLO-POT-450-LWG MLO-POT-600-LWG MLO-POT-750-LWG Technical data Type SD-4-WD-7

Internet: mlo

Internet: sd-4

Part No. 194 332

2012/02 Subject to change

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Linear actuators DLP, Copac

Accessories Ordering data Proximity sensor for T-slot, magneto-resistive Switching output Electrical connection Cable Plug M8x1 N/O contact PNP 3-wire 3-wire 3-pin 3-pin Technical data Type Internet: smt-8

Cable length [m] 2.5 5.0 0.3 2.5 0.3

Part No.

NPN

175 436 175 434 175 484 171 180 171 181

SMT-8-PS-K-LED-24-B SMT-8-PS-K5-LED-24-B SMT-8-PS-S-LED-24-B SMT-8-NS-K-LED-24-B SMT-8-NS-S-LED-24-B Technical data Type Internet: crsmt

Ordering data Proximity sensor for T-slot Switching output N/O contact PNP

Electrical connection

Cable length [m] 2.5 5.0

Part No.

Cable, 3-wire

525 563 525 564

CRSMT-8-PS-K2,5-LED-24 CRSMT-8-PS-K5-LED-24 Technical data Internet: sme

Ordering data Proximity sensor for T-slot, magnetic reed Connection technology Cable Cable with plug M8x1 N/O contact Operating voltage range 0 30 V AC/DC 3-wire

Cable length [m]

Part No.

Type

2-wire Heat-resistant up to 120 C 2-wire

3-pin

2.5 5.0 7.5 0.3 2.5

150 855 175 404 530 491 150 857 171 169

SME-8-K-LED-24 SME-8-K5-LED-24 SME-8-K-7,5-LED-24 SME-8-S-LED-24 SME-8-ZS-KL-LED-24

2.5

161 756

SME-8-K-24-S6

Operating voltage range 3 250 V AC/DC 2-wire Operating voltage range 5 250 V AC/DC 2-wire

2.5

152 820

SME-8-K-LED-230

2.5 5.0

538 816 538 817

SME-8-ZS-230V-K2,5Q-OE SME-8-ZS-230V-K5,0Q-OE

N/C contact 3-wire

7.5

160 251

SME-8-O-K-LED-24

10

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Linear actuators DLP, Copac

Accessories Proximity sensors, to EU Explosion Protection Directive (ATEX) Function Namur, with cable EU conformity in accordance with EU EMC Directive, to EU Explosion Protection Directive (ATEX) Magneto-inductive measuring principle Insertable in the slot from above Cable clip included in the scope of delivery

Technical data Switching element function Switching output Design Type of mounting Electrical connection Mounting position Cable length Rated operating voltage Max. output current in Namur operation Residual current Switch-on time Switch-off time Reproducibility of switching point1) Protection against short circuit Reverse polarity protection Protection class CE marking (see declaration of conformity) Conforms to Certificate issuing authority Certification Switching status display Product weight
1) Only applicable to drives protected against rotation

Namur Namur For T-slot Clamped in T-slot Cable, 2-wire Any 5 8.2 0 4.5 0 0.7 0 0.5 0 0.5 0.1 For all electrical connections For all electrical connections IP65, IP67 To EU EMC Directive To EU Explosion Protection Directive (ATEX) EN 60947-5-6 KEMA 04 ATEX 1114 X C-Tick Yellow LED 70

[m] [V DC] [mA] [mA] [ms] [ms] [mm]

[g]

Operating and environmental conditions Cable installation Ambient temperature ATEX category for gas ATEX category for dust Explosion ignition protection type for gas Explosion ignition protection type for dust Explosion-proof temperature rating [C]

Fixed 25 +70 II 1G II 1D Ex ia IIC T4 T6 Ex iaD 20 IP67 T95C -10C <= Ta <= +70C

Flexible 5 +70

-H-

Note breaker amplifier according to DIN EN 60 947-5-6.

-H-

Note

When used in explosive atmospheres, the proximity sensor SMT-8F-I must absolutely be operated on a circuit

Operating instructions, conformity declarations and statements of conformity www.festo.com

2012/02 Subject to change

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Linear actuators DLP, Copac

Accessories Proximity sensors, to EU Explosion Protection Directive (ATEX) Materials Housing Cable sheath Note on materials Dimensions PA PVC Free of copper and PTFE Download CAD data www.festo.com/en/engineering

1 Cable 2 Switching point 3 Clamping component, max. tightening torque 0.6 Nm 4 Yellow LED for switching status Type SMT-8F-I-8 B1 5 D1 2.9 H1 6 L1 31.8 L2 6.2 1.5

Ordering data Switching output Electrical connection Namur Cable, 2-wire Cable length [m] 5.0 Part No. 536 956 Type SMT-8F-I-8,2V-K5,0-OE-Ex

12

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Subject to change 2012/02

-V- New
Linear actuators DLP, Copac
Accessories Proximity sensors, to EU Explosion Protection Directive (ATEX) Function N/O contact, two-wire, with cable EU conformity in accordance with EU EMC Directive, to EU Explosion Protection Directive (ATEX) Magneto-resistive measuring principle Insertable in the slot from above Cable clip included in the scope of delivery

Technical data Switching element function Type of mounting Electrical connection Connection direction Cable length Protection against short circuit Protection against overloading Reverse polarity protection Measuring principle Cable characteristics Test conditions for cable

N/O contact Insertable in the slot from above, secured with screw Cable, 2-wire In-line 5 Pulsed Yes For all electrical connections Magneto-resistive Standard, energy chain Energy chain: 5 million cycles, bending radius 75 mm Resistance to bending: to Festo standard Test conditions on request Non-contacting, 2-wire 80 8 30 2.4 54.8

[m]

Switching output Max. output current Operating voltage DC Max. switching capacity DC Product weight Operating and environmental conditions Cable installation Ambient temperature Protection class Certification

[mA] [V] [W] [g]

Fixed [C] 20 +70 C IP65, IP68 C-Tick cULus listed (OL)

Flexible 5 +70 C

ATEX ATEX category for gas Explosion ignition protection type for gas ATEX category for dust Explosion ignition protection type for dust Explosion-proof temperature rating Explosion protection CE marking (see declaration of conformity) II 3G Ex nA II T4 X II 3D Ex tD A22 IP65 T120C X -20 C <= Ta <= +70 C Zone 2 (ATEX) Zone 22 (ATEX) To EU EMC Directive To EU Explosion Protection Directive (ATEX)

[C]

2012/02 Subject to change

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-V- New
Linear actuators DLP, Copac
Accessories Proximity sensors, to EU Explosion Protection Directive (ATEX) Materials Housing Cable sheath Note on materials Dimensions High-alloy stainless steel, PA TPE-U, oil-resistant Free of copper and PTFE, RoHS-compliant Download CAD data www.festo.com/en/engineering

1 2 3 4

Yellow LED for switching status Centre of the sensor element Clamping component Inscription label holder drawn turned by 90 5 Connecting cable Type SMT-8F-ZS- B1 5 D1 2.9 H1 4.6 L1 5000 L2 50 L3 34.8 L4 31.8 L5 23 1.5

Ordering data Switching output Electrical connection N/O contact Cable, 2-wire Cable length [m] 5.0 Part No. 543 874

Technical data Type

Internet: smt-8m

SMT-8M-ZS-24V-K-5,0-OE-Ex2

14

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Subject to change 2012/02

Linear actuators DLP, Copac

Accessories Ordering data Connecting cable M8x1 Electrical connection, left Technical data Type Internet: nebu

Electrical connection, right

Switching output Cable length [m]

Part No.

Basic version Straight socket, M8x1, 3-pin Cable, open end, 3-wire Cable, open end, 3-wire 2.5 5 10 2.5 5 10 541 333 541 334 541 332 541 338 541 341 541 335 NEBU-M8G3-K-2.5-LE3 NEBU-M8G3-K-5-LE3 NEBU-M8G3-K-10-LE3 NEBU-M8W3-K-2.5-LE3 NEBU-M8W3-K-5-LE3 NEBU-M8W3-K-10-LE3

Angled socket, M8x1, 3-pin

With switching status display Angled socket, M8x1, 3-pin

Cable, open end, 3-wire

PNP NPN

2.5 5 2.5 5

541 337 541 340 541 336 541 339

NEBU-M8W5P-K-2.5-LE3 NEBU-M8W5P-K-5-LE3 NEBU-M8W5N-K-2.5-LE3 NEBU-M8W5N-K-5-LE3

Ordering data Slot cover for T-slot Assembly Insertable from above

Length [m] 2x 0.5

Part No. 151 680

Type ABP-5-S

Ordering data Cable clip SMBK-8 Part No. For fixing the cable in the sensor slot 534 254 Type SMBK-8

Ordering data Inscription labels Material Polycarbonate

Usage For insertion in the inscription label holder

Dimensions [mm] 23x4

Part No. 541 598

Type ASLR-L-423

PU1) 34

1)

Packaging unit per frame

2012/02 Subject to change

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