contents

01_power transformer 03_motor starting auto transformer 05_variable voltage transformer 07_detuned harmonic circuit filter reactor 09_line reactor

Success Electronics & Transformer Manufacturer Sdn. Bhd. [SETM] was established in 1980, we are now one of the largest low-voltage transformer and industrial lighting manufacturers in Malaysia. SETM is wholly owned by Success Transformer Corporation Berhad, which is the first company of its kind to be listed on the Malaysias securities exchange, Bursa Malaysia. We provide the most comprehensive range of low voltage transformers supplying to both domestic and international markets. Over the decades we have established ourselves as a major player, with manufacturing plants capable of producing transformers up to 2MVA. At present, our plants are equipped with high end automatic winding machines from Switzerland, Italy, Japan and Taiwan. Not only do we produce top quality transformers but we also custom build transformers according to customers specifications. Current market requirements have changed, customers no longer look at pricing alone but also at the technical support that a company can offer. To meet this demand, we recruit qualified technical personnel. We were awarded the ISO9001:2008 Quality Management System Standard. The consistently high standard of our work has engendered a loyal and longstanding customer base.

01

power transformer

technical data standard compliance IEC 60076 EN 61558 certifications CE primary / secondary voltage range up to 1000V capacity single phase 50VA ~ 100KVA. three phase up to 50VA ~ 2000KVA. winding material copper or aluminium polyester enamelled wire 155C (Class F) & 180C (Class H) Fiberglass wire 180C (Class H) silicon steel good quality, non grained oriented and low loss grained oriented silicon steel varnish high grade polyester varnish insulation class class A, B, F or H cooling air cool, dry type louvre or ventilation fan cooling ambient temperature maximum ambient temperature: 40C metal enclosure protection class standard: IP21 (other protection class is available upon request)

standard series

three phase introduction

single phase

metal enclosure

QPS Power Transformer is suitable for any industrial, commercial, manufacturing and production process
application. Power Transformer can be offered for a variety of environment conditions, for instance K factor transformer, UPS transformer, and marine transformer. QPS transformer is safe, reliable and durable. Not only do we produce top quality transformers but we also custom build transformers according to customers design and specifications. With the continuous development in all phases of the design and manufacturing processes, we now offer dry type transformers up to 2000KVA (2MVA). enclosures

Enclosures for QPS transformers are manufactured from cold-rolled material and finished with epoxy powder coat. Different Ingress Protection (IP) categories could be supplied upon request, which is up to IP44. Enclosures can also be manufactured to meet customers special requirements. type testing

Upon request, the following type test can be carried out at extra costs. temperature rise test Certifications by testing body are available upon request. accessories

Optional accessories may be requested at an additional cost: over-current protection device: MCB / MCCB surge protection device temperature measurement device lamp indicator castor wheels facilities

cold pressure weld foil winding machines wire winding machines vacuum impregnation facility comprehensive testing equipment

Quality products & Services

specifications are subject to change without prior notice

power transformer

green series

three phase k-factor transformer

three phase

two phase

The use of electronic equipment is growing rapidly in both the commercial and industrial sectors. These electronic devices are powered by either switching power supplies or a rectifier circuit. Some examples of these devices include UPS, computers, fax machines, and printers. They are contributing to the distortion of the current waveform and the generation of harmonics. Harmonics are defined as currents created by non-linear loads, which generate non-linear current waveforms. Some of the examples in which the harmonics presence include apparatus vibration, overheating of electrical equipment and electronic devices malfunction. K-Factor transformer is designed to tolerate the harmonic distortion associated with these loads. It is suitable for building security and as a bypass transformer for UPS systems, computers and peripherals, telecommunication, laboratory instrumentation, and office automation. ups transformer

QPS ups transformer is able to enhance the quality of the power distribution system. It reduces common
mode noise that can disrupt the operation of the sensitive electronic equipment. marine transformer

QPS marine transformer is safe and durable, which is produced for ship or vessels. The transformer
is manufactured in compliance with independent Marine Vessel requirements to maximize safety. The transformer is naturally air-cooled mounted in IP rated metal enclosures. FAT by independent body could be arranged upon customers request, at an extra cost.

Quality products & Services

specifications are subject to change without prior notice

03

motor starting auto transformer

capacity

single tapping @ 70% three tapping @ 50%, 60% and 75% E-I silicon steel grade 0.5mm silicon steel cooling

air cool safety

thermostat protected for transformer above 11KW termination of wires high quality nylon terminal block chrome steel metal bolts & nuts re-start frequencies maximum re-start frequencies of 4 times per hour at appropriate intervals insulation class class F

optional

custom made designs are catered for upon request

Quality products & Services

specifications are subject to change without prior notice

motor starting auto transformer

dimension
D W

X W D

3.75kw to 132kw

X H 150kw and above X Y X

technical specification
capacity (kw) 3.75 5.5 7.5 11 11 15 22 30 37.5 45 56 66 80 94 110 132 150 180 225 hp 5.0 7.5 10 15 15 20 30 40 50 60 75 88 107 125 150 175 200 240 300 thermostat nil/1 nil/1 nil/1 nil/1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 no. of tapping single single single single three three three three three three three three three three three three three three three tapping percentage 70% 70% 70% 70% 50% 60% 75% 50% 60% 75% 50% 60% 75% 50% 60% 75% 50% 60% 75% 50% 60% 75% 50% 60% 75% 50% 60% 75% 50% 60% 75% 50% 60% 75% 50% 60% 75% 50% 60% 75% 50% 60% 75% 50% 60% 75% 50% 60% 75% mounting pitch (mm) x y 120 120 120 140 140 140 155 155 155 185 185 185 210 210 220 220 260 260 260 190 190 190 215 215 215 240 240 240 265 265 265 305 305 305 305 160 170 190 overall dimension (mm) w d h 215 215 215 245 245 245 270 270 270 310 310 310 335 335 335 335 360 410 410 195 195 195 215 225 225 250 250 250 280 280 280 305 305 315 315 365 380 400 90 95 100 100 140 155 160 165 170 170 185 210 205 215 250 260 375 400 400 weight (kg) 5.50 6.10 7.00 9.28 9.38 11.20 14.74 15.98 19.34 20.52 25.96 34.64 35.78 40.52 55.38 59.72 80.00 90.00 110.00

remarks: for water pumps and any heavy loads applications, please refer to manufacturer for further details.

Quality products & Services

specifications are subject to change without prior notice

05

variable voltage transformer

techincal data high efficiency of greater than 97% large cast aluminum carbon brush holder plate for better heat dissipation high-grade carbon brush with less than 0.5mm wear and tear after 100,000 cycles usage metal casing coated with epoxy paint to provide better surface protection enamel wire of PEW 150C grade provides better working temperature improve starting current with the use of high quality grained oriented silicon steel core insulation and withstand voltage capable of reaching up to 20M ohm at 500VDC and 1.5kV respectively SETM is the first local manufacturer of variable voltage transformers in Malaysia under the companys brand QPS. QPS has catered a range of single phase from 5 to 60 Ampere and three phase from 5 to 30 Ampere variable voltage transformers to suit different customers needs. introduction Variable voltage transformers are very convenient and useful where different voltages are required to conduct tests or inspections. Examples are instrument calibration labs, QC department in the manufacturing sector, etc. They are also suitable for use as step-up or step-down transformers in areas where supply voltage is too low or too high.

QPS variable voltage transformer uses high quality materials and stringent quality controls to ensure that only high quality products are produced at all times. QPS variable voltage transformer provides
more than just quality, reliability and compatibility; it also provides strong technical supports to our valuable customers.

Quality products & Services

specifications are subject to change without prior notice

variable voltage transformer

dimension
W W H D

type B

type C

type D

technical specification
model type maximum output current (A) 5 10 15 20 30 40 60 10 15 20 5 10 15 20 30 no. of phase 1 1 1 1 1 1 1 1 1 1 3 3 3 3 3 input voltage ( V) 110 / 240 110 / 240 110 / 240 110 / 240 110 / 240 110 / 240 110 / 240 240 240 240 415 415 415 415 415 output voltage ( V) 0 ~ 260 0 ~ 260 0 ~ 260 0 ~ 260 0 ~ 260 0 ~ 260 0 ~ 260 0 ~ 260 0 ~ 260 0 ~ 260 0 ~ 450 0 ~ 450 0 ~ 450 0 ~ 450 0 ~ 450 overall dimensions (mm) w d 165 165 233 233 320 260 320 225 245 245 220 240 260 260 320 165 165 233 233 390 330 390 213 233 233 280 310 330 330 390 weight (kg) 9 12 17 20 26 55 80 14 19 22 28 45 58 65 80

h 180 200 195 195 250 560 560 270 290 290 530 560 560 560 560

VT1-1 VT2-1 VT3-1 VT5-1 VT7-1 VT10-1 VT15-1 VT2-1-SC VT3-1-SC VT5-1-SC VT3-3 VT6-3 VT9-3 VT15-3 VT20-3

B B B B D D D C C C D D D D D

remarks: *SC - complete with socket

Quality products & Services

specifications are subject to change without prior notice

07

detuned harmonic circuit filter reactor

technical data rated voltage 3 x 525V 50Hz filtering factor (uk) 7%

frequency of filter 189Hz diagram

line

tolerance of inductance 5%

linearity of inductance 1.3 x 1N

test voltage 2.5kV

reactor

degree of protection IP 00

insulation class class F

ambient temperature max 40 C

introduction

Power disturbance and harmonic distortion in electrical systems have proven to be fatal to equipment, cables, transformers, capacitor banks etc. The situation has deteriorated further with the use of products such as variable speed drives, soft starters, rectifiers, UPS, discharge lamp etc. These devices will generate or increase the harmonic distortion and high frequency interference in the power system. These disturbances will cause overheating to cables, transformer and related equipment etc. Detuned Harmonic Circuit Filter Reactor is used for filtering harmonics and high frequency disturbance to capacitor banks and thus improves the operating life span of the capacitor. Most common resonance frequency is 189Hz and the impedance factor of 7%.

Quality products & Services

specifications are subject to change without prior notice

detuned harmonic circuit filter reactor

dimension
W D W D W D

front view type A

side view

front view type B

side view

front view type C

side view

detuned harmonic circuit filter reactor 525V 50Hz 7% technical specification

model no. A5K07525 A10K07525 A15K07525 A20K07525 A25K07525 A30K07525 A40K07525 A50K07525 A60K07525 A80K07525 A100K07525 A120K07525 A150K07525 A200K07525 A300K07525 model type A A A B B B B B B B B B C C C rated power (KVAr) 5 10 15 20 25 30 40 50 60 80 100 120 150 200 300 rated current (A) 5.9 11.8 17.7 23.5 29.4 35.3 47.1 58.8 70.6 94.1 117.7 141.2 176.5 235.3 353.0 inductance (mH) 12.281 6.141 4.094 3.070 2.456 2.047 1.535 1.228 1.023 0.768 0.614 0.512 0.409 0.307 0.205 overall dimension (mm) w d 180 210 210 210 240 240 240 240 300 300 315 315 340 400 405 110 130 140 180 210 230 245 260 195 210 210 220 270 380 340 weight (kg) 5.5 10.0 11.0 14.0 16.5 19.0 21.0 22.5 32.5 39.5 41.5 47.0 57.5 87.5 103.5

h 225 250 250 210 240 240 240 240 285 285 260 280 350 360 360

Quality products & Services

specifications are subject to change without prior notice

09

line reactor

technical data reactor core 0.5mm high grade silicon steel from Japan windings

180C class H enameled wire bobbin

155C class F reinforced polyester sheet inter layer insulation and nomex paper varnish

diagram
variable speed drive line reactor motor load line reactor variable speed drive motor load line reactor load

155C class F polyester film

standard dip varnish coating rated voltage

line reactor:

reduce inrush current reduce noise and temperature of the motor increase the life span of % impedance 4% semiconductors 3 x 415V 50Hz

line reactor:

suppresses interference and transients generated from the electrical system smooth the harmonics reduce inrush current increase the life span of semiconductors

line reactor:

suppresses interference coming from the electrical system or load smooth the harmonics reduce inrush current

test voltage 2.5kV

introduction

With the increase in demand for better quality products at minimum cost, new equipment or machines frequency 50Hz are being develop using electronic devices to meet individual requirements. One of the devices that has gone through tremendous improvement is the variable speed drive. However, variable speed drives are very sensitive to line fluctuations and other nuisance problems. rated current refer to table Line reactors offer an economical solution to a variety of problems especially in variable speed drive installations. They act as current limiting device, as well as filters for electrical noises and harmonics degree of protection IP 00 generated from the loads. It is applicable to either the input or the output of the drives.

ambient temperature max 40 C

Quality products & Services

specifications are subject to change without prior notice

line reactors

dimension
W D W D W D

front view type A

side view

front view type B

side view

front view type C

side view

3 phase line reactor 415V 50Hz 4% technical specification

model 3LR8 3LR12 3LR18 3LR28 3LR40 3LR50 3LR63 3LR80 3LR125 3LR160 3LR200 model type A A A B B B B B C C C current (A) 8 12 18 28 40 50 63 80 125 160 200 inductance (mH) 3.813 2.542 1.695 1.089 0.763 0.610 0.484 0.381 0.244 0.191 0.153 dimensions (mm) w d 190 190 190 220 220 240 240 240 320 320 320 120 120 150 180 180 180 180 195 260 270 270 weight (kg) 5.0 5.5 7.0 10.5 11.0 15.0 15.5 16.5 31.5 40.5 38.0

h 220 220 220 215 215 230 230 230 320 320 320

Quality products & Services

specifications are subject to change without prior notice

accreditations & certifications

ISO9001 : 2008 international

CE marking

CE marking

ISO 9001:2008 Quality Management System Standards certified by Bureau Veritas Certification (BV) for design development and manufacture of low voltage transformer, HID ballast industrial lightings (2004) Certificate of Type Test by ASTA Certificate Services (2002) CE Marking on products for isolating transformers, current transformers, ballast, ignitor (2005) TUV on product luminaries for road and street lighting (2008) domestic ISO 9001:2000 Quality Management System since 1998 SIRIM Product Type Test Certification for ballast, ignitor, street lighting and floodlights (1998) JKR approval of products for ballast and ignitor (2005), street lighting (2006) TNB approval on products for ballast and ignitor (2006) Superbrands status (2006)

designed by

egghouse

QPS_2, 11.05