Professional Documents
Culture Documents
XA00106720
PIPELINE CATALOGUE
CONTENTS
Pipe classification
Pipes sized in accordance with ANSI and API standards Prescriptions concerning traction and bending tests Outside diameters and preferential thicknesses Mechanical features and chemical compositions 4 5 6 7
Electrodes
Application of electrodes Consumption of electrodes Technical data - Cellulosic: Pipeweld 6010Plus, 7010, 8010, 9010
10 11-12 13
Solid wires and cored wires for semi-automatic and automatic welding Application of wires & fluxes double joint Technical data SAW wires: OK Autrod 12.24, 12.32, OK Tubrod 15.00S
18 19 20
Multiprocess - Aristo system MMA inverter - Caddy professional 250 MMA rectifier - LHF 400 Pipeweld Engine driven welders KHM series Welding automation welding heads Welding automation power sources
26 / 28 29 30 31 / 33 34-35 36-37
Accessories
Welding helmets Welding screens General eye-protection Electrode holders and clamps
44 / 49 50 / 52 53 54
Technical data - Basic: OK48.00, OK53.70, OK74.70 Technical data - Basic: Filarc 27P, 37P, 108MP Packaging
14 15 16
Technical data SAW Fluxes: OK Flux 10.61, 10.62, 10.71 Technical data GMAW solid wires: OK Autrod 12.65, 12.66, 13.13 Technical data Cored wires: OK Tubrod 15.09, 15.17, PZ 6104, Coreshield Packaging
21 22 23 24
Welding automation components and modules Welding automation handling equipment Welding automation orbital welding Cutting technologies Manual Plasma cutting equipment
38 39 40 41 42
PIPE CLASSIFICATION
Pipe classification
Non-welded and welded pipes in accordance with ANSI B 36.10 an API standards
Pipe classification
Prescriptions concerning the results of the traction and bending tests for thicknesses <25 mm, and for the hydrostatic test
Designation of the steels Pipe body (unwelded and welded pipes) Welding seam HFW, SAW, COW Alphanumeric Numeric Unitary yielding point R10,5 MPa L245NB L245MB L290NB L290MB L360NB L360QB L360MB L415NB L415QB L415MB L450QB L450MB L485QB L485MB L555QB L555MB
1 2
Pipe
SAW, COW Diameter of the spindle for bending test4 (see 8.2.3.5) Hydrostatic test
(see 8.2.3.8)
max. 0,80 0,85 0,80 0,85 0,85 0,88 0,85 0,85 0,88 0,85 0,90 0,87 0,90 0,90 0,90 0,90
1.0457 1.0418 1.0484 1.0429 1.0582 1.8948 1.0578 1.8972 1.8947 1.8973 1.8952 1.8975 1.8955 1.8977 1.8957 1.8978
3T 3T 4T The same values as the pipe body are applied. Each pipe must take the test without showing losses or visible deformations
from 415 to 565 from 450 to 570 from 485 to 605 from 555 to 675
18 18 18 18
5T 6T 6T 6T
The mechanical features of pipes with greater thickness values of up to 40mm must be agreed. The values of the ratio between the unitary yield point and the tensile strength are applied for the pipe product. They cannot be requested for the starting material. 3 These values are applied for transversal samples withdrawn from the body of the pipe. If longitudinal samples are tested, the elongation values must be increased by 2 units. 4 T = prescribed pipe thickness.
Pipe classification
Outside diameters and preferential thicknesses (indicated in the framed zone of the table, including the frame itself)
Outside diameter
mm 2,3 2,6 2,9 3,2 3,6 4 4,35 5 5,6 6,3 7,1 8
Thickness mm
8,8 10 11 12,5 14,2 16 17,5 20 22,2 25 28 30 32 36 40
33,7 42,4 48,3 60,3 88,9 114,3 168,3 219,1 273 323,9 355,6 406,4 457 508 559 610 660 711 762 813 864 914 1 016 1 067 1 118 1 168 1 219 1 321 1 422 1 524 1 626
Pipe classification
Mechanical features / chemical compositions (API steels)
Mechanical propr. MPa A.P.I. specification Quality Yielding point Tensile strength Chemical composition % Carbon (max) Manganese (max) Carbon (max) equivalent
ELECTRODES
Electrodes
Application of electrodes
MAIN LINE WELDING - DOWNHILL
Steel Grade X42/X52 X60/X65 X70 Root Pass 4.0 Pipeweld 6010 Plus Pipeweld 6010 Plus Pipeweld 6010 Plus Hot Pass 4.0 Pipeweld 7010 Pipeweld 8010 Pipeweld 9010 Filling 5.0 Pipeweld 7010 Pipeweld 8010 Pipeweld 9010 Cap 5.0 Pipeweld 7010 Pipeweld 8010 Pipeweld 9010
10
Electrodes
Consumption of Pipeweld electrodes (kg) in downhill vertical
11
Electrodes
Consumption of Pipeweld electrodes (kg) in uphill vertical
12
Electrodes
Technical data of cellulosic Pipeweld electrodes
Product Classification Approvals Typical all weld metal composition % Typical properties all weld metal Diam mm Length mm Welding current A
Yield stress 350 MPa Tensile strength 420 Mpa Elongation 22 % Charpy V 27J / -30C
Pipeweld 7010
Type: Cellulosic Electrode suitable for welding in all positions of pipes in steel type API 5LX-X42-X60 Easy to use, smooth running and penetrating. Particularly suitable for welding on site, in downhill and overhead. Excellent radiographic qualities Welding current : DC+
Yield stress 430 MPa Tensile strength 520 Mpa Elongation 20 % Charpy V 27J / -30C
Pipeweld 8010
Type: Cellulosic Electrode suitable for welding in all positions of pipes in steel type API 5LX-X63-X65-X70. Easy to use, smooth running and penetrating. Particularly suitable for welding on site, in downhill and overhead. Excellent radiographic qualities Welding current : DC+
Yield stress 480 MPa Tensile strength 560 Mpa Elongation 20 % Charpy V 27J / -30C
Pipeweld 9010
Type: Cellulosic Electrode suitable for welding in all positions of pipes in steel type API 5LX-X65-X70-X75-X80. Easy to use, smooth running and penetrating. Particularly suitable for welding on site, in downhill and overhead. Excellent radiographic qualities Welding current : DC+
Yield stress 540 MPa Tensile strength 630 Mpa Elongation 18 % Charpy V 27J / -30C
13
Electrodes
Technical data of basic electrodes for uphill welding
Product Classification Approvals Typical all weld metal composition % Typical properties all weld metal Diam mm Length mm Welding current A
OK 48.00
Type: Basic A reliable, general purpose, LMA electrode for mild and low-alloy steels. OK 48.00 deposits a tough, crack-resistant weld metal. High welding speed in the vertical-up position. OK 48.00 is insensitive to the composition of the base metal within rather wide limits. The electrode can be used for welding structures where difficult stress conditions cannot be avoided. Up to API 5L X60 Welding current: DC+(-)
SFA/AWS A5.1 E7018 EN 499 E 42 4 B 42 H5 ISO 2560 E51 5B 120 20H CSA W48.1 E48018
ABS: 3H5, 3Y BV: 3, 3Y CL DB: 10.039.12 DNV: 3YH5 DS-EN 499 -E42 4B 42H5 GDF - GL: YH5 LR: 3, 3YH10 PRS: 3YH10 RINA:E52 3HH RS: 3YHH SFS-EN 499 -E42 4B 42H5 SS-EN 499 -E42 4B 42H5 UDT-EN 499 -E42 4B 42H5 VdTUV ABS: 3H5, 3Y BV: 3YH5
Yield stress 445 MPa Tensile strength 540 Mpa Elongation 29 % Charpy V 140J / -20C 70J / -40C
1.6 2.0 2.5 3.2 3.2 4.0 4.0 4.5 5.0 6.0 7.0
300 300 350 350 450 350 450 450 450 450 450
30-55 50-80 80-110 110-150 110-150 125-210 125-210 150-220 200-260 220-340 280-410
OK 53.70
Type: Basic OK 53.70 is a low-hydrogen AC/DC electrode for the one-sided welding of pipes and general structures. The root penetration is good, leaving a flat bead with easily removable slag. The stable arc and the well-balanced slag system make the electrode easy to weld in all positions. Welding current DC+(-), AC OCV 65V
Yield stress 440 MPa Tensile strength 530 Mpa Elongation 30 % Charpy V 150J / -20C 150J / -40C 150J / -47C
OK 74.70
Type: Basic OK 74.70 is an LMA electrode used for welding low-alloyed steel of high strength. The electrode is designed for welding different structures including pipelines. From API 5L X65 and upcard Welding current DC+(-), AC OCV 65V
SFA/AWS A5.5 E8018-G EN 499 E46 Mn Mo B32 GOST 9467-75 E50A ISO 2560 E 51 5 B 24 H
VNIIST
Yield stress 540 MPa Tensile strength 630 Mpa Elongation 26 % Charpy V 110J / -20C 80J / -40C 50J / -60C
14
Electrodes
Technical data of low hydrogen basic electrodes for downhill welding
Product Classification Approvals Typical all weld metal composition % Typical properties all weld metal Diam mm Length mm Welding current A
FILARC 27P
Type: Basic Low hydrogen basic electrode, covering API X52 to X90 steel grades. An outstanding welding quality and very low-hydrogen weld metal minimises the risk of hydrogen induced cracking, with less or no preheating being required Welding current: DC+
ABS: 3Y BV: 3YHH CL: EN499 DNV: 3YH10 DS: EN499 GL: 4YH10 LR: 4Y40H10 RS: 4Y46HH SFS: EN499 SS: EN499 UDT: DIN1913 DdTV: 02591
Yield stress 460 MPa Tensile strength 600 Mpa Elongation 25 % Charpy V 100J / -20C 47J / -50C
FILARC 37P
Type: Basic Low hydrogen basic electrode, covering API X52 to X90 steel grades. An outstanding welding quality and very low-hydrogen weld metal minimises the risk of hydrogen induced cracking, with less or no preheating being required Welding current: DC+
Yield stress 550 MPa Tensile strength 650 Mpa Elongation 18 % Charpy V 90J / -40C 47J / -60C
FILARC 108MP
Type: Basic Low hydrogen basic electrode, covering API X52 to X90 steel grades. An outstanding welding quality and very low-hydrogen weld metal minimises the risk of hydrogen induced cracking, with less or no preheating being required Welding current: DC+
Yield stress 600 MPa Tensile strength 690 Mpa Elongation 22 % Charpy V 80J / -20C 30J / -50C
15
Electrodes
Packaging Vac Pac
No rebaking
The specially-designed packaging eliminates moisture pick-up. This results in very long storage time and dry, factory-fresh electrodes direct from the package without rebaking.
Tin packing
Hermetically-sealed metal packaging for cellulosic and basic electrodes
ESAB is always close to its clients, committed to the acquisition of important orders also in countries where transport and storage of goods are difficult. For this reason ESAB developed and produced a tin package for welding electrodes. These hermetically sealed packages simplify and make transport and storage more safe, also ensuring the perfect preservation of cellulosic and basic electrodes, even in high-humidity and high thermal shock conditions.
16
OK Autrod 12.32
Automatic SAW solid wire for X70
OK Autrod 12.65
Automatic GMAW Copper free solid wire
OK Autrod 12.66
Automatic GMAW solid wire
OK Autrod 13.13
Automatic GMAW solid wire for X100
OK Tubrod 15.00 S
Automatic SAW cored wire
OK Tubrod 15.09
Automatic FCAW cored wire for X80-X100
OK Tubrod 15.17
FCAW Repair welding cored wire
FILARC PZ 6104
Automatic GMAW cored wire
Coreshield 8 Ni1
Self shielded cored wire for automatic main line and repair welding
18
OK Tubrod 15.00S OK Fux 10.61 Twin wire, 25% increasing in productivity Material spec: Grade/type: Diameter: Wall thickness: Dia. qualified: Thk. qualified: Welding position: Welding direction: Preheat temp: Interpass temp: D024-A-P50-SF-001 API 5L x 65 (mod) 762 mm 17.5 mm > 300 mm 17.5 20.6 mm 1G rotated 50C 100C 50C 161C
JOINT
30 2
FILL SEQUENCE
19
OK Autrod 12.24
Process: SAW OK Autrod 12.24 is a copper-coated, molybdenum-alloyed solid wire for submerged arc welding of unalloy and lowalloy steels with impact strength requirements higher than those obtainable with mild steels filler wires. Can be combined with OK Flux 10.71
DB 52.039.06
OK Autrod 12.32
Process: SAW OK Autrod 12.32 is a manganese-alloyed, copper-coated solid wire for submerged arc welding of medium and high-strength structural steels. OK Autrod 12.32 should preferably be used together with nonalloying or slightly alloying fluxes, such as OK Flux 10.62, when high weld metal quality requirements must be fulfilled. Good slag removal also in tight bevels. Suggested for double jointing up to X70.
OK Tubrod 15.00 S
Process: SAW Type : Basic OK Tubrod 15.00S is a tubular wire for submerged arc welding in conjunction with OK Flux 10.61 when high integrity welded joints are required in mild and medium tensile steels. General fabrication, structural engineering and shipbuilding are the principal areas of application. The welding of primed plate at high speeds is a particular benefit. Welding current : DC+
ABS: -3M, 3YM BV: A3YM DB: -52.039.14 DNV: IIIYM GL: 3YM LR: -3M, 3YM VdTUV
Yield stress >420 MPa Tensile strength 510-650 Mpa Elongation >22 % Charpy V 47J / -40C
20
OK Flux 10.61
Type : High-basic OK Flux 10.61 is designed for the single-wire, multi-run butt welding of mild, medium and high tensile steels with impact strength requirements down to 40C/-60C. Due to non-alloying effect, OK Flux 10.61 is designed for use with a suitable alloying wire. OK Flux 10.61 can be used on DC Density = 1.1 kg/dm3 Basicity index = 2.8 Classifications: EN 760 SA FB 1 65 DC SFA/AWS A5.17 F7A8-EM12K ; F7AP8-EM12K F7A5-EC1 EN 756 S 38 3 FB S2Si ; S 42 4 FB S3Si
OK Autrod 12.32
OK Tubrod 15.00S
OK Flux 10.62
Type : High-basic OK Flux 10.62 is all-mineral, non-alloying and it is designed for the multi-pass butt welding of mild, medium and high tensile steels, as well as low-alloyed steels, with an impact strength down to 40C/60C. Density = 1.1 kg/dm3 Basicity index = 3.4 Classifications: EN 760 SA FB 1 55 AC H5 SFA/AWS A5.17 F6A4-EM12 ; F6P5-EM12 F7A8-EM12K ; F6P8-EM12K ; F7A8-EH12K ; F7P8-EH12K ; F7A6-EH14 ; F7P5-EH14 ; F7A5-EC1 SFA/AWS A5.23 F8A8-EG-G ; F7P8-EG-G EN 756 S 35 4 FB S2 ; S 38 5 FB S2Si S 46 6 FB S3Si ; S 50 4 FB S4
OK Autrod 12.32
ABS: 3M, 3YM LR: 3M, 3YM DNV: VY42M, -NV4-4M BV: A3, 3YM GL: 3YM RS: 3YM
OK Flux 10.71
Type : Basic OK Flux 10.71 is a basic agglomerated, slightly Si and Mn alloying flux, specially designed for fillet welding and for single and multipass butt welding of mild, medium and high tensile steels. OK Flux 10.71 is of aluminate basic type and has for this slag system very high current-carrying capacity on both AC and DC and very good operability characteristics. Density = 1.2 kg/dm3 Basicity index = 1.6 Classifications: EN 760 SA AB 1 67 AC H5 SFA/AWS A5.17 F6A4-EL12 ; F6P5-EL12 F7A4-EM12 ; F6P4-EM12 F7A5-EM12K ; F6P5-EM12K F7A5-EH14K ; F7P6-EH14K F7A4-EC1 ; F7A2-EC1 EN 756 S 35 4 AB S1 ; S 38 4 AB S2 S 38 4 AB S2Si ; S 46 3 AB S3 S 46 4 AB S3Si
OK Autrod 12.24
ABS: 3YTM LR: 3YTM DNV: IIIYTM BV: 3YTM GL: 3YTM
OK Autrod 12.32
21
OK Autrod 12.65
Process: GMAW OK Autrod 12.65 is a copper-free solid wire with low content of impurity elements for downhill circumferential GMAW welding on pipe qualities as API 5L, grade X52 to grade X70. The electrode permits welding with high current (spray-arc) and also with short circuiting transfer in all positions. Shielding gas Ar/CO2, CO2
Yield stress 535 Mpa Tensile strength 600 Mpa Elongation 26 % Charpy V 100J/-20C
OK Autrod 12.66
Process: GMAW OK Autrod 12.66 is a copper-coated solid wire with low content of impurity elements for downhill circumferential GMAW welding on pipe qualities as API 5L, grade X52 to grade X70. The electrode permits welding with high current (spray-arc) and also with short circuiting transfer in all positions Shielding gas Ar/CO2, CO2
Yield stress 535 Mpa Tensile strength 600 Mpa Elongation 26 % Charpy V 100J/-20C
OK Autrod 13.13
Process: GMAW OK Autrod 13.13 is a copper-coated, lowalloy, chromium-nickel-molybdenum (0.5%Cr, 0.5%Ni, 0.2%Mo), solid wire for the GMAW of high tensile strength steels with a minimum yield strength (0.2% offset) of less than 610 Mpa and a minimum tensile strength exceeding 710 Mpa. Also suitable when welding steels where good impact strength at lower temperatures is required. OK Autrod 13.13 is usually welded with Ar/2CO2 as the shielding gas. The mechanical properties are given in the all-welded condition. After stress relieving, the mechanical properties decrease by 30 Mpa in the case of yield and tensile strength. Welding current : DC(+)
Yield stress 690 Mpa Tensile strength 770 Mpa Elongation 20 % Charpy V 80J/0C 75J/-20C 60J/-40C 50J/-60C
22
OK Tubrod 15.09
Process: FCAW OK Tubrod 15.09 is an all-positional, rutile, flux-cored wire for welding high strength steels (Weldox 700, HY100), with good CVN toughness down to 40C Attention must be paid to preheating (recommended 80C to 150C, depending on plate thickness) and interpass temps (recommended 150-200C). Welding current: DC+
Yield stress 690 Mpa Tensile strength 770-900 Mpa Elongation >16 % Charpy V 41J/-40C
1.2
150-350
27-35
OK Tubrod 15.17
Process: FCAW OK Tubrod 15.17 is an all-positional, rutile, flux-cored wire for good toughness down to 40C. The wire contains 1% nickel and has exceptional operating characteristics in all positions with high deposition rates. Shielding gas Ar+20%CO2 or CO2. OK Tubrod 15.17 is designed for all positional welding of carbon manganese and lowalloy steels, for semiautomatic welding (root pass by stick electrode) for main line or repairs. Welding current: DC+
SFA/AWS A5.29 E81T1-Ni1 EN 758: 1997 T46 3 1Ni P C 2 H5 (H10 1,6mm) T46 4 1Ni P M 2 H5 (H10 1,6mm)
ABS: -3SA, 3YSA BV: SA3YM -SA3YM HH DNV: -IVYMS H10 DS: T46 4 Ni -PM 2 H5 LR: 3S, 3YS, -H15, 4Y40S RS: 4YMSH MoD: MS VdTUV
Yield stress 470 Mpa Tensile strength 560-650 Mpa Elongation 22 % Charpy V 75J/-40C
FILARC PZ6104
Process: GMAW Metal-cored wire providing a ductile weld metal alloyed with 1&Ni for good CVN toughness down to 50C. Developed for applications involving thick plates, high restraint and/or low-temperature toughness requirements, as in offshore. Primary use comprises multi-layer butt and fillet welds in the downhill and horiz/vert positions. Root passes without backing are welded in the short arc mode. Pulsed MIG operation is applied to optimise the filling of positional joints, using Ar/8%CO2 shielding gas. Welding current: DC+
Yield stress 420 Mpa Tensile strength 520-620 Mpa Elongation 22 % Charpy V 54J/-40C 47J/-50C
Coreshield 8Ni1
Process: FCAW A self-shielded flux-cored wire designed to produce welds with outstanding impact toughness at temperatures as low as 60C. It is suitable for all positions welding and is specially suited for making root passes or handling poor fit up. Ithould be used for offshore structures, pipelines, bridges, storage tanks and other applications where excellent impact toughness is specified and where eslf shielding is an advantage Welding current: DC-
Yield stress 690 Mpa Tensile strength 770-900 Mpa Elongation >16 % Charpy V 41J/-40C
1.2
150-350
27-35
23
Fluxes
25 kg paper bags 25 kg steel big barrels 500-1000 kg fabric big bags
24
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
ACCESSORIES
Accessories
Welding helmets
44
Accessories
Welding helmets
45
Accessories
Welding helmets
46
Accessories
Welding helmets
47
Accessories
Welding helmets
48
Accessories
Welding helmets
49
Accessories
Welding screens
50
Accessories
Welding screens
51
Accessories
Welding screens
52
Accessories
General eye-protection
53
Accessories
Electrode holders and clamps
54
Accessories
Connections and cables
55
Accessories
Connections and cables
56
Accessories
Welding wear
57
Accessories
Welding wear
58
Accessories
Chemical sundries
59
Accessories
Drying equipment
60
Accessories
Drying equipment
61
ESAB AB
Box 8004 SE-40277 Gteborg, Sweden Phone: +46 31 509000 Fax: +46 31 509390 E-mail: info@esab.se - web: www.esab.com