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API WELDING PROCEDURE SPECIFICATION WPS: API 1000-10 REV. NO.

: 0 PROCESS: SMAW API Group 1 DATE: 9/9/2004

Diameter: 12.75 o.d. & larger Thickness: Material: Positions: 0.188 - 0.750

API-1104 QUALIFIED RANGES Filler Metal Group: Joint Type: N/A

Butt/fillet/socket

Yield less than or equal to 42 kpi Fixed: X Rolled: Progression: Down

NOTE: This WPS shall be used in conjunction with the applicable sections of the Los Alamos National Laboratories Welding Standards Manual (GWS) WELD JOINT: Joint Description: Sketch Number: Type: Butt Class: Full Penetration

Open Butt single V- welded from one side only. See pg. 2 for typical sketch and bead sequence. API Group No.: F No.: 3 1 AWS Class: Sizes (s): 5/32 E-6010

FILLER MATERIALS: SFA Class: 5.1 Number of Beads:

See pg. 2 for typical number and of beads Spec: ASTM A 53 or A 106 A/B to 1 N/A to to to Spec: ASTM A 53 or A 106 A/B 12.75 o.d. and larger Group: N/A 1

BASE MATERIALS: Thickness Welded: Pipe Diameter: ASME P No.: POSITIONS: Progression: PREHEAT: 1 Fixed: Down

0.188 - 0.750 12.75 o.d. and larger Group: X Rolled:

0.188 - 0.750

Pipe Diameter P No.: 1

PWHT:

Time @ F Temp.: N/A N/A

Temperature Range F: 70 deg. GAS: Flow Rate: Shielding: N/A CFH

Minimum Temp F: N/A

Backing: N/A

NOTE: See time between passes. INTERPASS TEMP. F:

Composition:

N/A

ELECTRICAL CHARACTERISTICS: Current: DC Polarity: See pg. 2 EP N/A Travel/IPM Ranges Amps: Volts: See pg. 2 See pg. 2 See pg. 2 Transfer Mode: N/A Electrode size and Type WFS/IPM:

MAX. TIME BETWEEN PASSES:

5 minutes between root pass and second pass.

Engineering Standards Manual - Welding Standards Manual - Volume 4 Welding Procedure Specifications

WPS No.:

API 100-10

Rev. No.:

Date:

9/9/2004

WELDING TECHNIQUE: Line-Up Clamp: Full encirclement line-up clamp shall be used: line-up clamp shall be left until 50% of root bead is complete Y (W) Y Single Pass N/A Multi Pass Y

Stringer or Weave Bead: (S) Cleaning and/or Grinding:

Stiff wire brush or power grinder. Grind tacks & stringer bead to a smooth contour. Charpy V Notch N/A NDTT N/A D.T. N/A

PROCEDURE QUALIFIED FOR: Maximum K/J Heat Input: N/A

JOINT SKETCH AND BEAD NUMBER AND SEQUENCE


37.5 Bevel t thickness varies

0- 3/32 land 1/16 3/32 gap

NOTE: Weld layers are representative only actual number of passes and layer sequence may vary due to variation in joint design, thickness and fit-up. TYPICAL WELDING PARAMETERS Travel Speed Size Amps Volts in/min. 5/32 120-132 18 25 5-10 5/32 5/32 5/32 5/32 5/32 135-160 135-160 135-160 135-160 135-165 18 25 18 25 18 25 18 25 18 25 5-10 5-10 5-10 5-10 5-10

Pass Filler/ Electrode Number E-6010 1 2 3 4 5 6 7 8 E-6010 E-6010 E-6010 E-6010 E-6010

Other

PREPARED BY:

Kelly Bingham Signature on File Tobin Oruch Signature on File

DATE:

9/9/2004

APPROVED BY:

DATE:

9/9/2004

Engineering Standards Manual - Welding Standards Manual - Volume 4 Welding Procedure Specifications

API 100-10

REV.: 0

PAGE 3 OF 3

DATE: 9/9/2004

PROCEDURE QUALIFICATION TEST REPORT TEST PARAMETERS Point Type: Thickness: Material: Position:
Open Butt Single V Full Penetration 0.375 wall ASTM A 106 gr B 6G Fixed

Diameter: 14.00 o.d. Filler: Preheat: Current: Volts: Travel Speed:


5/32 70 F DCEP 22-26 6-13 Amps: 125-165 E-6010

Progression: Down Max Time Between Passes: No. 1. 2. 3. 4. Type Face Root Face Root
5 Minutes

GUIDED BEND TESTS Result No. Type Acc. One indication 5. Face Acc. No indications Acc. No indications Acc. No indications 6. 7. 8. Root Face Root

Result Acc. no indications Acc. One indication Acc. no indications Acc. no indications

No. 1. 2. 3. 4.

Specimen Type Figure 4 Figure 4 Figure 4 Figure 4

Area Sq./ in .402 .389 .446 .423

Applied Load 37231 lbs. 34521 lbs. 32197 lbs 38601 lbs

TENSILE TESTS Ultimate Tensile 92,614 psi 88,742 psi 72,190 psi 91,255 psi

Character of failure and location in base metal cup & cone in base metal cup & cone in base metal cup & cone in base metal cup & cone

No. 1. 2. 3.

Type Figure 5 Figure 5 Figure 4

NICK-BREAK TESTS Remarks on Nick-Break tests Acc. One minor pore Acc. One minor indication. Acc. Break is clean Z No.: 086261 Stamp: PF009

Figure 4 Acc. Break is clean 4. Welders Name: William McIntosh Tests Conducted By: Kelly Bingham

We certify that the statements he rein are correct and that the tests were conducted in accordance with API-1104. Authorized By: Kelly Bingham ___________________ Date: 09/30/92 Signature on File

Engineering Standards Manual - Welding Standards Manual - Volume 4 Welding Procedure Specifications