JCB HOSE AND COUPLING CATALOGUE.

ISSUE 2 NOVEMBER 1997

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INDEX
How to use the catalogue Hose identification Hose Assembly Cutting the hydraulic hose Skiving the hose Electric skiving machine Manual skiving tool Hose Crimping for two piece coupling Fitting the coupling to the hose Polyurethane sleeving Wire guard Hose clamp ferrules Phase angle setting Identification tags JCB specification bulk hose identification Hose rating Hose diameter

Hose specification Hose DIN 20022 ISN Hose SAE 100R1 T Hose proprietary exceeds DIN 20022 2SN/SAE 100R2 AT Hose proprietary meets or exceeds DIN 20023 4SP/SAE 100R12 Hose proprietary exceeds 100R12/SAE 100R9R meets or exceeds 100R13 Hose thick cover exceeds DIN 20022 2ST Hose length JCB hose identification JCB specification bulk hose identification JCB Loadall (boom) hose identification Coupling identification Termination type Diameter Coupling specification Coupling style

INDEX (CONTINUED) JCB BSP coupling identification JCB Mini excavator / Fastrac Mk1 coupling JCB Loadall (boom) coupling identification JCB BSP male coupling identification Sundry item identification Hose assembly identification Hose specification tables (See Hose Database)

HOW TO USE THE CATALOGUE

1. Identify the JCB hose assembly you require by the JCB part number (which in most cases should be stamped on the couplings of the old hose assembly) and refer to the contents page for the correct section. 2. If this is not possible, the hose assembly part number may be able to be identified using either the CD-ROM or Microfiche. 3. Alternatively, establish the bore size of the hose and refer to the contents page for the correct section. Note: There are certain hoses which are used in safety critical applications and have not been included in this catalogue. JCB Dealers must not attempt to make these hoses.

THE RANGE
This catalogue covers JCB low, medium, high and extra high pressure hydraulic hose assemblies. Sizes from 1/4 through to 11/2 bore hose.

HOSE IDENTIFICATION
JCB hose assembly size is designated by the first 3 digits of the part number: 209/----- = 34 BSP high pressure hose assy 477/----- = various sizes and specifications of high 478/----- } pressure hose assy (Fastrac MK2) 607/----- = 34 BSP medium pressure hose assy 608/----- = 1 BSP medium pressure hose assy 611/----- = 14 BSP high pressure hose assy 612/----- = 38 BSP high pressure hose assy 613/----- = 12 BSP high pressure hose assy 614/----- = 58 BSP high pressure hose assy 615/----- = 34 BSP high pressure hose assy 616/----- = hose assy with split flange 617/----- = 1 BSP high pressure hose assy 618/----- = 114 BSP high pressure hose assy 620/----- = 34 BSP high pressure hose assy 621/----- = 34 BSP high pressure hose assy 622/----- = 1 BSP high pressure hose assy 629/----- = various sizes and specifications of high or low pressure hose assy (specials) 631/----- = 14 BSP low pressure hose assy 632/----- = 38 BSP low pressure hose assy 633/----- = 634/----- = 635/----- = 637/----- = 638/----- = 639/----- = 741/----- = 742/----- = 743/----- = 744/----- = 745/----- = 749/----- = 751/----- = 752/----- = 754/----- = 755/----- = 756/----- = 759/----- = 774/----}= 778/----2 BSP low pressure hose assy 8 BSP low pressure hose assy 3 4 BSP low pressure hose assy 1 BSP low pressure hose assy 114 BSP low pressure hose assy 112 BSP low pressure hose assy 1 4 BSP ORFS* high pressure hose assy 3 8 BSP ORFS* high pressure hose assy 1 2 BSP ORFS* high pressure hose assy 5 8 BSP ORFS* high pressure hose assy 3 4 BSP ORFS* high pressure hose assy 3 8 BSP ORFS* high pressure hose assy 1 4 BSP ORFS* low pressure hose assy 3 8 BSP ORFS* low pressure hose assy 5 8 BSP ORFS* low pressure hose assy 3 4 BSP ORFS* low pressure hose assy 1 BSP ORFS* low pressure hose assy 1 4 BSP ORFS* low pressure hose assy
1 5 3

4 BSP ORFS* low pressure hose assy

* ORFS = O RING FACE SEAL (BSP FLAT FACE)

HOSE ASSEMBLY
The following outlines the procedures for assembling a hydraulic hose to approved JCB standards. If you are in any doubt as to the exact method of making a hose refer to the full instructions in your equipment manuals. 1. Select the correct hose bore diameter, measure and cut the hose to the required length. If required, skive both ends of the hose, ensuring that the correct size Mandrel is used to obtain required skive length. Fit and crimp one coupling ensuring that the correct Die Sets are used and that crimp dimensions are accurately set. If required fit Polyurethane sleeving, wire guard etc. over hose. 5. 6. 7. 8. Fit the second coupling to the hose and set the Phase Angle if required. Crimp the coupling onto the hose. Pressure test the hose to the specified test pressure if necessary. Engrave the Part Number and distributor identification onto hose tag and attach to the completed hose assembly. Fit end caps to the hose assembly.

2.

9.

3.

The hose is now ready

4.

HYDRAULIC HOSE ASSEMBLY

In order to make a JCB Quality Approved hose assembly the following procedure should be followed: The Hose Cut Off Machine is designed specifically to cut JCB rubber hose and should NOT be used for any other purpose. The machine should NEVER be used without ALL the guards being in position. Keep hands and loose clothing away from the blade at all times. 1. Refer to this catalogue to determine the correct diameter and pressure rating for the hose assembly you are making. 2. Accurately measure the cut hose length required for the hose assembly being produced. A

CUTTING THE HYDRAULIC HOSE

Ensure that the machine is firmly mounted on a flat surface using 12mm bolts through holes (A) in base plate (Fig 1)

Fig 1

3. The two pins (B) in the hinged table (C) at the front of the machine, should be inserted into the symmetrically opposite pair of holes which hold the hose to be cut firmly, without causing excessive bend. 4. Position the hose with the cut mark opposite the blade. (fig 2) 5. Switch the machine on by rotating button (D). 1 = ON. 2 = OFF 6. Push the hose onto the blade using ONLY the handle (E), maintaining a firm even pressure without generating excessive heat. KEEP HANDS AWAY FROM THE BLADE 7. Continue pushing until the hose is fully cut through. 8. Smoke will be produced by the cutting blade when the blade is becoming blunt and requires sharpening or replacing. 9. When the cut is completed allow table (C) to return to its start position and switch off the machine. 10. When not in use the machine should be switched off and the handle secured with the hook on the blade guard. To replace blade refer to the Operating Instructions

C Fig 2

E B L D B

Fig 3

SKIVING THE HOSE

Some hose assemblies made by JCB Dealers will use Skived hose. Skiving the hose means removing the outer layer of rubber from the ends of the hose. This is done on some hose sizes where the application involves high impulse loads, requiring the coupling to grip the wire directly. The following JCB Specification hoses should never be skived: 4 (606/00120 series), 12 (606/20320 series) 3 8 (606/00220 series), 58 (606/20420 series)
1

The Skiving tool is designed to cleanly remove the rubber outer cover and expose the reinforcing wire for a range of hoses. To enable the tool to be set accurately, a number of setting collars are included, with the skiving machine which when used with the appropriate sized mandrel will ensure a swift clean skive. If the hose is being correctly skived, the wire reinforcement in the hose should become clearly visible but should not have been damaged by the tool. If the wire is not visible, then the skive is not deep enough.

To determine whether or not other hoses need skiving before attaching the couplings, refer to the Crimp Data for the appropriate hose and coupling combination.

ELECTRIC SKIVING MACHINE

Unscrew the thumb screw and remove the cylinder guard.

Select the correct size mandrel for the hose to be skived. The hose size is stamped on the mandrel eg. 12 = 34 bore size.

N.B. When skiving 24 size hose (112 bore), the socket head cap screw locating the cam follower (see spares list) into the groove on the back of the knurled back plate should be relocated in the alternative threaded hole. To do this first unscrew the assembly from the Cutting Head Rotator.

Screw the mandrel into the threaded hole finger tight.

Select the appropriate setting collar (refer to the chart in the crimp information).

Slide the collar onto the mandrel until the outside diameter is immediately under the cutting edge of the blade. NB. The collar is only a guide.

Rotate the knurled back plate relative to the body, until the blade just comes into contact with the setting collar.

Insert the tommy bar into the top of the mandrel and tighten. Check that the cutting edge is just touching the outer diameter of the setting collar.

Remove the tommy bar and setting collar

Replace the outer guard together with the thumbscrew. N.B. When skiving 112 bore hose, use the larger of the two guards provided.

Push the bore of the hose onto the mandrel until the stop is reached, using a slight anti-clockwise movement, then gripping the hose lightly press the foot control pedal. The cutting head will rotate in an anti-clockwise direction. Slowly pull back the hose applying even backward pressure and so skiving the rubber of the hose. This operation may be repeated as necessary to ensure a clean skive. When a clean skive has been established, remove the hose from the cutting head and release the foot control pedal, thereby stopping the rotating head. The skiving operation is now complete.

Blade Adjustment, Replacement and Spares List Refer to instructions supplied with the skiving tool.

MANUAL SKIVING TOOL

Unscrew the thumb screw and remove the cylinder guard (A). Select the correct size mandrel for the hose to be skived. The hose size is stamped on the mandrel eg. 12 = 34 bore size. N.B. When skiving 24 size hose (112 bore) the socket head capscrew, locating the cam follower into the groove on the back of the knurled back plate, should be re-located in the alternative threaded hole. Screw the mandrel (B) into the threaded hole finger tight. Select the appropriate setting collar (C) and slide it onto the mandrel until the diameter marked with the hose to be skived is immediately under the cutting edge of the blade. N.B. The collar is only a guide.

Rotate the knurled back plate relative to the body, until the blade just comes into contact with the setting collar.. Insert the tommy bar into the top of the mandrel and tighten. Check that the cutting edge is just touching the outer diameter of the setting collar. Remove the tommy bar and setting collar, and replace the outer guard together with the thumbscrew. Note When skiving 24 (112 bore) hose, the guard should not be refitted.The whole body should now be screwed onto the brace, and the tool is ready for use as follows:Hold the hose in a vice with approximately 5 projecting at a convenient angle.

Push the mandrel into the bore of the hose, turning the handle of the brace, maintaining a light forward pressure. When the tool cannot be pushed any further into the hose, it should be retracted whilst continuing to rotate the brace. The rubber cover should be removed cleanly down to the wire braid beneath. There should be no rubber left on the wire braid. The wire braid should not be damaged. The operation is now complete. Blade Adjustment, Replacement and Spares List Refer to instructions supplied with the skiving tool

HOSE CRIMPING FOR TWO PIECE COUPLING

Refer to the Operating Instructions supplied with the Crimping Machine. Follow the Operating Instructions (supplied with the crimping equipment) for the setting up of the equipment and setting the crimp data. When crimping two piece couplings always use Die Sets which have a straight crimp face as opposed to the Die Sets which have a chamfer at both ends of the crimp face which must be used for crimping one piece couplings.

FITTING THE COUPLING TO THE HOSE .

The Coupling comprises two parts:A) The Shell

B) The Insert

Insert the hose and coupling through the bottom of the Die set and position the coupling so that the whole length of the shell is covered by the Dies. Follow the rest of the procedures as shown in Operation Instructions supplied with the Crimping Machine.

First, push the shell onto the hose as far as it will go. Then push the insert into the bore of the hose until the first shoulder is against the end of the hose. Position the Shell so that when it has been crimped it sits between the first and second shoulders on the insert.

Before attaching the second coupling to the hose, check whether or not the hose requires the fitting of any additional protection or a Phase Angle setting. If the hose assembly requires any of these items, the following procedures should be followed:

POLYURETHANE SLEEVING
Select the size of sleeving required for the size of hose being assembled (See list of sundries) and cut to the length stated for the hose assembly. Cut off excess length of the tie so that it is flush with the end of the clip. Attach the second coupling to the other end of the hose.

Slide the sleeving onto the hose and over the coupling shell, so that the shell is fully covered by the sleeving. Select the appropriate sized Sleeving Tie. Tie it around the end of the Polyurethane Sleeving, so that the sleeving is tightly held between the coupling shell and the tie.

WIRE GUARD
Select the size of wire guard required for the size of hose being assembled (See list of sundries) and carefully cut to the required length. Slide the guard onto the hose. Except where otherwise stated, all wire guard is the full length of the hose. When assembling hoses of 58 bore or smaller, where the two piece coupling is used, the wire guard should be long enough to cover the shell of both couplings when the hose has been assembled. When assembling hoses of 34 bore or larger, where a one piece coupling is used, the wire guard should not cover the coupling shell.

HOSE CLAMP FERRULES

If the hose assembly requires the fitting of a Hose Clamp Ferrule it should be fitted as follows: Slide the Hose Clamp Ferrule onto the hose to the required position (The position measurement is taken from the centre of the ferrule). Insert the hose between the die sets of the crimping machine (use the same die set as used for crimping the couplings). Remarks: Ferrule 877mm from end Position the ferrule so that the top of it is level with the top of the dies. Carefully crimp the ferrule. It is only necessary to crimp the ferrule tight enough so that it cannot be slid along the hose. Do not crimp the hose to the point where the gauge pin is level with the top of the gauge (114 Manual Crimper) or the limit switch stops the machine (114 & 2 Electric Crimpers).

PHASE ANGLE SETTING

The Phase Angle of a hose assembly refers to the positions of the Couplings relative to each other. It is measured in the anti-clockwise direction from the centreline of the first coupling when it is held at the 3 oclock position looking along the assembly from the first coupling towards the second coupling. To set the phase angle, crimp the first coupling onto the hose. Then push the second coupling onto the hose and rotate it to the required position before crimping it. 90 Phase Angle

IDENTIFICATION TAGS
Having assembled a replacement hose for a JCB machine it is necessary to attach an identification tag to it in order that:A) should it ever need replacing again it can easily be identified by a JCB distributor, and also B) in the unlikely event that the hose fails due to faulty materials or incorrect assembly, it is possible to identify which JCB Distributor assembled the hose. The hose should be identified with an alloy tag onto which should be engraved (either scribed or stamped): A) the hose assembly Part Number eg. 613/46600, and B) the initials of the JCB distributor or other suitable mark to uniquely identify which distributor has produced the hose assembly. Once the hose assembly is complete, the ends of the hose must be fitted with plastic End Caps to prevent the hose becoming contaminated.

JCB SPECIFICATION BULK HOSE IDENTIFICATION

606/----- = bulk hose supplied by JCB Service When producing hose assemblies for JCB machines (or any other machine requiring BSP termination hoses) the following specification hose must be used. For non BSP termination hoses refer to Hose and Coupling Catalogue - Non JCB Products.

HOSE RATING
606/X - - - - X = Hose rating i.e. JCB standard relating to the hose assembly and testing. 606/0 - - - JCB Production Specification 606/2 - - - JCB 1000/09000 series 606/3 - - - JCB Loadall Boom Hose DIN 20022ST Specification

HOSE DIAMETER
The following hose sizes are available from JCB Service. 606/606/606/606/606/606/606/606/606/0X - 01 - 02 - 03 - 04 - 05 - 06 - 07 - 08 - X = Hose diameter i.e. 1 4 3 8 1 2 5 8 3 4 1 114 112

HOSE SPECIFICATION
JCB Hose is manufactured to the JCB standards that exceed the relevant international S.A.E. OR D.I.N. specifications. The 5 specifications available from JCB Service will satisfy almost all JCB hose requirements. JCB specification hose will be identified with the JCB Service Standards Number. This number relates to the hose diameter and its pressure rating eg. 606/00700 = 114 diameter, SAE 100RI pressure rating.

606/- 0 - X - X = Hose specification (pressure rating) i.e. 606/- 0 - 0 - Exceeds SAE 100RI / DIN 20022 ISN 606/- 0 - 2 - Exceeds SAE 100R2AT / DIN 20022 2SN 606/- 0 - 3 - Exceeds SAE 100R2A 606/- 0 - 4Exceeds SAE 100R12

606/- 0 - 5 - Exceeds SAE 100R9R

HOSE SPECIFICATION (continued)

SPECIFICATION DIN 20022 1SN (ISTT)
SAE 100R1

HOSE
GENUINE JCB PART 606/

CONSTRUCTION
Tube : NBR Reinforcement : One Wire Braid Cover : NBR/CR

TEMPERATURE RANGE
Hose Bore

- 40C to +100C
Hose O.D. Min. Burst Pressure Max. Working Pressure Min. Bend Radius
R

DIN 20022 1SN

Weight Kgs
Kg

JCB SERIES NO.

606/00500 606/00600

mm

ins
3

-size

ins

mm

PSI

bar

PSI

bar

mm

100m

19.05 25.40

-12 -16

1.10 1.42

28 36

6090 5075

420 350

1522 1276

105 88

240 300

60 76

HOSE SPECIFICATION (continued)

SPECIFICATION SAE 100R1 AT + HI-TEMP. CONSTRUCTION
Tube : NBR Reinforcement : One Braid High Tensile Steel Wire Cover : CSM

HOSE

GENUINE JCB PART 606/

SAE 100R1 T
- 40C to +135C
Hose O.D. Min. Burst Pressure Max. Working Pressure Min. Bend Radius
R Kg

TEMPERATURE RANGE
Hose Bore

Weight Kgs

JCB SERIES NO.

606/00700 606/00800

mm

ins

-size

ins

mm

PSI

bar

PSI

bar

mm

100m

31.75 38.10

114 112

-20 -24

1.72 1.99

44 50

2500 2000

172 138

625 500

43 34

406 508

130 153

HOSE SPECIFICATION (continued)

SPECIFICATION JCB PROPRIETARY HOSE
EXCEEDS DIN 20022 2SN/SAE 100R2 AT

HOSE

CONSTRUCTION
Tube : NBR Reinforcement : Two Wire Braids Cover : SBR/CR

GENUINE JCB PART 606/

- 40C to +120C
Hose O.D. Min. Burst Pressure Max. Working Pressure Min. Bend Radius
R Kg

TEMPERATURE RANGE
Hose Bore

PROPRIETARY
Weight Kgs

JCB SERIES NO.

606/00120 606/00220 606/20320 606/20420 606/80520 606/80620 606/80720

mm

ins
1

-size

ins

mm

PSI

bar

PSI

bar

mm

100m

6.35 9.52 12.70 15.87 19.05 25.40 31.75

4 8 2 8 4

-4 -6 -8 -10 -12 -16 -20

.59 .71 .83 1.02 1.14 1.50 1.90

15 18 21 26 29 38 48

23200 19140 15950 14500 12325 9425 6500

1600 1320 1100 1000 850 650 448

5800 4785 3987 3625 3117 2392 1625

400 330 275 250 215 165 112

70 90 126 140 240 300 419

31 44 52 71 92 129 208

1 1 4
1

HOSE SPECIFICATION (continued)

SPECIFICATION JCB PROPRIETARY HOSE
MEETS OR EXCEEDS DIN 20023 4SP/SAE 100R12

HOSE

CONSTRUCTION
Tube : CR Reinforcement : Four layers Spiral Wire Cover : CR

GENUINE JCB PART 606/

PROPRIETARY
- 40C to +120C
Hose O.D. Min. Burst Pressure Max. Working Pressure Min. Bend Radius
R Kg

TEMPERATURE RANGE
Hose Bore

Weight Kgs

JCB SERIES NO.

606/00540

mm

ins
3

-size

ins

mm

PSI

bar

PSI

bar

mm

100m

19.05

-12

1.22

31

20,300

1400

5075

350

298

122

HOSE SPECIFICATION (continued)

SPECIFICATION JCB PROPRIETARY HOSE
EXCEEDS SAE 100R12/SAE 100R9R MEETS OR EXCEEDS SAE 100R13

HOSE

CONSTRUCTION
Tube : CR Reinforcement : -12 &-16 Four Spiral Wire -20, Six Spiral Wire Cover : CR

GENUINE JCB PART 606/

TEMPERATURE RANGE
Hose Bore

PROPRIETARY
- 40C to 120C
Hose O.D. Min. Burst Pressure Max. Working Pressure Min. Bend Radius
R Kg

Weight Kgs

JCB SERIES NO.

606/00650 606/00750

mm

ins

-size

ins

mm

PSI

bar

PSI

bar

mm

100m

25.40 31.75

1 1 4
1

-16 -20

1.53 1.97

39 50

20,000 20,000

1380 1380

6000 5000

414 345

330 419

220 373

HOSE SPECIFICATION (continued)

SPECIFICATION JCB PROPRIETARY HOSE
EXCEEDS DIN 20022 2ST

HOSE

CONSTRUCTION
Tube : NBR Reinforcement : Two Wire Braids Cover : SBR/CR

GENUINE JCB PART 606/

- 40C to +120C
Hose O.D. Min. Burst Pressure Max. Working Pressure Min. Bend Radius
R Kg

TEMPERATURE RANGE
Hose Bore

THICK COVER
Weight Kgs

JCB SERIES NO.

606/30330 606/30430

mm

ins
1 5

-size

ins

mm

PSI

bar

PSI

bar

mm

100m

12.70 15.87

2 8

-8 -10

0.97 1.09

24.6 27.8

15950 14500

1100 1000

3987 3625

275 250

180 200

75 89

HOSE LENGTH
JCB Service supply bulk hose in a range of lengths from 10m to 50m in order to suit needs of all sizes of Dealer. When ordering bulk hose, substitute the last character of the Standard number for 1, 2 or 5 depending upon the length of hose required eg. 606/- - - - 0 606/- - - - 1 606/- - - - 2 606/- - - - 5 606/- - - - 9 = Series Number 10m length of hose 20m length of hose 50m length of hose Approx. 100m in assorted lengths of less than 10m (this is only available for 12 and 58 sizes of JCB specification of hose).

JCB SPECIFICATION BULK HOSE IDENTIFICATION

Hose Bore 1 4 1 4 1 4 8 8 3 8
3 3

Specification SAE 100 R2AT / DIN 20022 2SN SAE 100 R2AT / DIN 20022 2SN SAE 100 R2AT / DIN 20022 2SN SAE 100 R2AT / DIN 20022 2SN SAE 100 R2AT / DIN 20022 2SN SAE 100 R2AT / DIN 20022 2SN SAE SAE SAE SAE SAE SAE SAE SAE 100 100 100 100 100 100 100 100 R2AT R2AT R2AT R2AT R2AT R2AT R2AT R2AT / / / / / / / / DIN DIN DIN DIN DIN DIN DIN DIN 20022 20022 20022 20022 20022 20022 20022 20022 2SN 2SN 2SN 2SN 2SN 2SN 2SN 2SN

Length (m) 10 20 50 10 20 50 10 20 50 100 10 20 50 100 10 20 18 10 20 18 18 18 18

Part Number 606/00121 606/00122 606/00125 606/00221 606/00222 606/00225 606/20321 606/20322 606/20325 606/20329 606/20421 606/20422 606/20425 606/20429 606/00501 606/00502 606/00542 606/00601 606/00602 606/00652 606/00702 606/00752 606/00802

2 2 1 2 1 2
1 1

8 8 5 8 5 8
5 5

4 4 3 4
3 3

SAE 100R1 / DIN 20022 1SN SAE 100R1 / DIN 20022 1SN SAE 100R12 / SAE 100R9R SAE 100R1 / DIN 20022 1SN SAE 100R1 / DIN 20022 1SN SAE 100R12 / SAE 100R9R SAE 100R1AT SAE 100R9R SAE 100R1AT

1 1 1 114 114 112

JCB LOADALL (BOOM) HOSE IDENTIFICATION

Diameter
1

Specification DIN 20022 2ST

Length (m) 20

Part Number 606/30332

DIN 20022 2ST

50

606/30335

DIN 20022 2ST

20

606/30432

DIN 20022 2ST

50

606/30435

All Loadall boom hose is two wire braid high pressure specification with a thick cover.

COUPLING IDENTIFICATION
In order to ensure that the correct specification of coupling is attached to a length of hose, the same numbering procedure is adopted for both bulk hose and couplings 893/9_ _ _ _ = coupling for JCB hose assembly

COUPLING SPECIFICATION
Coupling and collars may vary with hose specification for the same diameter of hose. It is therefore essential to use the correct specification of coupling and collar. 893/9 - - C - C = Hose specification (pressure rating) i.e. 893/9 - - 0 - SAE 100R1 / DIN 20022 ISN 893/9 - - 2 - SAE 100R2AT / DIN 20022 2SN 893/9 - - 3 - SAE 100R2A 893/9 - - 4 - SAE 100R12 893/9 - - 5 - SAE 100R9R

TERMINATION TYPE
893/9A - - 893/90 - - 893/91 - - 893/92 - - A = Termination type i.e. JCB O - Ring B.S.P. JCB 801/803/ Fastrac Coupling JCB Loadall Boom Coupling

DIAMETER
This refers to the bore diameter of hose that End Fitting is designed to fit. 893/9BB - BB = Hose diameter i.e. 1 893/901 - 4 3 893/902 - 8 1 893/903 - 2 5 893/904 - 8 3 893/905 - 4 893/906 - 1 893/907 - 114 893/908 - 112

COUPLING STYLE
893/9 893/9 893/9 893/9 893/9 893/9 893/9 893/9 893/9 893/9 D 0 1 2 3 4 5 6 7 8 D = Coupling Style i.e. Straight 90 deg. Forged/Block/Compact Elbow 90 deg. Swept Elbow 90 deg. Swivel Compact Elbow 135 deg. Forged/Compact Elbow 135 deg. Swept Elbow Male Straight Hose Clamp Ferrule Extended Male Straight

JCB BSP COUPLING IDENTIFICATION

Hose Diameter 1 4 1 4 1 4 1 4 1 4 8 8 3 8 3 8 3 8
3 3

Coupling Style Straight 90 deg Compact Elbow 90 deg Swept Elbow 90 deg Swivel Compact Elbow 135 deg Swept Elbow Straight 90 deg Compact Elbow 90 deg Swept Elbow 135 deg Compact Elbow 135 deg Swept Elbow Straight 90 deg Compact Elbow 90 deg Swept Elbow 135 deg Swept Elbow Straight 90 deg Compact Elbow 90 deg Swept Elbow 135 deg Swept Elbow

Hose Preparation Non - Skive Non - Skive Non - Skive Non - Skive Non - Skive Non Non Non Non Non Non Non Non Non Non Non Non Non Skive Skive Skive Skive Skive Skive Skive Skive Skive Skive Skive Skive Skive

Part No. 893/90120 893/90121 893/90122 893/90123 893/90125 893/90220A 893/90221 893/90222A 893/90224 893/90225A 893/90320 893/90321 893/90322 893/90325 893/90420 893/90421 893/90422 893/90425

2 2 1 2 1 2
1 1

8 8 5 8 5 8
5 5

JCB BSP COUPLING IDENTIFICATION (contd)

Hose Diameter 3 4 3 4 3 4 3 4 1 1 1 1 1 1 1 1 114 114 114 114 112 112 Coupling Style HP & LP Straight HP & LP 90 deg Compact Elbow HP & LP 90 deg Swept Elbow HP & LP 135 deg Swept Elbow LP LP LP LP HP HP HP HP Straight 90 deg Compact Elbow 90 deg Swept Elbow 135 deg Swept Elbow Straight 90 deg Compact Elbow 90 deg Swept Elbow 135 deg Swept Elbow Hose Preparation HP = skive, LP = Non-Skive HP = skive, LP = Non-Skive HP = skive, LP = Non-Skive HP = skive, LP = Non-Skive Non-Skive Non-Skive Non-Skive Non-Skive Skive Skive Skive Skive Skive Skive Skive Skive Skive Skive Part No. 893/90540 893/90541 893/90542 893/90545 893/90600 893/90601 893/90602 893/90605 893/90650 893/90651 893/90652 893/90655 893/90700 893/90702 893/90750 893/90752 893/90800 893/90802

LP Straight LP 90 deg Swept Elbow HP Straight HP 90 deg Swept Elbow LP Straight LP 90 deg Swept Elbow

LP = Coupling Fitted to Low Pressure Hose

HP = Coupling Fitted to High Pressure Hose

JCB MINI - EXCAVATOR / FASTRAC MK1 COUPLING IDENTIFICATION

Hose Diameter 1 4 1 4 1 4 8 8 3 8
3 3

Coupling Style Straight 90 deg Swept Elbow 135 deg Swept Elbow Straight 90 deg Swept Elbow 135 deg Swept Elbow Straight 90 deg Swept Elbow 135 deg Swept Elbow Straight 90 deg Swept Elbow 135 deg Swept Elbow HP & LP Straight HP & LP 90 deg Swept Elbow HP & LP 135 deg Swept Elbow LP 90 deg Swept Elbow

Hose Preparation Non - Skive Non - Skive Non - Skive Non - Skive Non - Skive Non - Skive Non - Skive Non - Skive Non - Skive Non - Skive Non - Skive Non - Skive HP = Skive, LP = Non-Skive HP = Skive, LP = Non-Skive HP = Skive, LP = Non-Skive Non-Skive

Part No. 893/91120 893/91122 893/91125 893/91220 893/91222 893/91225 893/91320 893/91322 893/91325 893/91420 893/91422 893/91425 893/31023 893/31035 893/31029 893/30037

2 2 1 2
1 1

8 8 5 8
5 5

4 4 3 4
3 3

LP = Coupling Fitted to Low Pressure Hose

HP = Coupling Fitted to High Pressure Hose

JCB LOADALL (BOOM) COUPLING IDENTIFICATION

Hose Diameter 1 2
1

Coupling Style Straight 90 deg Swept Elbow Straight 90 deg Swept Elbow

Hose Preparation Non - Skive Non - Skive Non - Skive Non - Skive

Part No. 893/92330 893/92331 893/92430 893/92431

2 8 8

JCB BSP MALE COUPLING IDENTIFICATION

Hose Diameter 1 2
1

Coupling Style Straight male Straight extended male Straight extended male

Hose Preparation Non - Skive Non - Skive Non - Skive

Part No. 893/90326 893/90328 893/90428

2 8

SUNDRY ITEM IDENTIFICATION

Hose Diameter 3 8
1 5 3 3

Description 8 Poly Sleeve 8 Poly Sleeve 4 Poly Sleeve

U.O.I. (m) 10 10 10 10 10 U.O.I. (m) 10 10 10 10 10 10 10 10 10

Part No. 647/05201 647/05301 647/05401 647/05801 647/05901 Part No. 814/00331 814/00332 814/00333 814/00334 814/00335 814/00336 814/00337 814/00338 814/00339

2 8 4

1 5 3

2 Poly Sleeve

1 Hose Diameter 1 4
3 1 5 3

1 Poly Sleeve Description 4 HP Wire Guard 8 HP Wire Guard 2 HP Wire Guard 8 HP Wire Guard 4 HP Wire Guard

1 3 1 5 3

8 2 8 4

1 1 1 4
1 1

1 LP Wire Guard 1 HP Wire Guard 1 4 LP Wire Guard

1

1 4

1 4 HP Wire Guard
1

SUNDRY ITEM IDENTIFICATION (contd)

Hose Diameter 1 4 3 8 1 2 5 8 3 4 1 114 112 Hose Diameter 1 4 3 8 1 2 5 8 3 4 1 Hose Diameter All Hose Diameter All Description 4 Hose End Cap 3 8 Hose End Cap 1 2 Hose End Cap 5 8 Hose End Cap 3 4 Hose End Cap 1 Hose End Cap 114 Hose End Cap 112 Hose End Cap
1

U.O.I. 200 200 100 100 100 100 100 100 U.O.I. 10 10 10 10 10 10 U.O.I. 100 U.O.I. 100

Part No. 835/00083 835/00084 835/00085 835/00086 835/00087 835/00088 835/00089 835/00093 Part No. 893/90127 893/90227 893/90427 893/90547 893/90607 893/90707 Part No. 993/99350 Part No. 993/99194

Description 4 Hose Clamp Ferrule 3 8 Hose Clamp Ferrule 1 2 Hose Clamp Ferrule 5 8 Hose Clamp Ferrule 3 4 Hose Clamp Ferrule 1 LP Hose Clamp Ferrule
1

Description Sleeving Tie Description Identification Tag

HOSE ASSEMBLY IDENTIFICATION

JCB Hoses are of three main types with the fourth digit of the part number referring to the coupling style fitted to either end of the hose. In most instances the hoses fall into one of the three categories shown opposite.

Length

1. Two straight end fittings identified with a 0 or 1 eg 611/0----

Length

2. One straight and one elbow end fitting identified with a 2 or 3 eg 611/2Length

3. Two elbow end fittings identified with a 4 or 5 eg 611/4----