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and
r
are acting on this element where the principal strains (
r
,
, and
z
) set up by these
stresses can be determined by using the following consecutive equations:
( )
( )
( )
z
r
r
z
r
r
z
r
r
E E
E E
E E
+ =
+ =
+ =
Thick-walled Pressure Vessels 4209168; 4201205; 4203364
HES5320 Solid Mechanics, Semester 2, 2011 Page 4 of 17
Fig. 3: Distribution of biaxial stresses in the cylinder (P. P. Benham, et al., 1996, pp. 383)
The equations of equilibrium for the element is given by
0 =
+
r dr
d
r r
which leads to the general solutions:
2
r
B
A
r
= and
2
r
B
A+ =
Eq. [1]
where A and B are constants which can be determined by utilizing the boundary conditions.
Consider the cylinder with piston as shown in Fig. 4 below:
Fig. 4: Cylinder with piston (P. P. Benham, et al., 1996, pp. 383)
The boundary conditions for the cylinder with piston as shown in Fig. 4 above are:
At r = r
i
,
r
(r = r
i
) = p
i
and At r = r
o
,
r
(r = r
o
) = p
o
Thus,
2
i
i
r
B
A p = and
2
o
o
r
B
A p = .
Thick-walled Pressure Vessels 4209168; 4201205; 4203364
HES5320 Solid Mechanics, Semester 2, 2011 Page 5 of 17
By solving these two equations simultaneously gives:
2 2
2 2
i o
o o i i
r r
r p r p
A
= and
2 2
2 2
) (
i o
o i o i
r r
r r p p
B
=
Substitute A and B into Eq. [1] gives the following Lams formulations:
(
(
\
|
+
(
(
\
|
+
(
(
\
|
(
(
\
|
=
2
2
2
2 2 2
2 2
2 2
2 2
2
2
2
2 2 2
2 2
2 2
2 2
1 1
1
1 ) (
1 1
1
1 ) (
r
r
k p
r
r
p
k r r
r r p p
r r
r p r p
r
r
k p
r
r
p
k r r
r r p p
r r
r p r p
i
o
o
i
i o
o i o i
i o
o o i i
i
o
o
i
i o
o i o i
i o
o o i i
r
Eq. [2]
where
r
= Radial stress (MPa)
(
(
\
|
+
=
(
(
\
|
+
=
(
(
\
|
=
(
(
\
|
=
2
2
2
2 2
2
2
2
2
2 2
2
1
1
1
1
1
1
r
r
k
p
r
r
r r
r p
r
r
k
p
r
r
r r
r p
o i o
i o
i i
o i o
i o
i i
r
Eq. [3]
At the inner surface, r = r
i
,
Radial stress,
i r
p = (radial compressive stress)
Circumferential or hoop stress,
i
p
k
k
1
1
2
2
+
=
At the outer surface, r = r
o
,
Radial stress, 0 =
r
Circumferential or hoop stress,
1
2
2
=
k
p
i
Thick-walled Pressure Vessels 4209168; 4201205; 4203364
HES5320 Solid Mechanics, Semester 2, 2011 Page 6 of 17
Fig. 5: Stress distribution for
r
and
are:
( )
( )
( )
+ =
=
=
r z
r
r r
E
E
E
1
1
Eq. [4]
Substitute Eq. [3] into Eq. [4] yields
(
(
\
|
(
(
\
|
+
(
(
\
|
+
(
(
\
|
=
2 2
2
2 2
2
1 1
) 1 (
1 1
) 1 (
r
r
r
r
k E
p
r
r
r
r
k E
p
o o i
o o i
r
Eq. [5]
where E = 6.895 10
10
Pa (Young modulus for Aluminium)
33 . 0 = (Poisson ratio)
Cylinder diameter: 150 mm (r
o
= 75 mm) for this experiment take (r
o
= 74.5 mm)
Cylinder length: 320 mm
Wall thickness: 55 mm (r
i
= 20 mm) for this experiment take (r
i
= 18.625 mm)
Radius ratio = r
o
/r
i
= 74.5/18.625 = 4
Thick-walled Pressure Vessels 4209168; 4201205; 4203364
HES5320 Solid Mechanics, Semester 2, 2011 Page 7 of 17
Substitute these values into Eq. [5] gives:
\
|
|
\
|
+ =
(
\
|
+ |
\
|
=
2 2
13
2 2
13
5500
1 33 . 0
5500
1 10 524 . 9
5500
1 33 . 0
5500
1 10 524 . 9
r r
p
r r
p
i
i r
Eq. [6]
The relationship which used for the computation of stresses based on the value of strains obtained can be
derived from Eq. [4].
From Eq. [4], the radial and hoop stresses can be expressed as:
[B] Eq. - - - - - - - - - -
[A] Eq. - - - - - - - - - -
r
r r
E
E
+ =
+ =
By substituting Eq. [B] into Eq. [A] gives:
+
=
+
=
2
2
1
) (
1
) (
r
r
r
E
E
Eq. [7]
3. PROCEDURE
(1) The main power supply (D) was switched ON and current was allowed to pass through the
gauges about five to eight minutes in order to ensure all the strain gauges at steady state
temperature condition.
(2) The relief valve (C) was relieved to ensure the pressure reading is zero.
(3) All the initial readings for 12 strain gauges with zero pressure in the system were recorded from
the strain meter (E).
(4) The relief valve was tightened.
(5) Some pressure was applied slowly into the cylinder by means of the hand pump. The pressure
was pumped up to approximately 10 bar.
(6) All the readings for 12 strain gauges were recorded from the strain meter.
(7) The experiment was repeated until 50 bar with an increment of 10 bar.
Thick-walled Pressure Vessels 4209168; 4201205; 4203364
HES5320 Solid Mechanics, Semester 2, 2011 Page 8 of 17
4. RESULTS
The experimental strains obtained from the strain meter are recorded and tabulated in Table 3 & 4 below:
Radius (mm)
Hoop Strain,
(m) Experimental
0 10 20 30 40 50
29.5 0 5E-06 3E-06 6E-06 5E-06 6E-06
38.0 0 3E-06 2E-06 3E-06 2E-06 4E-06
47.5 0 2E-06 2E-06 1E-06 3E-06 1E-06
62.5 0 1E-06 2E-06 1E-06 1E-06 1E-06
Radius (mm)
Radial Strain,
r
(m) Experimental
0 10 20 30 40 50
29.5 0 -5E-06 -6E-06 -6E-06 -6E-06 -4E-06
38.0 0 -2E-06 -4E-06 -3E-06 -2E-06 -3E-06
47.5 0 -1E-06 -2E-06 -3E-06 -1E-06 -2E-06
62.5 0 1E-06 -0.000002 -1E-06 -0.000001 -0.000002
Table 3 & 4: Experimental strains obtained from the strain meter
The theoretical strains are calculated from Eq. [5] by using Microsoft Excel Spreadsheet and the results
are tabulated in Table 5 & 6 below:
Radius (mm)
Hoop Strain,
(m) Theoretical
0 10 20 30 40 50
29.5 0 8.64363E-06 1.73E-05 2.59E-05 3.46E-05 4.32E-05
38.0 0 5.46277E-06 1.09E-05 1.64E-05 2.19E-05 2.73E-05
47.5 0 3.72589E-06 7.45E-06 1.12E-05 1.49E-05 1.86E-05
62.5 0 2.42161E-06 4.84E-06 7.26E-06 9.69E-06 1.21E-05
Radius (mm)
Radial Strain,
r
(m) Theoretical
0 10 20 30 40 50
29.5 0 -0.000007367 -1.47E-05 -2.21E-05 -2.95E-05 -3.68E-05
38.0 0 -4.18655E-06 -8.37E-06 -1.26E-05 -1.67E-05 -2.09E-05
47.5 0 -2.44967E-06 -4.9E-06 -7.35E-06 -9.8E-06 -1.22E-05
62.5 0 -1.14539E-06 -2.29E-06 -3.44E-06 -4.58E-06 -5.73E-06
Table 5 & 6: Theoretical strains calculated by using Eq. [5]
Thick-walled Pressure Vessels 4209168; 4201205; 4203364
HES5320 Solid Mechanics, Semester 2, 2011 Page 9 of 17
The graphs of hoop strain,
m
)
Radius, r (mm)
Hoop Strain,
m
)
Radius, r (mm)
Hoop Strain,
r
(
m
)
Radius, r (mm)
Radial Strain,
r
(m) vs. Radius, r (mm) (p
i
= 10
bar)
Experimental
Theoretical
-2.50E-05
-2.00E-05
-1.50E-05
-1.00E-05
-5.00E-06
0.00E+00
5.00E-06
25.0 30.0 35.0 40.0 45.0 50.0 55.0 60.0 65.0
R
a
d
i
a
l
S
t
r
a
i
n
,
r
(
m
)
Radius, r (mm)
Radial Strain,
r
(m) vs. Radius, r (mm) (p
i
= 30
bar)
Experimental
Theoretical
Thick-walled Pressure Vessels 4209168; 4201205; 4203364
HES5320 Solid Mechanics, Semester 2, 2011 Page 11 of 17
The experimental and theoretical stresses are computed by using Eq. [7] and the results are tabulated in
Table 7, 8, 9 & 10 below:
Radius
(mm)
Hoop Stress,
(MPa) Experimental
0 10 20 30 40 50
29.5 0 0.259211 0.078924 0.311053 0.233676 0.362121
38.0 0 0.18106 0.052616 0.155526 0.103684 0.232903
47.5 0 0.129218 0.103684 0.000774 0.206595 0.026308
62.5 0 0.10291 0.103684 0.051842 0.051842 0.026308
Radius
(mm)
Hoop Stress,
(MPa) Theoretical
0 10 20 30 40 50
29.5 0 0.480691123 0.961382 1.442073 1.922764 2.403456
38.0 0 0.315788402 0.631577 0.947365 1.263154 1.578942
47.5 0 0.22574505 0.45149 0.677235 0.90298 1.128725
62.5 0 0.158128496 0.316257 0.474385 0.632514 0.790642
Radius (mm)
Radial Stress,
r
(MPa) Experimental
0 10 20 30 40 50
29.5 0 -0.259211 -0.387655 -0.311053 -0.336587 -0.1563
38.0 0 -0.07815 -0.258437 -0.155526 -0.103684 -0.129992
47.5 0 -0.026308 -0.103684 -0.206595 -0.000774 -0.129218
62.5 0 0.10291 -0.103684 -0.051842 -0.051842 -0.129218
Radius (mm)
Radial Stress,
r
(MPa) Theoretical
0 10 20 30 40 50
29.5 0 -0.349355163 -0.69871 -1.048065 -1.397421 -1.746776
38.0 0 -0.184452442 -0.368905 -0.553357 -0.73781 -0.922262
47.5 0 -0.09440909 -0.188818 -0.283227 -0.377636 -0.472045
62.5 0 -0.026792536 -0.053585 -0.080378 -0.10717 -0.133963
Table 7, 8, 9 & 10: Theoretical and experimental stresses computed by using Eq, [7]
Thick-walled Pressure Vessels 4209168; 4201205; 4203364
HES5320 Solid Mechanics, Semester 2, 2011 Page 12 of 17
The plots of hoop and radial stresses vs. radius for pressure of 10 bar and 30 bar are shown in Fig. 10, 11,
12 & 13 below:
Fig. 9: Plot of hoop stress,
(
M
P
a
)
Radius, r (mm)
Hoop Stress,
(
M
P
a
)
Radius, r (mm)
Hoop Stress,
r
(
M
P
a
)
Radius, r (mm)
Radial Stress,
r
(MPa) vs. Radius, r (mm) (p
i
= 10
bar)
Experimental
Theoretical
-1.05
-0.85
-0.65
-0.45
-0.25
-0.05
25.0 30.0 35.0 40.0 45.0 50.0 55.0 60.0 65.0
R
a
d
i
a
l
S
t
r
e
s
s
,
r
(
M
P
a
)
Radius, r (mm)
Radial Stress,
r
(MPa) vs. Radius, r (mm) (p
i
= 30
bar)
Experimental
Theoretical
Thick-walled Pressure Vessels 4209168; 4201205; 4203364
HES5320 Solid Mechanics, Semester 2, 2011 Page 14 of 17
5. DISCUSSION AND CONCLUSION
The hoop strain and radial strain at various locations (strain gauges) with the increment of pressure are
measured in this experiment. The principal stresses distributed along the LS-22014 THICK CYLINDER
APPARATUS are the hoop (circumferential) stress,
=
)
`
+ =
(
\
|
|
\
|
+ =
(
(
|
|
\
|
|
|
\
|
+
=
2 2
5 13
2 2
13
2
2
2
2
2
) 5 . 29 (
5550
1 33 . 0
) 5 . 29 (
5550
1 10 10 10 524 . 9 mm 29.5 bar, 10
5550
1 33 . 0
5550
1 10 524 . 9
1 1
) 1 (
,
r r
p
r
r
r
r
k E
p
r p
i
o o i
i
Theoretical Radial Strain
( )
( ) ( )( )
6
10 7.4402
=
)
`
+
(
=
(
\
|
+ |
\
|
=
(
(
|
|
\
|
+
|
|
\
|
=
2 2
5 13
2 2
13
2
2
2
2
2
) 5 . 29 (
5550
1 33 . 0
) 5 . 29 (
5550
1 10 10 10 524 . 9 mm 29.5 bar, 10
5550
1 33 . 0
5550
1 10 524 . 9
1 1
) 1 (
,
r
i
o o i
i r
r r
p
r
r
r
r
k E
p
r p
Experimental Hoop Stress
Based on the tables above, the experimental hoop strain and radial strain at r = 29.5 mm with an internal
pressure of p
i
= 10 bar are
= 5E-06 and
r
= -5E-06.
( )
( )
( ) ( ) [ ]
( )
MPa 0.259210 =
=
+
=
+
=
Pa 53 . 259210
33 . 0 1
10 5 33 . 0 10 5 ) 10 895 . 6 (
10 5 , 10 5
1
) (
,
2
6 6 10
6 6
2
r
r
E
Thick-walled Pressure Vessels 4209168; 4201205; 4203364
HES5320 Solid Mechanics, Semester 2, 2011 Page 16 of 17
Experimental Radial Stress
( )
( )
( ) ( ) [ ]
( )
MPa 0.259210 =
=
+
=
+
=
Pa 53 . 259210
33 . 0 1
10 5 33 . 0 10 5 ) 10 895 . 6 (
10 5 , 10 5
1
) (
,
2
6 6 10
6 6
2
r
r
r r
E
Theoretical Hoop Stress
Based on the table above, the theoretical hoop strain and radial strain at p
i
= 10 bar and r = 29.5 mm are
= 8.64363E-06 and
r
= -7.367E-06.
( )
( )
( ) ( ) [ ]
( )
MPa 0.48070167 =
=
+
=
+
=
Pa 67 . 480701
33 . 0 1
10 367 . 7 33 . 0 10 64363 . 8 ) 10 895 . 6 (
10 64363 . 8 , 10 367 . 7
1
) (
,
2
6 6 10
6 6
2
r
r
E
Theoretical Radial Stress
( )
( )
( ) ( ) [ ]
( )
MPa 0.3493231 =
=
+
=
+
=
Pa 10 . 349323
33 . 0 1
10 64363 . 8 33 . 0 10 367 . 7 ) 10 895 . 6 (
10 64363 . 8 , 10 367 . 7
1
) (
,
2
6 6 10
6 6
2
r
r
r r
E
Thick-walled Pressure Vessels 4209168; 4201205; 4203364
HES5320 Solid Mechanics, Semester 2, 2011 Page 17 of 17
6.2 References
Ayob, A. B., Tamin, M. N. & M. Kabashi Elbasheer, Pressure Limits of Thick-Walled Cylinders,
Proceedings of the International MutiConference of Engineers and Computer Scientists 2009 Vol.
II, IMECS: 2009, March 18, Hong Kong.
J. M. Kihiu, S. M. Mutuli & G. O. Rading, n. d., Stress characterization of autofrettaged thick-walled
cylinders, pp. 370, International Journal of Mechanical Engineering Education, 31/4, Department of
Mechanical Engineering, University of Nairobi.
P. P., Benham, R. J., Crawford & C. G., Armstrong, 1996, Chapter 14 Applications of the Equilibrium
and Strain-Displacement Relationships, in Mechanics of Engineering Materials, 2
nd
edn., Pearson
Longman, China.