Flextee Tapping Tee Branch Saddle Flanged Branch Saddle Male Transition 45 Elbow Female Transition 45 Elbow Male

Tran n Piece Transition Saddle Duckfoot Bend Hydrant Branch Saddle QBOX Coupler End Cap Reducer 90 Elbow 45 Elbow 22.5 E ansition 45 Elbow Female Transition 45 Elbow Male Transition 90 Elbow Female Transition 90 Elbow Male Transition Coup QBOX Coupler End Cap Reducer 90 Elbow 45 Elbow 22.5 Elbow Equal Tee Reducing Tee Flanged Tee Multiseal Tapping Tee Elbow Female Transition 90 Elbow Male Transition Coupler Female Transition Coupler Balloon Saddle PE Steel Transition ual Tee Reducing Tee Flanged Tee Multiseal Tapping Tee Flextee Tapping Tee Branch Saddle Flanged Branch Saddle Male Tran le Transition Coupler Balloon Saddle PE Steel Transition Piece Transition Saddle Duckfoot Bend Hydrant Branch Saddle QBOX e Tapping Tee Branch Saddle Flanged Branch Saddle Male Transition 45 Elbow Female Transition 45 Elbow Male Transition ce Transition Saddle Duckfoot Bend Hydrant Branch Saddle QBOX Coupler End Cap Reducer 90 Elbow 45 Elbow 22.5 Elbow n 45 Elbow Female Transition 45 Elbow Male Transition 90 Elbow Female Transition 90 Elbow Male Transition Coupler Fe upler End Cap Reducer 90 Elbow 45 Elbow 22.5 Elbow Equal Tee Reducing Tee Flanged Tee Multiseal Tapping Tee Flextee Female Transition 90 Elbow Male Transition Coupler Female Transition Coupler Balloon Saddle PE Steel Transition Piece Tra ducing Tee Flanged Tee Multiseal Tapping Tee Flextee Tapping Tee Branch Saddle Flanged Branch Saddle Male Transition 45 n Coupler Balloon Saddle PE Steel Transition Piece Transition Saddle Duckfoot Bend Hydrant Branch Saddle QBOX Coupler En anch Saddle Flanged Branch Saddle Male Transition 45 Elbow Female Transition 45 Elbow Male Transition 90 Elbow Fema addle Duckfoot Bend Hydrant Branch Saddle QBOX Coupler End Cap Reducer 90 Elbow 45 Elbow 22.5 Elbow Equal Tee Red emale Transition 45 Elbow Male Transition 90 Elbow Female Transition 90 Elbow Male Transition Coupler Female Transitio Cap Reducer 90 Elbow 45 Elbow 22.5 Elbow Equal Tee Reducing Tee Flanged Tee Multiseal Tapping Tee Flextee Tapping Te ale Transition 90 Elbow Male Transition Coupler Female Transition Coupler Balloon Saddle PE Steel Transition Piece Transiti ducing Tee Flanged Tee Multiseal Tapping Tee Flextee Tapping Tee Branch Saddle Flanged Branch Saddle Male Transition 45 n Coupler Balloon Saddle PE Steel Transition Piece Transition Saddle Duckfoot Bend Hydrant Branch Saddle QBOX Coupler En anch Saddle Flanged Branch Saddle Male Transition 45 Elbow Female Transition 45 Elbow Male Transition 90 Elbow Fema addle Duckfoot Bend Hydrant Branch Saddle QBOX Coupler End Cap Reducer 90 Elbow 45 Elbow 22.5 Elbow Equal Tee Red emale Transition 45 Elbow Male Transition 90 Elbow Female Transition 90 Elbow Male Transition Coupler Female Transitio Cap Reducer 90 Elbow 45 Elbow 22.5 Elbow Equal Tee Reducing Tee Flanged Tee Multiseal Tapping Tee Flextee Tapping Te ale Transition 90 Elbow Male Transition Coupler Female Transition Coupler Balloon Saddle PE Steel Transition Piece Transiti ducing Tee Flanged Tee Multiseal Tapping Tee Flextee Tapping Tee Branch Saddle Flanged Branch Saddle Male Transition 45 n Coupler Balloon Saddle PE Steel Transition Piece Transition Saddle Duckfoot Bend Hydrant Branch Saddle QBOX Coupler En anch Saddle Flanged Branch Saddle Male Transition 45 Elbow Female Transition 45 Elbow Male Transition 90 Elbow Fema addle Duckfoot Bend Hydrant Branch Saddle QBOX Coupler End Cap Reducer 90 Elbow 45 Elbow 22.5 Elbow Equal Tee Red emale Transition 45 Elbow Male Transition 90 Elbow Female Transition 90 Elbow Male Transition Coupler Female Transitio Cap Reducer 90 Elbow 45 Elbow 22.5 Elbow Equal Tee Reducing Tee Flanged Tee Multiseal Tapping Tee Flextee Tapping Te

Electrofusion Fittings Product Guide

The Company
Fusion Group Chesterfield Site

Founded in 1971, Fusion Group is a multinational company with its headquarters and principal manufacturing site located in Chesterfield, England. Fusion Groups Fusamatic Division is a world leader in the manufacture of electrofusion fittings for polyethylene pipe jointing. Fusions fittings are used on gas and water infrastructure projects, landfill gas and leachate extraction systems, ground source heat installations and a vast range of industrial applications.

Over 60% of Fusion Groups UK manufactured output is sold into international markets through a global network of wholly-owned subsidiaries, joint-venture companies and agents. Contact details for Fusions international sales team are provided on page 30. In the UK, Fusion Group markets its manufactured products through its distribution arm, Fusion Provida. In addition to its National Sales Office in Chesterfield, Fusion Provida has a strategically located depot network which both sells products for utility infrastructure projects and hires out electrofusion control boxes, tooling and other polyethylene pipe jointing equipment. Contact details for Fusions depot network are listed on page 31.

Every effort has been made to ensure the information in this brochure is correct at the date of issue. Fusion operates a policy of continuous product improvement and range extension and, therefore, reserves the right to modify product specifications in line with market requirements. Please note that some products may be subject to minimum order quantities. If you have any questions regarding the products in this brochure please contact the UK sales hotline: +44 (0)1246 455998 / International sales hotline +44 (0)1246 268666.

Contents

www.fusiongroup.com
Page

Introduction Fusamatic - the anatomy of a world class fitting .................................................... QBOX - the next generation electrofusion control box ....................................... Tooling ................................................................................................................................... JointManager ...................................................................................................................... Technical specifications for Fusamatic fittings ........................................................ Type approval testing ....................................................................................................... The good guide to electrofusion .................................................................................. Electrofusion fittings Coupler .................................................................................................................................. End cap .................................................................................................................................. Reducer .................................................................................................................................. 90 elbow .............................................................................................................................. 45 elbow .............................................................................................................................. 22.5 elbow .......................................................................................................................... Equal tee ............................................................................................................................... Reducing tee ........................................................................................................................ Flanged tee .......................................................................................................................... Multiseal tapping tee - stackload (S/L) and underpart (U/P) ............................. Flextee tapping tee - underpart (U/P) ........................................................................ Branch saddle - stackload (S/L) and underpart (U/P) ............................................ Transition coupler .............................................................................................................. Transition 90 elbow ......................................................................................................... Transition 45 elbow ......................................................................................................... Balloon saddle ..................................................................................................................... Coupler and reducer with excess flow valve ............................................................ Transition saddle ................................................................................................................ PE - steel transition piece (weldable) .......................................................................... Duckfoot bend .................................................................................................................... Hydrant branch saddle kit .............................................................................................. Stub flange kit ..................................................................................................................... International distribution ................................................................................................ Batch manufacturing of electrofusion fittings ........................................................ UK and ROI contacts and depot map .........................................................................

4 6 7 7 8 9 10

12 12 13 13 14 14 14 15 15 16 19 20 23 24 25 26 26 27 27 28 29 29 30 30 31

Fitting bar key

To specify product colour and polymer grade when ordering, the following codes should be used
Example:

Y
Yellow PE80

BKH
Black PE100

32mm Coupler Fitting Code 32mm Coupler 32mm Coupler Yellow PE80 Black PE100

C*A32 CYA32 CBKHA32

Fusamatic - the anatomy of a world class fitting

Together, electrofusion fittings and polyethylene pipes enable utilities, designers and contractors to create fully welded pipe networks. Joints are critical points in any pipe network. The production quality, reliability, and flexibility of Fusions electrofusion fittings buys you peace of mind and certainty. Fusion has further extended the competitive advantage of its fittings by developing QBOX, the worlds leading electrofusion control box, and JointManager, the first system which enables you to view and analyse your joint data at any time from anywhere in the world using the power of the internet. The ability to record and prove the integrity of your electrofusion joints is a major benefit for contractors and utilities alike. Further information on QBOX and JointManager can be found on pages 6 and 7.

1 5 2

1) Fusamatic Pin Invented by Fusion, the Fusamatic pin provides a totally automatic method for ensuring the correct welding parameters are used. Within each Fusamatic pin is a resistor. When the QBOX is connected to the fitting, the Fusamatic pin enables it to automatically identify the correct fusion time required to make the joint. All the operator has to do is press go!

www.fusiongroup.com

2) Indicators

The pressure created by the expanding molten plastic in the jointing area inside the fitting during the electrofusion process will force out the indicator lugs. This is a visible sign that the necessary jointing pressure has been achieved.

3) Moulded-in welding parameters Manual welding parameters are moulded into the body of all Fusions fittings. Information provided includes fitting size, material (PE80 or PE100), applicable pipe SDRs, weld parameters, and pressure ratings for gas and water applications.

4) Permanently marked batch number The injection mould batch number is just one of numerous quality control identifiers on each Fusamatic fitting. It is replicated on the fittings barcode.

5) Barcode Quality control is central to the success of Fusions fittings. The barcode provides full traceability right down to the polymer batch; the raw material from which the fittings are manufactured.
The barcode also carries the welding parameters for use with electrofusion boxes equipped with a barcode scanner.

Element To promote joint quality, all fusion elements are coated with polyethylene before being moulded into the fitting body.

Pipe stops Fusamatic couplers have removable pipe stops. The stops ensure pipes cannot be inserted past the midpoint, but can be removed for use in, for example, repair situations. 5

QBOX - the next generation electrofusion control box

1) Screen

Practical: hard-wearing, scratch-resistant polycarbonate. Flexible: true graphic display accommodates full range of international character sets. Eighteen languages currently supported including Chinese, Russian and Polish. Performance: high contrast, greater legibility.

7 4

1 2 2) User interface

Control: status bar on screen at all times during the fusion process.

3 3) Keypad membrane

Longevity: seamless membrane. Reduced risk of moisture penetration. Safety: hi-visibility reduces risk of site damage.

6 & 7) Connections: Data retrieval

4) Casing

Performance and durability: die-cast aluminium casing incorporating large cooling fins ensures high duty cycle performance.

Flexibility: printer socket, scanner socket, USB connector, SD card port . Capacity: stores up to 2000 joints. Reassurance: SD card acts like an aeroplanes black box. Almost indestructible data security.

Key specifications
Power: 110V or 220/230V versions available Output: 80Amps IP rating: IP54 Designed in accordance with ISO 12176 Part II and GIS ECE 1

5) Protective frame

Resilient: powder coated. Practical: carrying handle and cable store.

Tooling / JointManager
Tooling

www.fusiongroup.com

Fusion supplies a comprehensive range of tooling to help you achieve perfect electrofusion joints across all pipe diameters. Tooling includes: scrapers, clamps, pipe cutters, squeeze-off and rerounding tools.

JointManager - giving you a competitive edge

In the 1990s, Fusion pioneered data transfer software which allowed joint data to be electronically downloaded and stored on a laptop or PC for analysis and review. Today, JointManager enables you to electronically send your encrypted joint records to a secure password protected server which you can access any time of day or night via the JointManager web portal. The flexibility of the JointManager database structure means you can undertake a more rigorous analysis of your joint data than was possible with the previous Data Transfer System V2 software. Furthermore, you can monitor joint integrity trends over multiple projects. Its the ideal tool for identifying deviations from agreed procedures over time, the productivity of those using the machines and even the performance of the machine itself. There is a growing recognition within utilities of the operational and financial value of ensuring joint integrity. JointManagers use of the internet means that joint records and analysis can be shared between contractors, consultants and utility managers.

You can find full details on QBOX, tooling and JointManager in the Fusion Equipment brochure which can be downloaded from www.fusiongroup.com or by emailing sales@fusionprovida.com, or ringing +44 (0)1246 455998.
sion trofu & Elec oling usion o Butt F ipment & T Equ
Manuf acturi ellence ng Exc from the Fusion Group

Technical specifications for Fusamatic fittings

Quality control - 100% testing
All Fusamatic products are individually inspected using a unique computerised monitoring system that utilises advanced barcode technology. Each fitting is automatically inspected for coil resistance/continuity and correct fusion time as well as receiving a visual quality check by fully trained inspectors. This information is then logged on to a database that provides full traceability from the raw material to despatch and beyond. Fusion Provida operates accredited quality systems against ISO 9001:2008 which ensure high quality products as well as being regularly audited by various institutions such as IIP, KIWA, BSI, DVGW, SAI Global and others. Fusamatic fittings are tested, accredited and approved against many international performance standards including: GIS/PL2-4 WIS 4-32-08 BS EN1555-3 BS EN12201-3 BS ISO 8085 BS ISO 4427

Pressure ratings
The maximum pressure rating for each type of electrofusion fitting is included in the detailed product specifications provided in pages 12 to 29. The table below provides a summary of the pressure ratings of the most common fittings. FITTING TYPE Coupler Elbow Equal tee Reducer Tapping tee Branch saddle Hydrant products Transition fittings WATER (COLD) BLACK PE100 PN16 PN16 PN16 PN16 PN16 PN16 PN16 PN16 GAS (1) BLACK PE100 10 Bar 10 Bar 10 Bar 10 Bar 10 Bar 10 Bar n/a 10 Bar GAS (2) YELLOW PE80 7 Bar 7 Bar 7 Bar 7 Bar 6 Bar 6 Bar n/a 6 Bar

(1) Rated to 10 bar under EN-1555-3. A black PE100 Fusamatic fitting can be used in the UK if its use is signed off by a qualified gas engineer. (2) Rated under GIS/PL2-4 to either 7 bar for class B or 6 bar for class C

SDR ratings
The appropriate pipe SDR rating for electrofusion fittings is in accordance with the tables below: FITTING SIZES BELOW 63mm FITTING TYPE PIPE SDR Coupler 11 Elbow 11 Reducer 11 Equal tee 11 Tapping tee 11 Branch saddle 11 Transition fittings 11 FITTING SIZES 63mm AND ABOVE FITTING TYPE PIPE SDR Coupler 11 to 17.6 Elbow 11 to 17.6 Equal tee 11 to 17.6 Reducer 11 to 17.6 Tapping tee * 11 to 17.6 Branch saddle 11 to 17.6 Hydrant products 11 to 17.6 Transition fittings 11 to 17.6

* Tapping tees for 63mm mains only are not suitable for SDR17 pressurised pipe applications. Testing can be carried out on SDR rated pipe outside the stated ranges if required. Please contact Fusions national sales office on +44 (0)1246 455998 for details.

Type approval testing

The Fusamatic system was primarily developed to meet the requirements of British Gas and the British water industry. Subsequently the Fusamatic system has become the preferred system in many countries worldwide. Comprehensive up-todate details of approvals are available on request. To confirm the long term durability of the Fusamatic system, thorough testing is carried out within our laboratory.

www.fusiongroup.com

The following information provides details of typical tests and indicates the test results against specification requirements. Fusion Provida is an ISO 9001:2008 quality assessed, registered and certificated company by the British Standards Institution. Certificate No. FM 28179.

TYPICAL TEST 20C Hydrostatic test (5000 hrs) 80C Hydrostatic test (1000 hrs) 20C Hydrostatic test (100 hrs)

TEST CRITERIA PE80 - 9.5 Mpa PE100 - 11 Mpa PE80 - 4 Mpa PE100 - 5 Mpa PE80 - 10 Mpa PE100 - 12.4 Mpa PE80 - 4.6 Mpa PE100 - 5.5 Mpa

WATER SPECIFICATION N/A

GAS SPECIFICATION GIS/PL2-4 GIS/PL2-6 BS EN1555-3 GIS/PL2-4 GIS/PL2-6 BS EN1555-3 BS ISO 8085 GIS/PL2-4 GIS/PL2-6 BS EN1555-3 BS ISO 8085 GIS/PL2-4 GIS/PL2 -6 BS EN1555-3 BS ISO 8085 GIS/PL2-4 GIS/PL2-6 BS EN1555-3 BS ISO 8085 GIS/PL2-4 GIS/PL2-6 GIS/PL2-4 GIS/PL2-6 BS EN1555-3 BS ISO 8085 GIS/PL2-4 GIS/PL2-6 GIS/PL2-4 GIS/PL2-6 BS EN1555-3 ISO 8085 GIS/PL2-4

BS EN12201-3

BS EN12201-3

80C Hydrostatic test (170 hrs)

BS EN12201-3

Joint strength/adhesion (socket OD>90mm)

All samples to have 75% ductility

WIS 4-32-08 BS EN12201-3

Joint strength/crush (socket OD<90mm and saddles) Dimensional stability (9000 hrs) Material tests (taken from joint interface after fusion cycle) A.R.E.L. (tensile loading for sockets<75mm) Tapping tee impact (100 J impact energy)

No brittle failure at joint interface Within specified tolerances after conditioning @ 30C MFR, OIT and density within specified limits Specified load for 500 hrs @ 80C No cracking or leaking after impact <45Nm for 32mm O/L<110NM for 63mm O/L State K value

BS EN12201-3

n/a

BS EN12201-3

n/a

BS EN12201-3

Tapping tee cutter torque Pressure loss across tapping tee Branch saddle pull off

n/a

n/a

GIS/PL2-4

Outlet pipe to fail before fitting

Internal

Internal

The good guide to electrofusion

Dos and Donts

PRE JOINTING CHECKS
Use equipment that is clean, in good condition, regularly maintained and within required calibration/ service. Ensure that cutters/blades and scrapers are clean and in good condition. Mechanical scrapers must be used wherever possible. Check that restraining clamps are in good condition. Check that you have somewhere clean and dry to place tools and equipment during the electrofusion process. Do not start the jointing process unless it can be completed in one go. and the core pipe is pristine. Should the peeled pipe ends become contaminated then they should be treated in the same way as standard PE pipe). Keep scraped pipe and/or spigot surfaces and fittings clean. Assemble joint and fuse immediately after scraping the pipe. If Fusion automatic fittings and boxes are being used, connect the red lead to the fitting terminal with the red pin and the black lead to the plain pin. In all cases check that the fusion time displayed by the control box matches the fusion time on the fitting. If different do not continue to weld. Replace with a new bagged fitting or enter fitting time manually. Ensure correct fusion and cooling times are observed and adhered to. Ensure all fusion indicators have risen. If not, cut out and make new weld. Drilling/tapping through fitting/pipe should only be carried out following the required quality inspections and pressure testing. Always ensure you mark the completed joint with the number issued from the electrofusion control box, along with the date. This is imperative for full traceability.

DOS
Understand the principles of electrofusion (refer to pipe manufacturers details in van pack if necessary). Use a shelter and ground sheet, both in dry and wet conditions, to minimise contamination. Use pipe end covers wherever possible. Always enter your details into the electrofusion control box if the box requests it; your operator code and job code must be entered to allow full traceability. Always use clamps for alignment/restraining/ re-rounding. Ensure control box voltage is compatible with fitting. Ensure pipe and fittings to be jointed are compatible with each other. Cut pipe ends square for all electrofusion socket fittings. Fully scrape pipe and/or spigot surfaces. (Secura-Line pipes need not be scraped prior to electrofusion if outer skin has been freshly peeled 10

DONTS
Do not start any electrofusion joint unless it can be completed without interruption. Do not use an electrofusion box within an excavation. Under no circumstances should an attempt be made to carry out a second fusion cycle on any fitting. This is a WIS 4-32-08 requirement and must be adhered to. Incomplete, interrupted, failed or aborted fittings should ALWAYS be cut out, bagged and numbered with corresponding joint number for submission to a supervisor for inspection.

(CONTINUED....)

The good guide to electrofusion

www.fusiongroup.com

Dos and Donts

DONTS (...CONTINUED)
Do not use dirty or contaminated fittings, or those from split or torn bags or touch prepared surfaces. Do not leave fittings out of their protective bags or remove them from bags until immediately before use. Do not allow prepared fusion/jointing surfaces to become wet or damp. Do not remove clamps from fitting until cooling time has elapsed. Do not remove integral cutter from the stack/saddle once the main has been drilled. IF EVER IN DOUBT - CUT IT OUT

HEALTH AND SAFETY

Fusion Provida makes every effort in the design and manufacture of its pipes, fittings and equipment to ensure safety in use. The following precautions are however worth bearing in mind: Never allow hot polyethylene to come into contact with the skin. In such an event cold water should be used to cool the affected area. Expert medical advice should be sought. Under no circumstances should any attempt be made to remove any material that becomes stuck on the skin without medical supervision as this would risk a more serious injury. Heavy pipes, fittings and equipment should not be handled without assistance or mechanical aid. The requirements of manual handling legislation should be adhered to. Health and safety regulations insist upon the wearing of personal protective equipment such as gloves, safety glasses and safety boots whilst carrying out electrofusion joints. Care should be exercised, by taking normal precautions, when using electrical equipment on site, particularly in wet conditions. Normal precautions should be observed when handling electrical equipment and, for safety reasons, all 110v portable generator sets should be centre tapped for site use +55/0/-55 volts. ALWAYS REMEMBER THAT ALL JOINT RECORDS ARE AUTOMATICALLY STORED AND SHOULD BE DOWNLOADED ON A REGULAR BASIS TO ENSURE FULL TRACEABILITY AND INTEGRITY OF WORKMANSHIP.

THE USE OF WET WIPES

The preferred position is to make electrofusion joints without the use of wet wipes. This guidance pertains as long as the pipes are freshly scraped, the fitting has just been debagged and the assembly and fusion of the joint follows immediately. If any deviation from the above occurs, which may result in contamination of either the scraped pipe or the debagged fitting, then prescribed wet wipes can be used. Separate fresh wet wipes are to be used for the scraped pipes and the debagged fitting if both are contaminated. Whether wiping both scraped pipe or fitting or just one of them, wiped surfaces must be allowed to visibly dry (do not touch the wet surface), then the joint assembled and fused. Failure to allow the jointing surfaces to dry will increase the risk of voids at the weld interface. N.B. In butt fusion jointing wet wipes are not used for cleaning pipes that have already been machined/ trimmed.

11

Electrofusion fittings COUPLER

PE100 Black - Gas 10 Bar / Water PN16 PE80 Yellow - Gas 7 Bar
Please see technical specifications on page 8 with regard to gas fitting ratings

FITTING CODE C*A20 C*A25 C*A32 C*A40 C*A50 C*A63 C*A75 C*A90 C*A110 C*A125 C*A140 C*A160 C*A180 C*A200 C*A225 C*A250 C*A280 C*A315 C*A355 C*A400

FITTING SIZE 20mm 25mm 32mm 40mm 50mm 63mm 75mm 90mm 110mm 125mm 140mm 160mm 180mm 200mm 225mm 250mm 280mm (40V) 315mm (40V) 355mm (40V) 400mm (40V)

L (mm) 77 77 77 90 91 102 125 122 144 154 181 175 185 186 222 220 260 261 260 290

L1 (mm) 37.5 37.5 37.5 44 44 49 61 60 70 75 89 86 91 92 109 108 127 128 126 142

D (mm) 29 33.5 43 51.5 61.5 77 100 110 133 151 176 195 220 243 276 301 345 386 437 475

D1 (mm) 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315 355 400

FUSION TIME (secs) 35 30 45 40 90 35 50 90 160 200 200 300 360 440 600 600 600 900 900 TBC

COOLING TIME (mins) 3 3 3 5 5 3 5 10 10 10 10 20 20 20 30 30 30 30 30 TBC

WEIGHT (kg) 0.033 0.037 0.057 0.08 0.096 0.148 0.403 0.333 0.52 0.74 1.45 1.409 1.906 2.301 4.15 4.28 8.32 10.1 12.3 14.5

BOX QUANTITY 80 80 75/100 90 70 25/20 45 30/27 18/10 12 6 4 4 4 2 2 1 1 1 1

* for fitting code explanation see table on page 3

END CAP

PE100 Black - Gas 10 Bar / Water PN16 PE80 Yellow - Gas 7 Bar
Please see technical specifications on page 8 with regard to gas fitting ratings

FITTING CODE EC*A20 EC*A25 EC*A32 EC*A40 EC*A50 EC*A63 EC*A75 EC*A90 EC*A110 EC*A125 EC*A140 EC*A160 EC*A180 EC*A200 EC*A225 EC*A250

FITTING SIZE 20mm 25mm 32mm 40mm 50mm 63mm 75mm 90mm 110mm 125mm 140mm 160mm 180mm 200mm 225mm 250mm

L (mm) 82 82 84 97 101 115 125 138 164 175 236 202 214 215 222 220

L1 (mm) 37.5 37.5 37.5 44 44 49 61 60 70 75 89 85 91 108 109 108

D (mm) 29 33.5 46 51.5 61.5 77 100 110 133 151 176 196 220 243 276 301

D1 (mm) 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250

FUSION TIME (secs) 35 30 45 40 90 35 50 90 160 200 200 300 360 440 600 600

COOLING TIME (mins) 3 3 3 5 5 5 5 10 10 10 10 20 20 30 30 30

WEIGHT (kg) 0.041 0.048 0.073 0.102 0.15 0.226 0.553 0.521 0.97 1.24 2.25 2.21 2.32 4.2 7 8.1

BOX QUANTITY 80 80 75/100 90 70 25/20 45 30 18/10 10 6 4 4 2 2 2

* for fitting code explanation see table on page 3

12

Electrofusion fittings REDUCER

www.fusiongroup.com

PE100 Black - Gas 10 Bar / Water PN16 PE80 Yellow - Gas 7 Bar
Please see technical specifications on page 8 with regard to gas fitting ratings

FITTING CODE R*A25X20 R*A32X20 R*A32X25 R*A40X32 R*A50X32 R*A50X40 R*A63X32 R*A63X40 R*A63X50 R*A75X63 R*A90X63 R*A110X63 R*A110X90 R*A125X90 R*A160X90 R*A160X110 R*A180X125

FITTING SIZE 25 x 20mm 32 x 20mm 32 x 25mm 40 x 32mm 50 x 32mm 50 x 40mm 63 x 32mm 63 x 40mm 63 x 50mm 75 x 63mm 90 x 63mm 110 x 63mm 110 x 90mm 125 x 90mm 160 x 90mm 160 x 110mm 180 x 125mm

L (mm) 77 77 77 84 91 91 102 102 102 126 122.5 158 137.5 145 192 193 221

L1 (mm) 38.5 38.5 38.5 41 46.5 46.5 52 52.3 52 61 61 80 70 75 96 96 101

D (mm) 34 43 43 52 62 62 78 77 78 98 109.5 140 134 152 200 200 216

D1 (mm) 25 32 32 40 50 50 63 63 63 75 90 110 110 125 160 160 180

L2 (mm) 36.5 36.5 36.5 41 41 43 44 45 48 57 55 58 62 62.5 73 80 83

D2 (mm) 29 29 34 43 44 52 44 52 62 82 79 98 111 112 117 140 157

D3 (mm) 20 20 25 32 32 40 32 40 50 63 63 63 90 90 90 110 125

FUSION TIME (secs) 35 40 30 50 60 60 90 70 120 80 80 70 120 160 200 200 220

COOLING TIME (mins) 3 3 3 5 5 5 5 5 10 7 5 10 10 10 22 22 10

WEIGHT (kg) 0.035 0.048 0.052 0.104 0.087 0.92 0.13 0.103 0.138 0.44 0.3 0.62 0.535 0.7 1.44 1.52 2.09

BOX QUANTITY 80 75 75 100 80 80 60 60 60 28 35 18 20 12 4 6 4

* for fitting code explanation see table on page 3

90 ELBOW

PE100 Black - Gas 10 Bar / Water PN16 PE80 Yellow - Gas 7 Bar
Please see technical specifications on page 8 with regard to gas fitting ratings

FITTING CODE E*A20X90 E*A25X90 E*A32X90 E*A40X90 E*A50X90 E*A63X90 E*A75X90 E*A90X90 E*A110X90 E*A125X90 E*A160X90 E*A180X90

FITTING SIZE 20mm x 90deg 25mm x 90deg 32mm x 90deg 40mm x 90deg 50mm x 90deg 63mm x 90deg 75mm x 90deg 90mm x 90deg 110mm x 90deg 125mm x 90deg 160mm x 90deg 180mm x 90deg

L (mm) 82 72.4 84 116 116 123.3 141 165 205 228 320 320

L1 (mm) 44 37.5 40 50 50 50 53 59 71 72 104 104

L2 (mm) 64 55.4 62 83 83 84.1 92 106 135 152 211 211

D (mm) 36 33.85 44 67 67 80 95 113 137 154 213 213

D1 (mm) 20 25 32 40 50 63 75 90 110 125 160 180

FUSION TIME (secs) 35 30 60 50 90 35 70 90 160 200 200 300

COOLING TIME (mins) 3 3 3 5 10 5 5 10 15 15 10 20

WEIGHT (kg) 0.141 0.062 0.097 0.34 0.241 0.294 0.425 0.685 1.12 1.57 5 4.12

BOX QUANTITY 40 100 80 55 50 25 25 15 6 6 2 2

* for fitting code explanation see table on page 3

13

Electrofusion fittings 45 ELBOW

PE100 Black - Gas 10 Bar / Water PN16 PE80 Yellow - Gas 7 Bar
Please see technical specifications on page 8 with regard to gas fitting ratings

FITTING CODE E*A32X45 E*A40X45 E*A50X45 E*A63X45 E*A75X45 E*A90X45 E*A110X45 E*A125X45 E*A160X45 E*A180X45

FITTING SIZE 32mm x 45deg 40mm x 45deg 50mm x 45deg 63mm x 45deg 75mm x 45deg 90mm x 45deg 110mm x 45deg 125mm x 45deg 160mm x 45deg 180mm x 45deg

L (mm) 95 108 124 136.4 165 192 213 240 320 320

L1 (mm) 39 41.5 44.5 50 62 82 75 81 105 105

D (mm) 44 53 63.8 78.5 97 117 137 154 217 217

D1 (mm) 32 40 50 63 75 90 110 125 160 180

FUSION TIME (secs) 45 50 80 35 70 110 140 140 240 240

COOLING TIME (mins) 3 5 5 5 10 10 10 10 10 20

WEIGHT (kg) 0.08 0.1 0.134 0.25 0.427 0.765 0.894 1.22 4.5 3.13

BOX QUANTITY 100 70 50 30 35 18 10 6 2 2

* for fitting code explanation see table on page 3

22.5 ELBOW

PE100 Black - Gas 10 Bar / Water PN16 PE80 Yellow - Gas 7 Bar
Please see technical specifications on page 8 with regard to gas fitting ratings
FITTING CODE EBKHA180X22.5 FITTING SIZE 180mm x 22.5deg L (mm) 278

L1 (mm) 105

D (mm) 213

D1 (mm) 180

FUSION TIME (secs) 220

COOLING TIME (mins) 20

WEIGHT (kg) 2.816

BOX QUANTITY 2

EQUAL TEE

PE100 Black - Gas 10 Bar / Water PN16 PE80 Yellow - Gas 7 Bar
Please see technical specifications on page 8 with regard to gas fitting ratings

FITTING CODE ET*A20 ET*A25 ET*A32 ET*A40 ET*A50 ET*A63 ET*A75 ET*A90 ET*A110 ET*A125 ET*A160 ET*A180

FITTING SIZE 20 x 20 x 20mm 25 x 25 x 25mm 32 x 32 x 32mm 40 x 40 x 40mm 50 x 50 x 50mm 63 x 63 x 63mm 75 x 75 x 75mm 90 x 90 x 90mm 110 x 110 x 110mm 125 x 125 x 125mm 160 x 160 x 160mm 180 x 180 x 180mm

L (mm) 98 98 98 131 141 156 174 201 239 262 313 330

L1 (mm) 35 35 35 44 43 50 60 55 73 79 89 89

D (mm) 44 44 44 52 64 82 97 115 139 156 200 224

D1 (mm) 20 25 32 40 50 63 75 90 110 125 160 180

D2 (mm) 20 25 32 40 50 63 75 90 110 125 160 180

A (mm) 78 78 78 91 104 114 126 143 167 196 211 231

FUSION TIME (secs) 30 35 50 80 90 40 120 110 140 200 360 360

COOLING TIME (mins) 3 3 3 5 5 5 10 8 10 15 20 19

WEIGHT (kg) 0.13 0.12 0.1 0.163 0.23 0.445 0.597 0.97 1.67 2.3 4.06 5.3

BOX QUANTITY 75 75 50 18 25 20 12 7 6 4 2 2

* for fitting code explanation see table on page 3

14

Electrofusion fittings REDUCING TEE

www.fusiongroup.com

PE100 Black - Gas 10 Bar / Water PN16 PE80 Yellow - Gas 7 Bar
Please see technical specifications on page 8 with regard to gas fitting ratings

also available in yellow

FITTING CODE RT*A20X32 RT*A25X32 RT*A50X40 RT*A63X40 RT*A63X50 RT*A90X63 RT*A110X63 RT*A110X90 RT*A125X63 RT*A125X90 RT*A125X110 RT*A160X63 RT*A160X90 RT*A160X110 RT*A160X125 RT*A180X125

FITTING SIZE 20 x 20 x 32mm 25 x 25 x 32mm 50 x 50 x 40mm 63 x 63 x 40mm 63 x 63 x 50mm 90 x 90 x 63mm 110 x 110 x 63mm 110 x 110 x 90mm 125 x 125 x 63mm 125 x 125 x 90mm 125 x 125 x 110mm 160 x 160 x 63mm 160 x 160 x 90mm 160 x 160 x 110mm 160 x 160 x 125mm 180 x 180 x 125mm

L (mm) 98 98 144 154 157 206 239 239 266 262 262 367 365 365 367 372

L1 (mm) 35 35 49 34 51 63 73 73 79 76 76 112 112 112 112 105

D (mm) 44 44 67 81 83 115.5 139 139 157 156 156 210 210 210 213 213

D1 (mm) 20 25 50 63 63 90 110 110 125 125 125 160 160 160 160 180

D2 (mm) 32 32 40 40 50 63 63 90 63 90 110 63 90 110 125 125

A (mm) 78 78 101 108 118 138 163 158 500 197 359 385 385 203 410 219

FUSION TIME (secs) 50 35 120 40 40 110 140 140 200 200 200 360 360 360 200 360

COOLING TIME (mins) 3 3 10 5 5 8 10 10 10 15 10 20 20 20 10 19

WEIGHT (kg) 0.13 0.126 0.3 0.4 0.42 0.88 1.47 1.41 3 2.12 2.8 4.1 4.1 3.77 7.45 4.85

BOX QUANTITY 50 50 25 24 18 8 8 6 1 4 1 2 2 2 2 2

* for fitting code explanation see table on page 3

FLANGED TEE

PE100 Black - Gas 10 Bar / Water PN16 PE80 Yellow - Gas 7 Bar
Please see technical specifications on page 8 with regard to gas fitting ratings

also available in black

L1 (mm) 61 65 65 88 79 79 112 112 112 112 112 D (mm) 82 115 115 139 156 156 200 200 224 224 224 D1 (mm) 63 90 90 110 125 125 160 160 180 180 180 A (mm) 251 307 307 353 526 353 596 436 766 575 436 FUSION TIME COOLING TIME WEIGHT (kg) (secs) (mins) 80 110 120 200 200 220 200 200 200 200 200 5 8 10 10 15 10 10 10 20 20 20 3.08 5.64 6.51 8.02 7.81 7.32 8.1 9.4 7.81 9 7.4 BOX QUANTITY 1 1 1 1 1 1 1 1 1 1 1

FITTING CODE FT*A63X50 FT*A90X50 FT*A90X80 FT*A110X100 FT*A125X80 FT*A125X100 FT*A160X100 FT*A160X150 FT*A180X80 FT*A180X100 FT*A180X150

FITTING SIZE 63mm x 50 NP16 90mm x 50 NP16 90mm x 80 NP16 110mm x 100 NP16 125mm x 80 NP16 125mm x 100 NP16 160mm x 100 NP16 160mm x 150 NP16 180mm x 80 NP16 180mm x 100 NP16 180mm x 150 NP16

L (mm) 174 210 210 265 266 266 372 372 372 372 372

* for fitting code explanation see table on page 3

15

Electrofusion fittings MULTISEAL TAPPING TEE S/L

PE100 Black - Gas 10 Bar / Water PN16 PE80 Yellow - Gas 6 Bar
Please see technical specifications on page 8 with regard to gas fitting ratings
FITTING CODE MT*A63X20 MT*A63X25 MT*A63X32 MT*A75X20 MT*A75X25 MT*A75X32 MT*A90X20 MT*A90X25 MT*A90X32 MT*A110X20 MT*A110X25 MT*A110X32 MT*A125X20 MT*A125X25 MT*A125X32 MT*A160X20 MT*A160X25 MT*A160X32 MT*A180X20 MT*A180X25 MT*A180X32 MT*A200X20 MT*A200X25 MT*A200X32 MT*A225X20 MT*A225X25 MT*A225X32 MT*A250X20 MT*A250X25 MT*A250X32 MT*A280X32 MT*A315X32 MT*A355X32 Under development FITTING SIZE 63 x 20mm 63 x 25mm 63 x 32mm 75 x 20mm 75 x 25mm 75 x 32mm 90 x 20mm 90 x 25mm 90 x 32mm 110 x 20mm 110 x 25mm 110 x 32mm 125 x 20mm 125 x 25mm 125 x 32mm 160 x 20mm 160 x 25mm 160 x 32mm 180 x 20mm 180 x 25mm 180 x 32mm 200 x 20mm 200 x 25mm 200 x 32mm 225 x 20mm 225 x 25mm 225 x 32mm 250 x 20mm 250 x 25mm 250 x 32mm 280 x 32mm 315 x 32mm 355 x 32mm L (mm) 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 TBC TBC TBC

H (mm) 119 119 119 110 110 110 110 110 110 117 117 117 117 117 117 122 122 122 122 122 122 122 122 122 122 122 122 122 122 122 TBC TBC TBC

h (mm) 62 62 62 77 77 77 77 77 77 87 87 87 95 95 95 112 112 112 122 122 122 132 132 132 145 145 145 158 158 158 TBC TBC TBC

W (mm) 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 118 118 118 TBC TBC TBC

FUSION TIME (secs) 70 70 70 100 100 100 100 100 100 80 80 80 80 80 80 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 TBC TBC TBC

COOLING TIME (mins) 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 TBC TBC TBC

WEIGHT (kg) 0.34 0.34 0.34 0.35 0.35 0.35 0.35 0.35 0.35 0.37 0.37 0.37 0.38 0.38 0.38 0.39 0.39 0.39 0.38 0.38 0.38 0.38 0.38 0.38 0.36 0.36 0.36 0.36 0.36 0.36 TBC TBC TBC

BOX QUANTITY 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 TBC TBC TBC

* for fitting code explanation see table on page 3 To order Multiseal with the optional cutter tube simply add T to the fitting code e.g. MTBKHA63X20T. The tube works in conjunction with an internal D-ring seal in the body of the fitting to deliver safe live connections.

eal MultiS
rity Secu p ckCa
Lo rages discou ring and e tampe brate loos vi wont

d Spee mat design sion times

t Fu s join reduce

licity Simp clamp g le Togg toolin

no means ed need

Safety cutter tube

Unique al O-ring ity and du sure qual en seals tions nnec live co

To obtain a copy of the Multiseal brochure please contact our National Sales Office on +44 (0)1246 455998, email sales@fusionprovida.com, or visit our website www.fusiongroup.com

16

Electrofusion fittings MULTISEAL TAPPING TEE U/P

www.fusiongroup.com

PE100 Black - Gas 10 Bar / Water PN16 PE80 Yellow - Gas 6 Bar
Please see technical specifications on page 8 with regard to gas fitting ratings
FITTING CODE MTBKHA40X20U MTBKHA40X25U MTBKHA40X32U MTBKHA50X20U MTBKHA50X25U MTBKHA50X32U MTBKHA63X20U MTBKHA63X25U MTBKHA63X32U MTBKHA75X20U MTBKHA75X25U MTBKHA75X32U MTBKHA90X20U MTBKHA90X25U MTBKHA90X32U MTBKHA110X20U MTBKHA110X25U MTBKHA110X32U MTBKHA125X20U MTBKHA125X25U MTBKHA125X32U MTBKHA160X20U MTBKHA160X25U MTBKHA160X32U MTBKHA180X20U MTBKHA180X25U MTBKHA180X32U MTBKHA200X20U MTBKHA200X25U MTBKHA200X32U MTBKHA225X20U MTBKHA225X25U MTBKHA225X32U FITTING SIZE 40 x 20mm 40 x 25mm 40 x 32mm 50 x 20mm 50 x 25mm 50 x 32mm 63 x 20mm 63 x 25mm 63 x 32mm 75 x 20mm 75 x 25mm 75 x 32mm 90 x 20mm 90 x 25mm 90 x 32mm 110 x 20mm 110 x 25mm 110 x 32mm 125 x 20mm 125 x 25mm 125 x 32mm 160 x 20mm 160 x 25mm 160 x 32mm 180 x 20mm 180 x 25mm 180 x 32mm 200 x 20mm 200 x 25mm 200 x 32mm 225 x 20mm 225 x 25mm 225 x 32mm L (mm) 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105

H (mm) 110 110 110 110 110 110 119 119 119 110 110 110 110 110 110 117 117 117 117 117 117 122 122 122 122 122 122 122 122 122 122 122 122

h (mm) 27 27 27 27 27 27 62 62 62 77 77 77 77 77 77 87 87 87 95 95 95 112 112 112 122 122 122 132 132 132 122 122 122

W (mm) 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120

FUSION TIME (secs) 40 40 40 40 40 40 70 70 70 100 100 100 100 100 100 80 80 80 80 80 80 100 100 100 100 100 100 100 100 100 100 100 100

COOLING TIME (mins) 3 3 3 3 3 3 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

WEIGHT (kg) 0.25 0.25 0.25 0.26 0.26 0.26 0.6 0.6 0.6 0.646 0.646 0.646 0.646 0.646 0.646 0.682 0.682 0.682 0.67 0.67 0.67 0.69 0.69 0.69 0.68 0.68 0.68 0.73 0.73 0.73 0.78 0.78 0.78

BOX QUANTITY 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

eal MultiS
rity Secu p ckCa
Lo rages discou ring and e tampe brate loos vi wont

To order Multiseal with the optional cutter tube simply add T to the fitting code e.g. MTBKHA63X20UT. The tube works in conjunction with an internal D-ring seal in the body of the fitting to deliver safe live connections.

d Spee mat design sion times

t Fu s join reduce

licity Simp clamp g le Togg toolin

no means ed need

Safety cutter tube

Unique al O-ring ity and du sure qual en seals tions nnec live co

To obtain a copy of the Multiseal brochure please contact our National Sales Office on +44 (0)1246 455998, email sales@fusionprovida.com, or visit our website www.fusiongroup.com

17

Electrofusion fittings MULTISEAL TAPPING TEE U/P

PE100 Black - Gas 10 Bar / Water PN16

Please see technical specifications on page 8 with regard to gas fitting ratings

FITTING CODE MTBKHA63X40U MTBKHA63X50U MTBKHA63X63U MTBKHA75X40U MTBKHA75X50U MTBKHA75X63U MTBKHA90X40U MTBKHA90X50U MTBKHA90X63U MTBKHA110X40U MTBKHA110X50U MTBKHA110X63U MTBKHA125X40U MTBKHA125X50U MTBKHA125X63U MTBKHA160X40U MTBKHA160X50U MTBKHA160X63U MTBKHA180X40U MTBKHA180X50U MTBKHA180X63U MTBKHA200X40U MTBKHA200X50U MTBKHA200X63U MTBKHA225X40U MTBKHA225X50U MTBKHA225X63U

FITTING SIZE 63 x 40mm 63 x 50mm 63 x 63mm 75 x 40mm 75 x 50mm 75 x 63mm 90 x 40mm 90 x 50mm 90 x 63mm 110 x 40mm 110 x 50mm 110 x 63mm 125 x 40mm 125 x 50mm 125 x 63mm 160 x 40mm 160 x 50mm 160 x 63mm 180 x 40mm 180 x 50mm 180 x 63mm 200 x 40mm 200 x 50mm 200 x 63mm 225 x 40mm 225 x 50mm 225 x 63mm

L (mm) 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165

H (mm) 155 155 155 152 152 152 152 152 152 176 176 176 112 112 112 182 182 182 183 183 183 183 183 183 183 183 183

h (mm) 59.5 59.5 59.5 57 57 57 57 57 57 105 105 105 112 112 112 137 137 137 147 147 147 157 157 157 169 169 169

W (mm) 146 146 146 146 146 146 146 146 146 146 146 146 146 146 146 146 146 146 146 146 146 146 146 146 146 146 146

FUSION TIME (secs) 50 50 50 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70

COOLING TIME (mins) 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

WEIGHT (kg) 0.594 0.594 0.594 0.848 0.848 0.848 0.848 0.848 0.848 0.896 0.896 0.896 0.9 0.9 0.9 0.901 0.901 0.901 1.15 1.15 1.15 1.128 1.128 1.128 1.128 1.128 1.128

BOX QUANTITY 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5

eal MultiS
rity Secu p ckCa
Lo rages discou ring and e tampe brate loos vi wont

To order Multiseal with the optional cutter tube simply add T to the fitting code e.g. MTBKHA63X40UT. The tube works in conjunction with an internal D-ring seal in the body of the fitting to deliver safe live connections.

d Spee mat design sion times

t Fu s join reduce

licity Simp clamp g le Togg toolin

no means ed need

Safety cutter tube

Unique al O-ring ity and du sure qual en seals tions nnec live co

To obtain a copy of the Multiseal brochure please contact our National Sales Office on +44 (0)1246 455998, email sales@fusionprovida.com, or visit our website www.fusiongroup.com

18

Electrofusion fittings FLEXTEE TAPPING TEE U/P

www.fusiongroup.com

PE100 Black - Gas 10 Bar / Water PN16 PE80 Yellow - Gas 6 Bar
Please see technical specifications on page 8 with regard to gas fitting ratings
FITTING CODE FLT*A63X20U FLT*A63X25U FLT*A63X32U FLTBKHA75X20U FLTBKHA75X25U FLTBKHA75X32U FLT*A90X20U FLT*A90X25U FLT*A90X32U FLTBKHA110X20U FLTBKHA110X25U FLTBKHA110X32U FLT*A125X20U FLT*A125X25U FLT*A125X32U FLTBKHA160X20U FLTBKHA160X25U FLTBKHA160X32U FLT*A180X20U FLT*A180X25U FLT*A180X32U FITTING SIZE 63 x 20mm 63 x 25mm 63 x 32mm 75 x 20mm 75 x 25mm 75 x 32mm 90 x 20mm 90 x 25mm 90 x 32mm 110 x 20mm 110 x 25mm 110 x 32mm 125 x 20mm 125 x 25mm 125 x 32mm 160 x 20mm 160 x 25mm 160 x 32mm 180 x 20mm 180 x 25mm 180 x 32mm L (mm) 83 83 83 83 83 83 83 83 83 83 83 83 83 83 83 83 83 83 83 83 83

also available in yellow1

H (mm) 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100

h (mm) 59.5 59.5 59.5 65.5 65.5 65.5 73 73 73 83 83 83 90.5 90.5 90.5 108 108 108 118 118 118

W (mm) 119 119 119 119 119 119 119 119 119 119 119 119 119 119 119 119 119 119 119 119 119

FUSION TIME (secs) 110 110 110 110 110 110 110 110 110 120 120 120 120 120 120 140 140 140 140 140 140

COOLING TIME (mins) 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

WEIGHT (kg) 0.221 0.221 0.221 0.221 0.221 0.221 0.222 0.222 0.222 0.222 0.222 0.222 0.231 0.231 0.231 0.242 0.242 0.242 0.242 0.242 0.242

BOX QUANTITY 12 12 12 12 12 12 10 10 10 10 10 10 8 8 8 8 8 8 8 8 8

* for fitting code explanation see table on page 3 1 limited range of yellow PE80 products available in the spring The following products are currently undergoing development, testing and approval and will be available late summer:
40 x 20mm 40 x 25mm 40 x 32mm 50 x 20mm 50 x 25mm 50 x 32mm 200 x 20mm 200 x 25mm 200 x 32mm 225 x 20mm 225 x 25mm 225 x 32mm 250 x 20mm 250 x 25mm 250 x 32mm 280 x 20mm 280 x 25mm 280 x 32mm

ing the -winn award g tee in tapp

e FlexTe e mat flexibl modates accom pipe as d coile y as well ovalit rd pipe standa e FlexTe tegrity in joint ut witho ding or roun re ping clam e FlexTe d simple fast an tion la instal es ov impr tivity uc prod

To obtain a copy of the FlexTee brochure please contact our National Sales Office on +44 (0)1246 455998, email sales@fusionprovida.com, or visit our website www.fusiongroup.com

19

Electrofusion fittings BRANCH SADDLE S/L

Please see technical specifications on page 8 with regard to gas fitting ratings

PE100 Black - Gas 10 Bar / Water PN16

FITTING CODE SBBKHA250X63 SBBKHA280X63 SBBKHA315X63 SBBKHA355X63

FITTING SIZE 250 x 63mm 280 x 63mm 315 x 63mm 355 x 63mm

H (mm) 104 104 104 104

h (mm) 75 75 75 75

W (mm) 118 118 118 118

E (mm) 112 112 112 112

FUSION TIME (secs) 80 80 90 90

COOLING TIME (mins) 10 10 10 10

WEIGHT (kg) 0.24 0.28 0.238 0.238

BOX QUANTITY 10 10 10 10

BRANCH SADDLE U/P

PE100 Black - Gas 10 Bar / Water PN16
Please see technical specifications on page 8 with regard to gas fitting ratings

FITTING CODE MBBKHA63X40U MBBKHA63X50U MBBKHA63X63U MBBKHA75X40U MBBKHA75X50U MBBKHA75X63U MBBKHA90X40U MBBKHA90X50U MBBKHA90X63U MBBKHA110X40U MBBKHA110X50U MBBKHA110X63U MBBKHA125X40U MBBKHA125X50U MBBKHA125X63U MBBKHA160X40U MBBKHA160X50U MBBKHA160X63U MBBKHA180X40U MBBKHA180X50U MBBKHA180X63U MBBKHA200X40U MBBKHA200X50U MBBKHA200X63U MBBKHA225X40U MBBKHA225X50U MBBKHA225X63U

FITTING SIZE 63 x 40mm 63 x 50mm 63 x 63mm 75 x 40mm 75 x 50mm 75 x 63mm 90 x 40mm 90 x 50mm 90 x 63mm 110 x 40mm 110 x 50mm 110 x 63mm 125 x 40mm 125 x 50mm 125 x 63mm 160 x 40mm 160 x 50mm 160 x 63mm 180x 40 mm 180x 50 mm 180x 63 mm 200x 40 mm 200x 50 mm 200x 63 mm 225x 40 mm 225x 50 mm 225x 63 mm

H (mm) 115 115 115 115 115 115 115 115 115 118 118 118 118 118 118 125 125 125 125 125 125 125 125 125 125 125 125

h (mm) 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75

W (mm) 147 147 147 147 147 147 147 147 147 147 147 147 147 147 147 147 147 147 147 147 147 147 147 147 147 147 147

E (mm) 119 119 119 119 119 119 122 122 122 122 122 122 122 122 122 122 122 122 122 122 122 122 122 122 122 122 122

FUSION TIME (secs) 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100

COOLING TIME (mins) 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

WEIGHT (kg) 0.475 0.475 0.475 0.475 0.475 0.475 0.588 0.588 0.588 0.596 0.596 0.596 0.608 0.608 0.608 0.652 0.652 0.652 0.672 0.672 0.672 0.677 0.677 0.677 0.706 0.706 0.706

BOX QUANTITY 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

20

Electrofusion fittings BRANCH SADDLE U/P

PE100 Black - Gas 10 Bar / Water PN16
Please see technical specifications on page 8 with regard to gas fitting ratings

www.fusiongroup.com

FITTING CODE BBKHA40X20U BBKHA40X25U BBKHA40X32U BBKHA63X20U BBKHA63X25U BBKHA63X32U BBKHA63X40U BBKHA63X50U BBKHA63X63U BBKHA90X20U BBKHA90X25U BBKHA90X32U BBKHA90X40U BBKHA90X50U BBKHA90X63U

FITTING SIZE 40 x 20 mm 40 x 25 mm 40 x 32 mm 63 x 20 mm 63 x 25 mm 63 x 32 mm 63 x 40 mm 63 x 50 mm 63 x 63 mm 90 x 20mm 90 x 25mm 90 x 32mm 90 x 40mm 90 x 50mm 90 x 63mm

H (mm) 93 90 90 90 106 106 106 106 106 91 91 91 105 105 105

h (mm) 51 52 57 50 59 59 59 59 59 51 51 51 69 82 88

W (mm) 103 103 103 122 122 122 122 122 122 136 136 136 136 136 136

E (mm) 83 83 83 105 105 105 105 105 105 133 133 133 133 133 133

FUSION TIME (secs) 35 35 35 140 140 140 TBC TBC TBC 140 140 140 140 140 140

COOLING TIME (mins) 5 5 5 10 10 10 TBC TBC TBC 10 10 10 10 10 10

WEIGHT (kg) 0.15 0.15 0.15 0.25 0.25 0.25 0.3 0.35 0.35 0.41 0.42 0.42 0.43 0.45 0.48

BOX QUANTITY 25 20 20 15 15 15 10 10 10 10 10 10 10 10 10

BRANCH SADDLE U/P

PE100 Black - Gas 10 Bar / Water PN16
Please see technical specifications on page 8 with regard to gas fitting ratings

FITTING CODE BBKHA90X90U BBKHA110X90U BBKHA125X90U BBKHA160X90U BBKHA180X90U BBKHA200X90U BBKHA225X90U BBKHA250X90U BBKHA160X110U BBKHA180X110U BBKHA180X125U BBKHA225X125U BBKHA250X125U

FITTING SIZE 90 x 90mm 110 x 90mm 125 x 90mm 160 x 90mm 180 x 90mm 200 x 90mm 225 x 90mm 250 x 90mm 160 x 110mm 180 x 110mm 180 x 125mm 225 x 125mm 250 x 125mm

H (mm) 124 121 114 110 100 115 113 120 131 121 121 123 110

h (mm) 84 84 84 84 84 84 84 84 98 98 98 98 98

W (mm) 144 165 165 215 215 165 165 165 217 217 217 310 310

E (mm) 154 180 180 236 236 263 291 317 236 236 236 327 327

FUSION TIME (secs) 160 120 120 120 120 120 120 120 120 120 120 500 500

COOLING TIME (mins) 10 10 10 10 10 10 10 10 10 10 10 30 30

WEIGHT (kg) 0.605 0.602 0.555 1.69 1.651 4.15 4.25 4.32 1.731 1.672 1.704 6.6 7.8

BOX QUANTITY 5 5 5 2 2 3 2 2 2 2 2 1 1

21

Electrofusion fittings FLANGED BRANCH SADDLE U/P1

PE100 Black - Gas 10 Bar / Water PN16 PE80 Yellow - Gas 6 Bar

Please see technical specifications on page 8 with regard to gas fitting ratings 1 For use with under pressure large diameter drill
FITTING CODE FB*A110X80U FB*A125X80U FB*A160X80U FB*A160X100U FB*A180X80U FB*A180X100U FB*A200X80U FB*A225X80U FB*A225X100DP FB*A250X80U FB*A250X100DP FITTING SIZE 110 x 80 NP16 125 x 80 NP16 160 x 80 NP16 160 x 100 NP16 180 x 80 NP16 180 x 100 NP16 200 x 80 NP16 225 x 80 NP16 225 x 100 NP16 250 x 80 NP16 250 x 100 NP16 H (mm) 242 242 194 194 242 216 188 188 190 193 190 W (mm) 165 165 215 215 215 215 165 165 310 165 310 E (mm) 180 180 236 236 236 236 263 291 327 317 327

also available in yellow

FUSION TIME (secs) 120 120 120 120 120 120 120 120 500 120 500 COOLING TIME (mins) 10 10 10 10 10 10 10 10 30 10 30 WEIGHT (kg) 1.1 1.05 2.18 2.41 2.04 2.37 4.64 4.74 11 4.81 11 BOX QUANTITY 1 1 1 1 1 1 1 1 1 1 1

* for fitting code explanation see table on page 3

FLANGED BRANCH SADDLE U/P - FASTCUT2

PE100 Black - Gas 10 Bar / Water PN16
Please see technical specifications on page 8 with regard to gas fitting ratings

FITTING CODE FBBKHM250X200DP FBBKHM315X150DP FBBKHM315X250DP FBBKHM355X150DP FBBKHM355X250DP FBBKHM400X150DP FBBKHM400X250DP FBBKHM450X250DP FBBKHM500X250DP

FITTING SIZE 250 x 200 NP16 315 x 150 NP16 315 x 250 NP16 355 x 150 NP16 355 x 250 NP16 400 x 150 NP16 400 x 250 NP16 450 x 250 NP16 500 x 250 NP16

H (mm) 190 190 190 190 190 215 215 215 215

W (mm) 310 300 420 300 420 300 420 420 420

E (mm) 320 360 385 360 425 360 440 530 580

FUSION TIME (secs) 360 440 600 440 600 440 600 440 440

COOLING TIME (mins) 20 30 30 30 30 30 30 30 30

WEIGHT (kg) 16 15 25 15 25 15 26.5 25 25

BOX QUANTITY 1 1 1 1 1 1 1 1 1

FLANGED BRANCH SADDLE U/P - FASTCUT2 FLOWSTOP3

PE100 Black - Gas 10 Bar / Water PN16
Please see technical specifications on page 8 with regard to gas fitting ratings
FITTING CODE FBBKHM315X150DPF FBBKHM355X150DPF FBBKHM400X150DPF FITTING SIZE 315 x 150 NP16 355 x 150 NP16 400 x 150 NP16

new
E (mm) 360 360 360 FUSION TIME (secs) 440 440 440 COOLING TIME (mins) 30 30 30 WEIGHT (kg) 15 15 15 BOX QUANTITY 1 1 1

H (mm) 190 190 215

W (mm) 300 300 300

2 Only available through approved fastcut installers. 3 For use with Iris flowstop equipment. See Fusion website, or contact your local depot or Fusions National Sales Office on +44 (0)1246 455998 to obtain a list of approved installers.

22

Electrofusion fittings MALE TRANSITION COUPLER

Please see technical specifications on page 8 with regard to gas fitting ratings

www.fusiongroup.com

PE100 Black - Gas 10 Bar / Water PN16 PE80 Yellow - Gas 6 Bar

FITTING CODE ZC*A25X0.75 ZC*A32X0.5 ZC*A32X0.75 ZC*A32X1 ZC*A32X1.3 ZC*A32X1.5 ZC*A40X1 ZC*A40X1.3 ZC*A40X1.5 ZC*A40X2 ZC*A50X1 ZC*A50X1.3 ZC*A50X1.5 ZC*A50X2 ZC*A63X1.3 ZC*63X1.5 ZC*63X2

FITTING SIZE 25mm x 32mm x 32mm x 32mm x 1 32mm x 1 32mm x 1 40mm x 1 40mm x 1 40mm x 1 40mm x 2 50mm x 1 50mm x 1 50mm x 1 50mm x 2 63mm x 1 63mm x 1 63mm x 2

L (mm) 114 114 114 114 114 114 126 126 126 126 134 136 136 141 154 154 159

L1 (mm) 79 79 79 79 79 79 81 83 83 88 86 88 88 93 97 97 102

L2 (mm) 34 34 34 34 34 34 34 34 34 34 34 36 36 41 36 36 41

D (mm) 17 23 23 23 23 23 29 29 29 29 38 38 38 38 48 48 48

FUSION TIME (secs) 30 45 45 45 45 45 40 40 40 40 80 80 80 80 35 35 35

COOLING TIME (mins) 3 3 3 3 3 3 5 5 5 5 5 5 5 5 3 3 3

WEIGHT (kg) 0.4 0.425 0.425 0.426 0.431 0.431 0.468 0.468 0.468 0.471 0.418 0.548 0.548 0.569 0.704 0.704 0.894

BOX QUANTITY 60 50 50 50 50 50 30 30 30 30 20 20 20 15 15 15 15

* for fitting code explanation see table on page 3 For D1, D2 and L3 dimensions see coupler table on page 12

FEMALE TRANSITION COUPLER

Please see technical specifications on page 8 with regard to gas fitting ratings

PE100 Black - Gas 10 Bar / Water PN16 PE80 Yellow - Gas 6 Bar

FITTING CODE XC*A25X0.75 XC*A32X1 XC*A40X1 XC*A40X1.3 XC*A40X1.5 XC*A50X1.5 XC*A50X2 XC*63X1.5 XC*63X2

FITTING SIZE 25mm x 32mm x 1 40mm x 1 40mm x 1 40mm x 1 50mm x 1 50mm x 2 63mm x 1 63mm x 2

L (mm) 106 106 116 116 116 126 126 148 148

L1 (mm) 68 68 73 73 73 78 78 91 91

L2 (mm) 26 26 26 26 26 26 26 30 30

D (mm) 17 23 29 29 29 38 38 48 48

FUSION TIME (secs) 30 45 40 40 40 80 80 35 35

COOLING TIME (mins) 3 3 5 5 5 5 5 3 3

WEIGHT (kg) 0.4 0.426 0.418 0.418 0.408 0.588 0.588 0.924 0.894

BOX QUANTITY 60 50 30 30 30 20 15 15 15

* for fitting code explanation see table on page 3 For D1, D2 and L3 dimensions see coupler table on page 12

23

Electrofusion fittings MALE TRANSITION 90 ELBOW

Please see technical specifications on page 8 with regard to gas fitting ratings
FITTING CODE ZE*A25X900.75 ZE*A32X900.5 ZE*A32X900.75 ZE*A32X901 ZE*A32X901.3 ZE*A32X901.5 ZE*A40X901 ZE*A40X901.3 ZE*A40X901.5 ZE*A40X902 ZE*A50X901 ZE*A50X901.3 ZE*A50X901.5 ZE*A50X902 ZE*A63X901.3 ZE*A63X901.5 ZE*A63X902 FITTING SIZE 25mm x 32mm x 32mm x 32mm x 1 32mm x 1 32mm x 1 40mm x 1 40mm x 1 40mm x 1 40mm x 2 50mm x 1 50mm x 1 50mm x 1 50mm x 2 63mm x 1 63mm x 1 63mm x 2 L (mm) 118 118 118 118 118 118 151 153 153 153 161 153 153 153 177 182 177

PE100 Black - Gas 10 Bar / Water PN16 PE80 Yellow - Gas 6 Bar

L1 (mm) 79 79 79 79 79 79 81 83 83 83 86 88 88 93 97 102 97

L2 (mm) 26 34 34 34 34 34 34 36 36 36 34 36 36 41 36 41 36

D (mm) 17 23 23 23 23 23 29 29 29 29 38 38 38 38 38 48 48

FUSION TIME (secs) 35 45 45 45 45 45 40 40 40 40 80 80 80 80 35 35 35

COOLING TIME (mins) 3 3 3 3 3 3 5 5 5 5 5 5 5 5 3 3 3

WEIGHT (kg) 0.22 0.297 0.297 0.297 0.321 0.321 0.71 0.71 0.7 0.723 0.511 0.641 0.641 0.653 0.884 1.074 0.884

BOX QUANTITY 30 30 30 30 3 30 25 25 25 25 25 25 25 25 15 15 15

* for fitting code explanation see table on page 3 For D1, D2 and L3 dimensions see 90 elbow table on page 13

FEMALE TRANSITION 90 ELBOW

Please see technical specifications on page 8 with regard to gas fitting ratings
FITTING CODE XE*A25X900.75 XE*A32X901 XE*A40X901 XE*A40X901.3 XE*A40X901.5 XE*A50X901.5 XE*A50X902 XE*A63X901.5 XE*A63X902 FITTING SIZE 25mm x 32mm x 1 40mm x 1 40mm x 1 40mm x 1 50mm x 1 50mm x 2 63mm x 1 63mm x 2 L (mm) 110 110 143 143 143 143 143 171 171

PE100 Black - Gas 10 Bar / Water PN16 PE80 Yellow - Gas 6 Bar

L1 (mm) 68 68 73 73 73 78 78 91 91

L2 (mm) 26 26 26 26 26 26 26 30 30

D (mm) 17 23 29 29 29 38 38 48 48

FUSION TIME (secs) 35 45 40 40 40 80 80 35 35

COOLING TIME (mins) 3 3 5 5 5 5 5 3 3

WEIGHT (kg) 0.4 0.467 0.66 0.66 0.66 0.581 0.566 1.104 10.24

BOX QUANTITY 30 30 25 25 25 25 25 15 15

* for fitting code explanation see table on page 3 For D1, D2 and L3 dimensions see 90 elbow table on page 13

24

Electrofusion fittings MALE TRANSITION 45 ELBOW

Please see technical specifications on page 8 with regard to gas fitting ratings

www.fusiongroup.com

PE100 Black - Gas 10 Bar / Water PN16 PE80 Yellow - Gas 6 Bar

FITTING CODE ZE*A32X451 ZE*A32X451.3 ZE*A32X451.5 ZE*A40X451 ZE*A40X451.3 ZE*A40X451.5 ZE*A40X452 ZE*A50X451 ZE*A50X451.3 ZE*A50X451.5 ZE*A50X452 ZE*A63X451.3 ZE*A63X451.5 ZE*A63X452

FITTING SIZE 32mm x 1 32mm x 1 32mm x 1 40mm x 1 40mm x 1 40mm x 1 40mm x 2 50mm x 1 50mm x 1 50mm x 1 50mm x 2 63mm x 1 63mm x 1 63mm x 2

L (mm) 142 142 142 143 145 145 145 159 161 161 161 146 146 160

L1 (mm) 72 72 72 81 83 83 83 86 88 88 88 97 97 102

L2 (mm) 34 34 34 34 36 36 36 34 36 36 36 36 36 41

D (mm) 23 23 23 29 29 29 29 38 38 38 38 38 48 48

FUSION TIME (secs) 45 45 45 40 40 40 40 80 80 80 80 35 35 35

COOLING TIME (mins) 3 3 3 5 5 5 5 5 5 5 5 3 3 3

WEIGHT (kg) 0.349 0.521 0.521 0.488 0.488 0.478 0.478 0.446 0.576 0.576 0.589 0.778 0.778 0.968

BOX QUANTITY 25 25 25 25 25 25 25 25 25 25 25 15 15 15

* for fitting code explanation see table on page 3 For D1, D2 and L3 dimensions see 45 elbow table on page 14

FEMALE TRANSITION 45 ELBOW

Please see technical specifications on page 8 with regard to gas fitting ratings
FITTING CODE XE*A32X451 XE*A40X451 XE*A40X451.3 XE*A40X451.5 XE*A50X451.5 XE*A50X452 XE*A63X451.5 XE*A63X452 FITTING SIZE 32mm x 1 40mm x 1 40mm x 1 40mm x 1 50mm x 1 50mm x 2 63mm x 1 63mm x 2 L (mm) 134 135 135 135 151 151 139 139

PE100 Black - Gas 10 Bar / Water PN16 PE80 Yellow - Gas 6 Bar

L1 (mm) 68 73 73 73 78 78 91 91

L2 (mm) 26 26 26 26 26 26 30 30

D (mm) 23 29 29 29 38 38 48 48

FUSION TIME (secs) 45 40 40 40 80 80 35 35

COOLING TIME (mins) 3 5 5 5 5 5 3 3

WEIGHT (kg) 0.519 0.438 0.438 0.428 0.516 0.5 0.996 0.918

BOX QUANTITY 25 25 25 25 25 25 15 15

* for fitting code explanation see table on page 3 For D1, D2 and L3 dimensions see 45 elbow table on page 14

25

Electrofusion fittings BALLOON SADDLE

Please see technical specifications on page 8 with regard to gas fitting ratings

PE100 Black - Gas 10 Bar / Water PN16

Red cap protects external thread

FITTING CODE XBBKHA90X2.5 XBBKHA110X2.5 XBBKHA125X2.5 XBBKHA160X2.5 XBBKHA180X2.5 XBBKHA200X2.5 XBBKHA225X2.5 XBBKHA250X2.5

FITTING SIZE 90mm x 2 110mm x 2 125mm x 2 160mm x 2 180mm x 2 200mm x 2 225mm x 2 250mm x 2

H (mm) 70 100 63 84 74 82 80 86

h (mm) 15 15 15 15 15 15 15 15

W (mm) 118 118 165 215 215 165 165 165

E (mm) 151 180 180 236 236 263 300 317

FUSION TIME (secs) 160 120 120 120 120 120 120 120

COOLING TIME (mins) 10 10 10 10 10 10 10 10

WEIGHT (kg) 7.68 7.8 7.76 8.24 8.16 8.81 8.94 9.06

BOX QUANTITY 10 8 8 2 2 3 2 2

COUPLER WITH EXCESS FLOW VALVE

PE100 Black - Gas PE80 Yellow - Gas
Excess flow valves are available for a range of flows and pressures (see examples in table below). Please contact the UK or International sales hotlines to discuss your requirements (see p30-31)
FITTING CODE C*A20EFV C*A25EFV C*A32EFV FITTING SIZE 20mm 25mm 32mm L (mm) 77 77 77 L1 (mm) 37.5 37.5 37.5 D (mm) 29 33.5 43 D1 (mm) 20 25 32

also available in yellow

FUSION TIME (secs) 35 30 45

COOLING TIME (mins) 3 3 3

WEIGHT (kg) 0.033 0.037 0.057

BOX QUANTITY 80 80 75/100

REDUCER WITH EXCESS FLOW VALVE

PE100 Black - Gas PE80 Yellow - Gas
Excess flow valves are available for a range of flows and pressures (see examples in table below). Please contact the UK or International sales hotlines to discuss your requirements (see p30-31)
FITTING CODE R*A25X20EFV R*A32X20EFV R*A32X25EFV FITTING SIZE 25 x 20mm 32 x 20mm 32 x 25mm L (mm) 77 77 77 L1 (mm) 38.5 38.5 38.5 D (mm) 34 43 43 D1 (mm) 25 32 32 L2 (mm) 36.5 36.5 36.5 D2 (mm) 29 29 34

also available in yellow

D3 (mm) 20 20 25

FUSION TIME (secs) 35 40 30

COOLING TIME (mins) 3 3 3

WEIGHT (kg) 0.035 0.048 0.052

BOX QUANTITY 80 75 75

Pressure / flow specifications

35mbar
Type

at pressure 75mbar

at pressure 2bar

at maximum pressure 4bar

max. nominal max. nominal nominal max. nominal trip flow min. trip flow max. trip flow min. trip flow max. trip flow min. trip flow max. flow nat. gas flow nat. gas flow nat. gas flow air (m3/h) (m3/h) (m3/h) (m3/h) (m3/h) (m3/h) (m3/h) (m3/h) (m3/h) (m3/h)

GS25Z GS20Z

13 7 GS25Z / GS20Z

17 9

21 12

25 13

28 15

36 19

41 22

37 20

46 25 remarks Transco requirements

53 29

at minimum pressure 1bar 0.6 m /h natural gas

3

at maximum pressure 4bar 1.5 m /h natural gas

3

Bypass flow rate (approx) with large orifice

26

Electrofusion fittings TRANSITION SADDLE

Please see technical specifications on page 8 with regard to gas fitting ratings

www.fusiongroup.com

PE100 Black - Gas 10 Bar / Water PN16

FITTING CODE XBBKHA63X1.3 XBBKHA63X1.5 XBBKHA90X1.3 XBBKHA90X1.5 XBBKHA90X2 XBBKHA110X1.3 XBBKHA110X1.5 XBBKHA110X2 XBBKHA125X1.3 XBBKHA125X1.5 XBBKHA125X2 XBBKHA160X1.3 XBBKHA160X1.5 XBBKHA160X2 XBBKHA180X1.3 XBBKHA180X1.5 XBBKHA180X2 XBBKHA200X2 XBBKHA225X2 XBBKHA250X2

FITTING SIZE 63mm x 1 63mm x 1 90mm x 1 90mm x 1 90mm x 2 110mm x 1 110mm x 1 110mm x 2 125mm x 1 125mm x 1 125mm x 2 160mm x 1 160mm x 1 160mm x 2 180mm x 1 180mm x 1 180mm x 2 200mm x 2 225mm x 2 250mm x 2

H (mm) 90 90 57 57 57 56 56 56 58 58 58 62 62 62 60 60 60 67 66 74

W (mm) 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 118 165 165 165

E (mm) 102 102 156 156 156 180 180 180 180 180 180 236 236 236 236 236 236 263 288 316

FUSION TIME (secs) 120 120 160 160 160 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120

COOLING TIME (mins) 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

WEIGHT (kg) 0.75 0.7 1.2 1.17 1.04 1.16 1.135 1.16 1.12 1.079 1.12 1.7 1.6 1.45 1.7 1.6 1.5 2.17 2.3 2.42

BOX QUANTITY 10 10 10 10 10 10 8 8 8 8 8 2 2 2 2 2 2 3 2 2

PE - STEEL TRANSITION PIECE (weldable)

PE100 Black - Gas 10 Bar PE80 Yellow - Gas 6 Bar
Please see technical specifications on page 8 with regard to gas fitting ratings
FITTING TYPE PES*25X0.75W PES*32X1W PES*40X1.3W PES*50X1.5W PES*63X2W PES*75X2.5W PES*90X3W PES*110X4W PES*125X4W PES*140X5W PES*160X6W PES*180X6W Dxd 25mm x 32mm x 1 40mm x 1 50mm x 1 63mm x 2 75mm x 2 90mm x 3 110mm x 4 125mm x 4 140mm x 5 160mm x 6 180mm x 6 L (mm) 432 440 445 470 480 522 540 575 600 615 635 650 L1 (mm) 300 300 300 300 300 300 300 315 315 315 315 315 L2 (mm) 67 72 78 85 90 108 120 125 125 140 145 155 WEIGHT (kg) 0.8 1.25 1.7 2.15 3.05 3.75 5.2 8.8 9.1 12.5 15.8 16.5 BOX QUANTITY 25 20 12 8 6 4 3 2 1 1 1 1

also available in yellow

* for fitting code explanation see table on page 3

27

Electrofusion fittings DUCKFOOT BEND KIT

PE100 Black - Water PN16
Kit: E/F bend, coupler1, spigot reducer1, riser, flange gasket, backing ring2, bolts2, nuts2, washers2
1

Spigot reducer and coupler in all kits except 90 x 80NP16 2 Rilsan coated

FITTING CODE DFBBKHA63X80KR DFBBKHA90X80KR DFBBKHA110X80KR DFBBKHA125X80KR DFBBKHA160X80KR DFBBKHA180X80KR

FITTING SIZE 63 x 80NP16 90 x 80NP16 110 x 80NP16 125 x 80NP16 160 x 80NP16 180 x 80NP16

L (mm) 257 257 257 257 257 257

L1 (mm) 77 77 77 77 77 77

L2 (mm) 120 120 120 120 120 120

A (mm) 455 455 455 455 455 455

E (mm) 232 232 232 232 232 232

FUSION TIME COOLING (secs) TIME (mins) 140 140 140 140 140 140 10 10 10 10 10 10

WEIGHT (kg) 7.7 7.5 8.02 8.07 8.75 9.8

BOX QUANTITY 1 1 1 1 1 1

DUCKFOOT BEND
PE100 Black - Water PN16
Base unit: EF bend only

FITTING CODE DFBBKHA90X90 DFBBKHA110X90

FITTING SIZE 90mm x 90deg 110mm x 90deg

L (mm) 257 257

L1 (mm) 77 77

L2 (mm) 120 120

E (mm) 232 232

FUSION TIME (secs) 140 140

COOLING TIME (mins) 10 10

WEIGHT (kg) 2 2.5

BOX QUANTITY 3 3

28

Electrofusion fittings HYDRANT BRANCH SADDLE KIT

PE100 Black - Water PN16
Kit: E/F hydrant branch saddle, coupler1, riser, flange gasket, backing ring2, bolts2, nuts2, washers2
1

www.fusiongroup.com

Coupler in kit is 90mm - see page 12 for dimensional details 2 Rilsan coated
FITTING CODE HBSHA90X80KR HBSHA110X80KR HBSHA125X80KR HBSHA160X80KR HBSHA180X80KR HBSHA200X80KR HBSHA225X80KR HBSHA250X80KR FITTING SIZE 90mm x 80K 110mm x 80K 125mm x 80K 160mm x 80K 180mm x 80K 200mm x 80K 225mm x 80K 250mm x 80K L (mm) 455 455 455 455 455 455 455 455 L1 (mm) 124 121 114 110 100 115 112 120 FUSION TIME (secs) 160 120 120 120 120 120 120 120 COOLING TIME (mins) 10 10 10 10 10 10 10 10 WEIGHT (kg) 6.6 6.55 6.5 7.64 7.6 10 10.2 10.27 BOX QUANTITY 1 1 1 1 1 1 1 1

also available in yellow

STUB FLANGE KIT

PE100 Black - Gas 10 Bar / Water PN16 PE80 Yellow - Gas 6 Bar
Please see technical specifications on page 8 with regard to gas fitting ratings

Kit: Coupler, stub flange, backing ring, gasket

FITTING CODE WATER SFHK63K SFHK90K SFHK110K SFHK125K SFHK160K SFHK180K SFHK225K

FITTING CODE GAS SFY63K SFY90K ---SFY125K ---SFY180K ----

FITTING SIZE 63 x 50NP16 90 x 80NP16 110 x 100NP16 125 x 100NP16 160 x 150NP16 180 x 150NP16 225 X 200NP16

COUPLER SIZE 63 90 110 125 160 180 225

L (mm) (nominal) 181 217 246 151 269 284 310

FUSION TIME COOLING (secs) TIME (mins) 80 120 200 220 180 300/360 600 5 10 10 10 10 20 30

WEIGHT (kg) 2.07 5.05 4.77 4.71 9.71 9.84 16.22

BOX QUANTITY 1 1 1 1 1 1 1

29

International
FUSION INTERNATIONAL DIVISION Smeckley Wood Close Chesterfield Trading Estate Chesterfield Derbyshire S41 9PZ Tel: +44 (0) 1246 268666 Fax: +44 (0) 1246 268052 Email: international@fusiongroup.com Web: www.fusiongroup.com DISTRIBUTOR

Fusamatic fittings are sold across the world through Fusions extensive network of agents, distributors and joint-venture companies. Through this network, Fusion has sold its fittings from Holland to Hong Kong and Portugal to Pakistan. Fusamatic fittings have even reached Outer Mongolia!

Fusion has twice won the Gas Industry International Business Development Award in recognition of its success in international markets.

To obtain details of your nearest Fusion distributor contact Fusions international sales team on +44 (0)1246 268666.

BATCH MANUFACTURING OF ELECTROFUSION FITTINGS

Creating world class electrofusion fittings requires a portfolio of diverse skills and technologies: design engineering, injection moulding, automation, electrical engineering, quality control and testing.

You can access these skills through Fusions batch manufacturing capability.

If you have a significant demand for a specific fitting outside the range detailed in this catalogue please contact Fusions international team on +44 (0)1246 268666 to discuss your requirements.

30

United Kingdom and Ireland

UK NATIONAL SALES OFFICE Smeckley Wood Close Chesterfield Trading Estate Chesterfield Derbyshire S41 9PZ Tel: 01246 455998 Fax: 01246 261785 Email: sales@fusionprovida.com Web: www.fusionprovida.com DEPOT NETWORK
1. East Midlands Smeckley Wood Close Chesterfield Trading Estate Chesterfield Derbyshire S41 9PZ Tel: 01246 455998 Fax: 01246 261785 Email: sales@fusionprovida.com 3. North East Unit 2D Walton Road Pattinson North Industrial Estate Washington Tyne & Wear NE38 8QE Tel: 0191 418 7833 Fax: 0191 417 4278 Email: northeast@fusionprovida.com 6. East Anglia Unit 4 Debtrac Centre Ipswich Road, Needham Market Suffolk IP8 8DJ Tel: 01449 721199 Fax: 01449 722036 Email: east@fusionprovida.com 9. Northern Ireland (APP Fusion) Unit 8 Blaris Industrial Estate Altona Road, Lisburn County Antrim Northern Ireland BT27 5QB Tel: 02892 664111 Fax: 02892 660404 Email: enquiries@app-ni.co.uk 2. Scotland Royston Road Deans Industrial Estate Livingston West Lothian EH54 8AH Tel: 01506 410929 Fax: 01506 416545 Email: internalsales-livingston@fusionprovida.com 4. North West Unit 4 Fishwicks Industrial Estate Kilbuck Lane, Haydock St Helens Merseyside WA11 9SZ Tel: 01942 271517 Fax: 01942 716187 Email: northwest@fusionprovida.com 7. South Travellers Lane Welham Green, Hatfield Herts AL9 7HF Tel: 01707 270073 Fax: 01707 251264 Email: south@fusionprovida.com 10. Republic of Ireland (FPP) Unit 292 Beech Road Western Industrial Estate Dublin 12 Tel: 00 353 1460 0493 Fax: 00 353 1460 0587 Email: enquiries@app-ni.co.uk

www.fusiongroup.com

9 4 5

10

7 8

5. West Midlands Gainsford Drive Halesowen B62 8BQ Tel: 0121 585 1079 Fax: 0121 585 1081 Email: westmidlands@fusionprovida.com

8. South West Days Road St Phillips Bristol BS2 0QS Tel: 0117 955 1027 Fax: 0117 941 4882 Email: southwest@fusionprovida.com

SPECIALIST
Environmental Provida Tel: 01246 262760 Fax: 01246 262726 Email: enquiries@environmentalprovida.com Fusion G-Source Tel: 01246 262721 Fax: 01246 262724 Email: enquires@fusiongsource.com Web: www.fusiongsource.com

31

EFFPG/FG/Print/0310/0000/0410/1

Fusion Group Limited

Smeckley Wood Close Chesterfield Trading Estate Chesterfield Derbyshire S41 9PZ United Kingdom

BOX Coupler End Cap Reducer 90 Elbow 45 Elbow 22.5 Elbow Equal Tee Reducing Tee Flanged Tee Multiseal Tapping Tee F 0 Elbow Female Transition 90 Elbow Male Transition Coupler Female Transition Coupler Balloon Saddle PE Steel Transition ual Tee Reducing Tee Flanged Tee Multiseal Tapping Tee Flextee Tapping Tee Branch Saddle Flanged Branch Saddle Male Tra male Transition Coupler Balloon Saddle PE Steel Transition Piece Transition Saddle Duckfoot Bend Hydrant Branch Saddle Q pping Tee Branch Saddle Flanged Branch Saddle Male Transition 45 Elbow Female Transition 45 Elbow Male Transition 90 ansition Saddle Duckfoot Bend Hydrant Branch Saddle QBOX Coupler End Cap Reducer 90 Elbow 45 Elbow 22.5 Elbow Equ 5 Elbow Female Transition 45 Elbow Male Transition 90 Elbow Female Transition 90 Elbow Male Transition Coupler Femal upler End Cap Reducer 90 Elbow 45 Elbow 22.5 Elbow Equal Tee Reducing Tee Flanged Tee Multiseal Tapping Tee Flextee bow Female Transition 90 Elbow Male Transition Coupler Female Transition Coupler Balloon Saddle PE Steel Transition Piec e Reducing Tee Flanged Tee Multiseal Tapping Tee Flextee Tapping Tee Branch Saddle Flanged Branch Saddle Male Transition UK Sales ansition Coupler Balloon Saddle PE Steel Transition Piece Transition Saddle Duckfoot Bend Hydrant Branch Saddle QBOX Cou e Branch Saddle Flanged Branch Saddle Male Transition 45 Elbow Female Transition 45 Elbow Male Transition 90 Elbow F Tel: +44 (0) 1246 455998 ddle Duckfoot Bend Hydrant Branch Saddle QBOX Coupler End Cap Reducer 90 Elbow 45 Elbow 22.5 Elbow Equal Tee Red male Transition 45 Elbow Male Transition 90Fax: +44(0) 1246 261785 Elbow Female Transition 90 Elbow Male Transition Coupler Female Transition educer 90 Elbow 45 Elbow 22.5 Elbow Equal Tee Reducing Tee Flanged Tee Multiseal Tapping Tee Flextee Tapping Tee Bra sales@fusionprovida.com ansition 90 Elbow Male Transition Coupler Female Transition Coupler Balloon Saddle PE Steel Transition Piece Transition Sa e Flanged Tee Multiseal Tapping Tee Flextee Tapping Tee Branch Saddle Flanged Branch Saddle Male Transition 45 Elbow Fe International Sales upler Balloon Saddle PE Steel Transition Piece Transition Saddle Duckfoot Bend Hydrant Branch Saddle QBOX Coupler End C anch Saddle Flanged Branch Saddle Male Transition 45 Elbow Female Transition 45 Elbow Male Transition 90 Elbow Fema Tel: +44 (0) 1246 268666 ddle Duckfoot Bend Hydrant Branch Saddle QBOX Coupler End Cap Reducer 90 Elbow 45 Elbow 22.5 Elbow Equal Tee Red Fax: +44 (0) Transition 90 Elbow Male Transition Coupler Female Transition male Transition 45 Elbow Male Transition 90 Elbow Female1246 268052 educer 90 Elbow 45 Elbow 22.5 Elbow international@fusiongroup.com Equal Tee Reducing Tee Flanged Tee Multiseal Tapping Tee Flextee Tapping Tee Bra ansition 90 Elbow Male Transition Coupler Female Transition Coupler Balloon Saddle PE Steel Transition Piece Transition Sa e Flanged Tee Multiseal Tapping Tee Flextee Tapping Tee Branch Saddle Flanged Branch Saddle Male Transition 45 Elbow Fe upler Balloon Saddle PE Steel Transition Piece Transition Saddle Duckfoot Bend Hydrant Branch Saddle QBOX Coupler End C anch Saddle Flanged Branch Saddle Male Transition 45 Elbow Female Transition 45 Elbow Male Transition 90 Elbow Fema ddle Duckfoot Bend Hydrant Branch Saddle QBOX Coupler End Cap Reducer 90 Elbow 45 Elbow 22.5 Elbow Equal Tee Red male Transition 45 Elbow Male Transition 90 Elbow Female Transition 90 Elbow Male Transition Coupler Female Transition educer 90 Elbow 45 Elbow 22.5 Elbow Equal Tee Reducing Tee Flanged Tee Multiseal Tapping Tee Flextee Tapping Tee Bra ansition 90 Elbow Male Transition Coupler Female Transition Coupler Balloon Saddle PE Steel Transition Piece Transition Sa e Flanged Tee Multiseal Tapping Tee Flextee Tapping Tee Branch Saddle Flanged Branch Saddle Male Transition 45 Elbow Fe upler Balloon Saddle PE Steel Transition Piece Transition Saddle Duckfoot Bend Hydrant Branch Saddle QBOX Coupler End C

www.fusiongroup.com