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Product Information

CALENBERG

CIPARALL SLIDING BEARING

Cross Tensile Reinforced Elastomer Sliding Bearing

Contents
Page Introduction .................................... 2 Calculation Tables ...................... 2-3 Calculation Formulae...................... 4 Product Description........................ 5 Functional Characteristics.............. 5 Materials ........................................ 5 Application and Areas of Suitability.................................... 5 Fire Resistance Properties ............ 5 Procedure for Calculation with Example .................................. 6 Dimensions and Format ................ 6 How to Specify .............................. 7 Directions for Bearing Installation .. 7 Certification, Approval of Suitability & DIN Standards ............ 8 Bibliography .................................. 8 List of Projects Where Used .......... 8 Trade Mark Rights .......................... 8

Calculation Table 1:
Bearing thickness t (mm)

Ciparall Sliding Bearing, ST (ST = steel reinforced) 11, 20, 30, 40 mm thick

t
11 Bearing side a (length or width in mm) Permissible mean load and permissible angle of distortion 50 60 7.5 20.0 9.0 16.7 10.5 14.3 12.0 12.5 13.5 11.1 15.0 10.0 20 30
(N/mm2)

40

Vertical load, perm. m Angle of distortion, perm. () 7.5 40.0 9.0 33.3 10.5 28.6 12.0 25.0 13.5 22.2 15.0 20.0 7.5 70.0 9.0 58.3 10.5 50.0 12.0 43.8 13.5 38.9 15.0 35.0

M
70

F
80

l bzw. b
a (= l or b) At a

90 100

7.5 100.0 9.0 83.3 10.5 71.4 12.0 62.5 13.5 55.6 15.0 50.0

100 mm: perm. m = 15 N/mm2 110 120 130 140 150 9.1 8.3 7.7 7.1 6.7 6.3 5.9 5.6 5.3 5.0 4.8 4.5 4.3 4.2 4.0 3.8 3.7 3.6 3.4 3.3 3.2 3.1 3.0 2.9 2.9 2.8 2.7 2.6 2.6 2.5 2.3 2.2 2.1 2.0 1.8 1.7 18.2 16.7 15.4 14.3 13.3 12.5 11.8 11.1 10.5 10.0 9.5 9.1 8.7 8.3 8.0 7.7 7.4 7.1 6.9 6.7 6.5 6.3 6.1 5.9 5.7 5.6 5.4 5.3 5.1 5.0 4.7 4.4 4.3 4.0 3.6 3.3

angle of distortion, perm. () 31.8 29.2 26.9 25.0 23.3 21.9 20.6 19.4 18.4 17.5 16.7 15.9 15.2 14.6 14.0 13.5 13.0 12.5 12.1 11.7 11.3 10.9 10.6 10.3 10.0 9.7 9.5 9.2 9.0 8.8 8.1 7.8 7.4 7.0 6.4 5.8 45.5 41.7 38.5 35.7 33.3 31.3 29.4 27.8 26.3 25.0 23.8 22.7 21.7 20.8 20.0 19.2 18.5 17.9 17.2 16.7 16.1 15.6 15.2 14.7 14.3 13.9 13.5 13.2 12.8 12.5 11.6 11.1 10.6 10.0 9.1 8.3

Permissible angle of distortion

Introduction
Calenberg Ingenieure have developed a sliding bearing which has proved its suitability for more than twenty years in practical applications. This bearing is named Ciparall and is registered under the Trademark as Ciparall. Ciparall Sliding Bearings are designed and engineered for high load, low coefficient of friction applications. They should not be compared to multi-layer thermo-plastic thin sliding sheets or coated laminated elastomer plates and similar. These alternatives to the Ciparall Sliding Bearings have shown questionable behaviour in practical applications and conditions over the years (Bibliography 1 & 2). For Ciparall Sliding Bearings the functional characteristics are calculable and the functional data of the bearings is the result of research and development and may be used for static calculations with confidence. Extensive official approval, experts opinion, conformation to DIN Standards and proven long-term functional ability, is your guarantee for a reliable working product when using Ciparall Sliding Bearings.

160 170 180 190 200

l bzw. b
a (= l or b)

210 220 230 240 250 260 270 280 290 300 310 320 330 340 350 360 370 380 390 400 430 450 470 500 550 600

Calculation Table 2: Ciparall Sliding Bearing, GRP, 14 mm thick

Angle of distortion Bearing sides

F
vertical load, perm. m (N/mm2)

perm. () 20.0 16.7 14.3 12.5 11.1 10.0 9.1 8.3 7.7 7.1 6.7 6.3 5.9 5.6 5.3 5.0 4.8 4.5 4.3 4.2 4.0 3.8 3.7 3.6 3.4 3.3 3.2 3.1 3.0 2.9 2.9 2.8 2.7 2.6 2.6 2.5 2.4 2.4 2.3 2.3 2.2 2.2 2.1 2.1 2.0 2.0 1.9 1.9 1.8 1.8 1.7 1.7

(l, w) 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 260 270 280 290 300 310 320 330 340 350 360 370 380 390 400 410 420 430 440 450 460 470 480 490 500 520 530 550 570 580 600

50

60

70

80

90

100

110

120

130

140

150

160

170

180

190

200

250

300

15.0
14.8 14.4 13.9 13.4 13.0 12.5 12.1 11.6 11.2 10.7 10.3 9.8 9.3 8.9 8.4 8.0 7.5 7.1 6.6 6.1 5.7 5.2 4.8 4.3 3.9 3.4 3.0 2.5 2.0 1.6 1.1 0.7 14.9 14.4 13.9 13.4 13.0 12.5 12.0 11.5 11.0 10.6 10.1 9.6 9.1 8.6 8.2 7.7 7.2 6.7 6.2 5.8 5.3 4.8 4.3 3.8 3.4 2.9 2.4 1.9 1.4 1.0

14.9 14.6 14.4 14.2 13.9

14.8 14.7 14.5 14.3 14.2 13.8 13.7 13.3 13.0 12.8 12.5

14.9 14.7 14.5 14.3 14.1 13.9 13.7 13.5 13.3 13.2 13.0 12.6 12.4 12.0 11.6 11.4 11.0

14.8 14.6 14.4 14.1 13.9 13.7 13.5 13.3 13.1 12.8 12.6 12.4 12.2 12.0 11.8 11.3 11.1 10.7 10.3 10.0 9.6

14.8 14.6 14.4 14.2 13.9 13.7 13.4 13.2 13.0 12.7 12.5 12.2 12.0 11.8 11.5 11.3 11.0 10.8 10.6 10.1 9.8 9.4 8.9 8.6 8.2

14.9 14.6 14.4 14.1 13.9 13.6 13.3 13.1 12.8 12.5 12.3 12.0 11.7 11.5 11.2 10.9 10.7 10.4 10.2 9.9 9.6 9.4 8.8 8.6 8.0 7.5 7.2 6.2

14.8 14.5 14.2 13.9 13.6 13.3 13.1 12.8 12.5 12.2 11.9 11.6 11.3 11.0 10.8 10.5 10.2 9.9 9.6 9.3 9.0 8.7 8.4 8.2 7.6 7.3 6.7 6.1 5.9 5.3

14.8 14.5 14.1 13.8 13.5 13.2 12.9 12.6 12.3 12.0 11.6 11.3 11.0 10.7 10.4 10.1 9.8 9.5 9.1 8.8 8.5 8.2 7.9 7.6 7.3 7.0 6.3 6.0 5.4 4.8 4.5 3.8

14.8 14.5 14.2 13.8 13.5 13.2 12.8 12.5 12.1 11.8 11.5 11.1 10.8 10.5 10.1 9.8 9.5 9.1 8.8 8.4 8.1 7.8 7.4 7.1 6.8 6.4 6.1 5.8 5.1 4.8 4.1 3.4 3.1 2.4

14.6 14.3 13.9 13.6 13.2 12.8 12.5 12.1 11.8 11.4 11.0 10.7 10.3 10.0 9.6 9.2 8.9 8.5 8.2 7.8 7.4 7.1 6.7 6.4 6.0 5.6 5.3 4.9 4.6 3.8 3.5 2.8 2.0 1.7 1.0

14.9 14.5 14.1 13.7 13.3 13.0 12.6 12.2 11.8 11.4 11.0 10.7 10.3 9.9 9.5 9.1 8.7 8.4 8.0 7.6 7.2 6.8 6.4 6.0 5.7 5.3 4.9 4.5 4.1 3.7 3.4 2.6 2.2 1.4 0.7 0.3

14.8 14.4 14.0 13.6 13.2 12.8 12.4 12.0 11.5 11.1 10.7 10.3 9.9 9.5 9.1 8.7 8.3 7.9 7.5 7.1 6.6 6.2 5.8 5.4 5.0 4.6 4.2 3.8 3.4 3.0 2.6 2.2 1.3 0.9

14.8 14.4 13.9 13.5 13.1 12.6 12.2 11.8 11.3 10.9 10.5 10.0 9.6 9.2 8.7 8.3 7.9 7.4 7.0 6.6 6.1 5.7 5.3 4.8 4.4 4.0 3.6 3.1 2.7 2.3 1.8 1.4 1.0

14.8 14.2 13.6 13.0 12.4 11.8 11.2 10.6 10.0 9.4 8.8 8.2 7.6 7.0 6.4 5.8 5.2 4.6 4.0 3.4 2.8 2.2 1.6 1.0

14.6 13.9 13.2 12.5 11.8 11.0 10.3 9.6 8.9 8.2 7.4 6.7 6.0 5.3 4.6 3.8 3.1 2.4 1.7 1.0

0.0

Calculation Formulae
Ciparall Sliding Bearing, calculation for Bearing Class 2 according to DIN 4141 Part 3
Column console Beam

(1) Bearing Type

2u t

M
(2) Bearing Thickness
t

Ciparall Sliding Bearing, GRP

Ciparall Sliding Bearing, ST

t = 14 mm

t = 11, 20, 30, 40 mm

Load adjustment

Horizontal movement

Angular distortion

Picture 1: Principle of the functional characteristics of the Calenberg Ciparall Sliding Bearing

(3) Permissible Vertical Mean Load

Perm. m = 1.2 (18.8 0.0002 x l x b) 15 N/mm2

Perm. m = 15 N/mm2 requirement: l b 100 mm Otherwise Bearing Side a [mm] Perm. m [N/mm2] 7.5 9.0 10.5 12.0 13.5 15.0 Perm. a [] 1000 a 2000 a 3500 a 5000 a

F t l bzw. b

a (= l bzw. b)

Product Description
Calenberg Ciparall Bearing is a combined sliding and compression bearing. The bearings sliding ability is independent of its compressive performance (picture 1):
q

50 60 70 80 90 100 Perm. a = 1000 [] a t [mm] 11

a

(4) Permissible Angle of Distortion

M t l bzw. b

20 30 40

Horizontal movements of buildings parts are transmitted by relative movements (sliding),

Angular distortions and load adjustment are accommodated by durable elastic compression layers. Cross tensile forces, unevenness of the support area and long term creep deformation are not transmitted into the sliding layer. The format stable sliding area remains even and parallel, the sliding characteristics are maintained. These are the criteria for functional ability and safety. Calenberg Ciparall Bearings are produced in two standard types (picture 2): q Ciparall Sliding Bearing, GRP (glass reinforced plastic) q Ciparall Sliding Bearing, ST (steel reinforced) The dimensions of the GRP sliding plate are determined in length and width by the expected movements in these directions (picture 5).

(5) Permissible Horizontal Movement H

ua l bzw. b ua ul b1 b l l1 ub

Perm. ua [mm] corresponding to building part movement in direction of bearing length: u in direction of bearing width: ub All sides: ul,b Example: The length and width of a rectangular GRP Sliding Plate are for all horizontal movement: l1 = l + 2ul b1 = b + 2ub [mm] [mm]

(6) Friction Values (7) Please note

q q

o = 0.015 to 0.04; see picture 3 and 4 a, b, b1, l, l1 in [mm] If the vertical mean load is more than 15 N/mm2, Calenberg Perforated Sliding Bearing 205- ST with a permissible load of 25 N/mm2 can be applied.

Elastomer adjustment plate GRP-reinforcement PTFE sliding layer GRP sliding plate

PE cover Reinforced elastomer PS protection piece PTFE sliding layer GRP sliding plate

Application and Areas of Suitability

Calenberg Ciparall Sliding Bearings should be considered necessary in any building construction where high movement parallel to the supporting area for the stressed building parts are to be expected. Suitable applications for a single bearing in rigid building components, for example:
q q q

Designed for
precast concrete, GRP sliding plate l = bearing length b = loaded bearing width b1 = total width

Designed for
In-situ concrete, Steel reinforced sliding movement

in the area of expansion joints Swimming pools, liquid retaining structures, silos, beams Pre-cast concrete In situ concrete steel and timber construction

t u b1 b u
t = bearing thickness u = sliding movement

q q

Fire Resistance Properties

The fire resistance properties of Ciparall Sliding Bearings have been officially proven under high load and practical mounting conditions. Due to this test and expert opinion the Ciparall Sliding Bearing can be classified in fire resistance class F90 and F120 according to DIN 4102 part 2, edition 1977. Additional fire protection precautions are not necessary if the minimum dimensions of the bearing fulfil the demands of the Fire Protection Table (Brandschutztechnische Beurteilung) No. 3799/3757-AR.

t1

Picture 2: Calenberg Ciparall Sliding Bearing, Bearing Structure, Bearing Design

Functional characteristics
q

Materials
Weather and ageing resistant materials are used for Ciparall Sliding Bearings:
q

Elastic bearing deformation and sliding movement do not influence each other. Mounting, manufacturing and contact area differences are equalised resiliently in the elastomer section. Point and strip loads are not transmitted to the sliding area. The sliding area remains even and format stable. Friction values: The sliding characteristics are proven in regard to the long life of a building under centric and eccentric loading. The results are shown in picture 3. High permissible vertical load. Simple mounting, no special finishing required.

The elastomer is made from a synthetic material called chloroprene (chemical short sign CR) according to Guidelines of the German Institute of Building Technique, Berlin. Glass reinforced plastic (GRP) according to K-quality sign (RAL), glass fibre polyester plates. Polytetrafluoro-ethylene (chemical short sign PTFE). Weather resistant steel WTSt 52-3 according to the Guidelines for a Delivery, treatment and Application of weather resistant structural steels fulfilling the demands of DIN 17100.

5 4 3 2 1 0

Reibung (%)
* Anzahl der vollen Versuchsreihen mit 5000 Hben (doppelt) OA OB MB MA

10

100 1000 5000 Hubzahl

q stress area of specimen 200 mm x 100 mm q test speed: 0.005 = v = 0.5 mm/s q graphs OA: Non lubricated, centric stress 10 to 22.5 N/mm2 OB: Non lubricated, eccentric stress 22.5 N/mm2 Distortion along bearing length axiss MA: Lubricated, centric stress 22.5 N/mm2 MB: Lubricated, eccentric stress 22.5 N/mm2 Distortion along bearing length axis

q q

Picture 3: Ciparall Sliding Bearing, average graph of the percentage frictional value as f (number of movements)

Procedure for Calculation with Example

Supporting of a steel reinforced concrete beam on a column cantilever using a Ciparall Sliding Bearing. 1. Data provided Vertical force: F = 350 kN Calculated horizontal movement of the beam (sliding movement) act. u = 15 mm Sliding direction in length of the beam Calculated beam distortion = 4.0 % In most cases the calculated distortion of the elastomeric bearing should be increased due to the possibilities of construction and installation variances. Maximum actual supporting area AA = 300 mm x 200 mm 2. Bearing Calculation Calculation of the bearing according to DIN 4141 part 3. The following points should be considered:
q

0,05 0,04 0,03 0,02 0 4 3 2 1 0,01 0,02 0,04 0,05

Friction Value

1* 2*
1 2 3 4

1* 2*
Sliding Direction (mm)

Working area of a non-lubricated backward and forward movement for the first and second move.
q q q

Load: 15 N/mm2 Test speed: 0.1 mm/s Load area: 200 mm x 100 mm

Picture 4: Ciparall Sliding Bearing; working area of a non-lubricated backward and forward movement for the first and second move.

The ground area dimensions of the elastomer bearing (AE) have to be at least 2 cm smaller than the contact area dimension of the supported building members (AA). For steel reinforced concrete members the reinforcement has to be within the bearing area. Chamfer size.

Confirmation of points: perm. m = 1.2 (18.8 0.0002 x 230x130) = 15.4 N/mm2 15 N/mm2 act. m = 11.7 N/mm2 perm. 230 = 1000 = 4.3 230 perm. 130 = 1000 = 7.7 130 perm. u230 = 20 mm perm. u130 = 20 mm

Dimensions and Formats

Calenberg Ciparall Sliding Bearings are produced and delivered made to measure in location numbered bearing sizes. Bearing thickness: Ciparall Sliding Bearing, GRP: 14 mm Ciparall Sliding Bearing, ST: 11, 20, 30, 40 mm For in-situ construction the bearings are protected with a PE-cover. This is not necessary in precast concrete applications (see picture 2). Clear description of requirement when ordering will ensure a correct delivery.

The maximum ground area of the loaded Ciparall Bearing body is: max. l = 300 2aR 2u = = 300 2 x 20 2 x 15 = 230 mm max. b= 200 2aR 2u = = 200 2 x 20 2 x 15 = 130 mm max. AE = l x b = 230 x 130 mm = 29900 mm2 Selected bearing : CIPARALL Sliding bearing, GRP. 230/270 x 130/170 x 14 mm3

Sliding resp. Free space between elements

t Sttzenkonsole Balken

l = stressed bearing length b = stressed bearing width AE = l x b (stressed bearing A1 body) AE l1 = total bearing length u b1 = total bearing width A1 = l1 x b1 l (GRP sliding plate) l1 t = total bearing thickness u u = sliding movement r = distance of the u b u bearing to the edge of b1 support area

Please Note:
q

The sliding movement of the bearing must correspond to the movement of the building part. When placing the bearing in in-situ works care must be taken to see that any moving part of the bearing is not concreted in or restricted by concrete overspill etc.

How to Specify
Calenberg Ciparall Sliding Bearing GRP for Precast or Insitu use. As per details & description In Calenberg technical document Titled Calenberg Ciparall Sliding Bearing Publication No. PIB 11.4.00/02/0020 Dimensions: Quantity: Price: l/l1 x b/b1 x t mm3 piece/number of Quotation in Currency/Euro/per piece supply and delivery only

A Front View

r l r

u b u b1

Top View

Dimensions

Picture 5: Maximum bearing dimensions to be considered with regard to the support of the building element.

Calenberg CIPARALL Sliding Bearing ST for Precast or Insitu use. As per details & description In Calenberg technical document Titled Calenberg Ciparall Sliding Bearing Publication No. PIB 11.4.00/02/0020 Dimensions: Quantity: Price: l/l x b/b, x t mm3 piece/number of Quotation in Currency/Euro/per piece supply and delivery only

Dimensions
For an application in precast concrete:
q q

Directions for Bearing Installation

In precast concrete construction the Ciparall Sliding Bearing is placed in its location without any special precautions in the middle of the supporting area with the bearing body at the bottom and the GRP plate facing upwards. For reinforced concrete the edge distance a r to the outer edge of the building part should be at least 2 cm. The bearing ground area must be within the reinforced area of the concrete. Chamfered building part dimensions must be considered for the determination of the edge distance (see picture 5).

Ciparall Sliding Bearing, GRP, precast, l/l1 x b/b1 x t Ciparall Sliding Bearing, ST, precast, l/l1 x b/b1 x t

For an application in in-situ concrete:

q q

Supplier: Calenberg Ingenieure GmbH Tel. +49 5153 94000 Fax +49 5153 940049

Ciparall Sliding Bearing, GRP, in-situ, l/l1 x b/b1 x t Ciparall Sliding Bearing, ST, in-situ, l/l1 x b/b1 x t

l and b: length and width of the loaded Ciparall Bearing body l1 and b1: length and width of the GRP Sliding plate t: total thickness of the bearing See also picture 5. Dimensions in mm.

Standards, Certification, Approval of Suitability

q

DIN 4141 Part 3, Structural Bearings, Bearing Systems for Buildings, September 1984

q q

Report No. W 589, Institute for Building Research, RWTH Aachen Test Report No. A 1816, Institute for Building Research, RWTH Aachen Fire Resistance Judgement No. 3799/7357-AR; Judgement of Calenberg Elastomer Bearings in Regard to a Classification in Fire Resistance Class F 90 respectively F 120 according to DIN 4102 Part 2 (Edition 9/1977); Official Material Testing Institute of Civil Constructions, TU Braunschweig, November 1977 Certification No. 705/74/128/75, Institute for Building Material, TU Hannover, Material Testing Institute Certification No. 45/76, Institute for Building Materials and Material Testing Institute, TU Hannover

List of Projects Where Used

Ain El Kebira, Algeria Central Bank of Oman Aeroport de Yaounde-Nsimalen, Cameroun Toyota, Wien Fatih Sultan Mehmet Bridge, Istanbul Nishref NC, Kuwait Carpark 109, University Khaldiay Campus, Kuwait Steel-Truss-Support, Kuwait Waldum + Hokuda, Saudi-Arabia Basrah International Airport Sportclub Al Ettehad, Jeddah, Saudi-Arabia NCO-Halls, Riyad, Saudi-Arabia Qued Rhiou, Algeria Kinali Sakarya-Motorway, 2nd Bosporus bridge

Trade Mark Rights

The brand-article CIPARALL is a registered trade mark sign. Patent: P 2517750; P 3025531; P 2931542

Bibliography
[1] Battermann, W./Flohrer, M: Lagerung massiver Flachdcher; Deutsche Bauzeitschrift 11/78 [2] Forschungsbericht der RWTH Aachen Institut fr Bauforschung, ibac-F 101/1979 [3] Battermann, W.: Elastomer-Verformungsgleitlager mit lastabhngiger Volumen-Verdrngungsschmierung; Die Bautechnik 1/87

Reprint, photocopy or duplication even in extracts only with written permission of Calenberg Ingenieure GmbH subject to technical alteration

Calenberg Ingenieure
planmig elastisch lagern GmbH 8

Am Knbel 2 4 D-31020 Salzhemmendorf Phone +49 51 53 94 00-0 Fax +49 51 53 94 00-49

E-Mail: info@Calenberg-Ingenieure.de http://www.Calenberg-Ingenieure.de
PIB 11.4.00/02/0020 1st Edition Federungen nach Ma Elastomerfedern