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Second Life Of A Plastic Bottle | English Russia

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Copyright 2011 English Russia All the materials on this site are submitted by the readers trough feedback form or acqulred thru the open sources like, but not limited to blogs.2leep.com, flickr.com etc. Powered by WordPress

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Posted on March 2, 2012 by ok4u2bu
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Science (392) Society (1839) Sports (185) Technology (1371) Video (467) The majority of Russian people dont trouble themselves with bringing their plastic bottles to recycling centers, while officials consider plastic bottle recycling as a matter of some remote future. Meanwhile, in 2007, the first Russian company using a unique bottle-to-bottle technology opened in the city of Solnechnogorsk in the Moscow Region. Advertisement:

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28/03/2012 10:46 p.m.

Second Life Of A Plastic Bottle | English Russia

http://englishrussia.com/2012/03/02/second-life-of-a-plastic-bottle/

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Posters in Solnechnogorsk call for recycling.

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Second Life Of A Plastic Bottle | English Russia

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For plastic bottles only. They installed over 70 containers in the city as a promotion aimed at collecting and recycling plastic bottles launched by the administration of the city of Solnechnogorsk and companies Plarus, Coca-Cola and Coca-Cola Hellenic, the largest producer of non-alcoholic drinks in Russia. Although they try to explain to the citizens of Solnechnogorsk the importance of recycling, not all of them support the idea. One of the disapproving comments on recycling is Well, it is good for the recycling company but we will have to inhale all that. It is amazing but a lot of people sincerely believe that Plarus, the company recycling plastic bottles, wants to poison them. The point is that many years ago there were rumors that they wanted to build a chemical factory instead of Plarus, so people got used to the idea that they were about to get poisoned and still stick to it.

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Second Life Of A Plastic Bottle | English Russia

http://englishrussia.com/2012/03/02/second-life-of-a-plastic-bottle/

Empty plastic bottles get delivered to the recycling plant by trucks.

The main problem the company faces today is shortage of raw material and insufficient support of the city administration.

These granules are the end product of the company. They are used to produce plastic bottles.

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28/03/2012 10:46 p.m.

Second Life Of A Plastic Bottle | English Russia

http://englishrussia.com/2012/03/02/second-life-of-a-plastic-bottle/

Depending on the raw material, they receive granules that differ in color and quality.

They use granules to make preforms to blow plastic bottles.

Raw material.

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28/03/2012 10:46 p.m.

Second Life Of A Plastic Bottle | English Russia

http://englishrussia.com/2012/03/02/second-life-of-a-plastic-bottle/

Unfortunately, not all bottles are fit for recycling. Those red bottles, for example, are too thick and contain too much dyestuff.

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28/03/2012 10:46 p.m.

Second Life Of A Plastic Bottle | English Russia

http://englishrussia.com/2012/03/02/second-life-of-a-plastic-bottle/

Unloading another truck with plastic bottles.

One of the departments of the plant.

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28/03/2012 10:46 p.m.

Second Life Of A Plastic Bottle | English Russia

http://englishrussia.com/2012/03/02/second-life-of-a-plastic-bottle/

Here they sort out stacks of plastic bottles.

Bottles going for preliminary sorting.

Bottles which are not subject to recycling.

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28/03/2012 10:46 p.m.

Second Life Of A Plastic Bottle | English Russia

http://englishrussia.com/2012/03/02/second-life-of-a-plastic-bottle/

All these things have just been removed from the line.

Bottles which contained household chemicals, vegetable oil, kefir, paper all that cant be recycled at the plant.

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28/03/2012 10:46 p.m.

Second Life Of A Plastic Bottle | English Russia

http://englishrussia.com/2012/03/02/second-life-of-a-plastic-bottle/

There are tons of plastic bottles here at the plant!

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28/03/2012 10:46 p.m.

Second Life Of A Plastic Bottle | English Russia

http://englishrussia.com/2012/03/02/second-life-of-a-plastic-bottle/

The company plans to introduce special presses to press plastic bottles and keep them in stacks which will save it a lot of space.

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28/03/2012 10:46 p.m.

Second Life Of A Plastic Bottle | English Russia

http://englishrussia.com/2012/03/02/second-life-of-a-plastic-bottle/

Manual sort is very important and determines the quality of the end product of the company.

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28/03/2012 10:46 p.m.

Second Life Of A Plastic Bottle | English Russia

http://englishrussia.com/2012/03/02/second-life-of-a-plastic-bottle/

After that, they sort out plastic bottles depending on the color.

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28/03/2012 10:46 p.m.

Second Life Of A Plastic Bottle | English Russia

http://englishrussia.com/2012/03/02/second-life-of-a-plastic-bottle/

In this department, they wash plastic bottles to remove dirt and lables.

Unfortunately, there are no special standards for glue used to stick labels to the bottle (unlike in Belarus, for example) so sometimes glue wouldnt come off even in alcaline solution. By the way, they recycle labels and caps as well.

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28/03/2012 10:46 p.m.

Second Life Of A Plastic Bottle | English Russia

http://englishrussia.com/2012/03/02/second-life-of-a-plastic-bottle/

Then bottles go under the knife.

This is subproduct which is used to make granules or plastic articles such as basins.

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28/03/2012 10:46 p.m.

Second Life Of A Plastic Bottle | English Russia

http://englishrussia.com/2012/03/02/second-life-of-a-plastic-bottle/

From this room, they monitor and control manufacturing process.

In this room, they also visually check quality of the granules produced every 15 minutes. They should be evenly colored and contain no impurities.

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28/03/2012 10:46 p.m.

Second Life Of A Plastic Bottle | English Russia

http://englishrussia.com/2012/03/02/second-life-of-a-plastic-bottle/

This machine is an extruder. It melts subproduct to turn it into granules.

You can see these plastic macaroni coming out of the extruder.

The macaroni then get chilled and cut into granules.

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28/03/2012 10:46 p.m.

Second Life Of A Plastic Bottle | English Russia

http://englishrussia.com/2012/03/02/second-life-of-a-plastic-bottle/

Each sack contains about 1 ton of plastic granules.

The production department from above. The company plans to receive a license in future to produce plastic dishes which will fit for food industry. Good luck with that!

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