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Fig.2, Chucking of Material Fig.3, Handles of a Lathe CAUTIONS! When we use a lathe, the following things must take great care. (1) Don't keep a chuck handle attached by the chuck. Next, it flies at the moment of turning a lathe. (2) Don't touch the byte table into the rotating chuck. Not only a byte but the table or the lathe are damaged.
Three Important Elements In orger to get an efficient propcess and beautiful surface at the lathe machining, it
is important to adjust a rotating speed, a cutting depth and a sending speed. Please note that the important elements can not decide easily, because these suitable values are quiet different by materials, size and shapes of the part.
Rotating Speed It expresses with the number of rotations (rpm) of the chuck of a lathe. When the rotating speed is high, processing speed becomes quick, and a processing surface is finely finished. However, since a little operation mistakes may lead to the serious accident, it is better to set low rotating speed at the first stage. Fig.4, Three Important Elements Cutting Depth The cutting depth of the tool affects to the A beginner of a lathe must operate with low processing speed and the roughness of surface. rotating sopeed, small cutting depth and low When the cutting depth is big, the processing sending speed. speed becomes quick, but the surface temperature becomes high, and it has rough surface. Moreover, a life of byte also becomes short. If you do not know a suitable cutting depth, it is better to set to small value. Sending Speed (Feed) The sending speed of the tool also affects to the processing speed and the roughness of surface. When the sending speed is high, the processing speed becomes quick. When the sending speed is low, the surface is finished beautiful. There are 'manual sending' which turns and operates a handle, and 'automatic sending' which advances a byte automatically. A beginner must use the manual sending. Because serious accidents may be caused, such as touching the rotating chuck around the byte in automatic sending,.
Cutting Tools for Lathe There are vrious kinds of the cutting tools for a lathe. We must choose them by the materials and shape of a part. Three typical cutting tools are introduced in follows. Then we consider what is an easy process or a hard process. Form of Typical Cutting Tools
Figure 5(a) shows the most well-used cutting tool called a side tool. It can process to cut an outside surface and an edge surface. Since the material is set at the right of lathe, then this tool can only cut the right of the material. The cutting tool shown in Figure 5(b) is used at parting and grooving processes. Its pointed end is slim, then it is too weak. Don't add a strong side-force to the tool. This tool must send vertical direction only. The cutting tool shown in Figure 5(c) is called a boring bar. It is used to cut at an inside surface. It can make a big hole, which cannot be process by a drill, and an high accurate hole.
Of course, there are impossible shapes as shown in Figure 6(c). In such case, the part must be divided or have any contrivances. Hearing the Sound In the case of the lathe process, sharpness is known from scraps of the material or a processing surface. In addition, it is also important to hear the sound. For example, when the sound is too high, the processing is not suitable. It is caused by the bad edge of the tool, too higher rotating speed of the lathe, or vibrating of a thin material.