Professional Documents
Culture Documents
Directional Controls
Revised 6/93
614
Table of Contents
DG4V-3(S) Model Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 DG4V-3(S) Operating Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Basic Characteristics Mounting Interface Functional Symbols Seals & Fluid Cleanliness Solenoid Energizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Bleeding Procedure Specifications Valve Port Restrictor Plugs Response Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Orifice Changing Procedure Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Pressure Drops Maximum Flow Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Installation Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Electrical Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Mounting Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Introduction
General Description
Basically, these solenoid operated directional control valves are for directing and stopping flow at any point in a hydraulic system. The soft shift feature is designed to provide smoother control of actuator acceleration and deceleration than is possible with conventional solenoid valves. The result is minimum hydraulic shock, more reliable systems with longer component life and less downtime.
D Multi-fluid capability without need to change seals. D Higher sustained machine productivity and higher uptime because of proven fatigue life and endurance, tested over 20 million cycles. D Solenoid coils can be changed quickly and easily without leakage from hydraulic system. D Compact, cost effective system design when used with Vickers SystemStakt valves and multi-port subplates.
D Standard and high performance solenoids offer designers a choice of flow and tank pressure ratings to match system requirements.
with rectifier, lights and plug in coils for quick and easy solenoid changing without removing the valve from the machine.
D Installed cost and space savings from higher power/weight-and-size ratios. D Reduced internal leakage reduces power losses, increases system efficiency: the result of improved manufacture of spool and bores. D Installation flexibility resulting from a choice of numerous combinations of solenoid connectors and locations.
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11 12 13 14
15
16
17
18
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Valve Type
Manual Override
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D Directional control valve G Subplate mounted 4 Solenoid operated V Rated pressure (350 bar) Interface
Blank Override in solenoid end only P2 Manual override in end cap and solenoid, A & B models only.
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SStandard performance Blank - High performance Spool Types Open center Closed center (all ports) P & B closed, A to T Closed center (P only) Tandem center (open crossover) P & A closed, B to T Closed center (bleed A & B)
Blank ANSI B93 energize solenoid A to give flow P to A V Solenoid identification determined by position of solenoid (i.e. solenoid A is at port A end of valve, solenoid B is at port B end of valve.) Flag Symbol
Solenoid Indicator Lights (Not available on PA, U, SP1, SP2. Omit if not required.) Coil Identification Letter 12V DC 18V DC 24V DC 98V DC (reqd. for P12L models) 110V DC 220V DC
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10 4
0 2 3 6 8 31 33
GH DTH HH DJH PH SH
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Spool/Spring Arrangement
A Spring offset, single solenoid AL Spring offset, single solenoid (left hand build) B Spring centered, single solenoid BL Spring centered, single solenoid (left hand build) C Spring centered Soft Shift Valve Soft Shift Orifice Size
17 Tank Pressure Rating Flying lead type coils DIN 43650 coils 2 10 bar (145 psi) Single 1/4 male spade 5 100 bar (1450 psi) for DG4V-3S Dual 1/4 male spade 7 207 bar (3000 psi) for DG4V-3 Plug-in coils w/rectifier in junction box, lights included. 18 Design Number Top exit flying leads 19
Coil Connectors
Port Orfices
(U type coils only, omit if not required) 1 Connector fitted 6 Connector with light fitted 11 Rectifier with lights fitted 12 Rectifier fitted Electrical Connections (F type coils only, omit if not required) Insta-plug male recpt. only 3-pin receptacle 5-pin receptacle Insta-plug male & female recpt. Terminal block
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Blank 00 03 - 0.3 mm dia. 06 - 0.6 mm dia. 08 - 0.8 mm dia. 10 - 1.0 mm dia. 13 - 1.3 mm dia 15 - 1.5 mm dia. 20 - 2.0 mm dia. 23 - 2.3 mm dia. (Example: P03 = 0.3 mm dia. orifice in P port of valve. Omit if not required.)
PA PA3 PA5 PB T
Mounting Interface
ISO 4401-03 CETOP 3 NFPA D03
Functional Symbols
Standard Graphic Symbol Spool Center Condition Types 0
b PT AB a
Spring Offset
b
Spring Centered
AB a
3
PT b AB b AB a
2
PT b PT AB a
6
b PT AB a
8
b PT AB a
31
b PT AB a
33
PT
Bleeding Procedure
Apply a minimum of 3.4 bar (50 psi) tank pressure. Shift either solenoid a or b. Loosen manual actuators in solenoid ends until air is evacuated. Retighten manual actuators. No further bleeding should be required. Initial start ups thereafter will require 6-8 shifts to refill solenoid tubes. Addition of a back pressure check valve may be required to prevent bleed down.
Specifications
Maximum flow . See curves Maximum operating pressure . . . . . . 350 bar (5000 psi) Rated fatigue pressure ports A, B and P . . . . . 350 bar (5000 psi) Maximum tank line pressure 3S 100 bar (1450 psi) . . . . . . . . . . . . 3 207 bar (3000 psi) Mounting interface . . . . . . . . . . . . ISO 4401-3, CETOP 3 Weights Double solenoid models . . . . . . . 2.1 kg (4.6 lbs) Single solenoid models . . . . . . . 1.7 kg (3.7 lbs)
Drain
The tank line must be plumbed above the level of the core tube (and valve body). This will insure that the tank port
Solenoids
Solenoid Solenoid ID Voltage DC 12 24 98 110 18 220 GH HH DJH PH DTH SH Amps 3.1 1.5 .38 .34 2.1 .17 Watts 39 36 35 37 39 37 Ohms 3.8 15.9 275 328 8.4 1280 694347 694348 2,00 (0.080) 2,30 (0.090) *20 *23
M5 x 0.8-6H thread for plug extraction
Response times for spools other than the 2C spool are similar and are system dependent.
2. Using a 5/32 hex key, remove manual actuator plug and spring from the end of solenoid (Tightening torque 6.27.3 N.m 5565 lbf.in.) 3. Insert extraction tool (878495) into solenoid via the manual actuator opening. Rotate tool until aligned and push pin into slot in armature. 4. Using 1/2 wrench and tool to prevent the armature from rotating, insert 3/ hex key down the center of tool 32 and remove orifice plug.
5. Replace by the same method, tightening orifice snug to ensure bottoming of threads. Smaller orifices increase response times, larger orifices decrease response time.
878495 extraction tool Manual actuator 111.1 (4.37) Dimension required to remove orifice
3/
32"
wrench
Performance Data
Pressure Drops
The pressure drop values shown are typical. Actual pressure drops will vary "10%. The pressure drop curves give approximate pressure drop (P) when passing 21 cSt (100 SUS) fluid having .865 specific gravity through the indicated flow path. For any other viscosity, the pressure drop (DP) will change as follows: Viscosity(s) cSt 14 32 43 54 65 76 87 (SUS) (75) (150) (200) (250) (300) (350) (400) 93 111 119 126 132 137 141
at center P-A B-T P-B A-T * NOTE: Type 33 spool/min) to 15will L/min (4.0 pass 650 ml/min (40 in3 USgpm) at 103 bar (1500 psi) tank pressure to both A and B ports.
Spring Centered P-A B-T P-B A-T AB PT AB 2C" PT AB 6C" PT AB PT AB 3C" PT AB 31C" * PT AB PT 5 1 5 4 5 4 5 1 6 1 6 1 5 4 5 4 0C" + 5 1 5 1
+ type 0C and 8C centered pressure drop P to T represented by curve number 5. Cylinder ports blocked for type 0C.
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8
12
14
7 6 5
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18
20 275
250 225 200 175 150 125 100 75 50 25 Pressure Drop - psi
Flow - l/min.
Performance Data
Maximum Flow Data
Maximum recommended flow data is for 90% nominal voltage in a 4way circuit with cylinder ports either looped or blocked and containing 2,5 liters (.66 USgal) compressed volume. Reduced performance may result when certain spools are used in 3way circuits. Flow rates are based on warm solenoids operating at minimum rated voltage (i.e. 90% of rating), standard 0.8 mm orifice and 38C_ (100_ F) oil temperature. NOTE 2.0 mm diameter orifice for the high performance type 8C. Spool Type 0C Curve Number 3S" 6 1 2 2 5 2 3" 10 10 8 9 7 9
2C 6C 3C
8C 31C 33C 2A
3 4
9 8
2 350 300
Flow - USgpm 12 10
14
16
18
20 5000
4000
9 1
10
3000
7 2 8
2000
4 3
1000
10
20
30
40 50 Flow - l/min.
60
70
80
Pressure - psid
Pressure - bar
250
Installation Dimensions
DG4V-3(S)-**2**-(V) M-F**** (L)-*H5-60 Flying Lead Model Flying lead models
Millimeters (inches)
132,2 (5.21) 66,8 (2.63) 05,4 (0.21) 28,2 (1.11) Thread connection W" - NPT - M20X1.5-6H J" 6" - 1/2 49,2 (1.94)
90,9 (3.58) 68,8 (2.71) 24,0 (.94) 21,8 (.86) 3,0 (.12) Lead wires, two for each solenoid. M3 size terminals are provided for customer connection. 23,0 (.91) 46,0 (1.81)
[ 79,3 (3.12)
68,1 (2.68)
51,3 (2.02)
This dimension is the center for the female connector and applies to U", SP1" and SP2" coil type units. [ This dimension can vary depending on source of plug.
224,0 (8.82)
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Installation Dimensions
47,0 (1.85)
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Electrical Connectors
DG4V-3(S)-**2**-M-FPB Insta-plug Option
Millimeters (inches)
89,0 (3.50) 24,2 (.95) Threaded Connection W" - NPT - M20X1.5-6H J" 48,0 (1.89) 23,1 (.09) Clearance to remove female receptacle
69,0 (2.72)
99.0 (3.90)
15,2 (.60)
68,8 (2.71)
MODEL: DG4V-3(S)-*A/B2**-M-FPA3
1-green lead (ground) 3- lead (to solenoid)
MODEL: DG4V-3(S)-*A/B2**-M-FPA5
1- lead (to solenoid) 5- lead (to solenoid) 4- lead (capped) 3-green lead (ground) 2- lead (capped)
MODEL: DG4V-3(S)-*C2**-M-FPA5
1- lead (to solenoid B") 5- lead (to solenoid B") 4- lead to solenoid A") 3-green lead (ground) 2- lead (to solenoid A")
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Mounting Interface
M5-0.8-6H thread 1.1900-24 UNC-2B thread 21,500.20 (.848.008) 12,700.20 (.500.008) 5,100.20 (.201.008) Mounting bolt torque: 4.5 to 6.0 N.m (40 to 50 lbs.in.) 0,750.10 (.030.004)
31,000.10 (1.220.004)
25,900.20 (1.020.008)
5,500.20 (.610.008)
31,750.10 (1.250.004)
43,0 (1.69)
50,0 (1.97)
30,200.20 (1.188.008) 33,000.10 (1.299.004) 40,500.10 (1.594.004) 51,0 (2.01) R5,00 (R 197) max. 4,000.20 locating pin hole ( .157.008)
The minimum thread depth is 1.5 of bolt diameter. The recommended full thread depth is 2xD+6mm to aid in the interchangeability of valves and to reduce the number of fixing bolt lengths. The recommended engagement of fixing bolt thread for ferrous mountings is 1.25 D.
The dimensions specifying the area within the dotted lines are the minimum dimensions for the mounting surface. The corners of the rectangle may be radiused as shown.
This dimension gives the minimum spacing distance between the valves and adjacent obstructions. For example, another valve or a wall. This dimension is therefore, the minimum distance from centerline to centerline of two similar mounting surfaces placed on a manifold block. The fixing holes are at equal distances to this dimension. The mounting surface must be flat within 0.013 mm (.0005 inch) and smooth within 1.1 micrometer (0.045 microinch). Mounting bolts should be grade 12.9 (SAE grade 7) or better.
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