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Manufacturer : WPIL Ltd. Doc No.

AINL/P/03

TECHNICAL PARTICULARS FOR VERTICAL WET-PIT PUMP


(Technical Data Sheet for CW Pump) GENERAL Project/System :

1.00.00 1.01.00

CW Pump
1.2x270MW, MATRISHRI USHA JAYASWAL MEGA POWER PROJECT

1.02.00 1.03.00 1.04.00 2.00.00 2.01.00 2.02.00

Manufacturer Model No. Type EQUIPMENT PERFORMANCE Performance standard Design capacity tolerance (Cu.M/hr.) with

: : :

WPIL LTD VT-52-66 Vertical Turbine non-pull out type

: :

As per IS 1710 18000

2.03.00

Total dynamic head at rated capacity (MLC) Shut-off head (MLC) Range of operation within which the pump can operate continuously without any problem Pump rated speed (RPM) Guaranteed pump efficiency at rated capacity (%) with tolerance The pumps offered have stable rising H-Q characteristics from the specified duty point to the shut off The pumps offered have stable rising H-Q, characteristics through the Range of operation The pumps offered are suitable to operate under two pumps running in parallel throughout the range of minimum & maximum sump water level

25

2.04.00 2.05.00

44.39

30 % to 130 % of rated capacity

2.06.00 2.07.00

497 89.79

2.08.00

Yes

2.09.00

Yes

2.10.00

Please furnish system resistance curve :

Manufacturer : WPIL Ltd. Doc No. AINL/P/03

2.11.00 2.11.01

Power Consumption Guaranteed pump shaft input power at rated capacity (KW) Thrust bearing loss (KW) (included in 2.11.01 above) Shaft losses (KW) (Included in 2.11.01 above) Maximum pump shaft input power required within the working range of the pump (KW) Shaft input power at pump shut off (KW) Maximum shaft input power due to overloading of pumps in the event of tripping out one or more pumps running in parallel (KW) Pump shaft input power required during starting as per mode of starting specified by the Bidder (KW) DESIGN AND FEATURES Pump duty Pump type Pump design CONSTRUCTIONAL

: :

1364.89

2.11.02

6.35 2.11.03 :

2.11.04

1364.89 :

2.11.05

1345.35

2.11.06

System resistance required. : 1345.35 :

curve

is

2.11.07

3.00.00

3.01.00 3.02.00 3.03.00

: : :

Continuous Vertical Turbine/Mixed Flow Non-pull out discharge Closed 1(One) / below floor

3.04.00 3.05.00

Impeller type Number of stages

: :

3.06.00

Pump specific speed RPM x (Flow in USGPM)1/2 = -------------------------------------(Head in Ft)3/4 5099.98 US Unit :

i)

Ns

ii) Nss = Pump suction specific speed 3.07.00 Minimum submergence (over suction bell) required at rated capacity (MLC)

9502.38 US Unit 3.8

Manufacturer : WPIL Ltd. Doc No. AINL/P/03

3.08.00

Minimum submergence (over suction bell edge) required for maximum discharge within the working range of the pump and at maximum fluid temperature (MLC) Reverse Rotation Is the pump suitable for reverse flow condition ?

4.2

3.09.00 3.09.01

Yes(However NRR assembly will be provided to protect reverse rotation) 140% of rated speed

3.09.02

Run away speed of the pump due to reverse flow at 50% rated discharge head (RPM) Pump critical speed (RPM) Moment of inertia (GD2 ) of the complete rotating system including pump, dirve element, coupling etc. (Kg.Sq.M) Mode of Pump Starting Whether the pumps offered can be started with discharge valve closed If the answer is no whether the discharge valve should be kept partially open and for what % flow If the answer is Yes duration for such operation allowable

: : 130% away from rated speed 1179.36 (FOR PUMP) :

3.10.00 3.11.00

3.12.00 3.12.01

Yes

3.12.02

NA

23 Minutes Air release valve will be provided with pump.

3.12.03

What precautionary measure is required to be taken to avoid hammering action on the valve disc If the pump is started with valve fully closed Provision available for impeller adjustment

3.13.00

Yes Flexible Type, WPIL/UNIQUE

3.14.00

Type and make of coupling between pump and drive Number of column pipes and maximum length of single piece (mm) Number of shaft pieces and maximum length of single piece (mm)

: Four / 3000 mm : Five / 3000 mm :

3.15.00

3.16.00

Manufacturer : WPIL Ltd. Doc No. AINL/P/03

3.17.00

Type of shaft coupling: i) Between impeller & line shaft : : Muff Type Muff Type
Impeller shaft bearings Line & head shaft bearings

ii) Between line & head shaft 3.18.00 3.18.01 3.18.02 3.18.03 3.18.04 3.18.05 Shaft bearings Type of bearings Numbers provided Type of lubrication & cooling Type of lubricant Lubricant specification lubrication Quantity of lubricant (Cu.m/hr./pump) Thrust Bearing(s) Location Numbers provided Type Manufacturer & Catalogue No. Design axial load (Kg.) Design life at pump duty point (hrs.) Description of lubrication arrangement and lubricant Coolant Shaft Sealing Arrangement Type Sealing fluid External water requirement (Cu.m/hr.) MATERIAL OF CONSTRUCTION for external

: : : : :

Cutless Rubber Backed by metal 2 nos.

Thordon Type 3 nos.

Self Water Lubrication Liquid handled NA

3.18.06

NA

3.19.00 3.19.01 3.19.02 3.19.03 3.19.04 3.19.05 3.19.06 3.19.07

: : : : : : :

On Pump 1 no Tilting pad type MICHELL/EQUIV. 15297 40,000 hrs. (min.) Oil Bath / Oil

3.19.08 3.20.00 3.20.01 3.20.02 3.20.03 4.00.00

Fluid Handled

: : :

Gland Packing Fluid Handled NA

Manufacturer : WPIL Ltd. Doc No. AINL/P/03

4.01.00 4.02.00 4.03.00 4.04.00 4.05.00 4.06.00 4.07.00 4.08.00 4.09.00 4.10.00 4.11.00 4.12.00 4.13.00 4.14.00 4.15.00 4.16.00 4.17.00 4.18.00 4.19.00 4.20.00

Base plate Sole plate Discharge U.G Elbow Discharge casing Column pipe Impeller bowl(Pump casing) Suction bell Impeller Impeller shaft Impeller seal rings Casing wear rings Head shaft Line Shaft Shaft sleeve Shaft coupling Line and head shaft bearings Impeller bearings Stuffing box Stuffing box packing Fasteners in pump assembly : a) b) Submerged Above fluid level OTHER

: : : : : : : : : : : : : : : : : : :

MS, IS:2062 MS, IS:2062 MS, IS:2062 NA MS, IS:2062 2% Ni CI 2% Ni CI SS CF 8 M, ASTM A 351 SS 410 Stainless Steel Stainless Steel SS 410 SS 410 SS 410 (H) SS 410 (H) Thordon Type Cutless rubber backed by metal 2% Ni CI, FG260 Impregnated Teflon

: :

SS 316 Carbon Steel

5.00.00

CONNECTIONS AND DIMENSIONAL DETAILS Discharge nozzle : i) ii) Diameter (mm NB)

5.01.00

: :

1400 BS 1092:1

Flange drilling standard and pressure rating

Manufacturer : WPIL Ltd. Doc No. AINL/P/03

5.02.00

External water inlet and connection (if applicable) : i) ii) Connection size (mm)

outlet

N/A

: : : : : 1400 & WPIL Std. 2043 140 140 140

Connection type and rating

5.03.00 5.04.00 5.05.00 5.06.00 5.07.00 5.08.00

Column pipe O/D & thickness (mm) Suction bell diameter (mm) Impeller shaft diameter (mm) Line shaft diameter (mm) Head shaft diameter (mm) Shaft enclosing thickness tube O/D and

NA

5.09.00 5.09.01

Recommended sump dimensions Bottom clearance required from the edge of suction bell (mm) Back wall clearance from pump center line (mm) 800 : 1800 mm (Clear distance from pump C/L to inside face of the back wall)

5.09.02

5.09.03

Side wall clearance from pump center line (mm) Approx. centerline elevation of discharge nozzle from floor level (mm) Minimum hook lift required from floor level to handle pump and drive (mm)

2400 mm Min. (Clear distance from pump C/L to inside face of the side wall)

5.10.00

2100 : 7800 :

5.11.00

6.00.00 6.01.00

DRIVE DATA Drive element output at condition (KW) (at 50 Hz.) Rated speed (RPM)(at 50 Hz.) Whether drive element rating takes care of the stipulations in Cl. No. ambient : : 497 1650

6.02.00 6.03.00

Manufacturer : WPIL Ltd. Doc No. AINL/P/03

4.09.02 of the specification, SubSection M1

Refer motor drawing (Drg. No-1 402 00 41 053)

6.04.00

Cooling arrangement for the drive shall be CACA type INSPECTION AND TESTING Material test Hydrostatic test pressure (Kg/cm2g) and duration(minimum) Performance Test Testing standard Test to be conducted on Test speed (RPM) Cavitation test Dynamic balancing test LOADING DATA Horizontal and vertical loads for pump foundation design (Kg.f.) Design load at thrust block (Kg.f.)

Refer motor drawing (Drg. No-1 402 00 41 053)

7.00.00 7.01.00 7.02.00

7.03.00 7.03.01 7.03.02 7.03.03 7.04.00 7.05.00

: As per approved QAP : : : :

8.00.00 8.01.00

: :

i) Rated condition-62001(Horizontal) ii) Max. load condition-109409(Horizontal) iii) Vertical load-49698

8.02.00

Actual working load at thrust block


i) Rated condition-17732 ii) Max load condition-24946

Adequate factor of safety to be considered by civil engineer arrive at design load 9.00.00 9.01.00 9.02.00 WEIGHT DATA Weight of the pump assembly (Kg.) (Without motor) Approximate weight of the pump and drive assembly (Kg.) Weight of the largest single piece to be handled for : i) ii) Erection Maintenance : : 22000 Kg 22000 Kg : 26950 41450 :

9.03.00

Manufacturer : WPIL Ltd. Doc No. AINL/P/03

9.04.00

Shipping weight (Kgs.) and volume (Cu.M)

Will be informed before pump Despatch.