SERVICE

Whirlpool Europe
Customer Services

FL 5090/A

Service Manual
Washing machine
Frontloader
FL 5090/A
Model
Version

FL 5090/A
8570 509 10400

Page

Technical data

2-3

Spare part list

Exploded view

5-6

Wiring diagram

Circuit diagram

Program chart

9 - 14

Family

ALPHA

This documentation is only intended for qualified technicians who are aware of the respective safety regulations.
Date: 13.04.2005
Subject to modification
Document-No.: 4812 722 23773

13.04.2005 / Page 2
Doc. No: 4812 722 23773

FL 5090/A
8570 509 10400

Whirlpool Europe
Customer Service

SERVICE

Technical data
Nominal currents

Dimensions
Height
Width
Depth

85
59.5
54

cm
cm
cm

~67
~71

kg
kg

Weight
Net weight
With package
Main Connection
Voltage
Frequency
Power consumption
Fuse rating

230
50
~2.3
10

V 10%
Hz
kW
A

42
54
900

l
rpm
rpm

Capacity of dry laundry

Cotton/coloured
Cotton rapid
Cotton short
Synthetics
Synthetics rapid
Synthetics short
Delicate
Wool
Handwash/Silk
Chrono

5
3
3
2.5
1.5
2.5
1.5
1
1
3

kg
kg
kg
kg
kg
kg
kg
kg
kg
kg

Pressostat
Kind of switch
Type
Nominal voltage

1-level pressoswitch
with overflow contact
Bitron (Elbi) 760
230
V

Water Level
Level 1 (11 - 12/14)
Switching point
Switching back point

75 5
48 5

Overflow (11 - 16)

300 20 mmWc

Water level based

to drum

80 10

mmWc
mmWc

mm

4 (4)
0.1 (0.1)
16 (4)
1 (1)

A
A
A
A

Door lock
Kind of switch
Type

Drum
Volume
Washing
Speed spinning max.

Contacts
11 - 12
11 - 12 (heater. prot.)
11 - 14
11 - 16

Switch with PTC heater

of bimetal
BP P/5 - R

Nominal voltage
Nominal current:
Contact 4 - 5

230 (90 - 230)V

16 (4)

Lock time
Unlock time

6
180

Heating element
Kind of heating

Tubular heating element

with NTC - sensor
230 +10%, -15% V
2050
W 5%
23.9
5%

Nominal voltage
Nominal power
Resistance (20 C)
Thermo-fuse (switch
OFF temperature)
152
Leakage current (< 99 C) < 0.8

C
mA

NTC sensor
Resistance NTC:
0C
30C
40C
50C
60C
70C
95C

35.9
9.8
6.6
4.6
3.2
2.3
1.1

k 5.8%
k 3.7%
k 3.1%
k 2.6%
k 2.0%
k 2.5%
k 3.7%

Inlet valve
Kind of valve

1-way valve for cold

water, electrical
connection with
Rast 2.5

Water temperature
Rated flow >1 bar
Pressure range
Nominal current
Nominal power
Nominal resistance

<60
8
0.2 - 10
35
7.7
3.8

C
l/min 15%
bar
mA
W 10%
k 10%

SERVICE

Whirlpool Europe
Customer Service

FL 5090/A
8570 509 10400

13.04.2005 / Page 3
Doc. No: 4812 722 23773

Technical data
Option switch

Drain pump (synchronous)

Type
Nominal/max. current
Rotation speed
Nominal power
Resistor (coil) (20 C)
Capacity (0.55 - 1.0 m)
Position of draining hose
outlet
min.
max.

57085
0.3/0.5
3000
35
162
20 2

A
rpm
W

l/min

0.55
1.0

m
m

Nominal voltage
Nominal current
Poles
Functionality
Connection

5
V DC
1
mA
1
Normally opened
RAST 2.5

Pilot lamp
Type
Nominal voltage

17.8
230

Program timer
Type
Timer basic
Timer programmed
Program

ALPHA
4619 710 73371
4619 751 52241
32
positions

Motor
Type
Belt ratio

MCA 45/64-148/TAT 1
i = 1:15.91

Resistance contacts (20 C)

Stator (full field)
2.07
Stator (tapped field)
1.32
Rotor
2.00
Tachogenerator
67.80

7%
7%
7%
7%

Input power (230 V AC)

Washing
250
Rinsing
310
Spinning
380

W 7%
W 7%
W 10%

Radio interference filter

Rated voltage
Rated current
Frequency
Nominal capacity
Nominal inductance
30+50%
Nominal resistance
Derivation current
(u = 250 V AC)

90 - 250 V
16
A
50/60
Hz
470 nFX1+2 x 22 nFY
20%
2 x 470 H 680

k 10%

4.15 (2 x 2.075) mA

Main switch
Type
Nominal voltage
Nominal current
Poles
Functionality
Connection in RAST 5
Connection lamp

SC0A2A104410
250
V
16 (5)
A
2
Normally opened
6.3
pins
2.8
pins

SLT - Rotary switch

Type
Positions
Nominal voltage
Nominal current
Poles
Connection
Value of resistors 5%:
5-6
pos.1
-
pos.2
-
pos.3
-
pos.4
-
pos.5
-
pos.6
-
pos.7

04-0084.1006
7
5
V DC
1
mA
1
RAST 2.5
<10
0.68
1.10
1.80
2.70
3.60
4.70

Push button switch

ON/OFF
Spin reduction
Intensive rinse
Rinse hold

SM
OPT. 1
OPT. 2
OPT. 3

k
k
k
k
k
k

13.04.2005 / Page 4
Doc. No: 4812 722 23773

FL 5090/A
8570 509 10400

Whirlpool Europe
Customer Service

SERVICE

Spare part list

Model
Service No.
Version

FL 5090/A
857050910400
857050910400

Pos. No. 12NC Code

Description

Pos. No. 12NC Code

Description

001 0
011 0
013 0
021 0
024 0

4812 440 11024

4812 462 48077
4812 462 48078
4812 440 10888
4819 440 19897

Cabinet + feet, AA, GW

Foot adjustable
Foot fix
Front, panel GW
Panel, rear

691 0
701 0
702 0
707 0
707 1

4812 282 19485

4812 530 29329
4812 530 29128
4812 526 48033
4812 526 48028

Sensor NTC SC1

Hose, inlet EN 11770 Reflex
Hose dispenser/valve
Nozzle Distribution 4
Nozzle

025 0
025 1
030 0
034 2
034 3

4812 404 38636

4812 452 19849
4812 440 10846
4819 492 68458
4819 532 68243

Support control board VBL

Holder Frontpanel
Table top WH VBL GW
Fastener
Bushing

708 1
711 0
712 0
713 0
717 0

4812 530 48358

4812 418 68294
4812 418 68295
4812 418 89019
4812 321 38022

Bend dispenser/tub
Detergent disp. GW
Drawer VBL GW
Flap Detergent Cont. GW
Bowden cable

040 0
053 0
061 0
061 1
081 4

4819 417 19232

4812 440 89053
4819 466 89453
4812 466 88746
4812 529 18038

Hinge
Plinth GW
Counter weight, top
Counter weight bottom, AA
Shock absorber until 1200

717 1
717 2
717 3
717 5
718 0

4812 321 38013

4812 321 38012
4812 278 88018
4812 233 18003
4812 526 48168

Leve, Nozzle
Holder, adjust.
Slide
Cam 4 C. incl. adapter WH
Siphon GW

086 2
110 0
130 0
130 1
141 0

4812 401 18412

4812 498 78299
4819 417 38117
4819 535 38062
4819 450 69519

Stopper
Handle WH GW
Lock
Shaft Hook
Door glass

718 1
753 1
754 0
754 1
781 0

4812 418 89022

4819 418 68234
4819 526 48255
4812 530 28832
4819 530 29035

Separator 4ch
Chamber, air
Drainhose inner Tub/Pump
Lock eco
Hose, draining

143 0
143 1
144 0
144 1
190 0

4812 440 10894

4812 440 10847
4812 532 28943
4819 466 89077
4812 466 68775

Door cpl. WH VBL GW

Glassdoor frame WH VBL GW
Frame, door glas GW
Plate door frame
Door bellow

783 0
787 0
794 5
900 0
901 0

4812 530 29306

4812 530 29129
4812 530 58098
4812 255 18205
4819 401 18529

Hose pressostat
Steam hose
Gasket Airtrap
Holder Pressostat
Clamp, hose

190 1
190 2
200 0
201 0
201 1

4819 492 38119

4819 492 68515
4812 418 18481
4812 464 48165
4819 532 88052

Strap porthole seal

Strap porthole seal
Tub AA
Bottom Tub cpl.
Ring

901 1
901 2
901 3
901 6
902 1

4819 401 18174

4812 401 18501
4819 401 18882
4819 401 18436
4812 255 18204

Clamp, hose 25-45 mm

Clamp, hose 19.2 mm
Clamp
Clamp, hose
Holder Hose outlet

210 0
220 1
228 0
271 0
272 0

4812 535 78064

4812 418 18413
4812 418 18212
4812 358 18158
4812 528 88123

Crosspiece, drum
Drum cpl.
Plate
Belt
Pulley

914 0
931 0
932 0
932 5
941 0

4812 505 18371

4812 492 38392
4819 492 68666
4812 492 38359
4819 903 00802

Nut M 12
Spring, suspens. VASCA
Spring
Spring, Nozzle
Bearing, ball 6204-2ZR

292 0
301 0
331 0
332 0
335 0

4819 466 69797

4812 452 15333
4812 414 58249
4812 513 18133
4812 414 58235

Gasket
Control panel + handle drawer
Knob, timer VBL, daily, 1000
Button Options GW
Knob thermostat WH VBL GW

941 1
951 0
990 0
990 1
990 2

4812 520 28001

4812 530 58097
4819 310 39124
4819 310 38684
4819 310 39099

Bearing, ball 6205 2Z C3

Shaft seal
Mounting kit, weight top
Mounting kit, weight bottom
Accessories CROSSPIECE

339 0
351 0
401 0
421 0
430 0

4812 233 18006

4812 134 48316
4812 361 58395
4812 121 18142
4819 360 18189

Adapter f. Knob
Pilot lamp
Motor MCA 45/800-1000/AA
Interf. filter 1,00 F
Pump, draining

993 1

4812 290 18031

Clamp heatingelement+screw

451 0
490 0
491 0
502 0
572 0

4812 259 28835

4819 321 18136
4812 321 28367
4812 282 19738
4812 271 28506

Heating element 2050W, 230V + NTC

Cable, mains 2m SA
Strain relief
Timer ALPHA
Valve, magnet single

583 0
620 3
621 0
622 0
630 0

4812 271 28527

4819 410 28998
4819 410 29004
4812 273 48002
4819 276 18416

Pressostat 1000
Switch options
Switch ON/OFF
Selector Temp./Spin
Door lock

SERVICE
Exploded view

Whirlpool Europe
Customer Service

FL 5090/A
8570 509 10400

13.04.2005 / Page 5
Doc. No: 4812 722 23773

13.04.2005 / Page 6
Doc. No: 4812 722 23773

Exploded view

FL 5090/A
8570 509 10400

Whirlpool Europe
Customer Service

SERVICE

SERVICE
Wiring diagram

Whirlpool Europe
Customer Service

FL 5090/A
8570 509 10400

13.04.2005 / Page 7
Doc. No: 4812 722 23773

13.04.2005 / Page 8
Doc. No: 4812 722 23773

Circuit diagram

FL 5090/A
8570 509 10400

Whirlpool Europe
Customer Service

SERVICE

SERVICE
Program chart

Whirlpool Europe
Customer Service

FL 5090/A
8570 509 10400

13.04.2005 / Page 9
Doc. No: 4812 722 23773

13.04.2005 / Page 10
Doc. No: 4812 722 23773

Program chart

FL 5090/A
8570 509 10400

Whirlpool Europe
Customer Service

SERVICE

SERVICE
Program chart

Whirlpool Europe
Customer Service

FL 5090/A
8570 509 10400

13.04.2005 / Page 11
Doc. No: 4812 722 23773

13.04.2005 / Page 12
Doc. No: 4812 722 23773

Program chart

FL 5090/A
8570 509 10400

Whirlpool Europe
Customer Service

SERVICE

SERVICE
Program chart

Whirlpool Europe
Customer Service

FL 5090/A
8570 509 10400

13.04.2005 / Page 13
Doc. No: 4812 722 23773

13.04.2005 / Page 14
Doc. No: 4812 722 23773

Program chart

FL 5090/A
8570 509 10400

Whirlpool Europe
Customer Service

SERVICE