Product catalogue

PRODUCTION PROGRAM
DRAWN BARS
CROSS-SECTION SIZE RANGE
[mm]

TOLERANCE**

STANDARD LENGTHS [mm] 3000

LENGTH TOLERANCES [mm]

4 to 6 over 6 to 20 over 20 to 60 over 6 to 8 over 8 to 10 over 14 to 17 over 17 to 36 4 to 6 over 6 to 14 over 14 to 35 h11 h9; h10; h11

+ 100 3000 or 6000 3000 + 100 +200; +500

3000 or 6000 3000

+200; +500 + 100

3000 or 6000

+200; +500

PEELED BARS
CROSS-SECTION SIZE RANGE
[mm]

TOLERANCE** h9; h10

STANDARD LENGTHS [mm] 3000 or 6000

LENGTH TOLERANCES [mm] + 200

15 to 50 over 50 to 75

h10; h11

GROUND BARS
CROSS-SECTION SIZE RANGE
[mm]

TOLERANCE**

STANDARD LENGTHS [mm] 3000 or 6000

LENGTH TOLERANCES [mm]

12 to 50 *) **)

h6; h7; h8

+100; + 200

Lengths 3000/3100 and 6000/6200 on stock, other lengths available on demand; length deviation of single bars in a bundle does not exceed 100 mm; shorter bars in a bundle acc. to EN 10278. Shape deviations (ovality and lobing): 1/2 of tolerance

DRAWN WIRE
CROSS-SECTION SIZE RANGE
[mm]

TOLERANCE

SIZE OF COILS

4 to 12

h9; h10; h11

4 to 10

h11

TECHNICAL SPECIFICATIONS
STANDARD
Bar surfaces: *) drawn - Class 1 peeled - Class 2 ground - Class 3 The surface can be inspected by the eddy current testing. scope and conditions of the inspection are to be agreed on ordering.
*) Acc. to EN 10277, scale removal before drawing by shot blasting, manufacture to a higher class requires prior coordination

SURFACE

As standard, bars are made as raw, hardened by drawing +C, raw peeled +SH or raw ground +SL. Delivery of bars in other manufacturing types and heat treatment statuses can be agreed, e.g.: DELIVERY STATE drawn : +A+C; +N+C peeled : +N+SH; +QT+SH ground : +N+SL; +QT+SL

STRAIGHTNESS

Bars are made as straightened, deviation value from straightness is: max 1,0 mm/m. Higher straightness requires coordination.

ENDS

Bar ends are cut for dimensions from 4,0 mm to 20,0 mm: cut on a cutting machine for dimensions from 20,0 mm to 75,0 mm: one- or two-sided cut on a saw Bars of cross-section dimensions from 10,0 do 60,0 mm can have chamfered ends and be faced on ends. Size of chamfering ~2/45. Bars made of free-cutting steel, of diameters over 10,0 mm have chamfered ends as standard. Colour marking of ends requires coordination.

PACKING BUNDLE WEIGHT

Bars are packed in bundles, weighing 1000 to 2000 kg, tied with steel bands at several points of the bundle length. Bar surface is covered with anticorrosive oil, protecting it during transport in closed vehicles and storage in covered warehouses throughout the normal storage period. Any special anticorrosive protections require coordination.

ANTI-CORROSION PROTECTION

QUALITY DOCUMENTS **)

Inspection certificate 3.1 or 2.2

**) acc. to EN 10204

TYPES OF MANUFACTURE - HEAT TREATMENT STATUSES

Additional symbols acc. to European standards

Feature groups

Designation/description drawn

Symbol +C +SH +SL +PL +N +A +S +QT +TH +FP +AC

Types of steels for which the symbol may be used

Type of product manufacture

peeled ground polished normalized soft annealed

Carbon and alloy steels

Heat treatment status

heat treated to be susceptible to shearing heat treated or given isothermal quenching treated to hardness range treated to ferrite-pearlite structure and hardness range annealed to achieve spheroidized carbides

Toughening steels Case hardening steels Steels for cold working

The information included is not an offer in the meaning of the civil code. Its publication is not equivalent to any commitment for realization of the respective values. Presented data can undergo changes. To place an order, contact the VIRMET Co. Trade Department.

BRIGHT STEEL PRODUCTS

MECHANICAL PROPERTIES
Mechanical properties Steel quality Size range
[mm]
1)

As rolled and peeled (+SH) 2) Hardness 3) [HB] Rm [N/mm ]

2

Cold drawn (+C) R p 0,2 min [N/mm ] 355 300

2

Designation

Steel No. 5<d<10 10<d<16

Rm [N/mm ] 470 - 840 420 - 710 390 - 690 380 - 630 340 - 600 650 - 950 600 - 880 550 - 850 520 - 770 490 - 740 510 - 810 490 - 760 460 - 710 400 - 650 380 - 630 750 - 1050 710 - 1030 650 - 1000 630 - 900 580 - 850
2

A5 min [%] 8 9 10 11 11 6 7 8 9 9 6 7 8 9 9 5 6 7 8 8

S235JRG2

1.0038

16<d<40 40<d<63 63<d<100 5<d<10 10<d<16

102 - 140 102 - 140 102 - 140 146 - 187 146 - 187 146 - 187 146 - 187 146 - 187

340 - 470 340 - 470 340 - 470 490 - 630 490 - 630 490 - 630 490 - 630 490 - 630 380 - 570 380 - 570

260 235 215 520 450 350 335 315 440 410 375 305 245 565 500

S355J2G3

1.0570

16<d<40 40<d<63 63<d<100 5<d<10

11SMn30 11SMnPb30 11SMn37 11SMnPb37

1.0715 1.0718 1.0736 1.0737

10<d<16 16<d<40 40<d<63 63<d<100 5<d<10 112 - 169 109 - 169 107 - 154

380 - 570 370 - 570 360 - 520

C45 C45E C45R

1.0503 1.1191 1.1201

10<d<16 16<d<40 40<d<63 63<d<100 172 - 242 172 - 242 172 - 242 580 - 820 580 - 820 580 - 820

410 360 310

Mechanical properties Steel quality Size range

[mm]

As rolled and peeled (+SH) Hardness [HB]

Quenched and tempered and peeled (+QT + SH) R p 0,2 min [N/mm ] 920 900
2

Drawn after soft annealing (+A+C) A5 min Hardness [HB] 300 290 285 280 280 311 293 287

Designation

Steel No.

Rm [N/mm ] 1000 - 1200 1000 - 1200 1000 - 1200 900 - 1100 900 - 1100 1100 - 1300 1000 - 1200 900 - 1100 Mechanical properties
2

[%] 8 8 9 10 10 9 10 12

5<d<10 10<d<16 42CrMo4 42CrMoS4 1.7225 1.7227 16<d<40 40<d<63 63<d<100 16<d 51CrV4 1.8159 16<d<40 40<d<80 Steel quality Size range
[mm]

max 241 max 241 max 241

830 730 650 900

max 248

800 700

Soft annealed and peeled (+A+SH)

Drawn after annealing (+A+C)

Designation

Steel No.

Treated to ferritepearlite structure and peeled (+FP+SH)

Drawn after treating to ferritepearlite structure (+FP+C)

Hardness [HB] 5<d<10 10<d<16 16MnCr5 16MnCrS5 1.7131 1.7139 16<d<40 40<d<63 63<d<100 max 207 max 207 max 207 max 260 max 250 max 245 max 240 max 240 140-187 140-187 140-187 140-240 140-235 140-235

1) Values in the table are for information only. 2) 'As rolled and peeled' for non alloy steels. 'Annealed + peeled' for alloy steels. 3)

Approximate value from calculation

CHOSEN STEEL QUALITIES

CHEMICAL ANALYSIS1)
Standard EN 10025 EN 10025 EN 10087 EN 10087 EN 10087 EN 10087 EN 10083-2 EN 10083-1 EN 10083-1 EN 10083-1 EN 10084 EN 10084 Steel No. 1.0038 1.0570 1.0715 1.0718 1.0736 1.0737 1.0503 1.7225 1.7227 1.8159 1.7131 1.7139 Steel designation S235JRG2 S355J2G3 11SMn30 11SMnPb30 11SMn37 11SMnPb37 C45 42CrMo4 42CrMoS4 51CrV4 16MnCr5 16MnCrS5 C Mn Si
max

S max 0,045 max 0,035 0,27 0,33 0,27 0,33 0,34 0,40 0,34 0,40

Cr

Ni

Mo

N < 0,009

Other

<0,17 < 1,40 0,20 < 0,14 < 0,14 < 0,14 < 0,14 0,42 0,50 0,38 0,45 0,38 0,45 0,47 0,55 0,14 0,19 0,14 0,19 <1,60 < 0,55 0,90 1,30 0,90 1,30 1,00 1,50 1,00 1,50 0,50 0,80 0,60 0,90 0,60 0,90 0,50 0,80 1,00 1,30 1,00 1,30 < 0,05 < 0,05 < 0,05 < 0,05 < 0,40 < 0,40 < 0,40 < 0,40 < 0,40 < 0,40

0,045 0,035 0,11 0,11 0,11 0,11 0,045 0,035 0,035 0,045 0,035 0,035

Pb 0,20-0,35

Pb 0,20-0,35 Cr+Mo+Ni < 0,63

max 0,045 < 0,40 < 0,40 < 0,10 max 0,035 0,20 0,40 max 0,045 max 0,035 0,02 0,04 0,80 1,10 0,80 1,10 0,90 1,20 0,90 1,20 0,15 0,30 0,15 0,30

COMPARISON OF STEEL DESIGNATIONS

Steel No. 1.0038 1.0570 1.0715 1.0718 1.0736 1.0737 1.0503 1.7225 1.7227 1.8159 1.7131 1.7139
1)

EN S235JRG2 S355J2G3 11SMn30 11SMnPb30 11SMn37 11SMnPb37 C45 42CrMo4 42CrMoS4 51CrV4 16MnCr5 16MnCrS5

Polish PN St3S 18G2 A10X

German DIN St 37-2 St 52-3 9SMn28 9SMnPb28

Italian UNI Fe 360 B Fe 510 D CF9SMn28 CF9SMn28Pb CF9SMn36 CF9SMnPb36 C45

Czech SN 11375 11523 11109 11109+Pb

Russian GOST St3sp ~14G2

A10X

9SMn36 9SMnPb36

45 40HM

Ck45 42CrMo4 42CrMoS4

12050 15142

45 ~38XM

50HF 16HG

50CrV4 16MnCr5 16MnCrS5 16MnCr5 16MnCrS5

15260 14220

50X A

Chemical analysis acc. to melt analysis. In the table, designations used conventionally in several countries have been compared. Steels made in respective countries are not always exactly interchangeable; they can differ in chemical analysis o r p r o p e r t i e s . We s u g g e s t u s i n g d e s i g n a t i o n s c o o r d i n a t e d i n i n t e r n a t i o n a l s t a n d a r d s ( E N ) .

ACCURACY CLASSES
TOLERANCES OF CROSS-SECTIONS acc. to EN 10278
Nominal dimension Tolerance acc. to ISO 286-2

h6

h7

h8
mm

h9

h10

h11

from 3 to 6

-0,008

-0,012

-0,018

-0,030

-0,048

-0,075

over 6 to 10

-0,009

-0,015

-0,022

-0,036

-0,058

-0,090

over 10 to 18

-0,011

-0,018

-0,027

-0,043

-0,070

-0,110

over 18 to 30

-0,013

-0,021

-0,033

-0,052

-0,084

-0,130

over 30 to 50

-0,016

-0,025

-0,039

-0,062

-0,100

-0,160

over 50 to 80

-0,019

-0,030

-0,046

-0,074

-0,120

-0,190

ACCURACY CLASSES FOR BARS DEPENDENT ON MANUFACTURE TYPE

Accuracy class of manufacture

Manufacture type

h6
grinding drawing peeling

h7

h8

h9

h10

h11

Means possibility of manufacture

MANUFACTURING TOLERANCES
STRAIGHTNESS DEVIATIONS acc. to EN 10278 *)
Product Steel group Nominal dimension mm Max deviation mm 1,0

< 0,25% C < 0,25% C, alloy, quenched and tempered steels Stainless, tool and bearing steels < 75 mm < 75 mm < 75 mm

Round bars

1,5

1,0

< 0,25% C Square and hexagonal bars < 0,25% C, alloy, quenched and tempered steels Stainless, tool and bearing steels

1,0

2,0

1,0

SURFACE QUALITY CLASSES acc. to EN 10277

Class 1) 1 2 3 4

Permissible defect depth

max 0,3 mm for d < 15 mm; max 0,02 x d for 15 < d < 100mm

max 0,3 mm for d < 15 mm; max 0,02 x d for 15 < d < 75 mm; max 1,5 mm for d >75 mm

max 0,2 mm for d < 20 mm; max 0,01 x d for 20 < d < 75 mm; max 0,75 mm for d >75

Technically crack free by manufacture

Max. percentage of delivered weight in excess of specified defect level

4%

1%

1%

0,2%

Product form 2)
Round bars Square bars Hexagonal bars Flat bars + + + + 3) + + (for d < 20 mm) 4) (for d < 50 mm) 4) + + -

d = nominal bar diameter or distance across flats of square and hexagonal bars. 1) If no agreements have been made in tender and on ordering, production in surface class 1 is to be assumed. 2) + idicates available in these classes, - idicates not available in these classes. 3) Maximum defect depth refers to respective section (width or thickness). 4) Crack detection with eddy current device not possible for d >20 mm or d >50 mm as indicated.

*) Permissible deviation values specified in European standards concerning steel products with bright surface.

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