Professional Documents
Culture Documents
Maas International
July 1996
Maas International
WARNING: Make sure that you plug the mains lead into a correctly installed wall socket with earth lead. A wall socket that is not correctly installed, can cause a dangerous voltage on non shielded metal parts of the machine. When you are not sure that the wall socket is correctly installed, you must have it examined by an authorised electrician before connecting the equipment, or before you are going to work with equipment, that is connected to this wall socket. DANGER: Do not connect or disconnect any leads or install, maintain or reconfigure the machine during a thunder storm!
COPYRIGHT NOTICES MAAS MECHATRONICS, 1996 Maas Mechatronics has reported the information in this document correctly and in good faith and cannot be held liable by omissions or mistakes. Deviations of the standard configurations are only included partially. The product development of Maas Mechatronics is a continuing process and published information can age naturally. Without the explicit written authorisation from Maas Mechatronics it is prohibited to copy, distribute, pass on, rewrite, store in a database or translate in a human or computer language any part of this document either electronically or mechanically, magnetically, manually or otherwise. Moreover Maas Mechatronics preserves the right to edit this document or make changes to the contents, without notifying any particular person or organisation.
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TABLE OF CONTENTS
INTRODUCTION........................................................................................................................................................... 1 1. DOOR OUTSIDE ...................................................................................................................................................... 2 2. DOOR INSIDE........................................................................................................................................................... 4 3. LOCK MECHANISM ................................................................................................................................................. 6 4. OPERATING AREA/ PAY UNITS 1 (MAGNETIC CARD READER / WRITER) ................................................... 8 5. OPERATING AREA/PAY UNITS 2 (COINCONTROLLER) ................................................................................. 10 6. CUP UNIT................................................................................................................................................................ 12 7. DRIVE CUP UNIT ................................................................................................................................................... 14 8. TAPPING ALCOVE & LIFT .................................................................................................................................... 16 9. CANISTER PLATEAU ............................................................................................................................................ 18 10. CANISTER ............................................................................................................................................................ 20 11. AERATOR AND MIXER CASING........................................................................................................................ 22 12. DUO BREWER ..................................................................................................................................................... 24 13. DELIVERY ARM ................................................................................................................................................... 26 14. DUO BREWER CASING...................................................................................................................................... 28 15. BOILER.................................................................................................................................................................. 30 16. INLET COMBINATION ......................................................................................................................................... 32 17. AIR PUMP/PRESSURE SENSOR ...................................................................................................................... 34 18. POWER SUPPLY BOX ........................................................................................................................................ 36 19. BOILER BOX......................................................................................................................................................... 38 20. BATTERY BACK-UP ............................................................................................................................................ 40 21. CASING I............................................................................................................................................................... 42 22. CASING II.............................................................................................................................................................. 44 23. REMOTE CONTROL............................................................................................................................................ 46 24.ADDRESSES AND SIGNS ................................................................................................................................... 49 24.1 List of suppliers................................................................................................................................... 49 24.2 Manufacturer data .............................................................................................................................. 49 24.3 Signs ................................................................................................................................................... 49
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INTRODUCTION
The hot drinks vending machine Design Line DLH609 can deliver and prepare all kinds of hot drinks. This document contains the spare parts file in the form of exploded views belonging to the DLH609 vending machine. The spare parts lists, which accompany the exploded views, contain those parts that can be ordered as spare part. In several spare parts lists, connections of cables and hoses are indicated. A code starting with a K (e.g. K15) indicates a cable(tree) a code starting with a W (e.g. W3) indicates a hose. In the spare parts list you will find with this code always a different exploded view that also indicates the code. For a description regarding operation and maintenance of the machine, see: Design Line. Hot drinks vending machine DLH607 & 609. Manual (DOC15610-GB). For a description regarding electronics & mechanics, see Design Line. Hot drinks vending machine DLH607 & 609. Basic service manual (DOC15620-GB). See the manual: Design Line. Hot drinks vending machine DLH607 & 609. Extended service manual (DOC15630-NL) for the following aspects of the hot drinks vending machine: - electronic modules check and replace - mechanic modules check and replace You are supposed to know these manuals. Maas International cannot be held liable for any defaults that have been caused by non-adherence to these documents. Should an error occur, which you cannot solve yourself, please contact the technical service department of Maas International.
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1. DOOR OUTSIDE
Repairable
Description
ET-Katalog DLH609.doc July-96
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4 5 6
7 8 9
GPL30056 PSR30051 GPL30053 GPL31121 GPL31276 GPL32236 GPL30054 GPL30057 GPL30170 LYM00030 LYM00002
Glass pane base plate 609/720/740 Cover chrome Glass pane operation NL Glass pane operation DU Glass pane operation UK Glass pane operation BF Glass pane slide 609 Glass pane coin return logo Glass pane coin return bare/ glass pane next to coin return 840/926 Tape double-sided VHB 4949F 1,1*9 mm black Polyurethane glue black, time to dry 36 hours
80053-01
DOOR OUTSIDE
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2. DOOR INSIDE
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Position Article Nr. S1 SAM09032 7 8 12 16 17 18 20 21 22 33 34 K1 K2 KAF30130 KBD30024 EVV00060 BNP00042 KAB20100 PVB30790 EVT00030 KYY30019 FFD30132 FFD00310 KAF30122 KBD30024 fluorescent tube connection Cable tree door
Repairable
Description Door hoister complete Guard plastic door 609 top Closing button plastic Fitting fluorescent tube Pop rivets 4,2*1-3 1661-0512 Cable tree door coffee 609 Safety cable Fluorescent tube TLD 16W/84 length:590 HF colour: 84 Guide block/bolting frame DL Slide 609 Picture Tchibo 609 (option DLO120-2) Cover plastic door plateau 609 bottom Closing button plastic Connection K3 drawing 80056-01 Connection K4 drawing 80056-01
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3. LOCK MECHANISM
Maas International
Repairable
Description Doorbolt gear box+motor Cable tree incl. switches Microswitch Drive motor cup ejection/ door / ingredients / delivery arm / 840 Connection K6 drawing 80056-01
K5 80055-01
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Position Article Nr. 36 PSM08 PSM09 52 INT70010 53 IOP70020 61 VAS30357 63 SAM09005 67 KAB20250 68 KAB20270 69 PSI082 K4 K6 K3 K7 80056-01 Cable tree door Door switches Fluorescent tube Coin controller
Repairable
Description Magnetic card reader/writer/schrijver Magnetic card reader (0,96 - 1,1mm) Print fluorescent converter Print door IO Shaft square 8x150 galvanised LCD-Operating module Flatcable door R/W to bus 607/ 609 Flatcable body --> door 40 cm Chipcard reader retract Connection K2 drawing 80054-01 Connection K5 drawing 80055-01 Connection K1 drawing 80054-01 Connection K8 drawing 80057-01
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Position Article Nr. S1 SAM09038 S2 SAM09076 17 18 20 21 30 VAS30171 BCB00609 VAS30171 BCB00609 PSC281 PSC281-BE PSC281-DU PSC-281UK PSC282 PSC282-BE PSC282-DU PSC282-UK PSC18 PSC18-BE PSC18-DU PSC18-UK LYM00002 SDL00021 Coin controller
Repairable
Description Comp. cash register black plastic incl. lock Comp. coin return box excl. glass pane Shaft coin return box top Shaft safety fastener 6SX09 Shaft coin return box top Shaft safety fastener 6SX09 Coin exchanger (small coin set G-26)-NL Coin exchanger(small coin set G-26)-BE Coin exchanger(small coin set G-26)-DU Coin exchanger(small coin set G-26)-UK Coin exchanger(large coin set G-26)-NL Coin exchanger(large coin set G-26)-BE Coin exchanger(large coin set G-26)-DU Coin exchanger(large coin set G-26)-UK Coin controller (G-18) - NL Coin controller(G-18) - BE Coin controller(G-18) - DU Coin controller(G-18) - UK Polyurethane glue black, time to dry 36 hours Conversion set coin system DL850 wide Connection K7 drawing 80056-01
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K8 80057-01
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6. CUP UNIT
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Repairable
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Position 1 2 3 4 80059-01
Repairable
Description Microswitch, brewer/ delivery arm/ cup station Gear wheel aluminium cup station motor Drive motor cup ejection/ door / ingredients / delivery arm / 840 Cup ejection plastic SL+DL
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Repairable
Description
ET-Katalog DLH609.doc July-96
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2 5 6 8 9 10 11 12 13 14 17 20 25 27 28 30 36 38 39 42 44 80060-01
KKD30036 KVR30406 KAF30407 SAM09018 KKD30038 KKD30119 KKD30037 KKD30021 GPL30104 LYM00002 KYY30019 KKD30020 KKD30039 BYY02014 TWK30628 EMO00020 TWK30627 LAG00070 LAG00070 KAB20480 KAB20480 TAPPING ALCOVE + LIFT
Cup container tapping alcove Window cup detection sensor Guard cup sensor Cup sensor with cable Drip tray coffee pot lift 607/609 bottom Drip catcher cup container coffee pot lift Plateau cup grid drip tray DL Cup grid drip tray Glass pane coffee pot lift 607/609 Polyurethane glue black, time to dry 36 hours Guide block/bolting frame DL Drip tray coffee pot lift 607/609 front Jugs lift carrier Spring dowel RD 2,0*14 Gear wheel Z=12 (small) for coffee pot lift Motor coffee pot lift Gear wheel Z=18 of motor coffee pot lift Bearing Nyliner 706 (coffee pot lift/ delivery tray) Bearing Nyliner 706 (coffee pot lift/ delivery tray) Cable tree incl. switches Cable tree incl. switches
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9. CANISTER PLATEAU
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Position Article Nr. 1 EMU00031 2 3 4 5 TWA30060 SRM08091 SRM07804 SRM02915 DLO127-2 Cable dosage motor
Repairable
Description Drive motor cup ejection/ door / ingredients / delivery arm / 840 Gear wheel / delivery arm/ door bolting Z=10 Aeration channel Brush extraction Nut notched M4 white plastic Milk in tea option for DLH609 Connection K19 drawing 80070-01
K9
80061-01
CANISTER PLATEAU
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10. CANISTER
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Position 1 2 3 4 5 6 25
Article Nr. SRM07770 SRM08133 SRM09727 SRM09816 SRM09808 SRM09790 SRM00520 SRM00512 SRM00488 SRM00496 SRM07803 SRM00504 SRM00538 SRM05171
Repairable
Description Gear wheel container ingredients Conveyor screw 8,5, container milk/tea Conveyor screw 12, container coffee/cocoa/sugar/soup Spout points to right, can be closed Spout points to left, can be closed Container closing complete Sticker container stainless steel, broth Sticker container stainless steel, cocoa Sticker container stainless steel, coffee Sticker container stainless steel, milk Sticker container stainless steel, soup Sticker container stainless steel, sugar Sticker container stainless steel, tea Sticker container stainless steel, tea lemon Coffee container wide (left spout) Tea container wide Milk container wide Sugar container wide Cocoa/ soup container wide
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Position 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 25 34 35 59 W1 K10
Article Nr. SRM08182 SRM07689 SRM08125 SRM08083 SRM07754 SRM08166 SRM04974 SRM00493 SRM08026 SRM08141 SRM08117 SRM07663 SRM08109 SRM06913 SRM06905 SRM07861 SRM03785 HWY00070 SRM01748 SRM02190 Hot water connection Cabling preparation block
Repairable
Description Venting hose extraction per meter Ventilator 24V extraction service block O-ring 6,0x2,2 water inlet duo brewer Hose support mixer casing water/coffee/tea Microswitch duo brewer (security) Filtering mat extraction service block 609 355.125mm Filter window with filter Cover hoses service block 609 Cardboard partition extraction large 609 Motor mixer Mixer flange spatter ring Mixer flange V-Ring V-5S mixer motor Mixer wing Mixer casing bowl Mixer casing lid/extractor Cardboard partition extraction small 609 Clamp spring valve/ return button 3-7 series Magnetic valve separate Motor plate Connection W5 drawing 80068-01 Connection K20 drawing 80070-01
80064-01
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Position Article Nr. SRM07598 1 2 3 4 5 6 SRM00519 SRM06947 SRM00485 SRM08356 SRM06897 SRM06871 SRM02414 SRM07977 SRM02422 SRM08323 SRM02762 SRM02770 SRM06921 SRM06889 SRM02380 SRM01010 SRM06921 SRM06474 SRM09446 DUO BREWER
Repairable
Description Brew unit duo cup complete, excl. exchange set parts Wiper support black left (duo brewer) Wiper Wiper support black right (duo brewer) Sprinkler duo brewer Brew cylinder duo brewer Filter duo brewer coffee Filter duo brewer coffee new model Filter duo brewer tea Filter duo brewer tea new model O-ring 5,0x1,2 coupling duo brewer table Force pin duo brewer table O-ring force pin duo brewer O-ring duo brewer brew table black Duo brewer brew table incl. pin + O-ring Duo brewer brew table incl. pin + O-ring new model Sprinkler recording duo brewer O-ring duo brewer brew table black Case duo brewer brew table for coupling Coupling brewer table duo brewer(excl. o-ring)
7 8 9 10 11 11 12 13 14 15 80066-01
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Position Article Nr. SRM08828 1 2 3 4 5 6a 6b 7 8 9 16 80065-01 SRM08737 SRM01475 SRM05450 SRM00378 SRM00360 HWY00060 SRM08629 HWY00030 SRM08349 SRM08240 EMU00031 TWA30060
Repairable
Description Delivery arm complete no hoses ! Microswitch, brewer/ delivery arm/ cup station Gear wheel ring delivery arm 609 Hose support for 2 hoses 609 Hose block lid Hose block Spout low Ring spout low Spout high incl. retainer ring Gasket support spout Support spout Drive motor cup ejection/ door / ingredients / delivery arm / 840 Gear wheel / delivery arm/ door bolting Z=10
DELIVERY ARM
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Position 2 3 4 80067-01
Repairable
Description Water-quick coupling duo brewer Microswitch, brewer/ delivery arm/ cup station O-ring 6,0 x 2,2 water inlet duo brewer
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15. BOILER
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Position Article Nr. SRM07564 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 27 28 31 32 42 W2 W3 W4 W5 W6 W7 K11 K12 80068-01 SRM08273 SRM07951 SRM06060 SRM08380 SRM08836 SRM08398 SRM08299 SRM01343 SRM06078 SRM06920 SRM07944 SRM08307 SRM08372 SRM08364 SRM09396 SRM07928 SRM06912 HWY00070 SRM01748 SRM02085 Electromagnet valve Pressure sensor print Compressor Preparation block Drip tray Electromagnet valve Boilerbox Boilerbox BOILERBijlagen
Repairable
Description Boiler complete Temperature and level sensor boiler Cover water pump plastic Y-piece plastic coupling boiler Pump water pump DC motor boiler Cable tree boiler V-Ring V-6S 6mm boiler heat resistant O-ring 35,0x2,0 water inlet dosage device Dosage device water inlet Spout valve pre-dosage valve metal Gasket pump casing Stainless steel cylinder head screw M4x35 stainless steel cross head D7985 Gasket silicon dosage device DL boiler Heating element boiler B8/1 Gasket boiler lid Boiler casing 607/609 lime probe Cable tree heating element boiler Clamp spring valve/return button 307 series Valve Muller water DL Locking pen boiler lid Connection W9 drawing 80069-01 Connection W10 drawing 80069-01 Connection W11 drawing 80069-01 Connection W1 drawing 80064-01 Connection W12 drawing 80073-01 Connection W8 drawing 80069-01 Connection K21 drawing 80071-01 Connection K23 & K24 drawing 80071-01
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Article Nr. SRM08331 DLO1041 KWY00110 DLO1043 Cable tree water valve
Repairable
Description Tap water inlet machine corner valve Filter cartridge Everpure water filter 4-H Valve inlet combination (+ cable) Filter cartridge Everpure water filter + conversion set 609 Connection K26 drawing 80071-01
INLET COMBINATION
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Article Nr. SRM07721 PRT70050 SRM07788 Boiler Boiler Boiler Boiler Boilerbox
Repairable
Description Compressor air pump DL+CDL Print pressure sensor Valve venting DL Connection W7 drawing 80068-01 Connection W2 drawing 80068-01 Connection W3 drawing 80068-01 Connection W4 drawing 80068-01 Connection K25 drawing 80071-01
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Position Article Nr. SAM09104 16 19 K16 K17 K18 K19 K20 80070-01 CMP70000 IOP70000 Casing Boilerbox Casing Container plateau Preparation block
Repairable
Description power supply box excl. prints incl power supply Main print compl. DL Universal print I/O Connection K4 drawing 80056-01 Connection K28 drawing 80071-01 Connection K30 drawing 80074-01 Connection K9 drawing 80061-01 Connection K10 drawing 80064-01
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Bijlagen
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Position Article Nr. SAM09031 K21 K22 K23 & K24 K25 K26 K27 K28 Boiler Main switch Boiler Pressure sensor print Inlet combination Drip tray Power supply module BOILER BOX
Repairable
Description Boilerbox complete Connection K11 drawing 80068-01 Connection K31 drawing 80074-01 Connection K12 drawing 80068-01 Connection K15 drawing 80069-01 Connection K13 drawing 80063-01 Connection K29 drawing 80073-01 Connection K6 drawing 80056-01
80071-01
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Repairable
BATTERY BACK-UP
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21. CASING I
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Article Nr. BZS30140 PBL30148 BMN00004 SRM06052 SRM03125 SRM03141 DLO129 FCR00002 Boilerbox Boiler CASING 1
Repairable
Description Filler plate 2mm for door DL Threshold clamp lacquered Nut M4 galvanised Cable drip tray full report Lid litter bin 25l (residue 607/609) Litter bin 25l granite flat top 4051 379 Fluorescent tube interior lighting DLH607/609 Sticking base 29x29 mm Connection K27 drawing 80071-01 Connection W6 drawing 80068-01
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22. CASING II
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Position Article Nr. 1 SAM09107 DLO132-1 31 SRM07849 32 SRM07823 35 PSL30482 K30 K31 80074-01 Power supply Boilerbox CASING 2
Repairable
Description Print datacom DCT/PC converter complete Current-loop converter Counter grey 24V Main switch 3-7 series + DL Base plate 850mm 609/844/926/720 Connection K16 drawing 80070-01 Connection K22 drawing 80071-01
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Repairable
Description Electronic key Battery 12V I.R. key / temp.meter Casing IR-remote control
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24.3 Signs
CE- sign with year of construction CE96 Series and type indication Serial number
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