Professional Documents
Culture Documents
. 41 MCS Modular Cooling Systems . . . . . . 48 Pump selection . . . . . . . . . . . . . . . . . . . . . . . 53 Custom cooling systems . . . . . . . . . . . . . . . . 54 Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Outsourcing your cooling loop to a company that builds thousands of cooling systems a year guarantees a quality product and enables you to focus your engineering efforts on your own area of expertise. Turnkey systems also accelerate the design process, reduce inventory levels, and simplify production. End users prefer integrated systems because they are easy to install and simple to operate. Our three types of cooling systems can be tailored to your precise requirements with a range of standard options, or completely custom designed. Lytrons cooling systems are used in a variety of applications including medical and industrial lasers, analytical instruments, oncology machines, data centers, electron microscopes, printing equipment, plasma etch systems, and solder reflow ovens.
www.Lytron.com +1-781-933-7300
31
Cooling capacities up to 150 kW Liquid-to-Liquid cooling systems offer precise temperature control of process water and transfer the waste heat to facility water. They are ideal for high heat load applications where precise temperature control (0.5C) is needed and chilled facility water is available. Applications include medical equipment, datacom equipment centers, industrial machine tools, printing equipment, and cabinet cooling.
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Is your set point below your facility water temperature? See our LCS Page 41
Our on-line product selector at www.Lytron.com allows you to enter your system parameters, and the software determines the best product.
www.Lytron.com +1-781-933-7300
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Reservoir-level indicator
Kodiak compressor-based recirculating chillers are the ideal solution when you need precise temperature control or cooling below ambient temperature. Kodiak chillers offer outstanding performance and high reliability as well as quiet operation and ease-of-use. Precise temperature control: Our custom PID controller, large thermal mass tank, and advanced refrigeration control circuit ensure that the Kodiak maintains 0.1C stability. Quiet operation: The components inside the Kodiak have been performance-matched for quiet operation. In addition, vibration-isolation of the pump and compressor, and foam interfaces between sheet metal panels minimize vibration noise. Advanced ergonomic design: Our chillers look as good as the equipment they cool. Our industry-leading industrial design is as functional as it is attractive. Many options and features: The Kodiak was designed for flexibility a wide variety of pumps, controllers, and additional safety and monitoring features allow you to tailor a Kodiak to your specific application. High reliability: We are so confident that our Kodiak chillers will provide years of trouble-free operation that we offer a 2-year top-to-bottom warranty. ETL tested to UL 61010A-1, CE certified, and WEEE compliant
GRAPHS
36
SPECS
37
SELECT
40
Custom Spotlight: A customer required the cooling capacity of an RC045 but their application required reduced acoustic levels. Lytron enlarged the condenser and used variable speed fans to limit the noise. We also acoustically isolated the pump. These changes provided a chiller with lower sound levels to meet their requirements. See page 54 for more custom cooling systems.
34 www.Lytron.com +1-781-933-7300
Over temperature (optional) Low flow Alarm Low level (optional) Cooling on/off indicator Low temperature (optional) International fault symbols Tactile feedback buttons Pressure display (optional) Alarm mute
High-efficiency evaporator
Compressor
GRAPHS
36
Circuit breaker Coolant supply IEC320 power inlet Fault condition interface (optional) RS232 port (optional) Manually adjustable flow valve (optional) Coolant return Large capacity tank improves temperature stability
SPECS
37
SELECT
40
System drain
www.Lytron.com +1-781-933-7300
35
RC022-RC045 Performance
kBTU hr 8.0 50 60 70 80 90 F kBTU hr 25
RC045 60 Hz
1.5
RC009 60 Hz RC006 60 Hz
6.0
RC045 50 Hz
20
RC030 60 Hz
15
1.0
RC006 50 Hz RC009 50 Hz
4.0
RC030 50 Hz RC022 60 Hz
10
0.5
2.0
RC022 50 Hz
15
LPM Bar
80 70
Fluid Pressure (PSI)
5 4 3 2 1
Fluid Pressure (PSI)
40
60 50 40 30 20 10
BC/CC 60 Hz BC/CC 50 Hz
30
EC 60 Hz
20
EC 50 Hz
BB/CB 60 Hz BB/CB 50 Hz
1
AA 60 Hz
10
AA 50 Hz
10
15
20
25
LPM Bar
36
80 70
Fluid Pressure (PSI)
EB/FB 60 Hz
5
Fluid Pressure (PSI)
70 60 50 40 30 20
DA 60 Hz EB/FB 50 Hz
5
EB/FB 60 Hz
SPECS
37
60 50 40 30 20 10 0 0
EC 50 Hz EC 60 Hz
EB/FB 50 Hz
4 3
4 3 2 1
SELECT
40
DA 60 Hz
2 1
DA 50 Hz
10 0 0
DA 50 Hz
1 Temperature represents output temperature of water assuming 20C ambient air conditions. Performance subject to change due to variations such as fluid type or operating conditions. 2 Includes pressure drop through chiller. See page 53 for guidance on selecting a pump. 3 Pressure relief is factory set at 90 psi (6.2 bar). Other settings available on request. 4 BG/CG pumps can be operated at flow rates as low as 0.5 gpm for the RC011 and RC022.
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2 0.1C
1
2 gal/8 liters 40F to 95F/5C to 35C 50F to 95F/10C to 35C 14.8 x 24.5 x 26.5 376 x 623 x 673 122 (55) 166 (75)
21.4 x 27.8 x 31.9 543 x 705 x 810 260 (118) 270 (122)
Electrical configurations and full load amperage3 G03: 115V, 60 Hz, 1ph H03: 230V, 50 Hz, 1ph J03: 208/230V, 60 Hz, 1ph Amps Amps Amps 9.9 4.5 n/a 12.2 5.3 5.8 14.3 6.3 7.4 n/a 9.5 10.0 n/a 13.7 14.5 n/a 17.2 19.6
Pump options (refer to Selecting a pump page 53 and system pump graphs, page 36) BB: PDP4, Brass, 1.3 gpm/4.9 lpm BC: PDP4, Brass, 1.8 gpm/6.8 lpm BE: PDP4, Brass, 2.3 gpm/8.7 lpm BG: PDP4, Brass, 4.3 gpm/16.3 lpm CB: PDP4, 5, Stainless Steel, 1.3 gpm/4.9 lpm CC: PDP4, 5, Stainless Steel, 1.8 gpm/6.8 lpm CE: PDP4, 5, Stainless Steel, 2.3 gpm/8.7 lpm CG: PDP4, 5, Stainless Steel, 4.3 gpm/16.3 lpm AA: Centrifugal, 120 HP6 DA: Centrifugal, 14 HP6 EC: Turbine, 16 HP6 EB: Turbine, 12 HP6
Controller options (see page 39) Package 17: Digital temperature display, calibration offset, low flow shut-off, auto-restart, C / F toggle. Package 2: Package 1 plus digital pressure sensing, low level, low/high temperature, pressure display, audible alarm and alarm mute, fault shut-off (toggle on/off), relay contacts. Package 3: Package 2 plus RS232.
Available options (full description of these options can be found on page 39) External flow valve External pressure relief valve Anti-siphon system Air filter 5 micron coolant filter8 Heater9 Internal insulation package Low temperature operation Water-cooled condenser 0.1C set point DI water cartridge8, 10 High purity plumbing PAO compatibility Remote start
= standard = available option 1 At 20C setpoint, 20C ambient, 60Hz input supply 2 Assumes stable load 3 With standard pump 4 PDP = Positive Displacement Pump 5 Only available with high purity plumbing 6 Actual flow rate depends on system pressure drop. See page 53 for information on how to calculate flow rate 7 5 piece min order 8 Not available with AA and DA pump 9 Not available in G03 electrical configuration 10 Recommended when selecting high purity option
9
GRAPHS
36
SPECS
37
SELECT
40
RC011 G03 BB 2 M
RC011 chiller with G03 (115V, 60 Hz, 1ph) electrical configuration, a BB pump, and controller package 2 Customization options (A 4 digit option code will be assigned at time of order, based on selected options. Leave blank if no additional options selected.)
Use our on-line product selector at www.Lytron.com to automatically select the right chiller based on your specifications www.Lytron.com +1-781-933-7300 37
Allows the chiller to continue to run and maintain temperature if the flow to the application is interrupted. When flow to the application is stopped, the pressure relief valve opens and bypasses flow to the chillers return. It can also be used to prevent the chiller supply from exceeding a predetermined pressure setting. Allows the chiller to be installed at an elevation below the application. Prevents backflow and subsequent overflowing of the chillers vented tank (if not installed, fitting leaks in the application can allow air to displace the coolant, resulting in backflow to the tank). Filters incoming air to the chillers condensing coil, preventing dust build up which can lead to decreased performance. The easy-access filter is simple to replace, reducing the need to clean the condensing coil and refrigeration components. Filters process coolant being supplied to the application, protecting equipment from blockage or damage due to particulate buildup and extending pump life.
5 micron coolant filter: Externally mounted on the supply from the chiller. Special Applications Options Heater: Submerged 2,000 Watt electric resistance heater with built-in over temperature shut-off (non-adjustable).
Allows chiller to reach elevated set points faster (useful for applications in cold start-up situations or where the coolant set point is frequently cycled). This feature does not extend the coolant temperature range of the chiller. Eliminates condensation forming on the components in contact with the fluid when operating chiller at set points below the ambient dew point. Optimizes performance for low temperature operation and provides additional low temperature cooling capacity compared to standard chillers. Contact Lytrons applications engineering department for performance graphs. Heat that would normally be rejected to the ambient environment is transferred to an external liquid coolant source, avoiding room warming and possible air conditioning overload. Also, water-cooled chillers are quieter because there is no condenser fan. Contact Lytron for required facility liquid coolant flow rate and temperature requirements. Allows more precise control of the coolant delivery temperature. Available in C only.
Internal insulation package: Insulated tank, pump head, and coolant lines. Low temperature operation: Chiller coolant temperature range is 5C to +25C. (Note: internal insulation package must also be selected.) Water-cooled condenser: Refrigerant is condensed using water (rather than ambient air) via a liquid-to-liquid heat exchanger.
0.1C set point: Allows 0.1C increments of the set point and display temperatures. Fluid Compatibility Options Deionization (DI) water cartridge: Externally mounted DI cartridge (no indicator light) on the return to the chiller.
Filters ions from coolant to maintain a fluid resistivity level between 1 and 3 megohm/cm by partial flow through the resin bed. This feature does not include a resistivity indicator light. High purity plumbing is recommended with the DI water cartridge. All wetted materials are fully compatible with DI water to prevent component corrosion.
GRAPHS
36
High purity plumbing: Includes nickel-brazed evaporator and nickel-plated or nylon fittings compatible with DI water. Not compatible with brass pumps. PAO compatibility: Includes pump, fittings, hose, and oil filter compatible with polyalphaolefin (PAO). Anti-siphon system and internal insulation packages are included in this option. Convenience Options Remote start: Chiller power can be cycled through a computer or relay.
SPECS
37
All wetted materials are fully compatible with PAO. Contact Lytron for PAO performance curves.
SELECT
40
Allows an external circuit to control the chiller on/off function via dry contacts on the rear of the chiller.
Please refer to the chiller technical manual at www.Lytron.com for further discussion of these features.
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Auto-restart
C/F toggle Audible alarm Alarm mute Digital pressure sensing Low level fault
Fault shut-off (toggle on/off) Relay contacts (normally open or normally closed)
RS232 communications
Kodiak Accessories
Item Coolant Filter Kit: Description 2 fluid connections. Contains 5 micron filter, filter housing, mounting bracket ,1 hosing, base clamps, and assembly instructions.
1
Plumbing package:
2 fluid connections. Contains 50 NylabraidTM hose, 50 Armorflex insulation, male NPT to barb fittings, hose clamps.
1 1 2 fluid connections. For applications requiring reduced pressure. This kit contains a pressure relief valve, 2 tees, hose clamps, and plumbing instructions. Assembly required.
200-0193
External pressure relief valve: External manually adjustable flow valve: 115V power cord: 230V power cord: RS232 cable: Dry contact cable:
200-0196
GRAPHS
36
1 2 fluid connections. For applications requiring flow control. Kit contains flow valve, 2 tees, hose clamps, and plumbing instructions. Assembly required.
200-0298
SPECS
37 250-0092 250-0093 250-0091 250-0159 330-0022 RC006/RC009: 330-1541 RC011/RC022: 330-0977 RC030/RC045: 330-0683 430-0330
SELECT
25 25 10 10
40
Deionization cartridge
10 piece minimum
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Often, an equipment manufacturer will specify the set point temperature and flow rate of the required chiller. In this case, selecting a chiller is simple. Simply mark the intersection of the desired cooling capacity and the set point temperature on the chiller graph. Any chiller with a performance curve above or equal to this point will provide enough capacity. Next, use the pump graph to select a pump that meets the desired flow rate. Example 1: A chiller needs to supply 2 gpm at 20C to an x-ray tube that generates 2,000 W of heat. The power supply is 60 Hz. Marking this point on the chiller graph we can see that an RC022 would be an appropriate choice. From looking at the pump curves we see that a BE pump would provide the necessary flow rate. If the Heat Load (Q) is known, but the Flow Rate is unknown, the following equation can be used to determine the required flow rate. = Q/( C (T v p OUT - TIN)) where: v = fluid flow rate v = fluid density Q = heat load Cp = fluid specific heat TOUT = max. fluid temp. exiting the heat source TIN = fluid temp. exiting the chiller
Example 2: A laser head generates 2,000 Watts (6,824 BTU/Hr) of heat. The fluid temperature must not exceed 20C (68F). With a cooling fluid of water, 60 Hz power, at 20C ambient, what is the appropriate Lytron recirculating chiller? Using the thermal performance graphs (fig 1), draw a horizontal line at the required heat load (2000 W). As shown, the RC022 would match this requirement at 13C (55F). This is TIN (the temperature exiting the recirculating chiller). Therefore, the calculation then becomes: = 2000 W /(990 kg/m3 4180 J/kgC (20C 13C) v = 6.9 x 10-5m3/s or 1.1 gpm v 3 water = 990 kg/m , Cp = 4180 J/kgC Next, determine if the recirculating chiller can meet the required flow rate. As shown on the system pump graph (fig 2), the 1.3 gpm positive displacement pump (standard on the RC022) would more than satisfy the flow requirement.
GRAPHS
36 8.0
SPECS
10
BE/CE 50 Hz
15
LPM Bar
37
Cooling Capacity (kW)
RC045 60 Hz
6.0
RC045 50 Hz
20
RC030 60 Hz
5 4 3 2 1
SELECT
40
60 50 40 30 20 10
BC/CC 60 Hz BC/CC 50 Hz
15
4.0
RC030 50 Hz RC022 60 Hz
10
2.0
RC022 50 Hz
5 0 5 10 15 20 25 30 Output Temperature(C)1 35
BB/CB 60 Hz BB/CB 50 Hz
To avoid thermal calculations, use the cooling system product selector at www.Lytron.com.
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Reservoir-level indicator
Lytrons Liquid-to-Liquid Cooling System (LCS20) offers precise temperature control of process water and transfers the waste heat to your facility water via a liquid-to-liquid heat exchanger. It is an excellent solution for high heat-load or high ambient temperature applications where chilled facility water is available. Large cooling capacity in a compact package: An LCS is a great solution for high heat loads where space is at a premium. With 20 kW of cooling, our LCS20 provides over three times the capacity of a comparably-sized recirculating chiller. Tight temperature control: We maintain the fluid temperature to within 0.5C, despite fluctuations in the facility water temperature and flow rate. Our PID controller varies the facility water flow rate through the heat exchanger based on the process water temperature to achieve this stability. Contamination-free: The process cooling loop of the LCS is isolated from the facility water. This separation protects your equipment, keeping it free from facility water contaminants. It also eliminates the risk of condensation near your equipment if the facility water is below the dew point. Reliable, quiet, and energy efficient: The LCS system contains very few moving parts this makes it inherently reliable and quiet. The only components requiring power are the pump, motor, and controller, so it is also extremely energy efficient. ETL tested to UL 61010A-1, CE certified, and WEEE compliant
GRAPHS
36
SPECS
37
SELECT
40
Custom Spotlight: A customer had a total heat load of 25 kW and access to facility water. They needed to cool 4 independent heat sources and wanted the cooling system integrated into their machine. Lytron provided a fully-engineered skinless system that included integrated temperature and pressure sensors and was designed for serviceability. See page 54 for more custom cooling systems.
www.Lytron.com +1-781-933-7300 41
Controller with digital temperature, flow, and pressure display; mixing valve status reporting; lock-out protection; and RS232 (Ethernet available) communication
Redundant pump with user defined secondary pump test frequency and duration
Visual alarms for low/high temperature; low flow; dew point (optional); pump, power, or sensor failure; relay contacts for each alarm
The increasing heat load densities in datacom equipment centers require ever more sophisticated approaches to cooling, including liquid cooling. Designed for data center cooling, the LCS50 is a 150kW liquid-to-liquid cooling system that supplies precise temperature-controlled coolant to your liquid cooled racks and transfers the waste heat to facility water. High reliability The LCS50 is designed to be extremely reliable. Redundant pumps ensure the system always provides coolant to your racks. The controller tracks the actual operation hours for each pump and the backup pump is tested periodically to guarantee its operation if needed. The controller warns you of any system problems via various alarms and offers lockout protection and communication packages for remote monitoring. Protection and isolation of datacom equipment: According to ASHRAE, the benefits of an LCS for liquid cooling include preventing condensation by delivering coolant to the rack, equipment, or electronics above the dew point, isolating the electronics from the harsher facility water, and minimizing the coolant volume near the technology so that a coolant leak would be less catastrophic.1 Easy to install: The unit is equipped with casters for easy mobility and leveling feet that disengage the casters. The inlets and outlets of the facility (primary) and process (secondary) coolant loops can be configured for a raised floor or overhead plumbing. The flow rate is adjustable using an internal manually adjustable flow control valve. Energy efficient: Liquid cooling the electronics cabinet is significantly more energy efficient than air cooling. UL/CE/CSA, RoHS, and WEEE compliant
1
43
SPECS
44
SELECT
47
American Society of Heating, Refrigerating and Air-Conditioning Engineers, Inc. (2006). Liquid Cooling Guidelines for Datacom Equipment Centers. Atlanta.
Custom Spotlight: A customer needed a liquid-to-liquid cooling system for medical imaging equipment. This custom unit contains four separate cooling loops, three liquid cooling and one air cooling, all managed by the unit's controller. See page 54 for more custom cooling systems.
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Specifications LCS
LCS20 Thermal Performance Graph1
2.0 10 20 30 40 LPM kBTU HrF 3.5 3.0
8 GPM 6 GPM
10 GPM
1.5
2.5 2.0
Q/ITD (kW/C)
EB/FB - 50Hz
60
1.0
4 GPM
1.5 0.5
2 GPM
40
DA - 60Hz
1.0 0.5
2 20
DA - 50Hz
10
12 GPM
8 GPM
400
LPM
BAR
100 GPM
4
DE 60 Hz
30
75 GPM
50 40
Q/ITD (kW/C)
14 12 10 8 6 4 2 0 20 30 40
25
50 GPM
3
DE 50 Hz
20 15
30 20
25 GPM
10 5
1 10 0
20
PS
MIXING VALVE
1.00
PRESSURE TEMPERATURE SENSOR SENSOR
GRAPHS
43
0.75
PS
TS
EXPANSION TANK FACILITY SIDE SENSORS ARE OPTIONAL
SPECS
44
0.50
BALL VALVE
SELECT
CHECK VALVE
47
FACILITY WATER IN (PRIMARY)
0.25
PUMP PRESSURE SENSOR
PS
TS
PS LS
1 2
Facility side flow rates are represented by curves Pressure relief is factory set at 90psi (6.2 bar). Other settings available on request. Includes pressure drop through system. See LCS specifications and options for pump descriptions
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Temperature stability Fluid connections Reservoir capacity Coolant temperature range Facility water temperature range Ambient temperature range Facility flow rate Facility pressure Facility pressure drop Dimensions (W x D x H) Weight Next, pick an electrical configuration Electrical configurations and full load amperage1 G01: 100-120V, 50/60 Hz J01: 200-240V, 50/60 Hz L01: 208-230 VAC, 50/60 Hz, 3ph P01: 460 VAC, 50/60 Hz, 3ph Now, select a pump Amps Amps Amps Amps
inches mm lbs kg
N/A N/A 18 9
Pump options (refer to Selecting a pump page 53 and system pump graph, page 43) BG: PDP2, Brass, 4.3 gpm/16.3 lpm CG: PDP2,3, Stainless Steel, 4.3 gpm/16.3 lpm DA: Centrifugal, 14 HP4 EB: Turbine, 12 HP4 FB: Turbine, Stainless Steel, 12 HP 3,4 DE: Centrifugal, 5 HP, 2 per system
Controller options (see page 45 and 46) LCS20 Only Package 1: Digital temperature display, C/F toggle, over-temperature indicator, calibration offset LCS20 Only Package 2: Package 1 plus low level indicator, low flow indicator, analog output LCS50 Only Package 3: RS232 controller with digital temperature, flow, and pressure display; mixing valve status reporting; visual alarms for low/high temperature, low flow, pump, power, or sensor failure; relay contacts for each alarm; and lock-out protection. LCS50 Only Package 4: Package 3 plus visual alarm and relay contacts for dew point; option to control set point based on dew point offset or on fixed temperature with user defined dew point override. LCS50 Only Package 5: RS232 and Ethernet controller with digital temperature, flow, and pressure display; mixing valve status reporting; visual alarms for low/high temperature, low flow, pump, power, or sensor failure; relay contacts for each alarm; and lock-out protection. LCS50 Only Package 6: Package 5 plus visual alarm and relay contacts for dew point; option to control set point based on dew point offset or on fixed temperature with user defined dew point override.
GRAPHS
36
SPECS
37
Available options (full descriptions of these options can be found on pages 45 and 46) External flow valve External pressure relief valve 5 micron coolant filter5 DI water cartridge5 High purity plumbing Heater Internal insulation package Facility side monitoring Coolant filters Alternative fluid inlet and outlet location Internal insulation package (process side) Dual mixing valves = available option 1With standard pump 2PDP = Positive Displacement Pump. 3Only available with high purity plumbing = standard
4Actual
SELECT
40
flow rate depends on system pressure drop. 5Not available with DA pump.
LCS 20 G01 BG 1 M
An LCS20, 100-120V, 50/60 Hz, with BG pump and controller package 1 A 4 digit option code will be assigned at time of order, based on selected options
www.Lytron.com +1-781-933-7300
Allows the LCS to continue to run and maintain temperature if the flow to the application is interrupted. When flow to the application is stopped, the pressure relief valve opens and bypasses flow to the LCSs return. It can also be used to prevent the LCS supply from exceeding a predetermined pressure setting. Filters process coolant being supplied to the application, protecting equipment from blockage or damage due to particulate buildup and extending pump life.
Internal insulation package: Insulated tank, pump head, and coolant lines. Fluid Compatibility Options Deionization (DI) water cartridge: LCSs come with an externally mounted DI cartridge (no indicator light) on the return to the LCS. High purity plumbing: Includes nickel-brazed heat exchanger and nickel-plated or nylon fittings compatible with DI water. Not compatible with brass pumps.
Filters ions from coolant to maintain a fluid resistivity level between 1 and 3 megohm/cm by partial flow through the resin bed. This feature does not include a resistivity indicator light. High purity plumbing is recommended with the DI water cartridge. All wetted materials are fully compatible with DI water to prevent component corrosion.
LCS20 Controllers
Controller Option Functionality Controller Package 1 Digital temperature display C/F toggle Over-temperature indicator Calibration offset Easy-to-read display in either C or F. Enables temperature display to be viewed in C or F. Alerts user that the coolant temperature is over the users defined set point limits. Allows temperature display to be offset to represent the temperature at a different point within the cooling circuit. Alerts user that the coolant level in the reservoir is at a critically low level (approaching the level of the pumps suction line). Alerts user to a lack of coolant flow. Allows user to monitor pump discharge temperature remotely 2
GRAPHS
36
SPECS
37
SELECT
40
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45
Alternative fluid inlet and outlet location Internal insulation package (process side)
LCS50 Controllers
Controller Option Functionality Controller Package 3 Digital temperature set point RS232 communications Diplays process and set point temperatures in either C or F. Allows monitoring, control, and data logging of all the controller features using RS232 protocol. Allows monitoring, control, and data logging of all the controller features using Ethernet protocol. Controller displays the current process side coolant flow and pressure as well as current position of the mixing valve. Alerts user that the coolant temperature is outside of the users defined set-point limits. 4 5 6
Ethernet communications
Flow, pressure, and mixing valve status reporting Visual alarms for low/high temperature Low flow alarm Pump failure alarm Power failure alarm
Alerts user that the coolant flow is below the users defined limit. Alerts user of a pump failure. System automatically switches over to secondary pump Alerts user of a power failure. System automatically switches over to secondary power supply. Fault conditions of the LCS can be monitored by applying a low voltage power signal across dry contacts.
Relay contacts for each alarm (normally open or normally closed) Lockout protection Control set point temperature based on dew point offset Control set point based on fixed temperature with user defined dew point override
Allows user to lock-out the controller to prevent unauthorized use. Allows user to input dew point offset such that the coolant temperature will fluctuate based on the dew point fluctuation. Allows user to input set point temperature and a minimum dew point offset. If the set point temperature is above the dew point offset range, the LCS will deliver coolant at the set point temperature. If the set point temperature is within the dew point offset range, the LCS will deliver coolant based on the dew point.
GRAPHS
43
SPECS
44
SELECT
47
46
www.Lytron.com +1-781-933-7300
In most LCS sizing applications, we know the temperature of the facility water (TF), the desired process set point temperature (Tp), the flow rate through the process (vp) and the heat load of the process, Q. To determine the required capacity, Q/ITD, we first need to calculate the change in temperature, T, through the process. We can do this either by solving the heat capacity equation:
Q = m Cp T
or by using the heat capacity graphs on pages 96 and 97. Next, we calculate Q/ITD to find the required cooling capacity. Q is the process heat load. ITD, the initial temperature difference, is the difference in temperature between the warm return water, (Tp+ T) and the cold facility water (TF). So,
Q m Cp T = ITD Tp + T - TF
Finally, refer to the LCS performance graph to determine the facility process flow rate required to achieve the calculated Q/ITD. Example: A solder reflow oven requires a process set point of 20C. The heat load is 10 kW and the process water flow rate is 5 gpm. The facility water is at 10C. Using the heat capacity graphs, we find that the T through the process is approximately 7.6C for the condition 10 kW at 5 gpm. We can now solve for Q/ITD as follows:
GRAPHS
43
50 45 40 35 30 25 20 15 10 7.6 5 0
10
12
14
16
LPM 18 F 90 80
SPECS
44
10 GPM
SELECT
1.5
70 60 50 40 30 20 10 0 1 2 3 4 5
2.5 2.0
1.0
4 GPM
1.5
2 GPM
0.57 0.5
1.0 0.5
47
Q/ITD (KW/C)
10
12 GPM
Use our interactive on-line LCS product selector - simply enter your process parameters and it will pick the right product for you.
www.Lytron.com +1-781-933-7300 47
Polyethylene reservoir Internal view of MCS High-efficiency heat exchanger Reservoir level indicator
A Modular Cooling System (MCS) is a cost-effective and reliable alternative to refrigerated chillers for applications where precise temperature control and cooling below ambient temperature are not required. It consists of a high performance Lytron heat exchanger integrated with a fan, pump, and tank in a durable metal chassis. Extremely efficient: All components are performance-matched for maximum cooling capacity. Lytron has 50 years of experience in thermal design, so you can be sure that the most critical component of the MCS, the heat exchanger, is designed for optimum performance. Easy-to-operate: This easy-to-use, turnkey cooling package takes the guesswork and effort out of building a cooling loop. All you need to do is fill the tank and flip the switch! Compatible with a range of coolants: We offer systems with copper heat exchangers for use with water, stainless steel heat exchangers for use with deionized water, or aluminum heat exchangers for use with oil or ethylene glycol/water mixture (EGW). This ensures that we have a product optimized for virtually any cooling fluid. 19 rack mount version available: Integration into your system is simple with our rack-mounted versions (MCS10, 20 and 30). Extremely reliable: All components in the MCS have been designed for long life and high reliability a Lytron MCS will provide years of trouble-free operation. ETL tested to UL 61010A-1, CE certified, and WEEE compliant Custom Spotlight: A customer needed a tightly packaged MCS to integrate inside their system. Lytron engineers selected a high-efficiency OEM Coil heat exchanger, a long-life centrifugal pump, and a compact reservoir for the unit. See page 54 for more custom cooling systems.
GRAPHS
50
SPECS
51
SELECT
52
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MCS10
MCS20, MCS30
GRAPHS
50
SPECS
51
SELECT
52
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70 60 50 40 30 20 10 0
10
MCS20 60 Hz MCS20 50 Hz
10
15
2
MCS10 60 Hz MCS10 50 Hz
150
MCS50 60 Hz
5 4 3 2
60
BB/CB 50 Hz
40
100
BB/CB 60 Hz
50
20 1 0
GRAPHS
50
10
5
DA - 60 Hz
10
SPECS
51
Fluid Pressure (PSI)
25
DA - 50 Hz
1.5
DA - 50 Hz
1.5
SELECT
20
AB - 60 Hz
20 15 10 5
AB - 60 Hz
52
15 10 5 0
AB - 50 Hz
1.0
1.0
AB - 50 Hz
0.5
0.5
Includes pressure drop through system. See page 53 for guidance on selecting a pump.
50
www.Lytron.com +1-781-933-7300
10
15
1.5
DA - MCS40/50 60 Hz
1.5
20 15 10 5 0
AB 50 Hz Oil
DA, 50 Hz EGW
20 15 10 0.5 5 0 0
DA - MCS40/50 50 Hz
1.0
AB 60 Hz EGW AB 50 Hz 0.5 EGW
1.0
1
2
Includes pressure drop through system. See page 53 for guidance on selecting a pump. MCS10 MCS20 1300 4,450 MCS30 MCS40 2400 8,200
1 1
First select your model number Cooling capacity using water, 25C initial temperature difference Fluid Inlet Connections Fluid Outlet Connections Reservoir capacity Maximum liquid temperature Dimensions (W x D x H) Rack Mount Dimensions (W x D x H) Weight stand alone Weight rack mount Recommended coolant Next, select an electrical configuration W BTU/Hr
2100 7,150 1 1 2 FNPT 2 Barb 1 1 2 FNPT 2 Barb 0.75 gal / 2.8 liters 131F / 55C 17.3 x 15.1 x 13.3 439 x 384 x 338 19 x 15.1 x 12.3 482 x 384 x 312 33 (15) 35 (16) 37 (17) 21 (9) 23 (10) 25 (11) water water oil, EGW
500 1,700
15 x 15 x 24 381 x 381 x 610 n/a 60 (27) n/a water 65 (29) n/a water
Available electrical configurations and full load amperage1 G01: 115V, 60Hz, 1ph G02: 115V, 60Hz, 1ph H01: 230V, 50/60 Hz, 1ph J02: 230V, 50/60 Hz, 1ph Amps Amps Amps Amps 5.2 n/a 2.5 n/a 5.3 n/a 2.5 n/a 5.3 n/a 2.5 n/a n/a 5.6 n/a 2.7 n/a 5.8 n/a 2.8
Pump options (refer to Selecting a pump page 53 and system pump curves, at left) BB: PDP 2, Brass, 1.3 gpm / 4.9 lpm BC: PDP 2, Brass, 1.8 gpm / 6.8 lpm BE: PDP 2, Brass, 2.3 gpm / 8.7 lpm CB: PDP 2,3, Stainless Steel, 1.3 gpm / 4.9 lpm CC: PDP 2,3, Stainless Steel, 1.8 gpm / 6.8 lpm CE: PDP 2,3, Stainless Steel, 2.3 gpm / 8.7 lpm AB: Centrifugal, 116 HP 4 DA: Centrifugal, 14 HP 4 Package Options Package 1: Ambient Package Additional Options M002: Heavy duty casters M062: Rack mount configuration M004: High purity plumbing (stainless steel heat exchanger, nickel-plated bulkhead fittings) M063: Rack mount configuration and high purity plumbing M055: High purity plumbing and heavy duty casters = standard = available option 1 With standard pump 2 PDP = Positive Displacement Pump rate depends on system pressure drop. See page 53 for information on how to calculate flow rate.
3
GRAPHS
50
SPECS
51
SELECT
52
Actual flow
MCS10 G01 BB 1
or
MCS10, 115V, 60 Hz operation, with BB pump and no additional options MCS20, 115V, 60 Hz operation, with CC (stainless steel) pump, and high purity plumbing in a rack mount configuration. www.Lytron.com +1-781-933-7300 51
Thermal Performance
70 60 50 46.7 40 30 20 10 0
10
MCS20 60 Hz MCS20 50 Hz
10 LPM Bar 6
80
BC/CC 50 Hz
5 4 3 2
60
BB/CB 50 Hz
2
MCS10 60 Hz MCS10 50 Hz
40
BB/CB 60 Hz
20 1 0
0.5
GRAPHS
50
SPECS
51
SELECT
52
To avoid thermal calculations, use the cooling system product selector at www.Lytron.com.
52
www.Lytron.com +1-781-933-7300
60 50 40 30 20 10 0 0 2
EC 50 Hz EC 60 Hz EB/FB 50 Hz
2
DA 60 Hz
1
DA 50 Hz
www.Lytron.com +1-781-933-7300
53
54
www.Lytron.com +1-781-933-7300
www.Lytron.com +1-781-933-7300
55