Enclosed: New Catalog insert for your engineering library. Place under Distributor tab in your Deutsch Catalog.

DEUTSCH Jiffy Splices

Environmentally Sealed Field-Serviceable Splice
Retention ngers snap behind shoulder of contacts locking them in place. An audible click will signal a proper insertion. (cut away view) JS16-00 JS12-00

JS04-00

A silicone elastomer covering provides a completely sealed unit.

For quick in-the-eld repair, or factory production, the Deutsch Jiffy Splice Series provides a unique solution to your single line connection needs.

General Specications
Contact Current Rating
#16 contacts rated at 13 amps* continuous #12 contacts rated at 25 amps* continuous #4 contacts rated at 100 amps* continuous
*Current is fully rated without derating curve at 125C. Consult Applications Engineer for full specications.

Corrosion Resistance
Connectors show no evidence of corrosion after exposure to 48 hours of salt spray per MIL-STD 1344, method 1001.

Moisture Resistance
Water does not penetrate seals when pressure difference applied per MIL-STD 1344 method 1004.1.

Ordering Information
Jiffy Splice Specications
Part Number JS04-00 JS12-00 JS16-00 Size 4 12 16 A (.100) 3.437 2.500 2.465 B (min.) .765 .500 .385 Wire AWG 6 12-14 14-20 Insulation O.D. .280-.292 .134-.170 .100-.134
B Dia. A

Solid Contacts
Part Number 0460-202-16141 0462-201-16141 0460-215-16141 0462-209-16141 0460-204-12141 0462-203-12141 0460-204-0490 0462-203-04141 Type Pin Socket Pin Socket Pin Socket Pin Socket Wire Gauge Range 16-20 AWG 16-20 AWG 14-16 AWG 14-16 AWG 12-14 AWG 12-14 AWG 6 AWG 6 AWG

Stamped & Formed Contacts

Part Number 1060-16-0122 1062-16-0122 1060-12-0166 1062-12-0166 Type Pin Socket Pin Socket Wire Gauge Range 14-18 AWG 14-18 AWG 12-14 AWG 12-14 AWG

Removal Tools
Part Number 0411-310-1605 114010 114009 Contacts #16 contacts #12 contacts #4 contacts Color Blue Yellow White

Contact Insertion (After Crimping)

1. Grasp contact approximately one inch behind the contact crimp barrel.

Contact Removal
1. Snap appropriate size removal tool over the wire.

2. Hold Jiffy Splice between thumb and forenger approximately one half inch behind cavity.

2. Hold Jiffy Splice between thumb and forenger approximately one half inch behind cavity. Slide tool into cavity until resistance is felt and retaining ngers are engaged. Do not twist or insert tool at an angle. 3. Grip Jiffy Splice between thumb and forenger and slowly pull contact-wire assembly with removal tool out of cavity.

3. Push contact straight into Jiffy Splice until a positive stop is felt. An audible snap will occur when correctly mated. A light tug will conrm it is properly seated.

Note: Jiffy Splice accepts one pin and one socket.

Trouble extracting Stamped & Formed contacts? Pull removal tool half way out of Jiffy Splice, rotate 90, and repeat contact removal process.

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All parts available through LADD Industries Inc. 800.223.1236 ISO 9001:2008

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