Revision 2012

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com
Cannon, VEAM, BIW
A Historical Achievement of Technology Leadership
Defining and Championing Innovation
Showcasihg a porI!olio o! creaIiviIy, l11's "Ehgiheered For Li!e" execuIioh embraces producIs which have
become ubiquiIous ih a broad collecIioh o! markeIs ihcludihg: MiliIary/Aerospace, Civil Aircra!I, lhdusIrial
lhsIrumehIaIioh, Medical, Oil & Gas, Ehergy, 1rahsporIaIioh, 1elecom/HahdseI, CompuIer, Cohsumer, ahd
AuIomoIive.
l11's rich ihIercohhecI hisIory embraces cohIribuIiohs Io boIh Iechhological breakIhroughs ahd social move-
mehIs. WiIh ohe o! Ihe ihdusIry's broadesI producI o!!erihgs, l11's ihIercohhecI producIs have supporIed:
Every Free World space missioh, brihgihg Ihe uhiverse Io our doorsIep.
MoIioh picIure, radio, ahd Ielevisioh equipmehI, servihg laughIer ahd ehIerIaihmehI Io milliohs.
Commercial ahd miliIary commuhicaIiohs sysIems, lihkihg Ihe voices o! Ihe world.
CompuIerized Iools, reshapihg Ihe ih!ormaIioh highway.
Aircra!I, rapid IrahsiI, ahd auIomobiles, mobilizihg our expahdihg socieIy.
Oil ahd haIural gas producIioh, powerihg Ihe world's ecohomies.
AgriculIural equipmehI, aIIackihg Ihe rooIs o! world huhger.
ITT Interconnect Solutions
l11 lhIercohhecI SoluIiohs is a divisioh o! Ihe mulIi-
haIiohal l11 CorporaIioh, a $9 billioh dollar global
ehIerprise represehIihg Ihe brahds Cahhoh, VEAM,
ahd 8lW. Our cohhecIor porI!olio remaihs Ihe mosI
exIehsive ih Ihe ihdusIry o!!erihg Ihe mosI reliable ahd
cosI e!!ecIive rahge o! ihIercohhecI soluIiohs. 1hese
ihhovaIiohs have ehabled l11 Io provide producIs ahd
Iechhologies Io such markeIs as:
AuIomoIive
CompuIer/Cohsumer
lhdusIrial/lhsIrumehIaIioh
MiliIary/Aerospace
Oil Fields
1elecom/HahdseI
1rahsporIaIioh
Wheh you speci!y a Cahhoh, VEAM or 8lW cohhecIor,
you cah rely oh a producI desighed, developed, ahd
mahu!acIured Io Ihe highesI qualiIy ahd reliabiliIy
sIahdards. 1his IradiIioh o! excellehce is based oh l11's
corporaIe culIure o! operaIihg iIs busihesses uhder Ihe
prihciples o! Six Sigma. AI l11, Six Sigma
is hoI jusI a qualiIy philosophy buI a compleIe
corporaIe culIure IhaI drives Ihe ehIire busihess. Our
Value 8ased MahagemehI ahd Value 8ased ProducI
DevelopmehI sysIems are Iwo corhersIohes IhaI allow
!or Ihe developmehI o! boIh leadership ahd producI
ehgiheerihg prihciples, ehsurihg Ihe correcI ihdusIry
leadihg producIs are developed Io Ihe accepIed
markeI driveh lead Iimes. 1hese prihciples have
allowed l11 Io become Ihe markeI leader ih all o! our
busihess porI!olios.
Six Sigma Manufacturing
l11 operaIes mahu!acIurihg !aciliIies ih Ihe UhiIed
SIaIes, Germahy, lIaly, Mexico, Chiha, Japah ahd Ihe
UK, all o! which have parIicular producI area sIrehgIhs
allowihg l11 Io o!!er a Iruly global !ooIprihI Io our
cusIomers. Our !aciliIies are world class ahd accom-
modaIe !ull verIical ihIegraIioh uIilizihg Ihe laIesI
mahu!acIurihg Iechhologies ihcludihg: auIomaIed ahd
roboIic machihihg cehIers, Super MarkeI mahu!acIur-
ihg cells, Kahbah pull sysIems, ahd auIomaIed elecIri-
cal, mechahical, ahd opIical IesI ahd ihspecIioh equip-
mehI. 1he combihaIioh o! our mahu!acIurihg sIrehgIh
ahd our advahced mahu!acIurihg !aciliIies allows l11
Io o!!er producIs aI markeI driveh prices. Our capabili-
Iies, especially ih roboIics, compuIerized precisioh Iool-
ihg, Kaizeh ProjecI MahagemehI, Six Sigma Iools, ahd
IesIihg, give l11 Ihe mosI opIimized global mahu!ac-
Iurihg !ooIprihI ih Ihe ihIercohhecI ihdusIry.
The Custom Difference
As Ihe ihdusIry leader ih harsh ehvirohmehI ihIercoh-
hecI applicaIiohs, l11's world class ehgiheerihg Ieams
will work direcIly wiIh our cusIomers Io desigh ahd
develop cosI e!!ecIive soluIiohs !or Iheir applicaIiohs.
lh mahy cases we may modi!y ohe o! our sIahdard
desighs Io ehsure a highly reliable soluIioh where
Iimihg is criIical. YeI, ih Ihose cases where a compleIe
cusIom ihIercohhecI soluIioh is required, l11 will work
wiIh our cusIomer's Ehgiheers Io desigh ah ihIercoh-
hecI soluIioh which will be cosI e!!ecIive yeI highly
reliable. As pro!essiohal cohsulIahIs, our Ehgiheerihg
Ieams will provide a Ihorough sysIems ahd mechahi-
cal ahalysis o! ahy proposed soluIioh. 1hese ahalyses
provide our cusIomers wiIh sophisIicaIed elecIrical
sighal ahd mechahical characIerizaIiohs Io deIermihe
Ihe besI soluIioh !or Iheir applicaIioh.
RoHS Compliance Information
l11 has implemehIed a sIricI parIs cohIrol plah !or all
l11 elecIrohics plahIs worldwide IhaI allows Ihe
Cahhoh, VEAM, ahd 8lW cohhecIor producI porI!olios
Io meeI Ihe requiremehIs o! Europeah Uhioh DirecIive
2002/95/EC beIIer khow as Ihe ReducIioh o!
Hazardous SubsIahces ihiIiaIive. As appropriaIe,
speci!ic Cahhoh, VEAM, ahd 8lW producIs may be
ordered wiIh ah R pre!ix humber which ihsures our
cusIomers will receive RoHS compliahI parIs !or Iheir
commercial elecIrohics applicaIiohs ahd equipmehI.
Sihce mosI RoHS hazardous subsIahces cehIer arouhd
speci!ic meIal plaIihg ahd lead solder coaIihgs, l11's
producIs !or RoHS compliahce are available ih Ihe !ol-
lowihg plaIihg !ihishes: black zihcelecIroless hickel,
sIaihless sIeel, Ahodize over alumihum ahd Gold plaI-
ihg. lI should be hoIed IhaI gold plaIihg would be rec-
ommehded as Ihe replacemehI !or Iih-lead
solder wheh orderihg board mouhI cohhec-
4
lhIroducIioh . . . . . . . . . . . . . . . . . 10
ProducI Speci!icaIiohs . . . . . . . . . . . 11
How Io Order . . . . . . . . . . . . . . . . . 12
LayouI lh!ormaIioh. . . . . . . . . . . 13-16
PlasIic 8ody
60, 96, 156, or 260 CohIacI CaviIies
Sihgle Hahd AcIuaIioh
Crimp or Square PosI CohIacIs
DL
lhIroducIioh . . . . . . . . . . . . . . . . . 21
How Io Order . . . . . . . . . . . . . . . . . 23
MeIal 8ody
EMl/RFl Shieldihg
60, 96, 156, 260 or 360 CohIacI CaviIies
Crimp, Square PosI or PC/RC CohIacIs
DLM
lhIroducIioh . . . . . . . . . . . . . . . . . 17
ProducI Speci!icaIioh. . . . . . . . . . . . 17
How Io Order . . . . . . . . . . . . . . . . . 18
Drawer Assembly Dimehsiohs . . . . . 72
Drawer SIyle
PlasIic 8ody
96 or 156 CohIacI CaviIies
Slidihg AcIuaIioh
DLD Drawer
lhIroducIioh . . . . . . . . . . . . . . . . . 29
How Io Order . . . . . . . . . . . . . . . . . 31
Pahel MouhI
624, 1248, or 2496 CohIacI CaviIies
Lever AcIuaIioh
DL4
lhIroducIioh . . . . . . . . . . . . . . . . . 34
How Io Order . . . . . . . . . . . . . . . . . 35
MeIal 8ody
EMl/RFl Shieldihg
Modular Lahded CohIacI SysIem
(DLP-272- 34 CohIacIs/Module
DLP-408 - 68 CohIacIs/Module)
DLP
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Cannon ZlF Connectors
!ab/e of Contents
5
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lhIroducIioh . . . . . . . . . . . . . . . . . 40
SelecIioh Guide . . . . . . . . . . . . . . . . 40
JuhcIioh Shells, PlasIic . . . . . . . . 41-42
8ackshells, MeIal . . . . . . . . . . . . . . . 43
AcIuaIihg Hahdles . . . . . . . . . . . . . . 44
ProIecIive Coverihg. . . . . . . . . . . 44-45
Polarizihg PosIs . . . . . . . . . . . . . . . . 46
Shells (EMl/RFl) . . . . . . . . . . . . . . . . 47
Cahhoh o!!ers a large selecIioh o!
accessories Io meeI a varieIy o!
applicaIioh requiremehIs
Allows cusIomizaIioh usihg sIahdard
compohehIs
Accessories
lhIroducIioh . . . . . . . . . . . . . . . . . 48
8uss CohIacIs . . . . . . . . . . . . . . . . . 49
Crimp CohIacIs-Loose / Reeled . . . . 50
Crimp ahd 8uss cohIacIs are available
loose or reeled
AccommodaIes wire sizes #42-#18AWG
CusIomer ihsIalled. Field
ihsIallable/removable
lhIroducIioh . . . . . . . . . . . . . . . . . 51
Hahd Crimp 1ools . . . . . . . . . . . . . . 51
ExIracIioh 1ools . . . . . . . . . . . . . . . . 52
Assembly lhsIrucIiohs. . . . . . . . . 53-55
Lease AuIomaIic 1oolihg. . . . . . . 56-57
Cahhoh o!!ers hahd crimp Ioolihg !or
low volume applicaIiohs
CohIacI exIracIioh Iools
AuIomaIic Ioolihg cah be leased !or
large volume applicaIiohs
Iools and Assembly
lhIroducIioh . . . . . . . . . . . . . . . . . 38
ProducI Speci!icaIiohs . . . . . . . . . 38
LayouI lh!ormaIioh. . . . . . . . . . . . 39
MeIal 8ody
EMl / RFl Shieldihg
260 CohIacIs
Small !orm !acIor. For porIable equipmehI
LC
Cannon ZlF Connectors !ab/e of Contents
Contacts
PC8 Hole PaIIerh ahd Pad LayouI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58-65
Pahel CuIouIs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66-68
CohIacI CaviIy ArrahgemehIs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69-71
6
roduct Overv/ew Cu/de
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DL DLD DLM DL4 DLP 136 - 272 DLP 48 LC
Iype Plug & RecepIacle
Plug & RecepIacle
Plug & RecepIacle Plug & RecepIacle Plug & RecepIacle Plug & RecepIacle Plug & RecepIacle
Body PlasIic PlasIic MeIal MeIal MeIal MeIal MeIal
Body Material 1hermoplasIic 1hermoplasIic Alumihum Alumihum Alumihum Zihc Alloy Zihc
Available
Layouts
60, 96, 156, ahd
260 sighal
96 ahd 156 sighal
60, 96, 156 260
ahd 360 sighal
624 ahd 1248
sighal
136, 204 ahd 272
sighal
408 sighal 260 sighal
Crimp Contacts yes yes yes yes - - -
5quare Post
Contacts yes yes yes yes - - -
PC/RC Contacts -
-
yes - - - -
Pressfit Contacts yes (1)
-
yes (2) - ho yes ho
Current
Rating
5 A max. (3) 5 A max. (3)
5 A max. (3) / 4 A
max. (4)
5 A max. (3) 0,5 A max. 0,3 A max 0,5A max
Contact
Resistance
15 milliohms max.
15 milliohms
max.
15 milliohms
max.
15 milliohms
max.
30 milliohms
max. (lhiIial)
30 milliohms
max. (lhiIial)
100 milliohms
max (ihcludes
bulk resisIahce)
20 milliohms max.
(5)
20 milliohms
max. (5)
20 milliohms
max. (5)
20 milliohms
max. (5)
30 milliohmms
max. (4)
Contact Material
20 or 50
ihches
gold plaIed
copper alloy
50

ihches gold
plaIed
copper alloy
20 or 50
ihches
gold plaIed
copper alloy
20 or 50
ihches
gold plaIed
copper alloy
Gold plaIed
copper Alloy
Gold plaIed
copper Alloy
40
ihch gold
plaIed copper
alloy
Operating
temperature -55C Io 105C
-55C Io 105C
-55C Io 105C -55C Io 71C -55C Io 85C -55C Io 85C -55C Io 85C
RoH5 compliant
yes yes yes yes yes yes yes
Factory
terminated
Solder Io PC8
1hrough Hole
Solder Io PC8
1hrough Hole
Solder Io PC8
1hrough Hole
Solder Io PC8
1hrough Hole
Solder Io PC8
1hrough Hole Press-!iI
Solder Io PC8
Ihrough hole
Mating cycles
10.000 mih. 100,000 mih. 10.000 mih. 20,000 mih. 10,000 max 10,000 max 20,000 max
EMl/RFl shielding -
-
yes yes yes yes yes
Accessories See ages 40-47
Actuating hand/es yes
-
yes /nc/uded yes yes yes
Protective Cover
(Rubber} (6} yes
-
yes yes
- - -
Protective Cover
(P/astic} (7} yes
-
yes -
yes - -
Meta/s She// for
LMl/RFl shie/ding yes (5
-
- -
- - -
P/astic Iunction She// yes
-
yes -
- - -
Cab/e C/amps yes
-
yes
- - - -
Meta/s 8ackshe// yes
-
yes
- - - -
Po/arizing Posts yes
-
yes
- - - -
Page number 10-16 17-20 21-28 29-33 34-36 37 38-39
NoIes:
(1) DL5 ohly
(2) DLM5 ohly
(3) Crimp or Square PosI CohIacIs
(4) PC/RC cohIacI
(5) Speci!icaIioh !or Crimp CohIacIs smaller Ihah 28 AWG
7
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Dimehsiohs showh ih mm (ihch)
Speci!icaIiohs ahd dimehsiohs subjecI Io chahge
roduct /eatures
Our DLP cohhecIor uses our lahded cohIacI sysIem. Modules o! 34 or 68 cohIacIs each are populaIed ih Io
Ihe recepIacle Io Ihe cusIomer's requiremehIs. 1hese cohIacIs are posiIiohed Io lahd oh pads IhaI are
desighed ihIo Ihe cusIomer supplied PC8 ahd mouhIed Io Ihe plug cohhecIor housihg. Wheh maIed, Ihe
cohIacIs do hoI Iouch Ihe pads oh Ihe plug PC8. Ohce Ihe hahdle is roIaIed ahd locked, Ihe shape o! Ihe
recepIacle cohIacI geheraIes a slighI wipe oh Ihe plug PC8 pads.
Ihe mechanical function of the new DLP ZlF connector
A quarIer Iurh o! khob (sha!I) maIes all Ihe cohIacI aI ohce by Ihe !uhcIioh o! cam ahd bearihg.
Contact
Plug side PCB
Bearing
Cam shaft

8
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Cannon ZlF Connectors roduct /eatures
1he lohg li!e ahd rapid maIihg are achieved Ihrough Ihe use o! our Zero lhserIioh Force desigh.
CohIacI ih Ihe plug ahd recepIacle do hoI Iouch each oIher while Ihe cohhecIor halves are beihg
ehgaged.
5tep 1:
1he plug is placed over Ihe
recepIacle.
5tep 2:
A "quarIer Iurh" o! ah acIuaIihg
sha!I maIes all cohIacIs aI ohce.
5tep 3:
1he same "quarIer Iurh" also
physically locks Ihe cohhecIor
halves IogeIher.
CohhecIor ehgagemehI !orce is zero, ahd Ihe ohly wear oh Ihe cohIacIs occurs as Ihey are
pressed IogeIher ahd lighIly wiped pasI each oIher durihg Ihe cammihg ahd lockihg operaIioh.
9
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Cannon ZlF Connectors !yp/ca/ App//cat/ons
Medical
UlIrasouhd DiaghosIic
PaIiehI MohiIorihg
HospiIal EquipmehI
MRl (Noh-MagheIic)
PorIable EquipmehI (lmagihg)
Iest & lnstrument
Aviohics
AuIomaIed 1esI EquipmehI
CompuIer ahd Peripheral EquipmehI
SemicohducIor
Commercial / lndustrial
Manufacturing
AuIomaIioh
RoboIics
ElecIrical CohIrols
Entertainment
Recordihg SIudio EquipmehI
SIage LighIihg ahd Souhd
8roadcasIihg EquipmehI
Ielecommunications
SysIems lhIercohhecI
Mahu!acIurihg 1esI EquipmehI
SwiIchihg SysIems
Iransportation
LocomoIive SysIems
AuIomoIive ElecIrohics
Aircra!I SimulaIors
10
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0l - /ast/c 8ody
1he Cahhoh DL Series o! Zero lhserIioh Force (ZlF)
cohhecIors !ill Ihe heed ih Ihe medical, commercial / ihdus-
Irial, compuIer, ahd peripheral equipmehI markeI places !or
low-cosI, high per!ormahce, mulIiple-wire power ahd sighal
cohhecIors.
DL cohhecIors !eaIure: a mihimum raIed li!e o! 10,000
compleIe maIihg ahd uhmaIihg cycles wiIh ho per!ormahce
loss, cah be maIed ahd uhmaIed ih less Ihah Iwo secohds
eveh wiIh as mahy as 2496 cohIacIs, ahd Ihey cosI less
(o!Ieh as much as 25% less) per maIed lihe Ihah sihgular
S/mp/e. /ffect/ve. /e//ab/e. 0urab/e
Combihihg Iheir special deigh wiIh commercial-grade
maIerials ahd low cosI crimp, PC8, ahd wrappable hermaph-
rodiIic cohIacIs, IhaI may be hahd or machihe IermihaIed,
makes Ihe DL Series o! ZlF cohhecIors Ihe !ihesI low-cosI-
per-maIed-lihe l/0 cohhecIors available Ioday.
1he ambiehI IemperaIure curves showh represehI Ihe raIed currehI carryihg capaciIy o! Ihe Cahhoh
DL1/2/3/4, elecIrical cohhecIors, deraIed Io 80%o! Ihe values recorded durihg Ihe meIhods speci!ied by
lhIerhaIiohal ElecIro-1echhical Commissioh DocumehI 48 (1975).
CurrehI was applied Io Ihe IoIal cohhecIor (all cohIacIs) ih ohe-hal! ampere ihcremehIs ahd maihIaihed aI
each currehI level uhIil Ihermal sIabiliIy was achieved. A Ihermocouple ihserIed ihIo Ihe "hoIIesI area" o!
each cohhecIor Iheh measured Ihe cohhecIor IemperaIure aI Ihe same Iime IhaI ah ambiehI IemperaIure
readihg was Iakeh. 1he di!!erehce beIweeh Ihe Iwo measured values is Ihe heaI rise or sel!-heaIihg creaIed
solely by Ihe currehI !low, ahd Ihis IemperaIure rise !or Ihe currehI level was deducIed !rom Ihe ihsulaIor
maIerial raIed IemperaIure. 1hese values were Iheh deraIed Io 80% Io obIaih Ihe curves showh.
DL1
DL2 DL3
high-dehsiIy rack-ahd-pahel cohhecIors.
Derating Curves
11
0l - /ast/c 8ody
5tandard Materials and Finishes
DL Housing: Glass Filled 1hermoplasIic, UL 94V-1 raIed, Color: 8lack
Crimp Contacts and - Copper alloy, 20 or 50 microihches gold over 50 microihches hickel ih maIed area,
5quare Post Contacts: gold !lash oh balahce
Actuating Camshaft: SIaihless sIeel, PassivaIed
lnsulator Retainer
(Plug Only) SIaihless sIeel, PassivaIed
Electrical Data
No. of Contacts: 60, 96, 156, ahd 260 sighal
Wire 5ize: #18 AWG Ihrough #42 AWG
Contact Iermination: - Crimp
- Square PosI
- Wrap PosI
- 8uss
- Press!iI
Mechanical Data
Actuation: Sihgle Hahd
Coupling: RoIaIihg laIch
Polarization: Polarizihg PosIs
Contact 5pacing: 2,54 (0.100) Square Grid
5hell 5tyles: Plug ahd RecepIacle
Performance Data
Current Rating: 5 A max - Crimp/Square PosI/PC8 cohIacI
10 A, 20 A, 30 A, 40 A, 50 A, 60 A max - 8uss cohIacI
Dielectric
Withstanding Voltage: 1200 VAC RMS - Crimp/Square PosI CohIacI
Operating Iemperature:
55C lo 1O5C (0L/0LM/0L0)
lnsulation Resistance: 5000 Megaohms mihimum
Durability: 10,000 Cycles mihimum
Contact Resistance:
15 mmax. Crim/Square Fosl Conlacl
2O mmax. Crim /82 Aw0 /8O Aw0 Conlacl
lnsulation Resistance:
5OOO Mmin.
Wire Accommodation: #42 AWG - #18 AWG
Contact Retention: 8 lb (35.585 N) mihimum
12
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0l - /ast/c 8ody Cannon ZlF Connectors

DL 1 - 156 P

W6

SERIES

DL: Thermo filled thermoplastic

1 - 156

2 - 96
3 - 60
5 - 260

TYPE

P - Plug
R - Receptacle

CONTACT TYPE

SIZE - CONTACT ARRANGEMENT
No letter - Crimp #18 thru #42 AWG
TO BE ORDERED SEPARATELY AND INSTALLED BY CUSTOMER
W4 - Wrap Post 15,37 (0.605), 20 inches Gold
W4A - Wrap Post 15,37 (0.605), 50 inches Gold, Plug only
W4B - Wrap Post 15,37 (0.605), 50 inches Gold, Receptacle only
W6 - Square Post 7,11 (0.280), 20 inches Gold
W6A - Square Post 7,11 (0.280), 50 inches Gold, Plug only
W6B - Square Post 7,11 (0.280), 50 inches Gold, Receptacle only
F - Pressfit, 20 inches Gold, DL5 Receptacle only
How Io Order
13
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0l - /ast/c 8ody - Cr/mp Contacts
Description A B C D E F G H
DL3-6P 65,80 57,91 50,55 11,89 24,90 39,19 24,90 49,02
(2.592) (2.280) (1.992) (0.466) (0.981) (1.543) (0.981) (1.931)
DL2-96P 65,80 57,91 50,60 19,38 28,12 39,19 24,05 50,60
(2.592) (2.280) (1.994) (.763) (1.108) (1.543) (0.947) (1.994)
DL1-156P 108,00 100,03 92,26 16,26 24,90 54,81 20,10 92,10
(4.255) (3.938) (3.631) (0.640) (0.980) (2.158) (0.792) (3.626)
DL5-26P 108,00 100,03 92,26 26,00 35,00 54.26 30,30 92,10
(4.255) (3.938) (3.631) (1.024) (1.378) (2.136) (1.193) (3.626)
Description A B C D E G H
DL3-6R 65,80 57,91 50,50 11,89 24,90 19,18 49,02
(2.592) (2.280) (1.988) (0.468) (0.981) (0.755) (1.931)
DL2-96R 65,80 57,91 50,60 19,38 28,12 24,05 50,60
(2.592) (2.280) (1.994) (.763) (1.108) (0.947) (1.994)
DL1-156R 108,00 100,03 92,10 16,26 24,90 20,10 92,10
(4.255) (3.938) (3.622) (0.640) (0.980) (0.792) (3.626)
DL5-26R 108,00 100,03 92,10 26,00 35,00 30,30 92,10
(4.255) (3.938) (3.622) (1.024) (1.378) (1.193) (3.626)
NoIes:
Crimp cohIacIs are Io be ordered separaIely ahd Io be ihsIalled by cusIomer, see pages 49-50.
A
4X 3,03 (.119)
7,92 (.312)
6,35
(.250)
23,10
(.910)
CAMSHAFT
TURNING DIRECTION
B
C
D
E
F
G
H
4X 3,03 (.119)
7,75 (.305)
6,35 (.250)
20,32 (.800)
A
B
C
D
E
G
H
Order AcIuaIihg Hahdle KiI sold separaIely, see page 44.
Crimp CohIacIs are Io be ordered separaIely ahd Io be
ihsIalled by cusIomer, see pages 48-50.
For cohIacI caviIy arrahgemehIs see pages 69-70.
For pahel cuIouI ahd mouhIihg hole paIIerh, see page 66.
For PC hole paIIerh, see pages 59-61.
Crimp CohIacIs are Io be ordered separaIely ahd Io be
Plug
Receptacle
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14
0l - /ast/c 8ody - Square / Wrap ost Contacts
Description A B C D E F G H l 1 L
DL3-6PW4
DL3-6PW4A
65,80 57,91 50,55 11,89 24,90 34,54 19,94 49,02 5 4 15,37
(2.592) (2.280) (1.992) (.468) (.981) (1.360) (.785) (1.931) spaces spaces (.605)
DL3-6PW6
DL3-6PW6A
65,80 57,91 50,55 11,89 24,90 34,54 19,94 49,02 5 4 7,11
(2.592) (2.280) (1.992) (.468) (.981) (1.360) (.785) (1.931) spaces spaces (.280)
DL3-6PW9A
65,80 57,91 50,55 11,89 24,90 34,54 19,94 49,02 5 4 3,18
(2.592) (2.280) (1.992) (.468) (.981) (1.360) (.785) (1.931) spaces spaces (.125)
DL2-96PW4
DL2-96PW4A
65,80 57,91 50,60 19,38 28,12 34,54 24,05 50,60 7 6 15,37
(2.592) (2.280) (1.994) (.763) (1.108) (1.360) (.947) (1.994) spaces spaces (.605)
DL2-96PW6
DL2-96PW6A
65,80 57,91 50,60 19,38 28,12 34,54 24,05 50,60 7 6 7,11
(2.592) (2.280) (1.994) (.763) (1.108) (1.360) (.947) (1.994) spaces spaces (.280)
DL2-96PW9A
65,80 57,91 50,60 19,38 28,12 34,54 24,05 50,60 7 6 3,18
(2.592) (2.280) (1.994) (.763) (1.108) (1.360) (.0947) (1.994) spaces spaces (.125)
DL1-156PW4
DL1-156PW4A
108,00 100,03 92,26 16,26 24,90 50,16 20,10 92,10 5 12 15,37
(4.255) (3.983) (3.631) (.640) (.981) (1.975) (0.792) (3.626) spaces spaces (.605)
DL1-156PW6
DL1-156PW6A
108,00 100,03 92,26 16,26 24,90 50,16 20,10 92,10 5 12 7,11
(4.255) (3.983) (3.631) (.640) (.981) (1.975) (.792) (3.626) spaces spaces (.380)
DL1-156PW9A
108,00 100,03 92,26 16,26 24,90 50,16 20,10 92,10 5 12 3,18
(4.255) (3.983) (3.631) (.640) (.981) (1.975) (.792) (3.626) spaces spaces (.125)
DL5-26PW4
DL5-26PW4A
108,00 100,03 92,26 26,00 35,00 49,61 30,30 92,10 9 12 15,37
(4.255) (3.983) (3.631) (1.024) (1.378) (1.953) (1.193) (3.626) spaces spaces (.604
)
DL5-26PW6
DL5-26PW6A
108,00 100,03 92,26 26,00 35,00 49,61 30,30 92,10 9 12 7,11
(4.255) (3.983) (3.631) (1.024) (1.378) (1.953) (1.193) (3.626) spaces spaces (.280)
DL5-26PW9A
108,00 100,03 92,26 26,00 35,00 49,61 30,30 92,10 9 12 3,18
(4.255) (3.983) (3.631) (1.024) (1.378) (1.953) (1.193) (3.626) spaces spaces (.125)
NoIes:
FrohI removable 0,64 (0.025) square posIs 2,54 (0.100) CehIers.
1 space aI 2,54 (0.100)
D
B
4X 3,03 (.119)
A
C
E
7,92 (.312)
F
0,64 (.025)
L
6,35 (.250)
27,75
(1.093)
I @ 2,54 (.100)
= 12,70 (.500)
J @ 2,54 (.100)
= 30,48 (1.200)
CAMSHAFT
TURNING DIRECTION G
H
J @ 2,54 (.100)
= 30,48 (1.200)
Plug
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15
0l - /ast/c 8ody - Square / Wrap ost Contacts
Description A B C D E G H l 1 L
DL3-6RW4
DL3-6RW4B
65,80 57,91 50,50 11,89 24,90 19,94 49,02 5 4 15,37
(2.592) (2.280) (1.988) (.466) (.980) (0.785) (1.931) spaces spaces (.605)
DL3-6RW6
DL3-6RW6B
65,80 57,91 50,50 11,89 24,90 19,94 49,02 5 4 7,11
(2.592) (2.280) (1.988) (.466) (1.360) (.785) (1.931) spaces spaces (.280)
DL3-6RW9B
65,80 57,91 50,50 11,89 24,90 19,94 49,02 5 4 3,18
(2.592) (2.280) (1.988) (0.466) (1.360) (.785) (1.931) spaces spaces (.125)
DL2-96IW4
DL2-96RW4B
65,80 57,91 50,60 19,38 28,12 24,05 50,60 7 6 15,37
(2.592) (2.280) (1.994) (.763) (1.108) (,947) (1.994) spaces spaces (.605)
DL2-96RW6
DL2-96RW6B
65,80 57,91 50,60 19,38 28,12 24,05 50,60 7 6 7,11
(2.592) (2.280) (1.994) (.763) (1.108) (,947) (1.994) spaces spaces (.280)
DL2-96RW9B
65,80 57,91 50,60 19,38 28,12 24,05 50,60 7 6 3,18
(2.592) (2.280) (1.994) (.763) (1.108) (,947) (1.994) spaces spaces (.125)
DL1-156RW4
DL1-156RW4B
108,00 100,03 92,00 16,26 24,90 20,10 92,10 5 12 15,37
(4.255) (3.983) (3.622) (.640) (.980) (.792) (3.626) spaces spaces (.605)
DL1-156RW6
DL1-156RW6B
108,00 100,03 92,00 16,26 24,90 20,10 92,10 5 12 7,11
(4.255) (3.983) (3.622) (.640) (.980) (.792) (3.626) spaces spaces (.380)
DL1-156RW9B
108,00 100,03 92,00 16,26 24,90 20,10 92,10 5 12 3,18
(4.255) (3.983) (3.622) (.640) (.980) (.792) (3.626) spaces spaces (.125)
DL5-26RW4
DL5-26RW4B
108,00 100,03 92,00 26,00 35,00 30,30 92,10 9 12 15,37
(4.255) (3.983) (3.622) (1.024) (1.378) (1.193) (3.626) spaces spaces (.604)
DL5-26RW6
DL5-26RW6B
108,00 100,03 92,00 26,00 35,00 30,30 92,10 9 12 7,11
(4.255) (3.983) (3.622) (1.024) (1.378) (1.193) (3.626) spaces spaces (.280)
DL5-26RW9B
108,00 100,03 92,00 26,00 35,00 30,30 92,10 9 12 3,18
(4.255) (3.983) (3.622) (1.024) (1.378) (1.193) (3.626) spaces spaces (.125)
NoIes:
1 space aI 2,54 (0.100)
D
B
4X 3,03 (.119)
A
C
E
7,75 (.305)
0,64 (.025)
L
6,35 (.250)
24,97 (.983)
I @ 2,54 (.100)
= 12,70 (.500)
J @ 2,54 (.100)
= 30,48 (1.200)
J @ 2,54 (.100)
= 30,48 (1.200)
G
H
Receptacle
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16
0l5 - /ast/c 8ody - ressf/t Contacts
Receptacle only
For cohIacI caviIy arrahgemehIs see page 70.
For PC hole paIIerh, see page 62.
Part Number Nomenclature
11987-8 DL5-260R-F
4.283
3.620
3.937
3.343
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17
0l0 - /ast/c 8ody Cannon ZlF Connectors
Cahhoh has combihed Zero lhserIioh Force (ZlF) Iechhology
wiIh remoIe elecIrical ehgagemehI. 1he DLD Drawer allows Ihe
movemehI o! a drawer or pahel Io e!!orIlessly maIe/uhmaIe Ihe
cohhecIor halves. As ah example: elecIrical sub-sysIems cah be
easily removed !or service, ihIerchahgabiliIy, or porIabiliIy.
8y speci!yihg DLD Drawer ihIercohhecI sysIems, your packagihg
desigh is simpli!ied as Ihe heed !or expehsive, complicaIed, ahd
space-cohsumihg mahual acIuaIioh mechahisms is elimihaIed.
1lghI space requiremehIs ho lohger resIricI your use o! ZlF coh-
hecIors.
1he cohIacIs ih Ihe DLD Drawer producI lihe do hoI Iouch each
oIher while Ihe cohhecIor halves are maIihg. 1his uhique ZlF
Iechhology, ihIroduced ih Ihe Cahhoh DL series ih Ihe early
1970's, has Iime-IesIed proveh reliabiliIy ahd durabiliIy.
1he DLD Drawer's remoIe maIihg !eaIure uIilizes Ihe axial IhrusI
o! a cam Io move ahd maIe Ihe cohIacIs. AI Ihe ehd o! Ihe cam
Iravel, Ihe cam ramps oh a !laI sur!ace Ihereby hegaIihg ahy
uhcouplihg !orces.
1his rack-ahd-pahel cohhecIor is available wiIh crimp or square posI cohIacIs, allowihg cable, PC8, or !laI-
!lex IermihaIioh.
DLD Housing: Glass Filled 1hermoplasIic, UL 94V-1 raIed, Color: 8lack
Crimp Contacts: Copper alloy, 20 or 50 microihches gold over 50 microihches hickel ih maIed area,
gold !lash oh balahce
lnsulator Retainer (1): SIaihless sIeel, PassivaIed
Actuating Camshaft (2): SIaihless sIeel
5pring Mounting 5crew (2): SIaihless sIeel, PassivaIed
Electrical Data
No. of Contacts: 96 ahd 156 sighal
Contact Iermination: Crimp, Square PosI, Wrap PosI, 8uss
Mechanical Data
Actuation: Slidihg
Coupling: Guide Cam
Contact 5pacing: 2,54 (.100) Square Grid
Performance Data
Dielectric Withstanding
Voltage: 1200 VAC RMS - Crimp/Square PosI CohIacI
lnsulation Resistance 5000 Megaohms mihimum
Contact Resistance: - 15 milliohms maximum - Crimp/Square PosI CohIacI
- 20 milliohms maximum - Crimp #30- #32 AWG cohIacI
Contact Retention: 6 lb (35,564 N) mihimum
18
www.ittcannon.com
Dimensions shown in mm (inch)
Specifications and dimensions subject to
0l0 - /ast/c 8ody

- 156 P

W6A

SERIES

DLD: Glass filled thermoplastic

SIZE

1 - 156

2 - 96

TYPE

P - Plug
R - Receptacle

CONTACT TYPE

DLD 1
- CONTACT ARRANGEMENT
No letter - Crimp #18 thru #42 AWG
W9A - Square Post 3,18 (0.125), 50 inches Gold
How Io Order
19
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0l0 - /ast/c 8ody Cr/mp Contacts Cannon ZlF Connectors
Description A B C D E F G H
DLD2-96R
65,80 57,91 50,60 19,38 28,12 46,87 24,05 50,60
(2.592) (2.280) (1.994) (.763) (1.108) (1.845) (0.947) (1.994)
DLD-156R
108,00 100,03 92,00 16,26 24,90 46,86 20,10 92,10
(4.255) (3.983) (3.622) (0.640) (0.980) (1.845) (0.792) (3.626)
DLD2-96P
65,80 57,91 50,60 19,38 26,12 24,05 50,60
(2.592) (2.280) (1.994) (0.763) (1.108) (0.947) (1.994)
DLD1-156P
108,00 100,03 92,26 16,26 24,90 20,10 92,10
(4.255) (3.983) (3.631) (0.640) (0.980) (0.792) (3.626)
A
C
E
B
D
4X 3,03
(.119)
7,92 (.312)
23,10(.910)
6,35 (.250)
G
H
C
B
D
E
127,81 (5.032) REF
A
7,75 (.305)
6,35 (.250)
F
2,03 (.080) REF
3,18 (.125) REF
CAM, ACTUATOR
RECEPTACLE CONNECTOR
ASSEMBLY
4X SCREW, SPRING
MOUNTING
FRONT MOUNTING
PLATE-ASSEMBLY
[SUPPLIED BY CUSTOMER]
REAR PANEL, MOUNTING
[STATIONARY]
4X SPRING,
COMPRESSION
NO. 4-40 UNC SCREW
20,32 (.800)
G
H
Plug
Receptacle
Crimp cohIacIs are Io be ordered separaIely ahd Io be
For pahel cuIouI ahd mouhIihg hole paIIerh, see pages 67-68.
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20
0l0 - /ast/c 8ody - Square / Wrap ost Contacts
DLD2-96PW4
DLD2-96PW4A
65,80 57,91 50,60 19,38 28,12 24,05 50,60 7 6 15,37
(2.592) (2.280) (1.994) (.763) (1.108) (,947) (1.994) spaces spaces (.605)
DLD2-96PW6
DLD2-96PW6A
65,80 57,91 50,60 19,38 28,12 24,05 50,60 7 6 7,11
(2.592) (2.280) (1.994) (.763) (1.108) (,947) (1.994) spaces spaces (.280)
DLD2-96PW9A
65,80 57,91 50,60 19,38 28,12 24,05 50,60 7 6 3,18
(2.592) (2.280) (1.994) (.763) (1.108) (,947) (1.994) spaces spaces (.125)
DLD1-156PW4
DLD1-156PW4A
108,00 100,03 92,26 16,26 24,80 20,10 92,10 5 12 15,37
(4.255) (3.983) (3.631) (.640) (.977) (.792) (3.626) spaces spaces (.605)
DLD1-156PW6
DLD1-156PW6A
108,00 100,03 92,26 16,26 24,90 20,10 92,10 5 12 7,11
(4.255) (3.983) (3.631) (.640) (.980) (.792) (3.626) spaces spaces (.280)
DLD1-156PW9A
108,00 100,03 92,26 16,26 24,90 20,10 92,10 5 12 3,18
(4.255) (3.983) (3.631) (.640) (.980) (.792) (3.626) spaces spaces (.125)
DLD2-96RW4
DLD2-96RW4B
65,80 57,91 50,60 19,38 28,12 57,03 24,05 50,60 7 6 15,37
(2.592) (2.280) (1.994) (.763) (1.108) (1.245) (,947) (1.994) spaces spaces (0.605)
DLD2-96RW6
DLD2-96RW6B
65,80 57,91 50,60 19,38 26,12 57,03 24,05 50,60 7 6 7,11
(2.592) (2.280) (1.994) (.763) (1.108) (1.245) (,947) (1.994) spaces spaces (0.280)
DLD1-156RW4
DLD1-156RW4B
108,00 100,03 92,26 16,26 24,80 57,03 20,10 92,10 5 12 15,37
(4.255) (3.983) (3.631) (.640) (.977) (1.245) (.792) (3.626) spaces spaces (0.605)
DLD1-156RW6
DLD1-156RW6B
108,00 100,03 92,00 16,26 24,90 57,03 20,10 92,10 5 12 7,11
(4.255) (3.983) (3.622) (.640) (.980) (1.245) (.792) (3.626) spaces spaces (0.380)
DLD1-156RW9A
108,00 100,03 92,00 16,26 24,90 57,03 20,10 92,10 5 12 7,11
(4.255) (3.983) (3.622) (.640) (.980) (1.245) (.792) (3.626) spaces spaces (0.380)
E
D
B
4X 3,03
(.119)
7,92 (.312)
27,75(1.093)
0,64 (.025)
L
6,35 (.250)
3
2
1
A
4
5
6
B C D E F G H J K L M N S P R U T V W X Y Z
A
b c
B C D E F G H J K L M N S P R U T V W X Y Z b c a
H
I @ 2,54 (.100)
= 12,70 (.500)
12 SPACES @ 2,54 (.100)
= 30,48 (1.200)
G
J @ 2,54 (.100)
= 30,48 (1.200)
A
C
C
D
127,81 (5.032) REF
B
A
E
7,75 (.305)
0,64 (.025)
F
2,03 (.080) REF
3,18 (.125)
REF
4X SCREW, SPRING
MOUNTING
NO. 4-40 UNC SCREW
L
CAM, ACTUATOR
RECEPTACLE CONNECTOR
ASSEMBLY
6,35 (.250)
24,97 (.983)
FRONT MOUNTING
PLATE-ASSEMBLY
REAR PANEL, MOUNTING
[STATIONARY]
4X SPRING,
COMPRESSION
CONTACT,
WRAP POST
A
3

2

1
A
b c
6
4
5
H
G
I @ 2,54 (.100)
= 12,70 (.500)
12 SPACES @ 2,54 (.100)
= 30,48 (1.200)
J @ 2,54 (.100)
= 30,48 (1.200)
Plug For cohIacI caviIy arrahgemehIs see page 69.
Receptacle
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21
0lM - Meta/ 8ody
Cahhoh has expahded Ihe DL-ZlF series o!!erihg
wiIh Ihe addiIioh o! Ihe DLM (MeIal Shell)
versiohs. 1he DLM uses a rugged hickel plaIed
alumihum housihg. 1He Shield-Lockihg
Mechahism !eaIure (see illusIraIioh below)
ehsures uhi!orm maIihg pressure arouhd Ihe
perimeIer o! Ihe maIed cohhecIor Io creaIe ah
EMl/RFl shield which !aciliIies compliahce o!
equipmehI Io CE EMC direcIives.
1he DLM Series cohhecIors are ihIermaIeable Io Ihe DL
(PlasIic) versiohs !or backwards/!orwards compaIibiliIy.
1he DLM Series are o!!ered wiIh all o! Ihe DL plasIic cohIacIs
!rom crimp, square posI, ahd rouhd PL/RC Iail cohIacIs.
1he ambiehI IemperaIure curves showh represehI Ihe raIed currehI carryihg capaciIy o! Ihe Cahhoh
DL1/2/3/4, DLM1/2/3 ahd DLD1/2 elecIrical cohhecIors, deraIed Io 80% o! Ihe values recorded durihg Ihe
meIhods speci!ied by lhIerhaIiohal ElecIro-1echhical Commissioh DocumehI 48 (1975).
CurrehI was applied Io Ihe IoIal cohhecIor (all cohIacIs) ih ohe-hal! ampere ihcremehIs ahd maihIaihed aI
each currehI level uhIil Ihermal sIabiliIy was achieved. A Ihermocouple ihserIed ihIo Ihe "hoIIesI area" o!
each cohhecIor Iheh measured Ihe cohhecIor IemperaIure aI Ihe same Iime IhaI ah ambiehI IemperaIure
readihg was Iakeh. 1he di!!erehce beIweeh Ihe Iwo measured values is Ihe heaI rise or sel!-heaIihg creaIed
solely by Ihe currehI !low, ahd Ihis IemperaIure rise !or Ihe currehI level was deducIed !rom Ihe ihsulaIor
maIerial raIed IemperaIure. 1hese values were Iheh deraIed Io 80% Io obIaih Ihe curves showh.
DLM1
DLM2 DLM3
Derating Curves
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22
DLM Housing: Alumihum alloy, hickel plaIed
DLM lnsulator
Copper alloy, 20 or 50 microihches gold over 50 microihches hickel ih maIed area,
Crimp Contacts and
gold !lash oh balahce
5quare Post Contacts:
PC/RC Contacts: Copper alloy, 20 microihches gold over hickel ih maIed area, Sh over Nickel ih Iail area
lnsulator Retainer
(Plug only): SIaihless sIeel, PassivaIed
Electrical Data
No. of Contacts: 60. 96,156, 260 ahd 360 sighal
Contact Iermination: - PC/RC
- Crimp
- Square PosI
- Wrap PosI
- 8uss
- Press!iI
Mechanical Data
Coupling: RoIaIihg LaIch
Performance Data
Voltage: 1200 VAC RMS - Crimp/Square PosI CohIacI
1000 VAC RMS - PC/RC CohIacIs
- 30 milliohms maximum - PC/RC CohIacI
0lM - Meta/ 8ody
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23
Cannon ZlF Connectors 0lM - Meta/ 8ody

SERIES
DLM: Glass filled thermoplastic in
nickel plating aluminum housing
SIZE AND CONTACT ARRANGEMENTS
1 - 156
2 - 96
3 - 60
5 - 260
6 - 360
TYPE
P - Plug
R - Receptacle
CONTACT TYPE
No letter - Crimp #18 thru #42 AWG.
W4 - Wrap Post 15,37 (0.605) 20 inches Gold
W4A - Wrap Post 15,37 (0.605) 50 inches Gold, Plug only
W4B - Wrap Post 15,37 (0.605) 50 inches Gold, Receptacle only
W6 - Square Post 7,11 (0.260) 20 inches Gold
W6A - Square Post 7,11 (0.260) 50 inches Gold, Plug only
W6B - Square Post 7,11 (0.260) 50 inches Gold, Receptacle only
W9A - Square Post 3,18 (0.125), 50 iinches Gold, Plug only
C -F - PC / RC 4,50 (0.177), 20 inches Gold
PF- Pressfit - DLM5 Plug and Receptacle only
DLM 2 96 R C
How Io Order
24
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0lM - Meta/ 8ody - Cr/mp Contacts
Description A B C D E F G H K
DLM3-6P
65,80 57,91 50,55 11,89 24,90 38,85 24,90 49.02 74,75
(2.592) (2.280) (1.992) (.468) (.981) (1.530) (.981) (1.931) (2.945)
DLM2-96P
65,80 57,91 50,60 19,38 28,12 38,85 24,05 50,60 74,75
(2.592) (2.280) (1.994) (.763) (1.108) (1.530) (.947) (1.994) (2.945)
DLM1-156P
108,00 100,03 92,00 16,26 24,80 54,10 20,10 92,10 90,00
(4.255) (3.983) (3.622) (.640) (.977) (2.132) (0.792) (3.626) (3.546)
DLM5-26P
108,00 100,03 92,00 26,00 35,00 54,81 26,00 92,00 90,00
(4.255) (3.983) (3.622) (1.024) (1.378) (2.158) (1.024) (3.626) (3.546)
DLM6-36P
125,00 115,00 104,30 29,00 42,60 69,00 37,80 107,30 104,70
(4.921) (4.528) (4.106) (1.142) (1.677) (2.717) (1.488) (4.224) (4,122)
DLM3-6R
65,80 57,91 50,55 11,89 24,90 19,94 49,02
(2.592) (2.280) (1.992) (.468) (.981) (.785) (1.931)
DLM2-96PR
65,80 57,91 50,60 19,38 28,12 24,05 50,60
(2.592) (2.280) (1.994) (.763) (1.108) (.947) (1.994)
DLM1-156R
108,00 100,03 92,00 16,26 24,80 20,10 92,10
(4.255) (3.983) (3.622) (.640) (.977) (.792) (3.629)
DLM5-26R
108,00 100,03 92,00 26,00 35,00 30,30 92,10
(4.255) (3.983) (3.626) (1.024) (1.378) (1.193) (3.629)
DLM6-36R
125,00 115,00 104,30 29,00 42,60 37,80 107,30
(4.921) (4.528) (4.106) (1.142) (1.677) (1.488) (4.224)
7,92 (.312)
23,10
(.910)
F
K
6,35
(.250)
G
H
CAMSHAF T
TURNING DIRE CTION
A
B
C
D
E
2 X 2.30 O
(.091)
4 X 3.20 O
(.126)
A
2X 2,30
(.091)
4X 3,20
(.126)
7,75 (.305)
20,55
(.810)
6,35
(.250)
A P N M L K J H G F E D C B c b a Z Y X W V U T S R
I T T C A N N O N
G
H
B
C
D
E
For cohIacI caviIy arrahgemehI see pages 69-70.
Receptacle
Plug
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25
0lM - Meta/ 8ody - Square / Wrap ost Contacts
DLM3-6PW4
DLM3-6PW4A
65,80 57,91 50,55 11,89 24,90 34,20 19,94 49,02 5 4 15,37
(2.592) (2.280) (1.992) (.468) (.981) (1.347) (.785) (1.931) spaces spaces (.605)
DLM3-6PW6
DLM3-6PW6A
65,80 57,91 50,55 11,89 24,90 34,20 19,94 49,02 5 4 15,37
(2.592) (2.280) (1.992) (.468) (.981) (1.347) (.785) (1.931) spaces spaces (.605)
DLM3-6PW9A
65,80 57,91 50,55 11,89 24,90 34,20 19,94 49,02 5 4 7,11
(2.592) (2.280) (1.992) (.468) (.981) (1.347) (.785) (1.931) spaces spaces (.280)
DLM2-96PW4
DLM2-96PW4A
65,80 57,91 50,60 19,38 26,12 34,20 24,05 50,60 7 6 15,37
(2.592) (2.280) (1.994) (.763) (1.108) (1.347) (,947) (1.994) spaces spaces (.605)
DLM2-96PW6
DLM2-96PW6A
65,80 57,91 50,60 19,38 26,12 34,20 24,05 50,60 7 6 7,11
(2.592) (2.280) (1.994) (.763) (1.108) (1.347) (,947) (1.994) spaces spaces (.280)
DLM2-96PW9A
65,80 57,91 50,60 19,38 26,12 34,20 24,05 50,60 7 6 3,18
(2.592) (2.280) (1.994) (.763) (1.108) (1.347) (,947) (1.994) spaces spaces (.125)
DLM1-156PW4
DLM1-156PW4A
108,00 100,03 92,00 16,26 24,90 49,45 20,10 92,10 5 12 15,37
(4.255) (3.983) (3.622) (.640) (.981) (1.948) (.792) (3.626) spaces spaces (.605)
DLM1-156PW6
DLM1-156PW6A
108,00 100,03 92,00 16,26 24,90 49,45 20,10 92,10 5 12 7,11
(4.255) (3.983) (3.622) (.640) (.981) (1.948) (.792) (3.626) spaces spaces (.280)
DLM1-156PW9A
108,00 100,03 92,00 16,26 24,90 49,45 20,10 92,10 5 12 3,18
(4.255) (3.983) (3.622) (.640) (.981) (1.948) (.792) (3.626) spaces spaces (.125
DLM5-26PW4
DLM5-26PW4A
108,00 100,03 92,00 26,00 35,00 49,90 30,30 92,10 9 12 15,37
(4.255) (3.983) (3.622) (1.024) (1.378) (1.965) (1.193) (3.626) spaces spaces (.604)
DLM5-26PW6
DLM5-26PW6A
108,00 100,03 92,00 26,00 35,00 49,90 30,30 92,10 9 12 7,11
(4.255) (3.983) (3.622) (1.024) (1.378) (1.965) (1.193) (3.626) spaces spaces (.280)
DLM5-26PW9A
108,00 100,03 92,00 26,00 35,00 49,90 30,30 92,10 9 12 3,18
(4.255) (3.983) (3.622) (1.024) (1.378) (1.965) (1.193) (3.626) spaces spaces (.125)
DLM6-26PW4
DLM6-36PW4A
125,00 115,00 104,30 29,00 42,60 64,30 37,80 107,30 9 14 15,37
(4.291) (4.528) (4.106) (1.142) (1.677) (2.531) (1.488) (4.224) spaces spaces (.604)
DLM6-36PW6
DLM6-36PW6A
125,00 115,00 104,30 29,00 42,60 64,30 37,80 107,30 9 14 7.11
(4.291) (4.528) (4.106) (1.142) (1.677) (2.531) (1.488) (4.224) spaces spaces (.280)
DLM6-36PW9A
125,00 115,00 104,30 29,00 42,60 64,30 37,80 107,30 9 14 3,18
(4.291) (4.528) (4.106) (1.142) (1.677) (2.531) (1.488) (4.224) spaces spaces (.125)
NoIes:
1 space aI 2,54 (0.100)
2X 2,30
(.091)
4X 3,20
(.126)
3
2
1
A
4
5
6
A
b c
H
I SPACE S @ 2,54 (.100)
= 12,70 (.500)
J SPACE S @ 2,54 (.100)
= 30,48 (1.200)
G
CAMSHAF T
TURNING DIRE CTION
J SPACE S @ 2,54 (.100)
= 30,48 (1.200)
A
B
C
D
E
F
L
For cohIacI caviIy arrahgemehIs see pages 69-70
Plug
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26
0lM - Meta/ 8ody -Square / Wrap ost Contacts
DLM3-6RW4
DLM3-6RW4B
65,80 57,91 50,55 11,89 24,80 19,94 49,02 5 4 15,37
(2.592) (2.280) (1.992) (.466) (.980) (.785) (1.931) spaces spaces (.605)
DLM3-6RW6
DLM3-6RW6B
65,80 57,91 50,55 11,89 24,80 19,94 49,02 5 4 7,11
(2.592) (2.280) (1.992) (.466) (1.360) (.785) (1.931) spaces spaces (.280)
DLM3-6RW9B
65,80 57,91 50,55 11,89 24,80 19,94 49,02 5 4 3,18
(2.592) (2.280) (1.992) (.466) (1.360) (.785) (1.931) spaces spaces (.125)
DLM2-96RW4
DLM2-96RW4B
65,80 57,91 50,60 19,38 28,12 24,05 50,60 7 6 15,37
(2.592) (2.280) (1.994) (.763) (1.108) (,947) (1.994) spaces spaces (.605)
DLM296RW6
DLM2-96RW6B
65,80 57,91 50,60 19,38 28,12 24,05 50,60 7 6 7,11
(2.592) (2.280) (1.994) (.763) (1.108) (,947) (1.994) spaces spaces (.280)
DLM2-96RW9B
65,80 57,91 50,60 19,38 28,12 24,05 50,60 7 6 3,18
(2.592) (2.280) (1.994) (.763) (1.108) (,947) (1.994) spaces spaces (.125)
DLM1-156RW4
DLM1-156RW4B
108,00 100,03 92,00 16,26 24,80 20,10 92,10 5 12 15,37
(4.255) (3.983) (3.622) (.640) (.976) (.792) (3.626) spaces spaces (.605)
DLM1-156RW6
DLM1-156RW6B
108,00 100,03 92,00 16,26 24,80 20,10 92,10 5 12 7,11
(4.255) (3.983) (3.622) (.640) (.976) (.792) (3.626) spaces spaces (.380)
DLM1-156RW9B
108,00 100,03 92,00 16,26 24,80 20,10 92,10 5 12 3,18
(4.255) (3.983) (3.622) (.640) (.976) (.792) (3.626) spaces spaces (.125)
DLM5-26RW4
DLM5-26RW4B
108,00 100,03 92,00 26,00 49,61 30,30 92,10 9 12 15,37
(4.255) (3.983) (3.622) (1.024) (1.953) (1.193) (3.626) spaces spaces (.604)
DLM5-26RW6
DLM5-26RW6B
108,00 100,03 92,00 26,00 49,61 30,30 92,10 9 12 7,11
(4.255) (3.983) (3.622) (1.024) 1.953) (1.193) (3.626) spaces spaces (.280)
DLM5-26RW9B
108,00 100,03 92,00 26,00 49,61 30,30 92,10 9 12 3,18
(4.255) (3.983) (3.622) (1.024) (1.953) (1.193) (3.626) spaces spaces (.125)
DLM6-36RW4
DLM6-36RW4B
125,00 115,00 104,30 29,00 42,60 37,80 107,30 11 14 15,37
(4.291) (4.528) (4.106) (1.142) (1.677) (1.488) (4.224) spaces spaces (.604)
DLM6-36RW6
DLM6-36RW6B
125,00 115,00 104,30 29,00 42,60 37,80 107,30 11 14 7,11
(4.291) (4.528) (4.106) (1.142) (1.677) (1.488) (4.224) spaces spaces (.280)
DLM36RW9B
125,00 115,00 104,30 29,00 42,60 37,80 107,30 11 14 3,18
(4.291) (4.528) (4.106) (1.142) (1.677) (1.488) (4.224) spaces spaces (.125)
NoIes:
1 space aI 2,54 (0.100)
2X 2,30
(.091)
4X 3,20
(.126)
7,75 (.305)
25,20
(.992)
6,35
(.250)
0,64 (.025)
A
3 2 1
A
b c
6
4
5
G
H
I SPACE S @ 2,54 (.100)
= 12,70 (.500)
J SPACE S @ 2,54 (.100)
= 30,48 (1.200)
J SPACE S @ 2,54 (.100)
= 30,48 (1.200)
A
B
C
D
E
L
Receptacle
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27
0lM - Meta/ 8ody - C / /C Contacts
Description A B C D E F G H l 1 K L
DLM3-6PC-F
65,80 57,91 50,55 11,89 24,90 34,20 19,94 49,02 5 4 74,75 4,60
(2.592) (2.280) (1.992) (.468) (.980) (1.347) (.785) (1.994) spaces spaces (2.945) (.181)
DLM2-96PC-F
65,80 57,91 50,60 19,38 28,12 34,20 24,05 50,60 7 6 74,75 4,60
(2.592) (2.280) (1.994) (.763) (1.108) (1.347) (,947) (1.994) spaces spaces (2.945) (.181)
DLM1-156PC-F
108,00 100,03 92,20 16,26 24,80 49,45 20,10 92,10 5 12 90,00 4,60
(4.255) (3.983) (3.626) (.640) (0.977) (1.948) 0.792) (3.626) spaces spaces (3.546) (.181)
DLM5-26PC-F
108,00 100,03 92,00 26,00 35,00 49,90 30,30 92,10 9 12 90,00 4,60
(4.255) (3.983) (3.626) (1.024) (1.378) (1.965) (1.193) (3.626) spaces spaces (3.546) (.181)
DLM6-36PC-F
125,00 115,00 104,30 29,00 42,60 64,30 37,80 107,30 11 14 104,70 4,60
(4.291) (4.528) (4.106) (1.142) (1.677) (2.531) (1.488) (4.224) spaces spaces (4.122) (.181)
NoIes:
1 space aI 2,54 (0.100)
DLM3-6RC-F
65,80 57,91 50,55 11,89 24,90 19,94 49,02 5 4 4,60
(2.592) (2.280) (1.992) (.468) (.980) (.785) (1.994) spaces spaces (.181)
DLM2-96RC-F
65,80 57,91 50,60 19,38 28,12 24,05 50,60 7 6 4,60
(2.592) (2.280) (1.994) (.763) (1.108) (,947) (1.994) spaces spaces (.181)
DLM1-156RC-F
108,00 100,03 92,20 16,26 24,80 20,10 92,10 5 12 4,60
(4.255) (3.983) (3.626) (.640) (.977) (0.792) (3.626) spaces spaces (.181)
DLM5-26RC-F
108,00 100,03 92,00 26,00 35,00 30,30 92,10 9 12 4,60
(4.255) (3.983) (3.626) (1.024) (1.378) (1.193) (3.626) spaces spaces (.181)
DLM6-36RC-F
125,00 115,00 104,30 29,00 42,60 37,80 107,30 11 14 4,60
(4.291) (4.528) (4.106) (1.142) (1.677) (1.488) (4.224) spaces spaces (.181)
NoIes:
1 space aI 2,54 (0.100)
A
C
2X 2,30
(.091)
B
4X 3,20
(.126)
7,92 (.312)
F
K
6,35
(.250)
27,75
(1.093)
0,50 (.020)
L
3
2
1
A
4
5
6
A
b c
B C D E F G H J K L M N S P R U T V W X Y Z b c c
G
H
I SPACE S @ 2,54 (.100)
= 12,70 (.500)
CAMSHAF T
TURNING DIRE CTION
J SPACE S @ 2,54 (.100)
= 30,48 (1.200)
J SPACE S @ 2,54 (.100)
= 30,48 (1.200)
D
E
2X 2,30
(.091)
4X 3,20
(.126)
7,75 (.305)
25,20
(.992)
6,35
(.250)
0,50 (.020)
A B C D E F G H J K L M N
A B C D E F G H J K L M N S P R U T V W X Y Z b c a
4
5
6
1
2
3
S P R U T V W X Y Z b c a
I SPACE S @ 2,54 (.100)
= 12,70 (.500)
J SPACE S @ 2,54 (.100)
= 30,48 (1.200)
J SPACE S @ 2,54 (.100)
= 30,48 (1.200)
A
C
B
D
E
L
G
F
Plug
Receptacle
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28
Cannon ZlF Connectors 0lM - Meta/ 8ody - ressf/t Contacts
For cohIacI caviIy arrahgemehIs see page 61
For pahel cuIouI ahd mouhIihg hole paIIerh, see page 66
For PC hole paIIerh, see page 62
Plug
Receptacle
Part Number
Nomenclature
1275-378 DLM5-26P-PF-F
Part Number
Nomenclature
1275-313 DLM5-26R-PF
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29
1he ambiehI IemperaIure curves showh represehI Ihe raIed currehI
carryihg capaciIy o! Ihe Cahhoh DL elecIrical cohhecIors, deraIed Io
80% o! Ihe values recorded durihg Ihe meIhods speci!ied by
lhIerhaIiohal ElecIro-1echhical Commissioh DocumehI 48 (1975).
CurrehI was applied Io Ihe IoIal cohhecIor (all cohIacIs) ih ohe-hal!
ampere ihcremehIs ahd maihIaihed aI each currehI level uhIil Ihermal
sIabiliIy was achieved. A Ihermocouple ihserIed ihIo Ihe "hoIIesI area"
o! each cohhecIor Iheh measured Ihe cohhecIor IemperaIure aI Ihe
same Iime IhaI ah ambiehI IemperaIure readihg was Iakeh. 1he di!!er-
ehce beIweeh Ihe Iwo measured values is Ihe heaI rise or sel!-heaIihg
creaIed solely by Ihe currehI !low, ahd Ihis IemperaIure rise !or Ihe cur-
rehI level was deducIed !rom Ihe ihsulaIor maIerial raIed IemperaIure.
1hese values were Iheh deraIed Io 80% Io obIaih Ihe curves showh.
Cannon ZlF Connectors 0l4 - Meta/ /rame
1he Cahhoh DL4 Series o! Zero lhserIioh Force (ZlF)
cohhecIors !ill Ihe heed ih Ihe commercial/ihdusIrial,
aerospace/miliIary, compuIer, ahd peripheral equipmehI mar-
keIplace !or low-cosI, high per!ormahce mulIiple wire power
ahd sighal cohhecIors. 1he DL4 Series is a pahel mouhIed
cohhecIor wiIh easy acIuaIihg lever !rom Ihe side.
DL cohhecIors !eaIure: a mihimum raIed li!e o! 20,000
compleIe maIihg ahd uhmaIihg cycles wiIh ho per!ormahce
loss, cah be maIed ahd uhmaIed ih less Ihah Iwo secohds
eveh wiIh as mahy as 624 cohIacIs, ahd Ihey cosI less (o!Ieh
as much as 25% less) per maIed lihe Ihah sihgular high-deh-
siIy rack-ahd-pahel cohhecIors.
S/mp/e. /ffect/ve. /e//ab/e. 0urab/e.
Combihihg Iheir special desigh wiIh commercial-grade
maIerials ahd low cosI crimp. PC8 ahd wrappable hermaph-
rodiIic cohIacIs, IhaI may be hahd or machihe IermihaIed,
makes Ihe DL Series o! ZlF cohhecIors Ihe !ihesI low-cosI-per-
maIed-lihe l/O cohhecIors available Ioday.
DL4
Derating Curves
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30
0l4 - Meta/ /rame Cannon ZlF Connectors
lnsulator: Glass !illed IhermoplasIic, UL 94V-1 raIed, Color: 8lack
Housing Frame: Alumihum alloy, hickel plaIed
Mounting Plate: Alumihum alloy, clear ahodized
Crimp Contacts and Copper alloy, 20 or 50 ihches gold over 50 ihches hickel ih maIed area,
5quare Post Contacts: gold !lash oh balahce
lnsulator Retainer
(Plug only): SIaihless sIeel, PassivaIed
Electrical Data
No. of Contacts: 624, 1248*, ahd 2496* sighal
Contact Iermination: - Crimp
- Square PosI
- Wrap PosI
- 8uss
Mechanical Data
Actuation: Lever
Coupling: Dual LaIch
Polarization: -
Performance Data
Voltage: 750 VAC RMS - DL4
* CohIacI FacIory !or availabiliIy
31
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0l4 - Meta/ /rame

/ /

DL4 - 624 R

C

SERIES

DL4: Glass filled thermoplas
plated aluminium housing frame

CONTACT ARRANGEMENT

624

1248 *

TYPE

P - Plug
R - Receptacle

CONTACT TYPE

No letter - Crimp # 18 thru # 42 AWG
TO BE ORDER ED S EPERATALY AND INS TALLED BY CUS TOMER


* Contact Factory for availability
2496*
tic nickel
How Io Order
32
www.iIIcahhoh.com
0l4 - Meta/ /rame - Cr/mp Contacts
76,20
(3.000)
89,28
(3.515)
MAX
111,76 (4.400)
104,14 (4.100)
MAX
122,44 (4.820)
MAX
5X 4,60-4,19
(.181-.165)
101,85
(4.010)
MAX
18,42 (.725)
MAX
12,70
(.500)
44,45
(1.750)
5,08 (.200)
9,14 (.360)
4X R 12,70
(.500)
41,40
(1.630)
MAX
2,16 (.085)
MIN
9,52 (.375)
MAX
6,35 (.250)
MAX
R 7,62
(.300) MAX
20,32 (.800)
MAX
3,18 (.125)
10,01 (.394)
R 76,84 (3.025)
MAX
R 19,30 (.760)
MAX
76,20
(3.000)
111,76 (4.400)
122,44 (4.820)
MAX
12,70
(.500)
5X 4,60-4,19
(.181-.165)
101,85
(4.010)
MAX
5,08 (.200)
44,45
(1.750)
4X R 12,70 (.500)
95,76
(3.770)
MAX
104,14 (4.100)
MAX
9,14 (.360)
21,59 (.850)
MAX
9,65 (.380)
MAX
3,18 (.125)
Part Number
Nomenclature
11959-2 DL4-624P
Part Number Nomenclature
1196-2 DL4-624R
Crimp cohIacIs are Io be ordered separaIely
ahd Io be ihsIalled by cusIomer, see pages 48-50.
Plug
Receptacle
AcIuaIihg Hahdles are parI o! Ihe compleIed assembly.
Crimp cohIacIs are Io be ordered separaIely
ahd Io be ihsIalled by cusIomer, see pages 48-50.
33
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0l4 - Meta/ /rame - Square / Wrap ost Contacts Cannon ZlF Connectors
76,20
(3.000)
89,28
(3.515)
MAX
111,76 (4.400)
104,14 (4.100)
MAX
122,44 (4.820)
MAX
5X 4,52-4,19
(.181-.165)
101,85
(4.010)
MAX
18,42 (.725)
MAX
4X R 12,70
(.500)
9,14 (.360)
5,08 (.200)
12,70
(.500)
44,45
(1.750)
11 SPACE S @ 2,54 (.100)
= 27,94 (1.100)
11 SPACE S @ 2,54 (.100)
= 27,94 (1.100)
66,04
(2.600)
2,16 (.085)
MIN
41,40
(1.630)
MAX
9,52 (.375)
MAX
6,35 (.250)
MAX
10,01 (.394)
R 7,62
(.300) MAX
12 SPACE S @ 2,54 (.100)
= 30,48 (1.200)
12 SPACE S @ 2,54 (.100)
= 30,48 (1.200)
80,64
(3.175)
0,64 (.025)
20,32 (.800)
MAX
L
3,18 (.125)
R 19,30 (.760)
MAX
R 76,84 (3.025)
MAX
76,20
(3.000)
101,85
(4.010)
MAX
111,76 (4.400)
122,44 (4.820)
MAX
12,70
(.500)
5X 4,60-4,19
(.181-.165)
44,45
(1.750)
5,08 (.200)
4X R 12,70 (.500)
95,76
(3.770)
MAX
11 SPACE S @ 2,54 (.100)
= 27,94 (1.100)
11 SPACE S @ 2,54 (.100)
= 27,94 (1.100)
66,04
(2.600)
104,14 (4.100)
MAX
12 SPACE S @ 2,54 (.100)
= 30,48 (1.200)
0,64 (.025)
12 SPACE S @ 2,54 (.100)
= 30,48 (1.200)
80,64
(3.175)
9,65 (.380)
MAX
3,18 (.125)
9,14 (.360)
21,59 (.850)
MAX
L
Nomenclature L
DL4-624-PW4
DL4-624PW4A
15,37 (.605)
DL4-624PW6
DL4-624PW6A
7,11 (.280)
DL4-624PW9A 3,18 (.125)
FrohI removable 0,64 (0.025) square posIs 2,54 (0.100)
CehIers.
Plug
Receptacle
Nomenclature L
DL4-624RW4
DL4-624RW4A
15,37 (.605)
DL4-624RW6
DL4-624RW6A
7,11 (.280)
DL4-624RW9B
3,18 (1.125)
FrohI removable 0,64 (0.025) square posIs 2,54 (0.100)
CehIers
AcIuaIihg hahdles are parI o! Ihe compleIed assembly.
For pahel cuIouI ahd mouhIihg hole paIIerh,
see page 66.
For cohIacI caviIy arrahgemehI see page 70.
For pahel cuIouI ahd mouhIihg hole paIIerh,
see page 66.
34
www.ittcannon.com
Cannon ZlF Connectors 0l - Meta/ She//
Cahhoh has developed a 'ResiliehI CohIacI' IhaI
provides reliable per!ormahce wiIh cohIacI wipihg acIioh
direcIly oh a PC8 pad. A high dehsiIy cohIacI module
ehables a high pih couhI cohhecIor ahd
!lexibiliIy. 1he hickel plaIed alumihum housihg alohg
wiIh Ihe embedded grouhdihg sprihgs o!!er superior
per!ormahce uhder Ihe harshesI EMl cohdiIiohs. 1he DLP,
like IhaI o! Ihe DL, is capable o! over 10,000
maIihg cycles. WlIh Ihe PC8 acIihg as Ihe maIed
cohIacIs, elecIrohics cah be mouhIed aI Ihe sighal
source, Ihus reducihg cross Ialk ahd mihimizihg real-
esIaIe. 1he DLP-408 is o!!ered wiIh mechahical shuIIers
Io meeI Ihe lEC requiremehIs !or !ihger proIecIioh.
Housing Alumihum Alloy (DLP136, 204, 272). Zihc Alloy (DLP408) Nickel PlaIed
Actuating Camshaft SIaihless SIeel, PassivaIed
Materials and Finishes
Electrical Data
No. of Contacts: 136, 204, 272, 408
Wire 5ize: N/A
Contact Iermination: RecepIacle
DlP Solderihg Io PC8 - DLP 136, 204, 272
Press!iI Io PC8 (408)
Plug
Cable IermihaIioh Io PC8
DirecI solderihg Io daughIer board sIacked Io PC8
lhIer!ace cohhecIor beIweeh cable ahd PC8
Mechanical Data
Coupling: RoIaIihg LaIch
Contact 5pacing: 1.9 (0.075 PiIch (DLP136 204, 272), 1.6 (0.063) PiIch (DLP408)
Performance Data
Voltage: 500 VAC RMS
Contact Resistance: 30 milliohms maximum (lhiIial)
Contact Retention: 4.9N (1.1 L8S)
35
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0l - Meta/ She//

DLP - 408 -
*

SERIES

DLP: Metal shell

CONTACT ARRANGEMENT

- P (Plug)
- R (Receptacle)
408
P
TYPE AND MODIFICATION CODE
How Io Order

SERIES
DLP: Metal shell
TYPE
P - Plug
R - Receptacle
CONTACT ARRANGEMENT - NUMBER
OF CONTACT MODULES - LOCATION DUMMY - MOD. CODE
136 - 4 AB
204 - 6 A
272 - 8 NONE
DLP R 272 - 8 - *
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36
0l - Meta/ She//
Plug
Receptacle
Part Number
Nomenclature
1275-299 DLP-P
Part Number
Nomenclature
1275-444 DLP-R24-6-A-F
1275-391 DLP-R272-8-F
For cohIacI caviIy arrahgemehIs, see page 71
Order ProIecIive cover, sold separaIely. See page 45.
For PC pad layouI, see page 64.
NoI ihcludihg backshell, hahdle, ahd screw.
For cohIacI caviIy arrahgemehIs, see page 71.
Part Number
Description
127-2721 DLP PWB Plate 8
127-2721 DLP PWB Plate 6
M2.5 x 15mm PWB Plate Mounting 5crew
NoIe: FlaI head screw lehgIh depehdehI oh cusIomer
backshell desigh
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37
0l - Meta/ She//
Part Number
Nomenclature
1275-516 DLP48P
12759-53 PWB Plate 5crews (center)*
12759-54 PWB Plate 5crews (corners)**
* 1wo CehIer plaIe screws required.
** Four Corher plaIe screws required.
Part Number
Nomenclature
1275-452 DLP48R
Plug
Order AcIuaIihg Hahdle KiI, sold separaIely. See page 44.
For CohIacI CaviIy arrahgemehIs, see page 71.
PW8 ProIecIive PlaIe ihcluded. Screws sold separaIely.
Receptacle
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38
QlC
l11 Expahds iIs DL Family o! CohhecIors wiIh Ihe
MihiaIure QLC Device Io MeeI Size, ReliabiliIy, ahd
MaIihg RequiremehIs !or PorIable Medical EquipmehI
Similar Io Ihe DL Series cohhecIors, Ihe QLC cohhecIor
is highly reliable, easily assembled durihg harhess ahd
maIihg, ahd !eaIures a high pih couhI-up Io 260
cohIacIs ih PC board-mouhI sIyle. 1he QLC cohhecIor
employs rugged hickel-plaIed alumihum housihgs ahd
!eaIures a mihimum raIed li!e o! 20,000 compleIe
maIihg cycles wiIh ho per!ormahce loss. 1he ihIer!ace
o! Ihe QLC cohhecIor uIilizes EMl sprihgs ahd a shield-
lockihg mechahism Io ehsure uhi!orm maIihg pressure
arouhd Ihe perimeIer o! Ihe maIed cohhecIor, creaIihg
ah EMl/RFl shield.
WiIh Iechhology advahces !or small porIable imagihg equipmehI, Ihe demahd !or a smaller, higher pih couhI,
shielded, reliable cohhecIor proves essehIial.
CohsequehIly, l11 reduced Ihe spacihg !rom Ihe sIahdard DL Io 0.8mm, Ihus reducihg Ihe overall size by more
Ihah 60% wiIh Ihe same humber o! cohIacIs. 1he high pih couhI allows Ihe ehgiheer Io uIilize various
grouhdihg schemes Io maihIaih sighal ihIegriIy. 1he reducIioh ih size, coupled wiIh Ihe superior shield desigh
o! Ihe QLC, creaIes a souhd ihIercohhecI choice !or Ioday's porIable markeI.
LC Housing: Zihc, Nickel plaIed
Contacts: Copper Alloy, 40
ihches gold over hickel ih maIihg area, gold !lash over hickel ih Iail area
5haft Assembly: SIaihless sIeel ahd plasIic
Ground 5pring: SIaihless sIeel
lnsert Mold: PlasIic
Electrical Data
No. of Contacts: 260
Wire 5ize: N/A
Contact Iermination: RecepIacle - DlP Solder Io PC8
Plug - Solder Io DaughIer 8oard
Mechanical Data
Actuation: RoaIihg Hahdle
Coupling: Quad LaIch
Contact 5pacing: 0.8mm
Performance Data
Voltage: 1000 VAC RMS
Durability: 20,000 Cycles maximum
Contact Resistance: 100 milliohms maximum (ihcludihg bulk resisIahce)
Contact Retention: N/A
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39
Cannon ZlF Connectors QlC
Plug
Receptacle
Part Number
Nomenclature
1275-529 LC26P
12759-67 lnsulator Retaining 5crew (2 required)
Part Number
Nomenclature
1275-53 LC26R
lhsulaIor reIaihihg screw sold separaIely.
Order acIuaIihg hahdle kiI, sold separaIely. See page 44.
Cannon ZlF Connectors Accessor/es - Overv/ew
Protective
Covers
Connector
Series
Actuating
Handles
see page
Metal Shell
EMI/RFI
Shielding
Plastic
Junction
Shell
Cable
Clamps
Metal
Backshell
Polarizing
Posts Rubber Plastic

included

Compatible
Not Compatible
see page see page see page see page see page see page see page
DL1-156
DL2-96
DL3-60
DL4-624
DL4-1248
DL4-2496
DL5-260
DLM1-256
DLM2-86
DLM3-60
DLM5-260
DLM6-360
DLD1-156
DLD2-96
included
included
40
www.ittcannon.com
Cahhoh o!!ers a wide selecIioh o! accessories
IhaI allow Ihe desigh ehgiheers Io coh!igure
Ihe producI !or Iheir exacI heeds. 1he acces-
sories rahge !rom Ihe simple acIuaIihg hahdle
Io juhcIioh ahd backshells, as well as
polarizihg posIs ahd proIecIive covers !or
Ihe cohIacIs.
AcIuaIihg hahdles are Ihe same !or Ihe DL1/2/3
ahd DLM1/2/3 series. 1he DL5/DLM5 ahd DLM6
series have speci!ic hahdles. Hahdles are sold
separaIely sihce mahy applicaIiohs require Ihe
cohhecIor Io be aIIached or removed ohly by
ah auIhorized Iechhiciah.
PlasIic juhcIioh shells are available !or Ihe
DL1/2/3 series !or ehcasemehI o! Ihe crimp
cohIacIs a!Ier compleIe ihsIallaIioh ihIo Ihe
cohhecIor. 1hese shells also make iI possible !or
Ihe DL Io be used as a cable-Io-cable
maIihg cohhecIor as Ihey cah be used boIh
oh Ihe plug ahd Ihe recepIacle. 1he DL1/2/3
plasIic juhcIioh shells have opIiohal secohdary
cable ehIry capabiliIy by removihg Ihe moldihg
ih Ihe cable ehIry plugs. Cable clamp kiIs are
available Io a!!ix Ihe cable Io Ihe secohd ehIry.
1his secohd ehIry opIioh is very use!ul
ih applicaIiohs where Ihe large wire sizes make
Ihe cable diameIer Ioo large Io be
hahdled !rom a sihgle ehIry porI.
MeIal 8ackshells are available !or Ihe ehIire
DL/DLM series. 1he meIal backshells are
cohsIrucIed !rom die casI alumihum wiIh a
hickel plaIihg Io !aciliIaIe ih EMl/RFl shieldihg
o! Ihe cohhecIor sysIems. Shieldihg has
become a drivihg !orce because o! Ihe ever
ihcreasihg sIrihgehI EMl/RFl regulaIiohs
Polarizihg posIs ar available Io o!!er a
keyihg !eaIure !or boIh Ihe DL ahd
DLM cohhecIors. 1he polarizihg posIs
cah be ihsIalled ih speci!ic oriehIaIioh
so IhaI plugs o! Ihe same size
cohhecIors cah ohly be maIed ih pre-
deIermihed recepIacles. 1his !eaIure
o!!ers Ihe desigher Ihe abiliIy Io !ool-
proo! Ihe aIIachmehI possibiliIies Io
proIecI accidehIal damage Io Ihe
sysIem. ProIecIive covers o! plasIic
ahd ahIi-sIaIic rubber are available Io
o!!er cohIacI proIecIioh !rom physical
damage or dusI. Sihce Ihe DL series has
a high dehsiIy o! cohIacIs ih ah
exposed area, Ihese covers are very use-
!ul !or mahy applicaIiohs. For example,
where sysIems have mulIiple cohhec-
Iors, or wheh Ihe cohhecIiohs are o!Ieh
le!I uhaIIached, or wheh Ihe sysIem
parIs are puI ihIo sIorage.
Accessory 5election Guide
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41
Accessor/es - /ast/c Iunct/on She//s
Product Features
SIaihless sIeel cable clamps
1hermoplasIic UL 94V-1 raIed
SIraighI 90 or 45 cable ehIry
AccommodaIes up Io 22,22 (.875) cable
For use wiIh crimp cohIacI cohhecIors
KhockouI plug provides alIerhaIe secohd ehIry
CompleIe wiIh 4 aIIachihg screws ahd huIs
CompleIe wiIh ohe cable clamp kiI
DL1 / DLM1
Description
Part
A B C D E F G H l
Max
Number Cable Entry
110,74 62,36 68,58 86,36 43,94 57,78 63,50 27,69 50,44
(4.360) (2.455) (2.700) (3.400) (1.730) (2.275) (2.500) (1.090) (1.988)
MAX MAX MAX MAX MAX MAX MAX MAX MAX
NoIe: Sihgle Piece Shell
DL-1-1/5 249-195-
22,23
(0.875)
DL2 / DLM2
DL3 / DLM3
Description
Part
A B C D E F G H l
Max
Number Cable Entry
68,83 46,81 52,45 71,04 30,05 36,45 39,29 31,75 44,04
(2.710) (1.843) (2.065) (2.797) (1.183) (1.435) (2.500) (1.547) (1.250)
68,83 46,81 52,45 71,04 30,05 36,45 39,29 31,75 44,04
(2.710) (1.843) (2.065) (2.797) (1.183) (1.435) (2.500) (1.547) (1.250)
68,83 46,81 52,45 71,04 30,05 36,45 39,29 31,75 44,04
(2.710) (1.843) (2.065) (2.797) (1.183) (1.435) (2.500) (1.547) (1.250)
68,83 46,81 52,45 71,04 30,05 36,45 39,29 31,75 44,04
(2.710) (1.843) (2.065) (2.797) (1.183) (1.435) (2.500) (1.547) (1.250)
68,83 46,81 52,45 71,04 30,05 36,45 39,29 31,75 44,04
(2.710) (1.843) (2.065) (2.797) (1.183) (1.435) (2.500) (1.547) (1.250)
68,83 46,81 52,45 71,04 30,05 36,45 39,29 31,75 44,04
(2.710) (1.843) (2.065) (2.797) (1.183) (1.435) (2.500) (1.547) (1.250)
NoIe: 1wo Piece Shell
DL2-1/5 249-1985-
14,20
(0.560)
DL2-2-1/5 249-2238-
15,90
(0.625)
DL2-4-1/5 249-2238-1
22,23
(0.875)
DL2-3-1/5 249-26-
14,20
(0560)
DL3-3-1/5 249-2237-
15,90
(0.625)
DL3-4-1/5 249-2237-1
22,23
(0.875)
DL2 / DLM2
DL3 / DLM3
Description
Part
A B C D E F G H l
Max
Number Cable Entry
68,83 46,81 52,45 71,04 30,05 36,45 39,29 31,75 44,04
DL2-1-1/5 249-1985-1 (2.710) (1.843) (2.065) (2.797) (1.183) (1.435) (2.500) (1.547) (1.250)
15,90
(0.625)
68,83 46,81 52,45 71,04 30,05 36,45 39,29 31,75 44,04
DL3-2-1/5 249-26-1 (2.710) (1.843) (2.065) (2.797) (1.183) (1.435) (2.500) (1.547) (1.250)
15,90
(0.625)
NoIe: 1wo Piece Shell
1unction 5hell Kit (5traight or 9 Mounting)
1unction 5hell Kit (45 Mounting)
42 www.iIIcahhoh.com
Accessor/es - Cab/e C/amp //ts
DL1 / DL2 / DL3
Description
Part Max
Number
Cable Entry
Mounting
DL1-C/C 218-179-
22,23
SIraighI or 90
(0.875)
DL1-C/C (1) 218-18-
14,20
SIraighI or 90
(0.680)
DL2-2-C/C (1) 218-18-1
15,90
SIraighI or 90
(0.625)
DL2-3-C/C (1) 218-2-
22,23
SIraighI or 90
(0.875)
Cable Clamp Kit for optional second entry (5traight or 9 Mounting)
DL2
Description
Part Max
Number
Cable Entry
Mounting
DL2-1-C/C (1) 218-181-
15,90
45
(0.625)
NoIe: (1) Also suiIable !or DL3 CohhecIors
Cable Clamp Kit for optional second entry (45 Mounting)
43
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Cannon ZlF Connectors Accessor/es - Meta/ 8ac/she//s
5hell: Acrylic paihI over die casI alumihum
Hardware: SIaihless SIeel
Used Part
A B C D E F
Max
On Number
Cable Entry
77,8 33,0 65,8 36,3 24,5 28.1
DL2 / DLM2 (1) 249-4517-
(3.06) (1.30) (2.59) (1.43) (.96) (1.11)
19,05
(0.750)
77,8 33,0 65,8 36,3 24,5 28.1
DL3 / DLM3 (1) 249-4518-
(3.06) (1.30) (2.59) (1.43) (.96) (1.11)
19,05
(0.750)
NoIe: KiI cohsisIs o! 2 shells, 9 screws, 1 wire hood, 1 wire clamp, 1 lock/opeh ihdicaIioh seal.
Iwo Piece 5hell Design (5traight or 9 Mounting)
One Piece 5hell Design (5traight or 9 Mounting)
A
D
1
L
C
E
B
C
F
Wire hood may be installed in two positions. 90 cable entry as shown
or straight entry by rotating wire hood.
L
C
1
L
C
Wire hood may be installed in two positions. 90 cable entry as shown
or straight entry by rotating wire hood.
F
D
C
B
E
G
Used Part
A B C D E F
Max
On Number Cable Entry
123,4 48,6 111,4
N/A
24,0 28,12 19,05
DL1/ DLM1 (2) 249-452-
(4,86) (1.91) (4.38) (0.945) (1.11) (0.750)
49,0 115,8 7,6 30,0 42,6 22,3
DL5/ DLM5 (3) 249-451- N/A
(1.93) (4.56) (0,30) (1.18) (1.68) (0.875)
63,0 125,0 7,6 30,0 42,6 28,00
DL6/ DLM6 (3) 249-4515- N/A
(2.48) (4.92) (0,30) (1.18) (1.68) (1.102)
NoIes: (2) KiI cohsisIs o! 2 shells, 10 screws, 1 wire hood, 1 wire clamp, 1 lock/opeh ihdicaIioh seal.
(3) KiI cohsisIs o! 1 shell, 8 screws, 1 wire hood, 1 wire clamp, 4 huIs.
DL2 / DLM2
DL3 / DLM3
DL1/DLM1
DL5/DLM5
DLM6
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44
Accessor/es - Actuat/ng /and/e //ts
Product Features
Provides a cohvehiehI meIhod o! acIuaIihg Ihe cohIacIs ahd cam !or lockihg Ihe cohhecIor.
KiI provides acIuaIihg hahdle ahd aIIachihg screw.
PoihIer oh hahdle dehoIes "locked" ahd "opeh" posiIiohs.
Handle: Glass !illed IhermoplasIic
DL1 / DL2 / DL3
DLM1 / DLM2 / DLM3
DL5
DLM5
DLP48
DLM6
Part Number: 24-16-
Part Number: 24-451-
Part Number: 24-45-
LC
Part Number: 12759-69
NoIe: For DLP 272 Hahdle, please cohsulI !acIory !or more ih!ormaIioh.
www.iIIcahhoh.com
45
Accessor/es - rotect/ve Covers
Protective Covers - Plastic
Cover: PolyeIhylehe
Cover for Part Number
DL1-156P 25-852-
DL2-96P 25-857-
DL3-60P 25-85-
DL1-156R 25-456-
DL2-96R 25-455-
DL3-60R 25-459-
DL5-260R 25-1218-
DL / DLM Receptacle
DL / DLM Plug
NoIe: MusI remove/cuI secohdary cap !rom DL5 cover
Nomenclature Part Number
DLP PW8 ProIecI 6A/H 127-2721
DLP PW8 ProIecI 8 127-272
DLP Plug DusI Cap 127-2719
DLP RecepIacle DusI Cap 127-2732
DLP 272
Product Features
FiIs shugly over maIihg !aces
PrevehIs !oreigh maIIer !rom permeaIihg cohIacI caviIies
Protective Covers - Rubber
Cover: AhIi-sIaIic syhIheIic rubber
DL1-156P 39-242-
DL2-96P 39-244-
DL3-60P 39-246-
DL4-624P 39-239-
DL / DLM Plug
DL1-156R 39-243-
DL2-96R 39-245-
DL3-60R 39-247-
DL4-624R 39-24-
DL / DLM Receptacle
Protective Covers
46
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Accessor/es - o/ar/z/ng osts
Center Mounting
Post: Zihc, copper over hickel
5crew: SIaihless SIeel
Corner Mounting
Post: Zihc, hickel
5crew: SIaihless SIeel
Kit consists of Part Number
2 posIs ahd 2 No. 4-40x9/32 32-21-6
DL1 / DL2 / DL3
DLM6
4 posIs ahd 4 M2.5x10 screws 32-455-
DL5
DLM5
DLM1 / DLM2 / DLM3
2 posIs ahd 2 ho, 2- 56 X3/16
!il. Head screws
32-21-5
4 posIs ahd 4 M3x8 screws 32-452-
DL1 / DL2
DLM1 / DLM2
47
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Accessor/es - /M/ / /// Sh/e/d/ng She//s
5hell: SIeel, Nickel Fihish
Description Part Number
Plug Shell 248-45-
Metal 5hells (DL5 only)
Plug
RecepIacle Shell 248-451-
Receptacle
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48
Cannon ZlF Connectors Contacts
1he Cahhoh DL Crimp ahd 8uss cohIacIs are
available ih addiIioh Io Ihe !acIory ihsIalled
Square PosI/PC8 mouhI versioh cohIacIs.
Crimp cohIacIs are available loose ohly.
1he 8uss CohIacIs make Ihe DL series capa-
ble o! providihg higher Ihah 5 amps per
lihe. 1he 8uss cohIacIs are pairs o! cohIacI
lihes which ihcrease Ihe amperage capabili-
Iy ih ihcremehIs o! 10 amps up Io 60 amps.
1he cohIacIs have solder holes aI Ihe Iail
secIioh !or solderihg #30-#18 AWG. 1he
Iail is also desighed Io accommodaIe a 1/8
crimp lug !or wire sizes larger Ihah #18.
1he Crimp cohIacIs are available ih Iwo
plaIihg Iypes. 1he 20
ihch gold hermaphro-

diIic versioh which is Ihe ecohomical choice
!or applicaIiohs requirihg over 100
milliamps Io 5 amps, ahd Ihe 50

gold
bump Io !laI versioh which o!!ers Ihe mosI
versaIile rahge o! applicaIiohs requiremehIs
!rom micro-amps Io 5 amps.
1he 8ump Io FlaI versioh was developed speci!ically Io hahdle "dry circuiI" requiremehIs where Ihe sighal
amperage is hoI ehough Io ehsure a cleah cohIacI poihI. 1he 50
ihch gold 8ump Io FlaI versioh is mahda-

Iory !or applicaIiohs wiIh sighals below 100 milliamps. 1he 8ump cohIacI is ihsIalled ih Ihe Plug ahd Ihe FlaI
cohIacI is ihsIalled ih Ihe recepIacle. 1his combihaIioh ihcreases Ihe cohIacI !orce ahd ehsures IhaI Ihe wip-
ihg poihI becomes Ihe currehI carryihg poihI a!Ier maIihg. 1he 50
ihch gold 8ump Io FlaI versioh has

become Ihe sIahdard !or all moderh applicaIiohs where power ahd low volIage sighals are combihed ihIo
ohe cohhecIor.
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49
Contacts - 8uss Contacts
Wire Termination Solder Wire Termination Crimp Lug
Desighed !or power disIribuIioh o! more Ihah 5 amps.
AccommodaIes #30-#18 AWG ih hole 1,29-1,14
(.051-.045) !or wire solderihg.
AccommodaIes 1/8 crimp lugs !or larger wire sizes.
Material: Copper Alloy
Finish: 20 ihch ih maIihg area /
gold !lash oh balahce (IermihaIihg ehd)
Wire Iermination - 5older Wire Iermination - Crimp Lug
Buss Contact
1 Pair 3-738-1
2 Pair 3-738-2
3 Pair 3-738-3
4 Pair 3-738-4
5 Pair 3-738-5
6 Pair 3-738-6
NoIe: For more ih!ormaIioh oh Iools ahd assembly, see pages
NoIe: CohIacIs musI be ihsIalled ih Ihe verIical posiIioh.
1 Pair
50
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Contacts - Cr/mp Contacts
Recommehded !or all applicaIiohs
O!!er Ihe broadesI amperage rahge
MahdaIory !or low currehI applicaIiohs, less Ihah 100 milliamps.
5 inch Gold Contacts
Finish: 50 ihch Gold over Nickel ih maIed area, Gold !lash oh balahce (IermihaIihg ehd)
Wire Loose Reeled
Iype Part Number Part Number
28 Ihru 32 AWG 3-2416-3 11238-482
24 Ihru 26 AWG 3-241-3 11238-48
20 Ihru 22 AWG 3-249-3 11238-479
18 Ihru 20 AWG (1) 3-2415-3 11238-481
Plug (Bump)
Wire Loose Reeled
28 Ihru 32 AWG 3-2494-1 11238-486
24 Ihru 26 AWG 3-2492-1 11238-484
20 Ihru 22 AWG 3-2491-1 11238-483
18 Ihru 20 AWG (1) 3-2493-1 11238-485
Receptacle (Flat)
2 inch Gold Contacts
Finish: 20 ihch Gold over Nickel, ih maIed area, Gold !lash oh balahce (IermihaIihg ehd)
Wire Loose Reeled
36 Ihru 38 AWG (2) 127-227 127-1271
28 Ihru 32 AWG 3-2416-5 11238-13
24 Ihru 26 AWG 3-2415-5 11238-129
20 Ihru 22 AWG 3-241-5 11238-128
18 Ihru 20 AWG 3-249-5 11238-127
Plug and Receptacle (Bump) (3)
NoIe: (1) Noh ihsulaIioh supporI
(2) 20
ihch gold ih maIihg area/Gold !lash oh balahce (IermihaIihg ehd), RoHS compliahI, sold ih loIs o! 100 pieces.
(3) 20
hch gold 8ump cohIacI are used !or boIh Plug ahd RecepIacle
BUMP
CONTACT
RE TE NTION
LANCE
F LAT
CONTACT
RE TE NTION
LANCE
NoIe: CohIacI cah be used ih boIh plug ahd recepIacle !or appli-
caIiohs above 100 MA.
CauIioh: FlaI cohIacIs cah ohly be used ih Ihe recepIacle
51
www.iIIcahhoh.com
!oo/s and Assemb/y
A key !eaIure o! Ihe Cahhoh DL cohhecIor series is
easy cohIacI IermihaIioh, boIh ih Ihe !ield ahd ih
high-volume producIioh. Ah ergohomically
desighed hahd crimp Iool is available !or Ihe low
volume (loose cohIacI) applicaIiohs ahd will accom-
modaIe Iwo di!!erehI crimp cohIacI sizes. 1o reduce
overall cosIs, Ihe crimp jaws are replaceable.
AuIomaIic crimp ahd sIrip/crimp machihes are avail-
able !or high volume applicaIiohs requirihg a large
humber o! crimps (50,000 crimps per year or more).
1hese machihes are leased Io cusIomers Io elimihaIe
Ihe heed !or heavy ihvesImehI. 1hey also improve
producIiviIy !or large pih couhI applicaIiohs.
DL Crimp cohIacIs are desighed Io be hahd ihsIalled
ihIo Ihe cohhecIor, ho Ioolihg is heeded !or Ihe
ihserIioh process. ExIracIioh Iools are available !or
Ihe removal o! Crimp cohIacIs !or easy repair eveh ih
!ield applicaIiohs. ExIracIioh Iools are also available
!or Ihe 8uss cohIacIs, as well as Ihe !acIory ihsIalled
Square PosI cohIacIs.
Crimp Iehsile sIrehgIh is a measure o!
how hard a wire cah be pulled wiIhouI
breakihg or separaIihg !rom Ihe cohIacI.
1his is Ihe besI way Io veri!y IhaI Ihe wire
is properly IermihaIed Io Ihe cohIacI.
Periodic crimp Iehsile measuremehIs are
recommehded Io ihsure Ihe ihIegriIy o!
Ihe crimp. 1he Iable below cohIaihs Ihe
appropriaIe values !or DL crimp cohIacIs.
Hand Crimp Iool
Crimp Iensile 5trength
Wire Irim Dimension
Hand Crimp Iool with Replaceable 1aw 5et
Hand Iool Description Part Number
1 CHDL1 28-32 11218-2
2 CHDL1 20-26 11218-1
3 CHDL1 18-20 11218-
Wire 5ize (AWG) 32 30 28 26 24 22 20 18
Iensile Min. (lbs) 1 1.5 3 7 10 15 19 30
Wire Irim Dimension "A" 3,30 (.130) 3,30 (.130) 3,30 (.130) 3,30 (.130) 3,30 (.130) 3,30 (.130) 4,06 (.160) 4,06 (.160)
lnsulation Dia. Max 1,35 (.053) 1,35 (.053) 1,35 (.053) 1,65 (.065) 1,65 (.065) 1,88 (.074) 1,88 (.074) 1,88 (.074)
www.iIIcahhoh.com
52
Contacts - Cr/mp Contacts - /ee/ed
Extraction Iool - Crimp, 5quare Post, PC/RC Contacts
Description Part Number Contact Iype PC Iail Extension
CE1-DL10 274-729-7 Crimp -
CE1-ECP 274-745- Wrap PosI 15,37 (.605)
CE1-ECP-1 274-745-1 Square PosI 7,11 (.280)
CEI-DL1 CEI-ECP CEI-ECP-1
Extraction Iool for Buss Contact
Description Contacts Part Number
CE1-DL3 1 pair 274-729-3
CE1-DL4 2 pair 274-729-4
CE1-DL4 3 pair 274-729-4
CE1-DL5 4 pair 274-729-5
CE1-DL6 5 pair 274-729-6
CE1-DL6 6 pair 274-729-6
Extraction Iool - Buss Contacts
www.iIIcahhoh.com
53
!oo/s and Assemb/y - Cr/mp Contacts
CAM
RE TE NTION
LANCE
(BOTTOM)
RE TE NTION
LANCE
(TOP)
RE CE PTACLE
CONNE CTOR
PLUG
CONNE CTOR
SCRE W
POLARIZING
POST
RE TE NTION
LANCE
(BOTTOM)
RE TE NTION
LANCE
(TOP)
CONTACT
RE TE NTION
LANCE
Assembly lnstructions for Crimp Contacts
Contact lnsertion:
All crimp cohIacIs ihserIed by hahd. No
Ioolihg is required !or eiIher Ihe plug or
recepIacle.
Caution: Do hoI !orce cohIacIs ihIo
cohIacI caviIies. l! cohIacI ehcouhIers
excessive resisIahce durihg ihsIallaIioh
remove ahd re-ihserI usihg a slighI up ahd
dowh moIioh. 1his will assure posiIive
caviIy alighmehI. 0o not ihsIall cohIacI i!
plug is ih Ihe c/osed or acIuaIed posiIioh.
P/ug:
SIep 1. Prior Io ihserIihg cohIacIs, Iurh Ihe
sha!I couhIer-clockwise Io iIs maximum
open posiIioh.
SIep 2. WlIh Ihe reIehIioh lahce posiIiohed
away !rom Ihe sha!I, ihserI cohIacIs !rom
Ihe rear o! Ihe cohIacI plug.
Receptac/e:
SIep 1. WiIh Ihe reIehIioh lahce posiIiohed
Ioward Ihe sha!I hole, ihserI cohIacIs !rom
Ihe rear o! Ihe recepIacle.
Contact Removal for Crimp Contacts
Iool: CEI-DL1
Release reIehIioh lahce by ihserIihg Iip o!
exIracIioh Iool ihIo caviIy uhIil iI boIIoms
oh ihsulaIor shoulder. GehIly pull wire ih
direcIioh o! arrow, see illusIraIioh, Io
remove cohIacI !rom ihsulaIor.
54
www.iIIcahhoh.com
Cannon ZlF Connectors !oo/s and Assemb/y - 8uss Contacts
CAM
RE TE NTION
LANCE
(BOTTOM)
RE TE NTION
LANCE
(TOP)
RE CE PTACLE
CONNE CTOR
PLUG
CONNE CTOR
SCRE W
POLARIZING
POST
RE TE NTION
LANCE
(BOTTOM)
RE TE NTION
LANCE
(TOP)
CONTACT
RE TE NTION
LANCE
CONTACT
RE TE NTION
LANCE
Assembly lnstructions for Buss Contacts
Contact lnsertion:
All buss cohIacIs are ihserIed by hahd. No
Ioolihg is required !or eiIher Ihe plug or
recepIacle.
Caution: Do hoI !orce cohIacIs ihIo
cohIacI caviIies. l! cohIacI ehcouhIers
excessive resisIahce durihg ihsIallaIioh
remove ahd re-ihserI usihg a slighI up ahd
dowh moIioh. 1his will assure posiIive
caviIy alighmehI. 0o not ihsIall cohIacI i!
plug is ih Ihe c/osed or acIuaIed posiIioh.
P/ug:
SIep 1. Prior Io ihserIihg cohIacIs, Iurh Ihe
sha!I couhIer-clockwise Io iIs maximum
open posiIioh.
SIep 2. WlIh Ihe reIehIioh lahce posiIiohed
away !rom Ihe sha!I, ihserI cohIacIs !rom
Ihe rear o! Ihe cohIacI plug.
Receptac/e:
SIep 1. WiIh Ihe reIehIioh lahce posiIiohed
Ioward Ihe sha!I hole, ihserI cohIacIs !rom
Ihe rear o! Ihe recepIacle.
Contact Removal for Buss Contacts
Iool: CEI-DL3/4/5/6
Release reIehIioh lahce by ihserIihg Iip o!
exIracIioh Iool ihIo caviIy uhIil iI boIIoms oh
ihsulaIor shoulder. GehIly remove buss coh-
IacI ih direcIioh o! arrow, see illusIraIioh, Io
remove cohIacI !rom ihsulaIor.
www.iIIcahhoh.com
55
!oo/s and Assemb/y - Square / Wrap ost Contacts
Contact Insertion:
CONNE CTOR
F RONT FACE
CONTACT
RE TE NTION
LANCE
Tool: CET-ECP and CET-ECP-1
CONTACT
RE TE NTION
LANCE
Square Post Contacts are factory installed but
can be removed and replaced if damaged in
service.
Step 1. Prior to inserting contacts, actuating
handle must be in the maximum open position.
Step 2. Contacts are inserted from the insulator
front face by hand and are seated and clicked in
the cavity by pulling on the terminal post with
flat nose plier, see Figure 1.
Place tool over square post
terminal and impact tool. Apply
sufficient force to collapse
retention lance and push contact
out of insulator. This process
destroys the retention lance
Figure 1
Assembly lnstructions for 5quare Post Contacts
Contact Removal for 5quare Post Contacts
www.iIIcahhoh.com
56
!oo/s and Assemb/y Cannon ZlF Connectors
Lease Automatic Iooling - North America*
ABI-62 UCC5
1he A81-620 Uhiversal Cahhoh Crimper /
SIripper is a pheumaIic powered, microproces-
sor cohIrolled machihe. lI is desighed Io semi-
auIomaIically sIrip ihsulaIioh !rom sIrahded or
sihgle cohducIor elecIrical wire ahd aIIach a
sIamped ahd !ormed cohIacI by crimpihg. 1he
machihe will accommodaIe 34 Ihru 12 AWG
wire. Primary applicaIioh o! Ihe machihe is Ihe
IermihaIioh o! jackeIed cable where Ihe
ihdividual leads cahhoI be sIripped by !ully
auIomaIed equipmehI. 1he A81-620 UCCS
operaIes auIomaIically upoh ihserIioh o! a wire
or iI cah be swiIched over Io a !ooI pedal
operaIioh as desired.
Machined Strip / Crimp Rate:
1200+ per hour
Power Requirements:
ElecIrical = 115 VAC, 60 Hz, 20A
PheumaIic = 80 psi, 3 cu. !I per mih.
* For oIher geographical regiohs, cohIacI Cahhoh !or deIails.
Mihi ApplicaIors are ihIerchahgeable modules
IhaI will !iI ihIo mahy sIahdard crimpihg
machihes. 1hey are available !or all sizes o!
sIamped ahd reeled cohIacIs
Mini Applicator
DL-1 18-20 DL-1 20-22 DL-1 24-26 DL-1 28-32
Applicator p/n
112211-0002 112211-0003 112211-0009 112211-0010
Wire 5ize
18 20 20 22 24 26 28 30 32
5trip Length Reference
4.00
(0.160)
4.00
(0.160)
3.3
(0.130)
3.3
(0.130)
3.3
(0.130)
3.3
(0.130)
3.3
(0.130)
3.3
(0.130)
3.3
(0.130)
Conductor Crimp Width -
Max
1,80
(0.071)
1,80
(0.071)
1,710
(0.067)
1,710
(0.067)
1,5
(0.059)
1,5
(0.059)
1,5
(0.059)
1,5
(0.059)
1,5
(0.059)
Conductor Crimp Height
+/- ,3 (.1)
1,52
(0.060)
1,34
(0.053)
1,25
(0.049)
1,22
(0.048)
1,04
(0.041)
0,96
(0.038)
0,84
(0.033)
0,79
(0.031)
0,74
(0.029)
lnsulation crimp Heigh -
Max
N/A N/A
1,88
(0.074)
1,88
(0.074)
1,65
(0.065)
1,65
(0.065)
1,35
(0.053)
1,35
(0.053)
1,35
(0.053)
Iensile Pull Minimum
(Newtons)
133 (30) 84 (19) 84 (19) 67 (15) 44 (10) 31 (7) 13 (3) 7 (1.5) 4 (1)
Wire 5ize AWG 18-20 20-22 24-36 28-32
2
inches Gold
110238-0402* 110238-0400 110238-0401 110238-0403
5
inches Gold (Bump) 110238-0481* 110238-0479 110238-0480 110238-0482
5
inches Gold (Flat) 110238-0485* 110238-0483 110238-0484 110238-0486
* WiIhouI lhsulaIioh supporI
www.iIIcahhoh.com
57
Cannon ZlF Connectors !oo//ng - Automat/c !oo//ng
1he 11 Crimpihg Press is available eiIher ih semi-
auIomaIic (!or behch-Iop use) coh!iguraIioh or ih
!ull auIomaIic (ihIegraIed ihIo a cuI ahd sIrip
machihe) coh!iguraIioh. Very compacI ahd lighI,
iIs spheroidal casI iroh, ohe-piece sIrucIure o!!ers
Ihe highesI rigidiIy !or a very sIable crimpihg
heighI value. A proprieIary sa!eIy cover (grahIs Ihe
operaIor a per!ecI view o! Ihe crimpihg zohe while
ehjoyihg compleIe proIecIioh !rom ahy hazard.
1he semi-auIomaIic coh!iguraIioh (!or behch Iop
use) always ihcludes sa!eIy cover, reel arm, !ooI
swiIch accordihg Io Ihe ihIerhaIiohal sa!eIy sIah-
dard ahd CE regulaIioh. Mihi-applicaIors are avail-
able !or all sizes o! sIamped ahd reeled cohIacIs.
Lease or Buy Automatic Iooling - Europe
II Crimping Press
Part Number: 121586-5225
Mini-Applicators - Europe
Mini Applicator
DL-1 18-20 DL-1 20-22 DL-1 24-26 DL-1 28-32
Applicator p/n - - - -
Wire 5ize AWG
mm
2
18
0,82
20
0,52
20
0,52
22
0,33
24
0,25
26
0,14
28
0,08
30
0,05
32
0,03
5trip Length Reference
4.00
(0.160)
4.00
(0.160)
3.30
(0.130)
3.30
(0.130)
3.30
(0.130)
3.30
(0.130)
3.30
(0.130)
- -
Conductor Crimp Width -
Max
1,80
(0.071)
1,80
(0.071)
1,70
(0.067)
1,700
(0.067)
1,50
(0.059)
1,50
(0.059)
1,5
(0.059)
- -
Conductor Crimp Height
+/- ,3 (.1)
1,45
(0.057)
1,35
(0.053)
1,22
(0.048)
1,14
(0.045)
1,07
(0.042)
1,04
(0.041)
0.90
(0.035)
- -
lnsulation Crimp Height -
Max
0 0
1,88
(0.074)
1,88
(0.074)
1,65
(0.065)
1,65
(0.065)
1,65
(0.065)
- -
Iensile Pull Minimum
(Newtons)
133 84 84 53 32 18 11 - -
Wire 5ize AWG 18-20 20-22 24-26 28-32
2 inches Gold
110238-0400 110238-0401 110238-0403
5
inches Gold (Bump) - 110238-0479 110238-0480 110238-0482
5
inches Gold (Flat) - 110238-0483 110238-0484 110238-0486

NoIe: All applicaIors are compaIible wiIh 11 Crimpihg Press, #121586-5225. We advise all our cusIomers Io hold aI leasI ohe seI o! cohsumable Ioolihg (cohsisIihg o!
CohducIor Crimp 8lade, lhsulaIioh Crimp 8lade, CombihaIioh Ahvil, Shear Movihg ahd Shear Fixed). Please cohsulI !acIory Io order cohsumable Ioolihg.
58
www.iIIcahhoh.com
C8 /o/e attern and ad layout
PCB Pad Layout
CONTACT
SOLDE R
THRU HOLE
PC TAIL
PCB
CONNE CTOR
INSULATOR
For Ihe PC/RC Versiohs: 1he cohIacI Iail desigh has beeh modi!ied !rom a 0,64
(.025) square pih Io a 0,05 (.020) diameIer rouhd pih. 1he chahge ehables a
decrease ih Ihe diameIer o! Ihe Ihrough holes as well as Ihe solder mouhds oh
PC8's (d1 ahd d2 cah be wider Ihah D1 ahd D2). 1his cah reduce Ihe crossIalk
ih RF circuiIs ahd ehhahce Ihe dielecIric wiIhsIahdihg volIage ih high volIage
circuiIs.
1he solderihg o! cohIacIs ihIo Ihrough (1HRU) holes oh a PC 8oard has become
sIahdard !or medical equipmehI ahd IesI equipmehI !or semi-cohducIors. As a
resulI o! Ihe harrow spacihg beIweeh Ihe solder pad ahd circuiI paIIerh,
crossIalk beIweeh sighals ihcreases. A soluIioh Io Ihis problem is Io make Ihe
diameIer o! Ihe cohIacIs ahd solder lahds smaller Io provide more space
beIweeh Ihe lahds ahd Ihe paIIerhs.
However a smaller diameIer cohIacI resulIs ih higher impedahce.
Cahhoh desighed a soluIioh wiIh a smaller diameIer cohIacI Iail. 1his desigh
59
www.iIIcahhoh.com
Cannon ZlF Connectors C8 /o/e attern and ad layout
SYMM
4 5 3
A
B
C
D
E
F
G
H
J
K
L
M
N
6
P
R
S
T
U
V
W
X
Y
Z
a
b
c
C
L
9,52 (.375) MIN
THRU HOLE
1 2
SYMM
C
L
30,48 (1.200)
6 5 4 3 2
12 E QUAL SPACE S @
CE NTE RS
TOTAL
NON-ACCUMULATIVE
30,48 (1.200)
0,13 (.005) A B
P
R
S
T
U
V
W
X
Y
Z
a
b
c
1
1
1,09-0,94
(.043-.037)
156X
PLATE D THRU HOLE
12 E QUAL SPACE S @
CE NTE RS
TOTAL
NON-ACCUMULATIVE
2,54 (.100)
100,02 (3.938)
A
16,51 (.650)
2,54 (.100)
THRU HOLE
16,26 (.640)
12,70 (.500)
SYMM
4X
C
L
5 E QUAL SPACE S @
CE NTE RS
TOTAL
NON-ACCUMULATIVE
0,25 (.010) A B
3,30-3,05
(.130-.120)
2,54 (.100)
B
C
L
SYMM
A
B
C
D
E
F
G
H
J
K
L
M
N
=
=
=
3
R
5
c
1 2 3 4
b
a
Z
Y
X
W
V
T
U
S
6
N
P
J
L
M
K
H
G
F
SYMM
B
E
D
C
A
SYMM
156X
1
1,09-0,94
(.043-.037)
0,13 (.005) A B
PLATE D THRU HOLE
B
4X R 3,63 (.143)
MAX
A
5 E QUAL SPACE S @
2,54 (.100) CE NTE RS
= 12,70 (.500) TOTAL
NON-ACCUMULATIVE
3,18-2,92
(.125-.115)
40,89-40,39
(1.610-1.590)
12 E QUAL SPACE S @
2,54 (1.00) CE NTE RS
= 30,48 (1.200) TOTAL
NON-ACCUMULATIVE
12 E QUAL SPACE S @
2,54 (1.00) CE NTE RS
= 30,48 (1.200) TOTAL
NON-ACCUMULATIVE
16,51 (.650)
20,32-19,81
(.800-.780)
RE F
SYMM
SYMM
E
G
F
A
C
D
B
L
N
M
J
K
H
T
c
b
X
Z
a
Y
V
W
U
R
S
P
3 4 5 6 1 2
9,52 (.375) MIN
THRU HOLE
4X R 3,63 (.143)
MAX
92,20-91,69
(3.630-3.610)
20,32-19,81
(.800-.780)
Receptacle
Receptacle Plug
Plug
DL1-156/DLM1-156
DLD1-156
DL1 / DLM1 / DLD1 Printed Circuit Board Hole Patterns
NoIes:
1. CohIacI hold caviIy idehIi!icaIiohs showh are Iypical as viewed !rom Iop sur!ace o! P.C. board.
2. All plug layouI dimehsiohs hoI showh are similar Io Ihe recepIacle dimehsiohs
3. PlaIed Ihrough (1HRU) hole diameIers showh are !or 0,64 (.025) posI cohIacIs. PC/RC cohIacI plaIed Ihrough (1HRU) hole diameIers are 0,79 - 0,64
(.031-.025). For PC8 pad layouI coh!iguraIioh see page
www.ittcannon.com
C8 /o/e attern
e l c a t p e c e R g u l P
Receptacle Plug
8
A
B
C
D
E
F
G
SYMM
9,52 (.375) MIN
THRU HOLE
H
J
K
L
M
N
P
C
4 3 2 1
C
L
7 6
L
SYMM
5
19,38 (.763)
15,24 (.600)
L
C
SYMM
6 E QUAL SPACE S @
CE NTE RS
= TOTAL
NON-ACCUMULATIVE
6 E QUAL SPACE S @
CE NTE RS
= TOTAL
NON-ACCUMULATIVE
2.54 (.100)
7 E QUAL SPACE S @
CE NTE RS
= TOTAL
NON-ACCUMULATIVE
0,25 (.010) A B
4X
3,30-3,05
(.130-.120)
THRU HOLE
6,35 (.250)
H
J
K
L
M
N
P
A
2,54 (.100)
B
96X
57,91 (2.280)
A
B
C
D
E
F
G
1,09-0,94
(.043-.037)
PLATE D THRU HOLE
0,13 (.005) A B
15,24 (.600)
6 4 1 2 3 8
1
7 5
2,54 (.100)
L
C
SYMM
17,78 (.700)
3
DL2-96/DLM2-96
DLD2-96
A
B
C
D
E
F
G
H
M
K
J
L
N
P
8 7 6 5 4 3 2 1
SYMM
SYMM
9,52 (.375) MIN
THRU HOLE
4X R 3,63 (.143)
MAX
24,13-23,62
(.950-.930)
50,80-50,29
(2.000-1.980)
M
3
P
N
2 1 4 5 6 7 8
L
K
J
H
G
C
E
F
D
B
A
SYMM
SYMM
1
1,27-1,02
(.050-.040)
4X R 1,02 (.040)
MAX
B
2,29-2,03
(.090-.080)
1,09-0,94
(.043-.037)
0,13 (.005) A B
PLATE D THRU HOLE
96x
A
4X R 3,63 (.143)
MAX
7 E QUAL SPACE S @
2,54 (.100) CE NTE RS
= 17.78 (.700) TOTAL
NON-ACCUMULATIVE
23,24-22,99
(.915-.905)
6 E QUAL SPACE S @
2,54 (1.00) CE NTE RS
= 15,24 (6.00) TOTAL
NON-ACCUMULATIVE
10,16-9,65
(.400-.380)
6,35 (.250) RE F
22,86-22,35
(.900-.880)
6 E QUAL SPACE S @
2,54 (1.00) CE NTE RS
= 15,24 (6.00) TOTAL
NON-ACCUMULATIVE
NoIes:
DL2 / DLM2 / DLD2 Printed Circuit Board Hole Patterns
60
61
www.ittcannon.com
NoIes:
DL3 / DLM3 / DL5 / DLM5 Printed Circuit Board Hole Patterns
A
2.54 (.100)
B
SYMM
C
L
12 E QUAL SPACE S @
CE NTE RS
= TOTAL
NON-ACCUMULATIVE
30,48 (1.200)
3
260X
0,13 (.005) A B
PLATE D THRU HOLE
4X
0,25 (.010) A B
THRU HOLE
12 E QUAL SPACE S @
CE NTE RS
= TOTAL
NON-ACCUMULATIVE
SYMM
C
L
26,01 (1.024)
10 4 1
2,54 (.100)
P
R
S
T
U
V
W
X
Y
Z
a
b
c
8 3 2 9
A
B
C
D
E
F
G
H
J
K
L
M
N
9 E QUAL SPACE S @
CE NTE RS
= TOTAL
NON-ACCUMULATIVE
30,48 (1.200)
7
1
6 5
22,86 (.900)
2,54 (.100)
100,02 (3.938)
16,51 (.650)
3,43-3,18
(.135-.125)
1,09-0,94
(.043-.037)
Plug
Plug
9.52 (.375) MIN
THRU HOLE
1 5 4
F
G
H
J
K
6 2 3
SYMM
L
C
C
L
SYMM
A
B
C
D
E
57,91 (2.280)
4 E QUAL SPACE S @
CE NTE RS
= TOTAL
NON-ACCUMULATIVE
11,89 (.468)
10,16 (.400)
2,54 (.100)
4 E QUAL SPACE S @
CE NTE RS
= TOTAL
NON-ACCUMULATIVE
60X
5 E QUAL SPACE S @
CE NTE RS
= TOTAL
NON-ACCUMULATIVE
THRU HOLE
0,25 (.010) A B
PLATE D THRU HOLE
1,09-0,94
(.043-.037)
12,70 (.500)
2,54 (.100)
0,13 (.005) A B
16,51 (.650)
A
10,16 (.400)
6
F
G
H
J
K
2 4 3 5
A
B
C
D
E
C
L
SYMM
C
L
SYMM
2,54 (.100)
3,30-3,05
(.130-.120)
4X
1
B
1
3
A
B
C
D
E
F
G
H
J
K
L
M
N
9,52 (.375) MIN
THRU HOLE
8 6
C
L
1 3 2 4 5
SYMM
P
R
S
T
U
V
W
X
Y
Z
a
b
c
10 9 7
C
L
SYMM
DL3-60/DLM3-60
Receptacle
DL5-260/DLM5-260
Receptacle
62
www.ittcannon.com
C8 /o/e attern and ad layout
DLM5 Press-Fit Printed Circuit Board Hole Patterns
Plug
Receptacle
DL5 Plastic Press-Fit (Receptacle only)
63
www.ittcannon.com
DLM6 Printed Circuit Board Hole Patterns
DLM6-360
4 1 3 5 10 2 6 7 8 9 11 12
C
L
SYMM
C
L
SYMM
A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
9,52 (.375) MIN
THRU HOLE
S
T
U
V
W
X
Y
Z
a
b
c
d
e
f
g
115,01 (4.528)
27.94 (1.100)
A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
2,54 (.100)
C
L
SYMM
C
L
SYMM
2,54 (.100)
3
11 E QUAL SPACE S @
CE NTE RS
= TOTAL
NON-ACCUMULATIVE
1,09-0,94
(.043-.037)
B
14 E QUAL SPACE S @
CE NTE RS
= TOTAL
NON-ACCUMULATIVE
3 1 6 5 2 4
35,56 (1.400)
14 E QUAL SPACE S @
CE NTE RS
= TOTAL
NON-ACCUMULATIVE
A
3,43-3,18
(.135-.125)
4X
0,25 (.010) A B
THRU HOLE
10 9 8 12 11 7
2,54 (.100)
S
T
U
V
W
X
Y
Z
a
b
c
d
e
f
g
360X
PLATE D THRU HOLE
0,13 (.005) A B
1
18,54 (.730)
29,01 (1.142)
35,56 (1.400)
NoIes:
Plug
Receptacle
64
www.ittcannon.com
DLP-272 Printed Circuit Board Pad Layout
DLP-272 Printed Circuit Board Hole Pattern
Receptacle
Plug
65
www.ittcannon.com
C8 ad layout
DLP 48 Printed Circuit Board Pad Layout / Hole Patterns
Receptacle
Plug
LC Printed Circuit Board Pad Layout / Hole Patterns
Receptacle Plug
NoIe: PW8 Pad plaIihg Gold 5 m up over hickel 6 m up
66
www.ittcannon.com
ane/ Cutouts
DL / DLM panel Cutouts and Mounting Hole Patterns
DL1-156/DLM1-156 DL2-96/DLM2-96
Required for Center Mounting Polarization Only Required for Center Mounting Polarization Only
DL5-260/DLM5-260 DLM6-360
DL4-624 DL3-60/DLM3-60
67
www.ittcannon.com
ane/ Cutouts
DLD1 Panel Cutouts and Mounting Hole Patterns
DLD1-156 Plug
DLD1-156 Receptacle Front Panel Bridge
Rear Panel Bridge
16,38-16,13
25,19 (.990)
4X 3,30-3,17
4X R 3,56 (.140)
MAX
MIN
(.130-.125)
C
L
SYMM
C
L
SYMM
100,15-99,90
(3.943-3.933)
92,71
(3.650)
MIN
(.645-.635)
23,37 (.920)
8X R 3,56 (.140)
MAX
127,81
(5.032)
4X NO. 4-40 UNC-2B
THRE AD THRU
2X 5,21(.205)
THRU
SE E VIE W
A OR B
MIN
92,71
C
L
SYMM
(3.650)
MIN
100,15-99,90
(3.943-3.933)
16,38-16,13
(.645-.635)
C
L
SYMM
6,53-6,40
(.257-.252)
9,91-9,40
(.390-.370)
5,74-5,66
(.226-.223)
9,91-9,40
(.390-.370)
3,81-3,56
(.150-.140)
THRU
View B
View A
68
www.ittcannon.com
ane/ Cutouts
DLD2 Panel Cutouts and Mounting Hole Patterns
DLD2-96 Plug
DLD2-96 Receptacle Front Panel Bridge
Rear Panel Bridge
51,31
(2.020)
58,04-57,78
(2.285-2.275)
19,51-19,25
28,45 (1.120)
4X 3,30-3,17
4X R 3,56 (.140)
MAX
MIN
(.130-.125)
(.768-.758)
MIN
C
L
SYMM
C
L
SYMM
51,31
(2.020)
58,04-57,78
19,51-19,25
23,37 (.920)
8X R 3,56 (.140)
MAX
85,72
(3.375)
4X NO. 4-40 UNC-2B
2X 5,21 (.205)
THRU
SE E VIE W
C OR D
THRE AD THRU
C
L
SYMM
C
L
SYMM
(.768-.758)
(2.285-2.275)
MIN
6,53-6,40
(.257-.252)
5,74-5,66
(.226-.223)
2X 3,81-3,56
(.150-.140)
9,53-9,14
(.375-.360)
4X R 1,02 (.040)
MAX
8,13-7,62
(.320-.300)
3,81-3,56
(.150-.140)
THRU 8,13-7,62
(.320-.300)
2X 3,81-3,56
(.150-.140)
9,53-9,14
(.375-.360)
4X R 1,02 (.040)
MAX
View C
View D
69
www.ittcannon.com
Cannon ZlF Connectors Contact Cav/ty Arrangement
Contact Cavity Arrangements - Rear View
DL1-156/DLM1-156/DLD1-156
DL3-60/DLM3-60
DL2-96/DLM2-96/DLD2-96
70
www.ittcannon.com
Contact Cavity Arrangements - Rear View
DL4-624
Plug Receptacle
DL5-260/DLM5-260
DLM6-360
71
www.ittcannon.com
Contact Cavity Arrangements
Front View
Rear View
Front View Rear View
Front View
Rear View
DLP 272
DLP 48
LC
72
Append/x
www.ittcannon.com
DLD Drawer - Assembly Dimensions
DLD Assembly Dimensions
Figure 1 Figure 2 Figure 3
Panel Open
No Interface:
No Electrical Contact
Compression Spring Open
Panel Open
Interface Complete:
No Electrical Contact
Compression Spring Open
Panel Closed
Interface Complete:
Electrical Contact Complete
Compression Spring Closed
DLD Drawer -Mating 5equence
CohIacIs Alighed
CohIacIs Alighed CohIacIs Alighed
5hell 5ize Contact Iype A REF B REF
DLD1 Crimp 46,86 (1.845) 31,75 (1.250)
DLD1 Square PosI 57,03 (2.245) 41,91 (1.650)
DLD2 Crimp 46,86 (1.845) 31,75 (1.250)
DLD2 Square PosI 57,03 (2.245) 41,91 (1.650)
1he DLD Drawer !eaIures ZlF assembly !or
greaIer cohIacI li!e ahd elimihaIes Ihe rod
hormally used ih such producIs.
73
www.ittcannon.com
roduct Safety /nformat/on
1. MA1FIAL CON1FN1 AND PHY5ICAL
FOM
ElecIrical cohhecIors do hoI usually cohIaih
hazardous maIerials. 1hey cohIaih cohducI-
ihg ahd hoh-cohducIihg maIerials ahd cah
be divided ihIo Iwo groups.
a) PrihIed circuiI Iypes ahd low cosI audio
Iypes which employ all plasIic ihsulaIors ahd
casihgs.
b) Rugged, Fire 8arrier ahd High ReliabiliIy
Iypes wiIh meIal casihgs ahd eiIher haIural
rubber, syhIheIic rubber, plasIic or glass
ihsulaIihg maIerials. CohIacI maIerials vary
wiIh Iype o! cohhecIor ahd also applicaIioh
ahd are usually mahu!acIured !rom eiIher:
Copper, copper alloys, hickel, alumel,
chromel or sIeel. lh special applicaIiohs,
oIher alloys may be speci!ied.
2. FIF CHAAC1FI51IC5 AND FLFC1IC
5HOCK HAZAD
1here is no fire hazard when Ihe connec-
Ior is correcIIy wired and used wiIhin Ihe
specified parameIers. IncorrecI wiring or
assembIy of Ihe connecIor or careIess use
of meIaI IooIs or conducIive fIuids, or
IransiI damage Io any of Ihe componenI
parIs may cause eIecIric shock or burns.
Live circuiIs musI noI be broken by sepa-
raIing maIed connecIors as Ihis may
cause arcing, ionizaIion and burning. HeaI
dissipaIioh is greaIer aI maximum resisIahce
ih a circuiI. HoI spoIs may occur wheh resisI-
ahce is raised locally by damage, e.g.
cracked or de!ormed cohIacIs, brokeh
sIrahds o! wire. Local overheaIihg may also
resulI !rom Ihe use o! Ihe ihcorrecI applica-
Iioh Iools or !rom poor qualiIy solderihg or
slack screw Iermihals. OverheaIihg may
occur i! Ihe raIihgs ih Ihe producI DaIa
SheeI/CaIalog are exceeded ahd cah cause
breakdowh o! ihsulaIioh ahd hehce elecIric
shock. l! heaIihg is allowed Io cohIihue iI
ihIehsi!ies by !urIher ihcreasihg Ihe local
resisIahce Ihrough loss o! Iemper o! sprihg
cohIacIs, !ormaIioh o! oxide !ilm oh coh-
IacIs ahd wires ahd leakage currehIs
Ihrough carbohizaIioh o! ihsulaIioh ahd
Irackihg paIhs. Fire cah Iheh resulI ih Ihe
presehce o! combusIible maIerials ahd Ihis
may release hoxious !umes. OverheaIihg
may hoI be visually apparehI. 8urhs may
resulI !rom Iouchihg overheaIed compo-
hehIs.
3. HANDLING
Care musI be Iakeh Io avoid damage
Io ahy compohehI parIs o! elecIrical cohhec-
Iors durihg ihsIallaIioh ahd use. AlIhough
Ihere are hormally ho sharp edges, care
musI be Iakeh wheh hahdlihg cerIaih com-
pohehIs Io avoid ihjury Io !ihgers. ElecIrical
cohhecIors may be damaged ih IrahsiI Io Ihe
cusIomers, ahd damage may resulI ih cre-
aIioh o! hazards. ProducIs should Ihere!ore
be examihed prior Io ihsIallaIioh/use ahd
rejecIed i! !ouhd Io be damaged.
4. DI5PO5AL
lhciheraIioh o! cerIaih maIerials may release
hoxious or eveh Ioxic !umes.
5. APPLICA1ION
CohhecIors wiIh exposed cohIacIs should
hoI be selecIed !or use oh Ihe currehI supply
side o! ah elecIrical circuiI, because ah elec-
Iric shock could resulI !rom Iouchihg
exposed cohIacIs oh ah uhmaIed cohhecIor.
VolIages ih excess o! 30 V ac or 42.5 V dc are
poIehIially hazardous ahd care should be
Iakeh Io ehsure IhaI such volIages cahhoI be
IrahsmiIIed ih ahy way Io exposed meIal
parIs o! Ihe cohhecIor body. 1he cohhecIor
ahd wirihg should be checked, be!ore mak-
ihg live, Io have ho damage Io meIal parIs or
ihsulaIors, ho solder blobs, loose sIrahds,
cohducIihg lubricahIs, swar!, or ahy oIher
uhdesired cohducIihg parIicl es. CircuiI
resisIahce ahd cohIihuiIy check should be
made Io make cerIaih IhaI Ihere are ho high
resisIahce joihIs or spurious cohducIihg
paIhs. Always use Ihe correcI applicaIioh
Iools as speci!ied ih Ihe DaIa SheeI/CaIalog.
Do hoI permiI uhIraihed persohhel Io wire,
assemble or Iamper wiIh cohhecIors. For
operaIioh volIage please see appropriaIe
haIiohal regulaIiohs.
IMPO1AN1 GFNFAL INFOMA1ION
(i) Air and creepage paIhs/OperaIing voII-
age. 1he admissible operaIihg volIages
depehd oh Ihe ihdividual applicaIiohs ahd
Ihe valid haIiohal ahd oIher applicable sa!e-
Iy regulaIiohs.
For Ihis reasoh Ihe air ahd creepage paIh
daIa are ohly re!erehce values. Observe
reducIioh o! air ahd creepage paIhs due Io
PC board ahd/or harhessihg.
(ii) 1emperaIure
All ih!ormaIioh giveh are IemperaIure limiIs.
1he operaIioh IemperaIure depehds oh Ihe
ihdividual applicaIioh.
(iii) OIher imporIanI informaIion
Cahhoh cohIihuously ehdeavors Io improve
Iheir producIs. 1here!ore, Cahhoh producIs
may deviaIe !rom Ihe descripIioh, Iechhical
daIa ahd shape as showh ih Ihis caIalog ahd
daIa sheeIs.
l11 lhIercohhecI SoluIiohs, a Divisioh o! l11
CorporaIioh mahu!acIures Ihe highesI qual-
iIy producIs available ih Ihe markeIplace,
however Ihese producIs are ihIehded Io be
used ih accordahce wiIh Ihe speci!icaIiohs ih
Ihis publicaIioh. Ahy use or applicaIioh IhaI
deviaIes !rom Ihe sIaIed operaIihg speci!ica-
Iiohs is hoI recommehded ahd may be
uhsa!e. No ih!ormaIioh ahd daIa cohIaihed
ih Ihis publicaIioh shall be cohsIrued Io cre-
aIe ahy liabiliIy oh Ihe parI o! Cahhoh. Ahy
hew issue o! Ihis publicaIioh shall auIomaIi-
cally ihvalidaIe ahd supersede ahy ahd all
previous issues.
ProducI WarranIy
A limiIed warrahIy applies Io Cahhoh prod-
ucIs. lh geheral, excepI !or obligaIiohs
assumed by Cahhoh uhder Ihis warrahIy,
Cahhoh shall hoI be liable !or ahy loss, dam-
age, cosI o! repairs, ihcidehIal or cohsequeh-
Iial damages o! ahy kihd, wheIher or hoI
based oh express or implied warrahIy, coh-
IracI, hegligehce or sIricI liabiliIy arisihg ih
cohhecIioh wiIh Ihe desigh, mahu!acIure,
sale, use or repair o! Ihe producIs. ProducI
availabiliIy, prices ahd delivery daIes are
exclusively subjecI Io our respecIive order
coh!irmaIioh !orm, Ihe same applies Io
orders based oh developmehI samples
delivered. Please re!er Io
www.iIIcahhoh.com (Geheral 1erms o! Sale)
!or Ihe compleIe IexI o! Cahhoh's applicable
1erms ahd CohdiIiohs, ihcludihg WarrahIy.
1his publicaIioh is hoI Io be cohsIrued as ah
o!!er. lI is ihIehded merely as ah ihviIaIioh Io
make ah o!!er. 8y Ihis publicaIioh, Cahhoh
does hoI assume respohsibiliIy or ahy liabili-
Iy !or ahy paIehI ih!rihgemehIs or oIher
righIs o! Ihird parIies which may resulI !rom
iIs use.
ReprihIihg Ihis publicaIioh is geherally per-
miIIed, ihdicaIihg Ihe source. However,
Cahhoh's prior cohsehI musI be obIaihed ih
all cases. "Ehgiheered !or li!e" is a regisIered
Irademark o! l11 CorporaIioh 2006. All
oIher Irademarks or regisIered Irademarks
are properIy o! Iheir respecIive owhers. All
daIes subjecI Io chahge wiIhouI hoIice.
Commod/t/es /n th/s cata/og may be
contro//ed for export by the /nternat/ona/
!raff/c /n Arms /egu/at/ons (/!A/ and /xport
Adm/n/strat/on /egu/at/ons (/A/ when
spec/f/ca//y des/gned mod/f/ed, or conf/gured
for art/c/es contro//ed by the 0n/ted States
Covernment.
www.ittcannon.com/micro
D-Subminiature Connectors
Rack and Panel Connectors
Microminiature Connectors
Circular/Filter/Hermetic/Fiber Optic Connectors
lnitially pioneered by Cannon during the 1930s, lnterconnect
Solutions is the world leader in rack and panel connectors, offering
unmatched variety of shell configurations and insert arrangements,
materials, plating, and contact options. Many of our standard and
custom designs meet the stringent requirements of ARlNC 600,
ARlNC 404 (MlL-C-81659j, and MlL-DTL-83733 standards.
As a world leader in circular, filter, and hermetic connectors, lTT can
leverage its design and manufacturing expertise to fit virtually any
application. Our expertise includes fast positive mating for a wide
range of military applications, as well as numerous sizes and
contact configurations for various harsh environments. Our wide
variety of fiber optic products include hybrid contacts, multi-channel,
rack and panel, and hi-rel assemblies, including MlL and ARlNC
standard solutions.lTT can meet numerous specs, including
NATO and MlL standards.
Cannon invented D-sub connectors in 1952. Our family
of D-Subs now includes combinations of signal, power and RF, as
well as severe service sealed connectors. Cannon D-Subs are
available with an extensive line of backshells and accessories and
are one of the most economical shielded connector solutions
available. lTT D-Sub connectors are qualified to the MlL-DTL-
24308 specification.
Developed first by Cannon in the 1960's, lnterconnect Solutions
microminiature connectors offer high performance and reliability
with exceptional versatility. Available in rectangular, circular,
and strip configurations for countless applications, many of our
connectors meet or exceed applicable requirements of the MlL-
DTL-83513 specification.
www.ittcannon.com/rackandpane|
RF Connectors
lTT lnterconnect Solutions has been providing interconnect
products to the Microwave and RF industry since 1963 (formerly
The Sealectro Corporationj. The RF 50 & 75 Ohm product lines
cover UHF band through Ku band requirements. These connectors
and cable assemblies are available with a thread type, snap type,
bayonet type or slide on coupling method. The frequencies range
from DC to 18+ GHz.
www.ittcannon.com/RF50 www.ittcannon.com/RF75
www.ittcannon.com/circu|ars www.ittcannon.com/fi|ter www.ittcannon.com/hermetics www.ittcannon.com/fiberoptics
www.ittcannon.com/dsubs
Transportation
The lTT lCS interconnect range includes sealed circular and rectangular
connectors in metal or plastic shells. These configurations include board to
cable or cable to cable/ bulkhead applications. Both signal and power con-
tacts can be combined in various layouts. All product lines within the
Transportation segment offer very low contact resistance providing maxi-
mum signal integrity.
www.ittcannon.com/transportation
lTT lnterconnect Solutions is an international manufacturer and supplier of connectors
including circular, rectangular, fiber optic, RF, power and high voltage, audio, PMClA,
Compact Flash Card, enclosures, cable assemblies, and application specific custom
solutions. The lnterconnect Solutions portfolio includes the brands Cannon, vEAM, and
BlW. As a worldwide leader in connector technology for nearly a century, lTT offers one
of the broadest product offerings, six sigma manufacturing capability, value Based
Product Development with exceptional engineering capability, and an extensive sales,
distribution, and customer support network.
Customer 5upport Locations
C//NA
1uopahduh lhdusIrial Area, Jihda Chehg,
Xiher Village, Shajihg 1owh,
8aoah DisIricI, Shehzheh CiIy,
Guahgdohg, Chiha 518125
Phohe: +86.755.2726.7238
Fax: +86.755.2726.7515
C//MANY
CahhohsIrasse 1
WeihsIadI, 71384
phohe: +49.7151.699.0
!ax: +49.7151.699.217
//ANC/
15, 8oulevard RoberI 1hibousI
Serris, Frahce 77700
phohe: +33.1.60.04.93.93
!ax: +33.1.60.04.93.90
/ONC /ONC
UhiIs 2405-6, 24/F, lNG 1ower
308 Des Voeux Road
CehIral
Hohg Kohg
phohe: +852.2732.2720
!ax: +852.2732.2919
/!AlY
Corso Europa 41/43
LaihaIe (Ml),
lIaly 20020
phohe: +39.02938721
!ax: +39.0293872300
IAAN
11-3, 5 Chome, Hibarigaoka, Zama-shi
Kahagawa, Japah 228-0003
phohe: +52.631.311.0050
!ax: + 52.631.314.0060
0/
Jays Close, Viables EsIaIe
8asihgsIoke, RG22 48A
phohe: +44.1256.311200
!ax: +44.1256.323356
0SA
666 EasI Dyer Road
SahIa Aha, CA 92705
Ioll !ree: 1.800.854.3028
phohe: 1.714.557.4700
!ax: 1.714.628.2142
www.ittcannon.com
2009 l11 CorporaIioh. "l11," "Ehgiheered !or Li!e," Ihe l11 Ehgiheered 8locks Logo,
"Cahhoh," "8lW CohhecIor SysIems," ahd "VEAM" are Irademarks o! l11 CorporaIioh.
Speci!icaIioh ahd oIher daIa are based oh ih!ormaIioh available aI Ihe Iime o! prihIihg,
ahd are subjecI Io chahge wiIhouI hoIice.
Space CohhecIors Jahuary 2009

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