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Overall Equipment Effectiveness

Equipment Six big losses


1 Equipment failure Scheduled Operating Time 2 Setup, adjustments, planned downtime, breaks 3 Idling and minor stoppages

Calculation of Overall Equipment Effectivess


scheduled operating time - down time Availability = ---------------------------------------------------------- x 100 scheduled operating time (e.g) 480 min - 60 min Availability = --------------------------------------- x 100 = 87.5% 480 min

Operating time

Downtime losses

theoretical cycle time x total units produced Performance = ------------------------------------------------------------------- x 100 efficiency operating time . Performance 0.5 min / unit x 400 units . efficiency = ---------------------------------------------- x 100 = 47.6% 420 mins.

4 Reduced speed Net operating time Performance losses

5 Defects in process

total units produced - qty of defects Rate of Quality = --------------------------------------------------------------- x 100 products total units produced . Rate of quality 400 units - 8 units products = ------------------------------------------ x 100 = 98% 400 units .

Valuable operating time

Quality losses

6 Reduced yield

Overall equipment effectiveness (OEE)

Performance . = Availability x efficiency x Rate of quality products

(e.g.) 0.875 x 0.476 x 0.98 x 100 = 41%

Total Production Ratio


Total Quality Parts x cycle time per part TPR = --------------------------------------------------------------- x 100 Scheduled Operating Time . 392 parts x .5 min/unit . TPR = ----------------------------------------------------- x 100 = 41% 480 mins

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Die Cast OEE and TPR


Required for OEE Required for TPR Scheduled Operating Time Minutes OEE calculations Sample as seen on tab "OEE and TPR formulas TPR calculations Sample as seen on tab "OEE and TPR formulas Scheduled Operating Time Required for OEE Required for TPR Required for OEE Required for TPR Theoretical Cycle Time Minutes Required for OEE Calculated Required for TPR Calculated Total Units Produced Quantity Operating Time Minutes Required for OEE Calculated Required for TPR Qty of Defects Quantity Calculated Calculated Calculated Calculated

Down Time Minutes

Availability %

Performance Quality % % %

OEE

TPR
%

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

Date

Down Time

Theoretical Cycle Time

Total Units Produced

Operating Time 0

Qty of Defects

Availability #DIV/0!

Performance Quality #DIV/0! #DIV/0!

OEE
#DIV/0!

TPR
#DIV/0!

Do not modify blue columns - these have formulas

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