Water-Cooled/Condenserless Liquid Chillers

Carrier is participating in the Eurovent Certification Programme. Products are as listed in the Eurovent Directory of Certified Products.

30HZ/HZV
Nominal cooling capacity 134-783 kW

The 30HZ/HZV series of liquid chillers is designed for operation with refrigerant HFC-407C to meet new environmental protection requirements. They are available as a water-cooled packaged (30HZ) or condenserless (30HZV) version, and offer an ideal solution for chilled water production. Features
n The new, ecological refrigerant HFC-407C has an ozone

n Excellent part-load energy efficiency through use of multiple

depletion potential of zero and is not affected by international regulations on the usage of CFCs and their derivatives. This new refrigerant ensures similar performances to HCFC-22 and offers an economical solution to environmental protection problems. n HFC-407C is a blend of HFC-32, 125 and 134a. As it is produced and distributed world-wide, there are no availability problems. These new HFC-407C chillers have been designed using specific refrigeration components and new production methods and are backed by thousands of hours of laboratory and field tests. This allows Carrier to offer tomorrow's chiller technology today.

compressors and electronic expansion valves (30HZ/HZV 091 to 280). As the chiller rarely operates at full load, significant savings are ensured. This reduced power consumption also contributes to limiting the greenhouse effect, resulting from the generation of thermal energy. n Two independent refrigerant circuits, the second one takes over automatically when the first one malfunctions, maintaining partial cooling under all circumstances. n Reduced, compact dimensions: unit can pass through standard 1 m doorways (30HZ/HZV 043 to 225). Space requirements inside the building are also significantly reduced. n Refrigerant containment - rigorous factory tightness tests and use of temperature or pressure sensors without capillary tubes eliminate the risk of leaks. Compressor suction and discharge shut-off valves permit isolation of the refrigerant charge in the heat exchangers. Maintenance operations become less frequent and more effective.

PRO-DIALOG Plus control PRO-DIALOG Plus is an advanced numeric control system that combines complex intelligence with great operating simplicity. PRO-DIALOG Plus ensures intelligent leaving water temperature control and optimises energy requirements n The PID control algorithm with return water temperature compensation anticipates load variations, guarantees leaving water temperature stability and prevents unnecessary compressor cycling. n The long-stroke electronic expansion valves (EXV) (standard for sizes 091 to 280 and option for sizes 052 and 065) and PID superheat control allow a significant energy efficiency improvement at part load conditions, and faultless chiller operation in a wider temperature range. n Several capacity loading possibilities ensure improved startup at low outdoor air temperature, and permit use of one of the refrigerant circuits as a back-up circuit. n Adjustable ramp loading, according to the inertia of the application, avoids load increases that are too fast and too frequent, increasing unit life and limiting power consumption peaks.

PRO-DIALOG Plus ensures preventive protection and enhances chiller reliability n Equalisation of compressor operating hours and number of start-ups. n No capillary tubes or pressostats (except as safety device). n PRO-DIALOG Plus monitors all chiller safety parameters. The fault history function and the 80 fault codes facilitate immediate fault location. PRO-DIALOG Plus offers extended communications capabilities n Clear and easy-to-understand operator interface. The LEDs, numeric displays and touch keys are well-positioned on the schematic chiller diagram. The user immediately knows all operating parameters: pressures, temperatures, operating hours, etc. n The extensive chiller remote control capabilities (wired connection) allow integration into building monitoring systems. n RS485 series port for connection to the Carrier Comfort Network (CCN) or any other monitoring system (optional communications interface with open protocol allows transfer of almost 50 parameters). n Parallel piloting of two units as standard, or of several units with Flotronic System Manager (FSM) and Chiller System Manager (CSM III) options.

Electronic expansion valve EXV

Operator interface

Options and accessories

Option Condenserless version: 30HZV Non-reversible heat pump version High condensing pressure version: for heat reclaim or application with glycol cooler (condenser entering temperatures 40C or higher) (except ISPESL code). Low leaving brine temperatures from 5C to -6C Very low leaving brine temperatures from -6C to -15C (except ISPESL code) Electrical box protection to IP44 High and low pressure manometers Electronic compressor oil pressure protection and display Copper/Nickel condensers Heat reclaim condensers with separate cooling water and heat reclaim circuits Evaporator with fewer or more baffles Condenser with 2 x 3-pass water box Electronic expansion valves (052-065) Compressor sound enclosure Air-cooled condenser electronic control kit Evaporator pump starter Condenser pump starter RS485 communications interface with open protocol Additional capacity step (30HZ/HZV 043-065 only) Condenser three-way valve control X X X X X X X X X X X X X X X X X X X X X X Accessory

Physical data
30HZ/HZV Net nominal cooling capacity* 30HZ 30HZV Operating weight 30HZ 30HZV Refrigerant charge** Circuit A Circuit B Compressors Quantity - Circuit A Quantity - Circuit B Capacity control No. of control steps Minimum step capacity Evaporator Net water volume No. of refrigerant circuits Water connections Inlet/outlet Drain and vent Max. water-side operating pressure Condenser Quantity Net water volume Circuit A Circuit B Water connections Inlet/outlet, circuit A Inlet/outlet, circuit B Drain and vent Max. water-side operating pressure kW 134 126 kg 1090 880 kg 1183 968 1252 1018 21.0 21.0 2039 1672 38.2 19.5 2370 1960 29.5 29.5 2460 2000 34.5 29.5 2 2 11 18 154 2 2510 2040 33.5 33.5 2 2 11 16 154 2 2730 2260 38.0 38.0 2 2 11 19 199 2 2830 2300 42.0 42.0 2 2 11 16 199 2 3505 2975 54.0 46.5 3 2 5 20 242 2 3805 3267 54.0 54.0 3 3 6 16 242 2 4470 3780 62.5 60.5 4 3 7 14 276 2 4900 4106 62.5 62.5 4 4 8 12 276 2 153 144 199 194 230 216 270 260 300 278 316 297 371 352 415 388 533 500 626 588 719 677 783 735 043 052 065 091 101 111 121 141 161 195 225 250 280

R407C 15.7 17.5 15.7 17.5

06E semi-hermetic. 4 or 6 cylinders. 24.2 r/s 1 1 1 2 2 1 1 1 1 2 PRO-DIALOG Plus control 4 4 4 6 40 33 33 22 11 20

% l in

One. direct expansion. multi-tube shell 55 63 63 92 154 2 2 2 2 2 3 gas threaded NFE03005 3/8 NPT 1000 1000 1000 Shell and multi-tube 2 2 2 PN16DN100 NFE29203 1000 2

PN16DN125 NFE29203 1000 2 1000 2 25 18 2-1/2 2 1000 1000 2 25 25 2-1/2 2-1/2 1000

PN16DN150 NFE29203 1000 2 25 25 2-1/2 2-1/2 1000 1000 2 30 30 2-1/2 2-1/2 1000 1000 2 37 30 2-1/2 2-1/2 1000 1000 2 37 37 2-1/2 2-1/2 1000 1000 2 51 37 3 2-1/2 1000 1000 2 51 51 3 3 1000

in kPa

l 10 10 10 10 Gas threaded 1-1/2 1-1/2 1-1/2 1-1/2 3/8 NPT 1000 1000 12 12 2 2 1000 25 18 12 18 Flat flange. brazed 2-1/2 2 2 2 1000 1000

in

in kPa

Notes: * Nominal Eurovent conditions: -evaporator entering/leaving water temperature = 12C/7C. Condenser entering/leaving water temperature = 30C/35C -evaporator and condenser fouling factor = 0.000044 m2 K/W -condensing temperature dew point 45C -fluid temperature = condensing temperature at dew point - refrigerant glide - 5 K subcooling. -Net cooling capacity = gross cooling capacity minus the capacity corresponding to the evaporator pressure drop (flow x drop/0.3) ** The 30HZV units have a nitrogen holding charge only. The weights given are guidelines only. For the correct unit charge refer to the unit nameplate.

NOTES for electrical data:

30HZ/HZV 043 to 225 units have a single power connection point; 30HZ/HZV 250 to 280 units have two connection points. The control box includes the following standard features: - Starter and motor protection devices for each compressor - Control devices Field connections: All connections to the system and the electrical installations must be in full accordance with all applicable codes. The Carrier 30HZ/HZV chillers are designed and built to ensure conformance with local codes. The recommendations of European standard EN 60204-1 (corresponds to IEC 60204-1) (machine safety - electrical machine components - part 1: general regulations) are specifically taken into account, when designing the electrical equipment. IMPORTANT: Conformance with EN 60204-1 is the best means of ensuring compliance with the Machines Directive and 1.5.1. Generally the recommendations of IEC 60364 are accepted as compliance with the requirements of the installation directives. Annex B of EN 60204-1 describes the electrical characteristics used for the operation of the machines. 1. The operating environment for the 30HZ/HZV chillers is specified below: a. Environment* - Environment as classified in IEC 60364 3: - ambient temperature range: +5C to +40C, class AA4 - humidity range (non-condensing)*: 50% relative humidity at 40C 90% relative humidity at 20C - altitude: 2000 m

2. 3. 4. 5.

6.

- indoor installation* - presence of water: class AD2* (possibility of water droplets) - presence of hard solids, class AE2* (no significant dust present) - presence of corrosive and polluting substances, class AF1 (negligible) - vibration and shock, class AG2, AH2 b. Competence of personnel, class BA4* (trained personnel - IEC 60364) Power supply frequency variation: 2 Hz. The neutral (N) conductor must not be connected directly to the unit (if necessary use a transformer). Over-current protection of the power supply conductors is not provided with the unit. The factory-installed disconnect switch(es)/circuit breaker(s) is (are) of a type suitable for power interruption in accordance with EN 60947 (corresponds to IEC 60947). The units are designed for connection to TN networks (IEC 60364). For IT networks the earth connection must not be at the network earth. Provide a local earth, consult competent local organisations to complete the electrical installation. NOTE: If particular aspects of an actual installation do not conform to the conditions described above, or if there are other conditions which should be considered, always contact your local Carrier representative.

* The protection level required to conform to this class is IP21B (according to reference document IEC 60529). All 30HZ/HZV units are protected to IP23C and fulfil this protection condition.

Electrical data
30HZ/HZV Power wiring Nominal power supply System voltage range Control circuit power supply Nominal operating power input* 30HZ 30HZV Nominal operating current* 30HZ 30HZV Maximum operating power input** 30HZ - circuit A 30HZ - circuit B 30HZV - circuit A 30HZV - circuit B Maximum operating current (Un-10%)*** 30HZ - circuit A 30HZ - circuit B 30HZV - circuit A 30HZV - circuit B Maximum operating current (Un)*** 30HZ - circuit A 30HZ - circuit B 30HZV - circuit A 30HZV - circuit B Maximum unit starting current (Un) 30HZ - circuit A 30HZ - circuit B 30HZV - circuit A 30HZV - circuit B 30HZ Ratio max. starting current/max. current, circ. A 30HZ Ratio max. starting current/max. current, circ. B 30HZV Ratio max. starting current/max. current, circ. A 30HZV Ratio max. starting current/max. current, circ. B Holding current for three-phase short circuits 30HZ - circuit A 30HZ - circuit B 30HZV - circuit A 30HZV - circuit B Customer unit standby power for evaporator and condenser pump connections Circuit A Circuit B kA 15 15 A 6 8 10 10 10 10 10 12 15 24 32 25 20 32 20 15 15 15 15 15 15 20 20 20 20 20 20 20 20 20 20 25 25 25 25 25 25 25 25 25 25 25 25 kW 38.5 38.5 A 63.8 63.8 kW 45 54 A 87 101 A 78 91 A 182 188 2.33 2.06 198 207 2.09 1.87 273 283 2.03 1.85 245 263 1.72 1.58 227 251 1.45 1.37 275 299 1.59 1.48 291 318 1.53 1.44 330 360 1.44 1.37 404 436 1.50 1.43 470 513 1.40 1.34 536 589 1.33 1.28 404 338 436 360 1.50 1.68 1.43 1.57 404 404 436 436 1.50 1.50 1.43 1.43 95 111 135 153 142 166 157 182 173 202 190 221 230 264 269 306 336 382 404 458 269 202 306 229 269 269 306 306 105 123 150 170 158 185 174 203 192 224 211 246 255 293 299 340 374 425 449 509 299 224 340 255 299 299 340 340 55 65 77 90 82 98 90 107 100 119 109 130 132 155 155 180 194 225 232 270 155 116 180 135 155 155 180 180 81.1 80.6 112 108 114 116 129 127 142 142 152 156 185 185 217 224 273 273 333 332 396 388 448 441 48.9 48.6 68 65 69 70 78 77 86 86 92 94 112 112 131 135 165 165 201 200 239 234 270 266 043 052 065 091 101 111 121 141 161 195 225 250 280 V-ph-Hz 400 - 3 - 50 V 360 - 440 The control circuit is supplied via a factory-installed transformer.

* Standard Eurovent conditions: Evaporator entering/leaving water temperature 12C/7C. Condenser entering/leaving water temperature 30C/35C. Nominal operating power input: unit power input (compressors, control) plus the capacity corresponding to the evaporator and condenser pressure drop (flow x drop/0.3). ** Power input, compressors, at unit operating limits (saturated evaporating temperature (dew point) = 12C, saturated condensing temperature (dew point) = 52C (30HZ)/66C (30HZV), and a nominal voltage of 400 V (data given on the unit name plate). *** Maximum unit operating current at maximum unit power input. Maximum instantaneous starting current (maximum operating current of the smallest compressor(s) + locked rotor current or reduced starting current of the largest compressor). Current and power inputs not included in the values above.

Condenser water flow rates

30HZ/HZV No. of passes 2 2 2 2 2 2 2 2 2 2 2 2 2 Min. flow rate, l/s* Closed loop 1.20 1.20 1.40 2.47 2.60 3.04 3.54 3.54 3.54 4.00 4.46 5.04 5.62 Open loop 3.60 3.60 4.20 7.42 7.64 9.13 10.62 10.62 10.62 12.00 13.40 15.14 16.88 Max. flow rate, l/s** 14.8 14.8 14.8 30.0 31.0 37.0 43.0 43.0 43.0 48.0 54.0 61.0 68.0

30HZ/HZV Operating range

45 44 Condenser leaving water temperature C 42 40 39 36 35 D B

043 052 065 091 101 111 121 141 161 195 225 250 280

30

* Based on a water velocity of 0.3 m/s in a closed loop, and 0.9 m/s in an open loop. ** Based on a water velocity of 3.6 m/s.

25

Minimum cooler flow rates

30HZ 043 052-065 091 101-121 141-161 195-280 Min. water flow rate, l/s 4.1 5.0 6.0 8.5 9.9 12.0

20 Glycol

Water

-15 -10 -6 -5 0 5 10 Evaporator leaving water temperature C Legend A 30HZ B 30HZ option 150 C 30HZ option 5 D 30HZ option 150 + 5 E 30HZ option 6 Note: Evaporator and condenser t= 5 K

Water loop volume Minimum system volume Whatever the size of the system, the water loop minimum volume (litres) is given by the following formula: Volume = CAP (kW) x N = litres where CAP is the nominal system capacity (kW) at the nominal operating conditions of the installation.
Application Air conditioning Industrial process cooling Low ambient temperature N 3.25 6.50 6.50

This volume is necessary for stable operation and accurate temperature control. It is often necessary to add a buffer water reservoir to the circuit in order to achieve the required volume.

Dimensions/clearances
30HZ/HZV 043-065
A

2 2200

600

750

600

30HZ/HZV 091-225
A

2550 800

800

3 800

NOTE: Non-contractual drawings. When designing an installation, refer to the certified dimensional drawings, available on request.

Dimensions/clearances
30HZ/HZV 250-280
A

1 2

2750

850

3 C

1000

3 800

Legend:

30HZ - Units with condenser 043 052 065 091 101 111 121 141 161 195 225 250 - 280 30HZ - Units without condenser 043 052 065 091 101 111 121 141 161 195 225 250 - 280

A 2452 2750 2750 2630 2940 2940 2940 3350 3350 4255 4255 4070 A 2452 2750 2750 2630 2940 2940 2940 3350 3350 4255 4255 4070

B 1520 1505 1505 1915 1915 1915 1915 1915 1915 1950 1950 2150 B 1260 1245 1245 1300 1300 1300 1300 1300 1300 1340 1340 1830

C 915 915 915 950 950 950 950 950 950 950 950 1275 C 915 915 915 950 950 950 950 950 950 950 950 1275 1 2 3 4

All dimensions are in millimetres Evaporator Condensers (30HZ) Space required for operation and service Space required for evaporator tube removal Water outlet Water inlet Power supply

NOTE: Non-contractual drawings. When designing an installation, refer to the certified dimensional drawings, available on request.

Cooling capacities 30HZ

30HZ LWT Condenser entering water temperature C 25 CAP COMP UNIT kW kW kW 138 159 204 239 278 309 325 383 427 549 643 746 812 143 165 212 247 288 319 337 396 442 570 667 768 836 149 171 220 255 298 330 349 409 456 591 691 790 859 160 186 235 272 319 352 372 436 487 634 740 836 909 34.7 43.8 61 62 70 77 83 100 117 146 176 209 236 35 44.3 62 63 71 78 84 102 118 148 179 212 239 35.4 44.8 63 63 72 79 84 103 120 150 181 215 242 36 45.3 66 65 73 81 86 106 123 155 187 220 249 36 45.7 64 64 73 80 85 104 122 154 188 225 254 36.5 46.4 66 65 74 82 86 106 124 157 192 229 259 37 47.1 67 66 75 83 88 108 126 161 196 233 264 38 48.1 70 68 77 86 90 112 130 167 205 242 274 30 COOL COND CAP COMP UNIT kPa kPa kW kW kW 20 19 29 19 14 18 19 23 28 32 44 54 64 21 20 31 20 15 19 21 24 30 35 47 57 67 23 21 33 21 16 20 22 26 33 37 51 60 71 26 25 37 24 19 23 25 30 37 43 58 68 80 33 44 51 27 38 32 26 36 38 51 59 63 61 35 47 54 28 40 34 27 38 40 54 63 66 64 37 50 57 30 43 36 29 40 42 57 67 69 67 42 56 64 33 48 40 33 45 47 65 76 76 73 129 147 191 222 260 289 305 359 401 513 603 698 760 134 153 199 230 270 300 316 371 415 533 626 719 783 139 160 206 238 279 310 327 383 429 554 649 741 806 150 173 221 255 300 331 351 409 458 595 696 784 853 36.8 46.5 64 66 74 82 88 106 124 155 186 220 249 37.3 47.1 66 67 75 83 89 108 126 157 189 224 252 37.7 47.7 67 68 76 85 90 109 128 160 193 227 256 38.6 48.6 69 69 78 87 92 113 131 165 199 234 264 37.9 48.2 67 68 76 85 90 109 129 162 197 234 265 38.5 48.9 68 69 78 86 92 112 131 165 201 239 270 39.1 49.7 70 70 79 88 93 114 133 169 206 243 275 40.3 51.1 73 72 82 91 96 118 138 176 215 253 285 35 COOL COND CAP COMP kPa kPa kW kW 17 16 26 16 13 15 17 20 25 28 39 47 56 19 18 28 18 14 17 18 21 27 31 42 50 59 20 19 29 19 15 18 20 23 29 33 45 53 63 23 22 33 21 17 20 23 26 33 38 52 59 70 30 41 47 24 35 30 24 33 36 47 56 58 56 32 43 49 26 37 31 25 35 38 50 59 61 59 34 47 52 27 40 33 27 37 40 53 63 65 62 39 53 59 31 45 37 30 41 44 59 71 71 69 119 136 179 206 243 270 284 335 375 480 563 652 709 124 142 186 214 252 280 295 347 388 499 585 672 731 129 148 193 222 261 290 306 358 402 518 607 692 753 140 160 207 237 280 311 329 383 429 558 653 734 799 38.7 48.9 67 69 78 87 93 111 131 163 196 231 261 39.2 49.6 68 70 79 88 94 113 133 165 199 235 265 39.8 50.4 70 71 80 89 95 115 135 168 203 238 269 40.8 51.7 72 73 83 92 98 119 139 174 210 246 277 UNIT kW 39.6 50.3 69 71 80 89 95 114 135 169 205 243 274 40.3 51.2 71 72 81 90 96 116 137 172 210 247 280 41 52.1 72 73 83 92 98 119 140 176 214 252 285 42.3 53.8 76 75 86 95 101 123 145 183 224 262 296 40 COOL COND CAP COMP UNIT kPa kPa kW kW kW 15 14 23 14 11 14 15 17 22 25 34 41 48 16 15 24 15 12 15 16 19 23 27 37 44 52 17 16 26 16 13 16 17 20 25 29 39 46 55 20 19 30 19 15 18 20 23 29 33 46 52 62 28 37 44 23 32 28 22 31 33 44 52 54 52 30 40 47 24 34 29 24 33 35 47 55 57 55 32 43 49 25 37 31 25 35 37 50 58 60 58 36 49 56 28 41 35 28 39 41 56 66 66 64 110 125 166 191 225 251 264 311 350 447 524 606 660 115 131 173 198 234 261 274 322 362 465 545 625 681 120 137 180 205 243 270 285 334 375 483 566 644 702 130 148 193 220 261 290 306 357 401 521 610 684 745 40.2 51 69 72 81 91 97 116 137 170 204 240 271 40.9 51.8 71 73 82 92 99 118 139 173 208 244 276 41.6 52.7 72 75 84 93 100 120 142 176 212 248 280 42.8 54.3 75 77 86 97 103 124 146 182 220 256 289 41.1 52.2 71 74 83 92 99 118 140 175 212 251 283 41.8 53.2 73 75 84 94 100 121 143 179 217 255 288 42.6 54.2 75 76 86 96 102 123 146 183 222 260 294 44.1 56.1 78 78 89 99 105 128 151 191 232 270 305 COOL COND kPa kPa 13 12 20 12 10 12 13 15 19 22 29 35 42 14 13 21 13 10 13 14 16 20 23 32 38 45 15 14 23 14 11 14 15 17 22 25 34 40 48 18 17 26 16 13 16 17 20 25 29 40 45 54 25 34 41 21 30 25 20 28 31 41 48 50 48 27 37 43 22 32 27 22 30 33 43 51 52 51 29 39 46 23 34 29 23 32 35 46 54 55 54 33 45 52 26 38 32 26 36 39 52 61 61 59 Option 150 C 30HZ 043 052 065 091 101 111 121 141 161 195 225 250 280 043 052 065 091 101 111 121 141 161 195 225 250 280 043 052 065 091 101 111 121 141 161 195 225 250 280 043 052 065 091 101 111 121 141 161 195 225 250 280
Legend: LWT CAP kW COMP kW UNIT kW COOL kPa COND kPa

10

- Leaving water temperature C - Net cooling capacity = gross cooling capacity minus the capacity corresponding to the evaporator pressure drop (flow x drop/0.3). - Compressor power input - Unit power input (compressors, control) plus the capacity corresponding to the evaporator and condenser pressure drop (flow x drop/0.3). - Evaporator water pressure drop - Condenser water pressure drop Capacity at Eurovent conditions

Application data: Refrigerant: R-407C Condenser and evaporator temperature difference: 5 K Evaporator fluid: Water Fouling factor: 0,44 x 10-4 (m2K)/W The published performances are Eurovent certified in accordance with document 6/C/003. Correction factors for Eurovent laboratory test: Net cooling capacity 1.000 Energy efficiency ratio (EER) 1.000 Evaporator pressure drop 1.000 Condenser pressure drop 1.000 Notes: Evaporator water flow (l/s) = CAP(kW) x 860 / [5(K)x 3600] Condenser water flow (l/s) = [CAP(kW) + COMP(kW)] x 860 / (5(K) x 3600) Total heat rejection THR(kW)= CAP(kW)+COMP(kW)

Cooling capacities 30HZV

Condenserless units
LWT Compressor discharge pressure, kPa 1543 (40.2/35)*
UNIT kW

1745 (45/40)*
UNIT kW

1967 (49.85/45)*
COMP COOL COOL CAP kW l/s kPa kW UNIT kW

2208 (54.63/50)*
UNIT kW COMP COOL COOL kW l/s kPa

C CAP 30HZV kW 043 052 065 091 101 111 121 141 161 195 225 250 280 043 052 065 091 101 111 121 141 161 195 225 250 280 043 052 065 091 101 111 121 141 161 195 225 250 280 043 052 065 091 101 111 121 141 161 195 225 250 280 6 138 159 211 239 284 304 325 386 422 544 640 745 809 144 166 219 248 295 316 337 400 438 566 665 769 834 150 173 228 257 306 328 350 414 453 589 691 793 860

COMP COOL COOL CAP kW l/s kPa kW

COMP COOL COOL CAP kW l/s kPa kW

33.8 42.5 57 61 67 75 82 98 118 145 176 208 236 34.1 42.9 58 62 68 76 83 99 120 147 178 210 239 34.4 43.2 59 62 68 77 84 100 121 149 181 212 242 34.9 43.8 60 63 69 78 85 102 124 152 185 217 247

33.4 42 56 60 67 75 81 97 117 143 172 201 228 33.6 42.3 57 61 67 75 82 97 118 144 173 203 230 33.8 42.6 57 61 67 76 82 98 119 145 175 205 232 34.2 43 59 62 68 76 83 100 121 148 178 208 235

6.6 7.6 10.1 11.4 13.6 14.6 15.6 18.5 20.3 26.1 30.8 35.9 39 6.9 8 10.5 11.9 14.1 15.1 16.2 19.2 21 27.2 32 37.1 40.3 7.2 8.3 10.9 12.3 14.7 15.7 16.8 19.9 21.8 28.3 33.3 38.3 41.6 7.8 9 11.8 13.2 15.8 16.9 18.1 21.4 23.3 30.6 36 40.7 44.3

20 19 31 19 15 17 19 23 28 32 44 54 63 22 21 33 20 16 18 21 25 30 35 47 57 67 23 22 36 22 17 20 23 27 32 37 51 61 72 27 26 41 25 20 23 26 31 37 43 59 69 81

129 149 198 223 266 286 305 362 398 512 602 700 760 135 155 206 232 277 297 317 376 413 533 626 722 784 140 162 215 241 288 309 330 390 427 554 651 746 809 152 176 232 259 311 333 355 419 458 599 703 793 860

36 45.4 61 65 72 81 88 104 126 154 187 220 250 36.4 45.8 62 66 72 81 89 106 127 157 189 222 253 36.8 46.3 63 66 73 82 90 107 129 159 192 225 256 37.4 47.1 64 68 74 83 91 109 132 163 197 230 262

35.7 45 60 65 71 80 87 103 124 152 183 215 243 36 45.4 61 65 72 81 88 104 126 154 185 217 245 36.3 45.8 61 66 72 81 89 105 127 156 187 219 247 36.8 46.5 63 67 73 82 90 107 130 159 191 223 252

6.2 7.1 9.5 10.7 12.7 13.7 14.6 17.4 19.1 24.5 28.9 33.7 36.6 6.5 7.4 9.9 11.1 13.3 14.2 15.2 18 19.8 25.6 30.1 34.8 37.8 6.7 7.8 10.3 11.5 13.8 14.8 15.8 18.7 20.5 26.6 31.4 35.9 39.1 7.3 8.4 11.1 12.4 14.9 16 17.1 20.1 22 28.9 33.9 38.3 41.7

18 17 28 17 13 15 17 20 25 28 39 47 56 19 18 30 18 14 16 19 22 26 31 42 50 59 21 20 32 19 15 18 20 24 28 33 46 54 63 24 23 37 22 18 20 23 27 33 39 53 61 72

120 138 186 208 249 267 285 339 374 479 565 655 711 126 144 194 216 260 278 297 352 388 500 588 677 735 131 151 201 224 270 289 309 365 402 520 612 699 758 142 164 218 241 292 312 334 393 431 563 661 744 808

38 47.9 64 69 76 85 93 110 133 163 197 231 262 38.5 48.6 65 70 77 86 94 112 135 165 200 234 266 38.9 49.1 66 70 78 87 95 113 137 168 203 237 269 39.8 50.2 68 72 79 89 97 116 140 172 209 243 276

37.7 47.6 63 68 75 85 92 110 132 161 194 227 257 38.2 48.2 64 69 76 86 93 111 133 163 196 229 259 38.6 48.7 65 70 77 86 94 112 135 165 199 232 262 39.3 49.7 67 71 78 88 96 114 138 169 204 236 268

5.8 6.6 8.9 9.9 11.9 12.8 13.7 16.2 17.9 23 27.1 31.5 34.2 6 6.9 9.3 10.3 12.4 13.3 14.2 16.9 18.6 24 28.3 32.6 35.4 6.3 7.2 9.7 10.7 12.9 13.9 14.8 17.5 19.3 25 29.4 33.7 36.6 6.8 7.9 10.5 11.6 14 15 16 18.9 20.7 27.1 31.9 35.9 39

15 15 25 14 12 13 15 18 22 25 34 41 49 17 16 27 16 13 14 16 19 23 27 37 44 52 18 17 29 17 14 16 18 21 25 29 40 47 56 21 20 33 19 16 18 21 24 29 34 47 54 63

111 127 174 192 232 248 265 315 350 447 527 611 663 116 133 181 200 242 259 277 328 363 467 550 631 686 122 139 188 208 252 270 288 341 377 486 572 652 708 132 152 204 224 273 292 312 367 405 527 620 695 755

39.7 50.3 67 72 80 89 98 116 140 171 206 242 274 40.3 51 68 73 81 91 99 117 142 173 209 245 277 40.9 51.7 69 74 82 92 100 119 144 176 213 248 281 42 53 71 76 84 94 103 122 147 182 219 255 289

39.5 50 67 72 79 89 97 115 138 169 203 238 269 40.1 50.7 68 73 80 90 98 117 140 172 206 241 272 40.6 51.4 69 74 81 91 100 118 142 174 209 244 276 41.6 52.6 71 75 83 93 102 121 146 179 215 249 282

5.3 6.1 8.3 9.2 11.1 11.9 12.7 15.1 16.8 21.4 25.3 29.3 31.9 5.6 6.4 8.7 9.6 11.6 12.4 13.2 15.7 17.4 22.4 26.4 30.3 33 5.8 6.7 9 10 12.1 12.9 13.8 16.3 18.1 23.3 27.5 31.4 34.1 6.3 7.3 9.8 10.8 13.1 14 15 17.6 19.4 25.3 29.8 33.5 36.4

13 13 22 12 10 12 13 15 19 22 30 36 42 14 14 24 13 11 13 14 16 20 24 33 39 45 16 15 26 14 12 14 15 18 22 26 35 41 49 18 18 29 17 14 16 18 21 25 30 41 47 55

10 162 188 245 276 330 353 377 444 485 636 745 842 913

Legend: LWT CAP kW COMP kW UNIT kW COOL kPa COOL l/s THR

- Leaving water temperature C - Net cooling capacity = gross cooling capacity minus the capacity corresponding to the evaporator pressure drop (flow x drop/0.3). - Compressor power input - Unit power input (compressors, control) plus the capacity corresponding to the evaporator pressure drop (flow x drop/0.3). - Evaporator water pressure drop - Evaporator water flow rate - Total heat rejection. THR(kW) = CAP(kW) + COMP(kW) Capacity at Eurovent conditions

Application data: Refrigerant: R-407C Evaporator temperature drop: 5 K Evaporator fluid: Water Fouling factor: 0.44 x 10-4 (m2K)/W Fluid temperature = condensing temperature dew point - refrigerant glide - 5 K subcooling * Dewpoint and bubble temperatures corresponding to the compressor discharge pressure Correction factors for Eurovent laboratory test: Net cooling capacity 1.000 Energy efficiency ratio (EER) 1.000 Evaporator pressure drop 1.000 Note: Evaporator water flow (l/s): CAP(kW) x 860/(5(K) x 3600)

The published performances are Eurovent certified in accordance with document 6/C/003.

Technical description
Water-cooled packaged liquid chillers for outdoor installation Nominal cooling capacity 134-783 kW Carrier model: 30HZ/HZV Part 1 - General System description n Microprocessor controlled, water-cooled liquid chiller utilizing chlorine-free refrigerant HFC-407C, dual refrigeration circuits, reciprocating compressors, and electronic or thermostatic expansion devices. Quality assurance n Unit shall be rated in accordance with Eurovent standard n Unit construction shall comply with European directives: - Machinery directive 98/37/EC, modified - Low voltage directive 73/23/EEC, modified - Electromagnetic compatibility directive 89/336/EEC, modified, and the applicable recommendations of European standards: - Machine safety: electrical equipment in machines, general regulations EN 60204-1 - Electromagnetic emission EN 50081-2 - Electromagnetic immunity EN 50082-2. n Unit shall be designed, manufactured and tested in a facility with a quality assurance system certified ISO 9001 and with an environment management system certified ISO 14001. Part 2 - Products Equipment General n Factory assembled, single-piece, water-cooled liquid chiller. Contained within the unit cabinet shall be all factory wiring, piping, controls, refrigerant charge (HFC-407C) and oil charge. n Unit cabinet - Frame shall be made of welded or screwed mechanical steel sections and covered by three protection layers. - Cabinet shall be galvanized steel casing with an ovenbaked polyester-paint finish. - Cabinet shall be capable of withstanding 500-hour salt spray test in accordance with the ASTM B-117 standard (USA). Compressors n Unit shall have reciprocating semi-hermetic compressors lubricated by POE oil and a reversible oil pump. n Each compressor shall be equipped with a discharge and suction shutoff valve, a crankcase heater with a safety device that stops the compressor in case of a fault. n The 4-pole electric motor with two windings shall be cooled by suction gas and protected against abnormal operating conditions. n The compressors are mounted on rubber anti-vibration dampers and equipped with discharge mufflers.

Evaporator Unit shall be equipped with a multi-tube evaporator with two refrigerant circuits. n Evaporator shall be tested and stamped in accordance with applicable European pressure code for a maximum refrigerant-side operating pressure of 1900 kPa and for a maximum water-side operating pressure of 1000 kPa. The evaporator shall be tested using pressurised dry air; no oil test is necessary. n Tubes shall be internally-enhanced, seamless-copper type, and shall be rolled into tube sheets. n The shell shall have thermal insulation, using 19 mm polyurethane foam, be equipped with water drain and vent. Condenser Unit shall be equipped with two multi-tube condensers (one per circuit). n Condenser shall be tested and stamped in accordance with applicable European pressure code for a maximum refrigerant-side operating pressure of 3000 kPa (or 2450 kPa depending on the code) and for a maximum water-side operating pressure of 1000 kPa. The condenser shall be tested using non-pressurised dry air; no oil test is necessary. n Tubes shall be externally-enhanced, seamless-copper type, and shall be rolled into tube sheets. n The shell shall have thermal insulation, using 19 mm polyurethane foam, be equipped with water drain and vent. Refrigerant circuits n Refrigerant circuit components shall include discharge and suction valves, liquid line shutoff valves, filter driers, moisture indicating sight glasses, electronic or thermostatic expansion devices, high pressure safety switches, and a complete operating charge of both refrigerant HFC-407C and compressor oil. Controls, safeties, and diagnostics n Controls a. Unit controls shall include as a minimum: the microprocessor, the LOCAL/OFF/REMOTE/CCN selector and a 6-digit diagnostic display (scroll-down text) with keypad. b. Shall be capable of performing the following functions: - Automatic change-over between the main circuit and the non-active circuit(s). - Capacity control based on leaving chilled fluid temperature with return fluid temperature sensing. - Limiting the chilled fluid temperature pull-down rate at start-up to an adjustable range of 0.1C to 1.1C per minute to prevent excessive demand spikes at start-up. - Enable adjustment of leaving chilled water temperature according to the return water temperature or the outdoor temperature or by means of a 0-10 V signal. - Provide a dual set point for the leaving chilled water temperature activated by a remote contact closure signal. - Enable a 2-level demand limit control (between 0 and 100%), activated by a remote contact closure or a 0 to 10 V signal. - Control evaporator water pump and, if installed, safety pump operation. - Enable automatic lead-lag of two chillers in a single system. - With two time scheduling programs enable unit start-up control and set-point change.

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n Diagnostics

- The display module shall be capable of displaying set points, system status (including temperatures, pressures, run time and percent loading), and any alarm or alert conditions. - The control shall allow a quick test of all machine elements to verify the correct operation of every switch, circuit breaker, contactor etc. before the chiller is started. - The control shall be capable of balancing the compressor operating times and the number of compressor start-ups. n Safeties Unit shall be equipped with all necessary components to provide the unit with protection against the following: - Loss of refrigerant charge. - Low chilled water temperature. - Thermal overload. - High pressure. - Electrical overload. - Circuit pumpdown. - Low suction temperature. n Control shall provide general alarm remote indication for each refrigeration circuit. n Control system shall have a RS485 serial output port.

Operating characteristics Unit shall be capable of starting and running at full load at condenser entering and leaving water temperatures from 20C to 40C and with an evaporator leaving fluid set point from 5C to 10C. Electrical data
n Unit electrical power supply shall enter the unit at one (30HZ/

HZV 043 to 225) or two locations.

n Unit shall operate on 3-phase power supply without neutral. n Control voltage shall be supplied by a factory-installed

transformer that will allow supply control circuit power from the main unit power supply. n Unit shall be supplied with factory-installed, non-fused electrical disconnect for the power supply. Finishing n Control box colour: RAL 7035 n Compressor and chassis colour: RAL 7037

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Order No. 13413-20, 04.2001. Supersedes order No. New. Manufacturer reserves the right to change any product specifications without notice. The cover photo is solely for illustration purposes, and is not contractually binding.

Manufactured by: Carrier SA, Montluel, France. Printed on Totally Chlorine Free Paper. Printed in the Netherlands.

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