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VBG R 109 Material specification for components under pressure in fossil-fired power plants and quality assurance in the field of materials for new power plants
Dr.-Ing. Jrg Barei, EnBW Kraftwerke AG, Stuttgart Dipl.-Ing. Olaf Baumann, VGB PowerTech e.V., Essen
VGB Workshop Material and Quality Assurance May 13-15, 2009 in Copenhagen
VGB Workshop Material and Quality Assurance May 13-15, 2009 in Copenhagen
Structure
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. Abbreviations Terminology Field of application Basis of the material acceptance Requirements on the material manufacturers or suppliers Requirements on the materials for pressure equipment Further processing within the component manufacturer Test activities within the material inspection Occurrences, deviations Order placed with the material manufacturers or suppliers Additional regulations Castings List of material data sheet 13.1 til 13.12 separately shown materials Requirements on filler material
VGB Workshop Material and Quality Assurance May 13-15, 2009 in Copenhagen
Topics
General points Abbreviations, Terminology, General Requirements on the material manufacturers or suppliers Requirements on the materials for pressure equipment Further processing within the component manufacture Test activities within the material inspection Occurrences, deviations Castings
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VGB Workshop Material and Quality Assurance May 13-15, 2009 in Copenhagen
Topics
Description of order requirements for not separately listed Materials in the specification Sheet metal according to DIN EN 10028 Forged pieces according to DIN EN 10222 (Open-die forgings), DIN EN 10273 (rods), DIN EN 10272 (rods) and DIN EN 10254 (Closed-die drop forgings) Welded tube according to DIN EN 10217 for the hot yield strength range
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VGB Workshop Material and Quality Assurance May 13-15, 2009 in Copenhagen
Topics
Seamless tubes of stainless steel hot yield strength range creeping range Seamless temperature resistant tubes according to DIN EN 10216-2 hot yield strength range creeping range Binding stipulations options for specific semi-finished products depending on the application area collected in the EN standards
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VGB Workshop Material and Quality Assurance May 13-15, 2009 in Copenhagen
Topics
Additional regulations e.g. Exclusions Additional requirements for collected components Marking of semi-finished products Corrosion-protection measures
VGB Workshop Material and Quality Assurance May 13-15, 2009 in Copenhagen
Topics
Description of order requirements based on the respective mentioned material depending on the knowledge according to the availability of semi-finished product forms General agreements Additional requirements for flat products tubes and tube bends forged pieces
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VGB Workshop Material and Quality Assurance May 13-15, 2009 in Copenhagen
Example X10CrWMoVNb9-2
General agreements material expert opinion manufacturing processes, quenching and tempering treatment heat analysis, parts analysis mechanical-technological properties microstructure verification hardness testing, surface examinations acceptance test certificates
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VGB Workshop Material and Quality Assurance May 13-15, 2009 in Copenhagen
Beispiel / Example X10CrWMoVNb9-2 - Werkstoffbegutachtung / material expert opinion 1. Der Werkstoff P/T 92 kann, insoweit er noch nicht in der DIN EN 10216-2 aufgefhrt ist, nur dann eingesetzt werden, wenn vor dessen Einsatz in Anlagen eine Begutachtung nach der Druckgerterichtlinie 97/23/EG nach Anhang I Ziffer 4.2 in Verbindung mit DIN EN 764-4 vorliegt. 1. If not already listed in DIN EN 10216-2, the material P/T 92 can only be used, if prior to its use in plants an expert opinion is enclosed according to the pressure equipment directive 97/23/EC in accordance with Appendix I, Section 4.2 in connection with DIN EN 764-4.
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VGB Workshop Material and Quality Assurance May 13-15, 2009 in Copenhagen
Beispiel / Example X10CrWMoVNb9-2 - Herstellungsverfahren / manufacturing processes 2. Es drfen nur berprfte Erschmelzungsverfahren (Elektro-Lichtbogenverfahren mit Vakuum-Entgasung oder geeigneter Nachbehandlung) angewandt werden. Diese sind im Zeugnis aufzufhren. 2. Only controlled melting processes (electric arc process with vacuum degassing or appropriate after-treatment) may be applied. These must be listed on the certificate.
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VGB Workshop Material and Quality Assurance May 13-15, 2009 in Copenhagen
Beispiel / Example X10CrWMoVNb9-2 - Schmelzanalyse / heat analysis 3. Die Schmelzanalysen sind bezogen auf das Halbzeug im Zeugnis aufzufhren. - nahtlose Rohre nach DIN EN 10216-2 - Schmiedestcke in Anlehnung an DIN EN 10216-2 Der Analysengehalt fr Cu ist auf max. 0,3 % begrenzt und in der Prfbescheinigung auszuweisen.
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3.
The heat analysis relating to the semi-finished product must be listed on the certificate. - seamless tubes according to DIN EN 10216-2 - forged pieces in accordance with DIN EN 10216-2 The analysis content of Cu is limited to max. 0.3 % and must be shown on the test certificate.
VGB Workshop Material and Quality Assurance May 13-15, 2009 in Copenhagen
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VGB Workshop Material and Quality Assurance May 13-15, 2009 in Copenhagen
VGB Workshop Material and Quality Assurance May 13-15, 2009 in Copenhagen
VGB Workshop Material and Quality Assurance May 13-15, 2009 in Copenhagen
7.
For each dimension, heat and heat treatment batch, a microsection (200:1 and 500:1) must document that no untempered martensite is available.
VGB Workshop Material and Quality Assurance May 13-15, 2009 in Copenhagen
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VGB Workshop Material and Quality Assurance May 13-15, 2009 in Copenhagen
VGB Workshop Material and Quality Assurance May 13-15, 2009 in Copenhagen
100 %
Tubes for hot formed bendings, hot formed bendings and casts 100 % 100 % 100 % 100 % Qualittsklasse / Zulssigkeitsklasse (M) Quality grade / eligibility class (M) Freiformschmiede-st M1 M1 cke Klasse 3 Open-die forgings class 3 Gesenkschmiede-st cke Klasse 2 Closed-die drop forgings class 2
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M1
M2
VGB Workshop Material and Quality Assurance May 13-15, 2009 in Copenhagen
10. ber alle Prfungen ist ein Abnahmeprfzeugnis nach DIN EN 10204, 3.2 auszustellen.
10. For all tests an acceptance test certificate must be issued according to DIN EN 10204, 3.2.
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VGB Workshop Material and Quality Assurance May 13-15, 2009 in Copenhagen
VGB Workshop Material and Quality Assurance May 13-15, 2009 in Copenhagen
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VGB Workshop Material and Quality Assurance May 13-15, 2009 in Copenhagen
Current revision
The revision of the guideline VGB-R 109 (2nd edition 2008) comprised: Checking of new published standards and their matters Detailed definition - field of application in this guideline Body structure specification for the inner profile of pipes Image size definition and quality for micrograph respectively documentation Requirements definition for the manufacturer of filler materials and also for filler materials
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VGB Workshop Material and Quality Assurance May 13-15, 2009 in Copenhagen
Field of application
Below item 3 a new paragraph is expressed: The field of application includes types of products within the high-pressure range ( 40 bar) of the steam boiler assembly according to the definition of DIN EN 12952-1 category III and IV of the pressure equipment directive as well as the high-pressure pipeline systems of category III of the pressure equipment directive of a power plant. In addition, the following high-pressure pipeline systems are affected: -.. -.. up to the double shutoff. The application of components not listed must be agreed separately.
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VGB Workshop Material and Quality Assurance May 13-15, 2009 in Copenhagen
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VGB Workshop Material and Quality Assurance May 13-15, 2009 in Copenhagen
Stipulation in the guideline VGB-R 109 under item 4.2: The inner profile of pipes with a T/D ratio of 0.18 must be ocularly round.
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VGB Workshop Material and Quality Assurance May 13-15, 2009 in Copenhagen
VGB Workshop Material and Quality Assurance May 13-15, 2009 in Copenhagen
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VGB Workshop Material and Quality Assurance May 13-15, 2009 in Copenhagen
VGB Workshop Material and Quality Assurance May 13-15, 2009 in Copenhagen
VGB Workshop Material and Quality Assurance May 13-15, 2009 in Copenhagen
VGB Workshop Material and Quality Assurance May 13-15, 2009 in Copenhagen
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