GREASES

GREASES

101

GREASES
Grease Reference Chart Albida and Alvania EP
AlbidA EP1
indicates Synthetic Grease
Performance Features
High Temp low Temp Mechanical Stability

AlVANiA EP EP2 SlC460 EP 1&2

FULL 2 3 2 2 2 2 2 2 1 1 2 2 2 1 X 2 1 2 2 2 2 2 3 3 1 2 2 2 2 2 2 3 2 2 2 2 2 2 1 1 2 2 2 1 1 2 1 2 2 2 2 2 2 2 1 3 3 3 3 3 1 2 2 3 2 2 3 2 3 1 3 3 1 X X 1 2 X X X 3 X X X 2 2 X X X X 3 3 2 2 2 2 2 2 2 2 2 2 X 3 X 1 2 2 2 2 2 2 X X 2 2 2 2 2 2

EP2 Moly
Full 3 3 2 2 2 2 2 2 2 2 2 2 X 3 X 1 2 2 2 X 2 2 X X 2 2 2 2 2 2

Water Resistance
Anti-Rust

Extreme Pressure (EP)

General Recommendations
Farming

Construction
Trucking Manufacturing

Marine-leisure

logging

Paper Manufacturing

Applications:
Wheel bearings Wheel bearings* Other bearings

Pillow blocks
Chassis Cups and Saucers

Universal Joints

Slack Adjusters Pins and bushings

5th Wheels 5th Wheels* 5th Wheels** Splines, Yokes

Couplings (low/med. speed)

Car Washes boat Trailers

ATVs
irrigation

1 = Excellent

2 = Very Good

3 = Good

X = Not Recommended

* Extreme conditions, including long maintenance schedule, hot weather, long haul, hills, stop-and-go, heavy braking ** Wet conditions, including rain, snow, water wash-off

102

GREASES
Grease Reference Chart Darina XL and SRS 2000
102M Moly EP2
indicates Synthetic Grease
Performance Features
High Temp low Temp Mechanical Stability

dARiNA Xl

SRS 2000
PARTIAL PARTIAL PARTIAL X 2 2 2 2 2 3 3 2 3 1 3 X X X 3 3 3 3 1 3 2 X X 3 3 2 2 2 3 3 X 2 1 1 2 2 2 2 2 1 1 X 3 X 3 2 2 1 2 1 2 3 3 2 1 1 1 2 1 2 3 1 1 1 1 2 2 1 1 1 1 1 1 1 2 2 1 1 2 2 2 2 2 2 1 1 1 1 1

FULL 1 1 1 3 2 1 2 1 2 1 1 1 X 2 2 2 1 2 3 X 1 2 2 X 2 3 3 3 2 3

Moly Winter Summer Extreme

Extreme EP O Moly

PARTIAL 2 3 2 1 1 1 2 1 1 2 2 1 X 2 2 2 2 1 1 X 1 1 1 1 2 1 1 2 2 2
GREASES

2 3 2 2 2 2 1 2 2 1 2 2 X 2 2 2 2 2 3 3 2 2 2 X 3 3 2 2 2 2

2 3 2 2 2 2 1 2 2 1 2 2 X 2 2 2 2 2 3 X 2 2 2 X 3 3 2 2 2 2

2 2 1 1 1 2 3 2 1 2 X X X X X 3 3 3 3 2 2 2 X X 3 X 3 X X X

Water Resistance
Anti-Rust

Extreme Pressure (EP)

General Recommendations
Farming

Construction
Trucking Manufacturing

Marine-leisure

logging

Paper Manufacturing

Applications:
Wheel bearings Wheel bearings* Other bearings

Pillow blocks
Chassis Cups and Saucers

Universal Joints

Slack Adjusters Pins and bushings

5th Wheels 5th Wheels* 5th Wheels** Splines, Yokes

Couplings (low/med. speed)

Car Washes boat Trailers

ATVs irrigation

1 = Excellent

2 = Very Good

3 = Good

X = Not Recommended

* Extreme conditions, including long maintenance schedule, hot weather, long haul, hills, stop-and-go, heavy braking ** Wet conditions, including rain, snow, water wash-off

103

GREASES
Advance* Snow Ultra Synthetic Snowmobile Grease 1.17

A fully synthetic, EP (moly) grease. Applications: All snowmobile grease applications including recreational, competitive racing and long endurance conditions Chassis points, pins and bushings, plain and rolling element bearings Advantages: Synthetic base oils provide better performance over a wider temperature range Excellent load carrying / shock loading ability to minimize bearing and suspension wear Contains a fine dispersion of moly extreme pressure additive Superior low temperature mobility and dispensability Excellent lubrication as low as -40C Excellent resistance to water washout Excellent adhesive qualities Superior mechanical stability Prevents corrosion Performance Specification: Meets NLGI GC-LB wheel bearing and chassis requirements Typical Properties:
ADVANCE SNOW ULTRA GREASE NLGI Grade Product Code Colour Thickener type Dropping Point, C Base Oil Viscosity, cSt 40C 4 Ball Wear, mm 4 Ball EP, Load Wear Index Est. Operating Range, C Min. Dispensing Temp, C (may vary with grease gun or application technique) 1 504-593 Grey Microgel 260 + 100 0.6 70 -45 to 170 -40

104

Snowmobile

GREASES
AeroShell* Greases 5.12

Seven premium aviation greases utilizing various thickeners and both mineral and synthetic base oils. Applications: AeroShell Grease 5: wheel bearings, high speed accessories such as starters AeroShell Grease 6: multi-purpose, anti-friction and plain bearings AeroShell Grease 7: heavily loaded gears, actuators, propellers, screws AeroShell Grease 14: helicopter main and tail rotor bearings AeroShell Grease 22: high speed, heavily loaded applications over wide temperature ranges AeroShell Grease 33: multi-purpose airframe grease developed for Boeing 3-33A AeroShell Grease 33MS shares advanced technology of AeroShell Grease 33, with extreme pressure (EP) characteristics. Contains synthetic oil and must not be used with incompatible seal materials Note: AeroShell greases are not necessarily compatible with other greases. Always be sure to clean and completely remove all old greases before installing the new AeroShell greases Advantages: Designed to resist oxidation and thermal breakdown, resist water washout, and prevent corrosion Provide high load carrying capabilities in the intended applications Perform over a wide range of temperatures

GREASES

Aviation / Synthetic

105

106 Grease 7 519-010 Buff Microgel Synthetic +260 3.1 3.1 5.8 3.4 +148 +260 +250 Mineral Synthetic Synthetic +234 3.4 Calcium Microgel Lithium Lithium Compound Synthetic Tan Tan Green Dark Grey 519-015 519-035 519-033 519-037 14 22 33 33 MS Grease Grease Grease Grease

AEROSHELL GREASES

Grease

Grease

Grades

GREASES

Product Codes

519-005

519-006

Typical Properties:

AeroShell* Greases

Colour

Amber

Brown

Thickener

Microgel

Microgel

Base Oil

Mineral

Mineral

Dropping Pt, C

+215

+215

Oil Viscosity, @ 98.9C

31.8

5.5

Penetration @ 25C Unworked Worked 283 296 267 273 271 275

281 284

287 300

290 297

288 281

Operating Temp Range, C

-23 to +177

-40 to +121

-73 to +149

-54 to +93

-65 to +204

-73 to +121

-73 to +121

5.12

Aviation / Synthetic
MILPRF-23827 MIL-G25537

US Military Approvals

MIL-G-3545 (obsolete)

MIL-G-24139

MIL-PRF81322F

MILPRF-23827

MIL-G21164D BMS 3-33A

GREASES
Albida* EP Multi-Purpose Lithium Complex Grease Updated Technology (1) 3.74

Applications: Albida EP grease is especially suited for use in mining & smelting operations, the steel industry, pulp & paper mills and cement plants. It is also recommended for any industrial applications where heavy-duty loads & wide temperature ranges are encountered Albida EP-1 and EP-2 greases also meet the NLGI GC-LB wheel bearing and chassis lubricant requirements, thus satisfying the needs of automotive and heavy-duty transportation equipment. Albida EP-1 can be used with confidence as the one grease for virtually every application on a Tractor Trailer all year long Note: Albida EP-2 is now also available as part of the Tactic Single Point lubricator offering. Applicable Product Code for this is 504-700-21 Tactic EMV Albida EP-2, also required is the Drive Unit (JDE Product Code 96103000) Advantages: Albida EP grease has the following properties: Outstanding Mechanical Stability it resists hardening or softening in service delivering long grease life and dependable component protection Superior High Temperature Performance its estimated maximum operating temperature of 160C for the EP-2 grade is significantly higher than conventional soap greases Excellent Load Carrying Ability contains EP additive to provide an extra measure of protection under severe boundary lubrication conditions Excellent Resistance to Water Washout and Rust Protection in applications where water contamination or humidity becomes a problem Compatibility is compatible with most other grease technologies Easily Recognized is dyed red for ease of identification

GREASES

Automotive Chassis/Wheel Bearing/Multipurpose

107

GREASES
Albida* EP Multi-Purpose Lithium Complex Grease Updated Technology (1) 3.74

Typical Properties:
ALBIDA EP Product Codes NLGI Grades Colour Appearance Worked Penetration 60 strokes @ 25C Worked, 100 000 x, % change Estimated Operating Range C Minimum Dispensing Temperature, C (2) Dropping Point, C Low Temperature Torque, Nm Mobility, @ -17.8C, g/min Base Oil Viscosity, cSt @ 40C Oil Separation 4 Ball Wear, mm EP Tests Timken OK Load, kg 4 Ball, Weld Load, kg Water Washout, 79C, % loss Bomb Oxidation @ 99C Pressure Drop @ 100 h, kPa Corrosion Test, 48 hr. @ 52C, Rating Number EP-2 504-708 2 Red Smooth, Tacky 280 10 -20 to 160 -15 260+ 9.4 0.8 220 2 0.45 20.4 250 5 28 Pass EP-1 504-707 1 Red Smooth, Tacky 325 10 -30 to 160 -25 260+ --220 3 0.5 20.4 250 8 35 Pass D 2265 D 4693 USS DM 43 D 445 D 1742 ASTM Method

D 217

D 2596 D 1264 D 942 D 1743

(1) Antimony free (2) May vary with design of grease gun or application

108

Automotive Chassis/Wheel Bearing/Multipurpose

GREASES
Retinax* Grease CMX 2 Multipurpose Lithium Complex Grease with Moly for Construction, Mining and Agricultural Equipment 8.23

Retinax Grease CMX 2 is a multipurpose lithium complex high dropping point, extreme pressure (EP) grease containing molybdenum disulfide (moly). Applications: Construction, mining and agricultural applications for Retinax Grease CMX 2 include virtually all points of grease lubrication found on dozers, scrapers, earthmovers, cranes, backhoes, shovels, rollers, tractors, combines and cotton pickers These lubrication points include all types of anti-friction bearing arrangements from plain sleeve-type to rolling element bearings as well as bushings and other sliding surface or pivot points. The presence of moly provides added shock loading protection Retinax Grease CMX 2 is formulated to perform well in conditions of high loads and temperature extremes Additionally, Retinax Grease CMX 2 provides excellent resistance and corrosion and are highly resistant to water washout Advantages: Excellent heavy and shock load protection Resistance to water washout Wide range of applications High temperature capability Good low temperature pump-ability Excellent rust and corrosion protection

GREASES

Transport Grease

109

GREASES
Retinax* Grease CMX 2 Multipurpose Lithium Complex Grease with Moly for Construction, Mining and Agricultural Equipment 8.23

Typical Properties:
RETINAx GREASE CMx 2 Test Method Product Code NLGI Grade Thickener Type Appearance Moly % Penetration, dmm Worked , 60X Worked, 100, 000 x, % Change Water Washout, 79C, % loss Dropping Point, C Rust Protection Copper Corrosion Base Oil Viscosity @ 40C, cSt @ 100C, cSt Timken, OK Loads, kg Four Ball EP Weld Point, kg Four Ball Wear, mm 1 hr, 75C, 1200 rpm, 40 kg Guide to Usable Temperature Min, C Continuous Service, Max, C Short Exposure, Max, C D 217 D 1264 D 2265 D 1743 D 4048 D 445 D 445 D 2509 D 2596 D 2266 504-370 2 Lithium Complex Grey, Tacky 3% 280 10 2 245+ Pass 1b 320 25 22.7 400 0.5 -20 120 140

110

Transport Grease

GREASES
Albida SLC 460 Premium Quality Synthetic-Based Lithium Complex Grease 3.73

A premium quality, synthetic-based, lithium complex grease. Applications: Heavily loaded applications at low to moderate speeds and in high temperature conditions, such as the dryer bearings of paper machines Albida SLC 460 can also be used in the lubrication of metal treatment plants and mines Advantages: Enhanced high-temperature performance Excellent mechanical stability Excellent anti-wear and extreme pressure performance High dropping point Extended life Performance Specifications: NLGI Grade 1.5 lithium complex grease with an ISO VG 460 synthetic polyalphaolefin oil blend NLGI Grade 1.5 Typical Properties:
ALBIDA SLC 460 NLGI Grade Product Code Colour Dropping Point, C Thickener Base Oil Viscosity, cSt @ 40C 4 Ball EP, Weld Load 1.5 504-706 Green 305 Lithium complex 460 400
GREASES

High Temperature (Extreme) / Synthetic

111

GREASES
Alvania* Grease CG For Couplings Used in Industrial Equipment 7.03

Alvania Grease CG is specially formulated with a lithium soap/polymer thickener, which has excellent resistance to oil separation when subjected to the high centrifugal forces normally found in couplings. Applications: Common grease lubricated couplings include: Geared Couplings that have internal and external spur gears that mesh within a common rotating hub connecting the shafts Steel Grid Couplings that have a convoluted band of flexible spring steel physically linking the hubs together Flexible Chain Couplings that have a roller chain that meshes with a sprocket cut in each mating hub Alvania Grease CG is suitable for all types of grease lubricated couplings used in industrial equipment Advanced technology has enabled Alvania Grease CG to perform beyond the normal 6-month change interval. In actual field experience this grease has shown its ability to perform satisfactorily beyond 3 years. This product should be used in all grease couplings, especially in those hard to service or those operating under severe conditions Because of its high base oil viscosity, Alvania Grease CG is also suitable for use in other industrial applications where the equipment is subject to high water wash, low speeds and heavy or shock loads Advantages: Resistance to centrifugal separation Extended re-lubrication frequency High load carrying capabilities Resistance to water washout Stays in place under high speeds Corrosion and rust protection Minimizes coupling wear Minimizes coupling freeze-up Use at temperatures up to 325F One grease for all grease coupling types Based on ASTM D 1478 and D 4693 torque tests, the minimum recommended bearing lubrication service would be -10F For coupling service the minimum usable temperature is not dependent upon ease of pumping or bearing breakaway force. Field service confirms problem-free coupling service at -20F and below Actual minimum temperature for coupling service would be below -20F
112 Automotive Chassis/Wheel Bearing

GREASES
Alvania* Grease CG For Couplings Used in Industrial Equipment 7.03

Typical Properties:
ALVANIA* GREASE CG Product Code NLGI Grade Appearance Lithium Soap/Polymer, wt% Viscosity(1) @ 40C, cSt @ 100C, cSt Penetration. Dmm Worked, 60X Worked, 10,000X, % Change Dropping Point, F Centrifugal Oil Separation, vol % Water Spray-Off, wt % Rust Protection Timken, OK Load, lbs Four-Ball EP Load Wear Index, kgf Weld Point, kgf Four-Ball Wear, mm 1 hr, 75C, 1200 rpm, 40 kgf Guide to Usable Temperature Min, F (Pumping) Min, F (Bearings) Min, F (Couplings) Continuous Service, Max,F Short Exposure, Max, F
1

Test Method 504-600 0/1 Dark Brown, Tacky 10.0 D 445 D 445 D 217 >3200 >50 350 10 320+ None <3 Pass 40+ 68 400 D 2266 0.4

Mettler D 4425 D 4049 D 1743 D 2509 D 2596

20 -10 Below -20 250 325

GREASES

Nominal base oil viscosities without polymers or additives are 680 cSt @ 40C and 26.1 cSt @ 100C

Automotive Chassis/Wheel Bearing

113

GREASES
Alvania* EP D Grease Railroad Bearing Grease 3.61

A premium, EP, long-life railroad journal roller bearing grease. Applications: Heavily loaded locomotive and rolling stock wheel bearings Advantages: Excellent rust and oxidation resistance Outstanding oxidation stability and high wear resistance in heavily loaded applications Extended trouble free service and long shelf life Performance Specification: Association of American Railroads (AAR) Specification M-942-09 Typical Properties:
ALVANIA EP D NLGI Grade Product Code Colour Dropping Point, C Thickener Base Oil Viscosity, cSt @ 40C 4 Ball EP, Weld Load 1.5 504-534 Brown 180 Lithium/Calcium Soap 173 250

114

Moly

GREASES
Alvania* EP Premium Multi-Purpose Grease 3.14

Premium multi-purpose, extreme pressure (EP), lithium soap based greases. Applications: Multi-purpose, heavy-duty automotive, industrial and marine applications Pins and bushings, plain and rolling element bearings Including chassis points, universal joints, water pumps, track rollers, clutches and wheel bearings -50C to 130C temperature range Arctic grades are designed for low temperature central systems MS (Multi-Season) grades for low temperature grease gun applications Moly versions should be used for sliding applications such as steering gears, king pins, front suspensions, fifth wheels, guide ways and booms Advantages: Improved oxidation stability Improved mechanical stability EP for excellent load carrying ability Compatible with most other greases Excellent rust protection Resists water washout Performance Specification: Registered with the Canadian Food Inspection Agency (CFIA) under Lubricants: General, for use where contact with food will not occur; avoid food contamination during application and storage

GREASES

Moly / Multi-Purpose

115

116
EP 1 1 0 0 1 EP Arctic EP Arctic Moly EP MS

ALVANIA EP

Products

EP 2

EP2 Moly

GREASES

NLGI Grades

Product Codes
Brown Lithium soap 200 150 18.2 0.5 250 -30 to 135 -25 -45 -50 to 80 200 0.6 0.6 250 -50 to 80 -45 18.2 18.2 20 20 190 190 195 27 18.2 0.6 250 -40 to 80 -35 Lithium soap Lithium soap Lithium soap Brown Grey Brown

504-532

504-518

504-531

504-509

504-514

504-513

Typical Properties:

Colour

Brown

Grey

Thickener Type

Lithium soap

Lithium soap

Dropping Point, C

200

200

Base Oil Viscosity, cSt @ 40C

150

150

Timken OK Load, kg

18.2

18.2

4 Ball Wear, mm

0.5

0.5

4 Ball EP, Weld Load, kg

250

250

Alvania* EP Premium Multi-Purpose Grease

Est. Operating Range, C

-25 to 135

-25 to 135

Min. Dispensing Temp, C (may vary with dispensing

-20

-20

3.14

Moly / Multi-purpose

GREASES
Alvania* EP LTX Premium, Heavy-Duty Multi-season Grease 3.62

Premium, heavy-duty, multi-season, lithium soap based, EP grease for mining and construction. Applications: Can be used to lubricate plain, sleeve and rolling bearings in most mining and construction applications operating where a multi-season product is required Designed for low temperature central system use to -40C Can be used for low temperature grease gun applications Advantages: Enhanced extreme pressure protection Improved mechanical and oxidation stability for super long life Non-lead Wide application temperature range from -40C to 100C Enhanced load carrying ability Anti-rust capability Resistance to water washout

GREASES

Multi-purpose

117

GREASES
Alvania* EP LTX Premium, Heavy-Duty Multi-season Grease 3.62

Typical Properties:
ALVANIA EP LTx Product Codes NLGI Grades Colour Minimum Dispensing Temperature, C1 Thickener Type Dropping Point, C Worked Penetration 60 strokes @ 25C 105 strokes @ 25C Mineral Oil Viscosity, cSt @ 40C Est. Operating Range, C 4 Ball Wear Test, mm Bleed 24 hrs @ 25C, % wt Corrosion Test, 48 hr. @ 52C, Rating Bomb Oxidation @ 99C Pressure Drop @ 100h, kPa EP Tests 4 Ball, Load Wear Index Timken Oil Load (kg)
1

504-500 1 Grey -25 Lithium 195 325 345 150 -30 to +135 0.5 2 Pass 15 60 27

ASTM Method . .

D 2265 D 217 D 217 D 2270 D 2266 D 1742 D 1743 D 942 D 2596 D 2509

May vary with design of grease gun or centralized pumping system and size/length of dispensing lines.

118

Multi-purpose

GREASES
Alvania* 0860 3.16

Extreme pressure, automotive ball joint grease. Applications: Specially formulated for production fill for ball joints in automotive applications Advantages: Excellent mechanical stability and corrosion protection Excellent oxidation stability, helping extend grease life Excellent extreme pressure, anti-rust and water resistance qualities NLGI grade 2 A lithium, 12-hydroxystearate thickened grease containing 1% molybdenum disulfide and a special polymer Typical Properties:
ALVANIA 0860 Product Code NLGI Grade Colour Texture Thickener Type Dropping Point (F/C) Base Oil Viscosity, cSt @ 40C @ 100C Penetration dmm, worked 60 strokes Water Washout @ 79C (% wt. loss) 4 Ball EP Properties Load wear (kg) Weld point, kg Rust Prevention 504-594 2 Grey Smooth Lithium 385/196 158 14.5 270 0.5 40 250 Pass Mettler ASTM Method

D 445 D 217 D 1264

GREASES

D 2596 D 1743

Automotive Chassis/Wheel Bearing

119

GREASES
Cardura* Rail Curve Lubricants 3.81

All-season rail-curve greases. Applications: Curved sections of railway track serviced by track-side rail lubricators Cardura Plus for steep grades and high curvature applications which may generate higher wheel temperatures Advantages: Retention on tracks Pumpability / mobility to ensure application at low temperatures All-season performance, proven at temperatures from -40C to +40C Reduced rail / wheel wear and maintenance Potential for improved fuel economy Excellent track coverage: over 5 km with Cardura WS, 10 km with Cardura Plus Note: Please consult your Shell Product Specialist to determine proper lubricator design Typical Properties:
CARDURA Products NLGI Grades Product Codes Colour Solid Additives Thickener Type Dropping Point, C Base Oil Viscosity, cSt @ 40C Est. Operating Range, C Low Temp. Pumpability , Pressure Drop, kPa /m (psi /ft) @ 0C @ -10C @ -20C @ -30C @ -40C

WS 1 504-506 Black Graphite / Moly Calcium 142 17.4 -40 to +80

PLUS 1 504-508 Black Graphite Microgel 260+ 22.0 -35 to +80

460 (20) 650 (29) 770 (34) 1,100 (49) 1,800 (80)

1,850 (88) 3,800 (168)

-1

Pressure drop in 3/16 inch OD tubing @ shear rate of 1 sec

120

Railway

GREASES
Cyprina* RA Electric Motor Bearing Grease 3.57

A premium, non-EP, lithium soap based grease. Applications: Rolling bearings in traction motors of GM Electromotive Diesels (EMD) and GE Electric locomotives Conventional electric motor bearings including lifetime seal-for-life units Suitable for temperatures up to 135C Advantages: Superior mechanical stability for long life Long oxidation life Grease hardness suitable for electric motor bearings Performance Specifications: Recommended for EMD and GE locomotive electric motor bearings Recommended for Westinghouse electric motor bearings Typical Properties:
CYPRINA RA GREASE NLGI Grade Product Code Colour Thickener Type Dropping Point, C Est. Operating Range, C Base Oil Viscosity @ 40C 3 504-538 Amber Lithium Soap 195 -30 to 135 93
GREASES

Electric Motor / Railway

121

GREASES
Darina* XL Premium Multipurpose Greases 3.75

Premium multi-purpose, EP, non-lead, microgel based greases, available in synthetic base oil, moly and multi-season versions. Applications: Multi-purpose industrial and automotive Where extreme temperatures and shock loading are encountered Including conveyors and pug mills of asphalt plants, ball mills of ore crushing Wheel bearings and chassis points Advantages: Synthetic XL 102M provides year round protection even at extremely low and high temperatures ColourSense indicator grease changes colour from its original blue as the temperature rises above 120C Colour changes thru green , then to brown and finally to orange as the temperature of the application rises. Useful to indicate possible faulty equipment, excessively high temperatures and a need for more frequent regreasing Superior high temperature performance and oxidation resistance Excellent load carrying ability Excellent low temperature dispensability from the entire XL family of greases Compatibility with most other types of greases (thickeners) Outstanding water resistance Temperature range from -45C to 170C Performance Specifications: Darina XL greases meet NLGI GC/LB wheel bearing and chassis requirements Registered with the Canadian Food Inspection Agency (CFIA) under Lubricants: General, for use where contact with food will not occur; avoid food contamination during application and storage

122

Automotive Chassis/Wheel Bearing

DARInA XL GREASES EP 2 2 504-554 Blue Microgel 260+ Mineral 170 0.5 60 -20 to 160 -10 170 0.5 60 -20 to 160 -10 Mineral 260+ Microgel Grey Blue Microgel 260+ Mineral 21 0.5 55 -40 to 80 -35 504-555 504-556 2 1 EP2 Moly Multi-Season

Products

102M (Moly)

NLGI Grades

Typical Properties:

Product Codes

504-574

Colour

Grey

Thickener Type

Microgel

GREASES

Automotive Chassis/Wheel Bearing

Dropping Point, C

260+

Base Oil Type

Synthetic

Base Oil Viscosity, cSt @ 40C

100

4 Ball Wear Scar, mm

0.6

4 Ball EP, Load Wear Index

70

Darina* XL Premium Multipurpose Greases

Est. Operating Range, C

-45 to 170

GREASES

Min. Dispensing Temp, C (may vary with dispensing system)

-40

3.75

123

GREASES
Diamond Drill Rod Grease Drill Rod Lubricant 3.51

A grease for reducing rotating friction between drill rods and casings. Applications: Outside of drilling rods, prior to insertion into the hole Advantages: Reduces friction and horsepower requirements Increases drilling efficiency Contains a germicidal agent to prevent infection of cuts which may occur during handling of the drill rods Typical Properties:
DIAMOND DRILL ROD NLGI Grade Product Code Colour Thickener Type Base Oil Viscosity, cSt @ 40C Dropping Point, C 4 Ball EP, Load Wear Index Est. Operating Range, C 3 504-971 Amber Barium Sodium Complex 118 196 42 -20 to + 120

124

Drill Rod

GREASES
Dursol* K1 Sour Gas Valve Grease 3.60

A grease designed to lubricate and protect valves exposed to corrosive sour natural gas and oil. Applications: Valve bodies and stems of valves in sour (H2 S-containing) natural gas pipeline and gas plant service Advantages: H2 S corrosion protection Base oils selected for year-round, low-temperature valve operation Typical Properties:
DURSOL K1 GREASE NLGI Grade Product Code Colour Thickener Type Dropping Point, C Base Oil Viscosity, cSt @ 40C Est. Operating Range, C 1 504-630 Light Green Microgel 260+ 20 -30 to 120

GREASES

Valve (Sour Gas)

125

GREASES
Malleus* GL Heavy-Duty Open Gear Lubricant 3.84

A non-asphaltic, lead-free open gear lubricant with no environmentally offensive solvents; available in seven viscosity grades (appropriate grade selection is dependent upon application and ambient operating temperatures). Applications: Open gears as primarily found on mining shovels, draglines and grinding mills Plain and anti-friction bearings, pins and bushings on shovel crawlers and boom assemblies Shovel sticks, swing gears, crowd pinions and racks, roller paths Malleus GL-95 is also available in an aerosol spray can Advantages: Synthetic and paraffinic base oils utilized to optimize performance Lead free May be applied manually or via an automatic lube system Malleus GL improves equipment availability and saves on maintenance costs because it: Stays soft and pliable to eliminate root build-up Is fortified with molybdenum disulphide (Moly) and other solid lubricants for a proper film structure with good anti-wear, EP, load carrying and shock loading protection Passes FZG +13 load stages Minimizes cold metal contact welding Resists contamination from other oils Alleviates stick slip vibrations Reduces consumption rates Performance Specifications: Recognized for use by B.E., Marion, P&H, Allis Chalmers Qualifies as P&H Multi-Service Mining Lubricant

126

Open Gear

MALLEUS GL 65 504-676 1.070 00 / 000 420+ 2,250 1,325 6,600 39,000 0.6 620 85 +2045 -30 -10 800 110 +2045 0.7 0.7 800 120 +2045 0 9,400 20,500 6,125 4,000 7,300 6,100 7,060 1,375 7,900 16,000 0.7 800 131 +2045 +7 420+ 420+ 418 00 / 000 00 / 000 00 0 370 36,750 3,825 12,500 0.7 800 166 +2045 +10 1.076 1.080 1.090 1.090 504-680 504-684 504-685 504-669 95* 205 300 400

GREASES

Open Gear

Grades

Product Codes

Density @ 15.6C

Typical Properties:

Approx. NLGI grade

Worked Penetration @ 25C (60x)

Apparent Viscosity, cP @ 40C @ 100C

Apparent Viscosity, cP @ -1C @ -18C @ -40C

4 Ball Wear Scar Diameter, mm

Malleus* GL Heavy-Duty Open Gear Lubricant

4 Ball EP Weld Load, kg Load Wear Index

Falex Continuous Load Failure, kg

GREASES

Est. Low Temp. Dispensing, C

3.84

127

* Also available in an aerosol spray can. Product code 504-688

GREASES
Malleus* Grease OGM Medium Superior Performance Open Gear and Wire Rope Grease 7.02

Malleus Grease OGM Medium is primarily designed for use in very heavy applications, and under severe operation conditions, in mining equipment, shovels, draglines and excavators in open cut operations. Applications: Typical applications are: Open gears on draglines, shovels, excavators, stackers and reclaimers Sticks Circle Rail and rollers Heavily loaded, slow moving antifriction bearings Bushings Slow moving wire rope Advantages: Excellent load carrying capacity under severe operation conditions grease contains selected components to ensure excellent resistance to shock and permanent heavy load Very high mechanical and thermal stability grease thickener structure is designed to resist mechanical stress and high temperature Withstanding severe operation conditions like dust and dirt contamination, water, changes in temperature Maintain adhesive characteristic over time due to the use of an advanced polymer technology, ensuring long lasting protection Low temperature capabilities the lubricant film maintains its adhesive characteristic and durable protection under the most demanding condition

128

Open Gear

GREASES
Malleus* Grease OGM Medium Superior Performance Open Gear and Wire Rope Grease 7.02

Typical Properties:
MALLEUS OGM MEDIUM NLGI Consistency Product Code Colour Soap Type Base Oil (type) Solid Lubricant Base Oil Viscosity (without solvent) @ 40C cSt @ 100C cSt (IP 71/ASTM-D445) Cone Penetration Worked @ 25C 0.1 mm (IP 50/ASTM-D217) Four Ball Test Kg (IP 236) Four Ball Wear Scar mm (ASTM D 2266) Four Ball Load Wear Index (LWI) Kg (ASTM D 2596) Copper Strip (ASTM D 4048) 000 504-697 Black Al Complex High Quality Mineral Yes 2250 132

445 -475 800 Max 0.7 120 1b

GREASES

Open Gear

129

GREASES
Malleus* STC Storage & Thread Compounds for use in the Oil Industry 3.63

Coming soon Shell Malleus Greases STC are storage and thread compounds, meeting the requirements of the DEA 47(E) Committee for use as green dopes. These greases are based on highly refined mineral oils with a calcium soap thickener and suitable additives to provide excellent corrosion protection, prevent galling of threads and ensure consistent make/break torques. Applications: Shell Malleus Grease STC 1 (SSG 3001) Thread compounds for use with Premium connectors Advantages: Environmentally friendly. Products contain no metals (Pb, Zn, Cu) in metallic form or other components identified by the Paris Commission (PARCOM), e.g. PTFE, nylon or other polymers Meet the requirements of DEA 47 (E) Committee. Offers identical level of performance as that given by Shell Malleus Grease TC Proven performance in field tests. Successfully applied in suitable applications Excellent anti-corrosion performance also provided. Can be used as effective corrosion preventives, allowing mills to only use one product and simplifying operations for production and drilling companies who do NOT have to remove protectives before applying a thread compound Excellent brushability. Can be applied even at low temperatures Excellent anti-galling performance. For carbon steels and up to 13% chromium steels both products minimise damage to pipe threads from galling Excellent water wash-out resistance. Maintains protection and prevents corrosion. Essential qualities for vehicles working in wet environments Safe handling. Products do not require labeling

130

Thread Compound

GREASES
Malleus* STC Storage & Thread Compounds for use in the Oil Industry 3.63

Typical Properties:
MALLEUS GREASE Colour NLGI Consistency Soap Type Base Oil (type) Base Oil Viscosity (without solvent) @ 40C, cSt @ 100C, cSt (IP 71/ASTM-D445) Cone Penetration Worked @ 25C 0.1 mm (IP 50/ASTM-D217) Dropping Point, C (IP 132/ASTM-D566-76) Applicability at low temperatures STC 1 Black 1 Calcium Mineral oil 120 11.0

325

145 Excellent

GREASES

Thread Compound

131

GREASES
Retinax* Fifth Wheel Grease Heavy Duty Grease Resistant to Water Washout 3.69

Retinax Fifth Wheel Grease is a heavy-duty grease formulated with graphite and molybdenum disulfide (moly) for extreme pressure performance. Applications: In severe applications where high load carrying capability and/or outstanding resistance to water washout is required Used in applications where the lubricant is designed to thermally decompose leaving behind the solid additives to afford lubrication Fifth wheels Ball mill gears Fork lifts (rails and wheel-drive gears) Slipper drives (steel mills) Off Shore jack up rig legs Dredging (cutting heads) Traveling water screens Advantages: Anhydrous calcium grease containing graphite and moly Excellent operating temperature performance Outstanding load carrying capability Exhibits excellent adhesiveness Extremely resistant to water washout Resistant to flaking or lumping on gears down to -40F

132

Fifth Wheel

GREASES
Retinax* Fifth Wheel Grease Heavy Duty Grease Resistant to Water Washout 3.69

Typical Properties:
RETINAx FIFTH WHEEL GREASE Product Code NLGI Grade Colour Thickener Estimated Operating Range, C Dropping Point, C Mineral Oil Viscosity cSt @ 40C Worked Penetration 60 strokes @ 25C Worked Penetration 105 strokes @ 25C 4 Ball Wear Test mm 4-Ball EP Load Wear Index Weld Load (kg) Water Spray off, %wt Water washout @ 79C, %wt 504-361 2 Grey. Calcium -18 to 110 138 1000 270 315 0.56 67 500 11 0.25 ASTM Method . . . . D 2265 D 445 D 217 D 217 D 2266 D 2596 D 4049 D 1264

GREASES

Fifth Wheel

133

GREASES
Rhodina Grease BBZ High Performance, Part-Synthetic Grease, for Bearings Subject to Fretting and False Brinelling

Applications: Designed for lubrication of specific bearings in windmills (e.g. rotor bearings) and other similar applications Protection against fretting corrosion, moisture corrosion and false brinelling is provided Can also be used in bearings operating at very low temperatures e.g. under artic conditions Advantages: Rhodina BBZ provides protection and lubrication for a wide range of temperature and in particular has excellent low temperature behaviour allowing trouble free operation even under very cold climates. Rhodina BBZ has very good water resistance properties. This product was developed on the basis and knowledge of Shells long time experience to protect rotor bearings under operation and during idling. It minimises the risk of bearing failures which may be caused during transportation and mounting. The combination of selected base oils and additives is providing extended life time. Typical Properties:
RHODINA GREASE BBZ Product Code NLGI Consistency Colour Soap Type Base Oil (type) Kinematic Viscosity @ 40C, mm2/s @ 100C, mm2/s (ISO 3104) Cone Penetration Worked @ 25C 0.1mm (IP 50/ASTM-D217) Dropping Point. C (IP 396) 504-373 1.5 Brown-Orange Calcium Part Synthetic 13.0 3.0 310

145

134

Motor Bearings

GREASES
Rotella* Grease HD Heavy Duty Truck and Construction Grease 3.70

Rotella Grease HD is a premium heavy-duty grease that is formulated with performance additives that provide excellent extreme pressure/load carrying capability, oxidation stability, and rust protection. It adheres to metal surfaces and resists water wash-off. It has a distinctive red color that makes it easy to identify in field applications. Applications: Severe service needs of commercial trucks, construction and farm equipment, buses and automobiles General lubrication of wheel bearings, axles, ball joints, universal joints, power take-offs, king pins, bushings, and disc brakes Other high temperature applications Advantages: Resists water washout Protects against rust and corrosion in wet environments Exhibits low leakage and oil separation Excellent wear protection Outstanding high temperature wheel bearing performance Excellent extreme pressure protection Performance Specification: Meets ASTM D4950 Classification GC-LB

GREASES

Transport Grease

135

GREASES
Rotella* Grease HD Heavy Duty Truck and Construction Grease 3.70

Typical Properties:
ROTELLA GREASE HD Product Code NLGI Grade Colour Thickener Estimated Operating Range, C Minimum Dispensing Temperature, C Dropping Point, C Mineral Oil Viscosity cSt @ 40C Worked Penetration 105 strokes @ 25C 60x 4 Ball Wear Test mm EP Tests 4-Ball EP Weld Load (kg) Timken Oil Load (kg) Bomb Oxidation @ 99C Pressure Drop @ 100h, kPa Bleed 24hrs @ 25C, % wt Corrosion Test, 48 hr. @ 52C, Rating Wheel Bearing Life test (hrs) 504-360 2 Red Lithium Complex -20 to 160 -15 247 180 305 280 0.48 250 20.4 28 0.9 Pass 120 D 2265 D 2270 D 217 D 2266 D 2596 D 2509 D 942 D 1742 D 1743 D-3527 ASTM Method

136

Transport Grease

GREASES
SRS* 2000 Outstanding Protection 1.30

SRS 2000 has been providing outstanding heavy-duty water resistant protection for over 10 years. This semi synthetic grease has been the benchmark for performance in this severe service area because of the unique combination of thickener, polymers and additives. Applications: SRS 2000 and SRS 2000 MOLY will provide excellent service for logging trucks and other heavy-duty fleet vehicles, construction equipment, agriculture and forestry equipment, car washes and marine applications It resists water and provides long lasting protection for pins, bushings, 5th wheels, chassis points, universal joints, and couplings They are approved by the CFIA (Canadian Food Inspection Agency) for industrial food plant use. Avoid food contamination during application and storage SRS 2000 EXTREME is the perfect grease for virtually all industrial, automotive and marine applications, especially where heat and water are combined. For a true step up in performance and an expanded temperature range, SRS 2000 EXTREME(2) is the only grease you need Advantages: SRS 2000 and SRS 2000 MOLY Exceptional Resistance to Water Washout allowing the grease to work under the very wet conditions Outstanding Mechanical Stability to prevent grease breakdown, even in the presence of water Corrosion Protection to ensure your parts last longer Excellent Adhesion (Tackiness) stays in place for longer re-lubrication intervals SRS 2000 EXTREME (All of the above, plus improved) High temperature capabilities Salt water corrosion Multipurpose use SRS 2000 Extreme 0 is especially suited for gear boxes and central systems

GREASES

Automotive Chassis/Wheel Bearing / High Temperature (Extreme) 137 / Moly / Multi-Purpose / Synthetic / Water Resistant

GREASES
SRS* 2000 Outstanding Protection 1.30

Typical Properties:
SRS 2000 Product Codes NLGI Grades Colour Appearance Thickener Worked Penetration 60 strokes @ 25C 100,000 strokes @ 25C 100,000 strokes @ 25C with 10% water added 4 Ball EP, Weld Load, kg Estimated Operating Range Temperature, C(1) Min. Dispensing Temp, C (1) Dropping Point, C Base Oil Viscosity, cSt @ 40C Blended @ 40C Extracted @ 100C Extracted EP Tests 4 Ball Scar, mm 4 Ball, Load Wear Index 4 Ball Weld Load, kg Timken OK Load, kg Water Spray Off, % Loss Water Washout Test @ 78C, wt. % loss Bomb Oxidation @ 99C Pressure Drop @ 100h, kPa Corrosion Test 48 hour @ 52C Oil Separation wt. % Oil Separation, 7 days Mobility @ -17.8C, g/min Extreme 510-336 2 Red Tacky Extreme PM 510-340 2 Lt Brown Tacky Extreme O 510-330 0 Tan Smooth

Ca Sulfonate Ca Sulfonate Ca Sulfonate 280 290 305 280 290 305 -20 to 160 -15 316 160 0.4 62 25 50 1.2 9 Pass 0.2 2.3 370

-20 to 160 -15 316 160 0.4 62 25 50 1.2 9 Pass 0.2 2.3

-35 to 160 -20 316 186 0.4 43 315 20.4 NA NA NA Pass

(1) May vary with design of equipment (2) Applicable to the NLGI 2 grade only

138

Automotive Chassis/Wheel Bearing / High Temperature (Extreme) / Moly / Multi-Purpose / Synthetic / Water Resistant

GREASES
SRS* 2000 Outstanding Protection 1.30

Typical Properties:
Summer 510-332 1.5 Red Tacky Li/Ca 305 318 340 Winter 510-334 1 Red Tacky Li/Ca 325 335 360 Moly (5%) 510-337 2 Grey Tacky Ca Sulfonate 285 292 308 Winter Moly (5%) 510-335 1 Grey Tacky Li/Ca 325 335 360 D217 ASTM Method

-15 to 135 0 183 171 600 37.2 0.5 50 18.2 50 5 20 Pass 0.3 0.8

-40 to 80 -35 178 29 35 5.4 0.5 45 18.2 NA 10 10 Pass 4.7 71.0

-15 to 160 -10 300 182

-40 to 80 -35 178 29 35 5.4 0.4 63 22.7 NA 10 10 Pass 2.8 71.0 D 2265 D 445 D 445 D 445 D 2266 D 2596 D 2596 D2509 D 4049 D 1264
GREASES

0.4 62 25 50 3.5 20 Pass 0.2 1.4

D 942 D 1743 D 1742 D 1742 USS DM-43

Automotive Chassis/Wheel Bearing / High Temperature (Extreme) / Moly / Multi-Purpose / Synthetic / Water Resistant

139

GREASES
Stamina* Grease HDS Special Purpose High Temperature Synthetic Heavy Duty Multipurpose Polyurea Grease

Coming soon Applications: Stamina Grease HDS can be used for the grease lubrication of heavy-duty, slow moving bearings (both sealed & semi sealed) used in machinery found in the following industries: * Steel * Wind Power * Cement * Chemical Industry * Paper * Mining Advantages: High base oil viscosity to meet leading OEM requirements for slow moving large bearings: Based upon the latest diurea grease technology proven in Steel, Paper, Wind Mills & other industries in Japan and around the world Excellent resistance to high temperatures & heat soak: Synthetic base stocks combined with the inherent oxidation resistance of the diurea thickners combine to give class leading performance in this area Enhanced extreme-pressure properties: Excellent load-carrying performance Excellent water resistance: Ensures lasting protection even in the presence of large amounts of water High dropping point: Resistant to high temperatures Effective corrosion protection: Ensures components/bearings do not fail due to corrosion Free from all heavy metal (lead and barium) and nitrite free: For safe handling

140

Multi-purpose

GREASES
Stamina* Grease HDS Special Purpose High Temperature Synthetic Heavy Duty Multipurpose Polyurea Grease

Typical Properties:
STAMINA GREASE HDS Product Code NLGI Consistency Colour Soap Type Base Oil (type) Kinematic Viscosity @ 40C, cSt (IP 71/ASTM-D445) Cone Penetration Worked @ 25C 0.1mm (IP 50/ASTM-D217) Dropping Point (IP 132) Pumpability Long distance C 504-199 1.5 Light Brown Diurea Fully synthetic

460 295

250 Good

GREASES

Multi-purpose

141

GREASES
Stamina* Grease RL Premium Quality Industrial Bearing Grease 3.68

Stamina Grease RL 2 is a high technology Grease designed to give optimum performance for grease lubrication in industrial bearings. Applications: Stamina Grease RL 2 is particularly recommended for use in high temperature (180C), lightly loaded industrial bearings It is recommended for use where long operational life and extended re-greasing intervals are an important consideration Stamina RL is especially suited for use in Electric Motor bearings Advantages: Outstanding life at high temperatures Excellent wear protection Excellent mechanical stability at high temperatures Excellent oxidation resistance Good protection against false brinnelling Low oil separation Excellent corrosion resistance provides protection from the elements of corrosion Versatile Water resistant withstands washing with water, preventing loss of protection Lead and nitrite free for safe handling Typical Properties:
STAMINA GREASE RL 2 Product Code NLGI Consistency Colour Soap Type Base Oil (type) Kinematic Viscosity @ 40C mm2/s @ 100C mm2/s Cone Penetration Worked @ 25C Dropping Point @ 25C Pumpability Long distance 504-201 2 Brown Durea Mineral 100 11.3 280 280 Fair ASTM Method

D445 D217

142

Industrial Bearings

GREASES
Stamina* Grease RLS Premium Quality Industrial Bearing Grease 7.04

Stamina Grease RLS 2 is very high technology grease designed to give optimum performance for grease lubrication in industrial bearings. Applications: Stamina Grease RLS is particularly recommended for use in high temperature up to 180C, lightly loaded industrial bearings. It is recommended for use where long operational life and extended re-greasing intervals are an important consideration Note: Stamina RLS 2 is only available as part of the Tactic Single Point lubricator offering at this time. Applicable Product Code for this is 504-202-21 Tactic EMV Stamina RLS 2, also required is the Drive Unit (JDE Product Code 96103000) Advantages: Outstanding life at high temperatures Excellent wear protection Excellent mechanical stability at high temperatures Excellent oxidation resistance Low oil separation Excellent corrosion resistance Provides protection from the elements of corrosion Versatile Water-resistant Withstands washing with water, preventing loss of protection Lead and nitrite free For safe handling Typical Properties:
STAMINA GREASE RLS 2 NLGI Consistency Colour Soap Type Base Oil (type) Kinematic Viscosity @ 40C mm2/s @ 100C mm2/s (IP 71/ASTM-D445) Cone Penetration Worked @ 25C 0.1 mm (IP 50/ASTM-D217) Dropping Point C (IP 132/ASTM-D566-76) FAG FE-9 Test L50 hrs (at 180C) Pumpability Long distance Industrial Bearings 2 Brown Polyurea Synthetic 100 13 265 -295 275 > 100 Fair 143

GREASES

GREASES
Surstay* EP Semi Fluid Grease 3.67

A semi-fluid, EP grease for enclosed heavy-duty gear boxes. Applications: Rotor drive gear boxes of Marietta Miners in potash mining Drive gear boxes of conveyor systems Gear boxes where leaking bearing seals make the use of a thickened oil desirable Advantages: Extreme pressure, antiwear and shock loading protection Superior corrosion resistance from the advanced thickener technology Excellent stability maintains thickness without thinning or thickening Tenaciously adheres to gear and bearing surfaces to prevent dry start-up Excellent seal compatibility Typical Properties:
SURSTAY EP NLGI Grade Product Code Colour Thickener Type Dropping Point, C Base Oil Viscosity, cSt @ 40C 4 Ball Wear, mm 4 Ball EP, Weld Load, kg Load Wear Index Salt Fog Corrosion, 1 mil. d.f.t, hour Est. Operating Range, C 000 504-988 Brown Calcium Sulphonate 260+ 104 0.4 400 47 >300 -10 to 130

144

Semi-Fluid

GREASES
Ultragel High Temperature Grease 3.58

A synthetic grease for extremely high temperatures. Applications: Plain and rolling element bearings Run-out table rolling bearings in steel mills In mines, mills, boiler plants In pulp and paper, saw mills In cement and lime plants NOT suitable for high speed or low temperature applications due to the high viscosity base oil used Prior to use, bearings should be thoroughly cleaned of conventional greases Advantages: Outstanding high temperature resistance Suitable up to 250C with frequent relubrication Superior mechanical stability against high shears and pressures Typical Properties:
ULTRAGEL NLGI Grade Product Code Appearance / Colour Thickener Type Dropping Point, C Base Oil Viscosity, cSt @ 40C Timken OK Load, kg Max. Operating Temperature, C Min. Dispensing Temp, C (may vary with dispensing system) 2 504-560 Very Tacky/Amber (clear) Inorganic +343 7,500 27.2 250 +20
GREASES

High Temperature (Extreme)

145