COURSE

TESTING AND CALIBRATION OF INDUSTRIAL INSTRUMENTS (PRESSURE & TEMPERATURE)

COURSE CONTENTS THEORY Introduction to Measurement System-Study of span, zero, deviation & offset errors. Symbols and Loop diagrams. System standards and instrument calibration. Sensor/Transducers and its principles. Pressure Instruments Principle, construction and operation. Process control signals. Temperature Instruments - Principle, construction and operation. Final control elements and Actuators. Controllers - ON/OFF, PID. Tips & Techniques in Testing and calibration of Pressure and Temperature instruments.

PRACTICAL Identification of symbols and diagrams from P & I diagram. Calibration of low and high Pressure Gauges. Principle and operation of Strain gauge Pressure Sensors and Transmitters Exercise in Pressure Measurement & Control (Electronic and Pneumatic). Operation and calibration of Pressure Switch & Safety Valve Operation and calibration of I/P & P/I Converter. Calibration, Adjustments & Testing of Pneumatic Control Valves. Study of Control Loops Operations in a Process Plant. Temperature Measurement using RTD, Thermocouple, Optical Pyrometer. Testing of Temperature controllers (ON-OFF, PID Controller). Calibration and tuning of PID based Temperature Controllers. Maintenance & repair of Pressure and Temperature Controllers.

COURSE

EMBEDDED SYSTEMS AND RTOS IN MODERN INDUSTRIAL CONTROL

COURSE CONTENTS THEORY Embedded Systems: Define the components of an embedded systems and the 80C51 family basics. C51 Programming: Consider the C programming language extensions necessary to support an embedded architecture. Interrupts: Define the techniques of creating and using interrupt service routines in C51. Serial Communication: Examine micro controller serial communications with programming. Timers and Counters: Define the use of the timer/counters with program examples. Hardware Interfacing: LCD interface, ADC/DAC interface, stepper motor Interface, DC motor control. Flow, level & temperature control. Real Time Operating Systems (RTOS) Types and features PRACTICAL Microcontroller (8051)-operation and programming( Assembly & C language). Interfacing Digital I/O & ADC/DAC with 8051 microcontroller. Timer & counter programming. Interrupt programming Serial Communication (RS232C) LCD interface Microcontroller based applications in industrial Measurement and control: Temperature / Pressure measurement and Waveform generation. Digital monitoring and control. Relay, Stepper motor/DC, Servo motor control / Control Valve operation. Event counting / Data logging. Working with RTOS.

COURSE

ALLEN BRADLEY SLC-5/04 ADVANCED PROGRAMMING AND NETWORKING

COURSE CONTENTS THEORY PROGRAMMABLE LOGIC CONTROLLER: Fundamentals of PLC PLC Instruction Set: Bit Instructions, timer/counter, relational instructions PLC Instruction Set: Advanced Instruction : control instructions, math instructions Ladder logic programming (using Basic and Advanced Instructions/Functions) Developing an application programs using PLC PLC networking Protocols & programming Techniques

PRACTICAL Hardware configuration of PLC and PC interface Working with Ladder Logic Programming (using Basic and Advanced Instructions) Implementing PLC applications using Ladder logic Configuring the networks [Ethernet, Device Net, DH+, RS 232 (DF1), Modbus] Networking the PLCs using Ethernet TCP/IP PROTOCOL Communication with Ge-Fanuc PLC through AB PLC via MODBUS Data communications between PLCs using DH+. Device Level (proximity switch / photo sensor / AC drive) Networking using DeviceNet

COURSE

PROCESS AUTOMATION USING PLCS AND SCADA (AB SLC 500 & RSVIEW-32)

COURSE CONTENTS THEORY Introduction to Process Measurement & Control. Controller architecture and operation. Function of a PLC and Input/Output structure I/O Configuration Programmers and ladder diagrams The SLC-500 instruction set. Analogue I/O & PID Control. Program Documentation, storage and retrieval. Industrial measurement and control system. Supervisory Control And Data Acquisition (SCADA) programming

PRACTICAL Configuring the PLC - PC interface Hardware configuration of PLCs, I/Os RS LOGIX 500 - Ladder programming Basic & Advanced Instructions Data monitoring Editing rungs On-line and Off-line Communications between the programmer and PLC. Uploading and downloading PLC programs Processor status, monitoring for faults and fault resets. Forcing. Motion control applications (stepper motor, DC motor) Pressure, temperature, flow and level measurement applications. PID control for level/flow/temperature in industrial process plant Programming the static and dynamic simulators. SCADA Software Working with Projects Setting up a driver communication for stand-alone / Network PLCs Creating graphic display / Animated graphic objects Configuring alarm/Data logging/Trending

COURSE

VIRTUAL INSTRUMENTATION AND REMOTE DATA ACQUISITION (RS- 232C, GPIB, LAN & USB)

COURSE CONTENTS THEORY Introduction to PC based Instrumentation Virtual Instrument Software Architecture (VISA) Agilent Visual Engineering Environment (VEE)graphical programming Hardware and Software for Instrument control Controller, Talker & Listener. GPIB/USB/LAN control for Instruments Computer controlled instrument system. Digital interface issues.

PRACTICAL Operation of intelligent instruments (DMM, Function Generator, and CRO) Installing LAN gateway and USB gateway for GPIB. Configuring GPIB Interface. Driver Software installation. Interface the DMM/Function Generation/CRO with computer via IEEE 488 interface. Control the DMM /Function Generation/CRO through computer. Programming with Agilent VEE (VISUAL ENGG. ENVIRONMENT) Acquire and display Data from instrument. Print and plot the acquired data. Create custom objects and functions. Data exchange between other windows applications (DDE) Creating dynamic link libraries (DLL) using VC++ and link with HP VEE Working with Active-x controls using Agilent VEE Debug and optimize Agilent VEE programs. Building an operating interface with panels. User objects and user function panels. Status panel. USB based Data Acquisition Remote Data Acquisition using RS-232C/USB instruments

COURSE

ALLEN BRADLEY SLC 5/04 PROGRAMMING AND MAINTENANCE.

COURSE CONTENTS THEORY Introduction to AB PLCs. Hardware architecture. Input and output structure. Program folders and system configuration PLC programming & editing using Ladder Logic Program files and Data Files Instruction set Loading and Saving programs and program documentation PLC applications in industrial control systems. System Fault finding.

PRACTICAL Hardware configuration of AB PLC. Ladder programming using RSLOGIX - 500 Pro software. Programming using the bit, Latch/set-reset, load and transfer, Timer, Counter, Compare Arithmetic / math instructions /functions, Application Programs: o Bottle filling .application o Batch Reactor Process. o PLC application trainer System Fault finding.

COURSE

GE-Fanuc PLC PROGRAMMING & APPLICATIONS

COURSE CONTENTS THEORY Introduction to GE-Fanuc PLCs. Hardware architecture. Input and output structure. Program folders and system configuration PLC programming & editing using Ladder Logic Reference tables. Instruction set Loading and Saving programs and program documentation SNP Communications. System Fault finding. Working with Digital I/Os and Analog I/Os. PLC applications in industrial control systems.

PRACTICAL Hardware configuration of Ge_Fanuc Versamax PLC. Ladder programming using Versa Pro software. Programming the Latch/set-reset, load and transfer, Timer, Counter, Compare Arithmetic / math and system control instructions /functions, Application Programs: Motion control (DC motor / stepper motor) . Bottle filling .application Batch Reactor Process. PLC application trainer Pressure, temperature, flow and level measurement . SNP communications using RS 232C & RS 485. System Fault finding.