Mathematical Modeling of STP M/s. Tuscan City, Kundli, Sonepat, Haryana,.

Document No. MM/STP/D076/12-13

2012

SUMMARY STATEMENT
STP OF TUSCAN CITY, KUNDLI, SONEPAT, HARYANA
THIS DOCUMENT CONSIST THE DESIGN CONCEPT, DESIGN CALCULATION AND OTHER RELATED INFORMATION REGARDING THE SEWAGE TREATMENT PLANT FOR 14 Acr.

MM/STP/D076/12-13
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Mathematical Modeling of STP M/s. Tuscan City, Kundli, Sonepat, Haryana,.

Document No. MM/STP/D076/12-13

MATHEMATICAL MODELING

FOR EFFLUENT TREATMENT PLANT

FOR

Tuscan City,

Kundli, Sonepat,

Haryana, INDIA

Elaborated by: Project Management Consortium- Environment, # 441 Sector 16 Sikandra Avas Yojna Sikandra, Agra 282007 dassagra@hotmail.com; info@wateronline.co.in

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Document No. MM/STP/D076/12-13

Contents
OBJECT KEPT IN VIEW FOR DESIGNING ETP ...........................................................................4 1.0 2.0 3.0 3.1 SEWEAGE TREATMENT PLANT DESIGN CONCEPT .....................................................4 Estimation of discharge from the site Tuscan City................................................................5 EXPECTED RAW INFLUENT CHARACTERISTICS: ........................................................5 EVALUATION OF LOADS AT PRIMARY TREATMENT: ................................................5

Chart 1- Schematics of Sewage Treatment Plant ................................................................................6 4.0 DESIGN OF BAR SCREEN, OIL & GREASE SAPRATOR ......................................................7 5.0 6.0 7.0 8.0 9.0 10.0 11. DESIGN FOR EQULIZATION TANK ...................................................................................7 CALCULATION FOR ANAEROBIC ZONE (UASB) ......................................................8 DESIGN AERATION TANK VOLUME (MMBR REACTOR) ........................................10 DESIGN OF SECONDARY SETTLING TANK (TUBE SETTLER) ............................12 SLUDGE DISPOSAL: ...........................................................................................................13 TREATED WASTEWATER DISPOSAL (BY OZONE): ....................................................13 SUMMARY OF MATHEMATICAL MODELING ..............................................................13

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Document No. MM/STP/D076/12-13

OBJECT KEPT IN VIEW FOR DESIGNING ETP

Keep the power consumption to minimum Keep minimum dosing of chemicals Recovery of Bio gas if required by the project proponent. Minimum human intervention with self sustainability as prime object.

1.0 SEWEAGE TREATMENT PLANT DESIGN CONCEPT

Sewage is proposed to be treated by well documented, established & energy efficient combination of UASB based Anaerobic & Aerobic Attached growth process. In this process, Effluent containing high protein & fast bio-degrading organic waste is first hydrolyzed by EM* biomass (mixture of microorganisms consisting mainly of lactic acid bacteria, purple bacteria, and yeasts which co-exist for the benefit of whichever environment they are introduced.) treated in anaerobic condition in UASB reactor . The waste water is further treated in presence of Air (Oxygen & Nitrogen both) by diffusers or surface aerators are often suggested as the oxygen transfer device in the aeration tanks. Hydrolyzed organic mass increases resultant soluble COD, which enhance the effectiveness of up flow sludge blanket reactor. This Process generates carbon dioxide, Methane Gas as byproducts, Anaerobic Treated water is fed to aeration zone to reduce the BOD and generation of pathogen bacteria in water thus polishing the water. Targeted BOD removal is to be achieved up to 93~95%. Therefore, the ETP has been designed to ensure BOD removal of 20% in primary treatment, and 85 % in the secondary treatment. 95 % in polishing unit. With these efficiencies, the final treated effluent shall discharge BOD < 30 mg/l. *It is reported that EM (Effective Micro organism) include: Lactic acid bacteria: Lactobacillus plantarum; L. Casei; Streptococcus Lactis. Photosynthetic bacteria: Rhodopseudomonas Palustris; Rhodobacter Sphaeroides. Yeast: Saccharomyces Cerevisiae; Candida Utilis (usually known as Toula, Pichia Jadinii). Actinomycetes: Streptomyces Albus; S. Griseus. Fermenting fungi: Aspergillus oryzae; Mucor Hiemalis.

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Document No. MM/STP/D076/12-13

2.0 Estimation of discharge from the site Tuscan City

No of dwelling units in towers Convenient shopping EWS housing Total No. of persons/unit water supply to units total supply to units expected discharge @ 80% Design Treatment capacity @ 10% extra

862 0 0 862 5 145 624.95 500 550

Lt/D/C KLD KLD KLD

3.0 EXPECTED RAW INFLUENT CHARACTERISTICS:

PARAMETERS
Flow, m3/day COD, mg/l BOD, mg/l TDS, mg/l TSS, mg/l

Quantity
500 850-2000 400 2000 <100

Target
550 <30 <100

3.1 EVALUATION OF LOADS AT PRIMARY TREATMENT:

Inlet streams, Leads influent to grit settlers, at a discharge rate of 550 m3/day with BOD of 400 mg/l will give BOD load to primary tube settler = 550x0.4 =220 kg/d.

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Mathematical Modeling of STP M/s. Tuscan City, Kundli, Sonepat, Haryana,.

Document No. MM/STP/D076/12-13

Sewage transportation by sewer lines

Sump well

Grit settlers

FAB Reactor

Multi cell UABS Reactor

Equlisation tank

Tube settler for secondry settling

60 KL treated water storage tank

Disinfection treatment by Ozone

Disposal to Hotriculture after composting

Filter Press for sludge compaction

Disposal the hotriculture or HUDA sewer

Chart 1- Schematics of Sewage Treatment Plant

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Document No. MM/STP/D076/12-13

4.0 DESIGN OF BAR SCREEN, OIL & GREASE SAPRATOR

Since wastewater is coming to the STP without any pre filtration or collection sump It is planned to have one bar screen with opening of 20 mm followed by velocity type Oil & grease trap Cum grit settler. Minimum HTR in section is 10 min at peak flow Maximum velocity of 0.25 m/s.

5.0 DESIGN FOR EQULIZATION TANK

Equalization tank dimensions Inlet flow m3/d Average Hydraulic Loading 550 22.91 KL/H

HRT required for proper equalization of wastewater 6 hrs. or total volume required 137.49 or 140 m3 Depth required for the equalization is 5 m thus plan area required for the same will be 28 or 30 m2. Recommended L X W for equalization is 7 X 4 as per site condition. 5.2 Assuming 10 % BOD removal in equalization tank BOD load at inlet of Down flow

anaerobic reactor will be 200 kg/day. For further calculation 400 mgl.

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6.0 CALCULATION FOR ANAEROBIC ZONE (UASB)

6.1 System is designed on down flow anaerobic reactor
500 0.5 525 21.87 KLD MLD KLD Cu m/ hr Influent designed flow Average flow rate

Parameter selected 7.3 ~ 7.7 400 mg/l 900 mg/l 105 mg/l 395 mg/l 270 mg/l 20~30 days

pH BOD COD SO4 TSS VSS SRT value desired

Assume BOD removal efficiency I.e. Targeted UASB effluent BOD Sludge production VSS produce in process Non degradable Ash receive in influent Total sludge produce or SRT & HRT value SRT ( Sludge retention Time) Depth of Sludge blanket Effectiveness Coeff. Average Concentration of sludge in blanket Length of reactor HRT Up flow Velocity @ average flow Reactor dimensions Plan area required No of Cell required area of each cell
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80 80

% mg/l

32 162 125 319 159

mg/l mg/l mg/l mg/l Kg/day

25 2.5 0.8 70 4 10.94 0.4 57 4 14.44

days m Kg/ Cum m Hr m/hr Sq m Sq m

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Length. width if Circular Dia of UASB each Cell

3.8 3.8

M M

4.8

Check loading

for

organic

Volumetric organic loading

1.55

Kg/Cum/day

Range 1-3

Kg/Cum/day

6.2

Reduction of BOD from Anaerobic Zone is 80% of 400 mg/l

Thus outlet BOD expected 80 mgl.

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7.0 DESIGN AERATION TANK VOLUME (MMBR REACTOR)

BOD in (mg/l) BOD out (mg/l) 100 <20 Flow (m3/day) Type of Effluent Tank Size (L x B) 550 domestic Sewage 6X3.03 MXM

Tank Volume Top Area Bottom Area SWD Effective Depth Pipe Aerator Density Meter length of Pipe Aerators Membrane area No. of Laterals Total length of laterals No. of aerator per Lateral Center-to-center distance b/n aerators End-to-end distance b/n aerators Air Quantity in Sm3/hr Air Quantity in m3/hr

82.0 18.2 18.2 4.5 4.3 12.3 14 2.24 2 10 14 0.38 0.6 115.0 135.2

m3 m2 m2 m m % Mtrs m2 nos. mtrs. Nos. m

L (mtr.) = B (mtr.) =

3.0 6.0

Pressure drop expected 0.55 Aerator throughput rate 8.22 Membrane throughput rate 51.35 Field Correction Factor 0.57 Oxygen suggested at FIELD condition (A.O.R) 5.00 Oxygen required at standard condition (S.O.R) 8.75 S.O.T.E 27.27 A.O.T.E 15.58 SOTE/m water column 6.34 Standard Oxygenation Capacity 17.70 Actual Oxygenation Capacity 10.11 Air Quantity Calculated / m3 tank volume approx. air temp. at
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m (approx. value) Sm3/hr m3/hr kg/cm 2 Sm3/hr/m aerator Sm3/hr/m2 membrane

kgO2/hr kgO2/hr % % % gmO2/m3 air/m i.d. gmO2/m3 air/m i.d.

1.40 73.46
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Sm3 hr/m3 vol. Deg C

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blower outlet Motor Energy consumption energy at blower efficiency Standard Aeration Capacity Actual Aeration capacity

2.34 3.8 3.70 2.10

kWhr Wh/cm/100mbar kg O2/kWhr kg O2/kWhr

7.1 AERATION TANK: Suggested tank as per site Size: 3 m x 6.0 m x 5 m (SWD) 7.2 expected BOD load at outlet will be 20 mg/l.

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8.0 DESIGN OF SECONDARY SETTLING TANK (TUBE SETTLER)

SEDIMENTATION TANK DIMENSIONING FLOW THROUGH TUBE SETTLER CUM/HR; Q SEDIMENTATION VELOCITY OF SETTLABLE SOLIDS; VS TUBE HEIGHT FACTOR OF SAFETY; FS SEDIMENTATION AREA REQUIRED ; AS SETTLING AREA AT 55 VOLUME OF TUBE DECK REQUIRED PLAN AREA OF CLARIFIER PROVIDED PLAN AREA OF MEDIA

22.91 0.5 0.5 1 45.82967 SQ. M 14 SQ. M / CUM M

3.273548 CUM 6.547095 2.558729 X 2.558729 CUM / SQM / HR

OVERALL SURFACE LOADING RATE QUANTITY MEDIA WEIR RATE OF

3.5

3.273548 LOADING 8.95 3.04 CUM/M/DAY CUM

QUANTITY OF MEDIA WITH ANGLE CORRECTION

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9.0 SLUDGE DISPOSAL:

Since land is constrain in designing the STP, it is recommended to have Filter press based sludge thickening system. Sludge cake will be used for horticulture purposes in Tuscan City campus.

10.0 TREATED WASTEWATER DISPOSAL (BY OZONE):

As discharge rate of treated water will be 22 Kl per hr, thus a 2 hour storage should be provided i.e. 44 KL, at the site. This water will be sent to horticulture purposes after treating with on line Ozonator, Pumping capacity of 15 KL/ hr will provide 3 hr reaction time.

11. SUMMARY OF MATHEMATICAL MODELING

Thus, if above system is operated as per above mentioned operating conditions/ operating parameter, it is expected that effluent water quality will meet the criteria for discharge over land or into water body as stipulated by HSPCB for overland discharge/ disposal to sewer & Horticultural purposes.

Dinkar Saxena,

Chartered Engineer (India), M/128465/1 M. Sc., M.I.E., C. Eng., F.I.P.H.E., PGDM, MASHRAE Environment Management System Auditor Social accountability Auditor (SA 1462 Dtd:04-26-2006)

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Notes:-

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Notes

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