Professional Documents
Culture Documents
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Objective
At the end of this course, the attendants should be able to answer the following questions? What does the profession of Drilling Engineering mean? How can a well design be initiated? What offset well information to be collected? What is kick tolerance, how is it calculated? How can a kick be identified? What is an AFE, how can it be calculated? What is a bit record, how can the bit cost comparisons be made? Cementing, operations sequences? What are the practical information in a drilling process? Drillstring design, is it difficult?
It is assumed that the attendants are familiar with subjects which may have been studied prior to this course as given below: Introduction to Petroleum & Natural Gas Engineering Basic Engineering courses
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Outline
Drilling Engineering Well Design Rig Requirements Drilling Planning Offset Wells Kick Tolerance Kick Identification AFE Bit Record/Cost Cementing Practical Information DrillString Design Conclusion BackUp Slides
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Drilling Engineering
The goals of the drilling engineer include: providing accurate cost estimates, designing well programs that satisfy well objectives, reducing cost through the selection of high-efficiency equipment, systems, and practices, ensuring safety through the recommendation of sound practices and through contingency planning.
GEOSCIENCES AND PETROLEUM ENGINEERING DEPARTMENT, Modern Well Design
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Rig Requirements
The drilling is achieved by means of having properly selected the following main items of the rig components: Power Generation System, Hoisting System, Fluid Circulation System, Rotary System, Well Control System, Drilling data acquisition and monitoring system. Other considerations for Rig Selection: Safety Records, Rig mobility and ease of handling, Contractor Dependability. Contractual rates (footage, day, turnkey), Condition of all rig equipment.
GEOSCIENCES AND PETROLEUM ENGINEERING DEPARTMENT, Modern Well Design
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Drilling Planning
The drilling engineer is the well architect and planning coordinator for the drilling project, he/she is in charge of: Collecting and revising available data for all offset wells, Designing all of the drilling programs (drilling fluid, bit, hydraulics, casing/cementing/ directional drilling, tubulars, BHA and well control aspects), Preparing the AFE (Authorization for Expenditures), Foreseeing the drilling problems, preparing contingencies, Selecting drilling rig and specifications, Preparing drilling cost vs time curves, Preparing and organizing the tenders related to rig and services, Preparing and organizing the purchasing of the long-lead items, Making sure that the environmental, regulatory and other engineering group objectives are met, and the well programmes are executed economically, safely and on schedule.
GEOSCIENCES AND PETROLEUM ENGINEERING DEPARTMENT, Modern Well Design
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RT, 0 m
U.Fars-Dibdiba (sst,sh,ms), 30 m
Deviatio n Start
250
TOC 250 m
485
13 3/8" CSG
13 3/8" CSG
500
750
Lo wer Fars 985 ML (Min o r) En d wer Fars Lo 20" CSG Partial ML 20" CSG Gh ar Gh ar Damman Water In g ressio n
Lo wer Fars
Lo wer Fars 20" CSG Lo wer Fars Lo wer Fars
Pore Gradient
20" CSG_R-N-172
TOC 1188 m
MJ-2 DST-17
Gh ar
Damman ML (Start)
Overburden Gradient
1000
1485
Damman Water In g ressio n Damman ML Um Er-Rad h uma Er-Rad h uma Um ML (To tal) Um Er-Rad h uma Partial ML Um Er-Rad h uma
Damman
ML Um Um Er-Rad h ) ML Er-Rad h uma ML (Sto p p eduma (En d ) ML (To tal) Um Er-Rad h uma ML (Start) Overp ull (50 to n s)
Hartha
1985
Depth, m TVDss
9 5/8" CSG Aaliji Aaliji Um Er-Rad h uma 13 3/8" CSG Sh iran ish Sh iran ish Harth a Deviatio n En d Harth a Sa'd i
Aaliji
Sh iran ish Harth a Fish in g
2250
TOC 2340 m
Depth, m TVD RT
2485
Sa'd i Tan uma Kh asib Mish rif Tan uma Kh asib Mish rif
Harth a ML in Cemen tin g Sa'd i Sa'd i 13 3/8" CSG Stuck Pip e Tan uma Sa'd i Gas Cut Mud Tan uma Kh asib 13 3/8" CSG Kh asib Mish rif Tan uma Mish rif Kh asib Mish rif
Rumalia Ah mad i
2500
16 in. CSG @ 2490 m
2750
3000
3250
Ah mad i
Ah mad i Well Deviated Maud d ud 2985 Nah r Umr
Rumalia Ah mad i Rumalia Ah mad i Maud d ud Rumalia Ah mad i 7" Lin er TD 7" CSG TD
Maud d ud
Maud d ud
Nah r Umr Nah r Umr Nah r Umr Co llap se (9 5/8in CSG) Stuck Pip e Sh uaiba Sh uaiba Zubair Fish in g Sh uaiba
Nah r Umr
3750
Sh uaiba
MJ-9 Actual Mud Den MJ-2 DST-22 MJ-19 Actual Mud Den
MJ-15 Actual Mud Den MJ-9 RFT MJ-3 Actual Mud Den
Sh uaiba Zubair
3485 Ratawi 9 5/8" CSG
Zubair
4000 4250
Zubair
Zubair
Ratawi Ratawi
Yamama
9 Lin CSG Yamama 7"5/8"er 7" Lin er 3985
4750
7" Lin er TD
4 1/2" Lin er Sulaiy TD
Cmt (LC) Top 7" Liner R-N-172_RFT (Najmah_RFT_PP-Gradient) Najmah (lst), 4759 m
TD
5000
TOC 5165 m
5250
9 5/8 in. CSG @ 5315 m
4485
Sargelu (lst,sh,ms), 5169 m Alan (lst,eva), 5233 m Mus/Adaiyah (lst,salt,eva), Cmt (LC) Btm 5315 m Butma (lst,sh), 5502 m
5500
7 in. Liner @ 5750 m
5750
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 3.0 3.1 3.2 3.3 3.4
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Prior Design
Prior to designing casing strings, the engineer must study pressure requirements and prepare a muddensity schedule. A plot of fracture gradient versus depth should be prepared, although in some instances knowledge of the fracture gradients at the casing depths under study is sufficient. Leakoff data on new particularly valuable. wells is
Hole problems must be thoroughly identified and the need to design for acid gases or other corrosion problems evaluated.
GEOSCIENCES AND PETROLEUM ENGINEERING DEPARTMENT, Modern Well Design
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Kick Tolerance
Kick Tolerance is the maximum allowable influx volume, for a known or assumed SIDPP, which will not cause the formation to fracture when either the influx is at the bottom of the annulus or when it is circulated and expanded to the casing shoe by a constant bottom-hole pressure method. Maximum tolerable length (H) of gas influx in the annulus at any position between bottom hole and the casing:
Where: Hmax = height of gas bubble at casing shoe, ft MW = maximum mud weight for next hole section, ppg TD = next hole total depth, ft CSD = casing setting depth, ft FG = fracture gradient at the casing shoe, ppg Pf = formation pore pressure at next TD, psi G = gradient of gas, 0.1 psi/ft
GEOSCIENCES AND PETROLEUM ENGINEERING DEPARTMENT, Modern Well Design
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13 3/8" CSG ft
0.75 0.1
Hole Size in
12 1/4
47.17
bbl
TD
ft
8000
psi/ft psi/ft
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Differential Pressure
Differential Pressure, kgf/cm2
Differential Pressure, kgf/cm2
Kick Tolerance, m3 0.00 0 20.00 40.00 60.00 80.00 100.00 120.00 140.00 160.00 0
0.00
20.00
40.00
60.00
80.00
100.00
0
20
40
60
80
100
120
140
500
500
500
1000
1000
1000
1500
1500
1500
Depth, m TVD RT
Depth, m TVD RT
2000
2000
Depth, m TVD RT
2000
2500
2500
2500
3000
3000
3000
3500
3500
3500
4000
4000
4000
4500
4500
4500
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2405 ft H x Capacity between hole/drillpipe 0.045900525 bbl/ft 110.4 P1V1=P2V2 107.6 bbl, volume of the bubble at the TD bbl, volume of bubble at the shoe
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The Volume for any annular is calculated by means of the following formula:
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Kick Identification
In case of a kick occurrence the type of the influx that enters the wellbore is required to be determined. The influx gradient can be evaluated using the given ranges.
Gradient, psi/ft 0.05 0.2 0.4 0.2 0.4 0.5 Gradient, sg 0.115 0.461 0.923 Gradient, ppg 3.85 Gas 7.70 Probable combination of gas, oil, and/or salt water Influx Type
A gas kick causes higher annular pressures than a liquid kick. A gas kick has lower density than a liquid kick. A gas kick must be allowed to expand as it is pumped to surface. The objective for the well control is to always having a constant bottom hole pressure. This is only possible through having higher surface annular pressure that can be maintained through the adjustable choke.
GEOSCIENCES AND PETROLEUM ENGINEERING DEPARTMENT, Modern Well Design
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Where, kick = Kick density, ppg mud = Mud density, ppg PCasing = Casing pressure, psi PDP = Drill pipe pressure, psi Lk = Length of the kick fluid, ft
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12000 ft 10 lbm/gal 9 bbl/min 25 bbl 5 600 800 12.9 815 28.6 min psi psi ft/bbl ft ft/bbl
Time period during the gain = SIDPP = ICP = Annular Capacity of casing = Length of DCs = Annular Capacity (DC) =
a) Compute the density of the kick? b) Assume that the kick fluids are mixed with the mud pumped while the was flowing. Recalculate the density of the kick?
GEOSCIENCES AND PETROLEUM ENGINEERING DEPARTMENT, Modern Well Design
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Length of the kick fluid is calculated multiplying capacity across the DCs.
Lk=572ft kick = 2.9ppg
A kick density less than about 4 ppg should indicate that the kick fluid is predominantly gas, and a kick density greater than about 8 ppg should indicate that the fluid is predominantly liquid.
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The length of mixed zone is Lkick =1081 ft Using the given kick density equation: kick = 6.04 ppg The given density implies that the kick fluid is predominantly liquid. Since the column of the mixed zone is only 1081 ft long and under high pressure, the mean density can be related to the kick fluid density using the equation for mixtures. kick = 1.5 ppg Even though the effect of mud pump is considered the predominant kick density indicated that it is a gas.
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AFE
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AFE (Contd)
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AFE (Contd)
The cost estimate sheets are usually prepared in three sections: The left column shows a code and a description for each line, The middle set of columns are used to enter time or depthdependent rates, The right set of columns either multiplies time or depthrelated costs by the relevant figure.
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AFE (Contd)
OFFSHORE PETROLEUM CORPORATION
WELL
SELECT DATE
REP.NO ACCOUNT
401 402 403 404 405 406 407 408 409 410 411 412 413 414 415 416 417 418 419 420 421 422 423 424
DATE
22 May 2006 0 0 72,008 2,543 0 0 0 10,600 1,000 0 0 1,800 0 0 0 0 7,500 417 1,422 461 1,000 0 0 0 98,751 0 0 0 0 0 0 0 984 3,497 1,628 695 58 410 1,732 723 536 4,395 200 669 184 508 1,000 180 17,399
PREVIOUS
21 May 2006 0 0 78,573 2,680 0 0 0 10,600 1,000 0 0 1,800 0 0 0 0 7,500 417 1,422 461 1,000 200 0 0 105,653 0 0 0 0 0 0 0 984 3,497 1,628 695 58 410 1,732 723 536 4,395 200 669 184 508 1,000 180 17,399
TOTAL
0 0 5,097,348 324,896 69,070 574,600 154,243 196,255 437,420 224,560 203,363 192,900 88,163 0 42,480 136,618 585,000 42,900 110,916 35,958 91,940 36,890 0 504,672 9,150,191 190,190 528,052 52,538 0 80,940 59,452 911,172 76,752 272,766 126,984 54,210 4,524 31,980 135,096 56,394 41,808 342,810 15,600 52,182 14,352 39,624 78,000 13,860 1,356,942
441 442 443 444 445 446 447 448 449 450 451 452 453 454 455 456
SUB-TOTAL TANGIBLES ADMINISTRATIVE EXPENCES WELL PLANNING OPERATIONS & DRILLING MANAGERS PROJECT MANAGEMENT SHORE BASE STAFF ACCOUNTING TEAM ENVIRONMENTAL PROTECTION TRAVEL AND ACCOMODATIONS SHORE BASE OFFICES AND RENTAL COMMUNICATIONS TAXES & ASSOCIATED COST CUSTOM AGENT FEES CUSTOM CLEARANCE & TRANSPORTATION BANK CHARGES RIG CREW ADMINISTRATIVE INSURANCE
TRANSLATION AND OTHER EXPENCES
SUB-TOTAL ADMINISTRATIVE
116,150
123,052 11,418,305
AFE preparation requires a thorough geological and geophysical report, a cost estimate for drilling and completing the well, and an economic analysis of the proposal. Preparation of well-cost estimates requires research of offset well performance to review the problems encountered, the materials used, and the effectiveness of the well programs (mud, cementing, casing, etc.) attempted.
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Bit Record
Bit records contain a wealth of information essential to the Drilling Engineer. Bit records could give useful information whether the bit run was economical or not. The heading of the bit record provides information such as operator, contractor, rig number, well location, drillstring characteristics, and pump data. In addition the bit heading provides dates for spudding, drilling our from under the surface casing, intermediate casing depth and reaching the hole bottom.
GEOSCIENCES AND PETROLEUM ENGINEERING DEPARTMENT, Modern Well Design
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where Cd = Drilling cost for bit run, USD/ft Cb= Cost of bit run in hole, USD Cr = Rig cost, USD/d Td = Drilling time, h Tt = Trip time, h Tc = Connection time, h Df = Formation interval drilled, ft
GEOSCIENCES AND PETROLEUM ENGINEERING DEPARTMENT, Modern Well Design
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Bit drilled the most interval is 605 ft (BIT D). The lowest drilling cost is 56.3 $/ft (BIT B). The bit interval cost are ranging in between 13,550 37,150 $. The chart showing the drilling cost comparison for all bits are as given beside.
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3 4 5 6
Drop BOTTOM PLUG; and place the top plug into the CEMENTING HEAD. Pump LEAD SLURRY: 101.5 bbl. Pump TAIL SLURRY: 35.3 bbl. Drop TOP PLUG. Pump 2 bbl of water in order to flush the cementing lines from cement.
8 9
Make sure enough amount of water is going to be pumped and the cementing lines will be cleaned for future use, clear of any cement. Calculate the pump output before the cementing operation, Displace cement with 290.5 bbl of drilling mud using mud pumps. The total number of and make sure measure the pump volumetric efficiency is strokes are 3825. The pump output considered is: 3.19 gal/stroke. considered in the calculations. Set the plug and observe the well for a back pressure and leak. Expected plug set When getting closer to set the plug, make sure the pump pressure should be approximately: 445 psi [Excluding Frictional Pressure Losses]. Test rate is reduced to minimum. the plug to 945 psi for 15 MINUTES. Wait for cement based on the recommendation of the Wait for Cement to harden. cementing contractor. Observe the surface samples.
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Practical Information
Important and useful practical information for the Rig Site Drilling Engineers: Always keep it as simple as possible. Data acquisition during the course of an drilling operation is vital. The deeper the formations get, the more the abnormal pressures may increase, a casing must be set before reaching a high pressure formation. Do not believe everything you hear at the rig site, investigate and make necessary calculations to comprehend the happening. A short trip is not a necessity every day, you do not have to do this if the hole is clean. Spend ample amount of time at the rig site to become familiar with operations. Write a procedure if you have seen it done. Report success and failures alike. Do not place blames, find solutions. Involve field personnel as part of the planning implementation operations. Bit weight will certainly effect the Penetration Rate as much as Bit Rotation will, if hydraulics are adequate apply 5-6 klbf/in bit diameter as a general rule of thumb. For insert bits apply 2.5-3 tons/in of bit size. Softer Formations require more hydraulics than harder formations: Apply 4-5 HHP/in2 for SOFT Formations, Apply 2-3 HHP/in2 for HARD Formations, Insert bits do not like HIGH RPMs. Drilling record in 24 hours is by 3050 m in a 12 hole diameter drilled directionally by Philips Petroleum. In North Sea the formations are usually very soft. Remember Barite is a relatively inactive weighting particle. As the filtration rate decreases the penetration rate decreases as well. A shale formation would never squeeze into a wellbore.
GEOSCIENCES AND PETROLEUM ENGINEERING DEPARTMENT, Modern Well Design
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Conclusion
The success of failure of a well, from a drilling point of viewpoint, is heavily dependent on the quality of well planning prior to spud. The quality of the well planning in turn is heavily dependent of the quality and completeness of the data used in planning. The successful drilling engineer is a natural detective, snooping around for every snippet of useful data to analyze and consequently implement into the well planning and ensure the implementation.
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References
Azar J.J., Samuel G.R., Drilling Engineering, PennWell Publishing Company, Tulsa, OK, 2007 Bourgoyne, A., Millheim, K., and, Young, F.S.,: Applied Drilling Engineering, SPE Textbook, Society of Petroleum Engineers, Richardson, TX, 1986
Carden, R.S., Grace, R.D., and, Shursen, J.L.,: Drilling Practices, Petroskills-OGCI, Course Notes, Tulsa, OK, 2006
Well Control for the Rig-Site Drilling Team, Aberdeen Drilling Schools & Well Control Training Centre, V4 Rev March, Aberdeen 2002 Mitchell R. Ed. Petroleum Engineering Handbook Drilling Engineering,, Volume II The Society of Petroleum Engineers, Richardson, TX, 2006 Johancsik C.A, Friesen D.B., Dawson R., Torque and Drag in Directional Wells Prediction and Measurement,, SPE 11380, Journal of Petroleum Technology, pp 987-992, June 1984 Devereux S., Practical Well Planning and Drilling Manual, PennWell Publishing Company, Tulsa, OK, 1998
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45
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BACK-UP SLIDES
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The formation permeability and porosity, The rate of penetration or the length of exposed formation, The hole size, The kick intensity, The method used for kick detection, The crew reaction times to alarms and the time taken to perform a kick drill, The time taken to close the BOP and/or the choke.
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WorkEnergy is force x distance (N.m) Unit of work: J (Joule) Practical use: kJ, MJ TorqueTorque is the tendency of a force to rotate an object about an axis. Unit: N.m (newton-metre) Practical use: klbf-ft Poweris the work/unit-time Unit of power: W (Watt) Practical use: kW, MW
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casing/tubing design, torque/drag, hydraulics, hole cleaning, swab/surge, well control, cementing, drillstring-vibration/directional-performance, wellbore-stability analysis to be performed.
These engineering systems enable well planners to design the well within concise engineering constraints. These planned models are updated during the drilling process to monitor the well and to ensure that design constraints are not exceeded.
GEOSCIENCES AND PETROLEUM ENGINEERING DEPARTMENT, Modern Well Design
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In a gas reservoir the pressure at the top of the reservoir is higher. As you go deep the pressure decreases due to mother nature, and rules of physics. However when a tubing string in which gas is flowing considered, the pressure at the top is less as compared to pressure at the bottom.
GEOSCIENCES AND PETROLEUM ENGINEERING DEPARTMENT, Modern Well Design
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ERD Wells
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3 4
5 6 7 8 9 10 11
Reverse circulate and observe the fluid return at the surface, fresh water should be observed.
Wait on cement thickening. RIH with open ended tubular and tag top of the cement plug.
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Casing Profiles
Conventional Casing Profile
Lean-Profile
Wells drilled with different Profile Technology are concluded in considerably less days than conventionally drilled ones. From an economical point of view, the following observations can be made, related to Lean Profile technology:
The additional cost for the use of automatic drilling systems are nearly paid by the cost saving of less material consumed and less cost requirements for waste management. The drilling time saving of the different Profile Technology application is the most significant economical issue.
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Differential Sticking
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6.125in hole is being drilled through a 100 ft depleted gas sand. The pressure in the wellbore is 2000 psi greater than formation pressure of the depleted sand. The mud cake has a thickness of 0.5 in and a coefficient of friction of 0.1. If the 4.75in collars become differentially stuck over the entire sand interval, what force would be required to pull the collars free?
Solution: Effective area of contact A A= 5645 Freeing force is calculated, Fst = 1,128,972
in^2 lbf
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1 High wellbore pressure caused by unnecessarily high mud density, 2 Low formation pore pressure in permeable zone (depleted oil or gas sand) 3 Thick, permeable formation, which causes greater effective area, 4 Thick mud cake, which causes a greater effective area, 5 Large pipe diameter, which causes a greater effective area 6 A mud cake with high coefficient of friction.
Thus, Mud having a low density, a low water loss, and a thin, slick mud cake are best for preventing differential pressure sticking.
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Cementing
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Cementing (Contd)
Economics of drilling and cementing dictate that these casing points be as far apart as formation pressures and hole stability will allow. Use of small casing severely restricts the opportunities for deepening the well or using larger pumps. Use of small casing to save on drilling costs is usually a poor choice in any area in which high production rates (including water floods) are expected.
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