PIPING INSPECTION PROCEDURE

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b.

AMENDMENT AND REVISION RECORD.

The K-KEM Quality Assurance Engineer will be responsible for revising this document in accordance with the Document Control Procedure and for obtaining the approval of the Departmental Manager for all revisions. The revised section or paragraph will be indicated coloring (light green). An amendment to this Document will necessitate the issue of a revised copy of the complete document, all amendments will be recorded in the register below: Amendment Number Revision No./ Issued No. Amendment and Originator Details Name/Position/Department Ref. Section Receive Date

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c. a. b. c.

CONTENTS. Piping Inspection Procedure Cover Page. Amendment and Revision Record. Contents.

1. 2. 3. 4. 5. 6.

Purpose. Scope. Abbreviation. Responsibility. Procedure. Appendices.

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1.

PURPOSE. The purpose of this procedure is as a guidelines to all inspection personnels for carrying out an inspection for piping that joint by welding. This to ensure that the inspection are carry out in accordance to the specified codes and project specifications.

2.

SCOPE. These covers for the piping that were in process and newly constructed piping.

3.

ABBREVIATION. RT QA QAM QMS NDT Jt W1 Sch Acc/Abu Radiations Test. Quality Assurance. Quality Assurance Manual. Quality Management System. Non-Destructive Test. Joint. Welder Identification. Piping Schedule. The inspection accepted by the inspector namely Abu.

4.

RESPOSIBILITY. The inspector's shall be fully responsible in the total implementation of this procedure. The development of this work instruction shall be by the section head of the entire department and shall be review by the QA engineer and approve by the Technical Manager prior to the execution of the job.

5.

PROCEDURE. Before Welding. The inspector shall review the following; ISOMETRIC drawings. Understanding of the weld map is importance. The NDT requirements by the client specifications and the code requirements. The inspection interfaces, as to ensure that reworks is minimised. To ensure that the requirement of inspection tools are available, such as welding gage, temple stick, paint marker, steel ruler and torchlight. Welding procedures specification (WPS), Welder qualification test record (WQT), Materials mild certificates (piping & welding filler metals). The ITP for the particular project. All the above informations shall assist the inspector while carrying out the inspection.

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During Welding. Fit-Up and Welding Visual Inspection. The inspector shall check the fit-up of the newly joint pipe prior to start welding by the welders. Ensure the welders are being qualified earlier. The inspector is to mark on the pipe that is been visually inspected and as a minimum, the informations written on the pipe's joint are as followings; Joint No Fit-up Root Fill/Cap Jt. 001 Sch 80-Sch 80 W1 W2 Inspector ID Acc/Abu Acc/Abu Acc/Abu

After Welding. Upon completion of the welding by the welders, then, the inspector is to carry out a visual inspection. Any finding found during the inspection shall be recorded into his note book and at the same time to marked the finding (e.g. pin hole) by using the paint marker onto the pipe's weldment that having the defect. The marking is for the purpose of an immediate action by the welder to repair or to remove the defect. After the repair works is completed, then again the same inspector has to come for visual inspection. It is importance that, the inspector to ensure the repair works is done in accordance to the approved repair procedure. Reporting. All of the inspection done is to be reported in a standard report format established in the Appendix 1. The numbering system for the inspection report shall as followings; Rpt. No. : aaa/bbb. Note : aaa bbb Client's name. Running number.

6.

APPENDICES. Appendix 1 Piping Welding Inspection Report.

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Appendix 1 Piping Welding Inspection Report

Rpt. No. :

NO

JT. NO.

JT. DESCRIPTIONS (Sch - Sch)

PIPE ISOMETRIC NO

REF. CODES

MAT'L SPEC.

WPS NO

WELDER NO. (Root/Fill/Cap)

VISUAL INSPECTION RESULT

Inspected by;

Approved by (Client Inspection Representative);

.................................................................................................. Name : Date :

.................................................................................................. Name : Date :