CALCULATION SHEET OF FOUNDATION OF WATER TREATMENT CONTAINER

PT. PLN (PERSERO)

PEMBANGKIT SUMBAGSEL

PROYEK PLTMG SEI GELAM 104.717 MW JAMBI

CONTRACT NO: 055.PJ/610/GM-KITSBS/2012
001/KONTRAK/PLTMGJAMBI/PP-IFE/2012

PLN DOC NO : PURPOSE:

FOR CONSTRUCTION

0 0 Rev

Issued for Construction Issued for Approval Description

6/18/2012 5/8/2012 Date

SF SF Prepared Doc No.

AW / MH AW / MH Checked

HYT / AI HYT / AI Approved

CONTRACTOR

SG-E-03-C3-CS-016
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CALCULATION SHEET FOR WATER TREATMENT CONTAINER FOUNDATION

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DOC NO: SG-E-03-C3-CS-016 DATE 5/8/2012 BY SF

REVISION HISTORICAL SHEET

Rev No. Date Description

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DOC NO: SG-E-03-C3-CS-016 DATE 5/8/2012 BY SF

TABLE OF CONTENTS
1. GENERAL 4

1.1. Outline Of Structure . 4 1.2. Design Philosophy . 4 1.3. Document References .. 4 1.4. Materials .. 4 2. TANK FOUNDATION AND DIMENSION 5 2.1. Dimension of Container . 5 2.2. Foundation Layout . 5 2.3. Foundation Dimension . 6 3. LOADINGS 7 3.1. Dead Load. 7 3.2. Live Load . 7 3.3. Wind Load . 8 3.4. Seismic Load . 9 3.5. Loading Combination .9 4. STRUCTURAL ANALYSIS .. 10 4.1. Support Reactions . 10 4.2. Soil Bearing Capacity . 14 5. FOUNDATION STABILITY .... 15 5.1. Soil Bearing Pressure . 5 1 5.2. Overturning Moment Resistance . 15 5.3. Sliding Resistance . 15 6. FOUNDATION REINFORCEMENT .... 16

6.1. Main Reinforcement (Perpendicular to Footing Direction) 16

6.2. Longitudinal Reinforcement (Parallel to Footing Direction) 17 6.3. Reinforcement Summary . 18

ATTACHMENT A. EQUIPMENT DATA ATTACHMENT B. SOIL INVESTIGATION REPORT ATTACHMENT C. PLOT PLAN

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DOC NO: SG-E-03-C3-CS-016 DATE 5/8/2012 BY SF

1. GENERAL
1.1. Outline of Structure Project name Client Location Facility Foundation Type : : : : : PLTMG Sei Gelam PT. PLN (Persero) Jambi, Sumatera Water Treatment Container Shallow Foundation

1.2. Design Philosophy This report covers structural analysis and design for a foundation of Water Treatment Container. The container is made of a custom freight container sized 20" which is utilized as an operating room for Water Treatment process. is designed to be sit 1m below ground level. The container is supported by shallow foundations. Since it is such a rigid structure, then load distribution to foundations are simply equally distributed to all foundations. 1.3. Reference Documents 1. SG-E-00-C-0-GS-001 2. 3. 4. 5. - SG-E-00-C0-SD-023 ~ 025 Vendor Data Plot Plan ENG-2777-SOI-03-PRT-2012

Design Specification for Civil, Structural, Sewer, Drainage, Road and Pavement Work Standard Drawing for Concrete Reinforcement (1 to 3) (see attachment A) (see attachment C) Soil Investigation Report by PT. Soilens

1.4. Materials Classification and engineering properties of major material to be used for this foundation are listed below : 1. Reinforcing Steel Bar : 2 4000 kg/cm Yield strength of Deformed bar, fy 2 Yield strength of Plain bar, fy 2800 kg/cm 2. Concrete : 2 Concrete Grade for Structure, fc' 300 kg/cm 3 Unit weight of concrete, c 2400 kg/m 3. Soil: 3 Unit weight of soil, soil 1600 kg/m Borehole reference (refer to Attachment B) BH-1

2. DIMENSION OF CONTAINER & FOUNDATION

2.1 Dimension of Container

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DOC NO: SG-E-03-C3-CS-016 DATE 5/8/2012 BY SF

Length, Width, Height, 2.2 Foundation Layout y z x

LT = WT = HT =

6050 mm 2440 mm 2590 mm

2200

5800 PLAN Lx = Lz = Perimeter, P = 5.8 m 2.2 m 16 m

GL +0.000

150

TOC +0.150

5800 6050 (CONTAINER LENGTH) SECTION

2200 2440 (CONTAINER WIDTH) SECTION

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DOC NO: SG-E-03-C3-CS-016 DATE 5/8/2012 BY SF

2.3 Foundation Dimension TOC +0.800 hP = 300 mm GROUND LEVEL +0.500 BP BF SOIL CUT hS = 300 mm TOC +0.200 hF = 300 mm TOC -0.100 LF BF = LF = BP = 1200 mm 1000 mm 250 mm hP = hS = hF = BF 300 mm 300 mm 300 mm

3. LOADING
3.1 Dead Load

W E, W M WF 0.5WS 0.5WS

Empty weight of container, Weight of equipments: Empty condition Operating condition Weight of foundation, Weight of soil above foundation,

WE = WM = W OP =

2400 kg 500 kg 1500 kg

W F = c*[(BF*P*hF)+(BP*P*(hP+hS))] = 19584 kg W S = soil*[((BF*P)-(BP*P))*hS] = 7296 kg

Dead load on empty condition (construction), Dead loan on normal condition,

DE = W E+W M+W F+W S = 29780 kg D = W E+W OP+W F+W S = 30780 kg

3.2 Live Load Live Load in the container floor

qLL = 200 kg/m2 (for operators & tools) Total live load in container L = qLL*LT*W T = 2952 kg

qLL

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DOC NO: SG-E-03-C3-CS-016 DATE 5/8/2012 BY SF

3.3 Wind Load Wind load is calculated as per Design Specification as follows Exposure C W = design wind load pressure

W = Q*G*C*A

q = velocity pressure 2 = 0.613Kz*Kzt*Kd*V *I

(N/m )

Kz = velocity pressure exposure coefficient evaluated at height z = 0.85 (for exposure C, z = 0-4.6 m, Table 6-3 ASCE7-05) Kzt = topographic tactor = 1.0 Kd = wind directionality factor = V= = I= = G= = Cp = = Q= 0.95 (for structure type: round chimneys, tanks, and similar structures, Table 6-4 ASCE7-05) basic wind speed 40 km/h = 11.11 m/s importance factor 1.00 gust effect factor 0.85 pressure coefficient 0.70 2 43 N/m =
2 4.36 kg/m

(wind pressure design)

Wind Load in X-Direction y Q x

Total wind force at X direction,

W x = Q*W T*HT = 28 kg

Wind Load in Z-Direction y Q z

Total wind force at Z direction,

W z = Q*LT*HT = 432 kg

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DOC NO: SG-E-03-C3-CS-016 DATE 5/8/2012 BY SF

3.4 Seismic Load Seismic load is calculated as per Design Specification, Parameters: Zone Soil type Response Spectrum Factor, Importance Factor Seismic reduction factor, Seismic force, V = (C*I/R)*Wt = 0.47*Wt

2 Soft C= I= R= 0.5 1.5 1.6

Seismic Load in X Direction y V x Empty condition, Wt = W E+W M+L = 5852 kg VEX = 2743 kg Operating condition, Wt = W E+W OM+L = 6852 kg VOX = 3212 kg Seismic Load in X Direction y Empty condition, Wt = W E+W M+L = 5852 kg VEZ = 2743 kg z V Operating condition, Wt = W E+W OM+L = 6852 kg VOZ = 3212 kg

3.5 Load Combination For design of soil bearing pressue (Working Stress Method)

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DOC NO: SG-E-03-C3-CS-016 DATE 5/8/2012 BY SF

For design of concrete structure (Ultimate Strength Design Method) shall refer to ACI 318

D= L= T0 = R0 = C= P0 = M0 = E= W= H=

Dead Load Live Load Temperatur/Thermal* Reaction of Piping + Pipe Hanger, Cable Tray, and Vibration* Crane Load* Equipment* Lane Load, Soil Pressure, Ground Water, or Impact* Seismic Load = VX0.3VZ and VZ0.3VX Wind Load Hydrostatic Load*

note: * = not applied in this calculation 4. STRUCTURAL ANALYSIS 4.1 Support Reactions y z x

2200

5800 PLAN

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DOC NO: SG-E-03-C3-CS-016 DATE 5/8/2012 BY SF

Perimeter, P =

16 m

4.1.1 Dead Load Empty (Construction):

qD(e) = DE/P = 29780/16 = 1861.25 kg/m = 18.3 kN/m qD(o) = D/P = 30780/16 = 1923.75 kg/m = 18.9 kN/m qL = L/P = 2952/16 = 184.5 kg/m = 1.8 kN/m

Normal condition

4.1.2 Live Load Normal condition

4.1.3 Wind Load X-Direction Wx 0.5hT Lx = 5.8m

qwx = [(Wx*0.5hT)/Lx]/Lz = (28*0.5*2.59/5.8)/2.2 = 2.8 kg/m = 0.03 kN/m

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DOC NO: SG-E-03-C3-CS-016 DATE 5/8/2012 BY SF

Z-Direction Wz 0.5hT Lz = 2.2m

qwz = [(Wz*0.5hT)/Lz]/Lx = (432*0.5*2.59/2.2)/5.8 = 43.8 kg/m = 0.43 kN/m 4.1.4 Seismic Load X-Direction Vx Lx = 5.8m

ym

ym = center of mass from Dead Load & Live Load where seismic load works yD = center of mass from Dead Load only, = 0.5hT = 1.295 m yL = center of mass from Live Load only, = 0 m (on floor) = 0m ym = (D*yD + L*yL)/(D+L) = 1.182 m qvx = [(Vx*ym)/Lx]/Lz = (3212*1.18/5.8)/2.2 = 297.5 kg/m = 2.92 kN/m Z-Direction Vz ym Lz = 2.2m

qvz = [(Vz*ym)/Lz]/Lx = (3212*1.18/2.2)/5.8 = 297.5 kg/m = 2.92 kN/m

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DOC NO: SG-E-03-C3-CS-016 DATE 5/8/2012 BY SF

4.1.5 Unfactored Load Combination at Foundation no 1 Loading Condition Load Combination DE+L Empty/Construction 1 2 Test Normal Severe 3 4 5 DE+L+W x DE+L+W z D+L D+L D+L+Vx+0.3Vz D+L-Vx-0.3Vz D+L+Vz+0.3Vx D+L-Vz-0.3Vx 0.7D+Vx+0.3Vz 0.7D-Vx-0.3Vz 0.7D+Vz+0.3Vx 0.7D-Vz-0.3Vx D+Wx D+Wz q (kN/m) 20.1 20.1 20.5 20.7 20.7 24.5 16.9 24.5 16.9 16.6 9.4 16.6 9.4 18.9 19.3

qmax = qmin =

24.5 kN/m 9.4 kN/m

4.1.6 Factored Load Combination at Foundation no 1 Loading Condition Load Combination 1.1DE+1.3L+1.3Wx Construction 1 1.1DE+1.3L+1.3Wz Test 2 1.1D+1.3L Normal 3 1.4D+1.7L Severe 4 1.1D+1.3L+1.4(Vx+0.3Vz) 1.1D+1.3L+1.4(-Vx-0.3Vz) 1.1D+1.3L+1.4(Vz+0.3Vx) 1.1D+1.3L+1.4(-Vz-0.3Vx) 5 0.9D+1.4(Vx+0.3Vz) 0.9D+1.4(-Vx-0.3Vz) 0.9D+1.4(Vz+0.3Vx) 0.9D+1.4(-Vz-0.3Vx) 1.1D+1.3L+1.3Wx 6 1.1D+1.3L+1.3Wz 7 0.9D+1.3Wx 0.9D+1.3Wz q (kN/m) 22.5 23.0 23.1 29.5 28.4 17.8 28.4 17.8 22.3 11.7 22.3 11.7 23.1 23.7 17.0 17.5

qmax = qmin =

29.5 kN/m 11.7 kN/m

4.2 Soil Bearing Capacity Borehole reference: BH-1

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DOC NO: SG-E-03-C3-CS-016 DATE 5/8/2012 BY SF

Allowable bearing capacity, Increasing factor, Soil bearing capacity,

qall = = I= q'all =

50 kPa 5.10 ton/m2 1.33 66.50 kPa

5. FOUNDATION STABILITY q'max = qmax/BF = 20.4 kPa q'min = qmin/BF = 7.8 kPa < qall
[OK]

>0

[OK]

5.2 Overturning Moment Resistance Due to Wind Load MO = W z*0.5hT = 559.2 kg.m = 5.5 kNm MR = (D+L)*(0.5LZ) = 37106 kg.m = 364.0 kNm SF = Due to Seismic Load MO = Vz*ym = 3795.6 kg.m = 37.2 kNm MR = (D+L)*(0.5LZ) = 37106 kg.m = 364.0 kNm ym = 1.182 m SF = 9.8 > 2.0
[ OK ]

66 > 2.0

[ OK ]

5.3 Sliding Resistance Friction coefficient between concrete and soil, Maximum lateral load, Lateral resitance,

= 0.3 H = max(W x, W z, Vx, Vz) = 31.5 kN R = D* = 90.6 kN SF = 2.9 > 2.0 [OK]

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DOC NO: SG-E-03-C3-CS-016 DATE 5/8/2012 BY SF

6. FOOTING REINFORECEMENT
6.1 Main Reinforcement (Perpendicular to Footing Direction) From factored laod combination, q'max = qmax/BF 2 q'max = 24.6 kN/m a = 0.5*(BF-BP) = 0.475 m

Ultimate bending moment is conservatively calculated from qmax and arm length 'a' Mu = qmax*a*1m = qmax 11.68 kNm/m

Mu

Reinforcement Design Footing thickness concrete cover, width, Rn = Mult/(0.8*b*d2) t= cov = d = t - cov = b= Rn = f c' = fy = 300 75 225 1000 mm mm mm mm

0.288 30.6 MPa 407.7 MPa 0.071%

0.85 fc ` 1 1 2Rn fy 0.85 fc

= max =

2.420% 0.18%

max =0.75

0.85 fc 0.85 600 600+ fy fy

min =

"Exceed maximum"

req'd =

min (4/3)min 0.5min

0.090%
2 202.5 mm

,if > max ,if max > > min ,if (4/3) > min > ,if 0.75min > > 0.5min ,otherwise

req'd =
ASreq'd =

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DOC NO: SG-E-03-C3-CS-016 DATE 5/8/2012 BY SF

Reinforcement, diameter spacing

= = As =

13 mm 200 mm 2 664 mm

[ OK ]

6.2 Longitudinal Reinforcement (Parallel to Footing Direction) Use minimum/shrinkage ratio for reinforcement parallel to footing direction min = Asreq'd = Reinforcement, diameter spacing = = As = 0.18% 405 mm
2

13 mm 200 mm 2 664 mm

[ OK ]

6.3 Reinforcement Summary

300 300

300

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