Printed Circuit Interconnect Devices

BC 501 Battery Contacts
Battery Contact
Specifications
Materials
Contact Material: Phosphor Bronze #510 Alloy Finish: .00001 Gold over .00002 Nickel Package Size: 7"x12mm: 1000 pieces per reel Taping Specification: EIA-481
Electrical:
Maximum Current: 2.0 amperes
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BC-501 Series Contacts
Ordering Information
Product Description
Developed specifically for portable electronic devices, the BC-501 Battery Contact from Components Corporation produces a highly reliable spring contact due to its exclusive wireform design. The free-standing BC-501 contacts can be randomly placed on a circuit board allowing better layout and design flexibility. Manufactured using a new generation of Components Corporation proprietary technology, the BC-501 eliminates standard plastic housing, reducing overall package footprint and weight. The BC-501 is manufactured from phosphor bronze wire with gold plating for the highest possible performance. Suitable for instrumentation and test equipment, medical devices and a variety of hand-held electronics, the BC-501 can handle a 2 amperes maximum current. The battery contacts are packaged on 7" (1000 piece) reels for automated placement and soldering equipment. Certificate of Compliance with Directive 2002/95/EC RoHS and REACH Regulations EC 1907/2006 This is to certify that Components Corporation designs, manufactures and supplies products to our customers that are in compliance with RoHS Directive 2002/95/EC and REACH Regulations EC 1907/2006. This also pertains to procurement of raw material, component parts and processes.
ATP-402 Series Auto Insertable Tape and Reel Test Points

Auto Insertable, Tape & Reel Test Points
Specifications
Materials:
Contact Material: .020" diameter copper wire (24 AWG) Finish: Bright, electro-tin Mounting Holes: .035" to .040" diameter, plated through
Special Notions:
Standard Pack: 5000 pieces per reel Taping Standard: Universal Instruments Specification #GS-187E
ATP-402-10 Contacts
ATP-402-20 Contacts
Product Description
ATP-402 series test points provide a convenient loop profiled anchor for the board level "troubleshooting" of today's densely populated electronic circuits in a configuration which is fully compatible with automated, mass assembly processes. These units are supplied on a tape-and-reel format which conforms to most radial leaded, component insertion machines and complies with the taping specifications of Universal Instruments Corporation. Within the ATP-402 series there are two choices of test point. The ATP-402-1O provides an oval configured loop and has mounting leads on .100" centers. The ATP-402-20 is a lower profiled device with an "above board" height of .150" and mounting leads on .200" centers. Both of these units are formed from .020" diameter copper wire, have an electro tin finish and are packaged on standard reels of 5000. Certificate of Compliance with Directive 2002/95/EC RoHS and REACH Regulations EC 1907/2006 This is to certify that Components Corporation designs, manufactures and supplies products to our customers that are in compliance with RoHS Directive 2002/95/EC and REACH Regulations EC 1907/2006. This also pertains to procurement of raw material, component parts and processes.
Custom Wireform Manufacturing

If you can't find a part that will fit your needs, we can create it. We can custom manufacture:
- Connector Contacts - Spring Contacts - Test Points - Terminals - Jumpers - Retaining Clips - Ground Clips - Shielding Contacts
Specifications:
Materials:
Round Wire: .012" - .040" diameter wire Flat Wire: .010" - .030" thickness, Width up to 3/8" Maximum Blank Length: 3" Wire Alloy: Copper, Brass, Phosphor Bronze, Beryllium Copper, Copper-NickelTin Our Capabilities Include: Product Design Engineering, In-House Tooling, Precision Heat Treatment of Beryllium Copper, Radial Lead Taping, Surface Mount Taping For over forty years, Components Corporation has specialized in wireform interconnect products for the electronic packaging industry. Through the production of our patented DIGI-KLIP, printed circuit connector and related products, we have developed a unique capability in wireform fabrication. Applying our knowledge of interconnect technology and experience in forming precision alloy materials, we have produced many novel and low cost tooling techniques to provide custom wire devices at competitive prices.
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We invite you to take advantage of our expertise. Provide us with a drawing or sketch of your requirements and we will supply you with an exact quotation, specific to your needs and within your budget. Certificate of Compliance with Directive 2002/95/EC RoHS and REACH Regulations EC 1907/2006 This is to certify that Components Corporation designs, manufactures and supplies products to our customers that are in compliance with RoHS Directive 2002/95/EC and REACH Regulations EC 1907/2006. This also pertains to procurement of raw material, component parts and processes.
DIGI-KLIP DRP Series Dual Readout

Dual Readout, .200" Row Spacing for .062 PC Board
Specifications
- DRP100: .100" x .200", 26 contact pairs per carrier maximum - DRP150: .150" x .200", 16 contact pairs per carrier maximum - DRP156: .156" x .200", 22 contact pairs per carrier maximum
Materials:
Contact Material: .0201" diameter beryllium copper wire, heat treated after forming
Mechanical:
Module Board Thickness: .062" +/- .007" Carrier Strip Material: Glass filled polyester, disposable, available in any combination from two contact pairs to maximum carrier length. Multiple carriers may be mounted in tandem to achieve any contact configuration. Insert/Withdrawal Life: Greater than 5000 cycles without increase in contact resistance or reduction in contact pressure. Contact Normal Force: 4.0 oz., typical per contact with .062" nominal PC board Mounting Holes: .031" diameter, plated-through
Electrical:
Contact Resistance: Less than .005 ohm per contact Maximum Current: 3.0 amperes per contact
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DRP Contacts
DRP Carrier Strip
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DRP Board Layout
DRP Accessories
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Product Description
System Description: The DIGI-KLIP DRP series of dual readout, free-standing card edge connectors represents a major advancement in packaging technology for the reliable mating of printed circuit boards. At the heart of the DRP design is Components Corporation's proven wire form contact principle, a patented contact system successfully applied in single readout formats since 1962. Contact Principle: The premise is simple: to provide long term and reliable contact in demanding applications, a card edge contact must be a good spring. The connector must exhibit no reduction in pressure over years of mated service, and it must provide a "wiping action." The DRP series contact, successor to the patented single readout DIGI-KLIP, is manufactured from the highest grade beryllium copper alloy wire which is heat treated for optimum spring temper after forming. Because of this design and process, the resulting contact provides a true wiping action point contact with exceptionally high unit force. This allows for a "gas tight" mating junction, eliminating the need for precious metal plating in most applications. Consistent contact normal forces are insured, regardless of time or multiple insertion/withdrawal cycles.
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Design Flexibility: The DRP series is supplied in disposable, molded carrier strips to facilitate mounting and positioning during soldering operations. Any combination of contact pairs may be applied in .100", .150" or .156" increments; row spacing grid is the popular .200" for all types. Contact pair deletions may be specified without cost premium. The carrier strips are removed after soldering and discarded or returned for credit and re-use. Space Savings: The DRP presents the lowest profile of any card edge connector system available today. Total slot depth is .260" and module board "fingers" may be as short as .130". Overall contact pair width is a mere .270" and .350" with carrier in place. Cost Savings: Since the DIGI-KLIP design is made from a wire form, there is virtually no scrap material reflected in the cost of the contact. The exclusive, "gas tight" point contact eliminates the need for precious metal plating on the connector and the circuit board tab. The versatility of the DRP carrier strip mounting system, with its unlimited combination of contact pairs, allows the designer the flexibility to apply only the exact number of terminations necessary; there is no need to specify a "standard" contact configuration which often results in unused termination positions. Industry Compatibility: The DIGI-KLIP DRP series conforms to the popular .200" row spacing grid. This standardization allows the designer the confidence to apply the unique advantages of the DRP series without the concern over sole sourcing, and many existing products may be re-designed to incorporate this superior contact system with minimal re-tooling. Certificate of Compliance with Directive 2002/95/EC RoHS and REACH Regulations EC 1907/2006 This is to certify that Components Corporation designs, manufactures and supplies products to our customers that are in compliance with RoHS Directive 2002/95/EC and REACH Regulations EC 1907/2006. This also pertains to procurement of raw material, component parts and processes.
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DIGI-KLIP High Performance Data Contacts and Technical Specifications

The patented DIGI-KLIP, free-standing card edge interconnect system is based upon a unique contact principle, distinctive from traditional methods of connector fabrication. The DIGI-KLIP contact is formed from soft beryllium copper alloy wire and heat treated after forming, while typical card edge contacts are progressive die stamped from mill-hardened strip stock.
Significant advantages in contact structure and performance result from this manufacturing process. Post forming heat treatment utilizes the full potential of the beryllium copper alloy in optimizing the spring temper of the contact and enhancing its ability to withstand stress relaxation. Due to the forming of the contact profile from soft material, relatively small bend radii may be employed while alloying for a very compact overall design which provides space savings and an extremely short signal path. Additionally, the DIGI-KLIP contact point provides a "ball" type footprint. This feature insures an extremely high unit pressure at the mating junction which guarantees a "gas tight" interconnect while offering a true "wiping action" contact. This capability is of particular advantage in today's high speed, low level switching environments. In these critical applications, the most minute presence of surface oxides, film or contamination can result in loss of signal or contact disruption.
Contact Style Choices

All DIGI-KLIP free-standing card edge contacts are designed for use in "board-to-board" interconnect applications. There are four series from which to choose, and all of them are provided pre-loaded on disposable injection molded carrier strips for mass mounting,
alignment and soldering. SRP SERIES: standard single row applications; for 0.062" daughter card mating; available in increments of 0.100", 0.150" and 0.156". DRP SERIES: standard dual row applications; for 0.062" daughter card mating; available in increments of 0.100", 0.150" and 0.156". SMA SERIES: micro-miniature single row applications; for 0.062" daughter card mating; available in increments of 0.050" and 0.100". SMP SERIES: micro-miniature single row applications; for 0.031" daughter card mating; available in increments of 0.050" and 0.100"
Performance Specifications for High-Speed Applications

The following parameters are expressed for the SRP series DIGI-KLIP contact as a typical example of the performance of these products in high speed digital switching environments.
Hertzian Stress
This calculation, expressed in thousands of pounds per square inch, has come to be recognized as a more valid predictor of reliability than normal force for demanding interconnect applications. Hertzian stress is a formula which incorporates normal force with such factors as actual contact surface area, mating component geometries and the modulus of elasticity of surface finishes. A minimum Hertzian stress value of 250 Kpsi has been established for prediction of long term reliability in a single contact design.
Performance Values Comparison

Three significant measurements can strongly affect the performance of an interconnect system in today's high speed/low level switching applications. These are: adjacent contact capacitance, inductance and propagation delay (contact rise time). The chart depicted below shows a comparison of these values between an SRP series contact and several other popular card edge contact profiles.
Performance Values
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DIGI-KLIP MDR100 Series

Dual Readout, .100" Centerline Spacing, .200" Row Spacing
Specifications
Materials:
Contact Material: .0201" diameter beryllium copper alloy wire; heat treated after forming: #25 alloy: per QQ-C-530 Finish: See ordering information below(gold plate per MIL-G-45204) Insulator: 30% glass filled polyester thermoplastic: blue Flammability Rating: UL/94V-O
Mechanical:
P.C. Board Thickness: .054" to .071" (.062" nominal) Insert/Withdrawal Life: Greater than 5000 cycles without increase in contact resistance or reduction in contact pressure Contact Normal Force: 6.0 oz., typical per contact with .062" nominal PC board Mounting Holes: .031" diameter, plated through
Electrical:
Contact resistance: .006 ohm Insulation resistance: greater than 5000 megohm Dielectric Withstand: 2500 VAC at sea level Maximum Current: 2.0 amps
MDR Board Layout
MDR Section AA
MDR Dimension Chart
Product Description
DIGI-KLIP SMP/SMA Series Micro-Miniature

Micro-Miniature, Single Row, Free-Standing Card Edge Contacts
Specifications
- SMP050/SMA050: .050" centerline spacing, maximum of 50 contacts per carrier strip - SMP100/SMA100: .100" centerline spacing, maximum of 25 contacts per carrier strip
Materials:
Contact Material: #172 alloy .012" diameter beryllium copper wire, heat treated after forming
Mechanical:
Module Board Thickness:SMP = .031" +/- .004"SMA = .062" +/- .005" Carrier Strip Material: 30% glass filled polyester thermoplastic, disposable, available to cut to length from four contacts to maximum available for series selected Mounting Holes: .018" diameter
Electrical:
Contact resistance: Less than .005 ohm per contact Maximum Current: 1.0 ampere per contact
SMP/SMA Contacts
SMP/SMA Carrier Strip
SMP/SMA Board Layout
SMP/SMA Accessories
Product Description
The DIGI-KLIP SMP/SMA Series, micro-miniature free-standing card edge interconnect system provides the lowest profile and highest density available for the card edge interconnect of two printed circuit boards. The unique wireform contacts are manufactured from annealed beryllium copper alloy and heat treated after forming for spring temper. The proprietary concept produces free-standing card edge contacts which exhibit superior stress relaxation characteristics, a "wiping action" "gas tight" junction and low contact resistance. Whether the SMP series (for .031" mating board) or the SMA Series (for .062" mating board) is selected, significant space savings may be achieved. Both contact styles have an above board height of .120" and require mounting holes of only .120" centers. Choice of adjacent contact spacing is .050" for the SMP050 or SMA050 and .100" for the SMP100 and SMA100 Series. Any combination of single row contacts may be provided from 4 through 50 (SMP050/SMA050) or 4 through 25
(SMP100/SMA100), on convenient, disposable carrier strips. Although designed for single row application, the contact geometry of the SMP/SMA Series provides dual path potential for further contact integrity. Certificate of Compliance with Directive 2002/95/EC RoHS and REACH Regulations EC 1907/2006 This is to certify that Components Corporation designs, manufactures and supplies products to our customers that are in compliance with RoHS Directive 2002/95/EC and REACH Regulations EC 1907/2006. This also pertains to procurement of raw material, component parts and processes.
DIGI-KLIP SRP Series Interconnect

Single Readout, Free Standing, Board to Board Interconnect System
Specifications
- SRP100 = .100" x .250", 26 contacts per carrier maximum - SRP150 = .150" x .250", 16 contacts per carrier maximum - SRP156 = .156" x .250", 22 contacts per carrier maximum
Materials:
Contact Material: .0201" diameter beryllium copper wire, heat treated after forming
Mechanical:
Module Board Thickness: .062" +/-.007" Carrier Strip Material: Glass filled polyester, disposable, available in any combination from two contacts to maximum carrier length. Multiple carriers may be mounted in tandem to achieve any contact configuration. Insert/Withdrawal Life: Greater than 5000 cycles without increase in contact resistance or reduction in contact pressure Contact Normal Force: 4.0 oz., typical per contact with .062" nominal printed circuit board Mounting Holes: .028" diameter, plated-through
Electrical:
Contact resistance: less than .005 ohm per contact Maximum Current: 2.0 amperes per contact
SRP Section
SRP Dimension Chart
SRP Board Layout
SRP Accessories
Product Description
- Multiple Path Contact Redundancy - Low Installed Cost - Unmatched Flexibility in Contact Placement - Patented Wiping Action Contact The DIGI-KLIP SRP series of free-standing card edge contacts employs Components Corporation's proven wire form technology, reliably applied in electronic packaging designs since 1962. SRP contacts are formed from high grade, beryllium copper alloy wire and heat treated for optimum spring temper after forming. Available in convenient, disposable carrier strips, the DIGI-KLIP SRP series may be specified in any number of contact positions in all of the popular industry spacing increments. Additionally, non-periodic contact deletions may be accommodated at no cost premium. Due to its patented wiping action contact point with exceptionally high pressure, the SRP series finds particular applications in demanding, low level switching designs. The unique wire form beryllium copper construction provides a degree of contact reliability unmatched in card edge connector systems. Despite exceptional contact integrity, the SRP series is competitively priced when compared to traditional card edge connectors employing inferior contact alloy materials.
MC-10 Preform Jumpers Card Guide
Specifications
Materials:
Material: #260 Brass Finish: Bright, Electro-Tin
Electrical:
Mechanical:
Mounting Holes: .055" Diameter
MC-10 Card Guide Layout
* Note: "A" dimension may be specified from .25" minimum to 1.375" maximum in .125" increments. Specify: MC-10 Series and "A" diameter length.
Product Description
MC-27 Print Circuit Mounted Fuse Clip

Print Circuit Mounted Fuse Clip
Specifications
Materials:
Contact Material: .031" diameter BeCu wire (#25 alloy) Finish: Bright, Electro-Tin .0001"
Mechanical:
Mounting Holes: Two, .036" diameter +/- .003"
Electrical:
Maximum Current: 10 amperes
Specifications:
Retention Force: 900 grams/pair, typical
MC-27 Contacts
Product Description
The MC-27 fuse clip provides a rugged, economical and reliable method for the termination of fuses on printed circuit boards. Formed from the highest quality beryllium copper alloy, the MC-27 series is superior in spring quality to its stamped counterparts at less cost. Unlike traditional fuseholders, the MC-27 is produced on high speed wire form machines with no scrap material reflected in its cost. MC-27s are precision heat treated after forming for optimum spring temper. This unique manufacturing process insures a reliable device capable of withstanding up to 400 Gs of force without dislodging the fuse; the concentrated force of the contact point permits current ratings up to 10 amperes.
Priced below comparable devices made from inferior spring materials, the MC-27 provides fuse contact and retention qualities not previously available in consumer and industrial applications. Certificate of Compliance with Directive 2002/95/EC RoHS and REACH Regulations EC 1907/2006 This is to certify that Components Corporation designs, manufactures and supplies products to our customers that are in compliance with RoHS Directive 2002/95/EC and REACH Regulations EC 1907/2006. This also pertains to procurement of raw material, component parts and processes.
PJ-201 Series Print Circuit Preform Jumpers

Print Circuit Preform Jumpers
Specifications
Materials:
Contact Material: .020" diameter 70/30 Brass Wire Finish: .0001" Matte Tin over .00005 Nickel
Mechanical:
Mounting Holes: Two .040" diameter +/- .003" plated through holes
Electrical:
Maximum Current: 2 amperes
PJ-201 Contacts
PJ-201 Dimensions
Product Description
The PJ-201 series is the low cost alternative for the circuit designer's printed circuit mounted, jumper requirements. Numerous standard offerings in spacing dimensions eliminate time consuming and costly fabrication of jumpers by production personnel. The preset, "above board" positioning of this series guarantees adequate clearance across circuit board paths and precludes the need for expensive teflon insulation in many applications. The exclusive detented leg design insures positive positioning and retention of the PJ-201 series during wave soldering operations. Due to its spring brass construction, this jumper will provide a rugged installation, resistant to damage and possible short circuits. As well as serving a jumper function, the PJ-201 can provide a simple, reliable and economical means for the "hard wire" programming of circuit board logic. Operations of multi-function, logic card modules may be permanently dedicated through the cutting of appropriate PJ-201 jumpers on the board. Certificate of Compliance with Directive 2002/95/EC RoHS and REACH Regulations EC 1907/2006 This is to certify that Components Corporation designs, manufactures and supplies products to our customers that are in compliance with RoHS Directive 2002/95/EC and REACH Regulations EC 1907/2006. This also pertains to procurement of raw material, component parts and processes.
SJ Series Print Circuit Surface Mount Preform Jumper

Print Circuit Surface Mount Jumper
Specifications
Materials:
Contact Material: #C110 Copper Flat Wire Finish: .0001" Matte Tin over .00005 Nickel Package Size: 7" Diam: 1,000 pieces per reel Taping Specification: 8mm Wide; Pitch: 4mm; Conductive Polycarbonate Carrier Meets ANSI/EIA-481 Standard
Electrical:
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SJ Series Contacts
SJ Series Dimensions
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Product Description
The SJ-Series is the first true surface mount technology jumper, developed specifically for SMT applications. A low-cost solution that eliminates the need for zero ohm resistors or other even less acceptable substitutions, the SJ-Series is a flat wireform that offers stability, strength, and reliability when mounted. Manufactured using proprietary Components Corporation methods, this jumper has a matte tin finish for the highest possible performance. The SJ-Series features an ultra-low profile, yet offers sufficient clearance for circuit board paths, requiring no expensive or time-consuming insulation. Compatible with automated placement and soldering equipment, the SJ-Series is delivered on 7" (1000 piece) tape and reel. Plating specifications for this product have been revised to comply with the Restriction of Hazardous in Electrical Equipment (RoHS) Directive. Certificate of Compliance with Directive 2002/95/EC RoHS and REACH Regulations EC 1907/2006 This is to certify that Components Corporation designs, manufactures and supplies products to our customers that are in compliance with RoHS Directive 2002/95/EC and REACH Regulations EC 1907/2006. This also pertains to procurement of raw material, component parts and processes.
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TP-101 Series PC Mount Test Point Jumpers

PC Mount Test Point Jumpers
Specifications
Materials:
Contact Material: .020" diameter 70/30 Brass Wire Finish: .0001 Matte Tin over .00005 Nickel
Mechanical:
Mounting Holes: Two, .040" diameter +/- .003", plated through holes
Electrical:
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TP-101 Contacts
TP-101 Specifications*
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Product Description
This low cost, printed circuit mounted test point jumper provides a reliable and economical solution for board level, trouble shooting applications. Available in a variety of popular mounting dimensions and loop profiles, the TP-101 series offers the designer flexibility in the placement of crucial test points on high density circuits. The exclusive, detented leg feature of the TP-101 series permits greater production and installation efficiencies by providing self-positioning and retention during soldering operations. When mounted in the recommended .040", "plated through" hole, the detented legs provide a snug, interference fit that will maintain the test point's position while under the pressure of wave soldering operations. The "above board" profile of the TP-101 readily accepts a wide range of test probes and spring clips while offering a compact and space saving size. Formed from spring grade brass wire stock with matte tin over nickel plating, this product assures many years of reliable service at an economical cost. Certificate of Compliance with Directive 2002/95/EC RoHS and REACH Regulations EC 1907/2006 This is to certify that Components Corporation designs, manufactures and supplies products to our customers that are in compliance with RoHS Directive 2002/95/EC and REACH Regulations EC 1907/2006. This also pertains to procurement of raw material, component parts and processes.
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TP-102 Series Printed Circuit Mounted Test Points

Single Hole, Printed Circuit Mounted Test Points
Specifications
Materials:
Contact Material: .020" diameter Phosphor Bronze #510 Alloy Finish: .0001 Matte Tin over .00005 Nickel
Mechanical:
Mounting Holes: TP-102-01 = .067" to .078" diameter TP-102-02 = .112" to .116" diameter
Electrical:
Special Notations:
A convenient, inexpensive hand tool (model #1020) is available to facilitate placement of TP-102 test points during assembly operations.
TP-102 Contacts
Product Description
The TP-102 series of printed circuit mounted, test point jumpers provides a significantly lower cost and superior function to that of conventional "turret" type terminals in board level, "trouble shooting" applications. With only two part number types, the TP-102 series covers the complete range of hole diameters most commonly employed for "turret" terminals; the need for costly re-design of circuit board art work is eliminated. Spring tempered, flared leads allow sufficient tension positioning in the hole during wave soldering, thereby eliminating the costly staking or secondary soldering operations normally encountered with "turret" terminals. The unique loop profile of the TP-102 series offers a superior and positive anchor for commonly used, spring loaded test probes and clips. The economies and single hole mounting requirement of this design permit greater numbers of test point locations in p.c. board applications at much less expense than previously used "turret" terminals. The TP-102 series devices are formed from phosphor bronze alloy wire. Due to the spring temper and flared lead design, only two styles are necessary to cover mounting hole diameters from .067" to .078" and .112" to .116". Certificate of Compliance with Directive 2002/95/EC RoHS and REACH 1-800-227-2901 www.acfcom.com Regulations EC 1907/2006 This is to certify that Components Corporation designs, manufactures and supplies products to our customers that are in compliance with RoHS Directive 2002/95/EC and REACH Regulations EC 1907/2006. This also pertains to procurement of raw material, component parts and processes.
TP-103 Series Printed Circuit Mounted Test Points

Printed Circuit Mounted Test Points
Specifications
Materials:
Contact Material: .017" diameter Phosphor Bronze #510 Alloy Finish: .0001 Matte Tin over .00005 Nickel
Mechanical:
Mounting Holes: .040" diameter, (minimum) plated through hole TP-103-02 = .200" TP-103-03 = .100"
Electrical:
Special Notations:
A convenient, inexpensive hand tool (model #1020) is available to facilitate placement of TP-103 test points during assembly operations.
TP-103 Contacts
*Note: Leads flared to provide retention in the printed circuit board. Part number TP-103-02 is suitable for the majority of standard board applications. Specify part number TP103-03 for extremely low profile for surface mount compatibility.
Product Description
With the incorporation of the TP-103 series of printed circuit board mounted test points, significant improvement in function, profile and safety may be realized over the use of .025" square wire wrap posts, the unique loop profiles of these units insure a secure anchor for spring loaded test hooks and scope probes; above board heights are dramatically reduced and technicians need no longer fear puncture wounds when involved in circuit "Trouble Shooting." Formed from a phosphor bronze alloy, TP-103 test points fit in the same hole diameters formerly occupied by wrap posts. No re-design costs are involved in the application of this product series. Two part numbers are available in the TP-103 series: The TP-103-02-T offers a loop height of .200" and provides sufficient profile for most conventional printed circuit board designs. The TP-103-03-T is an ultra low profile version compatible with the component height dimensions of surface mount devices. Certificate of Compliance with Directive 2002/95/EC RoHS and REACH Regulations EC 1907/2006 This is to certify that Components Corporation designs, manufactures and supplies products to our customers that are in compliance with RoHS Directive 2002/95/EC and REACH Regulations EC 1907/2006. This also pertains to procurement of raw material, component parts and processes. 1-800-227-2901 www.acfcom.com
TP-104 Series Color Coded Printed Circuit Test Points

Color Coded Printed Circuit Test Points
Specifications
Materials:
Contact Material: .015" x .030" Phosphor Bronze #510 Alloy Finish: .0001 Matte Tin over .00005 Nickel Collar: 15% Glass Filled Polyester
Electrical:
Mounting Holes: .063" diameter hole
Special Notations:
The specifically designed hand tool, part number 1040, speeds cutting, gripping and insertion of TP-104 test points.
TP-104 Contacts
TP-104 Dimension Chart
Product Description
The new TP-104 Series takes Components Corporations highly-efficient and economical loop configured test point design one step further, by adding a plastic standoff that boosts visibility and allows for easy polarization and identification. The TP-104 incorporates all of the design features of all Component's test points - solid non-slip grip of test clips and probes, low profile, single hole wavesolderable mounting, and the elimination of skin punctures suffered by users of wrap posts as substitute test points. The TP-104 is furnished in 30-position breakaway strips with 0.125" centers that make storage, handling and even tandem installations a snap. Component's special hand tool #1040 further enhances board mounting with test point separating, gripping and positioning functions accomplished in one easy motion. Standard TP-104 colors are red and black, with special colors available on order. The TP-104 can be ordered pre-cut to any number of positions up to 30. Individual and tandem units hold securely when inserted in .062" diameter holes for soldering operation. The rectangular passage in the TP-104's molded standoff maintains wire form alignment, important in tandem installations.

Specifications
Materials:
Electrical:
Mounting Holes: .035" to .042" diameter hole
Special Notations:
TP-105 Contacts
TP-105 Dimension Chart
Product Description
The TP-105 series test point offers a functionally superior alternative to other means of board level trouble shooting, particularly .025" square header posts. While featuring a loop profile for positive test probe retention, this product is available in any combination of positions, from one to forty, at .100" centers and fits in the popular .035" diameter hole size. The above board profile is substantially below that of headers and other devices used as test points. Thus, a re-fit can be accomplished without any printed circuit board layout re-design costs, while significantly reducing test point height and improving function. Visibility and identification are significantly enhanced by the choice of ten standard colors for the TP-105 series, representing all of the variations of the industry color code. The TP-105 may be purchased pre-cut to any specified number of positions from one to forty. Mounting leg design insures positive retention in the circuit board during soldering operations. Certificate of Compliance with Directive 2002/95/EC RoHS and REACH Regulations EC 1907/2006 This is to certify that Components Corporation designs, manufactures and supplies products to our customers that are in compliance with RoHS Directive 2002/95/EC and REACH Regulations EC 1907/2006. This also pertains to procurement of raw material, component parts and processes.

Specifications
Materials:
Electrical:
Mounting Holes: .063" diameter hole
Special Notations:
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TP-106 Contacts
TP-106 Dimensions
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Product Description
The new TP-106 series of oval profile, color-coded printed circuit board test points from Components Corporation represents a significant, yet simple, solution to the board level testing of today's highly populated printed wiring boards. With a choice of ten colors, TP-106 test point may be utilized as numeric points to represent the standard electronic color code, enhance visibility, or designate polarity. The oval loop design of the test point contact provides a profile which stands above crowded circuitry, offers a positive anchor for spring loaded clips or probe tips and is large enough to terminate conventional alligator clips. These features enhance the reliability of obtaining correct test readings while reducing the potential for damage to adjacent circuitry caused by shorted test probes. The color-coded standoff of the TP-106 is molded from 30% glass filled polyester which is designed to withstand the temperatures of production wave soldering processes and resist board cleaning solvents or chemicals. The oval contact element is precision formed from matte tin over nickel plated phosphor bronze spring alloy, and its unique leg design provides positive retention in the mounting hole during assembly operations and soldering. TP-106 test points are manufactured in a "breakaway" strip format which allows them to be specified in any number of positions, from 1 to 30, at 0.125", mounting centers. This exclusive design feature provides the easy placement of multiple, tandem mounted test points in one assembly operation. The TP-106 user has the option of procuring these units pre-cut to specified position or obtaining them in full 30 position strips and cutting them to desired number of tandem test points through use of a convenient hand tool.
1-800-227-2901
www.acfcom.com
1-800-227-2901
www.acfcom.com
TP-107 Series Surface Mount Tape and Reel Test Points

Surface Mount, Tape & Reel Test Points
Specifications
Materials:
Contact Material: .015" x .040" Phosphor Bronze #510 Alloy, 1/2 hard Finish: .0001 Matte Tin over .00001 Nickel or .0001" Min. Silver over .00005" Min Copper Tape Material: 12mm Wide; Pitch: 4mm; Conductive polycarbonate carrier meets ANSI/EIA-481 Standard Reel Size: TP-107-02-1-T = 7" diameter: 1000 pieces per reel TP-107-02-5-7 = 13" diameter: 5000 pieces per reel Pad Size: .185" x .135" U.S. Patent #5,747,740
1-800-227-2901
www.acfcom.com
TP-107 Contacts
1-800-227-2901
www.acfcom.com
Product Description
How the fabricators of SMT printed wiring boards may take advantage of the convenience of field testing with the unique loop design of Components Corporation's TP-107 series of surface mounted, printed circuit test points. The profile of the TP-107 readily accepts most commercially available spring clips and probes while providing a positive and secure anchor to the SMT board. Since a test point is subject to mechanical stress, the strength of its bonding, particularly on a surface mount design, is crucial. The TP-107 achieves this through a unique forming process which doubles the surface area of the test points mounting. This is accomplished by forming the flat wire design in a spiral wrap on the mounting base resulting in an adhesion to the solder pad which requires in excess of 18 pounds of force to dislodge the test point from its solder pad. TP-107 surface mount test points are available in two formats: bulk packaged and tape-and-reel configuration. The taped version is fully compatible with ANSI/EIA-481 standards. To insure a smooth flow to the solder pad, the TP-107 test point is plated with .0001 minimum matte tin finish over .0001 nickel underplate. For increased reliability and safety, the TP-107 is now available in silver-plated and matte tin finish. The product is manufactured using Components Corporation's proprietary technology,assuring the highest possible performance. The TP-107 is formed from phosphor bronze flat alloy wire which is spring tempered or from copper alloy wire. Recommended mounting pad dimensions are 0.185" x 0.135". Certificate of Compliance with Directive 2002/95/EC RoHS and REACH Regulations EC 1907/2006 This is to certify that Components Corporation designs, manufactures and supplies products to our customers that are in compliance with RoHS Directive 2002/95/EC and REACH Regulations EC 1907/2006. This also pertains to procurement of raw material, component parts and processes.
1-800-227-2901
www.acfcom.com
TP-108 Series Surface Mount Tape and Reel Test Points

Surface Mount, Tape & Reel Test Points
Specifications
Materials:
Contact Material: .010" x .040" Phosphor Bronze #510 Alloy Finish: .0001 Matte Tin over .0001 Nickel or .0001" Min. Silver over .00005 Min. Copper Tape Material: 8mm Wide; Pitch: 4mm; Conductive polycarbonate carrier meets ANSI/EIA-481 Standard Reel Size: TP-108-02-1 = 7" diameter: 1000 pieces per reel TP-108-02-5 = 13" diameter: 5000 pieces per reel TP-108-02-8 = 13" diameter: 8000 pieces per reel Pad Size: .070" x .135"
1-800-227-2901
www.acfcom.com
TP-108 Contacts
1-800-227-2901
www.acfcom.com
Product Description
Secure holding, user friendly, sub-miniature. The new TP-108 Series Surface Mount Test Point was designed to provide a secure anchoring point for miniature test points and j-hooks. The loop configuration of the TP-108 and all of Components Corporation's test point series holds probes fast, without the slippage and painful punctures common to posts or turrets. The TP-108's small footprint - about the same as a 1206 chip capacitor - and ultra-low profile are ideally suited for advanced surface mount printed circuit board applications. All of Components Corporation's line of surface mount and through-hole test points are field-proven, with applications ranging from consumer electronics to medical and aerospace technology and beyond. The TP-108 is manufactured from spring tempered phosphor bronze flat wire using a proprietary process that yields a long life and absolute durability. The use of flat wire provides a larger surface area for mounting, important when considering the mechanical stresses common to the testing process. The standard TP-108 Test Point has a .0001 minimum matte tin finish over .0001 nickel underplate and is compatible with the reflow soldering process. The TP-108 is now available in silver plating for outstanding reliability. Units are supplied in tape and reel format on 7" reels for automatic placement 1-800-227-2901 www.acfcom.com systems. The tape format is 8mm wide by 4mm pitch. Black conductive carrier tape conforms to the ANSI/EIA-48 I standard. Certificate of Compliance with Directive 2002/95/EC RoHS and REACH Regulations EC 1907/2006 This is to certify that Components Corporation designs, manufactures and supplies products to our customers that are in compliance with RoHS Directive 2002/95/EC and REACH Regulations EC 1907/2006. This also pertains to procurement of raw material, component parts and processes.
1-800-227-2901
www.acfcom.com

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