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I would like to express my deepest gratitude to all the people who were a part of my Summer Internship Program and helped me make it learning and a rewarding experience. This would not have been possible without the help of Mr. Prem Sagar (Chairman) who has given me this wonderful opportunity to be able to study and observe the whole unit. He helped me in coordinating and getting information from various departmental heads. I also thank Mr. Nadeem Ahmed (Q. Analyser) who supported me with his invaluable insights and suggestions. My project and the tremendous work exposure I had in this Unit would have been incomplete if I had not had his cooperation. I express my gratitude to my RAWE Co-ordinator Dr. S K Thakral who was a source of constant support and guidance. His guidance and inputs were very important for the completion of this project. I would also like to extend my gratitude and regards to the teams of Unit Om prakash, Mohali who supported me and gave me their valuable time for helping me in understanding the various activities being undertaken by them.
CONTENTS
ACKNOWLEDGEMENT INTRODUCTION & HISTORY PERFACE EXECUTIVE SUMMARY BUSINESS SEGMENT BUSINESS PROFILE PROCESSING STEP PRODUCT LIST VISION CORE VALUES STRATEGIC INTENT
PREFACE
World use of pesticides in 1999 was an estimated $28 billion at the user level, an increase of 1% from 1994. The market for herbicide-tolerant and insect-tolerant crops expanded to over $2 billion in 1999, representing a total crop protection market of over $30 billion. This increase was mainly a result of market expansions in the United States, Europe, parts of Asia, and Latin America. By 2004, world pesticide sales will decline to $27 billion annually. This represents a real decline in worldwide use of pesticides (in terms of 1999 dollars) at an average rate of 1% per year. The decline in pesticide usage will likely be offset by increases in pest- and pesticide-tolerant crops. The 1999 sales of pesticides are estimated at 2 million metric tons active ingredient, including user-level sales and exports. Volumes are expected to decrease about 1.0-1.5% per year to 2004, while inflation and higher-unit-value products could add a 2-3% rate of growth per year to the dollar value of the industry over this period. World use of pesticides in 1999 was an estimated $28 billion at the user level, an increase of 1% from 1994. The market for herbicide-tolerant and insect-tolerant crops expanded to over $2 billion in 1999, representing a total crop protection market of over $30 billion. This increase was mainly a result of market expansions in the United States, Europe, parts of Asia, and Latin America. By 2004, world pesticide sales will decline to $27 billion annually. This represents a real decline in worldwide use of pesticides (in terms of 1999 dollars) at an average rate of 1% per year. The decline in pesticide usage will likely be offset by increases in pest- and pesticide-tolerant crops. The 1999 sales of pesticides are estimated at 2 million metric tons active ingredient, including user-level sales and exports. Volumes are expected to decrease about 1.0-1.5% per year to 2004, while inflation and higher-unit-value products could add a 2-3% rate of growth per year to the dollar value of the indus try over this period.
EXECUTIVE SUMMARY
This report contains the valuable knowledge which I have gained in two months of training at the Shivalik Agro Chemicals Limiteds , Chandigarh Unit Shivalik Agro Chemicals Pvt. Ltd., situated in Mohali, Punjab. This report contains Company Business profile and its products describing its position in the Indian chemical Industry. Brief history of the company is also there describing its how it came up where it is now. This report is basically a summary of this Units manufacturing process and the various departments which coordinate amongst themselves to assist the manufacturing of pesticides . I studied the complete process and the departments in the organization by observing and talking to the various people working in such departments. In this report I have explained the company history and products available in the market. I have also explained the work being undertaken by the different departments and there method of working. This report also contains the financial analysis of the company and also the industry scenario.
BUSINESS SEGMENTS
Shivalik Agro Chemicals Pvt. Ltd. services its farmers' needs for quality pesticides - both in India as well as overseas. Their products touches the farmers' lives everyday. In more ways than they even know. They services the farmersthese everyday across the length and breadth of the nation with wide product portfolio ranging from pesticides to bio organic extract.
Pesticides Fungicides Insecticides Bio-Extract Organic Fertilizer Liquid Bio-Extract Organic Fertilizer
While these indicate their broad product segments, Shivalik Agro Chemicals also continuously focuses on serving farmers with customized, value-added products to suit specific applications.
Business Profile
Shivalik Agro Chemicals is India's popoular and truthfull pesticides company and came up in 1974.
Shivalik Agro Chemicals is the undisputed leader in the Indian agro chemical industry. It is also create history with a strong presence in all segments of the usage spectrum that is insecticides, pesticides,fungicides and bio-organic extract and have two manufacturing units across the country.
In recent years,Shivalik Agro Chemicals has evolved as a more dynamic, knowledge driven organization focused towards creation of stakeholder value. In the process, it has also transformed the agro chemical industry from its traditional 'commodity market' mindset to a branded one. A concerted program of innovation and technological excellence helps it proactively respond to the needs of each individual segment. Today, Shivalik Agro Chemicals not only has the range, but also a well entrenched distribution network that enables it to reach farmers, any time, any place.
As the industry leader, SAC is committed to developing its business towards ecological, social and economic sustainability. Community development and upliftment of the marginalized class have been identified as focus areas.
PRODUCTION DURING THE YEAR 2010-2011 At present there are about 90 products in the market and of each product The annual production is about 25000-30000 ltr. Annual production :- 12.5 tonnes/annually
RAW MATERIAL
TESTED BY LAB
FILLING
SEALING
TAGGING
FINAL PACKING
BAG/DRUM PACKING
STORE
TRANSPORT
DEALERS
FARMERS
Product List :Shivalik Agro Chemicals was established in 1974. What started as a humble beginning with just 3 insecticide formulation, is now manufacturing a wide range of insecticide, herbicides and fungicides formulations. Now we are having about 100 products and the farmers demand our products by name. This success story will continue with more challenges and new tasks ahead to the benefit of all associated with our company
Trade name Agent Agent SC Anolik Bactisac Bloomer 15% GR Bloomer 20% EC Blutoxx Buprosac Consac Consac Plus Control Cross Crossman Cyper 10 Cyper 25 Dimex Doxasac Dysac Endokil
Technical name Fipronil 0.3 % GR Fipronil 5 % SC Anilophos 30 SC Immunomodulator Nitrobenzene 15% GR Nitrobenzene 20% EC Copperoxocloride Buprifezin 25% EC Hexaconazole 5%EC Hexaconazole 5% SC Acetamiprid 20%SC Carbendazim 50% WP Carbendazim 20+Mancozeb 63% WP Cypermethrin 20% EC Cypermethrin 25% EC Dimethoate 30% EC Indoxacarb 14.5% SC Dichlorovos 76% EC Endosulfan 35% EC
Fact Falcon Fenlik Fenlik-DP Furasac Gibrexx Hero Killdan Killdan SP Lindex Matador Mace Mace DP Metalman Metasac Monolik Paklor Parasac Penda Phorolik (B) Phorolik (D) Prosac Prosac Super 44 Ready Mix Rounder Rounder 71 Sac-505 Sacban Granules Sacban 20% EC Sacdor Sacdor Super Sacmit Sacovet Sactara Sacweed 38% EC Sacweed 58% SL Sacweed 80% WP Saczyme GR
Acephate 75% SP Alphamethrin 10% EC Fevalerate 20% EC Fevalerate 0.4% DP Carbofuran 3% GR Gibberellic Acid Lambda Cyhalothrin 2.5% EC Cartap Hydrochloride 4% GR Cartap Hydrochloride 50%SP Lindane 20% EC Imadocloprid 70% WG Methyl Parathion 50% EC Methyl Parathion 2% DP Metalaxyl8%+Mancozeb 64%WP Metalaxyl 35% EC Monocrotophos 36% SL Butachlor 50% EC Paraquate Dichloride 24% EC Pendimethalin 30% EC Phorate 10% GR Bags Phorate 10% GR Drum Profenofos 50%EC Profenofos 40%EC+Cyper 4%EC Butachlor 50%EW Glyphosate 41 SL Glyphosate 71% SG Chlorpyriphos 50%+Cyper 5% Chlorpyriphos 10% GR Chlorpyriphos 20% EC Imadichloprid 17.8% SL Imadichloprid 30.5% SC Ethion 50% SC Sulphur 80% WDG Thiomethoxam 25% WG 2,4-D Ethylester 38% EC 2,4-D Amine Salt 58% SL 2,4-D Sodium Salt 80% Bio-Extract Organic Ferti.
Saczyme-Drum Saczyme-Drum Saczyme-L Scope Shift Shiva Gold Shiva Gold-L Shiva Kranti Shiva Gold Shivron 75% WP Skill Stilt Sparkle Super Hero Sythane M-45 Team Traxx Tryzo Tusk Zee-L
Bio-Extract Organic Ferti. Bio-Extract Organic Ferti. Liquid Bio-Extract Organic Ferti. Sulphur 80%WP Pretilachlor 50% EC Tricontanol 0.05% GR Tricontanol 0.01% GR NPK 13:00:45 NPK 19:19:19 Isoproturon 75% WP Quinalphos 25% EC Propiconazole 25% EC Deltamethrin 1%+Tryzophos 35%EC Lambda Cyhalothrin 5% EC Mancozeb 75% WP Tricyclazole 75% WP Atrazine 40% ES Triazaphos 40 % ES Malathion 50% ECS Ziram 27% SL
These are the products that are released by company in the few years in the service of nation and farmers. From emergance, company regulary serve the nation , serve the farmers and provide better solutions for any type of problem. Some products of the company are defined here which are most selled by the company for better solutions
Disease Spectrum/ Weed Spectrum (for Herbicides): Sucking Pest Jassids, Whitefly, Thrips, Aphids, BPH & Other Soil Pests Cropwise Dosages: Sucking pest:40 50gm/Ha.
2.Agent :-
Active Ingredient: Fipronil 0.3 GR Product Category: Foliar Insecticide ; Granular Mode of Action: Contact & ingestion & systemic insecticide Crops: Rice,Sugarcane,Cole
crops,Chilli
Disease Spectrum/ Weed Spectrum (for Herbicides): Rice StemBorer, Diamondback Moth of cole crops, Early Shoot Borer of sugarcane, Thrips in Chilli
Cropwise Dosages: GR : 12.5 - 25kg/ha 3.AGENT SC:Active Ingredient: Fipronil 5 %SC Product Category: Foliar Insecticide ; Granular Mode of Action: Contact & ingestion & systemic insecticide Crops: Rice,Sugarcane,Cole
crops,Chilli
Disease Spectrum/ Weed Spectrum (for Herbicides): Rice StemBorer, Diamondback Moth of cole crops, Early Shoot Borer of sugarcane, Thrips in Chilli
4. Anolik:-
Active
Ingredient:
Anilophos
30
W/W
EC
Composition : S-4 Chloro - N - isopropyl carbaniloyl methyl - O, O - dimethyl phosphorodithioate. Use :Postemergence for Echinochloa crusgalli,Echinochloa colonum, Cyperus difforms, cyperus iria, Fimbristylis spp., Eclipta alba Marsilia quadrifoliata in transplanted paddy rice
5.Paklor :-
Active Action
Ingredient
: Butachlor : Selective
50
W/W
EC Herbicide
Use : Pre - emergence control of most annual grasses, certain broadleaf weeds in seeded and transplanted rice.
6.Shivron 75% WP :Active Action Ingredient : Isoproturon 75% & 50% W/W WP
: Selective
Herbicide
Use : Pre and post emergence control of philaris minor wild oat, rye grass and many broad leaf weeds in wheat, barley and winter rye.
Action
: Contact
and
Systemic
insecticide
Use : Effective against semi loopers, aphids, army worms, bollworms, cutworms, diamond back moth, corn borer, hoppers, leafminers, catterpillars & borers on various crops like cotton, cauliflower, fruits and vegetables.
Active Action
Ingredient : Broad
:-
Cypermethrin Spectrum
25% Insecticide
&
10%
EC
(Pyrethroid)
Use : For many pests particularly lepidoptera in cotton, fruit and vegetables. For cotton bollworms, boll weevil, pick bollworms, cutworms, thrips, cotton flea hoppers. Aids in suppression of cotton aphids and white fly . Also effective on lepidopterous insects in other crops . It is rain steadfast.
9.Fenlik :Active Action Ingredient : Broad : Fenvalerate spectrum 20% insecticide W/W EC Pyrethroid
Use : Fencor for wide range of crops like cotton, fruits, vegetables, paddy etc. chiefly for lepidoptera, Diptera, Orthoptera, Hemiptera, Coleoptera order.
10.Monolik :-
Active
Ingredient: Monocrotophos
36
%W/W
(Soluble
Liquid)
Use : Widely used on cotton for bollworms, bollweevil, jassid, white fly, thrips, mites. Can also be used on fruits and vegetables for the control of jassids, hoppers and borers. Can be used on paddy crop for its entire pest complex.
11.Skill :-
Active
Ingredient: Quinalphos
25%
W/W
EC
Action
: Contact
and
stomach
insecticides
&
acaricide.
Use : Effective against many insect pests belonging to the order lepidoptera, coleoptera, Diptera, the order lepidoptera, coleoptera, Diptera, Hemiptera etc. Used against catterpillars on vegetables, groundnut and cotton as well as scales & catterpillars on fruit trees.
12.Sythane M-45 :-
Active
Ingredient: Mancozeb
75
W/W
WP
(Fungicide)
Action : Ready to use fungicide Use : For many fruits, vegetables, nut and field crops against a wide spectrum of plant diseases, seed treatment for cotton, potatoes, corn, sorghum, tomatoes and cereal grains.
13.Cross :-
Active Action
Ingredient :
: Carbendazim
50
W/W
WP(Fungicide) Fungicides
Systemic
Use : Controls wide range of Ascomycetes, Fungi Imperfcti, numerous besidiomycetes on cereals, cotton, fruits, grapes, bananas ornamentals, plantation crops, sugar beet, soyabeans, tobacco, vegetables, mushrooms other crops under most climatic condition all over the world.
14. Saczyme-GR :It is basically a bioorganic granules based on seaweed extract and hydrolyzed protein . The fertilizer is used to increase yield and healthy crops. It stimulates the normal process of plant growth and roots. Benefits: Improve the soil condition and mobilizes nutrients. Gives uniform and vigorous plant growth. Improves colour, size, weight and quality of fruits, vegetables and food grains. Dosage: 8 Kg for vegetables and 16 Kg for fruit crop. 15.Sactara :Active Ingredient :Thiamethoxam 25% WG Features An organo phosphate insecticide Broad spectrum Trans- laminar action on leaves Control borers before they enter the crop Controls white flies and semi loopers Controls girdle beetle and blue beetle on soyabean Compatible with most contact and systematic insecticides :
16.Endokil :Active Ingredient :Endosulphan 35% EC It acts as a poison and is specially used for controlling sucking and chewing insects like stem borer, thrips, bollworm and aphids. The effect of these products remains for a shorter time frame and is well-known for not harming the predators of the beneficial insects.
17.Tusk :Active Ingredient:Malathion 50% EC It is one of the largest selling organophosphorous insecticides in the world. The range of versatile products is used for controlling a vast range of chewing and sucking insects in field of fruits, crops and vegetables. Other important features : Grasshopper and locust control Insect vector control Stored grain protection Control of pests in home and garden
Features : It is used for the protection of crops from the unwanted pests, insects and diseases which can damage the crops. Available in different quantity Effective results
19.Rounder :Active Ingredient : Glyphosate 41 % SL Action : Broad-spectrum Non Selective Herbicide Features : It is used on non-cropland and among a great variety of crops. The product range is of most usage on all perennial and annual plants including: Sedges Grasses Woody plants Broad-leaved weeds
20.Dimex :Active Ingredient :Dimethoate 30% EC Features : It is one of the world's largest organophosphorous insecticides. These products are best suitable for the control of chewing and sucking pests including mites and aphids. The product range is widely used in an agricultural and horticultural sector. These products are mixed with other insecticides for the effective control of a wider range of insects.
21.Buprosac :Active Ingredient :Buprepfezin 25 % EC Use ;- a very poisonous pesticide use against control of plant hoppers,
sucking
and
chewing
pest
in
crops
like
rice.
22.Mace & Mace-DP:Active Ingredient :Methyl Parathion 50% EC & 2%DP Features: Effective results against sucking and chewing pests
23.Killdan :Active Ingredient :Cartap Hydrochloride 4% GR Major Brands : Padan, Caldan Scope on Crops : Rice , Sugarcane
Crop Name
Pest Name
Dosage/Ha
Waiting Period between last spray to harvest (in days) Formulation(kg) Diluted Water(Ltr) 18.75 in -
Crop Name
Pest Name
Dosage/Ha
Waiting Period between last spray to harvest (in days) Formulation(kg) Diluted Water(Ltr) 1 1 500-1000 500-1000 in 21 21
25. Traxx :Active Ingredient :-Atrazine 50% WP Uses :-Selective and systematic herbicide and used as pre-emergance for Weed control in maize, bajra and sugarcane.
26. Ready Mix :Active Ingredient: Butachlor 50% EC Use ;-Selective, systematic herbicide and applied as pre-emergance weed control for weeds in rice crop after mixing with sand with in 2-3 DAT.
27. Penda :Active Ingredient:- Pendimethalin 30 %EC Uses :-non-selective , contact and applied as pere-emergance for weed control. It is aapplied to kill all the weeds that u want to remove.
28. Sacweed 80% WP :Active Ingredient:-2,4-D Sodium Salt Uses :-selective and systematic herbicide used for broad weed leafs and grassy weeds and applied as post emergance weed control.
29.Sacweed 38 % EC Active Ingredient:-2,4-D Ethyl Ester Uses:-selective and systematic herbicide and used for grassy weeds like Bermuda grass and Sedges and for broad leaf weeds also and applied as post emergance.
30.Parasac :Active Ingredient:Paraquat Dichloride 24% EC Uses:-non-selective herbicide and applied as post emergance.
31.Shiva Kranti Active Ingredient: N:P:K-13:00:45 It is a fertilizer that contains NPK in a specific amount and applied to the crops for better growth.
Vision
To become a leading creator of Shareholder Value in the Chemical Industry. To achieve this, they will use the energy of their people, develop and implement leading edge technologies and draw on both to deliver effective world-class solutions to their farmers
To consistently outperform expectations and deliver superior value to both the Dealers and Farmers. To achieve this, they will Energize their people, with a positive culture that rewards Innovation, breeds Initiatives and encourages Intelligent risk taking.
Core Values
Honesty: To be principled, straight-forward and fair in all dealings. Integrity: Maintaining the highest standards of professionalism. Flexibility: Adapting ourselves to always stay a step ahead of change. Respect for Individual: Giving each person room to contribute and grow. Respect for Knowledge: To acquire and apply leading edge expertise in all aspects of our business. Team Performance: The team comes first; none of us is as good as all of us!
Strategic Intent
Shivalik Agro Chemicals Ltd., in the recent years has evolved as a more dynamic, knowledge-driven organization with a singular focus on creating stakeholder value. Aimed at making the organization more market-oriented and customer-centric, the following initiatives are to drive Shivalik Agro Chemicals Ltd. forward in the rapidly changing business environment:
Consolidation: A Continuous streamlining of capacities and products in their core business area. Brand Building: Increasing brand involvement for the products amongst customers to reduce market fragmentation and attain generic brand status via strategic building. De-Commodisation and Service Orientation: Redefining the chemical industry with farmer at the center stage. Wider Product Range: Adding high value-added products to company portfolio expanding it to cover the widest range of basic to high-end usage products. Exploring Global Markets: Reaching out to international markets with world-class products while maintaining leadership in India. Operational Improvements & Cost-competitiveness: To attain higher efficiency levels and world-class quality in production processes. Increasing Capacities: Expansion of manufacturing and processing capabilities across product range, in line with market dynamics. Sound Investments: Accelerate growth by way of investments into focused, synergetic acquisitions. Captive Market Share: Sustaining and strengthening SAC Ltd.'s leadership position
in its market segments way ahead of competitors. Extending 'Touch-Points': Building a wider and 'intelligent' distribution network that enables company to serve its markets in a customized and localized manner and attain higher penetration, without losing the economies of scale.