BA 001C/07/en/02.97 No.

50040314

smartec CLD 130 Conductivity Measurement

Operating Instructions

Quality made by Endress+Hauser

ISO 9001

Smartec CLD 130

Table of contents
BE1LD130.CHP

Table of contents

1. 1.1 1.2 1.3 2. 2.1 2.2 2.3 2.4 3. 3.1 3.2 3.3 3.4 3.5 4. 4.1 4.2 4.3 5. 5.1 5.2 5.3 5.4 6. 6.1 6.2 6.3 6.4 6.5 7. 7.1 7.2 7.3 8.

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 3 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Order code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Measuring system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 5 Measuring principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Measuring transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Designs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 9 Sensor with integrated transmitter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Sensor with separate transmitter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Sensor with integrated transmitter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Immersion sensor with separate transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Separate transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 11 Connection principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Sensor with integrated transmitter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Sensor with separate transmitter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Instrument settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ATC setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Measuring mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 12 12 12 12

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 16 Measuring range change-over . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 ATC adjustment (automatical temperature compensation) . . . . . . . . . . . . . . . . . . . . . 14 Signal output change-over . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Signal output assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Remote switching of current output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Maintenance and troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 18 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Instrument function test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

1.

General 1.
1.1

Smartec CLD 130

General
Unpacking 1.2
Use: Measuring principle: Application area:

Application
Conductivity measurement inductive in liquids

Inspect for any damaged packaging! The post office or forwarding agent must be informed of any damage. Damaged packaging material must be retained until the matter has been settled. Verify that the contents are undamaged! Inform the post office or forwarding agent as well as the supplier of any damage. Check if the delivery is complete and agrees with the shipping documents as well as your order: Delivered quantity Instrument type and version Accessories Operating instruction(s) Instrument identification card(s) If you have any questions, consult your supplier or the Endress+Hauser sales center in your area (see back page of these operating instructions for addresses).

Measuring range: medium to high conductivities Special features: sterilizable no influence of contamination on measurement, resistant to chemicals, fully encapsulated food industry, chemical industry, electroplating

Applications:

Fig. 1.1:

Nameplate Smartec CLD 130

Smartec CLD 130

1.

General
BE1LD130.CHP

1.3

Order code

Inductive instrument Smartec CLD 130

Design P Compact design with in situ measuring transmitter / PEEK W Separate measuring transmitter with 5 m cable / PEEK X Separate measuring transmitter with special cable length (max. 15 m) / PEEK Version MV1 Dairy fitting connection DN 50 to DIN 11851 RF1 Round flange DN40/PN10 and loose flange TF1 Immersion sensor IP68 / loose fl. UP-GF DN50 / PN10 (W/X design only) CS1 2" clamp fitting ET1 Immersion version with round flange, l=2000mm GE1 Internal thread G 1 1/2" IF1 2" IDF flange VA1 Varivent fitting for housing TN Measuring ranges 0 0 ... 2000 S/cm 1 0 ... 20 mS/cm 2 0 ... 200 mS/cm 3 0 ... 1000 mS/cm 4 20 / 2 mS/cm with remote switching 5 200 / 20 mS/cm with remote switching 6 1000 / 100 mS/cm with remote switching ATC range A ATC range 1 ... 3 %/K Power supply 0 Power supply 230 V, 50 / 60 Hz 1 Power supply 110 V, 50 / 60 Hz 2 Power supply 200 V, 50 / 60 Hz 3 Power supply 24 V, 50 / 60 Hz 4 Power supply 48 V, 50 / 60 Hz 5 Power supply 100 V, 50 / 60 Hz 6 Power supply 127 V, 50 / 60 Hz 7 Power supply 240 V, 50 / 60 Hz 8 Power supply 24 V m. sep. DC/AC converter Instrument output 0 0 ... 20 mA, max. 500 2 4 ... 20 mA, max. 500

CLD 130

complete order code

2.

Measuring system 2.
2.1

Smartec CLD 130

Measuring system
Measuring principle
The use of special elements and materials makes the sensor suitable for continuous operation at temperatures of up to + 100 C, and short-term operation at up to + 130 C. Therefore, Smartec can be sterilized. The sensor is available in different mounting variants with integrated or separate measuring transmitter.

The test medium is a liquid conductor coupling the magnetic field of two magnetically isolated induction coils. The AC voltage U1 applied to coil T1 is transmitted to the second coil T2 proportional to the conductance G of the test medium. This yields a linear relationship between the conductance G and the output voltage U2 which is converted and rectified into a voltage proportional to the conductance. This measuring principle offers following advantages: no electrodes, therefore no polarization faultless measurement in media or solutions with a tendency to form deposits A Pt 100 temperature sensor is fitted inside the sensor to measure the temperature.

2.3

Measuring transmitter

The measuring transmitter determines the conductivity of the liquid, and indicates the conductivity value based on reference temperature 25 C and supplies this measured value as current (0 or 4 ... 20 mA) at the signal output. The instrument requires power supply (see cover label). The actual measured value and the set temperature coefficient can be read externally through a viewglass in the housing cover. Four basic measuring ranges can be freely selected:

Medium Fig. 2.1: The inductive conductivity measuring principle

2.2

Sensor

0 ... 2000 S/cm 0 ... 20 mS/cm 0 ... 200 mS/cm 0 ... 1000 mS/cm

The sensor is injection-moulded of chemically, mechanically and thermally resistant PEEK (polyether ether ketone), ensuring that it is free of crevices and joints, and making it biologically safe. The sensor shaft contains the two induction coils and a temperature sensor Pt 100 which is in direct contact with the test medium. Chemical attack Medium Nitric acid HNO3 Concentr. (%) 5 up to 40 Phosphoric acid H3PO4
Fig. 2.2 Excerpt from resistance tables for PVDF, PEEK and PVC-C

The zero point can be displaced within the selected measuring range, increasing the sensitivity, and thus spreading the range, considerably. This permits precise measurement even in media with slight conductivity changes.

Resistance Temp. (C) 20 60 20 60 20 60 20 50 90 20 50 90 PVC-C + + + + + + + + + + + 0 PVDF + + + + + + + 0 0 0 PEEK + + + + + + + + + + +

up to 10 3

Caustic soda solution NaOH sodium hypochlorite Labarraques solution NaOCl

Legend: + resistant 0 conditionally resistant not resistant

diluted aqueous

Smartec CLD 130

2.

Measuring system
BE1LD130.CHP

2.4

Designs 2.4.3 Immersion sensor with integrated transmitter

The measuring system comprises: Measuring transmitter with immersion pipe, sensor and round flange.

2.4.1 Sensor with integrated transmitter

The sensor with integrated measuring transmitter including screw connection, provides a complete measuring unit.

Power supply

Signal output 0 / 4 20 mA

Fig. 2.3: (left) Fig. 2.5: (right)

Sensor with integrated transmitter Immersion sensor with integrated transmitter

2.4.2 Sensor with separate transmitter

The standard version provides the measuring transmitter with 5 m connected cable. The sensor is connected to the fitted cable plugs.

2.4.4 Immersion sensor with separate transmitter

The measuring system comprises: Separate transmitter, immersion sensor IP 68 with connected cable, round flange with strain relief for freely suspended sensor.

Transmitter

7-pole connection with cable

Signal output 0 / 4 - 20 mA

Power supply

Power supply

Signal output 0 / 4 - 20 mA Measuring cable Double coaxial cable double shielded with fitted plugs for connection of sensor Fig. 2.4: (left) Fig. 2.6: (right) Measuring transmitter connected to separate sensor via 5 m cable Immersion sensor with separate measuring transmitter

3.

Installation 3.
3.1

Smartec CLD 130

Installation
Sensor with integrated transmitter
The version with integrated measuring transmitter is suitable for use with continuous medium temperatures of up to 90 C and ambient temperatures of up to 50 C.

The Smartec measuring system is available in different designs for all commonly used mounting and installation versions for industrial applications: Dairy fitting connection DN 50, DIN 11851 Internal thread G 1 1/2" Varivent fitting 2" IDF flange 2" clamp fitting Round flange DN 40 / PN 10

Note: The suitable connection flange for pipe or tank has to be provided by customer.

The instrument is installed at the measuring point using the selected connections, i.e. dairy fitting connection (see fig. 3.1). For installations in pipelines it must be ensured that the sensor is mounted at a point which is always fully flooded during the measuring process. If the sensor is mounted vertically onto the pipeline, it should be installed in a culvert. For measurements in high viscosity media (e.g. emulsions) the sensor should be installed in a pipe bend so that the media flows directly through the measuring channel.

155.5

118.5

118.5

Pg 16, reduced 22 G 1 /2" 85

1

250

Pg 16, reduced

min. 20

107

min. DN 65

69

57

34

34

Fig. 3.1:

Sensors with integrated transmitter in the connection head 234

Sensor with dairy fitting connection DN 50, DIN 11851 Sensor with internal thread G 1 1/2" Sensor with Varivent fitting Sensor with 2" IDF flange Sensor with round flange DN 40 / PN 10 Sensor with 2" clamp fitting

250

102

234

85

85

250

Smartec CLD 130

3.

Installation
BE1LD130.CHP

3.2

Sensor with separate transmitter

The measuring transmitter is then mounted separately and connected to the sensor via a 5 metres long double shielded double coaxial cable. The ambient temperature of the measuring transmitter may be max. + 60 C.

Smartec with a separate measuring transmitter is available for industrial applications with high permanent temperatures (>90 C) and hardly accessible measuring points. The sensor is mounted at the measuring point.

Warning: The ready-made cable must not be shortened in any case!

230

102

85

85

Fig. 3.2:

G 1 /2 "
1

Sensors with connection head without measuring transmitter

Sensor with dairy fitting connection DN 40 / PN 10 Sensor with dairy fitting connection DN 50, DIN 11851 Sensor with 2" clamp connection Sensor with 2" IDF flange 1 Sensor with internal thread G 1 /2" Sensor with Varivent fitting (stainless steel adapter)

85

85

b D l D k l a b

69

a k

DN 40 150 110 18 62 16

DN 50 165 125 18 78 18

D Fig. 3.3: Dimensioned drawing of the used flanges for the corresponding installation versions

3.

Installation
3.3 Immersion sensor with integrated transmitter

Smartec CLD 130

measuring cable 220 Pg 16 reduced 63

The immersion assembly is installed with a round flange DN 50 / PN 10. It is made of PVC-C and is available in different lengths (400 bis 2000 mm). This assembly can be used in temperatures of up to 90 C (permanent temperature 80 C) and under pressures of up to 6 bar (at 20 C) in closed containers.

400 2000 mm immersion depth

49

3.4
47

Immersion sensor with separate transmitter

82

For installation in tanks or other closed containers, Smartec CLD 130 is available as an immersion assembly with a separate measuring transmitter. The inductive sensor is mounted in the assembly using a bayonet lock. The assembly material PVC-C is resistant to aggressive chemicals. For application in CIP systems, the assembly is mounted in a V4A version using a DN 65 dairy pipe fitting. For open containers and channels the sensor is mounted freely suspended with clamp connection and strain relief. In case of the IP 68 immersion sensor the measuring cable is protected from the medium by a pressure-proof silicone hose. The cable gland in the immersion sensor is mounted by means of a bayonet lock.

Fig. 3.4:

Immersion sensor with integrated transmitter

Smartec as an immersion assembly with an integrated measuring transmitter is used in large basins or open channels. The measuring signal (0/4 ... 20 mA) can be transmitted across larger distances (up to a maximum of 1000 m).

172

86 123 88

123

Fig. 3.5:

Immersion sensors for measuring transmitters 47 277 47 172 82

Immersion sensor TF1 (ingress protection IP 68) with PVDF sensor cap, 2 m silicone hose and round flange DN 50/PN 10 Immersion sensor ET 1 made of PVC in different lengths (400 to 2000 mm immersion depth) with round flange DN 50 / PN 10

82

Smartec CLD 130

3.

Installation
BE1LD130.CHP

Exchanging of the sensor 1. Unscrew Pg thread of cable duct on top of the assembly (see fig. 3.5, or ). 2. Loosen sensor by turning it anticlockwise (bayonet lock ). 3. Withdraw the sensor part with protection sleeve from immersion tube . 4. Unscrew Pg thread of protection sleeve. 5. Take sensor out of guide notch of protection sleeve and loosen plug connections , . 6. Assembe the sensor in reverse order.

Warning: When assembling or disassembling the sensor the Pg thread must be unscrewed before pulling the measuring cable (see fig. 3.5).

Fig. 3.6:

Cable connection and assembling of sensor for immersion versions

3.5

Separate transmitter
The sensor cable with 4 plugs is introduced in the sensor housing through the Pg thread. Then put together the cable plugs, tighten Pg 16 thread and screw cover on the connection head.

The separate measuring transmitter can be easily installed on wall and posts using a mounting plate. The mounting plate is secured to a wall using 3 screws and the supplied spacer bushes. The transmitter is attached to pipes or posts by means of a retaining strap.

110

70 min. 18 40 133 155

54 Fig. 3.7: Retaining strap Mounting plate for wall and post mounting of separate measuring transmitter

87

4.

Electrical connection 4.
4.1

Smartec CLD 130

Electrical connection
Connection principles
Attention: The instrument must be grounded before operation! If malfunctions cannot be remedied, the instrument must be removed from service and protected against accidental start-up. Repair work can only be carried out directly by the manufacturer or by the Endress + Hauser service organization. Warning: Notes and warnings of these operating instructions must be strictly adhered to! Maintenance work can only be carried out by qualified personnel if the instrument remains connected to the power supply! The instrument is protected against interference, pulse-shaped transients, high frequency and electrostatic discharges according to the Namur recommendations, IEC 801 und DIN VDE 0843. However, this is only valid for a properly grounded instrument with a screened measured value output line. For the separate version of the instrument we recommend not to wire the measuring line to the sensor directly next to a high-voltage line. If this is unavoidable, embed measuring line in a grounded steel pipe. Note: This instrument has been built and tested in accordance with VDE 0411, part 100, and left the manufacturers works in perfect condition concerning safety regulations. This instrument has been tested under reference conditions concerning electromagnetic compatibility according to EN 50081-2. Malfunctions of the instrument can be remedied by means of the error list in chapter 7.2 without requiring intervention in the instrument itself. Alterations to the instrument are not allowed and make any guarantee claim invalid. After installing and connecting the instrument and sensors the whole measuring system has to be checked for function.

Instrument connection to direct voltage mains (24 V AC version) Smartec CLD 130 can be operated in the direct voltage mains by inserting of a DC/AC converter: DC/AC converter Input voltage 15 bis 32 V DC Output voltage 24 V AC 2 % Output frequency 50 Hz Output power 4.5 VA Order no. 50038935

4.2

Sensor with integrated transmitter

KL1(A)

PE

KL2

PE

L1

+ 0/4-20mA

PE

N Power supply 24 V to 240 V AC (see nameplate)

L1

AC

Fig. 4.1:

Connection diagram for sensor with integrated transmitter

10

Smartec CLD 130

4.

Electrical connection
BE1LD130.CHP

4.3

Sensor with separate transmitter

Inductive Sensor Pt 100

blk

rd

wt

wt

bn

gn

Measuring cable

blk

rd

wt

wt

bn

gn

Measuring transmitter KL5 1 2 KL4 3 2 1 KL3 3 2 1

Pt 100

KL1(A)

PE

KL2

PE

L1

PE

L1

AC

0/4-20mA

Power supply 24 V to 240 V AC (see nameplate) Fig. 4.2: Connection diagram for sensor with separate transmitter

11

5.

Start-up 5.
5.1

Smartec CLD 130

Start-up
Power-up 5.3 ATC setting

Before switching on, ensure that all connections have been correctly made according to chapter 4.

The automatic temperature compensation (ATC) factor can be set externally on the scaled ATC control (see chapter 6.2). If the factor is not known refer to chapter 6.2.

5.2

Instrument settings

5.4

Measuring mode

Normally no settings need to be made since the instrument has been preset at the factory according to the order code. The settings concerned are as follows: Measuring range and decimal point of display, Signal output function (0 or 4 ... 20 mA), Mains voltage coding, Signal output variation and zero point suppression, if ordered. The settings are recorded on the inside of the cover (see figure 6.1). Any changes required should be made according to chapter 6.

After applying the mains voltage, the instrument must operate correctly and display a temperature-compensated conductivity value in mS/cm or S/cm.

12

Smartec CLD 130

6.

Operation
BE2LD130.CHP

6.

Operation

All information in the following chapters relates to the items in figures 6.1 and 6.2.

6.1 Measuring range change-over

The instrument has four measuring ranges which can be changed over by means of coding switches S 101 and S 401. The decimal point in the display must be adjusted with switch S 102 whenever the measuring range is changed. A corresponding measuring range plate can be removed from the label in the cover and inserted into the pocket on the rear of the transparent front panel. The measuring range plates are self-adhesive.
Fig. 6.1 Inside view of cover with measuring range plates

Measuring range 0 ... 2000 S/cm 0 ... 20 mS/cm 0 - 200 mS/cm 0 - 1000 mS/cm

Switch S 101 1 on 2 on 1

Switch S 102 2 on 3 on

Switch S 401 1 on on on 2 on on
Table 6.1: Switching of measuring range

Measuring range change-over S 401 Terminal 4 Receiving coil

Display connector Terminal 5 Transmitting coil

Decimal point change-over S102 Terminal 3 temperature sensor Pt 100 Terminal 1 signal output Terminal 2 Power supply Control R110 end of range Control R107 start of range

Change-over signal output S101

Fig. 6.2:

Inside view Smartec CLD 130 - componentry with terminals and plugs for measuring range change-over

13

6.

Operation
6.2 ATC adjustment (automatical temperature compensation)
If the temperature coefficient is known it is set on the scaled ATC control on the front panel using a screwdriver. Typical temperature coefficients are: Water > 1 S/cm: 2.1 % / C Lye (NaOH) approx. 2 %: 1.9 % / C up to 2 %: 1.6 % / C Acid (HNO3) Salty solutions: 2.2 % / C Milk, beverages: 2.0 % / C If the temperature coefficient is unknown determine the coefficient as follows: Determination of actual temperature coefficient: The reference temperature of automatic temperature compensation is 25 C. At this temperature the setting of the ATC control has no influence, this means the ATC is virtually switched off. Carry out a measurement in the test medium at 25 C Note the display value Heat the test medium to operating temperature Wait until the value of the measurement has stabilized (adjustment time of temperature sensor) Set the display to the value noted previously (at 25 C) using the ATC control.

Smartec CLD130

The actual temperature coefficient for the medium used is now indicated on the ATC scale. Note: The temperature sensor in the sensor requires approx. 10 minutes to adjust to the changed temperature. Therefore wait until display has stabilized when the temperature of the test medium has changed.

Salts

Strong alkalis Temperature coefficient

Strong acids

Fig. 6.3:

Concentration dependency of the temperature coefficient for several electrolyte solutions

Concentration

14

Smartec CLD 130

6.
Output range 3 0 ... 20 mA 4 ... 20 mA on Switch S 101 4 on 5 on

Operation
BE2LD130.CHP

6.3 Signal output change-over

The signal output can be switched to 0 ... 20 mA or 4 ... 20 mA using switch S 101 (see fig. 6.2).

Table 6.2: Switching of output range

6.4 Signal output assignment

(MR versions 0/1/2/3) The signal output can be spread continuously. Also the beginning of the signal output can be continuously set within 0 ... 80 % of the measuring range. This enables to extract virtually any window from the measuring range and output it as a current signal. Procedure: Connect an ammeter 0 ... 20 mA to the signal output. Simulate the conductance at which the signal output should be 0 or 4 mA (conductance simulation see chapter 7.3). Set 0 or 4 mA with control R 107 (see fig. 6.2). Simulate the conductance at which the signal output should be 20 mA. Set 20 mA with control R 110 (see fig. 6.2). Example: A signal output of 0 ... 20 mA corresponding to 100 ... 150 mS / cm is to be set in the range 0 ... 200 mS / cm. This is possible following the above instructions. The spread is factor 4 which equals 25 % of the measuring range, the zero point suppression corresponding to 50 % of the measuring range. Then align the equipment at 0 mA for 50 Ohm and 20 mA for 33.3 Ohm (see chapter 7.3.)

Control R 110

20 mA

Selected signal output 0 to 20 mA or 0 to 20 mA

Max. spread

Min. spread Max. spread

Control R 107

4 mA

20

80

100 Selected measuring range (%)

Allowed simulation value start of measuring range

Fig. 6.4: Allowed simulation value end of measuring range

Assignment of measuring range - current output

15

6.

Operation
6.5 Remote switching of current output
(MR versions 4/5/6) With the option remote switching of current output the following measuring ranges are usable: 1000 mS / cm 200 mS / cm 20 mS / cm

Smartec CLD130

Remote switching spreads current output and measuring range by factor 10, e.g. the original indication range from 0 or 4 ... 20 mA corresponding to 0 ... 200 mS / cm changes to 0 or 4 ... 20 mA corresponding to 0 ... 20 mS / cm.

Control connection remote switching

Assigned current output 0 / 4 - 20 mA) Selected measuring range

Note: Zero-point adjustment of measured value output is not possible by remote switching!

Table 6.3: Measuring range assignment for remote switching

Selected measuringrange 10

Terminal 1 A signal output

Terminal 1 B remote switching

Fig. 6.5:

Inside view of Smartec CLD 130 - remote switching connection

16

Smartec CLD 130

7. Maintenance and troubleshooting

BE2LD130.CHP

7. Maintenance and troubleshooting

7.1 Maintenance
Measuring transmitter and sensor are maintenance-free. No parts wear out.

7.2 Troubleshooting
Error No display No signal output (display present) Possible cause No power supply Output line interrupted Remedy Check mains supply Check line, terminals and connected analyzer Check grounded conductor connection (should be short and have a large cross-section) use a shielded cable and connect shield to grounded conductor Select the next higher range (see chapter 6.1) Check flow of pipe system or level at tank installation as well as installation position (air bubbles)

Display unsteady, flickers, Grounded conductor not susceptible to faults connected and / or shield of output line not connected

Display 1--Display 000

Measuring range exceeded Sensor does not immerse into the medium

Table 7.1: Troubleshooting, cause and remedy

17

7. Maintenance and troubleshooting

7.3 Instrument function test
Simulation values for simulating the conductance of the medium Conductance 100 S/cm 200 S/cm 500 S/cm 1000 S/cm 2000 S/cm 5 mS/cm 10 mS/cm 20 mS/cm 50 mS/cm 100 mS/cm 200 mS/cm 500 mS/cm 1000 mS/cm Simulation value 50 kOhm 25 kOhm 10 kOhm 5 kOhm 2.5 kOhm 1 kOhm 500 Ohm 250 Ohm 100 Ohm 50 Ohm 25 Ohm 10 Ohm 5 Ohm

Smartec CLD130

Attention: The displayed value will only correspond with the siumulation value if the temperature is 25 C or a simulation resistance of 109.72 ohm is connected to terminal 3 instead of the Pt 100 sensor. Precision resistances must be used for simulation, allowed tolerance 0.1 %. The transition resistances for wire coil and soldering joint must be considered for the allowed tolerance value.

For simulation purposes a wire is looped through the sensor (looped through the central hole and out through one of the holes at the side). The simulation resistance is connected to this wire loop, either as an individual resistance or using a resistance decade. A large wire cross-section and low transition resistances must be ensured when high conductance values, i.e. low resistance are involved (short connections, solder carefully!). For intermediate values, the simulation resistance is calculated according to the following fomula: R= 1 k Conductance

Conductance in S/cm yields R in ohm Conductance in mS/cm yields R in kohm Conductance in S/cm yields R in Mohm k (cell constant) = 5

18

Smartec CLD 130

8.

Technical data
BE2LD130.CHP

8.

Technical data

Measuring transmitter Measuring ranges (switchable). . . . . . . . . . . . . . . . 0 ... 2000 S/cm; 0 ... 20/200/1000 mS/cm ATC range (standard) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 ... 3 %/K (5 ... +105 C) (option). . . . . . . . . . . . . . . . . . . . . . . . . 0.5 ... 3 %/K (5 ... + 105 C); 2.1 ... 6 %/K (0 ... +40 C) ATC reference temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 C Measured value deviation Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 % of meas. range final value Signal output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 % of meas. range final value Smallest measured value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 S/cm Power supply AC . . . . . . . . . . . . . . . . 110/127/220 V, 50 ... 60 Hz; 100/200/240 V, 50 ... 60 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12/24/48 V, 50 ... 60 Hz; 10 % ... +15 % Power supply DC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . with seperate DC-AC converter Power consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . approx. 4.5 VA Signal output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 / 4 ... 20 mA, switchable Load. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . max. 500 Ohm Measured value output spread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 % ... 100 % of MR Measured value zero shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 % ... 80 % of MR Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.5 mm LC display, 3 1/2 digits; Permissible operating temperature (with integrated transmitter) . . . . . . . . . . . . . 10 ... +50 C Permissible operating temperature (with separate transmitter) . . . . . . . . . . . . . . 10 ... +60 C Permissible storage temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 ... +80 C Permissible humidity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 % ... 95 % rel. Ingress protection (DIN 40050). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IP 67 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160 x 120 x 70 mm (HxWxD) Housing material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . coated aluminium, Terminal wire cross section . . . . . . . . . . . . . . . . . . . . . . . . . terminals 2.5 mm2; sensor 1.5 mm2 Housing ducts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 x Pg 9 glands; (replaceable by Pg 16) Sensor connection Pg 16 (only for separate sensor) Sensor with integrated transmitter Sensor material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PEEK (Polyether-ether-ketone) Operating temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 ... +110 C (permanent temp.) Temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pt 100, built-in Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . max. 16 bar (20 C) Shaft immersion length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 mm Pipe cross section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . min. DN 65 Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.5 kg Mounting versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . dairy pipe fitting DN 50, DIN 11851 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . internal thread G 1 1/2"; 2" IDF flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2" clamp fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . round flange DN 40 / PN 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . immersion sensor IP 68 Sensor with separate transmitter Mounting versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . as above, add. immersion sensor IP 68 Cable length and type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 m long, pre-assembled Cable connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . permanently connected to sensor; . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . with terminals in meas. instrument Immersion sensor (integrated and separate measuring transmitter) Pipe material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PVC-C Pipe length. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400 ... 2000 mm Installation (compact version) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . round flange DN 50 / PN 10 Installation (separate version) . . . . . . . . . round flange DN 50 / PN 10; dairy pipe fitting DN 65 Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . max. 80 C Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . max. 6 bar (20 C) Immersion sensor Ingress protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IP 68 Material of protection cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PVDF Material protection hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . silicone Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2000 mm Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . flange DN 50 / PN 10 with strain relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . oval flange or mounting bracket

19

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Africa
Egypt ANASIA Heliopolis/Cairo Tel. (02) 417 9007, Fax (02) 417 9008 Morocco Oussama S.A. Casablanca Tel. (02) 24 13 38, Fax (02) 40 2 657 Nigeria J.F. Technical Invest. Nig. Ltd. Lagos Tel. (1) 6223 4546, Fax (1) 6223 4548 South Africa u Endress+Hauser Pty. Ltd. Sandton Tel. (11) 4 44 13 86, Fax (1 1 ) 4 44 19 77 Tunisia Controle, Maintenance et Regulation Tunis Tel. (01) 79 30 77, Fax (01) 78 85 95

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All other countries

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Endress + Hauser
u Members of the Endress+Hauser Group 12. 97/E+H II