LOC650 - Operation and Maintenance - LE11-137-R05a

CNC LATHE
LOC650
OPERATION & MAINTENANCE
(5th Edition)
Pub No. 4993-E-R4 (LE11-137-R5) Sep. 2006
4993-E P-(i) SAFETY PRECAUTIONS
SAFETY PRECAUTIONS
The machine is equipped with safety devices which serve to protect personnel and the machine itself from hazards arising from unforeseen accidents. However, operators must not rely exclusively on these safety devices: they must also become fully familiar with the safety guidelines presented below to ensure accidentfree operation. This instruction manual and the warning signs attached to the machine cover only those hazards which Okuma can predict. Be aware that they do not cover all possible hazards.
1.
Moving and Installing the Machine

There are two methods of moving the machine to any desired location; lifting the machine with
the attached lifting hooks and pushing the machine on rollers.
Precautions for Lifting:

a. b. c. d. Use the wire rope of 20 mm (0.79 in.) or over in diameter. Check the wire rope angles so that the ropes do not interfere with the machine. (Do not slant the machine more than 40 degrees from the vertical.) Lift the machine carefully while balancing the machine. When placing the machine on the floor, lower the machine slowly using care not to give shocks to the machine. Approximate Machine Weight 1ST 1750 2SC 1750 2ST 750 2ST 1750 B15 B22 B15 B22 B08 B08 20,700 kg (45,540 lb) 22,900 kg (50,380 lb) 23,300 kg (51,260 lb) 25,500 kg (56,100 lb) 16,400 kg (36,080 lb) 18,700 kg (41,140 lb)
(Machine weight including hydraulic unit, control cabinet, and NC unit)
Precautions for Rolling

a. Do not tip over or hit the machine against the ground.
When selecting the machine installation site, ensure that the following conditions are met.
If not, it may be difficult to perform safe operation or maintain the guaranteed accuracy. a. b. c. d. e. The machine ambient temperature is within the range from 5 to 40C. The machine ambient humidity is within the range from 40 to 75% at 20C and no condensation is allowed. Avoid installation near the factory door because the machine is subject to rapid temperature change by warm or cool air blowing against the machine. Also avoid installation in a place which is subject to direct sunlight. For the installation ground conditions, refer to Section 2 Transportation and Installation (Relocation).
4993-E P-(ii) SAFETY PRECAUTIONS f. To maintain the guaranteed accuracy, you are advised to care and control the factory temperature. Recommended temperature change for 24 hours: : Within 2C Temperature difference between the measurement near : Within 1C the floor and the measurement at a position 3 m high from the floor
Prepare a primary power supply that complies with the following requirements.
a. b. c. d. Primary power voltage 200 V Voltage fluctuation 10% max. Power supply frequency 50/60 Hz Do not draw the primary power from a distribution panel that also supplies power to a large noise source (such as an electric welder or an electric discharge machine). Doing so could cause malfunction of the NC unit. The law stipulates that machine tools must be grounded (by Class-D grounding work). When requesting an electrician for construction work of electric facilities, instruct the electrician to perform Class-D grounding work based on the technical standard for electric facilities. If the machine is not connected with a ground, insulation failure may cause the leaked current to flow into a human body, resulting in serious injury involving death. Connect the machine to the ground using an individual cable. If there is no choice but to use a common grounding cable, avoid shared use with the equipment that generates a large amount of noise (such as an electric welder or an electric discharge machine).
e.
f.
2.
Before Turning on the Power

Make sure that the doors to the operation panel and the electric control cabinet are closed. Make sure that there are no obstacles around the machine. Turn on the main power disconnect switch before turning on the CONTROL on the operation
panel.
3.
Chuck Precautions
Always close the front shield before starting the spindle or cutting operations. Always observe the spindle speed maximums for the installed chuck.
Never run the spindle exceeding the maximum allowable chuck speed. and stay within the limit. Also, take note of the workpiece gripping force and balance. speed. The G50 command helps to ensure safety in operation.
If a chuck or fixture is unique to your application, check the maximum allowable spindle speed The maximum spindle speed can be limited by inputting a G50 command with the spindle
4993-E P-(iii) SAFETY PRECAUTIONS
If the spindle must be rotated close to the maximum allowable chuck speed, observe the follow-
ing points: The maximum allowable spindle speed and application pressure are indicated on the name plate on the front shield and on the chuck body. The allowable maximum speed and the applicable pressure ensure a chucking force that is more than one-third over the original chuck gripping force with the standard soft-top jaw set in line with the periphery of the chuck body. a. b. Make sure that the workpiece clamped in the chuck is balanced. Apply the allowable maximum amount of pressure to grip the workpiece because centrifugal force reduces the chuck gripping force.
If special jaws (larger than standard soft-top jaws) are used, observe the following points:
a. b. Lower the spindle speed because centrifugal force and lower efficiency reduce the chuck gripping force. If the jaw tightening nut (jaw nut) is outside of the periphery of the chuck, only one tightening bolt is holding the jaws in place. This is a potentially dangerous condition. Jaw nuts must always be within the periphery of the chuck. Machine the jaws to the workpiece shape.
c.
Securely tighten the bolts on the chuck body, the jaws, and the block to the specified torque.
Use lubrication oil. Make sure that the torque is at least 392 to 490 N (88 to 110 lbf).
4.
General Checks
Check the amount of lubricating oil every day before starting operation. Always use the specified brand of lubricating oil. Use the recommended type of cutting fluid (coolant) when possible. It is recommended to use a water-soluble coolant to prevent fire. Do not attempt unmanned
operation if a non-soluble coolant is used. ules in the manual.
Change and replenish the lubricating oil and coolant in each reservoir according to the sched Clean the filters according to the schedules in the manual. Make sure that each pressure gauge on the air and hydraulic lines display the correct value as
described in this manual.
Always turn off the power before beginning any work inside the front shield. In addition, turn off
the power before beginning work at the back of the machine that requires an operator to enter the machine operating zone.
4993-E P-(iv) SAFETY PRECAUTIONS
5.
Before Starting Operation

Always follow the instructions in the operation manual. Always make sure that all of the protective covers including the front door and the chuck cover
are in place before operating the machine.
Always close the front shield before starting operation. Never attempt to run a new program without checking its operation. Run the program without a
workpiece set in the chuck and make sure that there is no interference. After making sure that the program has no bugs, cut a workpiece in the single block mode. If no problems are discovered, automatic operation may be started.
Before attempting the following operations, make sure that they can be accomplished safety.
a. b. c. Spindle rotation Turret indexing Axis movement
Never touch chips or the workpiece while the spindle is rotating. Never attempt to stop a moving object by hand or with a tool. Check the jaw installation conditions, the hydraulic pressure, and the maximum allowable spindle speed for the power chuck.
Check the installation and arrangement of the tools. Check the tool offset settings. Check the zero offset settings. Make sure that the spindle speed and feedrate override settings are at 100%. Before feeding the turret, check the software limit setting positions for both the X- and Z- axes. Check the turret index/rotation position. Check the tailstock body position. Make sure the cutting operation is within the allowable transmission power and torque ranges. Make sure that the workpiece securely fitted in the chuck or fixture. Check the cutting fluid nozzle positions. They must be set to properly supply cutting fluid to the
appropriate points.
4993-E P-(v) SAFETY PRECAUTIONS
6.
Precautions against Fire

Selecting Coolant Use nonflammable coolant.
a. Never use oil coolant because it could catch fire from heated chips, tools frictional heat, or grinding spark.
When using oil coolant for unavoidable reason, observe the following:
a. b. c. Check the tool edge condition, tool life, and set the cutting conditions that never cause fire before you start machining. Clean the coolant filter at regular intervals to maintain sufficient coolant discharge, and always check the coolant for normal discharge. Take every measures so that you can extinguish the fire immediately by placing a fire extinguisher near the machine and have an operator always watch the machining condition, or installing an auto extinguisher. Do not place any flammable objects near the machine. Dispose of chips not to allow them to stack. Periodically clean the inside and surrounding of the machine while checking that all the devices are normally operating. Never attempt untended operation. When using oil coolant for grinding, you are requested to install fire-fighting equipment such as auto extinguisher. In this case, inform us of your intention in the stage of examining your facility.
d. e. f. g. h.
When machining flammable material

a. Before machining any of the flammable solid materials such as resin, rubber, or wood, carefully study and understand the material characteristics and observe the above precautions to take all possible measures to prevent fire. Use particular care when machining magnesium, because its chips react to the water-soluble coolant and generate hydrogen. The hydrogen may catch fire from burnt chips, resulting in explosive fire.
b.
Performing Dry Machining

a. Dry machining is a fire hazard because workpiece, tool, or chips are not cooled. Therefore, never place any flammable objects near the machine and dispose of chips not to allow them to stack. Take the same safety measures as in the case of using oil coolant described above, such as checking the tool edge state and tool life, and setting cutting conditions that never cause fire.
b.
Emergency Measures in Door-close and Power-OFF State

a. Should fire break out in the machine when the door is closed and the power is OFF, open the door using the door lock switch release key and extinguish the fire. (For details, refer to Safety door switch in Section 3. Interlock.)
4993-E P-(vi) SAFETY PRECAUTIONS
7.
Setup
Make sure that setup is complete. If the setup is changed, operate the machine step-by-step to make sure that cutting can be performed without any problems.
Before changing the chuck and/or chuck jaws, make sure that the chuck fits the intended job. If two or more workers must work together, establish signals so that they can communicate (for
example, when lifting or setting heavy objects). Each worker should be aware when a new process is about to begin.
Use the crane or equivalent tool to handle heavy objects. When attempting an unfamiliar setup, recheck the setup before beginning operation. Remove unnecessary toolholders from the turret. Ensure that the bolts for fixing the toolholders to the turret are securely tightened. Remove the bolts which are not used for fixing the toolholders.
8.
Workpiece Loading and Unloading

Make sure that workpieces are loaded and unloaded securely. Before loading or unloading a workpiece, retract the turret so that the cutting tools in the turret
cannot injure the operator. stop.
Before loading and unloading a workpiece, make sure that the spindle has come to a complete Before running a new program, rotate the spindle to make sure that the workpiece is securely
clamped in the chuck.
Before machining an irregularly-shaped workpiece, make sure that it is balanced properly. When handling heavy workpieces, use the a crane, hoist, or other similar tool. Before loading a workpiece, make sure that the workpiece has a portion that can be used for
proper chucking.
9.
At the End of the Day

Clean the machine. Move the turret to the predetermined retraction position. Turn off the CONTROL, before turning off the main power disconnect switch. Make sure all power switches are turned off.
4993-E P-(vii) SAFETY PRECAUTIONS
10.
When a Problem Occurs

Stop the machine immediately by pressing the EMERGENCY STOP switch on the operation
panel.
Consult with the person in charge of maintenance to determine what corrective measures need
to be taken.
If two or more workers must work together, establish signals so that they can communicate (for
example, when lifting or setting heavy objects). Each worker should be aware when a new process is about to begin.
Only use specified replacement parts and fuses.
11.
General Precautions
Wear appropriate clothing. Keep the machine and the area around it clean and organized. Never touch controls or switches with wet hands.
12.
Safety Devices and Functions

Contents Location Machine (B15, B22) Machine (B08) Machine Electric control cabinet Electric control cabinet Electric control cabinet Machine Machine Operation panel Operation panel Operation panel Operation panel Operation panel Operation panel Operation panel Electric control cabinet Machine Machine optional optional optional optional optional Remark
Front shield with safety glass and polycarbonate Front shield with grated glass and polycarbonate Shield open/close interlock Chuck interlock Tailstock spindle interlock Tailstock spindle position confirmation Foot pedal protection cover X, Z-axis Emergency limit setting LS (limit switch) Software limit Chuck barrier Turret barrier Tailstock barrier Emergency stop button Slide hold button Alarm display Short circuit breaker Self-lock cylinder for chuck Cycle start requiring simultaneous depression of both buttons
4993-E P-(viii) SAFETY PRECAUTIONS
13.
Symbols Used in This Manual

The following warning indications are used in this manual to draw attention to information of particular importance. Read the instructions marked with these symbols carefully and follow them.
DANGER
indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION
indicates a potentially hazardous situation which, if not avoided, may result in damage to your property.
SAFETY INSTRUCTIONS
indicates general instructions for safe operation.
14.
For Safe Chuck Work

When using a chuck, refer to the instruction manual provided by the manufacture of the chuck.
And strictly observe the safety items stated in the manual. spindle within the allowable speed range set at this time.
Centrifugal force
Set the chuck gripping force by ensuring sufficient margin of safety (2 to 3 or over). Run the
F1
(Cutting force)
F0
R0 (F0-f)R0>F1R1
R1
LE11137R0500100150001
In constant peripheral speed cutting, calculate the actual machining speed before designating
G50 (max. speed limit function).
N = (1000 V) / ( D) N:Spindle speed V:Cutting speed :Circumference-to-diameter ratio, 3.14 D:Machining diameter
LE11137R0500100150002
4993-E P-(ix) SAFETY PRECAUTIONS
Secure the jaw gripping depth as much as possible.

Must be deep
LE11137R0500100150003
When gripping a workpiece, soft top jaws must be at the central area of the entire jaws stroke
(see the illustration) or the base line mark on the master jaws must be located within the appropriate chuck stroke range.
Entire stroke Appropriate stroke range Central one third of the entire stroke
LE11137R0500100150004
Before machining an unbalanced workpiece, carry out balancing of the workpiece weight by
gradually changing the spindle speed.
Clamping block
Balance weight
LE11137R0500100150005
Never attempt to install jigs using T-nut.
Be sure to fix the jigs with bolts. No chucks prepared by Okuma have T-groove.
T-slot Jig Bolt
Jaw T-nut
LE11137R0500100150006
4993-E P-(x) SAFETY PRECAUTIONS
When inserting a bar material into the hollow chuck, ensure that the bar does not protrude from
the rear end of the cylinder.
Cylinder Hollow chuck
LE11137R0500100150007
Never use double chucking method.

Chuck
Workpiece
LE11137R0500100150008
4993-E P-(xi) SAFETY PRECAUTIONS
15.
Caution Plate
The machine and its components are fitted with various caution plates. Carefully read these
plates and follow the instructions described there.
Do not tear or damage the caution plates. In case a plate has been lost or become illegible, ask
us for a new plate, quoting the Okuma part number written in this manual.
15-1. Caution Plate Positions

(6) (3) (5) (4) (7) (8) (5) (2)
(3)
(10) (Optional) Front view
(11) (Optional) (3) (3)
(3)
(3)
(1)
Left side view (3) (3) (2)
Right side view (9)
Rear view
LE11137R0500100180001
4993-E P-(xii) SAFETY PRECAUTIONS English B08/B15 H1090-1018-83 H1090-1018-53 (1S) H1090-1018-44 (2S) H1090-1018-33 H1090-1018-35-1 H1090-1018-62 H1090-1023-49-3 H1090-1065-67-3 H1044-1063-41-4 H1090-1018-82 E5421-019-002 H1090-1090-77 H1090-1091-84 B22
No. (1) (2) (3) (4) (5) (6) (7) (8) (9)
Item Caution against workpiece projection Warning against X-axis turret falling Caution for cover removal Warning against fire Cautions for changing chucks Instruction for oil supply Instruction for chuck pressure setting Door precaution Caution for NC device
(10) Caution for automatic door (optional) (11) Caution against stumbling over the footstep (optional)
15-2. Caution Plates and Okuma Part Numbers

(1) Okuma Part No. H1090-1018-83
DANGER
DO NOT let bar stock stick out beyond the back end of this cylinder. FAILURE TO FOLLOW THIS INSTRUCTION MAY RESULT IN DEATH OR SERIOUS PERSONAL INJURY.
H1090-1018-83
E
LE11137R0500100170001
4993-E P-(xiii) SAFETY PRECAUTIONS
(2)-1 Okuma Part No. H1090-1018-53 (1S)
WARNING
Before removing X-axis feed servomotor for maintenance or inspection of X-axis ball screw, servomotor or other related parts, be sure to prevent the turret from slipping down using wood blocks or the like. Negligence of this may allow the turret to slip accidentally, resulting in serious injury. Example of Slip Preventive Measure
Prop up the turret using wood blocks.
Tailstock
H1090-1018-53
E
LE11137R0500100170002
(2)-2 Okuma Part No. H1090-1018-44 (2S)
LE11137R0500100170003
4993-E P-(xiv) SAFETY PRECAUTIONS
(3) Okuma Part No. H1090-1018-33
CAUTION
ALWAYS TURN THE MAIN POWER SWITCH "OFF" BEFORE REMOVING THIS COVER. FAILURE TO FOLLOW THIS INSTRUCTION MAY RESULT IN PERSONAL INJURY.
H1090-1018-33 E
LE11137R0500100170004
(4) Okuma Part No. H1090-1018-35-1
LE11137R0500100170005
(5) Okuma Part No. H1090-1018-62
WARNING
When changing chuck, jaws, or stopper plate, Turn off the main power. Avoid changing them by commanding M19 (spindle orient-stop), M110 (C-axis joint) Negligence of this may cause personal injury.
H1090-1018-62
E
LE11137R0500100170006
4993-E P-(xv) SAFETY PRECAUTIONS
(6)-1 Okuma Part No. H1090-1023-49-3 (B08/B15)
LE11137R0500100170007
(6)-2 Okuma Part No. H1090-1065-67-3 (B22)
LE11137R0500100170010
4993-E P-(xvi) SAFETY PRECAUTIONS
(7) Okuma Part No. H1044-1063-41-4
LE11137R0500100170008
(8) Okuma Part No. H1090-1018-82
WARNING
1.ALWAYS close the door/shield before starting machine operation (spindle rotation). 2.DO NOT stand in front of the door during machine operation (spindle rotation). 3.DO NOT turn off the door/shield interlock function during machine operation.
H1090-1018-82
E
LE11137R0500100170009
(9) Okuma Part No. E5421-019-002
LE11137R0500100170011
4993-E P-(xvii) SAFETY PRECAUTIONS
(10) Okuma Part No. H1090-1090-77
LE11137R0500100170012
(11) Okuma Part No. H1090-1091-84
LE11137R0500100170013
4993-E P-(i) INTRODUCTION
INTRODUCTION
This manual explains the proper handling of the machine to make the best use of its performance and the maintenance inspection to maintain the machining accuracy for a long period of time. Carefully read this manual and follow the instructions described there.
4993-E P-(i) TABLE OF CONTENTS
TABLE OF CONTENTS
SECTION 1 OUTLINE..................................................................................................1
1. Machine Specifications ............................................................................................................ 1 1-1. Specification Table ........................................................................................................... 1 1-2. Overall Dimensions .......................................................................................................... 3
SECTION 2 TRANSPORTATION AND INSTALLATION (RELOCATION) ...................8

1. Site Selection Guidelines......................................................................................................... 8 1-1. Care in Machine Transportation ....................................................................................... 9 2. Foundation Requirements ..................................................................................................... 10 2-1. Precautions for Foundation Work ................................................................................... 10 3. General Procedure for Installation ......................................................................................... 11 3-1. Installation Procedure ..................................................................................................... 11 3-2. Precautions for Installation ............................................................................................. 11 4. Leveling the Machine............................................................................................................. 12 4-1. Leveling Procedure......................................................................................................... 12 5. Foundation Plan..................................................................................................................... 13 6. Power Requirements and Fuse Capacity .............................................................................. 16 6-1. Inspection of Cable Connection...................................................................................... 16 7. Oils to Be Prepared before Installation .................................................................................. 18
SECTION 3 OPERATION (OF CNC LATHE).............................................................19

1. Before Starting Operations .................................................................................................... 19 1-1. NC Operation.................................................................................................................. 19 1-2. Setting Zero Offsets........................................................................................................ 20 2. Machine Operation ................................................................................................................ 31 2-1. Hydraulic Power Unit ...................................................................................................... 31 2-2. Spindle Gear Selection (Transmission Power/Torque Diagram) .................................... 34 2-3. Hydraulic Power Chuck .................................................................................................. 37 2-4. Cutting Soft Top Jaws of Power Chuck .......................................................................... 41 2-5. Hydraulic Tailstock Operation (Refer to 6 Tailstock in SECTION 6.) ........................... 43 2-6. Interlock .......................................................................................................................... 47 2-7. After Completion of a Days Operation ........................................................................... 48 2-8. Manually Operated Chuck .............................................................................................. 49
SECTION 4 INSPECTION/MAINTENANCE (FOR TROUBLE-FREE OPERATION) ...................................................................................................54

1. Lubrication ............................................................................................................................. 55 1-1. Headstock Lubrication System ....................................................................................... 59 1-2. Hydraulic Power Unit ...................................................................................................... 60 1-3. Chuck ............................................................................................................................. 61
4993-E P-(ii) TABLE OF CONTENTS 1-4. Centralized Lubrication Unit ........................................................................................... 61 2. Adjusting Centralized Lubrication Unit/Cleaning Filters......................................................... 62 2-1. Adjusting Pump Delivery ................................................................................................ 62 2-2. Maintenance and Countermeasure ................................................................................ 62 2-3. Cleaning Filters............................................................................................................... 63 3. Tensioning Belts .................................................................................................................... 67 3-1. V-Belt Drive From Main Drive Motor to Headstock......................................................... 67 3-2. Timing Belt Drive for Z-axis Servomotor......................................................................... 68 3-3. Timing Belt Drive for X-axis Servomotor ........................................................................ 69 4. Adjustment of Turret Index Speed ......................................................................................... 70 5. Check the Bed Level.............................................................................................................. 71 6. Alignment of Headstock (Example: B15, B22)....................................................................... 72 7. Adjustment of tapered Gibs on Saddle and Cross-slide ........................................................ 73 8. Tailstock Alignment................................................................................................................ 74 9. Cleaning Coolant Tank .......................................................................................................... 75 10.Replacement of Disc Brake Pads .......................................................................................... 76 11.Simple Troubleshooting ......................................................................................................... 78 11-1.Machine Does Not Turn ON .......................................................................................... 78 11-2.Trouble with Headstock ................................................................................................. 79 11-3.Trouble with Turret ........................................................................................................ 80 11-4.Others............................................................................................................................ 81
SECTION 5 SPARE PARTS LIST ..............................................................................82

1. Hydraulics .............................................................................................................................. 82 2. Electricals (on Machine) ........................................................................................................ 83 3. Wearing Components ............................................................................................................ 84
SECTION 6 TECHNICAL DATA.................................................................................87

1. Turret ..................................................................................................................................... 87 2. Working Ranges .................................................................................................................... 94 3. Spindle Nose Dimensions...................................................................................................... 99 4. Front Drive Pneumatic Chuck.............................................................................................. 104 5. Pneumatic Circuit Diagram (B15, B22)................................................................................ 106 6. Programmable Tailstock (2SC)............................................................................................ 107 7. Hydraulic Circuit Diagram .................................................................................................... 108
4993-E P-1 SECTION 1 OUTLINE
SECTION 1
1.
1-1.
OUTLINE
Machine Specifications
Specification Table
B15/B22 Items Unit 1ST 650 1,750 2 mm (in.) mm (in.) mm (in.) mm (in.) [B15] 800 (31.50), [B22] 800 (31.50) (Chuck part: 1,030 (40.55)) 650 1,750 (25.59 68.90) 500 1,750 (19.69 68.90) 2ST 500 1,750 2SC 500 1,750 22 500 750 B08 2ST 500 1,750
Capacity
No. of controlled axes Swing over bed Max turning dia length
800 (31.50) 500 750 (19.69 29.53) 500 1,750 (19.69 68.90)
Spindle
Diameter Spindle bore dia Spindle nose Bore taper Spindle speed range No. of speed ranges
[B15] 476 (18.74), [B22] 700 (27.56) [B15] 375 (14.76), [B22] 560 (22.05) [B15] ASA A2-20, [B22] 725 flat -
280 (11.02) 200 (11.02)

ASA A2-15
min-1 mm (in.) mm/rev (ipr) mm/min (ipm) mm (in.) mm/rev (ipr) mm/min (ipm) mm (in.) mm/rev (ipr) mm/min (ipm) mm (in.) mm/rev (ipr) mm/min (ipm) -
[B15] 5 to 500, [B22] 5 to 350 Infinity variable 2 auto ranges 2,040 (80.31) 0.01 to 1,000 (0.0001 to 39.37) 10,000 (393.70) 1,425 (56.10) 1,015 (39.96)
100 1,500 Infinity variable 4 auto ranges 1,040

(40.94)
Carriage (Z-axis)
Upper turret (A)
Travel Auto feedrate Rapid traverse
2,040
(80.31)
Lower turret (B)
960
(37.80)
1,960
(77.17)
0.01 to 1,000 (0.0001 to 39.37) 10,000 (393.70) 330 + 140 (12.99 + 5.51) 0.01 to 1,000 (0.0001 to 39.37) 5,000 (196.85) 255 + 15 (10.04+ 0.59) 0.01 to 1,000 (0.0001 to 39.37) 5,000 (196.85) No. of tools: 12 No. of tools: 8 38.1 38.1/63.5 (1.5 1.5/2.5) 180 (7.09) 200 (7.87) MT No.6
Cross-slide (X-axis)
Upper turret (A)
Lower turret (B)
Turret
Upper turret (A) Lower turret (B) OD tool shank size/ Boring bar dia mm (in.) mm (in.) mm (in.) mm (in.) -
Tailstock
Sleeve diameter Sleeve travel Quill taper

B15/B22 Items Bed Upper Slideway length Slideway width Lower Slideway length Slideway width Motors Main spindle drive Upper turret Z-axis servomotor X-axis servomotor Lower turret Z-axis servomotor X-axis servomotor Hydraulic unit motor Coolant pump motor Hydraulic unit Tank capacity Pressure adjusting range Unit mm (in.) mm (in.) mm (in.) mm (in.) kW (hp) kW (hp) kW (hp) kW (hp) kW (hp) kW (hp) kW (hp) L (gal) kg/cm2 (psi) mm (in.) B15 B22 kg (lb) 20,700 (45,540) 22,900 (50,380) 3,005 8,065 (118.31 317.52) 21,800 (47,960) 24,000 (52,800) 23,300 (51,260) 25,500 (56,100) 2.2 (3) 0.4 (0.5) 40 (10.6) 1.5 to 35 (21.3 to 53) (124.80 250.00) VAC37/45 (cont./30 min) BL 3.7 (5) BL 2.4 (3.2) BL 3.7 (5) BL 2.0 (2.7) 2,580 (101.57) 560 (22.05) 1ST 650 1,750 2ST 500 1,750 3,190 (125.59) 720 (28.35) 2SC 500 1,750 500 750 B08 2ST 500 1,750
2,190 (86.22)
3,190 (125.59)
2,190 (86.22)
3,190 (125.59)
VAC 45/55 (60/75)

(cont./30 min)
Required floor space Machine net weight (Approx. weight)
3,170 6,350
(124.80 209.37)
3,170 7,350
16,400
(36,080)
18,700
(41,140)
Note 1: For the machine dimensions, refer to 1-2 Dimensional Drawings.
1-2.
Reducing valve (for pneumatic chuck pressure ajustment) Air panel Lubricating unit Hyd.power unit
600
Pressure gauge (for pneumatic chuck)

(23.622)
2080
(81.890)
LOC650-B15 1ST 1750
Coolant pump
550
(21.654)
(17.323)
NC unit
Coolant tank
Transfomer
1390
(54.724)
440
Overall Dimensions
3530 (138.976)
2447 (96.339)
1057 (41.614)
533
(20.984)
V12 Turret Operation panel Headstock

133
Steady rest (optional) Chip conveyor (optional)

(49.606) (5.236)
Working light
Oil cooling unit
Pressure gauge (for stedy rest)
1260
Reducing valve (for stedy rest ajustment)
2843 (111.929)
(49.606)
2710 (106.693)
Hyd.power unit oil filler port

1450 (57.087) 1365
177.5
2139.3(Door Open Width)
1057 (41.614)
1948 (76.693) 3005 (118.307)
(23.622)
600 890
(11.811) (84.224)
3535 5505
(6.988) (139.173)
360
300
1970 (77.559)
(14.173) (216.732)
8065
(35.039)
1650 250
(Maintenance space)
(64.961) (9.843)
660
(25.984) (317.520)
LE11137R0500300020001
Spindle lubricating oil filler port
Spindle lubricating oil level gage
Chip bucket (optional)
unit mm(inch)
Reducing valve (for pneumatic chuck pressure ajustment) Air panel Lubricating unit Hyd.power unit
600
Pressure gauge (for pneumatic chuck)

2080
LOC650-B15 2SC 1750
(81.890) (23.622)
Coolant pump
550
(21.654)
(17.323)
NC unit
Coolant tank
Transfomer
1390
3530
(138.976)
2447 (96.339)
1057 (41.614)
(54.724)
440
533
(20.984)
V12 Turret Operation panel Working light Chip conveyor (optional) Headstock
133
Programable tailstock Pressure gauge (for stedy rest)

(5.236) (49.606)
Oil cooling unit
V8 Turret
(111.929)
(106.693)
1260
Reducing valve (for stedy rest ajustment)
2843

2710
(49.606)
177.5
2139.3(Door Open Width)
1365
1450
(57.087)
1057 (41.614)
1948 (76.693) 3005 (118.307)
(6.988) (84.224)
3535 5505 8065 1970 (77.559)
(23.622) 600
890
360
(11.811) 300 (139.173) (216.732) (317.520)
(14.173)
(35.039)
1650 250
660
(Maintenance space)
(64.961) (9.843)
(25.984)
Chip bucket (optional) unit mm(inch)
Spindle lubricating oil level gage Spindle lubricating oil filler port
LE11137R0500300020002
Pressure gage (for chuck) Reducing valve (for chuck pressure ajustment) Coolant pump Coolant tank Air panel Lubricating unit Hyd.power unit
2080 (81.890) NC unit
LOC650-B22 2SC 1750
1100 (43.307)
3530 (138.976) 2447 (96.339) 1390 1057 (54.724) (41.614)
550 (21.654)
600 (23.622) Transfomer
533 (20.984)
V12 Turret Operation panel Chip conveyor (optional) 133 (5.236) V8 Turret Headstock Programable tailstock
365.8 (14.402)
Working light Oil cooling unit Door open area for rear chuck
1365 (49.606)
1450 (57.087)
2843 (111.929) 2710 (106.693) 1260 (49.606)
360 300 (14.173) (11.811) 5505 (216.732) 8065(317.520) Spindle lubricating oil level gage Spindle lubricating oil filler port
177.5 (6.988) 2139.3(Door Open Width) (84.224) 3535 (139.173)
1057 (41.614) 890 (35.039) 1650 (64.961)
1970 (77.559)
1948 (76.693) 3005 (118.307) 250 (9.843)
660 (25.984)
(23.622) 600 (Maintenance space) Chip bucket (optional)
unit : mm (inch.)
LE11137R0500300020003
2080 Hyd.power unit
600
550
LOC650-B08 2ST 750
NC unit
Transformer
1390
3590 2620
Headstock
420
1230
Operation panel (H-Type) Chip conveyor (optional) 150 2840 2690 Hyd.power chuck
Working light
20
1345 (H-Type)
1450
Coolant pump
1705 356 6350 4250 4686
2545
Maintenance space 620 599 815 (H-Type) 250 Chip bucket (optional)
380 617
237
613 2113 3170
1500 440
Maintenance space 600
80
500 Maintenance space
LE11137R0500300020004
Unit: mm (in.)
2080 Hyd.power unit
600
550
LOC650-B08 2ST 1750
NC unit
Transformer
1390
3590 2620
Headstock
420
1230
Operation panel (H-Type) Hyd.power chuck Chip bucket (optional)
Working light
2840 2690
150
20
1345 (H-Type)
1450
Coolant pump
380 237 617 Chip bucket (optional) Maintenance space 356 620 599 815 (H-Type) 250 3545 5250 5686 7350
613 2113 3170
1500
1705
Maintenance 440 space 600
80
500
LE11137R0500300020005
Maintenance space
Unit: mm (in.)
4993-E P-8 SECTION 2 TRANSPORTATION AND INSTALLATION (RELOCATION)
SECTION 2
1.
TRANSPORTATION AND INSTALLATION (RELOCATION)
Site Selection Guidelines

In order to ensure high machine accuracy and performance, the following points should be considered with regard to the installation site. (1) Foundation work is advised for sites where the subsoil is soft, to prevent the machine from tilting or sinking after installation. For details regarding foundations, refer to 2. Foundation Dependant of Ground Condition in this section. (2) The installation site should be as far as possible from vibration sources such as roads, stamping/press equipment, or planer machine tools. If nearby sources of vibration are unavoidable, prepare dampening pits around foundation to reduce the vibration effects. (3) NC malfunctions could result from the proximity of high-frequency power generators, electric discharge machines, and electric welding machines, or when power is supplied from the same distributor panel as these machines. For wiring details, consult our service engineer dispatched to assist with installation. (4) The ideal operating environment calls for an ambient temperature of 20C, with humidity between 40 and 75%. (5) Keeping the ambient temperature at a constant level is an essential factor for accurate machining. (6) In order to maintain static machine accuracy within guaranteed values, the machine installation site should be located so that it is unaffected by air currents within the factory. Although air-conditioning is not required, the optimal ambient temperature range it 17C to 25C (7) To maintain static machine accuracy at levels even higher than the standard guaranteed values: a) Keep the ambient temperature variance for 24 hours (1 day) within 2C. b) Ambient temperature variances from floor level to a height of about 5 meters should be held within 1C.
1-1.
Care in Machine Transportation

This machine integrates hydraulic unit, control cabinet, and NC unit into one construction instead of having them as separate units, and so the machine can be easily moved or transported. There are two different methods for moving the entire machine to any desired location; by an overhead crane, using lifting hooks supplied together with the machine and by rolls over which the machine is pushed by manual labor.
Lifting the Machine
LE11137R0500400020001
Procedure :
1-
Locate the upper saddle to the left-hand end of travel (negative stroke limit position of Zaxis). For two-turret models, locate the lower turret to the left-hand end of travel (negative stroke limit position of Z-axis). When the machine is equipped with the tailstock, position the tailstock at the far right end position. Turn off power supply to the machine. Remove the headstock LH side cover (A) and the headstock front cover (C), and fix the lifting hooks at three positions. At the tailstock side, the chip falling gap on the bed is used for lifting the machine. Move the front sliding cover (chip guard) (D) to the position where cables will not interfere with it when they are hooked around the lifting hooks (E). Place protective pad between the headstock and the cable hooked around the hook at the headstock front.
23-
Now the machine is ready to be lifted.
Precautions for Lifting
WARNING
The cables should have a nominal diameter of 20 mm (0.79 in.) or larger. Change an angle formed by each cable line so that the cables will not contact the finished surfaces of the machine. (Do not tilt any wire rope exceeding 40 degrees away from the vertical direction.) Check for balance and be very careful when lifting the machine. THE MACHINE WHEN PLACING IT ON THE FLOOR. Approximate Weight of Machine 1ST1750B1520,700 kg (45,540 lb) B2222,900 kg (50,380 lb) 2SC1750B1523,300 kg (51,260 lb) B2222,500 kg (56,100 lb) 2ST750B0816,400 kg (36,080 lb) 2ST1750B0818,700 kg (41,140 lb) (Including the hydraulic power unit, the electrical control box and CNC unit.)
Use extra care to lower the machine gently onto the floor; NEVER APPLY SHOCKS TO
Rolling
CAUTION
Be careful that the machine does not tip over on any side so that the machine base may not strike the ground. Fix the front door and the doors to the operation panel before rolling the machine.
2.
2-1.
Foundation Requirements
Precautions for Foundation Work
SAFETY INSTRUCTIONS
With a solid ground, a concrete floor about 200 mm (7.87 in.) thick and no gaps between ground and floor, foundation work or anchoring is not required. The structural rigidity of the machine permits normal machining. For long-maintained accuracy and where sub-soil or ground under the floor is not strong enough, a new concrete foundation should be set up in accordance with the Foundation Plan in this section. Foundation requirements vary depending on the characteristics of the sub-soil. Under any soil conditions, it is important that sub-soil should be well compacted to keep the foundation from unsettling once the machine has been installed. Where sub-soil is too soft, it is necessary to drive concrete piles into the sub-soil.
The Foundation Plan attached to this Manual is prepared for laying a typical concrete
foundation specifically for the machine. The concrete thickness or depth should be determined in terms of the ground condition in each case.
3.
3-1.
General Procedure for Installation

Installation Procedure
Procedure :
1234563-2.
Place leveling plates, 200 mm 200 mm 20 mm (7.87 7.87 0.79 in.) over individual foundation bolt-holes. Refer to the Foundation Plan. Place foundation washers (furnished together with the machine) on the leveling plates and then place the machine on them. Pass foundation bolts through the hole in the leveling plate and a center bore through the built-in jack screw assembly. Secure each foundation bolt carefully, using a washer and a nut on its upper end. Use wedge pieces, shims, or leveling blocks under the machine base to level the machine approximately. Pour mortar into the foundation bolt holes and allow it to set. After the mixture has become hard enough, remove the shims or leveling blocks from under the machine base, and level the machine within the specified limits.
Precautions for Installation

Keep the underside of the leveling plates free from any oily substance. With leveling jack screws resting on foundation washers, the bottom surfaces of the machine
base casting should be about 20 mm (0.79 in.) above concrete floor level. plates. Be sure to compact the mortar thoroughly.
Leveling jack screw Lock nut Machine base Nut and washer Foundation bolt
Fill the foundation bolt holes with mortar so as to reach the underside of the respective leveling
Foundation washer Leveling plate 20 (0.79)
The part names shown in
are not supplied as standard equipment. Unit: mm (in.)

LE11137R0500400050001
4.
Leveling the Machine

The Machine must be carefully leveled because the accuracy of the level at the initial installation will greatly affect the working accuracy and the service life of the machine. No.of leveling jack screws LOC650-B15/22 LOC650-B08 1ST 2ST 2ST 1750 750 1750 2SC 1750 19 15 19 No. of foundation bolts 19 15 19
4-1.
Leveling Procedure
(1) Measure the machine level at both right and left ends of bedways in the X- and Z-axis directions.
LE11137R0500400070001
(2) Readings are taken on both longitudinal and transverse directions while both the leveling jack screws and the foundation bolt nuts are tightened firmly. Tolerance: 0.04 mm per 1,000 mm (0.0016 in./ft) Accuracy of level: 1 div. = 0.02 mm per 1,000 mm (0.0008 in./ft)
5.
Foundation Plan
(1) LOC650-B15/B22 1ST 1750, 2SC 1750
LE11137R0500400080001
4993-E P-14 SECTION 2 TRANSPORTATION AND INSTALLATION (RELOCATION) (2) LOC650-B08 2ST 1750
LE11137R0500400080002
4993-E P-15 SECTION 2 TRANSPORTATION AND INSTALLATION (RELOCATION) (3) LOC650-B08 2ST 750
LE11137R0500400080003
6.
Power Requirements and Fuse Capacity

Power source: 3-phase, 200 V 10%, 50/60 Hz Main motor: VAC 37/45 kW (50/60 hp)[45/55 kW (60/55 hp)] 225 A min. [250 A min.]
LE11137R0500400090001
6-1.
Inspection of Cable Connection

The operator can check correctness of cable connection by reading the pressure gauge whether it indicates the specified pressure level. Confirm that the pressure gauge indicates the set pressure 3.4 MPa (478.84 psi). When it indicates the specified pressure level, the electrical connection is correct. Power Requirements for installation of Machine Main motor Apparent power Required power Cable size Power source inductance 37/45 kW (50/60 hp) [45/55 kW (60/55 hp)] 59.4 kVA [69.4 kVA] 59.4/51.4 kW [69.4/59.4 kW] 80 to 125 mm2 (0.12 to 0.19 in.2) Max. 115 H
Momentary voltage variation ratio Max. 15%
CAUTION
1) Connect the ground wire to the external protective earth terminal (PE) in the control box. 2) Do not connect the power cord and the grounding wire in serial; if attempted, it will give adverse affect to other equipment or cause malfunctioning of the leak breaker, etc. 3) When a leak breaker is used, select the one meeting the following rating. For inverter circuit use
Sensitive current of 100 mA or more Middle-sensitivity high-speed inverter type

4) When supplying power to several machines from the same power source, the power source inductance should be obtained by dividing the value in the above table by the number of machines. 5) The inductance of the general KIV cable extended for 50 m (164 ft) is usually 12 H or so. 6) The instantaneous voltage regulation can be checked by the method illustrated below. As far as the alarm Voltage regulation too large is not activated and the instantaneous voltage regulation is lower than the value in the above table, the power source inductance is assumed to be lower than the allowable limit. (The above alarm occurs when the power source inductance exceeds the limit.) 7) For further information on instantaneous power regulation and power source inductance, please inquire at your Okuma representative.
R Spindle drive S motor control T unit
Spindle drive motor
3-phase power source V AC voltmeter
V0: Voltage applied to the motor at a standstill V1: Maximum voltage in motor deceleration Instantaneous voltage regulation= V1-V0 V0
LE11137R0500400100001
Procedure :
1234-
Connect the AC voltmeter to the spindle drive motor control unit or the machine power terminal as shown in the above figure. Measure the voltage (V0) applied to the spindle drive motor at a standstill. Measure the maximum voltage (V1) during deceleration of the spindle drive motor. Calculate the instantaneous voltage regulation by the following formula: Instantaneous voltage regulation = (V1 - V0) / V0
4993-E P-18 SECTION 2 TRANSPORTATION AND INSTALLATION (RELOCATION) Note
The digital AC voltmeter makes a slow response, and therefore the measured value
tends to be a little lower than the actual value. It is recommended to use the analogue AC voltmeter. Shorter deceleration time makes the measurement difficult. Measure the voltage while decelerating the motor from the possible highest speed. Obtain the instantaneous voltage regulation after ensuring that the alarm Voltage regulation too large is not activated. This is because the alarm causes the motor control unit to restrict the motor output.
7.
Oils to Be Prepared before Installation

Prepare the oils specified in Lubrication Charts and Lubrication Oil Specification in Section Inspection/Maintenance. (For oils to be supplied to an optional kit, check with us separately.)
4993-E P-19 SECTION 3 OPERATION (OF CNC LATHE)
SECTION 3
OPERATION (OF CNC LATHE)
This manual mainly explains the manual operation so that the operator can get used to the machine operation as soon as possible.
1.
Before Starting Operations

This section deals mainly with the operating procedures of your CNC lathe under manual control. So the information given here is essential to every operator, whether you are new to a CNC lathe or an old pro. Follow these three points:
Actually operate the CNC lathe by yourself in reference to this Instruction Manual. Learn the symbols for the numerical control terms. After you have a general idea of how your CNC lathe operates, read this manual repeatedly and
also the Programming Manual.
CAUTION
Bring the machine to a complete stop by turning off the main switch before operations such as setup or adjustments inside the chip guard are carried out. Also turn off the main switch before you attempt to work inside the machine at the rear side of the machine.
1-1.
NC Operation
Before you begin to operate the machine automatically by tape, make it a rule to check the following points against a process sheet, a program manuscript, or any other chart giving detailed machining instructions: (1) Setting of hydraulic power chuck jaws and their gripping pressure (2) Installation and arrangement of individual cutting tools with respect to their operating sequence (3) Positioning of tailstock (when the machine is equipped with tailstock) (4) Setting of tool offsets (5) Setting of zero offsets (6) Setting of feedrate override to 100% (7) Setting of softwired limit positions for each axis (8) Positioning of the turret to the turret indexing position All essential information on the setup and check-up procedures for (1) through (3) is described in the sections that follow, and that for (4) through (8) in the Operation Manual for OSP-E100.
1-2.
Setting Zero Offsets

What is Zero Offset?
The common coordinate position from which a complete program is made for a particular component is termed zero point or program zero. The program zero is located at the fixed position (center of the spindle) on the X-axis. However, the program zero on the Z-axis will vary depending on the setup (incl. chuck, jaws, etc.) as indicated with A and B in the figure below.
Jaw A Difference between reference points for machining caused by different setup
Chuck
A' Z0
B'
X0 Jaw B
Machine zero
Reference point of machining on Z-axis (program zero)

LE11137R0500500040001
The operator can establish the reference point for machining (zero point of a program) by entering X0 and Z0 through the keyboard dimensioned from the fixed zero point of the machine. X0, Z0 is called Zero Offset Values.
Relation between Machine Zero, Program Origin, Zero Offset Value and Actual Position
Machine zero
Reference point for machining (program zero)
Tool with tool offsets X=0, Z=0
Z0 Zero offset
Z Actual position
Current position ZA on machine coordinate system
Current position ZA on machine coordinate system
The NC machining program needs distance Z as absolute position of the tool at A.
The control always performs calculation "ZA-Z0" to obtain the actual position of the tool.
The operator can set the reference point of machining(machining origin) at any desired point by entering zero offset value Z0.
LE11137R0500500050001
Setting Zero Offset Values

There are three possible cases for entering zero offset values:
Where zero offset values are unknown, as in cutting the first workpiece for instance. Where zero offset values are known, as in cutting workpieces of repetitive lots. Where the stored offset values are modified.
Explanation for each case is provided in this paragraph with the following example.
Machine zero Z0 Measured value 1400.000 (55.12) 100 (3.94)
Reference point for machining (program zero)
X0 450.230 (17.73)
Unit : mm (in.)
LE11137R0500500060001
Case where zero offset value is unknown:

The explanation below is provided with 1 mm (0.04 in.) unit system. To set the zero offset value of Z-axis, proceed as follows. Procedure :
1-
Turn the end face of the part with a proper depth of cut in the manual mode.
Tool offset Z=0
LE11137R0500500070001
2-
Measure the workpiece length to obtain the actual position of the tool dimensioned from the program zero by manual operation. (100.000 in the example below)
Reference point for machining (program zero) 100 (3.94)

Unit : mm (in.)
LE11137R0500500070002
3-
Select the ZERO SET mode by pressing the ZERO SET key.
MacMan
LE11137R0500500070003
4-
The display screen is as shown below.

ZERO SET Page 1 N 97/06/03 17:46:10 UNIT 1mm * ZERO POINT * X Z 24076.000 15884.000 0.000 0.000 SEIGYO-1.MIN 1
ZERO OFFSET ZERO SHIFT
CAL
?
OFX/2 SET OFZ
SET
ADD
CAL
BACK UP
F1
F2
F3
F4
F5
F6
F7
F8
LE11137R0500500070004
5-
Select the turret, either A- or B-turret (for two-saddle and two-turret models). Each time A
B is pressed, turret A and B is selected alternately.
6-
With the cursor control keys, move the cursor to the data column of ZERO OFFSET for Z.
LE11137R0500500070005
ZERO SET Page 1
N 97/06/03 17:46:10 UNIT 1mm * ZERO POINT * X Z 24076.000 15884.000 0.000 0.000 SEIGYO-1.MIN
CAL
?
OFX/2 SET OFZ
SET
ADD
CAL
BACK UP
F1
F2
F3
F4
F5
F6
F7
F8
LE11137R0500500070006
78-
Press the function key [F3] (CAL). Key-in [1][0][0] through the keyboard.
7 4 1 0
8 5 2
9 6 3
BS
CAN
WRITE
LE11137R0500500070007

CAL
?
OFX/2 SET OFZ
C 100
SET
ADD
CAL
BACK UP
F1
F2
F3
F4
F5
F6
F7
F8
LE11137R0500500070008
9-
Press the WRITE key. With this, the coordinate system is established so that the present tool position takes coordinate value Z100 mm (3.94 in.).
7 4 1 0
8 5 2
9 6 3
BS
CAN
WRITE
LE11137R0500500070009
10-
The screen displays the results of calculation or set value.

CAL
?
OFX/2 SET OFZ
C 100
SET
ADD
CAL
BACK UP
F1
F2
F3
F4
F5
F6
F7
F8
LE11137R0500500070010
This completes setting the zero offset value.
CAUTION
Never move the turret in the Z-axis direction until zero offset setting is completed.
Keep locating the turret in the position set in the step 1-.
For the X-axis, the reference point does not change even when the checking method or
setup changes. Therefore, there is no need to carry out zero offset each time the set up changes. Use a tool with offset values of X = 0, Z = 0, where practicable, for zero offset setting.
If the tool offset values are not zero, the zero offset setting procedure will differ from the procedure indicated above. The numeral data entered through the keyboard in the above step 8- is the sum of measured value and tool offset value.
Example: A tool with a tool offset value of Z = -0.500 is used. The zero offset value is calculated as 100.000 + (-0.500) = 99.500 Setting value Tool offset value Measured value Cutting tool with tool offset Z=0
Cutting tool with tool offset Z=-0.500 0.5 (0.02) Reference point for machining (program zero)
100 (3.94)
Unit : mm (in.)
LE11137R0500500070011
If the workpiece length is 100 mm (3.94 in.) when it has been cut using a tool with a tool offset of Z = -0.500 mm (0.0197 in.), the position of the tool with a tool offset of Z = 0 is 99.5 mm (3.917 in.) from the reference point (program zero). A procedure that does not require a modification of the set zero offset value is described below. Procedure :
123-
Carry out steps 1- and 2- as explained before. Enter tool offset data to tool offset #1 register. (Refer to Setting Tool Offset in Data Operation of OSP Operation Manual.) Cut the end face of the part by moving only the X-axis in the MDI mode with T01 (Tool No.) 01 (Tool offset No.) active. (Refer to Manual Data Input (MDI) Operation in Operation of OSP Operation Manual.)
4-
Carry out steps 3- through 10- as explained before. With the procedure above, it is not necessary to modify the set zero offset value by taking the tool offset value into consideration.
[Supplement] Never reset the control after cutting the part in the MDI mode.
Where the zero offset value is known:

To set zero offset value of X-axis, proceed as follows: Example: X0=450.230 Z0=1400.000 Procedure :
1-
MacMan
LE11137R0500500080001
2-
The display screen is as shown below.

CAL
?
OFX/2 SET OFZ
SET
ADD
CAL
BACK UP
F1
F2
F3
F4
F5
F6
F7
F8
LE11137R0500500080002
3-
Select the turret, either A- or B-turret (for two-saddle and two-turret models). Each time A
is pressed, turrets A and B are selected alternately.
45-
With the cursor control keys, move the cursor to the data column of ZERO OFFSET for X. Press the function key [F1] (SET).
6-
Key in [4][5][0][.][2][3] through the keyboard.
7 4 1 0
8 5 2
9 6 3
BS
CAN
WRITE
LE11137R0500500080003
7-
Press the WRITE key.

CAL
?
OFX/2 SET OFZ
S 450.230
SET
ADD
CAL
BACK UP
F1
F2
F3
F4
F5
F6
F7
F8
LE11137R0500500080004
With the steps indicated above, keyed-in zero offset value is stored in the zero offset area of the memory. For Z-axis zero offset entry, the same procedure applies.
Where the stored zero offset value is to be modified:

Example: X0=450.230..........to subtract 10.000 Z0=1400.000..........to add 10.000 Procedure :
1-
MacMan
LE11137R0500500090001
23-
With the cursor control keys, move the cursor to the data column ZERO OFFSET for X. Press the function key [F2] (ADD).
CAL
?
OFX/2 SET OFZ
S 450.230
SET
ADD
CAL
BACK UP
F1
F2
F3
F4
F5
F6
F7
F8
LE11137R0500500090002
4-
Key in [-][1][0] through the keyboard.
7 4 1 0
8 5 2
9 6 3
BS
CAN
WRITE
LE11137R0500500090003
5-
Press the WRITE key, and the display screen changes as shown below. With the WRITE key pressed, the following calculation is performed in the control and the result is stored as the X-axis zero offset value. 450.230+(-10.000)=440.230
CAL
?
OFX/2 SET OFZ
S 450.230 AD -10
SET
ADD
CAL
BACK UP
F1
F2
F3
F4
F5
F6
F7
F8
LE11137R0500500090004
For Z-axis zero offset entry, the same procedure applies.
2.
2-1.
Machine Operation
Hydraulic Power Unit
LE11137R0500500100001
Pressure Indication
The pressure gauge is used to indicate the different levels of hydraulic pressure directed to individual functional units on the machine. The selector valve is used to switch the pressure gauge line.
LE11137R0500500110001
Procedure :
123-
Match the red paint mark on the knob of the valve with the identification line as shown. Push the valve in. The pressure gauge indicates the setting of oil pressure in the selected pressure line.
To check oil pressure to the disc-type spindle brake, shut off the incoming power supply by turning off the main switch, and then turn on the main switch again. With only the main switch turned on, proceed with the reading of the pressure gauge as noted above. These steps are required since the pressure gauge can only indicate the working pressure in the selected line for a very short period of time. The pressure settings are as follows: Hydraulic power chuck Turret index and clamp Hydraulic spindle brake See Item 2-3. 3.4 MPa {35 kgf/cm2 (498 psi)} maximum 1.5 MPa {15 kgf/cm2 (213 psi)}
Adjustment of Hydraulic Pressure

The following outlines the methods of setting individual functional units for operating pressure. Since the pressure lines for the turret(s) have been adjusted at our factory before shipment, they will not require readjustments, during the initial installation and subsequent normal service of the machine. When readjustment is to be made by your plant personnel, extreme caution must be taken in accordance with the instructions given here to avert any mechanical trouble in the drive lines.
Hydraulic pressure for power chuck. Refer to Item 2-3. Turret pressure adjustment (Adjustment is not usually required.)
Pressure decrease
Pressure increase
System Pressure Adjusting Valve

LE11137R0500500120001
Use the system pressure adjusting valve to adjust the turret pressure since the turret pressure is the same as the system pressure.
Hydraulic pressure for disc-type spindle brake
LE11137R0500500120002
Loosen the hex nut and turn the adjusting screw with an Allen wrench.
2-2.
Spindle Gear Selection (Transmission Power/Torque Diagram)

LOC650 provides 2-step infinitely variable spindle speeds. For efficient cutting, it is advisable to use the constant output range of the main motor: The spindle power transmission diagram is shown in the next page.
LOC650-B15 Spindle Power/Torque Diagrams

(60hp) (50hp) VAC 45KW (30min) /37KW (cons.) KW (hp) 45 (60) 37 (50) M41 M42
Nm (ft.lbf) 8590 (6335) 7056 (5204) 2572 (1897) 2114 (1559)
16
50
167
500
min
-1
HA 50 54
HB 40 105
HC (Spindle)
3500
23 81 1437.9 1331.4 437.5 408.3 507
1150
472.5
M42
134.2
167 156
M41
112 51 42.6
46
13.1
16
LE11137R0500500140001

(60hp) (50hp) VAC 45KW (30min) /37KW (cons.)
HA
HB
HC (Spindle)
LE11137R0500500150001

VAC 55 KW (30min) /45 KW (cont.)
Nm 9800Nm KW 50 10000 55KW 45KW 2440Nm
4860Nm
5000
1040Nm 10 1000
500
10
50
100
500
1000 1500
min-1
M44 110 M43 46 M42 24 M41 10 54 137 108 325 215 640 505 1500
The transmission torque is limited to 9800 N-m.

LE11137R0500500160001
2-3.
Hydraulic Power Chuck

The construction of hydraulic chuck is shown below.
Master jaw Chuck body Connecting rod Jaw nut
Nut
Draw screw A Draw tube Pilot bushing Top jaw Wedge plunger Mounting bolt B
CHUCK operating pedal
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Installation of Hydraulic Chuck

Procedure :
1234-
Press the CONTROL ON pushbutton switch on the operation panel and step on the CHUCK operation foot panel. This causes the connecting rod in the spindle bore to move forward. Fasten the connecting rod to the draw screws A. * Use the Allen wrench furnished with the machine. Secure the chuck body onto the spindle end, using mounting bolts B. Adjust the draw screw A so that the outer ends of the master jaws become flush with the peripheral surface of the chuck body when the top jaws are in the OPEN condition.
The individual chuck jaws can be moved in the opening direction as the draw screw A is turned in the counterclockwise direction. Removal of the hydraulic chuck from the spindle is the reverse of installation in steps from 3- to 2-.
WARNING
When changing parts such as chuck, jaws, or stopper block inside the chip and coolant shield, keep the following in mind: Always shut off the source power before changing parts.
Never issue M19 (spindle orientation) or M110 (C-axis joint) command while changing
parts.
Adjustment of Oil Pressure for Hydraulic Chuck

The gripping pressure of the chuck jaws is dependent upon the working pressure of hydraulic fluid which is determined by the setting of the pressure adjusting valve installed at the hydraulic unit. A clockwise turn of the valve knob decreases the working oil pressure directed into the chuck cylinder and counterclockwise turn increases it. The hydraulic chuck pressure can be adjusted with the pressure adjusting valve of the hydraulic unit. Clockwise turn increases the pressure and counterclockwise turn decreases the pressure. Adjust the pressure to a value under the max working pressure of the chuck.
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Maximum Permissible Spindle Speeds and Oil Pressure Setting

Maximum permissible spindle speed varies depending on types of chuck and cylinder to be used. The allowable chuck rotation speed depends on the chuck and cylinder types. Use the chuck under the specified max rotation speed.
WARNING
When using a chuck, follow the instruction on the name plate at the front cover of the machine.
How to set Maximum Spindle Speed

The maximum spindle speed to which spindle speed is to be limited due to chuck specifications, influence of centrifugal force on chuck gripping force, imbalance of workpiece, etc. can be set by program.
Format: G50 S OOOO To be specified in a block without other commands
Specify the required maximum spindle speed.

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CAUTION
Whenever the machine has to be operated at a speed as high as its maximum available
chuck RPM, avoid any work running out of balance, and be sure to increase the hydraulic working pressure to the maximum allowable pressure limit, because the actual gripping force might be reduced with the increase in the spindle speed due to centrifugal force acting on the chuck jaws. The maximum chuck RPM refers to the speed at which the chuck can be turned, with its gripping force maintained within more than one-third of its rating, while the outer ends of the individual top jaws are positioned evenly with the peripheral surface of the body. Notice that other limiting factors are considered; factors which may be associated with the overheating of the main drive motor due to frequent starts and stops. When soft top jaws larger than standard ones provided with the machine are prepared by the customer and used with the chuck, keep in mind that developing centrifugal force and decreasing efficiency may reduce the actual gripping force. Be sure to reduce the spindle speed accordingly. Where jaw nuts shown below go beyond the peripheral surface of the body, only one bolt secures the corresponding jaw and a very dangerous condition is created. Always locate the jaw nuts within the periphery of the body as shown below. It is a good and safe practice to use soft top jaws that are made to fit the actual work configuration.
Jaw nut Jaw
Wrong
Right
LE11137R0500500210002
Change of Chuck Gripping Direction - ID/OD Gripping

Gripping direction of the power chuck - ID gripping and OD gripping - can be changed by pressing the flat key on the operation panel. The change of gripping direction may be made only while the spindle stops.
Greasing
CAUTION
The chuck has grease nipples either on the chuck front face or on its periphery. Apply grease (Molykote EP grease) to the nipples every day. Since chips and foreign matter accumulate on the jaw moving surfaces on the chuck, clean them every day and lubricate them with the hydraulic oil (HM32, MAS).
2-4.
Cutting Soft Top Jaws of Power Chuck

There are three different methods applied in cutting soft top jaws of chuck jaws for chucking a particular lot of parts.
by pulse feed handwheel by tape by manual data input (MDI)

They are all basically the same operations, and it is advisable to use the tape or the manual data input when a good finish on the chucking surfaces of the jaws is essential. Now lets explain the steps necessary to produce the top jaws for chucking the diameter of 70 mm (2.76 in.) with a depth of 15 mm (0.59 in.) by use of the manual data input.
15 (0.59) B A
50 (1.97) 70 (2.76)
Ring
Unit: mm (in.)
LE11137R0500500240001
Procedure :
123-
Grip a ring of proper diameter in the chuck: 50 mm (1.97 in.) ring for instance Locate the tool tip point at point A and set the zero offset value so that the actual position of X-axis is equivalent to the ring diameter; 50 mm (1.97 in.) in this case. Actual Position: X = 50.000 mm (X = 2.0000 in.) Locate the tool tip point at point B and set the zero offset value so that the actual position of Z-axis is equivalent to the required chucking depth of length; 15 mm (0.59 in.) in this case. Actual Position: Z = 15.000 mm (Z = 0.6000 in.)
4-
Proceed with cutting by entering the following commands block by block. In the example, the depth of cut is 5 mm (0.20 in.) and the feedrate is 0.1 mm/rev (0.004 ipr). The spindle speed must be selected to suit the operation.
G50 G00 G01 G00 X58 X69.6 G01 G00 X67 X70 G01 X48 G00 Z500 M05
LE11137R0500500240002
S X60 Z 18 Z 0.1 F0.1 S M41 M03
Z 18
0.1
Z 18
2-5.
Hydraulic Tailstock Operation (Refer to 6 Tailstock in SECTION 6.)

The LOC650 is equipped with a programmable tailstock as a standard device. For the programmable tailstock functions, refer to OSP-E100L/E10L Operation Manual and the Programmable Tailstock Function (Two-along Type) in Special Functions Manual. This subsection explains the method of manually moving the tailstock.
Tailstock movement by manual operation

When moving the tailstock manually, follow the procedure below. The programmable tailstock operation panel is illustrated on the next page. Procedure :
1234567-
Move the X-axis to the positive variable limit. Move the tailstock sleeve to its retract end and stop the spindle. Press the JOINT POSITION RETURN button on the operation panel. The saddle moves to the joint position at the rapid traverse. Press the TAILSTOCK UNCLAMP/JOINT ON button. With lighting of the JOINT ON lamp, the tailstock is connected with the saddle and unclamped. Move the tailstock to a desired position by Z-axis feed (100%, 2.4 m/min). For smooth disconnection, move the saddle in reverse direction by half of a backlash (about 1 mm). Press the TAILSTOCK CLAMP/JOINT OFF button on the operation panel. The tailstock is disconnected from the saddle and clamped. Confirm that the JOINT OFF lamp lights.
Setting the Position of Tailstock Body
LE11137R0500500250001
Programmable Tailstock Operation Panel
To set the tailstock position

Procedure :
12-
Locate the tailstock body to the position where the tailstock sleeve can support the workpiece end within its travel range (200 mm (8 in.)). Advance the tailstock sleeve to check whether the tailstock body is clamped at a position adequate to support the workpiece. It is recommended that the protrusion of the tailstock sleeve is kept to a minimum.
To Remove the Center from the Tailstock Sleeve

Use the center (MT No.6) with the threaded portion.
Advancing/Retracting Tailstock Sleeve

Advance and retraction of the tailstock sleeve can be performed by the foot-operated pedal switches located at front of the machine.
LE11137R0500500250002
(1) Left pedal switch (2-step type) is used to advance the sleeve. First slight-depress of pedal..... The sleeve advances while the pedal is depressed. Second full-depress of pedal..... When depressed fully, the sleeve advances up to the stroke end. (2) Right pedal switch (1-step type) is used to retract the sleeve. When depressed, the sleeve retracts up to the stroke end.
Hydraulic Pressure for Tailstock Thrust

Turn the thrust regulating valve after pulling the pressure adjusting lever with the tailstock sleeve advanced.
LE11137R0500500250003
Switching between Center work and Chuck work

Determine whether the tailstock is used or not (center work or chuck work) by setting the relevant parameter on the operation panel. Center-work : The tailstock sleeve operation (advance/retract) is controlled by the foot pedal switch. The spindle can rotate only when the left foot pedal switch is fully depressed. Chuck-work : The tailstock sleeve operation (advance/retract) is not controllable. The spindle can rotate only when the tailstock sleeve is located at the retract end.
CAUTION
The chuck valve is provided in the line for tailstock sleeve operation to prevent immediate pressure drop when the hydraulic power unit pump stops during the cycle. However, if the workpiece between the centers is left for a long time with the pump stopped, the pressure will gradually drop constituting hazard. Therefore, be sure to support the workpiece on the machine with a proper block or remove it from the machine when it is necessary to stop the hydraulic power unit pump for a long time.
2-6.
Interlock
CAUTION
This machine is equipped with the following interlock functions as standard specifications. These functions are important for safe operation of the machine. Thoroughly understand the explanations below before operating the machine. Maximum spindle speed interlock function The spindle speed is limited by the max. spindle speed (set by G50 command) and the allowable chuck rotation speed. The spindle speed is limited to whichever is lower. Without setting of the max. spindle speed, the spindle cannot be rotated by the program. For details regarding speed setting method and set values, refer to the OSP Operation Manual separately issued. Door interlock E function Spindle or turret rotation with the door open is very dangerous. This function restricts the machine operations when the door is open. a) Max. spindle speed: 50 min-1 b) Max. feedrate: 2 m/min (7 fpm) c) The turret can be indexed only when it is indexed station by station in manual mode (the other mode is not allowed). For detailed conditions, refer to the OSP Manual separately issued. Safety door switch This is the function for preventing the operator from opening the front door accidentally. While the machine is in operation, the safety door switch provided at door upper part operates to lock the door. Be sure to check that the machine has stopped before opening the door. No that the attempt to forcibly open the locked door may damage the switch. The operator door can be opened when the machine is in the state of emergency stop. However, when the power is turned off or interrupted by power failure, the door cannot be opened. In such a case, release the door lock by the following procedure: a) The door lock switch is provided on the upper right of the operator door. (See the figure below.) b) Remove the cap from the door lock release key insertion slot, and insert the release key into the slot. c) Turn the release key to UNLOCK position to release the lock. d) Open the door. - When restarting the machine, turn the release key from UNLOCK to LOCK. - The machine does not operate in the unlock state even if the door is closed. - The release key shall be always kept in the custody of the person in charge.
WARNING
When entering the machine by unlocking the door lock switch, never approach the
spindle until you confirm that it comes to a complete stop. The spindle might be rotating due to inertia. When you unlock the door during machine operation, the machine is stopped by interlock function. Do not unlock the door lock switch while the machine is running.
LE11137R0500500260001
2-7.
After Completion of a Days Operation

Procedure :
123-
Press the CONTROL OFF button on the operation panel. Turn the main switch on the control box to OFF. Clean the machine and keep the surrounding area neat and in order.
2-8.
Manually Operated Chuck

Inspection
Check the model name indicated on the chuck body, possible damages during transportation, and accessories.
Standards
The four-jaw independent chucks (Kitagawa) are manufactured in strict adherence to the standards stipulated in JIS B6154 (Independent chucks). The standards applied in manufacturing and inspection of the chucks are provided on the following pages. IC Type
Type inch 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 36 40 mm 100 150 200 250 300 350 400 450 500 550 600 660 710 762 813 915 1000 Maximum Chucking Diameter ID Chucking 40 (1.57) 60 (2.36) 75 (2.95) 95 (3.74) 125 (4.92) 155 (6.10) 190 (7.48) 220 (8.66) 250 (9.84) 290 (11.42) 320 (12.60) 370 (14.57) 385 (15.16) 435 (17.13) 485 (19.09) 555 (21.85) 630 (24.80) OD Chucking 90 (3.54) 140 (5.51) 185 (7.28) 220 (8.66) 265 (10.43) 310 (12.20) 360 (14.17) 405 (15.94) 450 (17.72) 500 (19.69) 550 (21.65) 610 (24.02) 650 (25.59) 700 (27.56) 750 (29.53) 850 (33.46) 940 (37.01) Within 0.050 (0.00197) Within 0.045 (0.00177) Within 0.040 (0.00157) Within 0.035 (0.00138) Within 0.030 (0.00118) Run-out of Chuck Body Circumference and Front Face Adaptor Installation Section Dimensions 75 (2.95) 130 (5.12) 175 (6.88) 150 (5.91) 170 (6.69) 190 (7.48) 210 (8.27) 230 (9.06) 250 (9.84) 275 (10.83) 300 (11.81) 325 (12.80) 350 (13.78) 375 (14.76) 400 (15.75) 450 (17.72) 500 (19.69) +0.097 (0.00382) 0 +0.089 (0.00350) 0 +0.052 (0.00205) 0 +0.046 (0.00181) 0 +0.040 (0.00157) 0 +0.030 (0.00118) 0 Bolts P.C.D 86 (3.39) 115 (4.53) 155 (6.10) 125 (4.92) 140 (5.51) 160 (6.30) 180 (7.09) 200 (7.87) 220 (8.66) 240 (9.45) 260 (10.24) 275 (10.83) 300 (11.81) 325 (12.80) 350 (13.78) 400 (15.75) 450 (17.72) No. of Bolts Bolt Size 4-M8 4-M10 4-M12 4-M12 4-M12 4-M12 4-M16 4-M16 4-M16 4-M20 4-M20 8-M26 8-M20 8-M20 8-M20 8-M24 8-M24
Within 0.060 (0.00236)
Unit: mm (in.)
4993-E P-50 SECTION 3 OPERATION (OF CNC LATHE) IA Type

Maximum Chucking Diameter Spindle Nose Type IA5-200 A-5 IA5-250 IA5-300 IA6-205 IA6-250 IA6-300 A-6 IA6-350 IA6-400 IA6-450 IA6-500 IA8-250 IA8-300 IA8-350 A-8 IA8-400 IA8-450 IA8-500 IA8-550 IA8-610 IA11-400 IA11-450 IA11-500 IA11-550 A-11 IA11-610 IA11-710 IA11-750 IA11-800 IA11-915 IA11-1000 ID Chucking 75 (2.95) 95 (3.74) 125 (4.92) 75 (2.95) 95 (3.74) 125 (4.92) 155 (6.10) 190 (7.48) 220 (8.66) 250 (9.84) 95 (3.74) 125 (4.92) 155 (6.10) 190 (7.48) 220 (8.66) 250 (9.84) 290 (11.42) 320 (12.60) 190 (7.48) 220 (8.66) 250 (9.84) 290 (11.42) 320 (12.60) 385 (15.16) 435 (17.13) 485 (19.09) 555 (21.85) 630 (24.80) OD Chucking 185 (7.28) 220 (8.66) 265 (10.43) 185 (7.28) 220 (8.66) 265 (10.43) 310 (12.20) 360 (14.17) 405 (15.94) 450 (17.72) 220 (8.66) 265 (10.43) 310 (12.20) 360 (14.17) 405 (15.94) 450 (17.72) 500 (19.69) 550 (21.65) 360 (14.17) 405 (15.94) 450 (17.72) 500 (19.69) 550 (21.65) 650 (25.59) 700 (27.56) 750 (29.53) 850 (33.46) 940 (37.01) Within 0.045 (0.00177) Within 0.050 (0.00197) Within 0.060 (0.00236) Within 0.040 (0.00157) Within 0.035 (0.00138) Within 0.040 (0.00157) Within 0.035 (0.00138) Within 0.040 (0.00157) Within 0.030 (0.00118) Within 0.035 (0.00138) Within 0.030 (0.00118) Run-out of Chuck Body Circumference and Front Face
Unit: mm (in.)
Installing Chuck
Accuracy of adaptor installation section has direct influence to the workpiece chucking accuracy. Therefore, machine the adaptor very carefully. Required accuracy is within 0.005 mm (0.00020 in.) for run-out on circumference, face run-out, and flatness. riorate chuck installation accuracy. Install the chuck only after cleaning both the chuck and the adaptor. After the installation of the chuck, measure run-out of the chuck body circumference and face. Run-out must be within 0.020 mm (0.00079 in.).
Any damages such as score or foreign matter on fitting parts and installation surfaces will dete-
Insert the chuck onto the spindle with the chuck drive pin hole aligned with the spindle pin.
Tighten the chuck clamping bolts gradually and uniformly. After the installation, the chuck fits on the spindle end face in the following manner as illustrated below.
Clearance
Chuck seating surface
Chuck seating surface
Clearance Chuck seating surface
Clearance
LE11137R0500500300001
To clamp a workpiece, use only the handle supplied with the chuck. If a workpiece is clamped
forcibly by inserting a pipe into the handle hole, chucked part will be distorted causing shorter life and deteriorated accuracy. If higher clamping force is required for your turning operation, use a larger chuck.
Never tap a workpiece held in the chuck. Select the chuck size meeting the intended machining operation.
CAUTION
1) If an excessively long workpiece is held by chucking on one side, the workpiece may sway and damage the machine internal parts. 2) To hold a long workpiece, avoid one-side chucking and use a tailstock or work rests to securely support the workpiece free end. 3) The allowable work length varies with the cutting conditions or workpiece rigidity. As a criterion, if the length L in the figure below is longer than the value calculated by the formula below, use a tailstock. L = L1 + (L1 X 3.5)
L L1
LE11137R0500500300002
Lubrication and Cleaning
SAFETY INSTRUCTIONS
To ensure high accuracy for a long period, clean the fitting portions between the chuck body and the chuck jaws, and between the chuck jaw serration and a screw. For the cleaning, remove the jaws. Supply oil once or twice a day.
Maximum Speed
WARNING
Each chuck has its allowable maximum speed. If a chuck is rotated at a speed exceeding this limit, it will institute hazards to both operators and the machine. Always tighten or clamp the workpiece at the torque specified in the table below and use the chuck at a speed lower than the indicated maximum speed.
Chuck Specifications (1) - Flat back type chuck

Gripping Force Type Handle Torque N-m (lbf-ft) 34.0 (25.3) 49.0 (36) 83.0 (61.5) 118 (87) 147 (108) 157 (116) 215 (159) 215 (159) 245 (181) 245 (181) 275 (203) 275 (203) 294 (217) 294 (217) 294 (217) 353 (260) 510 (376) Gripping Force/Jaw kN (lbf) 4.9 (1,100) 5.9 (1,320) 9.8 (2,200) 13.7 (3,080) 15.7 (3,520) 16.7 (3,740) 19.6 (4,400) 19.6 (4,400) 21.6 (4,840) 21.6 (4,840) 22.5 (5,060) 22.5 (5,060) 23.0 (5,170) 23.5 (5,280) 23.5 (5,280) 23.5 (5,280) 29.4 (6,600) Maximum Gripping Force ID Chucking mm (in.) 40 (1.57) 60 (2.36) 75 (2.95) 95 (3.74) 125 (4.92) 155 (6.10) 190 (7.48) 220 (8.66) 250 (9.84) 290 (11.42) 320 (12.60) 370 (14.57) 385 (15.16) 435 (17.13) 485 (19.09) 555 (21.85) 630 (24.80) OD Chucking mm (in.) 90 (3.54) 140 (5.51) 185 (7.28) 220 (8.66) 265 (10.43) 310 (12.20) 360 (14.17) 405 (15.94) 450 (17.72) 500 (19.69) 550 (21.65) 610 (24.02) 650 (25.59) 700 (27.56) 750 (29.53) 850 (33.46) 940 (37.01) Weight kg (lb) 2.4 (5.3) 6.1 (13.4) 14.8 (32.6) 21 (46) 29.5 (64.9) 40 (88) 56.5 (124.3) 70 (154) 90 (198) 135 (297) 150 (330) 176 (387) 247 (543) 284 (625) 357 (785) 413 (909) 600 (1,320) Chuck Inertia (GD2) N-m2 (lbf-ft2) 0.1 (0.24) 0.8 (1.90) 2.9 (7.1) 5.9 (14.2) 13.7 (33.2) 28.4 (68.8) 44.1 (106.8) 68.6 (166.1) 116 (280.0) 173 (417.7) 248 (600.4) 411 (997) 569 (1,376) 784 (1,898) 1,039 (2,515) 1,696 (4,105) 2,971 (7,190) Allowable Max. Speed min-1 2,000 1,600 1,600 1,600 1,400 1,400 1,200 1,200 900 900 900 900 900 600 600 600 600
IC-4 IC-6 IC-8 IC-10 IC-12 IC-14 IC-16 IC-18 IC-20 IC-22 IC-24 IC-26 IC-28 IC-30 IC-32 IC-36 IC-40
Chuck Specifications (2) - Type A short taper chuck

Gripping Force Spindle Nose Type Handle Torque N-m (lbf-ft) 83 (61.5) 118 (87) 147 (108) 147 (108) 215 (159) 245 (181) 245 (181) 215 (159) 245 (181) 245 (181) 245 (181) 245 (181) 275 (203) 245 (181) 245 (181) 275 (203) 392 (289) 451 (333) 539 (398) 451 (333) 657 (485) 441 (325) 451 (333) 451 (333) 539 (398) 726 (535) 726 (535) Gripping Force/Jaw kN (lbf) 9.8 (2,200) 14.7 (3,300) 15.7 (3,520) 15.7 (3,520) 19.6 (4,400) 22.5 (5,060) 22.5 (5,060) 19.5 (4,400) 22.5 (5,060) 22.5 (5,060) 22.5 (5,060) 22.5 (5,060) 22.5 (5,060) 22.5 (5,060) 22.5 (5,060) 22.5 (5,060) 29.4 (6,600) 29.4 (6,600) 29.4 (6,600) 29.4 (6,600) 36.3 (8,140) 26.5 (5,940) 27.5 (6,160) 27.5 (6,160) 29.4 (6,600) 29.4 (6,600) 29.4 (6,600) Maximum Gripping Force ID Chucking mm (in.) 75 (2.95) 95 (3.74) 125 (4.92) 155 (6.10) 190 (7.48) 220 (8.66) 250 (9.84) 155 (6.10) 190 (7.48) 220 (8.66) 250 (9.84) 290 (11.42) 320 (12.60) 250 (9.84) 290 (11.42) 320 (12.60) 385 (15.16) 435 (17.13) 450 (17.72) 555 (21.85) 630 (24.80) 280 (11.02) 385 (15.16) 420 (16.54) 460 (18.11) 500 (19.69) 550 (21.65) OD Chucking mm (in.) 185 (7.28) 220 (8.66) 265 (10.43) 310 (12.20) 360 (14.17) 405 (15.94) 450 (17.72) 310 (12.20) 360 (14.17) 405 (15.94) 450 (17.72) 500 (19.69) 550 (21.65) 450 (17.72) 500 (19.69) 550 (21.65) 650 (25.59) 700 (27.56) 750 (29.53) 850 (33.46) 940 (37.01) 520 (20.47) 650 (25.59) 690 (27.17) 750 (29.53) 800 (31.50) 900 (35.43) Weight kg (lb) 14.9 (32.8) 24.2 (53.4) 39.1 (86.0) 50.9 (112.0) 69.8 (153.6) 97.2 (213.8) 103.5 (227.7) 56.2 (123.6) 73.8 (162.4) 102.5 (225.5) 108.4 (238.5) 123 (271) 136 (299) 130 (286) 145 (319) 204 (449) 257 (565) 300 (660) 380 (836) 440 (968) 570 (1,254) 215 (473) 280 (838) 230 (506) 392 (616) 500 (1,100) 610 (1,342) Chuck Inertia (GD2) N-m2 (lbf-ft2) 3.1 (7.59) 7.45 (17.80) 15.7 (38.0) 29.4 (71.2) 46.1 (111.5) 69.6 (168.5) 132 (320.4) 30.4 (73.6) 49.0 (118.7) 71.6 (173.2) 139 (337.0) 158 (382.1) 226 (541.1) 166 (401.0) 185 (448.5) 338 (818.7) 588 (1,424) 840 (2,033.7) 1,300 (3,144.3) 1,809 (4,378.3) 2,824 (6,839.1) 394 (954.0) 798 (1,934.0) 933 (2,259.1) 1,339 (3,241.6) 2,043 (4,947.8) 2,842 (6,882) Allowable Max. Speed min-1 3,600 3,000 2,000 2,000 1,800 1,200 1,200 2,000 1,800 1,200 1,200 1,200 1,100 1,200 1,100 900 800 800 600 600 600 900 800 600 600 500 500
A2-5
IA 5-200 IA 6-250 IA 6-300 IA 6-350
A2-6
IA 6-400 IA 6-450 IA 6-500 IA 8-350 IA 8-400 IA 8-450
A2-8 IA 8-500 IA 8-550 IA 8-610 IA 11-500 IA 11-550 IA 11-610 IA 11-710 A2-11 IA 11-750 IA 11-810 IA 11-915 IA 11-1000 IA 15-610 IA 15-710 IA 15-750 A2-15 IA 15-810 IA 15-915 IA 15-1000
4993-E P-54 SECTION 4 INSPECTION/MAINTENANCE (FOR TROUBLE-FREE OPERATION)
SECTION 4
INSPECTION/MAINTENANCE (FOR TROUBLE-FREE OPERATION)
Your CNC lathe is a highly efficient production machine calling for a much higher utilization rate than an engine lathe. This section deals with the maintenance requirements which must be met by every user in order to insure excellent, trouble-free performance and prolonged life. It also outlines some basic steps to pinpoint possible causes of trouble, together with troubleshooting hints, if your CNC lathe is found out of order in any way, or in need of readjustment or repair. Generally, NC lathes are used at three to four times higher utilization rates than manually controlled engine lathes. To insure a maximum productive time with a minimum of downtime, the machine must be periodically inspected and carefully serviced. A periodical inspection schedule is presented below. (1) Daily
Check the oil level gauges (for hydraulic unit, slideway lubricating oil tank, headstock lubricating oil
tank), and oil level and flow seen through the sight glass (on the headstock). chuck).
Check the turret and chuck pressures with the gauges on the hydraulic unit (air pressure for the air Apply grease to chuck (air chuck) jaws.
(2) Monthly These three items must be carried out after the first month of operation following initial installation of the machine.
Check the bedways for level and straightness. Flush out the hydraulic power unit and change the hydraulic fluid.
(3) Every three weeks This item must be carried out after the three months of operation following initial installation of the machine.
Change the oil in the headstock. Clean the pulse handle.

(4) Every six months
Change the headstock lubricating oil. Change hydraulic oil in the hydraulic power unit.
In addition to the regular maintenance items given above, there are some maintenance items which should be checked according to the actual condition of the machine, as described in this section.
1.
Lubrication
[Supplement] The machine should be completely and correctly lubricated in strict adherence to the directions in the Lubrication Chart in the following page. (1) Always Use the Specified Lubricating Oil.
If the oil other than specified is used, the lubrication unit might fail to operate normally. Lubricating oil used in common with coolant or lubricating oil used in common with hydraulic oil might cause corrosion of lubrication unit or mixing of oils to result in lubrication failure, which, in turn, leads to damages on the slideway surfaces.
(2) For Coolant, Use the Specified Coolant.
Coolant usually contains chemical additives such as activator. If improper coolant is used,
lubricating oil will be affected by chemicals and therefore, use the specified coolant so far as possible. cause any following problems. Mixing with lubricating oil, possible parting, peel of paint, rusting, and swelling of packings If a problem is found during the use of the coolant, avoid the use of such coolant.
If coolant which is not our recommendation is to be used, check to be sure that it will not
(3) Amount of Lubricating Oil and Its Discharge Condition Must Be Checked Everyday.
Whether or not lubricating oil is properly supplied can be checked by checking oil level in
the tank. For normal oil consumption amount, refer to Slideway Lubrication System. in this section. out and must therefore be refilled during the initial installation of the machine. Headstock Cooling Oil FC10 FC22 Hydraulic Power Unit Coolant HL32 High chip NC-11 (Taiyu) (1ST 1750,2ST 1750: 270 liter (71.3 gal)) (2ST 750: 200 liter (52.8 gal)) (LOC650-B15) (LOC650-B08) (LOC650-B22) 30 liter (7.9 gal) 30 liter (7.9 gal) 30 liter (7.9 gal) 40 liter (10.6 gal)
Prior to shipment of the machine from our plant, the oil and the coolant tanks are flushed
4993-E P-56 SECTION 4 INSPECTION/MAINTENANCE (FOR TROUBLE-FREE OPERATION) Between centers
(5) Chuck (optional)
Chip conveyor (optional)
Oil cooling unit (B22/B15)
Spindle lubricating oil level gage
(1) Spindle lubricating unit
(4) Coolant tank
(6) V12 Turret Programable tailstock (2SC) (6) V8 Turret (3) Hyd.power unit (2) Lubricating unit
LE11137R0500600020001
No. 1 2 3 4 5 6
Service point Headstock Guideways Hydraulic power unit Coolant tank Power chuck jaws Turret
Amount l (gal) 30 (7.8)
Oil specification (MAS) FC10 FC22 (LOC650-B15) (LOC650-B08) (LOC650-B22) G220 HL32 High chip NC-11 Molykote EP Grease XM2
Remarks Change after the first three months of operation, and every six months thereafter. Replenish as required Change after the first one month of operation, and every six months thereafter. 2SC 1750, 2ST 1750 (2ST 750) Every day when cleaning * Replenish every six months * Note:Do not apply too much grease.
6 (1.6) 40 (10.6) 270 (71.4) (200 liter) As required 10 g
4993-E P-57 SECTION 4 INSPECTION/MAINTENANCE (FOR TROUBLE-FREE OPERATION) Application Headstock Gearbox Spindle Bearing Lubrication Unit Centralized Slideway Lubrication Unit (M-Turret, Ball Screw) Hydraulic Unit M-tool Holders Code CKB32 FC10 FC22 G68 G220 HM32 (Grease) Exxon Mobil (Esso) Nuto 32 or Teresso 32 Spinesstic 10 Febis K68 Febis K220 Nuto 32 Kyodo Yushis Multemp PS No.2 Shell Shell Tellus Oil C32 Shell Tetra Oil 10 Shell Tonna Oil S68 Shell Tonna Oil S220 Shell Tellus Oil S32 Kyodo Yushis Multemp PS No.2 Exxon Mobil (Mobil) Mobil DTE Oil Light Mobil Velocite No. 6 Mobil Velocite No. 10 Mobil Vactra Oil No.2 (SLC) Mobil Vactra Oil No.4 Mobil DTE Excel 32 Mobilux EP2
Master Jaw on Chuck Headstock Cooling Unit Turret, Ball Screw ATC Cam box Oil-mist, oil-air lubrication of spindle bearings
Molykote EP grease (Dow Corning) or Kitagawa chuck grease for Kitagawa power chuck. (Grease) For special chucks, refer to the instruction manual supplied with the chuck. FC2 (Grease) CKC150 CKB32 Beacon EP 2 Spartan EP 150 Shell Tetra Oil 2 Shell Alvania Grease S2 Shell Omala Oil 150 Mobil Velocite No. 3 Mobilux EP2 Mobil Gear Oil 629
Exxon Mobil (Mobil) Mobil DTE Oil Light ISO viscosity grade: 2 mm2/S (40C) or equivalent
4993-E P-58 SECTION 4 INSPECTION/MAINTENANCE (FOR TROUBLE-FREE OPERATION) Note
The above table is based on the JIS B6016-1 standard.
Since we do not have any experience in using the oils other than those indicated bellow, selection should thus be made from them. Because slideway lubricating oil contains additives such as extreme-pressure additive, it could incur variety of troubles if reacting with other oils or coolant. Therefore, pay special attention to the use of slideway lubricating oil. Headstock Gearbox = DTE Oil Light (Exxon Mobil <Mobil>) Spindle Bearing Lubrication Unit = Spinesstic 10 (Exxon Mobil <Esso>)/ Velocite/ Velocite No. 6 (Exxon Mobil <Mobil>) Centralized Slideway Unit G68 = Tonna Oil S68 (Shell) Centralized Slideway Unit G220 = Tonna Oil S220 (Shell) Hydraulic Unit = DTE Excel 32 (Exxon Mobil <Mobil>) M-tool holders = Kyodo Yushis Multemp PS No.2 Headstock Cooling Unit = Velocite No. 3 (Exxon Mobil <Mobil>) Turret, Ball Screw = Mobilux EP2 (Exxon Mobil <Mobil>) Oil-mist, oil-air lubrication of spindle bearings = DTE Oil Light (Exxon Mobil <Mobil>) As for service point or amount of lubricating oil of the machine, refer to the Instruction Manual of respective machine models. Lubricating oil used in common with coolant or lubricating oil used in common with hydraulic oil might cause corrosion of lubrication unit or turbidness of oils to result in lubrication failure, which, in turn, leads to damages on the slideway surface or ball screw. (We take no responsibility for the troubles caused by using the lubricating oil which is not our recommendation.) As for oil replenishment for the optional accessories such as special chucks or chip conveyor, refer to the Special Instruction Manual supplied with individual accessories. When slideway lubricating oil mixed with coolant and some trouble appears, contact your local Okuma representatives. They have optional accessories such as oil skimmer.
1-1.
Headstock Lubrication System
LE11137R0500600030001
A pressure switch is used to check if the lubrication in the headstock is done properly. Power supply to the control circuit cannot be turned on if the pressure in the lubrication line is below the specified level. The pressure is set at 0.2 MPa. Recommended Type of Lubricant (MAS) Quantity Required Frequency of Servicing FC10 (LOC650-B15, LOC650-B08) FC22 (LOC650-B22) 30 lit. (8 gal.) Change after the first 3 months of operation and thereafter every 6 months.
Be sure to use lubricant of this grade. When the machine is operated at a high utilization rate, special care should be exercised as to cleanliness and the condition of the oil used. If the oil is dirty, oil changes must be made more frequently than specified in the above table. Clean the filter each time an oil change is made.
1-2.
Hydraulic Power Unit
LE11137R0500600040001
Recommended Type of Lubricant (MAS) Quantity Required Frequency of Servicing
HL32 40 lit. (10.7 gal.) Change after the first 1 months of operation and thereafter every 6 months.
Clean the strainer and inside the tank when changing the oil. Check the pressure of each line. Accumulator:
An accumulator is provided for the machine equipped with chuck cylinder which does not have
self lock feature, Z cylinder of SMW for instance, to ensure safety in the event of power failure. before shipment. Charge the accumulator with the gas during machine installation.
For the machines to be exported, the gases are completely discharged from the accumulator Gases should be charged every year.
Accumulator type Gas Charged pressure Charging method : : : : N210-01D (Maker: Nippon Accumulator Co., Ltd.) N2 gas 8-9 kgf/cm2 Refer to attached separate instruction manual.
1-3.
Chuck
Grease nipples are provided either at the chuck end face or the outer periphery of the chuck. Location of the grease nipples depends on the types of the chuck. Apply the grease of the specified grade (MOLYKOTE EP Grease or equivalent) once a day. Since chips and foreign matter stick on the chuck jaw moving section, clean it every day and apply a few drops of machine oil.
1-4.
Centralized Lubrication Unit
LE11137R0500600060001
Specified oil Lubricating oil amount Oil change interval
G220 (MAS standard) 6 L (1.7 gal.) As required. Since the oil is not reused, it decreases rapidly.
CAUTION
Be sure to check the lubricating oil level before starting the day's operation. For quick circulation of the oil, proceed as follows: The lubricating oil is distributed to bed slideway, cross-slide slideway, X-axis and Z-axis ball screws, upper and lower turrets, and tailstock sleeve.
2.
2-1.
Adjusting Centralized Lubrication Unit/Cleaning Filters

Adjusting Pump Delivery
The delivery amount to each lubrication point is controlled by the metering type distribution valve, and no further adjustment is necessary. A metering type distribution valve is provided at the rear of machine (inside the cover) and at the right side of the tailstock.
2-2.
Maintenance and Countermeasure

When no lubricating oil is delivered:
Oil level is low.
Replenish the lubricating oil of the same brand. The pump operation interval is set at about 3 minutes 45 seconds. Clean the suction filter at least every six months. (See the figure below.)
The pump is at a rest: The pump operates intermittently. The suction filter is clogged.
The motor does not rotate. Check wiring.
2-3.
Cleaning Filters
Centralized Lubrication Tank Filter
When cleaning the tank and the filter, NEVER USE THINNER OR TRICHLEN (trichloroethylene) SHOWING HIGH VOLATILE CHARACTERISTICS.
Suction filter
LE11137R0500600090001
Suction filter cleaning procedure:

a. b. c. Remove the pump. (two M5 screws) Take out the pump and clean the suction filter provided at the end of the suction pipe. Reinstall the pump at the original location.
Filter in Hydraulic Power Unit Tank
LE11137R0500600100001
After discharging the oil in the case through the drain port at the bottom, replace the paper element. Element Maker Type Part No. TAISEI P-UL-06A 20 H0032-0005-14
Headstock Lubricating Oil Filter (B15, B22)
To pump
From pump
Suction filter H0049-0000-24
Tank
LE11137R0500600110001
Headstock Lubricating Oil Filter (B08)
LE11137R0500600120001
Filter unit Maker Type Part No. SMC Everlast gun metallic filter 20 H0032-1161-03
3.
Tensioning Belts
WARNING
Before adjusting belt tension or changing belts, be sure to shut off the power to the machine to ensure safety.
3-1.
V-Belt Drive From Main Drive Motor to Headstock

Adjust the tension of the belts by moving the motor base through the tension adjusting screws.
LE11137R0500600140001
How to Use Tension Meter (optional):
LE11137R0500600140002
Type of Belting B15 (1S, 2S) model B22 (1S, 2S) model B08 model POWER ACE POWER ACE POWER ACE
Type and Size Bando 5V950 *(M119-0004-77) Bando, 5V1060 *(M119-0019-90) Bando, 5V900 *(M119-0006-03)
No.of Belts (matched) 7 9 7
Thumb Pressure F1 Kg (lb) 5.4 (11.88) 5 (11) 5.2 (11.4)
Amount of Deflection 1 mm (in.) 11 (0.433) 16 (0.63) 11 (0.433)
*: Okuma part number Belt between Motor Pulley and Transmission Input Shaft Pulley
3-2.
Timing Belt Drive for Z-axis Servomotor

Adjust the tension on the belt by moving the servomotor base. (For two-turret models, belts used for upper and lower Z-axis are the same type.)
LE11137R0500600150001
Type of Belting Timing Belt
Type and Size (Part No.) Bando STS 400S8M944 (M119-0007-85)
No.of Belts
Thumb Pressure F3 Kg (lb) 5.5 (12.1)
Amount of Deflection 3 mm (in.) 4.1 (0.16)
3-3.
Timing Belt Drive for X-axis Servomotor

Precaution for Inspecting X-axis Ball Screw Assembly
WARNING
Before removing X-axis servomotor to maintain or inspect the X-axis ball screw, servomotor or the other X-axis-related parts, support the turret with a wood block or the like to prevent the turret from falling.
LE11137R0500600160001
Adjust the tension on the belt by moving the servomotor base.
LE11137R0500600160002
Type of Belting Timing Belt (X, upper) Timing Belt (X, lower)
Type and Size (Part No.) Bando STS 400S8M848 (M119-0007-17) Bando STS 400S8M1000 (M119-0007-48)
No.of Belts 1 1
Thumb Pressure F4 Kg (lb) 5.4 (11.8) 5.5 (12.1)
Amount of Deflection 4 mm (in.) 3.3 (0.13) 4.6 (0.181)
4.
Adjustment of Turret Index Speed
CAUTION
Explained in this section is the procedure to change/adjust the turret index speed for respective types of the turret, V12 and V8. However, if the adjustment is made improperly, a trouble will result in the turret index driving system. Therefore, carefully adjust the turret index speed.
V12 Turret
Follow the steps below: Procedure :
123-
Remove the cover Remove the lock nut of the turret index speed adjusting screw. Turn the turret index speed adjusting screw so that the turret index speed will be about 12 seconds/rotation. CW turning CCW turning index speed decreases index speed increases
45-
After the adjustment, be sure to secure the lock nut tight. Mount the cover.
V8 Turret (Two-Turret Model)

Follow the same procedure as adjusting V12 turret. Adjust the turret index speed to about 8 seconds/rotation.
4993-E P-71 SECTION 4 INSPECTION/MAINTENANCE (FOR TROUBLE-FREE OPERATION) How to remove cover and locate flow control valve Turret index time
V12 Upper turret
About 12 seconds/ rotation
V8 Lower turret (two-turret model)
About 8 seconds/ rotation
Fully open the flow control valve for adjusting the turret index speed while the turret is at a still. This is to flow away foreign matter if the valve is clogged. After that close the valve completely. NEVER OPEN THE FLOW CONTROL VALVE WHILE THE TURRET IS ROTATING: IF OPENED, THE TURRET WILL ROTATE AT A HIGH SPEED CONSTITUTING HAZARDS TO BOTH THE OPERATOR AND THE MACHINE. Turn the adjusting screw counterclockwise gradually with keeping the TOOL INDEX button on the operation panel pressed, until the specified turret index speed is obtained. After the adjustment, secure the lock nuts and fix the cover as before. Tool: Wrench - 16 mm (0.63 in.) Screw driver
5.
Check the Bed Level

The straightness or level of the bedways will affect the machining accuracy. In case parts cannot be turned to specified tolerances, first check and secure the machine level, then proceed with necessary adjustments.
6.
Alignment of Headstock (Example: B15, B22)

If a taper is generated on the turned workpiece (i.e., not cylindrical), proceed with the alignment of the headstock as follows:
LE11137R0500600190001
Procedure :
123456-
Loosen three securing screws indicated by A in the illustration. After removing the cover on the headstock side cover, loosen the three securing screws indicated by B. Remove the headstock left-hand side cover, and then loosen the three securing screws indicated by C. Loosen three securing screws indicated by D. Adjust the headstock laterally, using jack screws indicated by E. Re-tighten the securing screws and place all the covers in position.
7.
Adjustment of tapered Gibs on Saddle and Cross-slide

The machine is shipped after complete adjustment of tapered gibs. Readjustment will become necessary when the gibs are worn or loosened through machine operation, resulting in noticeable irregular feed movement, which adversely affects the working accuracy. (1) Upper Z-axis slide (carriage or saddle)
LE11137R0500600200001
Remove the covers from the left- and right-hand sides of the Z-axis slide (carriage or saddle), remove the wiper cases provided, and then adjust the gib position by means of the gib adjusting screws shown below. (2) Lower Z-axis slide (carriage or saddle)
LE11137R0500600200002
Remove the wiper cases from the left- and right-hand sides of the Z-axis slide (carriage or saddle). Then adjust the gib position by means of the gib adjusting screws shown at left. (3) X-axis Slide (Cross-slide)
LE11137R0500600200003
Remove the covers and the wiper cases from the front and the rear end of the X-axis slide (cross-slide), respectively. Then adjust the gib position by means of the gib adjusting screws shown at left. Follow the same procedure for the lower X-axis slide (cross-slide) on the machine with two turrets.
8.
Tailstock Alignment
If a taper is generated on the turned part (i.e., not cylindrical), proceed with the alignment of the tailstock as follows:
LE11137R0500600210001
Procedure :
123-
Loosen the four upper body clamp bolts. Adjust the tailstock laterally, using the center alignment screw. After adjustment, re-tighten the screws and bolts in position.
FOR YOUR REFERENCE: Accuracy of tailstock (JIS):
LE11137R0500600210002
In vertical plane; Within 0.03 mm per 150 mm. (0.0012 in. per 5.91 in.) Should be high at free end of test bar. In horizontal plane; 0.015 mm per 150 mm. (0.00059 in. per 5.91 in.)
9.
Cleaning Coolant Tank
LE11137R0500600220001
Procedure:
LE11137R0500600220002
Clean the perforated plate periodically to remove the coolant sludge.
10.
Replacement of Disc Brake Pads

The hydraulically operated disc brake Type MK21-B, is installed on the drive line to the headstock as shown below. Maker of disc brake: Sumitomo Electric Industries, Ltd.
LE11137R0500600230001
When the spindle fails to stop quickly due to wear of the brake pads, replace the worn pads following the steps below: Thickness of a new pad is 16.5 mm (0.65 in.); replace it when worn to 6 to 7 mm (0.23 to 0.27 in.). Procedure :
123456-
Remove the left cover of the headstock. Loosen the two securing screws from the holder. Remove the brake assembly from the machine. Unscrew the four screws securing the hydraulic cylinders on either side. Remove the pinned keep plate. Remove the securing plate attached to the pad by hooking the wire in the hole on the securing plate.
PRECAUTIONS ON RE-ASSEMBLY: Purge the air entrapped in the oil from the cylinders, hoses, piping and valves without fail.
Air Bleeding
Procedure :
123-
Loosen the air bleed screw at the top of each cylinder. Apply the brake by pressing the SPINDLE STOP button on the operation panel. Repeat until no air bubbles come out of the bleeder hole.
Disc brake components
LE11137R0500600230002
11.
Simple Troubleshooting
11-1. Machine Does Not Turn ON
LE11137R0500600240001
Note: If a fuse or an overload relay is actuated, check the cause before resuming operation.
11-2. Trouble with Headstock

No Spindle Rotation
For Model 1SC with tailstock: Check the CENTER WORK/CHUCK WORK Switching parameter. CENTER WORK CHUCK WORK : : Tailstock sleeve must be at the advance end Tailstock sleeve must be at the retract end
No Oil Flow Observed through Oil Window
LE11137R0500600260001
No Chuck Jaw Movement

STEP 1 CASE YES NO STEP2
Is the hydraulic oil pressure under the Adjust the chuck pressure. required level? (See Adjustment of Oil Pressure for Hydraulic Chuck in Operation of CNC Lathe.) Does the rod connecting position need adjustment?
Adjust the draw screw setting. STEP3 (See Hydraulic Power Chuck in Operation of CNC Lathe.)
Is there something wrong with master Remove chips and apply jaw movements? machine oil.
11-3. Trouble with Turret

No Turret Indexing
STEP 1 2 3 CASE Is the turret located in other than the turret index position? Have chips accumulated under the turret? YES Locate the turret to the turret indexing position manually. Remove chips. NO STEP2 STEP3
Is the hydraulic oil pressure under the Adjust the system pressure. required level? (See Adjustment of Hydraulic Pressure in Operation of CNC Lathe.)
Weak Turret Clamping Pressure

STEP 1 CASE YES NO
Is the hydraulic oil pressure under the Adjust the system pressure. required level? (See Adjustment of Hydraulic Pressure in Operation of CNC Lathe.)
11-4. Others
No Lube Flow to Guideways
STEP 1 2 CASE Lube oil is not consumed in one to two days. Lubrication pump is faulty. STEP2 YES NO
No Coolant Supply
STEP 1 CASE Is the coolant pump motor rotating? YES NO
Check the overload relay OL6 STEP2 in the control cabinet (4) if it is tripped. Clean the strainer. (see SECTION 4, 9.) STEP3
2 3
Is the strainer clogged?
Is the coolant in the coolant tank filled Replenish the coolant. to the specified level?
No Pressure Building-up of Hydraulic Power Unit

STEP 1 CASE Is the hydraulic power unit pump motor operating? Is the filter clogged? Is the hydraulic oil in the tank filled to the specified level? YES NO
Check the overload relay OLIC STEP2 in the control cabinet, if it is tripped. Clean the filter. (see SECTION 4,2., (1). 6) Replenish the hydraulic oil. STEP3
2 3
4993-E P-82 SECTION 5 SPARE PARTS LIST
SECTION 5
1.
No. 1 2 3 4 5
SPARE PARTS LIST
Hydraulics
Part Name Solenoid valve Filter Trochoid pump Strainer Pressure switch Maker Nachi SMC NOP Taisei SMC Saginomiya TOP-1ME200-13MA SFN-03 ISE50-02-22L SNS-C102W MK21-B disc brake with caliper H-100BA-2F H-070BA2FM-G S-G01-C6-GRZ-D2-30 S-G01-A3X-GRZ-D2-30 LCB4310C-7672 UVD-2A-A2-2.2-4-11 P-UL-06A 20 SH-06 CS-06 AT-1/4-60-700P MGB-02P KSO-G02-2NP-20N KSO-G02-2BP-20N MGB-02P-03-10 24 VDC 24 VDC 150 mesh 150 mesh inch/metric 24 VDC 24 VDC With 6 L monitor 150 mesh 1 MPa Inch scale Type S-G01-B3X-GRZ-D2-30 Dimension 24 VDC 20 Q'ty 2 1 1 1 1 1 1 1 1 Use Spindle speed change Spindle lub.tank Spindle lub. tank Spindle lub.tank Spindle lub.tank (B15, B22) Spindle lub. tank (B08) Main drive motor V12 turret V8 turret Okuma Part No. F0000-432-000-05 H0032-1000-45 F0101-11-000-04 H0049-0000-24 E3040-321-095 E3040-294-037 F1011-0000-42 F019-0001-56 F019-0001-61 F0000-445-000-04 F0001-431-000-06 H0120-0005-33 F0120-43-000-01 H0032-0005-14 H0032-0002-68 H0032-0010-24 T019-400-009-11 F0011-720-000-05 F0000-432-000-27 F0001-432-000-70 F0011-720-000-05
6 7 8 9 10 11 12 13 14 15 16 17 18 19
Hydraulic brake Oil motor Oil motor Solenoid valve Solenoid valve Lub. oil pump
Sumitomo Denko Sumitomo Sumitomo Nachi Nachi SHOWA
1 pc. V12/V8 turret each 1 pc. V12/V8 turret each 1 1 1 At the back of machine bed Hydraulic power unit Hydraulic power unit
Variable delivery pump Nachi Line filter Strainer Pressure gauge Reducing valve Solenoid valve Solenoid valve Pressure reducing valve Pressure switch Taisei Showa SHOWA Daikin Daikin Daikin Daikin
1 Hydraulic power each unit 1 1 1 1 Hydraulic power unit Hydraulic power unit For chuck Hydraulic power unit For chuck Hydraulic power unit For brake
1 Hydraulic power each unit For chuck, Spindle thrust PT3/8 (inch) inch/metric 2 Hydraulic power unit For chuck, pump Hydraulic power unit For tailstock spindle Spindle thrust Spindle thrust Tailstock clamp Spindle thrust Upper saddle Upper saddle Upper cross-slide Lower saddle Lower cross-slide Tailstock
20
Nagano
CQ20 embedded type
E3040-539-024
21
Solenoid valve
Daikin
KSO-G02-2CP-20-N
F0000-442-000-13
22 23 24 25 26 27 28 29 30 31
Reducing valve Manual valve Solenoid valve Pressure gauge Dester plunger Dester plunger Dester plunger Dester plunger Dester plunger Dester plunger
Daikin Nachi Nachi Obayashi SHOWA SHOWA SHOWA SHOWA SHOWA SHOWA
SGB-B03-1-13 DMA-G01-A3X-20 SS-G03-C5-R-D2-10 AT1/4 60 50 KG/CMSQR DPB18 DPB16 DPB18 DPB18 DPB18 DPB16 24 VDC (inch)
1 1 1 1 1 1 1 2 1 1
F0011-720-000-02 F0002-031-000-04 F0000-442-000-08 T019-401-000-30 H0015-0010-99 H0015-0011-01 H0015-0011-02 H0015-0011-03 H0015-0011-02 H0015-0011-09
2.
No. 1
Electricals (on Machine)

Part Name VAC motor Maker Yaskawa Type VAC-YMMS 45/37R-112 VAC-YMMS 55/45R-112 Dimension 37/45 kW 45/55 kW 400 W IEC Q'ty 1 1 1 1 3 1 1 1 2 20 W white 2 1 Use Main drive motor (B15, B22) Main motor (B08) Coolant tank (U.S.A) Chuck pedal Spindle speed change,headstock Turret (V12/V8) V12 turret V8 turret Upper slide (saddle) X-/Z-axis limit Work light Upper slide (saddle) X-axis drive Okuma Part No. E1007-892-025 E1007-892-024 F0130-04-000-50 E2860-119-005 E3019-891-017 E3019-891-018 E2830-292-010 E2830-292-011 E3012-891-001 E3583-702-001 U4373-0005-002-00 U4276-0005-002-00 E3542-702-201 U4370-0005-002-00 E3012-891-005 E3019-891-017
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Coolant pump Foot switch Limit switch Limit switch Rotary switch Rotary switch Limit switch Lamp Servomotor Servomotor Glow starter Servomotor Limit switch Limit switch Limit switch Limit switch Limit switch
Fuji Osaka JidoDenki Yamatake Yamatake Sanyo Sanyo Yamatake Hitachi Okuma Okuma Hitachi Okuma Yamatake Yamatake Yamatake Yamatake Osaka Jido Denki
VKN-091A OFL-1-SM2-KS SL1-A SLI-D RS-06012CA RS-04008CA 1LSI-J FL-20SW BL-MC150J-20TB/JF BL-MC200J-20T/JF FG1P BL-MC100J-20TB/JF 3LS1-J SL1-A SL1-A SL1-D OFL-TY1-SM2-KS
1 pc. Z-axis drive Upper each slide/Lower slide 2 1 1 1 1 3 1 For light Lower slide (saddle) X-axis drive Lower slide (saddle) X-axis limit Lower slide (saddle) Z-axis limit Tailstock (clamp) Tailstock pedal at bed front
Tailstock (connection) E3019-891-017 E3019-891-018 E2860-119-007
3.
Wearing Components
(O-rings: those used on sliding parts)
No. 1 V belt
Part Name
Maker Bando 5V950 5V1060 5V900
Type
Dimension Matched 7 belts Matched 9 belts Matched 7 belts
Q'ty 1
Use Main motor: B15 Main motor: B22 Main motor: B08 Headstock (B22) (encoder) X-axis drive Upper slide (saddle) Machine bed (base) Z-axis drive Upper slide (saddle)/ Lower Slide (saddle) X-axis drive Lower slide (saddle) Upper cross-slide rear
Okuma Part No. M119-0004-77 M119-0019-90 M119-0006-03 M119-0019-82 M119-0007-17 M119-0007-85
2 3 4
STS belt STS belt STS belt
Bando Bando Bando
150S4.5M801 400S8M848 400S8M944
1 1 1
5 6
STS belt Packing
Bando Nishizawa
400S8M1000 Oil-resistant rubber
1 2
M119-0007-48 H1020-1044-25
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Packing X ring Star rope Packing O ring Packing Oil seal Oil seal Oil seal Oil seal Star rope O ring Packing X ring Dust seal Packing Packing Wiper
Sakagami Nippon Valqua Mitsuboshi Sakagami NOK Sakagami NOK NOK NTN NOK Mitsuboshi NOK Sakagami Nippon valqua NOK Sakagami Sakagami Nitta
SKY30 R35 M3 1800 SKY1101259 P245 SKY18 SB63509 SB50659 G50 58 4 SB40528 M3 1100 P165 SKY80 R30 FD4890AO SKY-86 SKY-70 180 205 12 17
2 2 1 2 1
Gear shift cylinder V12 turret V12 turret Cylinder, V12 turret Piston, V12 turret
H0031-0002-67 H0031-0002-93 M119-0005-99 H0031-0008-69 C6110-00P245 H0031-0002-86 F1100-063-08009 F1100-050-06509 H1113-050-05804 F1100-040-05208 M119-0006-35 C6110-00P165 H0031-0002-82 H0031-0004-98 H0031-0003-61 H0031-0009-06 H0031-0002-83 H1023-0004-06
1 pc. Positioning spool, each V12/V8 turret 2 1 1 1 1 1 2 2 1 2 1 1 Z-axis ball screw Upper X-axis ball screw Upper X-axis ball screw Lower X-axis ball screw V8 turret Piston,V8 turret Cylinder,V8 turret V8 turret Tailstock sleeve Piston, tailstock Cylinder, tailstock Upper slide (saddle) RH rear
25
Wiper
Nitta
Upper slide (saddle) LH rear
H1023-0004-07
26
Wiper
Nitta
Upper slide (saddle) RH front
H1023-0004-04
27
Wiper
Nitta
Upper slide (saddle) LH front
H1023-0004-05
28
Wiper
Nitta
Upper cross-slide bottom front
H1023-0004-03

No. 29 Part Name Wiper Maker Enomoto Type Dimension Q'ty 1 Use Lower slide (saddle) RH top Okuma Part No. H1023-0004-10
30
Wiper
Enomoto
Lower slide (saddle) LH top
H1023-0004-11
31
Wiper
Nitta
Lower slide (saddle) RH top
H1023-0004-14
32
Wiper
Nitta
H1023-0004-15
33
Wiper
Nitta
Lower slide (saddle) RH bottom
H1023-0004-17
34
Wiper
Nitta
Lower slide (saddle) LH bottom
H1023-0004-16
35
Wiper
Nitta
t3
H1023-1048-18
36
Wiper
Nitta
t6
Lower slide (saddle) LH bottom
H1020-1048-17
37 38 39
Wiper Wiper Wiper
Nitta Nitta Nitta
1 1 1
Lower slide (saddle) LH top Lower slide (saddle) LH top Lower slide (saddle) LH top Lower slide (saddle) RH top Lower slide (saddle) LH top Lower slide (saddle) RH top Lower slide (saddle) LH top Lower slide (saddle) RH top Lower slide (saddle) LH top Lower slide (saddle) RH top Lower base front
H1023-1019-60 H1023-1019-61-1 H1032-1004-66
40
Wiper
Nitta
t0.3
157-0350-21
41
Scraper
Nitta
t0.3
157-0350-22
42
Scraper
Nitta
t0.3
157-0350-23
43
Wiper
Nitta
H1023-0004-18
44
Wiper
Nitta
t0.3
Lower base front
157-0351-07
45 46
Wiper Wiper
Nitta Nitta
t0.3 t0.3
1 1
Lower base front Lower base front
157-0351-08 157-0351-09
47
Wiper
Nitta
Tailstock LH top
H1023-0004-41

No. 48 Part Name Wiper Maker Nitta Type Dimension Q'ty 1 Use Tailstock RH top Okuma Part No. H1023-0004-14
49
Wiper
Nitta
Tailstock LH bottom
H1023-0004-16
50
Wiper
Nitta
Tailstock RH bottom
H1023-0004-17
51
Lamp
Hitachi with other
FL-20S-W
20 W
Work light
E3583-702-001
4993-E P-87 SECTION 6 TECHNICAL DATA
SECTION 6
1. Turret
V12 Turret
TECHNICAL DATA
LE11137R0500800010001
4993-E P-88 SECTION 6 TECHNICAL DATA V12 Turret (Inch Qualified Tool Spec.)
LE11137R0500800010002
4993-E P-89 SECTION 6 TECHNICAL DATA V8 Turret (Wide) - 2-saddle Lathe -
LE11137R0500800010003
4993-E P-90 SECTION 6 TECHNICAL DATA V8 Turret (Inch Qualified Spec.)
LE11137R0500800010004
TOOLING SYSTEM
LE11137R0500800010005
TOOL INTERFERENCE DIAGRAM

V12 Turret
LE11137R0500800010006
4993-E P-93 SECTION 6 TECHNICAL DATA V8 Turret
LE11137R0500800010007
2.
*151 2040Travel
(80.315)
*79 70 (2.756)
(5.945) (3.110)
130
100
(5.118) (3.937)
330
170
470Travel
(12.992)
(6.693)
B15, B22 1ST 650 1,750
Working Ranges
140
(5.512)
0 MAX.101
(39.764)
285
(11.220)
670
(26.378)
V12 Turret
670
)
78 (26.3
455
470Travel
(18.504)
(17.913)
45
Headstock
15
(0.591)
(1.772)
170
3)
(6.69
70
(2.756)
210
(8.268)
5 (0.197) 820(Saddle) 285

(32.283) (11.220)
*121 *79 2040Travel

(80.315)
(1 .
45
77
(4.764) (3.110)
475
(18.701)
120
(4.724)
145
(5.709)
2)
30
100 100 3265 (128.543)
(3.937) (3.937)
(1.181)
Dimensions marked * are for LOC650-B22.
Unit mm(inch)
LE11137R0500800020001
30 3265 (128.543) 820(Saddle) 145

(5.709) (32.283)
(1.181)
*79 2040Travel
(80.315) (11.220) (4.724) (18.701)
(3.110)
*151
130
100
285
475
120
MAX.101
(39.764)
(5.945) (5.118)
(3.937)
70 210
(8.268) (0.197) (2.756)
5 285
(11.220)
B15, B22 2ST 500 1,750
V12 Turret
670
78) (26.3
330
(12.992)
170
(6.693)
15
470Travel
140
(5.512)
45
(1.772)
Lower Turret
(10.630)
(1
.7
45
72 )
255
(10.039)
212 13
(0.512) (8.346)
270Travel
V8
42(wiper) 61(wiper)
(2.402) (1.654)
45
(1.772)
420
(16.535)
100
(56.102) (0.394)
635 1535 (60.433) 2580(Zb guide way)

(101.575)
1425Travel
10
225
(8.858) (24.409)
375
(14.764)
70 620(Saddle)
(2.756)
(3.937)
(25.000)
*121
*614
425
(16.732)
(4.764)
(24.173)
685
(26.969)
Unit mm(inch)
(6.299)
Headstock
(18.504)
(0.591)
160
170
(6.69 3)
LE11137R0500800020002
30 (1.181) 3265
(128.543) (4.724)
*79 2040Travel
(80.315) (5.709) (11.220) (18.701)
(3.110)
*151 820(Saddle)
(32.283)
130
100
285
475
120
145
(5.945) (5.118)
(3.937)
70 210
(8.268) (0.197)
(2.756)
(2.756)
Upper Turret
310
(12.205)
280
(11.024)
70
285
B15, B22 2SC 500 1,750
V12
1115 (43.898)
MAX.101 0
(11.220)
200st
(7.874)
134.2 (5.283)
(18.504)
470Travel
270
330
(12.992)
15
(0.591)
60
170
(2.362)
(10.630)
180
(6.693)
(7.087)
(39.764)
670
130 70 (2.756)
150
(5.118)
45
(5.906)
140
(1.772)
(5.512)
45
(1 .7 72 )
210
255
(10.630)
(10.039)
(8.268)
310
(12.205) (5.197)
270Travel
132
13 (0.512)
Lower Turret V8
620(Saddel)
(24.409)
(2.402) 61
42
(1.654)
45
(1.772)
420
(16.535)
7.6
(0.299) (0.394)
7.6
(0.299)
*694 1015Travel
(39.961)
(27.323)
*121
100
715
10
145
(5.709)
375
(14.764)
70 110
(2.756) (4.331)
660(Base)
(25.984)
65
(2.559)
(4.764) (3.937)
(28.150)
Unit mm(inch)
685
2580(Zb Guide way)

(101.575)
(26.969)
LE11137R0500800020003
(6.299)
Headstock Tailstock
160
170
(6.69 3)
78 (26.3 )
4993-E P-97 SECTION 6 TECHNICAL DATA B08 2ST 500 750
LE11137R0500800020004
4993-E P-98 SECTION 6 TECHNICAL DATA B08 2ST 500 1,750
LE11137R0500800020005
3.
LOC650-B15 Spindle Nose ASA A2-20
Spindle Nose Dimensions
LE11137R0500800030001
+0.5 375 0
700
(14.764)
47
(27.559)
(1.850)
67.64
(3.150)
(100)
130
(5.118)
(3.937) 80 20 (0.787)
(2.663)
Headstock
7.92 (0.312)
20.64 +0.057 376H7 0
(0.813)
0-0. 41.275025
(1.625)
(14.803)
( 407.615)
(16.048)
9.5 0 411.988 -0.102
Spindle cover
ASA A-2-20" unit mm(inch)
(0.374)
(16.22)
+ 0.025 412.775 0
(16.251)
231.78` 0.203 231.78` 0.203
(9.125)
520
0 -0.2
(9.125)
(20.472)
15 15
390 354) (15.
12X1 -8-UNC-3B
12XM8
Headstock
8XM20
15
15
15
16XM12 (for balance)

15
LOC650-B15 Back side
22.5
22.5
2XM12 (for hook)
(19.291)
376
(22.441)
570
525
0 490h6 -0.040
(15.3
54)
80
(3.150)
10
unit mm(inch)
1 (0.039) 45 (3.150)
(0.394)
375 40 (1.575) 275
390
(20.670)
(14.803)
(14.764) (10.827)
LE11137R0500800030002
12X1 -8-UNC-3B
LOC650-B22 Spindle nose 725 flat
15
LE11137R0500800030003
Headstock cover 90 130 (5.118) 31 (1.220) 21 (0.827) A 323.8 0.203 (12.748) (3.543)
+0.5 560 0 (22.047)
+0.070 561 H7 0 (22.087)
7.92 (0.312)
0 41.275 -0.025 (1.625) 323.8 0.152 (12.748)
21 (0.827) 5 (0.197) 0 725 -0.025 (28.543) unit : mm (inch.) Detail A
0 725 -0.025 (28.543) 770 (30.315) 1020 (40.157)
15 15
16xM12(for balance)
LOC650-B22 Back side
8xM20
15
22.5
15
15
22.5
810 (31.890) 0 720 h6 -0.050 (28.346)
561 H7
+0.070 0 (22.087)
765 ) 8 .11 (30
90 (3.543)
9 (0.354) 65 (2.559)
40 (1.575) 220 (8.661) 285 (11.220) unit : mm (inch.) Headstock
+0.5 560 0 (22.047)
LE11137R0500800030004
4993-E P-103 SECTION 6 TECHNICAL DATA LOC650-B08 Spindle nose ASA A2-15
LE11137R0500800030005
4.
Front Drive Pneumatic Chuck

LOC650-B15
SMW BB-NES 850-375
SMW BB-NES 850-375
(13.858)
352
(3.150)
80
(8.661)
220
(39.370)
1000
(3.937) (3.150)
M8
100
80
(13.858)
352
unit mm(inch)
LE11137R0500800040001
U1
Chuck Specifications Chuck type Max speed Allowable pressure Jaw travel (in diameter) Jaw clamping force SMW BB-NES 850-375 750 min-1 1.0 MPa (145.1 psi) 12 mm (0.47 in) 200 kN (45000 lbf)
(14.764)
375
SMW BB-NES1000-560 655 (25.787) 1000 (39.370) 521 (20.512) BB-NES1000-560
LOC650-B22
SMW
560 (22.047)
Headstock
M10
330 (12.992)
105 220 (4.134) (8.661)
330 (12.992) (4.764)(2.756) unit : mm (inch.)
121 70
1000 (39.370)
LE11137R0500800040002
5.
Pneumatic Circuit Diagram (B15, B22)
Air chuck (Rear)
Air chuck (Front)
8 7
5 4
3
LE11137R0500800050001
No. 1 2 3 4 5 6 7 8
Part Name Filter Regulator Lubricator Pressure switch Pressure gauge D Solenoid valve Silencer Pressure switch
Use Air chuck Air chuck Air chuck Air chuck Air chuck Air chuck Air chuck Air chuck SMC SMC SMC CKD SMC SMC SMC CKD
Maker, Type AF4000-03-D AR4000-03 AL4000-03 APE-8T-3N G46-P10-02-X30 VFS3420-50Z-03 AN200-KM10 APE-8T-3N
Okuma Parts No. H0032-0012-18 F0015-510-000-53 H0040-0001-17 E3040-453-042 T019-400-007-28 F0000-455-000-89 H0036-0001-61 E3040-453-042
6.
Center with thread (MT No.6) Thrust gauge Sleeve clamp bolt Pressure regulating selector lever
180
(7.874)
(7.087)
200stroke
Programmable Tailstock (2SC)
Thrust adjusting valve
Upper body clamping screw
Tailstock body aligning screw
unit mm (inch)
LE11137R0500800060001
7.
PART NAME
MAKER
NACHI 1 1 DC24V V12 TURRET DC24V 2
TYPE
DIMENSION Q'TY
USE
OKUMA PART No,
2 3
2 3
SUMITOMO NACHI H-100BA-2F SPINDLE BRAKE
S-G01-B3XGRZ-D2-30 SUMITOMO MK21-B DISC DENKO BRAKE WITH CALIPER
SPINDLE SPEED CHANGE MAIN DRIVE MOTOR
4
HEADSTOCK LS
1ST (B15, B22)
MAIN SPINDLE DRIVE MOTOR RS
5
6
1 1 1 mm (INCH) 1 1 DC24V DC24V CQ-20 CQ-20 DAIKIN 2NP-30N-35 DAIKIN
ACCUMLATOR KSO-G02-
HYDRAULIC BLOCK ON TURRET
SOLENOID VALVE HYDRAULIC BRAKE OIL MOTOR SOLENOID VALVE SOLENOID VALVE 1 PC. EACH 1 PC. DC24V EACH
4
8 9
TOYO 1 AT-1/460-50K AT-1/4TOYO 60-700P DAIKIN DAIKIN 2NP-30N-35 DAIKIN 2BP-30N-35 NAGANO NAGANO
KSO-G02KSO-G02-
S-G01-C6GRZ-D2-30 S-G01-A3XNACHI GRZ-D2-30 VARIABLE UVD-2ADERLIVERY NACHI A2-2.2-4-11 PUMP LINE P-UL-06A TAISEI FILTER 20 SHOWA STRAINER SH-06 YUKI
10
MGB-02P CLAMP/ UNCLAMP TURRET INDEX (BI-DIRECTIONAL)
11 12 13
1 1 2 2 DC24V 1 PT3/8 (mm) PT3/8 (INCH)
V12/V8 TURRET,INDEX V12/V8 TURRET,CLAMP HYDRAULIC POWER UNIT HYDRAULIC POWER UNIT HYDRAULIC POWER UNIT HYDRAULIC POWER UNIT HYDRAULIC POWER UNIT HYDRAULIC POWER UNIT FOR CHUCK HYDRAULIC POWER UNIT FOR CHUCK HYDRAULIC POWER UNIT FOR BRAKE
Hydraulic Circuit Diagram
1
AUTOMATIC STEADY REST (OPTIONAL)
HYDRAULIC BLOCK ON HEADSTOCK
14 15
HYDRAULIC POWER UNIT FOR CHUCK, PUMP HYDRAULIC POWER UNIT FOR CHUCK, PUMP HYDRAULIC POWER UNIT FOR STEADY REST
(a)
(b)
(a)
(b)
PRESSURE GAUGE PRESSURE GAUGE REDUCING VALVE SOLENOID VALVE SOLENOID VALVE PRESSURE SWITCH PRESSURE SWITCH SOLENOID VALVE REDUCING VALVE MG-02A NOK ME70-100 -30 1 1
STEADYREST GRIP POWER

HYDRAULIC POWER UNIT FOR SPINDLE BRAKE
F0000-432 -000-05 H10110000-42 F0190001-56 F0000-445 -000-04 F0001-431 -000-06 F0120-43 -000-01 H00320005-14 H00320002-68 T019-400 -000-83 T019-400 -000-82 F0011-620 -000-01 F0000-432 -000-27 F0001-432 -000-70 E3040539-025 E3040539-024 F0000-432 -000-27 F0011-741 -000-16
13
16
SOL M40 M41 M42
(BRAKE)
DR
P PV STR
12 10
16
11
(CHUCK) HYDRAULIC BLOCK ON HYDRAULIC POWER UNIT
15
14
HYDRAULIC POWER UNIT
LE11137R0500800070001
9 8 7 6
PART NAME
MAKER
NACHI 1 1 DC24V V12 TURRET DC24V 2
TYPE
DIMENSION Q'TY
USE
OKUMA PART No,
2
UPPER TURRET 2 3
SUMITOMO NACHI H-100BA-2F SPINDLE BRAKE
14 3
1
S-G01-B3XGRZ-D2-30 SUMITOMO MK21-B DISC DENKO BRAKE WITH CALIPER SPINDLE SPEED CHANGE MAIN DRIVE MOTOR
4
HEADSTOCK LS
2SC (B15, B22)
MAIN SPINDLE DRIVE MOTOR RS HYDRAULIC BLOCK ON TURRET
5
6
1 1 1 mm (INCH) 1 1 1 DC24V DC24V 1 1 2 2 SUMITOMO 1
SOLENOID VALVE HYDRAULIC BRAKE OIL MOTOR SOLENOID VALVE SOLENOID VALVE 1 PC. EACH 1 PC. DC24V EACH
7 8 9 10 11 12 13
SOL
M40
M41
M42
CLAMP/ UNCLAMP TAiLSTOCK
TURRET INDEX (BI-DIRECTIONAL)
19 18
V12/V8 TURRET,INDEX V12/V8 TURRET,CLAMP HYDRAULIC POWER UNIT HYDRAULIC POWER UNIT HYDRAULIC POWER UNIT HYDRAULIC POWER UNIT HYDRAULIC POWER UNIT HYDRAULIC POWER UNIT FOR CHUCK HYDRAULIC POWER UNIT FOR CHUCK HYDRAULIC POWER UNIT FOR BRAKE
1
(TWO-TURRET SPEC)
S-G01-C6GRZ-D2-30 S-G01-A3XNACHI GRZ-D2-30 VARIABLE UVD-2ADERLIVERY NACHI A2-2.2-4-11 PUMP LINE P-UL-06A TAISEI FILTER 20 SHOWA STRAINER SH-06 YUKI PRESSURE AT-1/4TOYO GAUGE 60-50K PRESSURE AT-1/4TOYO GAUGE 60-700P REDUCING DAIKIN MGB-02P VALVE SOLENOID KSO-G02DAIKIN 2NP-30N-35 VALVE SOLENOID KSO-G02DAIKIN 2BP-30N-35 VALVE PRESSURE NAGANO CQ-20 SWITCH PRESSURE NAGANO CQ-20 SWITCH PT3/8 (mm) PT3/8 (INCH)
HYDRAULIC POWER UNIT FOR CHUCK, PUMP HYDRAULIC POWER UNIT FOR CHUCK, PUMP
HYDRAULIC BLOCK ON HEADSTOCK
17
14 15 16 17 18
V8 TURRET DAIKIN DAIKIN NACHI OBAYASHI 1 1 1 mm 1

HYDRAULIC POWER UNIT FOR TAILSTOCK SPINDLE
(a)
(b)
(a)
(b)
LOWER TURRET (SAME MECHANISM AS UPPER TURRET)
13
16
19 20 21
OIL MOTOR SOLENOID VALVE REDUCING VALVE MANUAL VALVE PRESSURE GAUGE PRESSURE GAUGE
ACCUMLATOR
OBAYASHI NOK SOLENOID VALVE NACHI
(INCH)
1 1 DC24V 1
TAILSTOCK SPINDLE THRUST SPINDLE THRUST SPINDLE THRUST SPINDLE THRUST
F0000-432 -000-05 H10110000-42 F0190001-56 F0000-445 -000-04 F0001-431 -000-06 F0120-43 -000-01 H00320005-14 H00320002-68 T019-400 -000-83 T019-400 -000-82 F0011-720 -000-05 F0000-432 -000-27 F0001-432 -000-70 E3040539-025 E3040539-024 F0190001-61 F0000-442 -000-13 F0011-720 -000-02 F0002-031 -000-04 T019-401000-29-1 T019-401000-30
H-070BA2FM -G JSO-G022CP-20-N SGB-G03 -1-13 DMA-G01A3X-10 AT1/4x60x50 KG/MMSQR AT1/4x60x50 KG/CMSQR ME70-100 -30 SS-G03-C5-R -D2-10
HYDRAULIC POWER UNIT FOR SPINDLE BRAKE TAILSTOCK BASE CLAMP/UNCLAMP TOW-ALONG PIN
F0000-442000-08
15 21
DR P PV T (CHUCK) HYDRAULIC BLOCK ON HYDRAULIC POWER UNIT
(BRAKE)
12 10
20
11
STR
TAILSTOCK BASE CLAMP/UNCLAMP AND TOW-ALONG PIN
HYDRAULIC POWER UNIT
LE11137R0500800070002
9 8 7 6
4993-E P-110 SECTION 6 TECHNICAL DATA B08 2ST
LE11137R0500800070003
LIST OF PUBLICATIONS
Publication No. 4993-E 4993-E-R1 4993-E-R2 4993-E-R3 4993-E-R4
Date September 2002 November 2003 September 2005 March 2006 September 2006
Edition 1st 2nd 3rd 4th 5th
This manual may be at variance with the actual product due to specification or design changes. Please also note that specifications are subject to change without notice. If you require clarification or further explanation of any point in this manual, please contact your OKUMA representative.

LOC650 - Operation and Maintenance - LE11-137-R05a

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LOC650 - Operation and Maintenance - LE11-137-R05a

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CNC LATHE

4993-E P-(i) SAFETY PRECAUTIONS

Moving and Installing the Machine

Precautions for Lifting:

(Machine weight including hydraulic unit, control cabinet, and NC unit)

Precautions for Rolling

Before Turning on the Power

4993-E P-(iii) SAFETY PRECAUTIONS

4993-E P-(iv) SAFETY PRECAUTIONS

Before Starting Operation

4993-E P-(v) SAFETY PRECAUTIONS

Precautions against Fire

When machining flammable material

Performing Dry Machining

Emergency Measures in Door-close and Power-OFF State

4993-E P-(vi) SAFETY PRECAUTIONS

Workpiece Loading and Unloading

At the End of the Day

4993-E P-(vii) SAFETY PRECAUTIONS

When a Problem Occurs

Only use specified replacement parts and fuses.

Safety Devices and Functions

4993-E P-(viii) SAFETY PRECAUTIONS

Symbols Used in This Manual

For Safe Chuck Work

4993-E P-(ix) SAFETY PRECAUTIONS

Secure the jaw gripping depth as much as possible.

Never attempt to install jigs using T-nut.

4993-E P-(x) SAFETY PRECAUTIONS

Never use double chucking method.

4993-E P-(xi) SAFETY PRECAUTIONS

15-1. Caution Plate Positions

(10) (Optional) Front view

(11) (Optional) (3) (3)

Left side view (3) (3) (2)

Right side view (9)

15-2. Caution Plates and Okuma Part Numbers

4993-E P-(xiii) SAFETY PRECAUTIONS

(2)-1 Okuma Part No. H1090-1018-53 (1S)

Prop up the turret using wood blocks.

(2)-2 Okuma Part No. H1090-1018-44 (2S)

4993-E P-(xiv) SAFETY PRECAUTIONS

(3) Okuma Part No. H1090-1018-33

(4) Okuma Part No. H1090-1018-35-1

(5) Okuma Part No. H1090-1018-62

4993-E P-(xv) SAFETY PRECAUTIONS

(6)-1 Okuma Part No. H1090-1023-49-3 (B08/B15)

(6)-2 Okuma Part No. H1090-1065-67-3 (B22)

4993-E P-(xvi) SAFETY PRECAUTIONS

(7) Okuma Part No. H1044-1063-41-4

(8) Okuma Part No. H1090-1018-82

(9) Okuma Part No. E5421-019-002

4993-E P-(xvii) SAFETY PRECAUTIONS

(10) Okuma Part No. H1090-1090-77

(11) Okuma Part No. H1090-1091-84

4993-E P-(i) INTRODUCTION

4993-E P-(i) TABLE OF CONTENTS

SECTION 2 TRANSPORTATION AND INSTALLATION (RELOCATION) ...................8

SECTION 3 OPERATION (OF CNC LATHE).............................................................19

SECTION 4 INSPECTION/MAINTENANCE (FOR TROUBLE-FREE OPERATION) ...................................................................................................54

SECTION 5 SPARE PARTS LIST ..............................................................................82

SECTION 6 TECHNICAL DATA.................................................................................87

4993-E P-1 SECTION 1 OUTLINE