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IDENTIFICATION INTERPRETATION

WELD stzEI wF/ WELDER ID NO. DIA SCH

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ABBREVIATIONS
NSD ACC R RS RT RW EC RC discontinuities No significant Accept Repair Reshoot Retake Reweld Extemal concavity Root concavity P Porosity

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RUC Rootundercut[.il,-.,X-

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CP PL
LC TC

porosity Cluster linear Porosity

crack Longitudinal Transverse crack

undercut cuc Cap Y+,lLf$ l"S/rBT

HB
ESI lSl Sl Tl

Burn throush
Hollow bead

Yl32K^9\
X/{ \

Elongatedslag inclusion lsolatedslag inclusion Slag inclusion Tungsteninclusion

EP
lP lF

penetration Excess
penetration Incomplete fusion lncomolete

FORCOOPERHEAT n

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SP2007/ 4, Rev02

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BLUE JOBFILE,PINK:SITE : WHITE CLIENT : INVOICE, ORIGINAL:

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(WPQI WETDER PERFORMANCE QUATIFICATION (As per Sectionl& ASMEBoiler and Pressure VesselCode)
RAMESH ldentification no.

ilf(0sT

frril^

w-012

TestDescription ldentification WPS of followed1209-CS-002 Rev.01 05.09.2006 M Testcoupon EI Production Dt weld

Specification basemetal(s) SA106 Gr.Bto SA1ffi of Thickness8.74 mm (sch 1G0) T, Conditionsand Qualificationlimits

(QW-3501 Weldine Variables process(es) Welding Type

Backing Plate/ Pipe(enterdiameterif pipeor tube) Base metal P-or S-Number P-or S-Number to (SFA) Fillermetal or electrodespecification(s) Fillermetal or electrodeclassification(s)

Actual Values GTAW+SMAW

Manual Weld metalfor SMAW

Ra nee Qualified GTAW+SMAW Manual Yesfor SMAW;No for GTAW

NPS sch150 2"

P1to P1

@1" & above

Pl throuehP11

s.18 5.1 &

ER70S3+E 70L8-L 6/4 None Solid (SMAW) 3.2(GTAWI.5.54 6G U ph i l l NA None NA DC,EN(GTAW)& EP(SMAW)

s.18 5,1 &

ER70S3+E 70L8-1

F-Number(s) (GTAW PAW) Consumable insert or

Fillertype (solid/metalor flux cored/powder)(GTAW or PAW) Weld Deposit thickness, mm Position progression (uphillor downhill) Vertical (OFW) Typeof fuel eas Inert gas backing(GTAW, PAW,GMAW) Transfermode (spray/globular pulseto short or circuit-GMAW) Currenttype/polarity(AC,DCEP, DCEN)

614
None Solid 5.4 (GTAW), 11.1(SMAW) All Uphill NA None NA DC,EN(GTAW)& EP(SMAW)

RESUTTS Visual examination completed of weld(QW-302.4)Satisfactory

EBend test E Transverse root and face root and face

Filletweld - fracturetest (QW-180) NA Macro examination(QW-184) NA (mm) Concavity/convexity Other testsNA Filmor specimens evaluated by Mr.Pramod ASNT Level ll Mechanical testsconducted U Weldingsupervised by N.Vijayakumar, EMCO

Alternative radiographic (aW-191)Acceptable; examination results Report : 05640 19.05.2011 no Dt

Len$h and percentof defects Filletsize(mm) NA

CompanyM/s. CooperHeat

Laboratory no. test

NA

We certifythat the statementsin this recordare correct and that the test couponswere prepared,welded,and tested in accordance with the requirements Sectionlx of the AsME BolLER of AND pREssURE vEssEt coDE. Organization EMCO

CertifiedBy

Date :

22-O5-20II

WitnessedBy

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KANNAN ldentification : no.

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w-013

TestDescription
ldentificationof WPSfollowed 1209-CS-002 Rev.01 05.09.2005 M test coupon E Production Dt weld Specification basemetal(s) SA106Gr.B SA106Gr.B of to Thickness mm (sch150) 8.74 Conditionsand QualificationLimits Welding Variables{QW-3501 Actual Values RangeQualified Weldineprocess(es) GTAW+SMAW GTAW+SMAW Type Manual Manual Backing Weldmetalfor SMAW Yesfor SMAW;Nofor GTAW (enter Plate Pipe diameter pipeor tube) if NPS2" sch 160 / @1" & above Base metal or S-Number P-or S-Number Pto P1to P1 P1throueh P11 (SFA) Fillermetal or electrodespecification(s) 5 . 1 8& 5 . 1 5.18 s.1 & Fillermetal or electrodeclassification(s) ER70S3+E 7OL8-L ER70S3+E 70t8-7 F-Number(s) 6/4 614 (GTAW PAW) Consumable insert or None None

(GTAW Filler type(solid/metal fluxcored/powder) or or PAW)

Weld Deposit thickness, mm Position progression (uphillor downhill) Vertical (OFW) Tvpeof fuel eas Inert gas backing(GTAW,PAW,GMAW)

Solid (SMAW) 3 (GTAW),5.74 6G U ph i l l NA

Solid 5 (GTAW), 11.5(SMAW) All U ph i l l NA None NA DC,EN(GTAW)& EP(SMAW)

None
NA DC,EN(GTAW) EP(SMAW) &

Transfer mode(spray/globular pulse short or to circuit-GMAW)

Currenttype/polarity (AC,DCEP, DCEN)

RESULTS
Visualexamination completedweld (QW-302.4) Satisfactory of

EBendtest

El Transverse andface root

root and face QW-462.

phic examinationresults(QW-19 Alternativeradiogra 1) Acceptable; Reportno :05640 Dt 19.05.2011 Filletweld - fracturetest (QW-180) NA Lengthand percentof defects Macro examination(QW-184) NA Filletsize(mm) NA

NA

(rd Concavity/convexity Other tests-

NA
Company M/s. CooperHeat Laboratorytest no. NA

Filmor specimens evaluated by Mr.Pramod ASNT Levelll Mechanical tests conductedb Weldingsupervised by N.Vijayakumar, EMCO

Wecertify thatthe statements thisrecord correct that the testcoupons in are and wereprepared, welded, testedin and accordance the requirements Section of the ASME with of lX BOItER ANDPRESSURE VESSEL CODE.
Organization

CertifiedBy

Date :

22-O5-20tL

WitnessedBy

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