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Design & Construction of Dynamic Superstructures

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SUBJECT:Minimumthicknessandtestpressureacc.toEN 14025/ADR/RID

ONE LEAFLET
Minimum Requirements for road tank vehicles Draft Requirements
DOC. NUMBER RELEASE DATE RELEASE STATUS SAS- 005/ 2010 21 NOV. 2010 DRAFT - One fleet team

Module ADR: Minimum thickness and test pressure acc. to EN 14025/ADR/RID Program description Example EN 14025 Appendix B 01 ADR B34 02 EN07 B.5.1 03 EN07 B.5.2 04 EN08 B.5.3 05 EN07 B.6.1 06 EN07 B.6.2 07 EN08 B.6.3 08 EN08 B.6.4.2 09 EN08 B.6.4.4 10 EN08 B.6.5 11 EN09 B6.6 Prf. 14 Summary

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Design & Construction of Dynamic Superstructures

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1Description
With module ADR the required minimum thicknesses and the calculation pressure according to EN 14025 and ADR can be calculated. Appendix A of EN 14025 quotes extracts from ADR (European Convention on the Transport of Dangerous Goods) and RID (Convention concerning International Carriage by Rail). EN 14025 requires consideration of a dynamic pressure Pdyn under twice the gravitational acceleration 2*g in axial direction. The calculation pressure PC acc. to ADR depends also on the vapor pressure at 50C pvap and the boiling point (over or under 35C). A table for the test pressure is given in EN 14025 Appendix A.4. The minimum thickness acc. To ADR/RID is calculated with equations (A.3), (A.4) and (A.5). Some conditions for the material according to Appendix A are checked. The input data and required equations are listed in the calculation mask of the program. An example for module ADR is documented in section 1 ADR B.3+4 below.

ExampleEN14025AppendixB

Fig.: Calculation example with dimensions in mm acc. En 14025

Appearance Input values Calculated values Critical values Estimated values : : : : 1.234 1.234 1.234 1.234

01ADRB34
Minimum wall thickness acc. to EN 14025/ADR DIN EN 14025:2008-08 Minimum thickness and test pressure acc. to EN 14025/ADR Calculation temperature T 100 Filling/draining pressure (0 for gravity draining) PF 0.3 Maximum filling height (>0 for gravity draining) HF 2300 Outside diameter Da 2300 Weld joint factor lamS 0.8

C MPa mm mm

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Design & Construction of Dynamic Superstructures

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Minimum thickness acc. to ADR 6.8.2.1.18,(for structural steel: 5mm for D 1800mm, 6 mm for D>1800mm) e0 6 mm Specific weight of fill medium Vapor pressure at 50C Boiling point over 35C (0=No 1=Yes) Total weight with charge Dead weight Type of material (1=fine grain steel,2=other steel, 3=aluminum) Material code Strength (Operation, exception, Rp, Rm etc.) Safety factor (Operation, exception) Tensile strength at 20C Proof stress at 20C Rp02, Rp1 Allowable stress at operation acc. to EN 14025 All. Stress for ADR/RID Min[0.5*Rm20; 0.75*Rp20] Rupture elongation A1 40 % gamF Pvap SP GW Tare WS Nr. K S Rm20 Rp20 f fT 1 0.2 0 34000 4000 2 1.4404 430 3 530 260 143.3 195 kg/dm MPa (0,1) kg kg (1-3) (H) MPa MPa MPa MPa MPa

Results
Operation pressure acc. to EN14025 6.2 Max(PB, MWP) Required wall thickness Min(eT, eC, e1) Material: Conditions satisfied! Calculation pressure PC 4 bar = Test pressure Ptest 4 bar = Static pressure component Max(PF, Pstat) MWP 0.3 MPa Dynamic pressure Dynamic operation pressure Pvap - 0.1MPa + Pdyn Minimum thickness for testing acc. (A.3) Minimum thickness for operation acc. (A.4) Equivalent thickness PEN eMin PC PT Pstat Pdyn PB eT eC e1 0.3 3.635 0.4 0.4 0.023 0.1417 0.2417 2.949 2.359 3.635 MPa mm MPa MPa MPa MPa MPa mm mm mm