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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

TECHNICAL SPECIFICATION FOR 12KV,350MVA,1600A,16kA,MULTI PANEL (Incoming, Bus Coupler and Outgoing) SHUNT TRIP, INDOOR TYPE SWITCHGEAR WITH MOTOR OPERATED SPRING CLOSING VACUUM CIRCUIT BREAKER (WITH SCADA COMPATIBLE FACILITIES)

West Bengal State Electricity Distribution Company Limited

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

1.0 CODES & STANDARDS:


Ratings, characteristics, tests and test procedures, etc. for the 11kV metal-clad switchgear panels and all the protection relays, measuring and indicating instruments and the control and monitoring devices and accessories, including current transformers and voltage transformers shall comply with the provisions and requirements of the standards of the International Electrotechnical Commission (IEC), IS where specified. The latest revision or edition in effect at the time of bid invitation shall apply. Where references are given to numbers in the old numbering scheme from IEC it shall be taken to be the equivalent number in the new five-digit number scheme. The bidder shall specifically state the precise standard, complete with identification number, to which the various equipment and materials are manufactured and tested. The bid document may not contain a full list of standards to be used, as they only are referred to where useful for clarification of the text.

Standard Name / No Indian Electricity Rules 1956 Indian electricity act 2003 Switchgear and control gear Circuit Breaker Vacuum Interrupter Current Transformers Voltage Transformer Indicating Instruments Energy Meters Relays Control switches and push buttons Electromagnetic Compatibility Arrangement of switchgear bus bars, main connection and auxiliary wiring Latest edition Latest edition

Standards Description

IEC: 60694, IEC: 60298, IEC: 62271-200, IEC: 60529. IS: 3427, IS 12729, IS 12063, IS:13947, IS: 9046 IEC 62271-100, IS 13118, IS 2516 IEC 60056 IEC:60185 IEC:60186 IS:1248 IS: 13010 IS 8686, IS 3231, IS 3842 IS 6875 IEC 61000 IS 375

West Bengal State Electricity Distribution Company Limited

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

Code of practice for phosphating iron & steel Colours for ready mixed paints

IS 6005 IS 5

2.0 Scope of Work: This Specification covers the design and engineering, manufacture, testing at the manufacturers factory, painting, packing for transport, insuring, transportation by road and delivery at destination point of 12 kV, 350 MVA, 1600/800 A, 16KA, Multi panel, shunt trip, Indoor Type, motor operated, spring closing Vacuum Circuit Breaker having SCADA compatible facilities and complete with all accessories as specified hereinafter.

2.1 UNIT OF MEASUREMENT AND LANGUAGE In all correspondence, in all technical schedules and on all drawings prepared by the manufacturer, the metric units of measurement shall be used. On drawings or printed pamphlets where other units have been used, the equivalent metric measurements shall be added. All documents, correspondence, drawings, reports, operating and maintenance instructions/manuals and nameplate details of the equipment shall be in English language.

3.0 SERVICE CONDITIONS:From the geographical condition, the area where the switchgear panels shall be installed is categorized into the tropical climate zone. In choosing materials and their finishes, due regard shall be given to the humid tropical conditions under which the switchgear panels shall be called upon to work. The manufacturer of the switchgear panels shall submit details of his usual practice of tropicalization which have proven satisfactory for application to the switchgear panels and associated equipments to prevent rusting and ageing in the tropical climate zone. The applicable standards for tropicalization shall be listed.

West Bengal State Electricity Distribution Company Limited

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

Climatic condition: The equipment is required to operate satisfactorily under the following site conditions:

a. b. c. d. e. f. g. h.

Max. Temperature Min. Temperature

Ambient 60OC Ambient 4oC 100%

Max. Relative Humidity Average no. of days per annum

rainy 100 days 1000M

Elevation above MSL

Maximum Wind Pressure 150kg/m2 Horizontal Acceleration 59/100 due to seismic force Pollution Level Heavily polluted atmosphere

West Bengal State Electricity Distribution Company Limited

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

The switchgear panels shall be installed in a room without air conditioning but with ventilation to allow natural cooling. Therefore all the protection and control devices employed shall be capable of operating in this environment without failure for their designed life time. Particularly the power supply modules of the protection and control devices shall be designed for minimum heat generation and effective heat dissipation to ensure that the temperature of these devices enclosed in the relay panels at the above listed ambient temperatures shall not exceed the maximum operating temperature of the device.

3.1 Tropicalization
(a) All equipment must be designed for operations in the severe tropic climate conditions and fully comply with climatic aging tests as per IEC 60932-class 2. In choosing materials their finishes, due regard shall be given to the humid tropical conditions under which the switchgear will be called upon to work. The manufacturer shall submit details of his usual practice which have proven satisfactory for application to the parts of the Switchgear panels, which may be affected by tropical conditions.

(i) Metals:
Iron and Steel are generally to be painted or galvanized as appropriate. Indoor parts may alternatively have chromium or copper-nickel plates or other approved protective finish. Small iron and steel parts (other than rustless steel) of all instruments and electrical equipment, the cores of electromagnets and the metal parts of relays and mechanisms shall be treated in an appropriate manner to prevent rusting. (ii) Screws, Nuts, Springs, e.t.c.: The use of iron and steels shall be avoided in instruments and electrical relays wherever possible. Steel screws shall be zinc, cadmium or chromium plated or where plating is not possible owing to tolerance limitations, shall be of corrosion resisting steel. Instrument screws (except those forming part of a magnetic circuit) shall be of brass or bronze. Springs shall be of non-rusting material, e.g., phosphor-bronze or nickel silver, as far as possible. (iii) Rubbers: Neoprene and similar synthetic compounds, not subject to deterioration due to the climatic conditions, shall be used for gaskets, sealing rings, diaphragms, etc.

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

3.2

WORKING STRESS AND EQUIPMENT/APPARATUS DESIGN General

3.2.1

a) The design, dimensions and materials of all parts shall be such that they will not suffer damage under the most adverse conditions nor result in deflections and vibrations, which might adversely affect the operation of the equipment. Mechanisms shall be constructed to avoid sticking due to rust or corrosion. b) The equipment and apparatus shall be designed and manufactured in the best and most substantial and workmanlike manner with materials best suited to their respective purpose and generally in accordance with up-to-date recognized standards of good practice. c) Whenever possible, all similar parts, including spare parts, shall be made interchangeable. Such parts shall be of the same materials and workmanship and shall be constructed to such tolerances as to enable substitution or replacement by spare parts easily and quickly. d) All equipment shall be designed to minimise the risk of fire and consequential damage, to prevent ingress of vermin and dust and accidental contact with electrically energized or moving parts. The switchgear panels shall be capable of continuous operation with minimum attention and maintenance in the exceptionally severe conditions likely to be obtained in a tropical climate and where the switchgear is called upon to frequently interrupt fault currents on the system and also where the duty of operation is high. 3.2.2 Strength and quality a) All steel castings and welding shall be stress-relieved by heat treatment

before machining, and castings shall be stress-relieved again after repair by welding. b) Liberal factors of safety shall be used throughout, especially in the design of all parts subject to alternating stresses or shocks.

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

3.2.3 Designed data for low voltage equipment Low voltage equipment and installation shall be designed in accordance with EMC(Electromagnetic Compatibility, IEC 61000) directives. The rating and design criteria for low voltage equipment shall be as follows: AC Supply Rating system i. ii. iii. iv. v. vi. vii. viii. ix. Rated voltage between phase 415 V AC Connection type 3ph 4wire Rated voltage between phase to earth 240 V AC Grounding system PME Frequency 50 HZ Voltage variation +/-10% Frequency variation +/-2% Power frequency 1 min, Test Voltage 2 kV Thermal rating of conductors 120 % of load

The AC supply shall be used for power circuit and for lighting, indication, motor controls and similar small power circuits. Unless otherwise specified, the equipment provided under this tender is to be capable of reliable operation at voltages as low as 85% of the rated voltage, and to withstand continuously up to 110% supply voltage above the rated value of 240V or 415V AC. DC Auxiliary Supply Rating i. Equipment/Device Rated voltage 30V DC

ii. Connection type 2 wire (Centre earth) iii. Voltage variation 24 40 V DC The auxiliary dc supply shall be used for controls, indication, alarm, protection relays, and circuit breaker tripping and closing circuit, e.t.c. All equipment and

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

apparatus including the circuit breakers, protective relays, control devices and accessories, measuring and indicating instruments and electronic equipment shall be capable of satisfactory operation at 80% to 130% of the rated dc supply voltage.

3.2.4 Electrical controls, auxiliaries and power supplies (a) Responsibility for electrical control and auxiliaries. The manufacturer shall provide all control, indication, alarm and protection devices and all auxiliary equipment with wiring and interconnecting cable which are integral parts of or are directly associated with or mounted on the switchgear panels to be supplied under this tender. The design of protection and control schemes for the switchgear panels shall be subject to approval by the employer. b) Operation and control. Interlocking devices shall be incorporated in the control circuit to ensure safety, and proper sequence and correct operation of the equipment. 3.2.5 Corona and radio interference a) Switchgear shall electrically be designed to avoid local corona formation and discharge likely to cause radio interference. b) The design of jointing of adjacent metal parts and surfaces shall be

such as to prevent corrosion of the contact surfaces and to maintain good electrical contact under service conditions. c) Particular care shall be taken during manufacture of busbar and

fittings and during subsequent handling to ensure smooth surface free from abrasion. All joints on the busbar and the circuit within the switchgear board

West Bengal State Electricity Distribution Company Limited

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

shall be silver or tin-plated to ensure good electrical connection.

4.0 PANEL CONSTRUCTION


In the event of direct conflict between various order documents, the precedence of authority of documents shall be as follows 4.1 Enclosure Type Dead front, floor- standing, rigid welded steel frames fully compartmentalized, Metal clad, Vermin Proof, suitable for indoor installation and provision for bolting to the floor. IP 43 for High Voltage compartment, IP 51 for low voltage compartment CRCA steel Minimum 2.5 mm thick Minimum 2.0 mm thick 3.0mm MS detachable type for 3 core cable and aluminium 5.0mm for single core cables. Cable compartment shall have an anti vermin guard plate for protection against entry by rats, rodents etc.

4.2 4.3 4.4 4.5 4.6

Enclosure degree of protection Enclosure Material Load bearing members Doors and covers Gland Plate (detachable type)

4.7 4.8 4.9 4.10 4.11 4.12 4.13 4.14

Height of Panel Extensibility Separate compartment for Bus end cable box(side entry) Breaker compartment door Breaker to bus bar compartment Breaker to cable compartment Pressure relief devices

Maximum 2700mm, operating height maximum 1600mm On either side Bus bar, circuit breaker, HV incoming cable, HV outgoing cable PT, LV instruments & relays. For direct cable feeder from bus(one in each set of panel) Separate with lockable handle (design with breaker trolley as the front cover is not acceptable) Through seal off bushings Through seal off bushings To be provided for each HV Compartment. Each compartment shall be separated from adjacent one by sheet steel barrier.

4.15

Bus support insulator

Non hygroscopic, track-resistant, high strength, epoxy insulators (calculation for validating dynamic force withstand capability to be submitted during detailed engineering) Concealed hinged Bolted with SS bolts and Neoprene rubber gasket , washer

4.16

Fixing arrangement i. Doors ii. Covers iii. Gasket

West Bengal State Electricity Distribution Company Limited

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

4.17

4.18 4.19

Required HV cable termination height in the cable compartment Panel Base Frame Handle

750mm for 11KV

Steel base frame as per manufacturers standard. Removable bolted covers for cable chamber and busbar chamber shall be provided with C type handles Shall be type tested against internal arc as per provision in IEC 298:1981. The Circuit Breaker, busbars and cable compartments shall be provided with arc venting outlet. The doors for the compartment shall be capable of withstanding the effects of maximum internal arcing fault without being blown off and causing danger to personnel and other equipment. This should be proven by successful testing as per relevant IEC standard.

4.20

Prevention of Internal Arc

4.21

Multiway terminal Block & TTB Shall be covered with insulated transparent cover having suitable sealing arrangement for preventing access. Cable Tray Netted Metal cable Tray of suitable size at the rear side of Switchgear, preferably running at the top along the panel for carrying the signal cables for SCADA interface to be provided.

4.22

4.23
4.23.1

Circuit Breaker Mounting On withdraw able truck/trolley or carriage, with locking facility in service position. Switchgear truck/trolley should be floor mounted. Racking-in and Racking-out should be such that one person can do it easily. a) Transformer oil filled and dry type b) Underground cable with up to 10KM. Vacuum

4.23.2

Switching duty

4.23.3

Interrupting medium

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

4.23.4

Breaker operation

4.23.5

Operating mechanism

Three separate identical single pole units operated through the common shaft and shall be fully interchangeable both electrically and mechanically. Circuit breaker poles between the interrupters and primary plug-in contacts shall be fully insulated with durable material. Each breaker shall be provided with Mechanical ON and OFF facility by operating suitable closing and opening devices. each breaker shall be provided with Mechanical ON and OFF indicators. Each breaker shall have three positions-service, isolated and withdrawal marked. mechanical safety interlocks shall be provided so that it is not possible for a circuit breaker a. To be put into the cubicle unless the truck is secured in position. b. To be either raised or lowered from and to the service position unless its contacts are safely open. c. To be withdrawn or inserted in the fixed housing unless it is at the withdraw able position. d. To be operated in service position unless its primary and secondary isolating contacts are fully engaged. e. The circuit breaker racking equipment can be padlocked in any position. f. Electrical close/trip operation should be dependent on Local/Remote switch. However, protection trip and emergency trip circuit should be independent of Local/Remote switch. Re-strike free, trip free both electrically and mechanically, with electrical anti-pumping feature One O-C-O operation possible after failure of power supply to the spring charging motor. Motor wound, spring, charged, stored energy type with manual charging facility. One hand operating device for manual charging shall be supplied with multipanle board equipment.

4.23.6

Trip and Closing Coil

To be rated for substation DC voltage. Suitable for operation at minimum operating voltage of 70% for tripping and 85% for closing operation. Burden shall be less than 200 watt for each coil.

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

4.23.7

Trolley/Truck

The circuit breaker shall be mounted on an inbuilt carriage to facilitate isolation and withdrawal of the breaker. Where the carriage is fixed in the compartment and does not allow to complete withdrawal of the breaker outside its compartment, then a purposely built trolley shall be provided equipped with a lowering /raising gear to lower the Circuit breaker to the floor and to raise the circuit breaker to its compartment by one person. This requirement shall be demonstrated during FAT. Trolley of the VCB should be horizontally isolated and there should be a minimum ground clearance of 0.55 meter between thimble point of cable termination and GL. There should be a minimum clearance of 300 mm between any 11kV live bus and GL.

4.24

Breaker Indications and push buttons ON/OFF/Emergency trip push button i) Manual / mechanical ii) Emergency Off push button will be provided with a protective flap. On breaker trolley front On breaker trolley front On breaker trolley front On breaker trolley front Service, test and isolated Possible, only with breaker of same rating On panel front only Breaker shall be provided with handles for easy handling, rack in-out operation and manual spring charging as applicable.

4.24.1 4.24.2 4.24.3 4.24.4 4.24.5 4.24.6 4.24.7 4.24.8 4.24.9 Mechanical ON-OFF indication Operation counter Test-service position indicator Mechanism charge/discharge indicator Breaker positions Inter changeability Breaker control Handle

4.25
4.25.0 4.25.1 4.25.2 4.25.3 4.25.4 4.25.5 4.25.6

Functional Requirements Interlock and safety devices Breaker compartment door opening Breaker compartment door closing Racking mechanism safety interlock Racking in or out of breaker inhibited Racking in the circuit breaker inhibited Disconnection of control plug inhibited Cannot be opened unless breaker is OFF and racked out to test/isolated position Should be possible even when breaker in isolated position Mechanical type When the breaker is closed Unless the control plug is fully engaged As long as the breaker is in service position

West Bengal State Electricity Distribution Company Limited

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

4.26

Additional Requirement Exposure to live parts In case the breaker panel door is required to be opened during a contingency, the personnel should not be exposed to any live parts. Suitable shrouds / barriers / insulating sleeves should be provided as required.

4.26.1 Breaker handling 4.26.2

4.26.3 4.26.4 4.26.5 4.26.6 4.26.7 4.26.8 4.27.0

In case the breaker is mounted on the carriage, which does not naturally roll out on the floor, a trolley for handling the breaker is to be provided. One trolley per switchboard for each breaker type shall be included in offer. a. Operation of breaker in a. In either service or test position Local b. Operation of breaker in b Only in Service Position Remote Closing from local Closing from remote Tripping from local Tripping from remote Testing of breaker Safety shutters Automatic safety shutter for primary disconnector Only when local/remote selector switch is in local position Only when local/remote selector switch is in remote position Selector Switch in Local Selector switch in Remote position In test or isolated position keeping control plug connected To fully cover contacts when breaker is withdrawn to test. Independent operating mechanism for bus bar & cable side shutters, separately padlockable in closed position. Shutter should be made of accrelite for viewing contact.

4.27.1 4.27.2 4.27.3 4.28 4.28.1

Label for identification For bus side and cable side shutters Warning label on shutters of Clearly visible label isolate elsewhere before earthing be provided incoming and other connections Breaker electrical operation features Trip coil supervision To be given for breaker close and open condition.

4.28.2

4.28.3 4.28.4 4.28.5

Trip coil supervision relay contact Master Trip Relay (NO) Contact Master trip relay (NC)contact Emergency Trip Push button contact DC Control supply and AC supply bus in all panels

For indication and alarm Wired directly to trip coil

Wired to inhibit closing of breaker Wired directly to trip coil of breaker Fed by single DC and AC Incoming source in bus coupler panel as well both Incomer in case of total Switch Board. Isolating fuse units shall be provided for incoming supplies to each switchgear unit.

4.28.6

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

PT supply bus in all panels 4.28.7

Fed normally by Bus PT with changeover facility.

Spring Charge Limit switch The circuit breaker shall be provided with motor operated Aux. Contact Configuration spring charged closing. Spring charging by motor should be smooth and hassle free and there should be nominal sound during spring charging. Motor should be universal type, operating both in 230 V AC as well in 30 V DC. Tripping of the circuit breakers shall be through "Shunt trip" coils rated for 30V DC auxiliary supply. It shall be possible to trip the breaker manually in case of necessity. 4.28.8 2NC --- For Motor circuit 1 NO --- For Breaker Closing Circuit 1 NO --- For Breaker Closing permissive to be used in IED/Relay. 1 NO --- For panel spring charged indication 1 NO --- Spare

4.28.9 5.0.0 5.1.0

Local/ switch

Remote

selector Switch should be 4 pole, 2 way lockable and stay put type.

Current Transformers Current Transformers

Shall be cast resin type with insulation class of E or better. Contact tips on primary side shall be silver plated. Correct polarity shall be invariably marked on each primary and secondary terminal. Primary shall be wound or bar type, rigid, high conductivity grade copper conductor. Unavoidable joints on the primary conductor shall be welded type, preferably lap type. Current density at any point shall not exceed 1.6 A/sq.mm. Suitable insulated copper wire of electrolytic grade shall be used for CT secondary winding. Multi ratio in CT shall be achieved by reconnection of secondary winding tapping. Secondary terminal studs shall be provided with at least three nuts, two plain and two spring washers for fixing leads. The stud, nuts and washers shall be of brass, duly nickel plated. The minimum outside diameter of the studs shall be 6 mm. the length of at least 15 mm shall be available on the studs for inserting the leads. The space clearance between nuts on adjacent studs when fitted shall be at least 10 mm.

6.0.0

Potential Transformer

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

6.1.0

Type

Shall be cast resin type with insulation class of E or better. Service position locking mechanism shall be provided and indicated by bidder in relevant drawing. Rigidity of primary stud point with earth bus in service position shall be confirmed. Contact tips of primary/secondary contacts shall be silver plated. Correct polarity shall be distinctly marked on primary and secondary terminal. Secondary terminal studs shall be provided with at least three nuts, two plain and two spring washers for fixing leads. The stud, nuts and washers shall be of brass, duly nickel plated. The minimum outside diameter of the studs shall be 6 mm. the length of at least 15 mm shall be available on the studs for inserting the leads. The space clearance between nuts on adjacent studs when fitted shall be at least 10 mm. It shall be mounted on a withdrawable carriage. Mounting of PT on the breaker truck is not acceptable. In case it is mounted on the panel rear top, access to the PT and the reinforcement in the panel for allowing a person to stand on the top should be provided. Sealing arrangement of PT with the carriage and secondary fuses are to be provided.

6.2.0

Mounting

7.0.0 7.1.0

Equipment Earthing Material of earthing bus Two separate earthing terminals shall be provided in each panel and shall be connected to the earth bus within the panel. The earth bus shall be of copper and shall have adequate cross sectional area. Earthing conductors shall be of annealed high conductivity stranded Copper in accordance with Table-4 in BS.6346 and protected with an extruded PVC sheath of 1100 volt grade. The earthing conductor on the primary equipment as well as for external connection to substation earthing grid shall be adequate to carry the rated switchgear short-circuit current of 18.4kA for 3 seconds.

7.2.0

Earth bus joints

A ground bus rated to carry maximum fault current shall be furnished along the full length of the panel board. Each stationary unit shall be grounded directly to ground bus. All bolted joints in the bus will be effected by connection of two bolts. Sized for rated short circuit current for 3 seconds. Effectively bonded to the earth bus

7.3.0 7.4.0

Rating Enclosure and non-current carrying part of the switchboard/components Hinged doors Circuit breaker frame / carriage

7.5.0 7.6.0

Earthed through flexible copper braid Earthed before the main circuit breaker contacts/control circuit contacts are plugged in the associated stationary contacts.

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

7.7.0

Metallic cases of relays, instruments and other LT panel mounted equipment

7.8.0 8.0.0 8.1.0 8.2.0 8.2.1 8.2.2 8.2.3

CT & PT neutral Meters Meters Ammeter Size Panels where to be provided Ammeter selector switch

Connected to the earth bus by independent copper wires of size not less than 2.5 sq mm with green colour insulation. For this purpose LT compartment should have a clear designated earth bus to which earth connections from all components are to be connected. Earthed at one place at the terminal blocks through links. Flush Mounted, back connected, dust proof with Industrial grade A classification and conforms to IS:1248(1968) Digital, 3 -digit display, Power Supply Voltage-230 V AC . Suitable size All the panels except for Bus coupler 3 nos. Separate Ammeter to be provided for measuring load current and one no. for measuring heater current drawal. 0.5 Digital, 3 -digit display, Power Supply Voltage-230 V AC Suitable size Incomers(for measurement of system voltage) and Bus Coupler( for measurement of DC voltage) To be provided for AC Voltmeter. 0.5 One 3ph, 3 wire CT/PT operated, fully static AMR compatible TRIVECTOR Energy Meter to be provided in all Incoming and outgoing breaker panel at its upper most position in a separate metering chamber. Necessary wiring to be provided with separate terminal block(suitable for CT/PT connection) for Energy meter connection and as per detailed technical specification attached in a separate sheet(Annexure-X) All panels except bus coupler and bus PT As per detailed technical specification attached in a separate sheet. Will be supplied by the Utility and to be fixed in the metering chamber. Separate TB for connection should be provided.

8.2.4 8.3.0 8.3.1 8.3.2

Accuracy class Voltmeter Size Panels where to be provided

8.3.3 8.3.4 8.4.0

Voltmeter selector switch Accuracy class Energy meter

8.4.1 8.4.2 8.5.0

Panels where to be provided Accuracy Class Multi functional Transducer

9.0.0 9.1.0

Indication Indication Flush mounted, insulated from 30V DC supply with appropriate coloured lens. The lens shall be made of a material, which will not be softened by the heat from the lamps. High intensity, clustered LED type. Red

9.2.0 9.2.1

Lamps Breaker ON

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

9.2.2 9.2.3 9.2.4 9.2.5 9.2.6 10.0.0 10.1.0 10.2.0 10.2.1

Breaker Off Spring Charged Auto trip Service position

Green Blue Amber White

Signal Received from Remote White Selector switches and push buttons Selector switches and Flush mounted on LV compartment door, with shrouded switches and push button terminals Selector switch TNC Switch with pistol grip Lockable spring return to normal position. Shall have mechanical interlock to prevent accidental operation of the switch. Terminals shall be screw type and indelibly marked. 2 nos. Contact each for Close and Open, 2 No. NAT and 2 nos. NAC contact required. Local / Remote selector switch Selector switch for voltmeter Rotary ON/Off switches Rating 4 Pole 2 way lockable and stay put type. 6 way 7 position For heater / illumination circuit 16 A

10.2.2 10.2.3 10.3.0 10.3.1 10.4.0 10.4.1 10.4.2 11..0.0 11.1.0 12.2.0

Push button of IED(Relay) Wired upto specified DI contact of Relay. Reset Emergency trip push button Red colour with stay put Rating 10 A Internal Wiring Internal wiring Size 1100V grade PVC insulated stranded flexible copper wire. 2.5 sq. mm for CT circuit, 2.5 sq mm for PT and 1.5 sq. mm for control circuit, 4.0 sq. mm for Main, AC & DC and Bus wiring. i. A suitable wiring duct system firmly fixed on the panel and having covers shall be installed for front to rear and inter panel wiring to provide easy access for inspection and replacement of the wires. ii. Wiring between terminals of the various devices shall be point to point. Splices or tee connection will not be acceptable. Iii. Facilities for short-circuiting the current transformer secondary while the switchgear is in service shall be provided. iv. Wires shall be suitably bunched adequately supported to prevent sagging. and it shall have sufficient clearance from High voltage system. v. Sufficient Bus wires shall be provided for interconnecting with adjacent units both ways and also for future connection.

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

12.3.0

Phase arrangement

As per relevant standard.

12.4.0 12.4.1

Wiring Colour code PT R ph Red Y Ph Yellow B Ph Blue

12.4.2 12.4.3 12.5.0

CT Others Ferrules

R ph Red Y Ph Yellow B Ph Blue Neutral - Black DC grey, AC-black, Earth green At both ends of wire with stated marking. Plastic ferrules shall be used conforming IS.

12.5.1

Ferrule marking H1,H2,H3 ............. D11,D31,D51 .............. C11,C31,C51 ..................

12.5.1.1 AC Circuit 12.5.1.2 12.5.1.3 12.5.1.4 12.5.1.5 12.5.1.6 12.5.1.7 12.5.1.8 12.5.1.9 Metering Circuit O/C and E/F protection circuit

REF/Differential protection A11,A31,A51 ......... circuit Main DC distribution circuit J1,J2,J3 ............. Control and protection circuit Indication and circuit Motor circuit PT circuit K1,K2,K3 .................

annunciation L1,L2,L3 ................ M1,M2,M3 ................ E11,E31,E51 ............. U1,U2,U3 ................. Interlocked type (one additional red colour ferrule for all wires in trip circuit) Tinned copper, pre-insulated, fork type and pin type as applicable. Wired up to the terminal blocks Plastic channels, inter panel wiring through PVC sleeves or suitable grommets.

12.5.1.10 Spare contact circuit 12.5.2 12.6.0 Ferrule type Lugs

12.7.0 12.8.0

Spare contacts of relays, timers etc Wiring enclosure

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

12.8.1

Inter panel wiring

Wiring with ferrule to be terminated in the adjacent shipping section will be supplied with one end terminated and the other end bunched and coiled.

13.0.0 13.1.0 13.2.0

Terminal Blocks (TB) Terminal Blocks (TB) Terminal for secondary leads CT &

1100V grade, 10 amps min. rating, Nylon 66, screw type suitable for 2 nos. Lead. PT With provision for shorting with screw driver operated sliding link. i. CT shorting links shall be provided to short CT circuits under live system condition. ii. Isolation links shall be provided on the trip circuits, alarm and on the VT circuits to allow easy isolation without disconnecting the wires from TBs. 25% in each TB row Moulded non-inflammable plastic material 100 mm min. 250 mm min 100 mm min 3ph, 4 wire test terminal block having brass stud for Energy Meter connection suitable for 1100Volt service. The TTBs used for CT circuits should be disconnecting link type. Screw type CT shorting link not acceptable. TTB should be projected mounted back stud type. 3 Core XLPE,11 kV grade , Aluminium,300mm
2

13.3.0 13.4.0 13.5.0 13.5.1 13.5.2 13.5.3 13.6.0

Spare terminals TB shrouds & separators Clearance Clearance between 2 sets of TB Clearance with cable gland plate Clearance between AC / DC set of TB Test Terminal blocks for energy meter

13.7.1 13.7.2

HT Cable Type HT Cable Termination

Right angled side entry cable end box(to be supplied in detachable condition) with tubular tinned copper lugs, armour clamp gland plate, brass gland for termination and connection of HT Power Cable with bus-bar or shunt capacitor through flat tinned copper extension piece. Normally one no. right angled side entry cable end box shall be provided with each multipanel shunt trip switchgear equipment. Cable entry from rear bottom side for Incomer and Outgoing feeders .The cable termination shall be located at least 250 mm from the CT primary terminals. For Incomer, double cable termination arrangement to be provided with two sets of nut and bolts. Copper terminator strip of adequate size shall be provided for termination of cables and shall have adequate height inside to accommodate the heat shrinkable type indoor cable termination.

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

13.8.1

Multi-core cable box- Location

termination Inside the HT cable chamber suitably within a separate enclosure and accessible from outside, preferably at the bottom of Cable Chamber. termination Incoming Panel- External DC supply from DCDB, External AC supply from ACDB, Remote Electrical Close and trip operation, Inter trip operation from upstream 33 kV circuit, Breaker spare aux. Contacts. Feeder Panel -- Remote electrical close/trip operation, remote indication for close, trip , spring charged and trip ckt supervision, status of L/R switch, Local annunciation for remote close and trip operation, Breaker spare aux. Contacts. Bus Coupler -- External DC supply from DCDB, External AC supply from ACDB, Remote Electrical Close and trip operation, Breaker spare aux. Contact. External DC and AC supply arrangement to be provided in Incomer and Bus Coupler panel only in a switch board.

13.8.2

Multi-core cable box-- Purpose

14.1.0

Vacuum Interrupter

15.1.0

Insulated spacer

Capable to withstand minimum 100 full short circuit operations at 25 kA as per test duty 1 to 5 of IEC-56. Manufacturers type test report/literature to be supplied along with tender in duplicate. Each breaker shall be provided with operation counter. It shall be made of insulated fibre glass materials shall be provided in High voltage system, to protect from absorption of moisture present in the air. Each Incoming and outgoing breaker panel shall be provided with suitable manually operated selector switch having break before make type contacts including necessary wiring for selection of voltage from different PT secondarys available for connection with energy meters. Voltmeter of incoming breaker panel shall be connected directly from respective PT secondary of associated unit. Each panel should be provided with 3 PT scheme and current rating should be minimum 16 Amp.

16.1.0

PT selection scheme

17.1.0 17.1.1 17.1.2 17.1.3

Relays for protection and control General Features Relay type Mounting Numerical with self monitoring features Flush mounted IP 51 with key pad on front

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

17.1.4

Relay characteristics

17.1.5

Relay communication

17.1.6 17.1.7

Relay input signal Relay terminals

Numerical IED with Multiple characteristics like IDMT, DMT, instantaneous with compatible choices of time delays and multiple settings for multiple functions like over current, earth fault etc. along with control of breaker, measurement and status etc. As per detailed technical specification attached in a separate sheet (Annexure-1). With IEC 61850 protocol by native two nos. RJ45 /F.O communication ports. Separate front port (USB/RJ45) for Relay parameterisation. From CT & PT, with auxiliary DC supply Shall be screw type terminals large enough to accommodate 2 4mm cable and shall be located at the back of the Relay. Shall make firmly without bounce and the relay mechanism shall not be affected by panel vibration or external magnetic field. Relay thermal rating shall be such that the fault clearance times on any combination of current and time multiplier settings shall not exceed the thermal withstand capability of the relay. Compliant to EMC directives as per IEC. Static or attracted armature type with short pickup time of less than 30 ms. Self reset contacts except for Master Trip relays. With hand reset operation indicators (flags) or LEDs with Push buttons for resetting, for analyzing the cause of operation High speed relay flush mounted having coil cut-off contact with at least 4NO and 4NC contact and electrical reset facility capable to make, carry and break trip coil current of Circuit Breaker and capable for future integration with SCADA. It should be immune to capacitance discharge currents and leakage current. Operating time should be less than 20ms. Terminals shall be screw type to accommodate 4sq. Mm. Cable and located at the back of the relay. Terminals shall be clearly marked. Contact configuration shall be drawn on the relay casing. Relay shall have the facility for recording of various parameters during a fault. It should be possible to set the duration of record through settable pre fault and post fault time. It should be possible to down load the data locally or from SCADA remotely. Operate on available 30 V. DC supply. To reduce the effect of Electrolysis, relay coil shall be so connected such that they are not continuously connected from the positive pole of the station battery. In built. Necessary test plugs shall be provided.

17.1.8

Relay contacts

17.1.9

Electromagnetic Compatibility

17.1.10 Relays for auxiliary, supervision, trip and timer relays 17.1.11 Relay reset 17.1.12 Operation indicators

17.2.1

Master Trip relay

17.3.1

Fault recording

17.4.1

Auxiliary supply

17.5.1

Test facility

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

17.6.1

Operational Data

Bidder shall provide the reference list of the type of relays offered. 3 phase over current protection Earth fault protection Directional over current and earth fault protection. Restricted earth fault. REF protection shall be provided by a physically separate relay. Standby earth fault protection. 3 phase over current protection and Earth fault protection To be provided with anti pumping relay/contactor (94),

17.7.1

Incomer (with CT for differential & REF protection of transformer)

17.8.1 18.0.0 18.1.0 18.2.0 18.3.0 18.4.0

Tie / Bus coupler / outgoing feeder Additional requirement For each breaker panel Potential transformers Auxiliary relays, coupling relays, transducers etc. Additional Requirement

(plug-in type contactor will not be accepted)


Fuse monitoring protection. To effect interlocks and to exchange signals of status & control from remote. The schematic diagram of control and indication circuit on a durable sticker shall be fixed in a suitable place in Incomer and feeder panels and Annunciation scheme in the Bus Coupler panel. The wiring arrangement, position of fuse, TBs etc, in the panel should be such that each and every connection can be accessed easily. Fuse tops can be opened /inserted easily. Only ring type sockets should be used for wire termination in TB/ Relays/ Meters/TTB etc. Fork type socket can be used in Annunciator only. Separate switch to be used for cubicle light instead of Door switch. Circuit Label incorporating identification, information of incoming/outgoing/bus coupler breaker shall be provided. Connection diagram plates for the PT and CT shall be provided as per provision in the relevant IS. All name, rating , circuit label, connection diagram plate shall be fixed with screws or by riveting instead of fixing by adhesive.

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

18.5.0

Annunciation Scheme

6/8 Window Annunciator shall be provided in each panel including Bus Coupler panel. It should be Microprocessor based having inbuilt Accept/Reset/Test/Mute push buttons for trip and non-trip functions. DC operated common Hooters shall be provided in bus coupler breaker panel. It shall have provision of inbuilt watch Dog and Fast fault indication with Trip (O/C , E/F and other trip signals if any )and non-trip alarm i.e AC supply fail, main DC supply fail at Bus Coupler. The functional details and scheme will be decided during finalisation of drawings.

19.0.0 19.1.0

Space Heaters Space heaters

60W, 230 V AC each with timer controlled and switch for isolation. A hygrostat control unit with variable temperature and humidity control setting shall be installed to control the heater. The 240 V AC supply for the heater shall be controlled by a suitably rated single pole miniature circuit breaker. Two nos.each in Breaker & HV cable compartment to be mounted on an insulator. One AC Ammeter with 0-1.0Amp range shall be provided in series with the heaters to monitor the current drawal of the Heaters.

19.2.0 19.2.1

Space heater location Space heater Monitoring

20.0.0 20.1.0 20.2.0 20.3.0

Switch and sockets Lamp 240V AC, 5A Switch & socket Name Plates and rating plate of switchgear Material

For LV ,cable chamber & energy meter compartment In LV chamber

20.3.1

Material shall be stainless steel and shall not be deformed under the service condition. The entries shall be indelibly marked by engraving with black letter on white background or vice-versa as specified and 3mm thick and 25mmX150mm. Engraved, with white letters on black background, for use inside the control compartment, a white label, engraved in Black Letters and numbers shall be used. Each major equipment shall be provided with a rating plate containing the required information as specified in the relevant IEC standard. On front and rear side of each panel giving feeder description. On the rear side the name plate shall be fixed on the back cover. Approved design (not stickers)

20.3.2

Lettering

20.3.3

Name plate for feeder description & number Identification plates/labels at each cubicle and each instrument

20.3.4

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

20.3.5 21.1.0

Manufacturer name plate Rating Plate of Switchgear

On front top door of panel Name of the Manufacturer and Year of Manufacture P.O No. and Date Type, Designation and Serial No. Rated Voltage and Current Lightning impulse withstand voltage 1 minute Power frequency withstand voltage Rated frequency Rated Current Breaking Capacity Lightning impulse withstand voltage 1 minute Power frequency withstand voltage Short time current making capacity Operating sequence Rated voltage of closing and opening coil Rated voltage of spring charging motor Property Label Property of WBSEDCL

22.0.0

MATERIALS AND WORKMANSHIP

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

22.1.0

General

a) Materials shall be new; the best quality of their respective kinds and such as are usual and suitable for work of like character. All materials shall comply with the latest issues of the specified standard unless otherwise specified or permitted by the employer. b) Workmanship shall be of the highest class throughout to ensure reliable and vibrations free operations. The design, dimensions and materials of all parts shall be such that the stresses to which they may be subjected shall not cause distortion, undue wear, or damage under the most severe conditions encountered in service. c) All parts shall conform to the dimensions shown and shall be built in accordance with approved drawings. All joints, datum surfaces and meeting components shall be machined and all castings shall be spot faced for nuts. All machined finishes shall be shown on the drawings. All screw, bolts, studs and nuts and threads for pipe shall conform to the latest standards of the International Organization for Standardization covering these components and shall all conform to the standards for metric sizes. d) All materials and works that have cracks, flaws or other defects or inferior workmanship will be rejected by the employer. e) Each of the Switchgear panel shall be of unitised construction with all necessary accessories like end covers etc. However the design shall allow for extension on both sides without limit. Busbar design shall be such that panel to panel interconnection can be carried out without difficulty as and when required. f) Explosion vents of suitable design shall be provided on the roof sheet of the busbar/cable/CT's chambers so as to enable discharge of explosive gases from inside during a flashover. However the provision of explosion vent shall not affect the degree of protection/vermin proofing of the panel.

22.2.0

Assembly

Necessary items of equipment shall be assembled in the factory prior to shipment and routine tests shall be performed by the manufacturer as per the requirements of the latest issue of IEC as specified under each equipment in these specifications to demonstrate to the satisfaction of the employer that the switchgear panels comply with the requirements of the relevant IEC standards. Casting shall be true to pattern, of workmanlike finish and of uniform quality and condition, free from blowholes, porosity, hard spots, shrinkage defects, cracks or other injurious defects, shall be satisfactorily cleaned for their intended purpose.

22.3.0

Casting

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

22.4.0

Welding

Wherever welding is specified or permitted, a welding process, including stress relieve treatment as required if necessary, conforming to an appropriate and widely recognized professional standard shall be used. All welders and welding operators shall be fully qualified by such a standard. Instructions shall be engraved on the switchgear panel, on the circuit breaker compartment describing in simple steps how to carry out correct and safe isolation, racking-in and racking-out switching operations on the circuit breaker. Similar details should be provided for the operation of the earth switch.

22.5.0

Operational Details

23.0.0 23.1.0 23.2.0 23.3.0 23.4.0 24.0.0 24.1.0

Surface treatment & painting Surface treatment Paint type Paint shade Paint thickness Inspection and testing Type Tests

Sand blasting or by seven tank process Powder coated. Pure polyester base grade A structure finish RAL 7032 for external & internal surface Minimum 80 microns The product must be of type tested quality as per all tests in IEC/Indian standards. Such tests shall be done at any NABL accredited laboratory.

24.2.0

Type test report validity period

Last five years from date of bid submission

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

24.3.0

Type test report to be Switchgear Panel (with circuit breaker installed) submitted along with the bid a. Lightning Impulse Voltage withstand Test b. Out of phase making & breaking test c. H.V. dry 1 min power frequency withstand test d. Short time and peak withstand current test e. Short circuit test with basic duties f. Single phase breaking capacity test. g. Cable charging breaking current test h. Temperature Rise test i. IP Test B. Circuit Breaker a. Mechanical Endurance Test C. Current Transformer a. Short Time Current Test b. Impulse Voltage Withstand Test c. Temperature Rise Test D. Potential Transformer a. Impulse Voltage Withstand Test b. Temperature Rise Test E. Control & Relay Panel a. IP Test Copies of test certificates in respect of following bought out items:a. Vacuum Interrupter. b. Insulators c. Bus Bar Material d. Instrument transformers. e. Terminal connectors f. KEMA certification for Relay/IED

24.4.0

Pressure relief device operation

Test certificate for panel to be submitted

24.5.0

Accessories

1. One no. spring charging handle for every three panels 2. One no. Breaker Truck operating handle for every three panels 3. The equipment shall be complete with all necessary accessories and materials in accordance with the specification 4. The base channel frames for the switchgear for grouting on the floor shall be complete with anchor bolt, nuts and levelling attachment. A recommended list of spare parts for five years of operation along with item-wise price for each item. WBSEDCL may procure these items from the successful bidder.

24.6.0

Spare parts

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

25.1.0

Acceptance & routine test

As per the specification and relevant standards. Charges for these tests shall be deemed to be included in the equipment price. At least three weeks in advance. The Owner reserves the right to witness all the tests. To submit six copies. Following Type Test reports shall have to be submitted with tender Documents as pre-requisite failing which the offer will not be technically acceptable:1. Basic short circuit test for different duty cycle 2. Short time withstand and peak withstand Current test 3. Lightning and Switching Impulse Voltage withstand test 4. Temperature rise test 5. Mechanical Endurance test as per IEC 6. Internal Arc Test as per IEC 7. KEMA certification for Relay/IED Enclosed in Annexure-D. Bidder shall have to fill up GTP as per Annexure-E, Annexure-F, Annexure-G, Annexure-I, II, III & IV. Bidder shall have to submit undertakings from Relay and Meter manufacturer as per Schedule-I and II. Bidder shall have to submit QAP as mentioned in Annexure-Z.

25.2.0 25.3.0

Notice to Owner for conducting type tests. Test reports of acceptance and routine tests before dispatch for approval

26.0.0

Equipment Device Schedule

26.1.0

Standard make of Relay and Bidder shall use such items as mentioned in Annexure-B or fitment equivalent approved by C.E. ( P&C ) WBSEDCL.

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

27.0.0

Drawing and documentation 1. 2. 3. 4. 5. 6. 7. 8.

9. 10. 11. 12. 13. 14. 15. 16.

Bidder shall submit following drawing/documents along with the bid:GA of indoor 11 panel Switchgear. Typical single line diagram for 11 panel Switchgear. Sectional view of incomer, bus coupler & feeder panels with parts list. GA of Circuit Breaker truck. GA of Current Transformer GA of Potential Transformer. Technical particulars of Switchgears. GA drawing showing constructional features and space required in the front for withdrawal of breaker truck and in back, other accessories, power and control cable entry with plan elevation and views. Mounting arrangement with foundation plan and loading for installation of equipment Control schematic Relay and device list (Bill of Quantity) with complete details. Wiring diagram and connection details for installation of equipment. Manual for installation, operation and maintenance procedure. Technical manual for a. Relays, Meters, Switches, Instrument transformer, Terminal block and Test Terminal Block. Four copies of drawing, data and manuals containing above shall be submitted for approval and afterwards for final distribution. Two sets of manual, leaflet and drawing for multi panel board shall be submitted separately to the C.E(Testing), Distribution Testing Deptt., WBSEDCL. Successful tenderer shall furnish all above drawings and following additional drawings for approval before commencement of supply:i. Foundation details for 11 Panel Switchgear. ii. Equipment door layout for incomer, bus coupler & feeder panels. iii. Schematic Diagram for incomer bus coupler & feeder section of Switchgear iv. Protection Circuit for incomer bus coupler & feeder section of Switchgear v. DC control circuit for incomer, bus coupler & feeder section. vi. Metering circuit for incomers, bus coupler & feeder section. vii. Annunciator and Alarm scheme. viii. P.T. supply change over scheme. ix. Terminal block details for incomer, bus coupler & feeder section. x. Cross section view for CTs. xi. Name Plate & Connection diagram for CTs. xii. Cross section view for PTs. xiii. Name Plate & Connection diagram for PTs.

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

28.0.0

Guarantee

Equipment supplied shall be guaranteed for a period of 66 months from the date of supply or 60 months from the date of installation, whichever ends later. All the switchgear panels shall be tested in accordance with the requirement of IEC 60298. Tests shall be carried out on the circuit breakers as per the requirement of IEC 62271-100. Current transformers and Voltage transformers shall be tested in accordance with the requirement of IEC 60044-1 and IEC 6044-2 respectively. The Protection Relay shall be tested in accordance with IEC 60255. Switchgear Panel Dimensional Checks b) Operational Tests c) Primary Injection Tests d) Calibration Tests on Relays and Instruments e) Power frequency Withstand Test f) Megger Test g) Contact resistance test of Primary joints h) Lightning Impulse withstand test OR provide Type test report i) Power frequency Withstand Test on secondary Wiring

29.0.0

FAT

Complete test

18.4kV Circuit Breaker test

Routine tests. a) Operation test. b) Dielectric Test on the main circuit. c) Dielectric tests on controls and auxiliary circuits. d) Measurement of resistance of the main circuit. e) Timing test f) Design and visual checks g) Tightness test Type Tests : Submit copies of Type test Reports and Certificate. h) Mechanical endurance test i) Temperature rise test. j) Impulse voltage test k) Interrupting Capacity

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

Current Transformer Test

Routine tests shall be carried out at the manufacturers plant as per the requirement of IEC 60044-1, as listed below, in the presence of WBSEDCL Engineers. i. Polarity test and verification of terminal markings test ii. Ratio and phase angle error test(accuracy class; composite error test) iii. Power frequency tests on primary and secondary windings iv. Power frequency withstand tests between sections(windings) v. Inter-turn over voltage tests vi. Partial discharge measurement Certificates and type Test report for the following type tests shall be provided during the FATs:i. Lightning, Impulse voltage withstand test ii. Temperature rise test iii. Short time current test iii. Determination of Errors test iv. Radio Interference voltage measurement(RIV)

Voltage Transformer test

Routine tests shall be carried out at the manufacturers plant during FATs as per the requirement of IEC 60044-2, as listed below:(a) Polarity tests and verification of terminals (b) Power frequency withstand tests on Primary windings (c) Power frequency withstand tests on secondary windings (d) Power frequency withstand tests between sections (e) Determination of errors (f) Partial discharges measurement Certificates and type test report for the following type tests shall be provided during the FATs:(a) Temperature rise test (b) Lightning Impulse Test Determination of errors (d) Short-circuit withstand test capability (e)Measurement of the radio interference voltage(RIV)

Protection Relay Tests

a. b. c.

Relay Pick-up test for all functions and phases Relay timing test for all functions and phases Conformance Test as per IEC 61850 All Protection & Metering switchgear panels and the equipments therein shall be tested as listed above.

Suitable training to be imparted to 20(twenty) persons in Training at the Manufacturers batches of 5 persons for 10 days per batch on the following place items:The details of syllabus to be finalized with the Employer. The cost towards training, accommodation, journey, fooding etc.

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

also to be taken care of by the Bidder.

1. Feeder Protection and Control relay a. Theory on application of all the functions included in the re lay b. Complete configuration of the relay using software including creation and editing of the switchgear Mimic on the relay MMI c. Relay parameter setting d. Downloading and analysis of all the data including disturbance recording , Installation and testing e. Trouble-shooting and repair f. Complete testing of all the relay functions g. Requirement for interfacing with third party SCADA system. Diagnostic feature

2. 18. 4 kV Circuit Breaker. The Training shall include :I. II. III. Functions of the Circuit breaker Installation checks and operational tests Inspections, repair and maintenance

Training at site

Suitable training to be imparted to 10(ten) persons in batches of 5 persons for 5 days per batch on the following items for Feeder Protection and Control relay :I. II. Theory on application of all the functions included in the relay Complete configuration of the relay using software including creation and editing of the switchgear Mimic on the relay MMI Relay parameter setting Downloading and analysis of all the data including disturbance recording , Installation and testing Trouble-shooting and repair Complete testing of all the relay functions GOOSE configuration. Configuration and Interfacing required for third party SCADA System Integration. Diagnostic features

III. IV. V. VI. VII. VIII.

IX.

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

30.0 DEVIATIONS
Deviation from this specification, if any, shall be clearly brought out in the offer. Unless such deviation are recorded in the deviation sheet and submitted with offer, it will be taken for granted that the offer is made in conformity with the specification. The bidder shall demonstrate that the technical specifications are still fully meet inspite of such minor deviations. Deviation from the Bill of materials or from the ratings of various equipments listed in this specification is NOT acceptable.

31.0 Validity Period


Validity period of the offer shall be reckoned from the date of opening of the tender provided it is technically and commercially complete one, otherwise it will be counted from the date of receipt of complete information. -----------------------------------

West Bengal State Electricity Distribution Company Limited

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

ANNEXURE A
MANDATORY TECHNICAL PARTICULARS (DATA BY OWNER) 1.0.0 1.1.0 1.2.0 1.3.0 1.4.0 1.5.0 1.6.0 1.7.0 1.8.0 1.9.0 1.10.0 1.10.1 1.11.0 1.12.0 1.13.0 1.14.0 1.15.0 1.16.0 1.17.0 Switchgear Type Service Mounting System voltage Voltage variation Frequency Phase Rated voltage Rated current @ 50 DEG C ambient Short time rating for 3 sec. Insulation level (PF rms / impulse peak) System ground Enclosure degree of protection Bus bar Main @ 50 DEG C ambient Material Bus Bar sleeve Bus identification Bus end connection Metal clad, air insulated with VCB type circuit breaker Indoor Free standing, floor mounted 11KV + / - 10% 50HZ + / - 5% 3 12KV 800 Amp. 18.4KA,350 MVA 28 / 75 KV Solidly earthed IP 43 for high voltage compartment and IP 51 for metering and protection compartment 1600A, Current Density 1.6 Amp/sq.mm. Silver plated /tinned electrolytic copper Full voltage sleeved with shrouds on joints Colour coded To be capable to safely withstand stress due to max. Short circuit current and thermal expansion. Necessary provision to be made for testing current transformer primary by removing insulated portion without difficulty.

1.18.0 1.19.0 1.20.0

40DEG C for conventional joints, 55DEG C for silver plated joints Auxiliary bus bar Electrolytic grade tinned copper For the design and erection of Busbars the following minimum clearance shall be observed

Temperature rise

1.20.1 1.20.2

Phase to Phase(mm) Phase to earth(mm)

250 300

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

1.20.3

Minimum nominal creep age distance as defined in IEC 60815, 25mm/kV. Table-II

1.21.0

Auxiliary DC Supply

30V DC shall be controlled by suitably rated miniature circuit breaker. 240V AC 50 Hz shall be controlled by suitably rated miniature circuit breaker. GI Copper From bottom

1.22.0 1.22.0 1.23.0 1.24.0 2.0.0 2.1.0 2.2.0

Auxiliary AC supply Hardware Earth bus Power and control cable entry Circuit Breaker Voltage class, insulation level, short time rating Rated current

As specified for switchgear As mentioned above.

2.3.0 2.4.0 2.4.1 2.4.2 25.0 2.5.1 2.5.1 2.6.0 2.6.1 2.6.2 2.6.3

Duty cycle Short circuit rating AC sym. Breaking current Short circuit making current Operating time Break time Make time Range of auxiliary voltage Closing Tripping Spring charging

O 0.3sec CO 3min CO 26.3KA(for Vacuum Interrupter) 65.75KA(for Vacuum Interrupter)

Not more than 4 cycles Not more than 5 cycles 85% - 110% 70% - 110% 85% - 110%

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

2.7.0

Auxiliary Switch

Properly rated and robust in nature shall be provided in all panels and wired upto SIC (Secondary Isolated Contact) with identical SIC and ferrule numbers and sufficient number of NO and NC contacts for the following:CB ON for Local indication NO contact CBON for Remote indicationNO contact CBOFF for Local Indication --- NC Contact CBOFF for Remote Indication NC Contact CB Auto Trip for Local and Remote IndicationNC Contact. Other Contacts used as per scheme for closing and tripping and trip ckt supervision. Minimum 6 NO + 6 NC 2 NO+2NC 4 pole 2 way 2 No+2 NC

2.8.0 2.8.1 2.8.2 2.8.3 3.0.0 3.1.0 3.2.0

No. of spare aux. Contacts of breaker, for owners use No. of spare contacts of service and test position limit switch contact No. of spare contacts Local/Remote switch of

No. of spare contacts of Spring charge limit switch

Current Transformers for Incoming Breaker Voltage class, insulation level, short As specified for switchgear time rating Type Triple core, Dual ratio, Cast resin, Indoor type . Marking on primary and secondary terminal as per requirement of IEC 60044-1 and shall be indelibly marked. The secondary terminals shall have screw type terminals. Class E or better 600/400/1-1-1 3

3.3.0 3.4.0 3.5.0 3.6.0 3.6.1 3.6.2 3.6.3 3.6.4 3.6.5

Class of insulation Ratio Number of secondary Accuracy class Protection core Protection Diff / REF Metering VA output Excitation current of PS class CTs

5P20 PS 0.5 15VA for both protection and metering 30mA at Vk/2

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

3.6.6

Other particulars

ISF<=5 for Metering core at lower ratio o Vk>=250 V, RCT=4 ohms at 75 C at higher ratio and 2ohm at lower ratio, Panels to be supplied with CT ratio set at higher ratio. Ratio changing will be done by shifting the secondary wire from S2 to S3 at CT secondary end located in front panel. Common terminals for CT secondary shall be shorted and earthed. Only ring type socket to be used in CT circuit. 16kA for 1 seconds

3.6.7

Short time current rating

4.0.0 4.1.0 4.2.0

Current Transformers for outgoing Breaker Voltage class, insulation level, short As specified for switchgear time rating Type Dual core, Dual ratio, Cast resin, Indoor type. Marking on primary and secondary terminal as per requirement of IEC 60044-1 and shall be indelibly marked. The secondary terminals shall have screw type terminals. Class E or better 200-100/1-1 for feeder and 600/1A for Bus Coupler 3

4.3.0 4.4.0 4.5.0 4.6.0 4.6.1 4.6.2 4.6.3 4.6.4 4.6.5

Class of insulation Ratio Number of secondary Accuracy class Protection core Metering VA output Other particulars Short time current rating

5P20 0.5 15VA for both protection and metering ISF<=5 for Metering core at lower ratio 16kA for 1 seconds

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

4.7.0

Name Plate of CT indelibly marked Name plate for the current transformer shall be provided with all the required details as per IEC 60044-1 Standards, including :i) The manufacturers name ii) Serial number and a type designation iii) Rated primary and secondary current iv) Rated frequency v) Rated output and corresponding accuracy class for each secondary winding, including the rated accuracy limit factor and Instrument security factor for protection and metering secondary windings respectively. vi) The highest voltage of the equipment vii) The rated Insulation level viii) The rated short-time thermal current (Ith) and the rated dynamic current ix) Class of Insulation x) Rated continuous thermal current xi) Property Label Property of WBSEDCL

5.0.0 5.1.0

Voltage Transformers Type Cast resin, draw out type, 3-phase, 3-limb complete with HV fuses. Copies of Type test certificate and routine test certificate as per IEC 60044-2 shall be submitted with the tender for evaluation purpose. Each PT shall be provided with Vector diagram plate as per relevant provision of IS showing primary and secondary terminals. 11000/ r t 3 110/ r t 3 3 1(one) Star/Star with neutral earthed 1.2 continuous, 1.9 for 8 hours. Class E or better 0.5 HRC current limiting type, primary fuse replacement shall be possible with VT in withdrawn position HRC fuses, PT secondary fuse boxes to be provided with sealing arrangement 12KV 100 VA per phase

5.2.0 5.2.1 5.2.2 5.2.3 5.2.4 5.2.5 5.2.6 5.2.7 5.3.0 5.3.1 5.4.0

Rated Voltage Primary Secondary No of phases No. of secondary windings Method of connection Rated voltage factor Class of insulation Accuracy class metering Primary and secondary fuses

5.5.0 5.5.1 5.5.2

HV Fuses Voltage class VA Burden

West Bengal State Electricity Distribution Company Limited

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

5.5.3

PT mounting

Rail mounted on top of the Unit and connected on bus side. It can be plugged into and withdraw from service by pulling or pushing the PT by the handle provided on the PT. This action traverses the PT along the rails and shall automatically operate the spout shutters. The shutter drive also forms a latch which holds the PT in the service position and this latch shall be required to be released before PT can be isolated. The secondary circuits from all the PTs of the incoming panels shall be wired upto all the outgoing panels so that supply to the potential coils of the meters can be maintained from any of the PTs. Plug and socket type contacts shall be provided in the PT secondary. PT secondary terminals shall be inaccessible from outside. Necessary provision shall be made for sealing PT while in racked in position. PT should be floating neutral type having Y/Y connection. Y-phase of PT secondary should be made earthed at TB.

5.5.4

PT secondary circuit

5.6.0

Name Plate of PT indelibly marked

Name plate for the voltage transformer shall be provided with all the required details as per IEC 60044-2 Standards, including :i) The manufacturers name ii) Serial number and a type designation iii) Rated primary and secondary voltage iv) Rated frequency v) Rated output and corresponding accuracy class for each secondary winding, vi) The highest voltage of the equipment vii) The rated Insulation level ix) Class of Insulation for the equipment x) Rated voltage factor and corresponding rated time. xi) The use each secondary winding and its corresponding terminals xii)Property Label Property of WBSEDCL 1.

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

6.0.0

Monitoring from Remote

Suitable arrangement to be provided to monitor the following conditions of 11kV VCB at SCADA Control Centre end through installing RTU by WBSEDCL:1. DC healthy 2. Breaker is OFF 3. Breaker is ON 4. Spring for closing mechanism is charged 5. Breaker is in Local 6. Breaker is in Remote 7. Trip Circuit healthy 8. Breaker is not anti-pumping 9. Tripping due to O/C 10. Tripping due to E/F Suitable arrangement should be provided to close the breaker from remote end in case following conditions are satisfied:1. DC healthy 2. Breaker is OFF 3. Spring for closing mechanism is charged 4. Breaker is in Remote 5. Trip Circuit healthy 6. Breaker is not anti-pumping Suitable arrangement should be provided to trip the breaker from remote end in case the breaker is ON and certain preset conditions to be satisfied which will be decided during finalisation of drawings.

7.0.0

Closing from Remote

8.0.0

Tripping from Remote

----------------------------------------------------------------

West Bengal State Electricity Distribution Company Limited

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

Annexure - B Standard Make of Relay and Fitments

1. 2.

Relays Breaker Control Switch

Areva, ABB, Siemens, Schneider Kaycee/Alstom/Recom

3.

Ammeter/Voltmeter switch

Selector

Kaycee/ Recom

4. 5. 6. 7. 8. 9. 10. 11.

Static Ammeter/ voltmeter Energy meter Push Buttons Indicating Lamps with lenses Panel wiring Hooter/Buzzer/Bell Vacuum Interrupter Annunciator

AE/Rishav SECURE/L&T/L&G Alstom/Kaycee/Vaishno Alstom/Kaycee/Vaishno ECKO/PHOENIX ANCHOR/KAYCEE CGL/BEL/AREVA/SIEMENS/ABB MINILEC/ALAN/JVS

West Bengal State Electricity Distribution Company Limited

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

Annexure-C
Legend of Devices associated with Multi panel Shunt trip vacuum Circuit Breaker Symbol Reference Description Particulars

A1-A2-A3 & Ammeter AH(heater) V and VDC for Voltmeter


Bus coupler

As specified

As specified

VS EM CS IL-R IL-G IL-W

Manual Voltmeter Selector Switch Tri-Vector Meter Control switch T-A/T-N-A/C-C spring return type CB ON Indication Red lamp CB OFF Indication Green lamp

As specified As specified As specified As specified As specified

Trip /Close signal received from Remote Indication As specified white lamp Spring charged Indication Blue lamp CB Auto trip Indication Amber lamp Push Button As specified As specified As specified

IL-B IL-A PB ANN

DC operated electric Buzzer and Microprocessor As specified based Electronic annunciator with built in watch dog and first fault indication facility. The annunciator shall have provision for trip and non trip alarm functions and Accept/Test/Reset/Mute Push buttons Heater, Heater Switch, Thermostat Fuse As specified As specified

H,HS,TH FS

West Bengal State Electricity Distribution Company Limited

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

LK MCB1 MCB2 MCB3 MVS IR-I

Link MCB 2 pole 32 A for DC supply MCB 2 pole 16 A for AC supply MCB 2 pole for spring charging motor supply Manual PT selector switch Remote inter tripping contact from Transformer Control and relay Panel Tripping Coil Closing Coil Anti-pumping Relay Tripping Relay for Tripping function Vacuum Circuit breaker 33 kV

As specified As specified As specified As specified As specified As specified

TC CC APR 86 52 52a,52b

As specified As specified As specified As specified As specified

NO and NC contacts of Breaker Auxiliary switch As specified respectively Potential Transformer Current Transformer Test Terminal Block O/C and E/F protection As specified As specified As specified As specified

PT CT TTB 51/50 R-Y-B-N

West Bengal State Electricity Distribution Company Limited

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

Annexure-D Equipment Device Schedule of Incoming, Outgoing and Bus coupler Breaker of Multi-Panel Switch Board.
Description of Device Quantity Incoming Switchgear Relays a)Numerical Non-Directional Over current And Earth Fault Protection Relays: 4-element normal inverse with define minimum time non directional microprocessor based over, current and earth fault relay 3 nos over current elements & 1 no. earth fault element. b) Master Trip Relay c) Annunciator d)DC Voltage operated electronic buzzer e) AC fail relay/contractor Measuring instruments Accessories & Energy meter and their 3 nos. + 1 no 1 no 3 nos. + 1 no Outgoing Switchgear Bus Coupler

1 no. 1 no. 1 no. -

1 no. 1 no. 1 no. -

1 no. 1 no. 2no. 1

a)Ammeter b)Voltmeter c)Voltage selector switch having provision of wing type knob and positions marked RY-YB-BR-OFF d)DC Voltmeter e)Energy Meter (TVM) f)Test terminal block with cover having sealing arrangement

1 no

1no.

1 no.

1 no.

1 no.

1 no.

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

Indication Lamp a)LED type indicating lamp with built in series resistor, holder and coloured lens: 30 V DC for breaker 'ON' & 'OFF' indication, spring charge, auto trip, trip circuit healthy, remote signal received (except B/C panel) MCB : 2 pole, 16 Amps for incoming AC supply

6 nos. 1 no. As required

6 nos.

5 nos. 1 no.

Fuses and Links Manual PT selector switch with 3 (Three) position (PT1/PT2/PT3) Heater - 60W, 230 V AC with switch Right angle side entry cable end box Rear entry cable end box, if required from design consideration to be supplied as additional item Manual spring charging operating device Operating handle MCB : 2 pole, 16 Amps for incoming DC supply Breaker control switch spring return type Local- Remote Switch Push button: relay emergency trip Buzzer (30 V DC) reset (except B/C panel),

As required

As required

1no. 1no. 1no.

1no. 1no. 1no.

1no. 1no. 1no. 1no. 1no. 1no.

1no. 1no. 1no. 1no. 1no. 1no. 1no. 1no. 1no. 1no. 1no.

2no. -

2no. -

1no. 2no.

------------------------------------

West Bengal State Electricity Distribution Company Limited

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

Annexure-E
Schedule for Guaranteed Technical particulars for Indoor Type Shunt Trip Switch Gear with VCB(SCADA Compatible) The Tenderer shall furnish the GTP without which The Tender shall be considered incomplete.

1 a) b)

General Makers Name Company address Office Factory Applicable Standard Type and designation Rated Voltage Phase Frequency Rated Normal Current Rated short circuit capability for 3 sec Rated making current Insulation Level withstand

Power Frequency Withstand Voltage Impulse withstand kVoltage 1.2X50 micro second wave crest Temperature Category 2. BUS i) Bus Conductor a. Manufacturer b. Material c. Reference Standard d. Size e. Shape f. Cross Sectional Area sq.mm. g. Minimum Clearance of rate Bus

West Bengal State Electricity Distribution Company Limited

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

and connections Phase to Phase(mm) Phase to Ground(mm) h. Busbar provided with Insulating Sleeve Insulating Barrier i. Current Rating Rated current(r.m.s) Derated Current due to site condition and 50 deg Ambient Amp.(r.m.s) 1 sec- kA(r.m.s) 3 sec-kA(r.m.s) j. Temperature rise over 50deg C Ambient for rated current deg C k. Current Density(A/sq.mm) l. Short circuit force(Kg/m) m. Support Spacing(mm) n. Voltage drop at Rated Current(V/m) o. Weight per meter p. Type of plating ii) Bus Support Insulator a. b. c. d. e. Make Type Reference Standard Voltage Class Dry withstand Voltage for 1 min(kV rms) f. Wet withstand voltage for 1 min(kV rms) g. Impulse withstand voltage kV h. Minimum creepage distance(mm) i. Cantilever strength(Kg) j. k. l. m. n. 3. a. Compression strength(Kg) Tensile strength Weight of each Insulator Insulator mounting resilient or rigid Whether Calculation of short circuit Force withstand capability furnishedCircuit Breaker Make West Bengal State Electricity Distribution Company Limited Page 47 of 102

TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

b. c. d. e. f. g.

h I)

Type & Service Reference Standard Rated Voltage(nominal/highest) Frequency Poles Current Rating Rated current(r.m.s) Derated Current due to site condition and 50 deg Ambient Amp.(r.m.s) 1 sec- kA(r.m.s) 3 sec-kA(r.m.s) Temperature rise over 50deg C Ambient for rated current deg C Rated Breaking Capacity Interrupted capacity based on duty cycle Duty Cycle: Symmetrical KA (rms) Symmetrical voltage MVA at rated

Asymmetrical (KA if only) II) Rated breaking capacity: Single Phase Capacitor Breaking Capacity (Amps.) Three Phase Capacitor Breaking Capacity (Amps.) Cable Charging Capacity (Amps.) 4 Making Current: Peak KA rms Symmetrical KA 5 Interrupting time at 100 % Page 48 of 102 Breaking

West Bengal State Electricity Distribution Company Limited

TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

Capacity: a) b) c) 6 7 8 9 10 a. b. 11 a) b) c) i) ii) d) e) f) g) Arcing time mill sec Total length of Arc. Mm. Total interrupting time (measured from trip coil energisation cycles) No. of Breaks per Phase Length of Contact travel mm. Total length of Breaks per Phase mm. Rate of contact travel cm/sec. Endurance capacity: Mechanical Electrical.(fault operation) Vacuum Bottle Particulars: Rated Voltage Normal Current Short time current. Symmetrical Asymmetrical clearing

Making Current: Total Weight. Contact force due to atmospheric pressure Maximum length. Contact separation

West Bengal State Electricity Distribution Company Limited

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

h) i) j) k) l) m) n) o)

Maximum contact erosion. Average Opening speed. Closing speed at contact touch. Maximum allowable over travel Maximum allowable contact bounce duration Maximum allowable chattering duration contact

Mechanical life in no. of operation Minimum electrical life in no. of operation. At rated normal Current. At rated Symmetrical Circuit Current. Short

At 25% rated Symmetrical Short Circuit Current. At 50% rated Symmetrical Short Circuit Current. p) 12 a) b) 13 Name and Address of the bottle Manufacturer with mention of type. Insulation level of Breaker: One min. dry withstand KV (rms.) impulse withstand KV (peak) Type of Contacts: Main Arcing

West Bengal State Electricity Distribution Company Limited

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

14

Material of Contacts: Main Arcing Type of Plating. Thickness of Plating. Contact Pressure.

15

Minimum Clearance: Between live parts and ground. Between Poles.

16 a) b) c)

Type of Operating mechanism: Closing. Tripping. Particulars Motor capacity voltage Wattage of Spring Charging

17 a)

Voltage and power requirement of operating mechanism' Operating minimum closing Tripping. voltage nominal

b)

Power requirement duration

Watt/VA

West Bengal State Electricity Distribution Company Limited

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

closing Tripping. c) 18 Allowance range of control voltage variation for Closing/Tripping Current required for tripping & closing (Amps). Time of Opening & Closing in Sec. 19 a) b) 20 No. of Auxiliary Contacts: NO Contacts NC Contacts Aux. Contacts rating in Amps. AC DC(inductive) DC inductive breaking current. 21 22 23 24 25 26 27 Allowable range of Aux. Contact Voltage Mechanical Safety Interlock to be provided Details of mechanical interlock to be provided Type of Isolation Net Weight of Circuit Breaker Impact of Foundation design to maximum interrupting rating Overall dimensions electrical

West Bengal State Electricity Distribution Company Limited

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

28 i) ii) iii) 29 i) ii) iii) iv) v) vi) vii) a) b) c)

Tests: Routine test to be performed Type Test Certificate furnished Type Test performed on indigenous Breaker Current Transformers: Make Type Reference Standard Voltage Frequency Rated VA Burden Accuracy Class: Class of Insulation Temperature rise above 50 Deg. Ambient Degree Insulation Level KV (peak/rms)

Short time current rating for 1 viii)a) sec.(KA) b) c) d) ix) 30. i) Dynamic current rating KA peak Accuracy limit factor Instrument security factor Magnetizing curve furnished. Potential Transformers: Make

West Bengal State Electricity Distribution Company Limited

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

ii) iii) iv) v)

Type Reference Standard Frequency a) Rated Primary Voltage b) Rated secondary Voltage c) Winding Connection.

vi)

a) Rated VA Burden per Phase b) VA Burden Thermal Limit.

vii) viii)

Accuracy Class: a) Class of Insulation b) Temperature Rise above 10Deg. C

ix) x) xi) xii)

Over Voltage Factor. Overall Dimension. Weight Fuses : a) H.V.

b)L.V. Ammeter Selector Switch Voltmeter Selector Switch Breaker Control Switch

Switch: 31 i) Make

West Bengal State Electricity Distribution Company Limited

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

ii) iii) iv) v) vi)

Type Catalogue No. Dimensions. Contact Rating Mechanical Interlock for Breaker control switch Close and open position marked on the Breaker control switch Lamps:

vii) 32 i) ii) iii) iv)

Make Type Catalogue Reference No. Rating a) Amps b) Wattage

v) vi) vii) 33 i) ii) iii)

Resistance Duration of Service Duty Operation Counter: Make Type Catalogue Reference No.

West Bengal State Electricity Distribution Company Limited

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

iv) v)

Ranges Facilities

34

i) ii) iii)

Breaker Assembly: Type of Breaker Type of Enclosure. Thickness of sheet metal plate Type of indicators provided for Breaker position Insulation level Impulse withstand in earth and between Phase KV 1 Min Power Frequency withstand Voltage KV rms. Space Heater Space Heater furnished for each cubicle Voltage Watts. Trip Coils & Closing Coil: Rating Amps. Wattage

iv)

v) vi)

a) b) vii) a) i) ii) viii) a)

West Bengal State Electricity Distribution Company Limited

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

b) c) ix) a) b) x) a) b) c) d) 35 a) b) c) 36 37 38

Burden Time of Operation. Ground Bus furnished all the equipment assembly Material & Size Small Wring Type & Size Insulation Voltage Class Colour configuration Overall Dimensions: Length mm. Dept mm. Height mm. Approximate weight: Painting Details Assembly & Tests: Equipment to be completely assembled in the Factory and all details checked

39 40.

Applicable Standards: Shipping Dimensions: Length mm. Dept mm.

West Bengal State Electricity Distribution Company Limited

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

Height mm.

41 42

Particulars of Accessories to be provided Information about compliance of provisions State clearly about compliance as per provision in relevant Clauses of Specification. Name, Rating, Making, Property Plate, Circuit Level, Connection Diagram Operation Chart Instruction

i)

a)

b) c)

Operating Handle State clearly information about type testing of similar Equipment in recognized Institution. If yes, mention clearly nature of tests carried out with Name of Testing Institution. Information about testing facilities available at the Manufacturer's Works for conducting Routing/Acceptance Tests. Information submission of about following

ii)

iii) iv)

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

documents Tender a) b) Copies of Reports.

with Type

the Test

Copies of Tender Drawing Literature & Manual.


Copies of Performance Credential Tender Reports &

c)

d)

Copies of Tender Literature & Leaflets of Device List of Spares. Information submission Sheet Recommended

e)

v)

of

about Deviation

West Bengal State Electricity Distribution Company Limited

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

Applicable Standards:

R.

Shipping Dimensions: Length mm. Dept mm. Height mm.

Particulars of Accessories to be provided Information about compliance of provisions State clearly about compliance of following provisions as per provision in relevant Clauses of Specification. Name, Rating, Making, Property Plate, Circuit Level, Connection Diagram Operation Instruction Chart Operating Handle State clearly information about type testing of similar Equipment in recognized Institution. If yes, mention clearly nature of tests carried out with Name of Testing Institution. Information about testing facilities available at the Manufacturer's Works for conducting Routing/Acceptance Tests.

a) b) c)

West Bengal State Electricity Distribution Company Limited

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

4 a) b) c) d) e) 5

Information about submission documents with the Tender Copies of Type Test Reports.

of

following

Copies of Tender Drawing Literature & Manual. Copies of Credential Tender Performance Reports &

Copies of Tender Literature & Leaflets of Device List of Recommended Spares. Information about submission of Deviation Sheet

---------------------------------------

West Bengal State Electricity Distribution Company Limited

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

ANNEXURE-F GTP for Numerical Feeder (Non directional) Protection Relay Feature and Function Sl. No. 1.1 Make, Type, Model No and Version No, Conformance to i. IEC255-4 ii. IEC 61850 1.3 No. of CT inputs for O/C and E/F Protection Type test submitted(y/n) report Suppliers details

1.2

1.4

1.5

Relay shall be of Numeric Design Relay designed for protection and Control Size of Relay LCD screen Relay is equipped with CB close and open key/push buttons Relay has following protection functions: a. Three phase over current b. Earth fault c. Thermal overload function bay

1.6

1.7 1.8

1.9

West Bengal State Electricity Distribution Company Limited

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

d. Broken conductor protection function e. Circuit Breaker Maintenance function 2. a. One time delayed element and two high set elements b. Setting range and step for IDMT element for both current and Time Multiplier Setting c. Selectable Current/Time Curve for IDMT element d. Setting range and step for high set elements for both current and time delay 12. 4Sampling rate and frequency . of analog signal 13. 4Whether remote controllable . from SCADA 14. 5 No. of Digital Inputs a. . b. Voltage rating of Digital Inputs c. Provision of testing without current injection 15. 6Supervision for CB open and . Closed status 16. 7No. of programmable LEDs . and no. of Latched LEDs 17. 8Analog Measurement and

West Bengal State Electricity Distribution Company Limited

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

. display supported 18. 9Fault Record storage capacity . 19. Event storage capacity 20. Disturbance record storage capacity 21. MMI with keypad and LCD provided 22. 1Rated DC 0tolerance . Supply and

23. 1Rating of CT/PT secondary 1 . 24. 1Rated frequency 2 . 25. 1a. Operating ambient temperature & humidity 3 . b. Withstanding capability of Electromagnetic interference as per relevant part of IEC 61850 26. 1Mounting 4 . 27. 1Watchdog 5 . 28. 1 Nominal Feeder current a. 6

West Bengal State Electricity Distribution Company Limited

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

.b. CT Ratio setting c. Earth fault current with time delay IEC Curves, 2nd stage for instantaneous trip(less than 50 ms) d. High set with delay e. IEC Curves for all O/C and E/F have user selectable? 29. 1a. No. of Digital Output 7Contacts . b. Contact rating 30. 1Mode of 8Synchronization . Time

31. 1Type of Lugs and terminators 9 . 32. 2MTBF 0 . 33. 2Lifespan 1 . 34. 2Compliance to Type Test 2 . 35. 2Communication Port 3 . a. Rear port- details b. Front port-details

West Bengal State Electricity Distribution Company Limited

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

36. 2Whether Communication 4Ports are native to the Relay . 37. 2Protocol supported for Rear 5Port . 38. 2Protocol supported for Front 6port . 39. Start and trip contacts are programmable output freely

40. Cable for connection of Relay to laptop(USB port) along with converter and power supply if required for relay local setting 41. Basic application software for setting change, parameterisation 42. CD with software(licensed ) to download disturbance recorder, event log and evaluation of those records 43. Graphical configuration tool for I/P, O/P and functional building block for protection and control 44. Any other software required for integration with SCADA.

West Bengal State Electricity Distribution Company Limited

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

ANNEXURE-G

GTP for Master Trip Relay


Sl. No. 01. 02. 03. 04. 04. 05. 06. Description Manufacturer Name Type and designation Electrical reset Mounting High Burden relay Operating Time Rated DC supply and tolerance No. of NO Contact No. of NC Contact Bidders Response

07. 08.

Date :

Signature: Name: Designation: Company Seal:

-----------------------------

West Bengal State Electricity Distribution Company Limited

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

ANNEXURE-1 Technical Specification for Non-directional over current and earth fault relay Sl. No. 1 Feature and Function Technical requirement

Purpose and application

It is intended to automate the Switchgears specified in the scope of supply and use Communicable Numeric relays for Protection, Control, Metering and Status monitoring. This specification is based on the understanding that an integrated Automation System along with protections shall be provided and same shall have provisions for Integration with SCADA system. All the feeders shall be remote controlled from Employers SCADA and from the local console of the numerical relays.

Numerical multifunctional combined Microprocessor based Feeder protection and management relay to protect the 11 kV Feeder from all electrical and other faults along with reporting system, Disturbance record for fault analysis. Bidder should comply with any especial requirement or feature asked for retrofitting the relays. Relay should be IEC 61850 compliant. Relay should have 4 CT input for O/C and E/F protection. There should be option for derivation of E/F internally.

West Bengal State Electricity Distribution Company Limited

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

2.

Main Protection Feature

1. Relay should have minimum two group of setting. Setting group changeover required from digital status input. 2. Electrical over load protection with selectable IEC curves with two stage, first stage to be used as Definite Time / IDMT and second stage to be used as high set for short circuit protection. 3. Earth fault protection in two stages with IEC characteristics. First stage to be used as IDMT/Definite Time and second stage to be used as instantaneous elements. Earth fault element should be suitable for both CBCT and residual type CT connection. 4. Negative phase sequence Protection with IEC Curves. 5. CB Fail Protection & time settable as per user. 6. The relay should be immune to DC switching while carrying current i.e. no spurious trip should be generated if relay DC is made On and Off 7. The relay should conform to the IEC255-4 or BS 142 for Inverse time characteristics. 8. The relay should have features to monitor for broken conductor and CB opening time Relay shall be completely Numerical with protective elements having software algorithm based on sampling of analog inputs. Sampling Rate of Analog Signal: The sampling rate should be 1000 Hz for 50 Hz signal or better for each analog channel. Hardware based measurements shall not be acceptable. The operation of Relay shall be possible both locally from the Switchgear and remote & Local Work station. The local position shall be displayed in remote / local workstation and remote operation shall be blocked if the switch is in Local. Clear control priorities shall prevent initiation of operation of a single switch at the same time from more than one of the various control levels and there shall be interlocks among various control levels. The priority shall always be with the lowest enabled control level. Relay accuracy shall not be affected by system frequency fluctuation.

3.

Processor feature

4.

Operational Philosophy

West Bengal State Electricity Distribution Company Limited

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

5.

Status/Optical Inputs/Digital inputs

1. Minimum 7 number status inputs are required 2. All status inputs should be 30 V DC/110 V DC(will be mentioned during detailed Engineering as per requirement). 3. Setting group is required to be changed with any Digital input status. 4. Trip circuit supervision with DI status 5. The digital inputs shall be acquired by exception with 1ms resolution. Contact bouncing in digital inputs shall not be assumed as change of state. 6. Relay should have comprehensive self diagnostic feature with remote indication of relay failure and alarm shall be generated without tripping of circuit 7. Provision of Testing output relays without any current injection. 8. No. of programmable LEDs- at least 4 nos. with latching option.

6.

Main measuring reporting feature

and All measurements should be in primary quantities. Minimum following displays are required in alpha numeric:1. 2. 3. 4. 5. Three phase (Positive sequence) current Neutral(zero sequence) current All the trips should have clear indication on the relay terminals Resetting should be selectable as hand reset or auto reset. The default relay LCD shall be user defined to display primary circuit loading.

7.

Memory Feature

and

Recording

1. The relay setting and programming should be stored in EEPROM so that during Aux. Power failure the said data is not lost. 2. Relay should have event log, trip log and DR record. All logs should go in to history. 3. All tripping of relay should initiate DR in auto without extra binary input. Triggering of DR with binary input should be user configurable. 4. The last 2 fault DR records should be in flash memory and DR will not erase in case of DC supply fail for more than 2 days. 5. Should be able to record at least 5 Oscillographic disturbances and 5 fault records and 250 event records. 6. Minimum Four no. of latest trip log with cause of trip should be stored in memory along with date and time stamping. The memory should not be lost with the switching off of DC. 7. The relay should have fault-recording feature with current waveform and Digital Input status. The fault waveform should Page 70 of 102

West Bengal State Electricity Distribution Company Limited

TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

consist of minimum four current waveforms of three phase current and zero sequence current and DI status. Triggering time for Pre and Post should have user selectable. This record should be in flash memory for minimum 7(seven) days even after switching off the DC supply. 8. The fault should be date and time stamped. 9. Communication protocol IEC 61850. 8. Auxiliary Supply 30 V or 110 VDC (will be mentioned during detailed Engineering as per requirement) to - 25% to + 10%, 2 wire unearthed system. Necessary software shall be in-built for proper shutdown and restart in case of power failure. Auxiliary supply burden will be around 20Watt. 5/1 Amp(User selectable) , CTs used to be protection class 50 HZ +/- 5% 1. Operating ambient temperature upto 55 Deg C 2. Operating Humidity upto 100 % 3. Relay shall meet the requirement for withstanding electromagnetic interference according to relevant parts of IEC 61850. Failure of single component within the equipment shall neither cause unwanted operation nor lead to a complete system breakdown. 1. Relay should be flush mounted type 2. If module is draw-out type then it should have CT shorting facility of make before break type. 3. Mounting in switchgears located in non AC rooms. 4. Galvanic isolation between field connection and relay hardware should be there. self The relay should have facility to monitor the healthiness of its circuits and components by own monitoring system. In case of any problems, the alarm should be generated by one of the output contacts. The alarm as soft signal to be sent to SCADA system as well. Necessary support documentation explaining the self diagnostic feature shall be furnished. Approximate settings possible should be as follows:1. Nominal Feeder current 2% to 110 % 2. CT Ratio setting 10-1000(approx.) 3. Earth fault current 5 to 40% with time delay IEC Curves, 2nd

9. 10. 11.

Rated CT/PT secondary Rated frequency Ambient condition

12.

Module and Mounting

13.

Watchdog monitoring

and

14.

Settings

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

stage for instantaneous trip(less than 50 ms) 4. Over current trip- 50% to 200% of 1/5 Amp with time delay as per IEC Curves. 5. High set with delay 200% to 2000% 6. IEC Curves for all O/C and E/F have user selectable. 15. Output Relays Minimum 7 number output relays are required out of which 1. One potential free change over contact should be provided for start inhibit of relay. 2. All o/p contact should be freely programmable. 3. Atleast 4 nos. DPDT type contacts are required for close and open operation. Rest of the contacts may be changeover type. 4. Rating of trip contacts:a) Contact durability>10K operation b) 15 Amp make and carry for 3 sec for trip contact c) Make and carry for trip contacts L/R<=40ms Rating of Alarm contacts:a) 5 Amp make and carry continuously for 5 sec. Testing of Output relays through keypad on relay fascia and relay HMI software. Output relay dwell time shall be user programmable or fixed at 100ms. 16. Relay software and Machine Interface Man 1. The relay should have native IEC 61850 Communication Protocol. 2. Should have password protected key padlock. 3. Necessary software for relay setting , retrieving DR, event log, trip log should be supplied by the Bidder. Necessary License is to be issued for WBSEDCL, if required. 4. Bidder has to supply communication hardware for relay setting, DR downloading from front port. This device should be compatible to USB/Ethernet port. 5. It shall be possible to transfer the data stored in the DFR to computer on IEEE/COMTRADE format. The data format shall be compatible for dynamic protection relay testing on relay test kit. COMTRADE data viewing software to be provided. 6. Multiuser/Corporate license for installation on minimum 7 nos. of PCs. Date and Time stamping with faults and record. The clock should be powered from internal cell and should not required setting after every DC switching. The internal cell life minimum 5 years. Time synchronization by IRIG-B or SNTP. For time synchronization through

17.

Date and time

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

SNTP is to be provided from clock signal coming from RTU. In case of IRIG-B, time synchronization will be done with GPS clock signal from GPS receiver located at substation. 18. Lugs and terminators All CT and PT terminals shall be provided as fixed (screwed) type terminals on the relay to avoid any hazard due to loose connection leading to CT opening or any other loose connection. Necessary amount of lugs should be supplied along with each relay for CT connection and control wiring. and 1. The relays should be supplied with manuals with all technical and operating instructions. 2. All the internal drawings indicating the logics and block diagram details explaining principle of operation should be given at the time of supply. 3. Mapping details shall be submitted in IEC format.

19.

Manuals, Literature

Drawings

20.

Demonstration/assistance in Mounting-Retrofitting of relay will be carried out by WBSEDCL. The party should depute competent technical person during commissioning commissioning at least to 30% locations of the offered item. The sites may be across the state of West Bengal. Those sites are to be commissioned with the assistance of Commissioning Engineer of the Bidder for which incidental charge is to be borne by the bidder. He will explain various features of relay and assist for finalizing the settings, generation of *.cid files etc. As per availability of shutdown of equipment, the commissioning may be done in different phases. This should be integral part of the offer and the Bidder should include this in offer. 10% payment will be released only after successful completion of the above job. As part of this offer, Bidder shall have to provide necessary support during integration of relays with the third party SCADA system which will be commissioned in future. Standard documentation per Relay, according to IEC 61850 1. MICS document(model implementation conformance statement) 2. PICS(protocol implementation conformance statement) 3. PIXIT document 4. Conformance Test certificate by KEMA All the above mentioned certificates shall be submitted along with Techno-commercial Bid. 5. ICD file 6. SCD file

21.

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

22.

Extendibility in Future

The Bidder shall provide all necessary software tools along with source codes to perform addition of bays in future and complete integration with SCADA by the User. These software tools shall be able to configure relay, add analog variable, alarm list, event list, modify interlocking logics etc. for additional bays/equipments which shall be added in future. The supplier should mention following:1. Product maturity: The Bidder should mention the time period for which the product is in the market 2. Expected production life 3. Hardware/Firmware change notification process. Upgrades to be provided free of cost within the warranty period/5 years whichever is later, if needed. 4. Lifespan of standard tools and processes for relay configuration, querying and integration.

23.

Lifespan

24.

Standards

The relay should conform to the IEC255-5 or equivalent BS / ANSI for following:1. 2. 3. 4. 5. 6. 7. Overload withstand test Dielectric withstand: 2kV in common, 1 kV in differential mode Impulse Voltage: 5kV in common, 1kV in differential mode Insulation resistance>100 M ohm. Vibration: Shock and bump and Seismic Storing and transportation Radio Interference: IEC 61000 for high frequency disturbance, Transient disturbance, Electrostatic discharge 8. KEMA Certification for the particular model offered with respect to IEC61850 Protocol.

25.

Communication Port

1. Two nos. IEC 61850 protocol compliant Ethernet RJ45/F.O port for communication with SCADA system through two managed Ethernet Switches operating in redundant mode. The communication shall be made in 1+1 mode between individual IED to Switch, such that failure of one set of LAN shall not affect the normal operation of SCADA. However, it shall be alarmed in SCADA. 2. Functioning of Relay shall not hamper to fault occurring any interconnected relay. 3. One Front port Ethernet RJ45/USB 2.0 for relay Page 74 of 102

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

parameterization and configuration etc. with the help of PC. 4. Relay should generate GOOSE message as per IEC 61850 standard for interlocking and also ensure interoperability with third party relays.

26.

Name Plate and marking

Each IED shall be clearly marked with manufacturers Name, type, serial no. and electrical rating data. Name plates shall be made of anodized aluminium with white engraving on black surface. The Bidder should give performance guarantee for at least 66 months from the date of supply or 60 months from date of commissioning whichever is earlier. Any problem in the said period should be attended free of charge inclusive of repair/replacement of relays/ component (both H/W, S/W). The Bidder has to submit 20% of the estimated price as PBG.

Performance Guarantee 27.

28.

Type Test

Dielectric Withstand TestIEC 60255-5 High Voltage Impulse Test, class III --- IEC 60255-5(5kV peak, 1.2/50 micro Sec;3 Positive and 3 negative shots at interval of 5 Sec.) DC Supply Interruption ---- IEC 60255-11 AC Ripple on DC supply ---- IEC 60255-11 Voltage Dips and Short Interruptions --- IEC 61000-4-11 High frequency Disturbance ---- IEC 60255-22-1, Class III Fast Transient Disturbance ---- IEC 60255-22-4, Class-IV Surge withstand capability ---- IEEE/ANSI C 37.90.1(1989) Degree of Protection Electromagnetic compatibility Mechanical stress/vibration test Temperature withstand Type test reports for the above tests shall be submitted for the approval of WBSEDCL along with Tender. Wherever the above mentioned standards and IEC 61850 overlap, the latter will prevail.

29.

Training

Suitable training to be imparted to 20 persons in batches of 5 persons for 10 days per batch on the following items as part of the Offer:1. Relay setting and parameterization

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

2. Relay configuration with respect to I/P, O/P and functional block for protection. 3. GOOSE configuration. 4. Configuration and Interfacing required for third party SCADA System Integration. 5. Diagnostic features The details of syllabus to be finalized with the Employer. The cost towards training, accommodation, journey, fooding etc. also to be taken care of by the Bidder. 30 Service Charge for Firm rate shall be quoted separately for commissioning and integration of Relay with SCADA as per clause 20. This rate shall be valid for three Commissioning Engineer years from date of placement of order.

31.

Credential as pre-requisite of Qualifying Requirement:Tender 1.The bidder should have manufactured and supplied Numerical multifunctional combined microprocessor based Motor/Feeder protection relays of 1.0 Amp or above rating, meeting any one of the following criteria during the last Seven (07) years, as on the date of bid opening with the following:a. Single order of value not less than Rs.150 Lacs OR b. Two orders of value not less than Rs. 115 Lacs each. OR c. Three orders of value not less than Rs. 92 Lacs each. Copies of performance certificate in respect of atleast three years successful operation in service for the offered relay from different organization specially in reputed Power Sector Utility in India shall have to be furnished along with the Bid. Copies of Purchase Orders and corresponding Delivery Challans /Stores Receipt vouchers/ Excise Duty Invoice, etc., i.e. Proof of Execution of the Purchase Orders for Q.R as above. a) Documentary evidence for being manufacturers like registration Certificate issued by SSI/NSIC/Directorate of Industries/DGS&D, etc. for Q.R. b) The bidder should have testing facilities of all functional tests or

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

should have arrangement of all functional tests at government approved testing laboratories.

Checklist for Bill of Material for supply

Sl. No. 1. 2.

Material Relay (Model No.) Lugs suitable for current and control, wiring Qty as per Tender Qty as per Tender X Number of TBs in relay + 20% extra.

3.

Cable for connection of Relay to laptop(USB port). 10 set Along with converter and power supply if required for relay local setting Manual, Hard copy in good quality paper properly 10 set bounded Copy of Type Test certificate along with manual Basic application software for setting change, With offer 10 nos.

4.

5. 6. 7.

CD with software(licensed ) to download 10 nos. disturbance recorder, event log and evaluation of those records Graphical configuration tool for I/P, O/P and 10 nos. functional building block for protection Any other software required for integration with 10 nos. SCADA.

8.

9.

N.B All the above tools/ Software should be compatible to WINDOWS XP/WINDOWS NT/WINDOWS 7 Operating System.

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

ANNEXURE-X
STANDARD TECHNICAL SPECIFCATION
FOR 3PHASE 3 WIRE CT/PT OPERATED FULLY STATIC AMR COMPATIBLE TRI-VECTOR ENERGY METERS

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

1.0 SCOPE
Design, manufacturing, testing, supply and delivery of AC, 3 Phase, 3 Wire, CT/PT operated fully Static and AMR compatible Tri-Vector Energy Meters for measurement of different electrical parameters listed elsewhere in the document including Active Energy (KWH), Reactive Energy (KVARH), Apparent Energy (KVAH) etc. The detail scope is given below.

2.0 APPLICATION
In Substation on incoming / Outgoing HT feeders,

3.0 STANDARDS TO WHICH METERS SHALL COMPLY


Guidelines on Data Exchange for Electricity Meter Reading, Tariff and Load Control Companion Specification enclosed with this document as annexure. IEC 62056-21 Electricity metering: Data exchange for meter reading, tariff and load control- Part 21: Direct local data exchange IEC 62056-31 Electricity metering: Data exchange for meter reading, tariff and load control -Part 31: Local Area Network data exchange IEC 62056-61 Electricity metering: Data exchange for meter reading, tariff and load control- Part 61: Object identification system (OBIS) IS-14697 Specification for AC Static Transformer operated Watt Hour & VAR-Hour meters (class 0.5S); IEC 62052-11 Electricity metering equipment (AC) General requirements, tests and test conditions -Part 11: Metering equipment; IEC 62053-22 Electricity metering equipment (AC) Particular requirements - Part-22: Static Meters for Active Energy (Class 0.5S); IS-15707 Specification for Testing, evaluation, installation & maintenance of AC Electricity MetersCode of Practice. The equipment meeting with the requirements of other authoritative standards, which ensure equal or better quality than the standard mentioned above, also shall be considered; in case of conflict the Guidelines on Data Exchange for Electricity Meter Reading, Tariff and Load Control Companion Specification enclosed with this document as annexure shall prevail upon.

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

4.0
1

GENERAL TECHNICAL REQUIREMENTS


TYPE AMR Compatible Static, 3 Ph, 3 Meter 50 Hz 5% 0.5S Suitable for operation from 110V Ph-Ph (11KV) Wire(11KV) Tri-Vector Energy

2 3 4

FREQUENCY ACCURACY CLASS SECONDARY VOLTAGE BASIC CURRENT (Ib) MAXIMUM CONTINUOUS CURRENT POWER CONSUMPTION

5 6

-/1 Amps as per existing CT for -11KV feeders 2.0 Ib; Starting and Short time current shall be as per IS-14697

The active and apparent power consumption, in each voltage circuit, at reference voltage, reference temperature and reference frequency shall not exceed 1. 5 W and 8 VA. The apparent power taken by each current circuit, at basic current, reference frequency and reference temperature shall not exceed 1.0 VA

8 9

POWER FACTOR DESIGN

0.0 Lag -Unity- 0.0 Lead Meter shall be designed with application specific integrated circuit (ASIC) or micro controller; shall have no moving part; electronic components shall be assembled on printed circuit board using surface mounting technology; factory calibration using high accuracy (0.05 class) software based test bench. Assembly of electronic components shall be as per ANSI /IPC-A-610 standard.

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

5.0

CONSTRUCTIONAL ARRANGEMENT

REQUIREMENT/

METER

COVER

&

SEALING

Wherever poly carbonate cover is specified, it shall conform to IS 11731 (FH-1category) besides meeting the test requirement of heat deflection test as per ISO 75, glow wire test as per the IS: 11000 (part 2/SEC-1) 1984 OR IEC PUB, 60695-2-12, Ball pressure test as per IEC--60695-10-2 and Flammability Test As per UL 94 or As per IS 11731(Part-2) 1986.

5.1

CONSTRUCTION

The case, winding, voltage circuit, sealing arrangements, registers, terminal block, terminal cover & name plate etc. shall be in accordance with the relevant standards. The meter should be compact & reliable in design, easy to transport & immune to vibration & shock involved in the transportation & handling. The construction of the meter should ensure consistence performance under all conditions especially during heavy rains / very hot weathers. The insulating materials used in the meter should be non-hygroscopic, non-ageing & have tested quality. The meter should be sealed in such a way that the internal parts of the meter becomes inaccessible and attempts to open the meter shall result in viable damage to the meter cover. This is to be achieved by using continuous Ultrasonic welding on the Meter body or any other technology which is either equally or more efficacious. The meter should comply latest technology such as Microcircuit or Application Specific Integrated Circuit (ASIC) to ensure reliable performance. The mounting of the components on the PCB should compulsorily be Surface Mounted Technology (SMT) type. Power supply component may be of PTH type. The electronic components used in the meter should be of high quality and there should be no drift in the accuracy of the meter for at least ten years. The circuitry of the meter should be compatible with 16 Bit (or better) ASIC with compatible processor and meter should be based on Digital measuring and sampling technique. The meter should be housed in a safe, high grade, unbreakable, fire resistant, UV stabilized, virgin Polycarbonate casing of projection mounting type. The meter cover should be transparent, for easy reading of displayed parameters, and observation of operation indicators. The meter base may or may not be transparent, but it should not be black in colour. The meter casing should not change shape colour, size, and dimensions when subjected to 200 hrs on UV test as per ASTMD 53. It should withstand 650 deg. C. glow wire test and heat deflection test as per ISO 75. The meter cover should be sealable to the meter base with at least 2 nos. seals. The bidder shall submit relevant documents regarding the procurement of polycarbonate material. The polycarbonate material of only the following manufacturers shall be used. a) G.E. Plastics: LEXAN 943A or equivalent for cover & Terminal cover/ LEXAN 503R or equivalent base. Page 81 of 102

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

b) BAYER: c) DOW Chemicals : d) MITSUBISHI: e) TEJIN: f) DUPONT:

Grade corresponding to above -Do-Do-Do-Do-

5.2

METER CASE AND COVER

The meter should have a case, which can be sealed in such a way that the internal parts of the meter are accessible only after breaking the seal and cover. This is to be achieved by used of Ultrasonic Welding (Ultrasonically continuously welded at three sides so that the cover cannot be separated from the basic without breaking/damaging the case & cover) or any other technology which is either equally or more efficacious. In case, ultrasonic welding using plate / strip is used the material of plate / strip should be same as that of cover and base and the strip. The manufacturers logo should be embossed on the strip / plate. The material of the meter body (case and cover) shall be of Engineering Plastic. The meter cover should be fixed to the meter base (case) with Unidirectional Screws, so that the same cannot be opened by use of screwdrivers. These unidirectional screws should be covered with transparent caps, ultrasonically welded with the meter body and the screw covers should be embedded in the meter body in a groove. The meter shall withstand external magnetic influence as per latest amendments of CBIP Technical Report No.88.

5.3

TERMINAL BLOCK AND COVER:

The terminals may be grouped in a terminal block having adequate insulating properties and mechanical strength. The terminal block should be made from best quality non-hygroscopic, flame retardant material (capable of passing the flammability tests) with nickel plated brass inserts / alloy inserts for connecting terminals. The terminals in the terminal block shall be of adequate length in order to have proper grip of conductor with the help of screw adjustable metal plates to increase the surface of contact and reduce the contact resistance. The screws shall have thread size not less than M 4 and head having 4-6mm. Diameters. The screws shall not have pointed ends at the end of threads. All terminals and connecting screws and washers should be of tinned / nickel plated brass material.

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

The internal diameter of terminal hole should be minimum 5.5 mm. The holes in the insulating material shall be of sufficient size to accommodate the insulation of conductor also. The terminal cover shall be transparent re-inforced Polycarbonate, Engineering Plastic with minimum thickness 2.0 mm and the terminal cover shall be of extended type completely covering the terminal block and fixing holes. The space inside the terminal cover should be sufficient to accommodate adequate length of external cables.

6.0 WORKING ENVIRONMENT


As per IS 14697-1999 (reaffirmed 2004). Meter to perform satisfactorily under Non-Air Conditioned environment (within stipulations of IS) IP51 housing for indoors use and IP55 degree of protection and sealing arrangement for outdoor use. The meter shall be suitable designed for satisfactory operation under the hot and hazardous tropical climate conditions and shall be dust and vermin proof. All the parts and surface, which are subject to corrosion, shall either be made of such material or shall be provided with such protective finish, which provided suitable protection to them from any injurious effect of excessive humidity.

7.0 MANUFACTURING PROCESS, ASSEMBLY AND TESTING


Meters shall be manufactured using latest and state of the art technology and methods prevalent in electronics industry. The meter shall be made from high accuracy and reliable surface mount technology (SMT) components. All inward flow of major components and sub assembly parts (CT, PT, RTCs / Crystal, LCDs, LEDs, power circuit electronic components etc.) shall have batch and source identification. Multilayer PCB assembly with PTH (Plated through Hole) using surface mounted component shall have adequate track clearance for power circuits. SMT component shall be assembled using automatic pick-and-place machines, Reflow Soldering oven, for stabilized setting of the components on PCB. For soldered PCBs, cleaning and washing of cards, after wave soldering process is to be carried out as a standard practice. Assembly line of the manufacturing system shall have provision for testing of sub-assembled cards. Manual placing of components and soldering, to be minimized to items, which cannot be handled by automatic machine. Handling of PCB with ICs / C-MOS components, to be restricted to bare minimum and precautions to prevent ESD failure to be provided. Complete assembled and soldered PCB should undergo functional testing using computerized Automatic Test Equipment.

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

Fully assembled and finished meter shall under go burn-in test process for 24 Hours at 55 degree Celsius (Max. temperature to not exceed 60 degree Celsius) under base current (Ib) load condition. Test points should be provided to check the performance of each block/stage of the meter circuitry. RTC shall be synchronized with NPL time at the time of manufacture. Meters testing at intermediate and final stage shall be carried out with testing instruments, duly calibrated with reference standard, with traceability of source and date.

8.0 DISPLAYS
The meter shall have 7 digits (with indication), parameter identifier, backlit Liquid Crystal Display (LCD) of minimum 10 mm height, and wide viewing angle. Auto display cycling push button required with persistence time of 12 Seconds. LCD shall be suitable for temperature withstand of 70 deg C; Sequence of display of various instantaneous electrical parameters shall be as desired by Purchaser at the time of order. The data stored in the meters shall not be lost in the event of power failure. The meter shall have Non Volatile Memory (NVM), which does not need any battery backup. The NVM shall have a minimum retention period of 10 years.

9.0 PERFORMANCE UNDER INFLUENCE QUANTITIES


The meters performance under influence quantities shall be governed by IS 14697-1999 (reaffirmed 2004). The accuracy of meter shall not exceed the permissible limits of accuracy as per standard IS: 14697 (latest version).

10.0 OUTPUT DEVICE


Energy Meter shall have test output, accessible from the front, and be capable of being monitored with suitable testing equipment while in operation at site. The operation indicator must be visible from the front and test output device shall be provided in the form of LED. Resolution of the test output device shall be sufficient to enable the starting current test in less than 10 minutes.

11.0 REAL TIME INTERNAL CLOCK (RTC)


RTC shall be pre-programmed for 30 Years Day / date without any necessity for correction. The maximum drift shall not exceed +/- 300 Seconds per year. The clock day / date setting and synchronization shall only be possible through password/Key code command from one of the following: a) Hand Held Unit (HHU) or Meter testing work bench and this shall need password enabling for meter; West Bengal State Electricity Distribution Company Limited Page 84 of 102

TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

b) From remote server through suitable communication network or Sub-station data logger PC.

12.0 QUANTITIES TO BE MEASURED & DISPLAYED


The meter shall be capable of measuring and displaying the following electrical quantities within specified accuracy limits for polyphase balanced or unbalanced loads: a) Instantaneous Parameters such as phase and line voltages, currents, power factors, overall kVA, kW, kVAr, power factor, frequency etc as per details given in the table below and enclosed annexure. b) Block Load Profile Parameters such as kVAh, kWh, kVArh (lag, lead), Maximum Demand (MD) in kW & kVA, power factor, phase and line voltages, currents etc as per details given in the table below and enclosed annexure. c) Daily Load Profile Parameters such as cumulative energy kWh (import, export), cumulative kVAh (while kW- import/export), cumulative energy kWArh (quadrant-1 / 2 / 3 / 4), reactive energy high (V > 103%)/low (V < 97%), etc as per details given in the table below and enclosed annexure. In addition to above the meter shall also record the Name plate details, programmable parameters (readable as profile), occurrence and restoration of tamper events along with the parameters (Table 5.1, 5.2 and 6.1 to 6.8 respectively of enclosed document) Detail of category wise parameters requirement suitable for specific location such as feeder/DT metering, interface points/boundary points is given in following tables of guidelines document enclosed as annexure: Annexure - I Category Substation Feeder/ Distribution Transformer meter Substation Feeder/ Distribution Transformer/Boundary/Ring fencing/Interface/HT Consumer Meters Parameter group Instantaneous parameters Block Load Profile parameters Name Plate details Programmable Parameters Event Conditions Annexure Table No. A2.1 A2.2 A5.1 A5.2 A6.1 to A6.8

12.1 Measurement of Harmonics


The meter should be capable of measuring fundamental energy as well total energy i.e. fundamental plus Harmonics energy. Fundamental energy shall be made available on meterdisplay and the same only shall be used for billing purpose.

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

The total energy shall be logged in the meter memory and be capable of downloading to the BCS through the HHU and be available for viewing at the BCS end.

13.0 DEMAND INTEGRATION PERIOD


As per enclosed guidelines document. 14.0 MD RESET It should be possible to reset MD by any of the following options: Remote MD reset Local MD Reset for manually triggered at site. MD reset by HHU through Authenticated command.

15.0 MARKING OF METERS


The marking of meters shall be in accordance with IS: 14697 /1999 (reaffirmed 2004). The meter shall also store name plate details as given in the table A5.1 of annexure. These shall be readable as a profile as and when required.

16.0 COMMUNICATION CAPABILITY


The meter shall be provided with two ports for communication of the measured/collected data as per document enclosed in the annexure, i.e. a hardware port compatible with RS 232 or RS 485 specifications which shall be used for remote access through suitable Modem (GPRS/GSM/EDGE/CDMA/ PSTN/LPR) and an Optical port complying with hardware specifications detailed in IEC-62056-21. This shall be used for local data downloading through a DLMS compliant HHU. The RS 485 port shall be used at Substations suitable for multi-drop connections of the meter for exporting data to sub-station data logger/DCU/Computer and the remote end server. The RS 232 port shall be used at boundary points meters and Distribution Transformer meters capable to transfer and export data to the remote end server through suitable communication mediums (GPRS/GSM/EDGE/CDMA/ PSTN/LPR). Both ports shall support the default and minimum baud rate of 9600 bps.

17.0 HAND HELD UNIT (HHU)


To enable local reading of meters data a DLMS compliant HHU shall be used. The HHU shall be as per specification given in the enclosed guidelines document. It shall be compatible to the DLMS compliant energy meters that are to be procured/ supplied on the basis of this specification.

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

18.0 TAMPER & FRAUD MONITORING FEATURES


The meter shall work satisfactorily under presence of various influencing conditions like External Magnetic Field, Electromagnetic Field, Radio Frequency Interference, Vibrations, harmonic Distortion, Voltage/Frequency Fluctuations, and electromagnetic High Frequency Fields etc. The meter shall be immune to abnormal voltage/frequency generating devices and shall record the occurrence and restoration of such tamper events along with parameters such as current, voltages, kWh, power factor, event code, date & time etc. (listed in Table A 6.1 to A 6.8 in enclosed document). Tamper details shall be stored in internal memory for retrieval by authorized personnel through either of the following: i) HHU. ii) Remote access through suitable communication network. Minimum 200 numbers of events (occurrences & restoration with date & time) should be available in the meter memory.

19.0 TYPE TESTS


The meter offered should have successfully passed all type tests described in the IS 14697 and IEC 61000 4-5 and the meter Data Transfer and Communication capability as per enclosed guidelines document. Type test certificate shall be submitted along with the offer and the same shall not be more than 36 months old at the time of bid submission. Make & type of major components used in the type-tested meter shall be indicated in the QAP. The condition are to be relaxed by the purchasers (utilities) for the bids to be issued in next nine months (i.e. upto May 2010) to accommodate design, development and testing of the new standard meters, conforming to the guidelines document enclosed as annexure, by manufacturers. The bidder shall have to submit the required type test certificate along with tested energy meters (as per bid requirement)to the purchaser (utility) at the time of meters delivery. Further Purchaser shall reserve the right to pick up energy meters at random from the lots offered and get the meter tested at third party lab i.e. CPRI / agencies listed at Appendix-C of CBIP 88 / NPL / CQAL/ ERTL / ERDA at the sole discretion of the Purchaser. The supplier has no right to contest the test results of the third party lab or for additional test and has to replace/take corrective action at the cost of the supplier. It shall be the responsibility of the supplier to arrange such tests and Purchaser shall be informed of the date and time of conduction of tests well in advance to enable him to witness such tests. Test charges of the testing authority, for such successful repeat type tests, shall be reimbursed at actual by the Purchaser.

20.0 ACCEPTANCE & ROUTINE TESTS

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Criteria for selection for such tests and performance requirements shall be as per IS 14697-1999 (reaffirmed 2004). Additional acceptance shall include Surge withstand (SWC), Lightning impulse and HF disturbance as per IEC 62052-11. For these specific tests, one sample meter per order from one of the offered lot shall be subjected to SWC / other semi-destructive tests. Meters after tests shall not be used. Lightning Impulse test, listed under SWC shall be done for 6 kV p and 300 Joules. Accuracy tests shall be performed at the beginning and at the end of the acceptance tests specified. 20.1 INSPECTION The inspection shall be carried out at any stage of manufacture, by the WBSEDCL authorised representatives, with 15 days prior intimation to the supplier. The manufacturer shall grant all reasonable facilities free of charge for inspection and testing to satisfy the purchaser that the materials to be supplied are in accordance with their specification. The supplier shall keep the WBSEDCL informed in advance, about the manufacturing programme so that the arrangement can be made for inspection. The representative / Engineer of the WBSEDCL attending the above testing shall carry out testing as per relevant standards and issue test certificate approval to the manufacturer and give clearance for dispatch. All expenditure (provided to & fro Journey, boarding & lodging) for inspection, testing of meters and associated equipment at manufacturers works by the Boards officials shall be borne by the successful bidder. 21.0 QUALITY ASSURANCE:

The manufacturer shall have a comprehensive quality assurance program at all stages of manufacture for ensuring products giving reliable, trouble free performance. Details of the bidders quality assurance and test set up shall be furnished with the bid. A detailed quality assurance program shall be finalized with the successful bidder during the award stage. Bidder shall furnish following information along with his bid: i) ii) iii) iv) Organization structure of the manufacturer and his main sub-suppliers (PCBs, SMT cards, CT/PT) with details of QA setup, overall workflow; Copy of system manual showing QAP (Quality Assurance Plan) as actually practiced during manufacturing and final testing. List of raw materials and critical components (ASIC chip, crystal clock, memory register Chip, transformers, optical ports etc.) with their suppliers; Stage inspection of product before final testing; West Bengal State Electricity Distribution Company Limited Page 88 of 102

TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

v) vi)

vii)

Procedure adopted for In-situ testing of PCBs, after placement of surface mounted component, for quantitative parametric variation of tolerance by self or sub-contractor. Testing and calibration facility, date of calibration of test bench, manpower data of bench operators; Sample copies of test certificate of bought out components.

22.0 QUALIFYING REQUIREMENTS


i) ii) Bidder should be a manufacturer; He should have all the facility in his works for design, assembly, quality assurance, burn-in test (Fully assembled Energy Meter), testing (all routine and acceptance tests), automatic calibration of Energy Meter on software based test bench, qualified team of technical and software engineers. All Test Report must be computer generated. The average annual turnover of the manufacturer for Energy meters for the three (3) best financial years out of last five (5) years, should be at least Rs.** Lakhs. (** is 2 x Package Cost x 12/ Work completion schedule in Months) Notwithstanding anything stated herein under, the Purchaser reserves the right to assess the capacity and capability of the bidder to execute the work, should the circumstances warrant such assessment in the overall interest of the Purchaser.

iii)

iv)

22.1

TESTING AND MANUFACTURING FACILITIES:

The Bidder shall have at least the following testing facilities to ensure accurate calibration: a) b) c) d) e) f) g) h) i) j) Insulation resistance measurement Running at no load Starting current test Limits of error Range of adjustment Power loss in voltage and current coil Repeatability of error Transportation test Low load run test Heating test

The Bidder shall give a detailed list of bought out items with name of the manufacturer and details about quality control.

23.0 GUARANTEE
Equipment (Meter) supplied shall be guaranteed for a period of 66 months from the date of supply or 60 months from the date of installation, whichever ends later. Bidders shall guarantee West Bengal State Electricity Distribution Company Limited Page 89 of 102

TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

to repair or replace the meters and meter boxes (if supplied), which are found to be defective/ inoperative at the time of installation, or become inoperative/ defective during guarantee period. Replacements shall be effected within 1 month from the date of intimation. The bidder shall extend the guarantee of 5 years. provided by the bidders shall be valid for 2 years only. However the backup bank guarantee

24.0 FIXING & CONNECTION ARRANGEMENT


Manufacturer shall ensure following technical points: i) Meter shall be suitable for mounting on Simplex type vertical panel with front door; CATM4 disconnecting type TBs to be used for Current circuit; Panel wiring to be properly dressed and harnessed; External cables to enter panel from bottom gland plate using double compression glands. Energy Meter terminals block shall be adequately sized with regard to maximum conductor dimension, commensurate with current rating of Energy Meter.

ii)

25.0 Supply of Power Pack & HHU For every 50 nos. of meters and part thereof one power pack and one HHU (8MB RAM size with Li on battery) should be supplied free of cost.

26.0 SUBMISSION OF SAMPLE & DOCUMENTS


While submitting the Quotation to the Material Controller, Central Stores & Purchase Department, Vidyut Bhavan, 4th Floor, B Block, Kolkata- 700 091, a sample meter having all the mentioned features, BCS with allied software and sample of seal etc. along with the Type Test Certificates and with the test results and ISI Certificate is to be submitted to C.E. (DTD), Abhikshan within 16-00 hrs.(except Saturday) & within 12-00 hrs (Saturday) and copy of letter indicating acceptance of Sample by the Office of the C.E. (DTD) is to be submitted to the Material Controller prior to Opening of Offer. Offer will not be accepted without submission of sample and the Tender will not be opened. Any other accessories required for observing the performance & capabilities of the Meter are to be submitted along with offer. Following sample shall be submitted to C.E. (DTD). A confirmation from C.E. (DTD) regarding submission of sample as detailed below shall have to be submitted along with the TechnoCommercial Bid (Cover-I). a) 3-Phase 3-Wire 11KV, - /1A. Class of Accuracy 0.5 2No.

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

HHU, Power-Pack & Modem, if required, to be brought at the time of testing of sample meters submitted against the tender and to be taken back by the bidder after testing of the said meters. 27.0 SCHEDULES: The Bidder shall submit the following schedules (as per Standard Format), which is part and parcel of the Specification. Schedule I Schedule II Schedule III Schedule IV Schedule V Guaranteed Technical Particulars Deviations from Specifications Bidders experience Deviations from Specified Standards Deviations from Specified test Requirements

*********************

West Bengal State Electricity Distribution Company Limited

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Annexure- I SCHEADULE FOR GUARANTEED TECHNICAL PARTICULARS FOR 33KV / 11KV STATIC TRIVECTOR METERS Sl. No. Description Required Specification Manufacturers particulars
To be mentioned To be mentioned 0.5S To be mentioned O Lag-unity-O Lead -/lA, -/5A > 200 % of Ib 0.2% of Ib Ph-Ph : 110V Ph n : 63.5 10 Variation of voltage at which -30% to + 20% of Vref meter functions normally Rated Frequency 50Hz

1 2 3 4 5 6 7 8 9

Makers name and country Type of meter/model Accuracy class Parameters displayed P.F. Range Basic Current (Ib) Maximum Current Minimum starting current Rated Voltage

11 12

Power Loss in Voltage & Current Voltage Circuit Less than circuits 1.5W/8VA, Current Circuit Less than 1VA. (Less VA/ Watt getting the preference)

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13 14

Dynamic range MD reset Provisions

To be mentioned a) Through authenticated CMRI or Remote Communication Command b) Automatic resetting at preset date & time.

15

No. of digits of display and Seven segment, min. 7 height of character digit Liquid Crystal Display (LCD) with backlit or LED, having minimum character height of 10 mm. Non volatile memory Principle of operation MD Integration period Weight of meter Dimensions Warranty To be mentioned To be mentioned 15 Minutes To be mentioned To be mentioned 51/2 years from date of commissioning To be furnished

16 17 18 19 20 21

22 23

Outline drawings & Leaflets a) Remote facility

meter-readout To be mentioned

b) Communication used.

protocol To be mentioned

c) Sealing provision for meter & To be mentioned optical port.

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d) Baud rate transmission

of

data To be mentioned

e) Required software to be To be mentioned resident in CMRI and BCS. f) Ultrasonic welding of body g) Manufacturers Seal provided 24 Base Computer Software To be mentioned To be mentioned Windows XP based or suitable for latest version. To be furnished To be mentioned

25 26 27

Type Test Certificates Time of Day Zones (Selectable)

Whether meter measures both Both required fundamental & Harmonic Energy Real Time Clock Accuracy Max. drift per annum +/- 5 min for Class 0.5S. To be mentioned in details.

28

29 30

Anti Tamper Features

Data retention by NVM without 10 years battery back up and un-powered condition Guarantee period of meter 5-1/2 years from the date of supply. Guarantee period shall be printed on the nameplate. After publishing New IS

31

32 32.1

BIS license

BIS license No. & dt. with its To be mentioned validity for ISI certification mark

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

on offered meter. 32.2 Details of meter design for To be mentioned which above BIS certification has been obtained: Ratio of Ib to Imax Material of meter body Grade of printed circuit Board material Type of assembly of component used (SMT) Meter constant (IMP / KWh) Auxiliary power circuit (with PT or PT less) Accuracy class ISO accreditation no. & dt. with its validity Other parameters / features not Conform to specification of covered in the above GTP IS-14697 / 1999 & CBIP technical report No.88 (with its latest amendment). Past Experience Copies of order executed in last three years along with GTP of the supplied meters to be enclosed. Past experience to be considered for manufacturing meter as per IS: 14697 & CBIPPage 95 of 102

(i) (ii) (iii)

(iv)`

(v) (vi)

(vii) 33

34

35

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88/304

Annexure - II

Pre-Qualification Conditions for HT Static Meters


Sl. No. 1
1.1.1.1 Particulars 1.1.1.2 Remarks

Bidders must have valid BIS certification for the offered meter. If it has started to Yes / No issue by appropriate authority Bidder preferably posses ISO 9001 Yes / No certification Bidder should be manufacturers of static meters having supplied Static 11/33 KV H.T. Meters with memory and LCD display as per IS 14697 & CBIP 88/304 to Yes / No Electricity Boards / Utilities in the past 3 years. Bidders should have dust free, static protected environment for manufacture, Yes / No assembly and Testing. Bidder should have automatic computerized test bench for lot testing Yes / No of meters. Bidder has facilities of Oven for ageing test.

Yes / No

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Annexure - III
Sl. No. Component Function Feature Current Element / Make / origin

Measurement / Computing chips

Memory chips

4 5

Display modules Communication modules Optical port Power Supply Electronic components Mechanical parts Battery

6 7 8

9 10

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11

RTC / controller

Micro

Annexure - IV

Sl. No. 1

LIST OF DOCUMENTS TO BE SUBMITTED DURING SAMPLE SUBMISSION Attested copy of type test reports from NABL accredited laboratory as per new IS(If Published) Attested copy of BIS certificates of the same type of meter submitted as sample Attested certificates as regards material used for meter case, cover & terminal block. Annexure II as per tender documents Annexure III as per tender documents Operating manual & Tamper logic of the meter submitted

4 5 6

Date :

Signature: Name: Designation: Company Seal:

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TECHNICAL SPECIFICATION FOR 11KV INDOOR SWITCH GEAR

QUALITY ASSURANCE PLAN (Annexure-Z)

The bidder shall invariably furnish following information along with his offer. (1) Statement giving list of important raw materials including but not limited to (a) Contact material (b) Insulation (c) Sealing material (d) Contactor, limit switches, etc. in control cabinet. Name of sub-suppliers for the raw materials, list of standards according to which the raw materials are tested, list of test normally carried out on raw materials in presence Tenderers representative, copies of test certificates. 2) Information and copies of test certificates as in (i) above in respect of bought out accessories. 3) List of areas in manufacturing process, where stage inspections are normally carried out for quality control and details of such tests and inspections. 4) Special features provided in the equipment to make it maintenance free. 5) List of testing equipment available with the Bidder for final testing of RMU and associated combinations vis--vis, the type, special, acceptance and routine tests specified in the relevant standards. These limitations shall be very clearly brought out in the relevant schedule i.e. schedule of deviations from specified test requirements. The supplier shall, within 15 days from the date of receipt of Purchase Order submit following information to the WBSEDCL :i) List of raw materials as well bought out accessories and the names of sub-suppliers selected from those furnished along with offer. ii) Necessary test certificates of the raw material and bought out accessories. iii) Quality Assurance Plan (QAP) with hold points for WBSEDCLs inspection. The quality assurance plan and hold points shall be discussed between the WBSEDCL and supplier before the QAP is finalized. iv) The supplier shall submit the routine test certificates of bought out items and raw material, at the time of routine testing of the fully assembled breaker. of

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SCHEDULE I Undertaking from Relay manufacturer We hereby confirm that the protective relay(s) type _____________________ i) ii) iii) offered by us against your tender No._____________________ through M/s._______________________ are in our current range of production. We also confirm that these relays will not be phased out by us in the next 10 years from the date of supply. Necessary repairs/replacements if necessary during this period will be made available by us. Name & Designation : ___________ Company Seal : _______________ We have offered our relay(s) type _______________________________ i) ii) iii) to M/s. ________________________ against WBSEDCL's tender no.____________. In this connection we hereby confirm that we would be extending all the required technical support and back-up guarantee to M/s._______________ for the above mentioned relay(s).

Name & Designation : _______ Company Seal : _____________

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SCHEDULE - II Undertaking from Meter manufacturer We hereby confirm that the Meter(s) type _____________________ i) ii) iii) offered by us against your tender No._____________________ M/s._______________________ are in our range of production.

through

We also confirm that these meters will not be phased out by us in the next 10 years from the date of supply. Necessary repairs/replacements if necessary during this period will be made available by us. Name & Designation : ___________ Company Seal : _______________ We have offered our meter(s) type _______________________________ i) ii) iii) to M/s. ________________________ against WBSEDCL's tender no.____________. In this connection we hereby confirm that we would be extending all the required technical support and back-up guarantee to M/s._______________ for the above mentioned meter(s). Name & Designation : _______ Company Seal : _____________

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SCHEDULE III SCHEDULE OF TENDERER's EXPERIENCE The tenderer shall furnish here the list of the similar orders executed/under execution by him to whom a reference may be made by the purchaser in case he considers such reference necessary.

Sr. No.

Name of the client & description of the order

Value order

of Period supply & Name and address to whom ref commissioning can be made

NAME OF THE FIRM------------------------------------------------------------------------------------NAME & SIGNATURE OF THE TENDERER-----------------------------------------------------DESIGNATION--------------------------------------------------------------------------------------------DATE---------------------------------------------------------------------------------------------------------

------------------------------

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