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Delta Confidential
Contents
2 3 4 5 6 System introduction Quick Installation parameter setting Controller introduction NRMS software introduction Troubleshooting & Maintenance Q&A
Delta Confidential
Contents
2 3 4 5 6 System introduction Quick Installation parameter setting Controller introduction NRMS software introduction Troubleshooting & Maintenance Q&A
Delta Confidential
AC Input
Rectifier # 1 Rectifier # 2 Rectifier # 3
AC Distribution Unit
Generator U.P.S
Battery
Rectifier # N
LVDS
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ESAA150-FTA11
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Controller CSU501
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Battery string
19 Rectifier shelf
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System Drawing
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Fan cooling
DC Power system ESAA150-FTA Series Power System with 3 rectifier slots (Rear side access) Battery tray 1
Front View
Dimension (H*W*D): < 2000mm x 750mm x 720mm
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Front Side
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DC Power system ESAA150-FTA Series Power System with 3 rectifier slots (Front side access) Battery tray 1
Battery tray 2
Rear View
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Rear Side
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Rectifier DPR2700W
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Controller CSU501
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CCU Board
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NO COM NC NO COM NC
Cooling alarm
Environments alarm
3pcs MG32A 2-hole Cable Gland For cable range (OD): 12mm
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Main Grounding Bus bar with 6pcs M6 insert nut for NSN equipment
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Main Grounding Bus bar x 1 with 6pcs M6 insert nut for for Power system grounding.
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Suggestion: Clean: 1~2 Months using vacuum cleaner Replacement: 6~12 Months
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System Drawing
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ES 48/600-UBA02
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AC Input Characteristic(48V)
Wide AC input voltage range with derating below 176 V Maximum input current 19 A Input fuse 25A fast (L and N)
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48
56
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Vinrms: 184
Rectifier restart
Ambient 55 C
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65 C
75 C
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Rectifier - Interface
Pin Number
Signal
Description
P4 P5-P7 P8-P10 H1
Precharge DC Output - DC Output + Signal ground RS 485 + communication Communication ground RS 485 communication Short pin for well connection ID analog ID digital Load Sharing Bus
I/O Connector
Input Signal Output
H2 G1 G2 F1 F2
Pin Number
Signal
Description
E1 E2
P1 P2 P3
AC_L AC_N FG
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Rectifier - Dimension
Contents
2 3 4 5 6 System introduction Quick Installation parameter setting Controller introduction NRMS software introduction Troubleshooting & Maintenance Q&A
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Default setting
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Step 1-1
Step 1-2
Step 1-3
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Step 2-1
Step 2-2
Step 2-4
Step 2-3
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START - UP PROCEDURE
START - UP PROCEDURE: Check-list and inspection before turn-on: Verify all connections prior to starting this section
Ensure the input AC circuit breaker located on the AC service panel is switched to Off position Confirm the operating voltage before proceeding Ensure the frame ground is properly connected to a permanent earth ground connection Ensure all the DC circuit breakers in the equipment are switched to the Off position Tighten the DC circuit breaker lugs to ensure proper contact is made with the load cable and the trip sense wire as it may cause heat damage
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START - UP PROCEDURE
Turn on the system Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Step 7 Step 8 Step 9 Step 10 Step 11
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Check all wiring are correct Check and confirm the input voltage is correct Pull out all the rectifiers from the system Switch on the battery breaker(s) Check the monitor of display on the controller Switch on the AC breaker Check the monitor of display on the controller again Push one rectifier into the rectifier slot Check the system works in normal condition. Push all other rectifier(s) into the rectifier slots Switch on the load breaker(s) sequentially
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START - UP PROCEDURE
Simple troubleshooting guide
Status LCD display on the controller is OFF Possible causes AC utility does not supply to the system Action Check the AC utility Make sure the AC wire is properly connected at the AC input terminal Check the AC breaker position to ON position Contact technician if problem still exists Check the AC utility Make sure the AC wire is properly connected at the AC input terminal Check the AC breaker position to ON position Contact technician if problem still exists Check the AC utility Make sure the AC wire is properly connected at the AC input terminal Check the AC breaker position to ON position Pull out the rectifier and insert it properly Contact technician if problem still exists Check the load breaker position to ON position Change the breaker if breaker is overloaded in use. Check the system output voltage Check the battery breaker position to ON position and check the battery voltage. Change the battery
System shows in normal operation but no output to the load No battery backup when AC fails
DC breaker is tripped LVDS2 did not reconnect Battery breaker is no connected or the battery voltage too low Battery life reaches end
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Config
Relay 8 7 6 5
4 3 2 1
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Config
Relay & LED
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SADMIN level
Pull down list for alarm relay & LED indicator define
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Using tool to push the button and connect the signal wire
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Finish
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Status Alarm
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4 2 3 1
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2 3 1
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Contents
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Sys Info
Sys Setting
Current Alarm
Sys Info
Sys Setting
Current Alarm
Password
Generator ON/OFF
Language English
Alarm Reset
Reset HVSD Reset Com-fail
Sys Info
Sys Setting
Current Alarm
All Alarm Function show on Display Show Real Information and Alarm Time in Event Log
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Contents
2 3 4 5 6 System introduction Quick Installation parameter setting Controller introduction NRMS software introduction Troubleshooting & Maintenance Q&A
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Mini U SB
Local Access
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Mini USB
Local Access
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User level
NRMS Version
CSU
System data DC O/P voltage Ambient Temp. Load current Total current (load + battery) AC voltage (Phase1) AC voltage (Phase 2) AC voltage (phase 3) Buzzer stop Manual battery Test Manual EQU
Software Version Firmware Version System status RMS software status Login level System voltage System time
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User level
Rectifier
Max. rectifier slot in system No. of rectifier failure No. of rectifier working No. of rectifier turned Off No. of rectifier communication error Clear communication error
Rectifiers status
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User level
Battery
Total Batt. current (+: charge) (-: discharge) Batt. capacity Batt. 1 current Batt. 2 current Batt. 3 current
Batt. middle point Vol 1 Batt. middle Point Vol 2 Batt. middle point Vol 3 Batt. middle Point Vol 4
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Parameter System
User level
AC High DCV high setting point DCV low setting point Pre DCV low setting point HV shutdown setting point LVDS1 trip point LVDS2 trip point LVDS3 trip point Float voltage EQU voltage Ambient temp. high Ambient temp. low High temp. shutdown Low temp. shutdown Alarm when current over 80% of rectifier capacity Energy Saving SMR Max. Current AC Low
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Battery
Battery Volt (54V)
Power System
Battery
Battery Volt (54V)
Energy BLVD
Battery Low Voltage Disconnect
Energy
Energy BLVD
Rectifier Volt (0V) Battery Low Voltage Disconnect
Energy
Current Sensor
Current Sensor
Output (Load)
Output (Load)
Normal (AC)
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Energy BLVD
Rectifier Volt (0V) Battery Low Voltage Disconnect
Energy
Energy BLVD
Battery Low Voltage Disconnect
Energy
Battery Volt (42V)
X
PL NPL PL Output (Load)
X X
NPL
LVDS2 Open
Output (Load)
Energy
Rectifier Volt (45V)
Energy
Battery Volt (45V)
Energy
Rectifier Volt (49V)
Energy
Battery Volt (49V)
BLVD Auto recover (42V + 3V=45V) LVDS2 Open PL NPL Output (Load)
BLVD Close
X
PL NPL Output (Load)
Parameter Battery
User level
Batt. Test Function Test Time Test Criterion Discharge current for test
SMR max. current limit Charge Management Charge CL 1 Charge CL -2 Charge CL -3 Batt. Periodic Test Function Test Periodic Which day do the test What time do the test Last batt. Test Time Next batt. Test Time
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Battery Capacity x Charge rate = Charger Current In this case, battery capacity is 300Ah, so: 300Ah x 0.2C = 60A (battery charge current) 300Ah x 0.1C = 30A (battery charge current)
EqulizeVoltage
Float Voltage Deeply Discharge Voltage Battery current Stage - 1 Current Limit Stage - 2 Current Limit Stage - 3 Current Limit EQU stop current
0V / 0A
Time
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Parameter
Temp. Compensation
Temp. Compensation Function Compensation Mode
User level
Coefficient (per cell) of Temp. Compensation Max. Range of Compensation Center of temp.
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Parameter EQU
User level
Equalize charge EQU Max. Time Additional EQU Time Criterion for stop EQU
Periodic EQU Function Periodic Which day enforce What time enforce Last EQU Time Next EQU Time Criteria for enforce EQU
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User level
Rectifier current limit One rectifier fail More than 1 rectifier fail Major alarm Minor alarm Load breaker trip High priority breaker trip Low priority breaker trip Load fuse fail Load rail alarm GMT fuse fail DCV high alarm DCV low alarm LVDS 2 trip LVDS trip alarm TA high alarm TA low alarm TA sensor fail alarm ACV high alarm ACV low alarm AC breaker trip AC phase lost alarm
TB sensor fail alarm Battery temp. high Battery fuse fail Battery discharge Battery breaker trip Middle test fail Battery test fail Rect. Over capacity
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Parameter WEB
IP Address Subnet Mask Gateway
User level
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Parameter CCU
User level
Fan 1 start point Fan 1 stop point Duty for fan 1 full speed Fan 1 full speed point
Fan 2 start point Fan 2 stop point Duty for fan 2 full speed Fan 2 full speed point
Push this button then fan 2 run from low speed to full speed Push this button then fan 2 run full speed
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Alarm system
Alarm light with alarm
User level
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Alarm CCU
User level
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Event
User level
Record items Right now Event log list Clear all Event log
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Setting
User level
Modem configure
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3 4
Password: 8888
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SADMIN level
NRMS Version
CSU
System data DC O/P voltage Ambient Temp. Load current Total current (load + battery) AC voltage (Phase1) AC voltage (Phase 2) AC voltage (phase 3) Buzzer stop Manual battery Test Manual EQU
Software Version Firmware Version System status RMS software status Login level System voltage System time
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SADMIN level
Rectifier
Max. rectifier slot in system No. of rectifier failure No. of rectifier working No. of rectifier turned Off No. of rectifier communication error Clear communication error
Rectifiers status
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SADMIN level
Battery
Total Batt. current (+: charge) (-: discharge) Batt. capacity Batt. 1 current Batt. 2 current Batt. 3 current
Batt. middle point Vol 1 Batt. middle Point Vol 2 Batt. middle point Vol 3 Batt. middle Point Vol 4
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Parameter System
SADMIN level
AC High DCV high setting point DCV low setting point Pre DCV low setting point HV shutdown setting point LVDS1 trip point LVDS2 trip point LVDS3 trip point Float voltage EQU voltage Ambient temp. high Ambient temp. low High temp. shutdown Low temp. shutdown Alarm when current over 80% of rectifier capacity Energy Saving SMR Max. Current AC Low
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Parameter Battery
SADMIN level
Battery capacity Batt. Temp. High ALM Batt. Middle point (SMR model selection ) SMR max. current limit Charge Management Charge CL 1 Charge CL -2 Charge CL -3
Batt. Test Function Test Time Test Criterion Discharge current for test
Batt. Periodic Test Function Test Periodic Which day do the test What time do the test Last batt. Test Time Next batt. Test Time
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Parameter
Temp. Compensation
Temp. Compensation Function Compensation Mode
SADMIN level
Coefficient (per cell) of Temp. Compensation Max. Range of Compensation Center of temp.
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Parameter EQU
SADMIN level
Equalize charge EQU Max. Time Additional EQU Time Criterion for stop EQU
Periodic EQU Function Periodic Which day enforce What time enforce Last EQU Time Next EQU Time Criteria for enforce EQU
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SADMIN level
TB sensor fail alarm Battery temp. high Battery fuse fail Battery discharge Battery breaker trip Middle test fail Battery test fail Rect. Over capacity DCV high alarm DCV low alarm LVDS 2 trip LVDS trip alarm TA high alarm TA low alarm TA sensor fail alarm ACV high alarm ACV low alarm AC breaker trip AC phase lost alarm
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SADMIN level
Door open Fan 1 disconnect Fan 2 disconnect Heater disconnect TA 2 sensor fail
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Parameter WEB
IP Address Subnet Mask Gateway
SADMIN level
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Parameter CCU
SADMIN level
Fan 1 start point Fan 1 stop point Duty for fan 1 full speed Fan 1 full speed point
Fan 2 start point Fan 2 stop point Duty for fan 2 full speed Fan 2 full speed point
Push this button then fan 2 run from low speed to full speed Push this button then fan 2 run full speed
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Alarm system
Alarm light with alarm
SADMIN level
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Alarm CCU
SADMIN level
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Event
SADMIN level
Record items Right now Event log list Clear all Event log
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SADMIN level
Alarm level can be defined
High priority load Low priority load Load breaker trip Load fuse fail Load rail fail One rectifier fail > 1 rectifier fail Rect. over capacity
ACV high ACV low AC fail AC breaker trip AC phase lost GMT fuse fail TB sensor fail TB high Battery fuse fail Battery middle test fail Battery discharge Battery test fail Battery breaker trip
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SADMIN level
Alarm level can be defined
Door open alarm Fan 1 disconnect Fan 2 disconnect Heater disconnect TA 2 sensor fail
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SADMIN level
Relay & LED
Config
Relay 8 7 6 5
4 3 2 1
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Config
Relay & LED
SADMIN level
Alarm relay & LED indicator can be defined
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SADMIN level
Pull down list for alarm relay & LED indicator define
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SADMIN level
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SADMIN level
DCV calibration
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Setting
SADMIN level
Modem configure
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Contents
2 3 4 5 6 System introduction Quick Installation parameter setting Controller introduction NRMS software introduction Troubleshooting & Maintenance Q&A
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Troubleshooting
Alarm information (Display &Event)
AC Fail/AC High Voltage / AC Low Voltage Alarm Description DC Output Voltage High/Low DC Circuit Breaker Tripped Alarm Over-Temperature Alarm Rectifier Failure Alarm Controller(CSU501) Failure Cooling System Failure
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Alarm information
Display (Alarm)
Home DCV DCI Sys Status(FL/EQU) Alarm Existing
Sys Info
Sys Setting
Current Alarm
All Alarm Function show on Display Show Real Information and Alarm Time in Event Log
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Alarm information
Display (Event Log)
Home DCV DCI Sys Status(FL/EQU) Alarm Existing
Sys Info
Sys Setting
Current Alarm
* DC/DC Data
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Over-Temperature Alarm
This alarm is generated when the threshold temperature set in parameter alarm setting TA/Tb1 is exceeded and also controls the Temperature Compensation Voltage Control. The CSU senses the temperature via sensor TA/Tb1 and generates an Ambient Over Temperature Alarm setting TA/Tb1.
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Over-Temperature Alarm
Over Temperature - Ambient Troubleshooting: Verify that the ambient temperature has exceeded the parameter setting by checking the thermal sensor reading in the hut or equipment room and comparing the reading to the CSU Reading. If the TA parameter setting has been exceeded, increase the air conditioning. If the TA threshold is exceeded, it is recommended to turn off the AC Main feeding the Rectifiers until the ambient temperature has decreased below the threshold temperature. If the sensor is defective, turn the Temperature Compensation Feature off. Contact Delta for a replacement sensor
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Over-Temperature Alarm
Over Temperature - Battery Alarm: This alarm is generated when the TB temperature is exceeded the threshold temperature set. The CSU senses the temperature via sensor TB and generates a Battery Over Temperature Alarm-TB.
Over Temperature-Battery Troubleshooting: Check the battery temperature and verify it is within the TB parameter threshold. If the TB thresholds are not exceeded, check the thermostat reading in the hut or equipment room and comparing the reading to the CSU reading. If the TB sensor is defective, contact Delta for a replacement sensor. It is recommended that if the system is in the equalize mode, switch the status to float to reduce the battery temperature.
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When a rectifier fails, the alarm information is sent to the CSU and the rectifier is shut down. The rectifier should be swapped out with a spare unit and the faulty unit returned to Delta for repair. Warning! Do not open the rectifier module. There are no serviceable parts. Call Delta Customer Service for a RMA number for repair and return.
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Troubleshooting rectifiers
Use the following troubleshooting table if there is a rectifier alarm to find out whether a rectifier is faulty, or the failure is outside the rectifier module. LED ok: OFF and an alarm signal active: Event Mains voltage is missing Fan Failure Definition Check mains fuse and connector If a fan failure is detected, an alarm is issued (RFA/FF LED flashes ON for 0.25 seconds and OFF for 0.25 seconds) and the rectifier shuts down. Check air flow at front, clean air filter, check fan and replace rectifier module Replace rectifier module Rectifier internal communication fail; (RFA/FF LED flashes ON for 2 seconds and OFF for 1 seconds) Reset the communication fail alarm from controller, Check bus cable to controller, replace rectifier module
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Troubleshooting batteries
Please follow the battery manufacturers instructions for troubleshooting batteries. If a battery is changed or replaced, check the voltage and recalibrate the controller. System temperature readings must also be checked and recalibrated.
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