Professional Documents
Culture Documents
E-ChainSystems..ReadyChain.Chainflex Cables...
...iglidur.igubal.DryLin.xiros/..plastics.for.longer.life /..
.de/ ..
Theo Diehl Head of Cranes Peter Ptz international and material handling project manager, Cranes and material handling tdiehl@igus.de pp@igus.de
The goods leave igus within 24 hrs. On request we can deliver via express or special delivery. Please inform us about your wishes.
igus has no minimum order. Just order the amount you need.
No minimum order
With warranty
Beyond the legal warranty we also vouch for wear and tear. Together with you, we define your applications parameters. With a warranty certificate!
Ordering times
Hotline
Onlineshop
See www.igus.eu. There you can find our whole product range. Order around the clock.
For questions and more information call us or use our online productfinders on www.igus.eu.
*Note for delivery time: Delivery time means time until shipping of goods
System E4.1 Large E-Chains for all cases page 8-9 System E4/00 E-Chains with the product range page 10
E4/4 Heavy Duty E-Chains and troughs for high fill weights page 11-13
XXL material E-Chains for long unsuppoted applications page 25 New: E-Rover PowerProtective-System with misalignment control page 20
safe cost
safe money
On the next pages you will find special products for the Crane Industry. The huge igus E-Chain-program contains over 75,000 products ex stock incl. usefull accessories and Chainflex cables developed and tested for Chains. The series E4 (4-piece designed E-Chain) was designed especially for long travel applications with high fill rates and for difficult environments. Find more products in the igus main E-Chain-Catalog, for example for: l Robotics l Offshore l Heady Duty l Cleanroom l Material handling l Machine tools l and many more
and more than 5.000 additional applications e.g. spreader, main power supply, reach stacker, lifts, empty container handling systems and fork lifts
l Speeds up to 600 m/min possible, grab Cranes and STS Crane applications with 300 m/min in use l Space-saving design reduces length and height l No additional drives or control system necessary l All media in one system power, data, air, water, etc. l Low maintenance l Wind and weather resistant l Other lines and cables can be added easily (e.g. Chainflex fibre optics) l Possible travel up to 800 m with igus Rol E-Chain, applications with 500 m on STS Cranes travels in use l Possible reduction of cable length > 50 % l No loop station required l Overall steel structure can be shortened No loop station required igus E-ChainSystem example on STS Crane in Antwerp. System delivered as ReadyChain.
plus 20%
compared to E4/00
Large unsupported length (+20% compared to E4/00) possible thanks to special stop dog, tongue and groove combination.
4
Smooth, cable friendly inner surfaces
3. Sidemounted application
Also best suited for sidemounted applications due to tongue and groove design
4 2+3
4. Cable protection
Smooth, wide solid polymer support for cables, many quickly mounted shelving options.
Low noise through integrated brake Straight run and fast assembly through inner- / outer link design
5 6
High rigidity and carrying capacity for shear forces thanks to tongue and groove design Cable-friendly rounded crossbar
5. Low noise
Integrated brake, smooth gliding surfaces; rubber dampers optional.
6. Straight run
For sidemounted applications
High push-/pull forces through tongue and groove, no camber option by flipping the outer link.
24 h or today
8
www.igus-cranes.com/E41
9
E-ChainSystem:E4/00 E-ChainSystem:E4/4
High side-mount stability due overlaping grip (tongue and groove design) No sliding shoes, no loose parts Hinged snap-open removable lids along outer radius of E-Tube Lateral glide surfaces for side-mounted operation
Stop dog with brake for noise reduction Strain relief elements can be integrated in the mounting bracket Wide rounded plastic crossbars, cable friendly Crossbars are removable along both radii, saves time installing and dismantling
Crossbars are removable along both radii, saves time installing and dismantling Wide rounded plastic crossbars, cable friendly High secure double lock
Series
Inner width Bi [mm] 30 - 120 40 - 300 50 - 400 50 - 400 50 - 600 200 - 600 87 - 562 200 - 600 100 - 563
Outer width Ba [mm] 44 - 134 60 - 320 73 - 423 76 - 426 84 - 634 252 - 652 139 - 614 260 - 660 160 - 623
Bending radius R [mm] 38 - 200 55 - 250 63 - 300 75 - 350 135 - 500 200 - 1000
Typical Crane applications: RTGs, RMGs, Spreader, Indoor Cranes, Man lift, Reach Stacker, ...
Typical Crane applications: STS, Goliath Cranes, RTGs, RMGs, Indoor Cranes, Bulk handling Cranes, ...
Dimensioning
Ba Bi
Bending radius
Series radius
R hi ha
Bending Radius
24 h or today
10
www.igus-cranes.com/E4
24 h or today
www.igus-cranes.com/E4
11
Crossbars are removable along both radii, saves time installing and dismantling
Hinged snap-open removable lids along outer radius of E-Tube available, closed and open designs can be combined
Expanded gliding surface, expanded stop dog surface and bigger pin/hole surface to classic E4/4 series
Supplied from stock for the HD series: l Roller glide for the reduction of the tensile/shear forces l Extension link for large widths and for raising the load capacity l Separators for the adaptation of the interior separation in the cable layout l Mounting brackets for the fastening of the chain at fixed and moving ends Typical Crane applications: STS, Goliath Cranes, Indoor Cranes, Bulk handling Cranes, Mining Crane, ...
5050 HD X
4040 HD
5050 HD to classic 5050: Y: +120%, X: +7,5 mm 4040 HD to classic 4040: Y: +140%, X: +9 mm
Series Inner height hi [mm] 56 80 Inner width Bi [mm] 50 - 600 50 - 600 Outer width Ba [mm] 104 - 664 110 - 660 Outer height ha [mm] 84 108 Bending radius R [mm] 135 - 500 150 - 1000 With roles
4040HD
4040RHD 5050RHD
12
5050HD
24 h or today
www.igus-cranes.com
13
Rol E-Chain
10years experience
...higher fill weights with Rol-E-Extension links
l On more than 1.000 cranes with more than 10 years market experience l THE optimal solution for high additional load l Low maintenance l Strong reduction of the driving force required for moving the Energy Chain to below 25 % l Travels up to 800 m possible l Possible speeds of up to 600 m/min l Different types of rollers for optimum results in different situations l Even rolling resistance for dirty applications l System guarantee for made-to-specifications system (depends on application) Rol E-Chain, rolling, not gliding: Traditional Energy Chains operating over long distances generally gliding. Rol E-Chain has been developed with the aim of pushing back the technical limits of this kind of operation. The demands placed on Energy Chains used over long distances have continuously increased in recent years. Travel over several hundred meters sets new challenges, as do extreme Crane movement speeds at cable loads of up to 50 kg/m.
100
Push-/pull force in % Zug-/Schubkraft in %
75
50
25
200 100
175 75
100 50
50 25
0m 0m
Comparison of the power requirement between Rol E-Chain and a standard Energy Chain
Series
Bending radius R [mm] 125 - 300 150 - 350 200 - 500 250 - 500
Series
4040RHD 5050RHD
14
long travels
Additional widths l System P4 in 5 widths l 250 300, 350 and 400 mm inner width l AUTO-GLIDE version for all widths l Crossbars in cable friendly, rounded plastic l Safe due double lock mechanism product design award
More bending radii l System P4 in 3 bending radii: 250, 300 and 350 mm l Large radii for stiff cables and hoses l Small radii for limited space
NEW: P4.32 with new ALU guide trough l Energy-efficient solution for long travels: -57% l Highly dynamic even in cramped installation kit l Very quiet, lightweight and slim design l For fill weights up to 10 kg/m l For long travels up to 800 m l No split roller, but as offset runs smoothly
The igus P4 roller Energy Chains are the best solution for the longest travel at high speeds. They are very smooth running and energy-efficient requirements that are demanded today by many crane makers and operators. NEW: Now the aluminum guide trough range has been expanded for the series P4.32 and P4.42.
l Smooth, low noise operation through identical pitch length for links with and without rollers l Grooved roller running on continuous, plain surface l Large glide area for rollers l Rollers are integrated in to side link
Extension link heavy fill weights l Roller extension link for series P4.56 l 50% higher fill weight possible l Increased unsupported span l Maximum rigidity l Divides cross section into reasonable compartments (electric/hydraulic)
Long-life rollers l Tribo-optimized plastic rollers for all P4 systems l Wear optimized l Long cycle life l Improved rolling l Lower noise and vibration l Same pitch for roller links/chain links
dB(A)
Standard guide trough system l Guide trough system l Special geometry in combination with AUTO-GLIDE cross bars allows for offset upper and lower run l Strong installation kits for long life l Stainless trough segments resist corrosion and sea water
v m/s
15 10 5.0 1.0
Part No.
Inner height Outer height Inner width Outer width Bending radii Pitch hi [mm] ha [mm] 84 108 84 Bi [mm] 200 - 400** 200 - 400** 200 - 400** Ba [mm] 270 - 470 276 - 476 270 - 470 R [mm] 250 - 350** 250 - 500** 250 - 350** [T] 91 100 91
R R
.0
56 80
R
P4.56R
56
76
4040R
Technical data: Modular P4 system for very long travels and high speed: l 800 m travels and more are possible l >10 m/s speed l Heavy fill weight up to 10 kg/m l Large rolling and gliding surfaces for long cycle life l Safely on track through AUTO-GLIDE cross bars and guide trough l Same pitch for roller links/chain links
* A reduction of 3 dB(A) sounds like a 50 % reduction in the noise level to the human ear.
Noise level*
1) First Rol E-Chain from 1999, Lab test, v = 2,0 m/s 2) Outdoor test, v = 6,0 m/s each 1 m measurement distance
90 88 86 84 82 80 78
24 h or today
16
www.igus-cranes.com/p4video
www.igus-cranes.com/p4
17
Biggest: E4.350
E4.350: Carries heavy loads efficiently and safely Presented in 2008, now also available as a roller version for long travels with low drive force and as a standard product. Wherever harsh conditions exist, such as in offshore applications, the biggest plastic E-Chain in the world feels at home and offers the following advantages: l Available as a standard product l Fill weights up to 600 kg/m l 350 mm inner height, inner width up to 1000 mm l Resistant against corrosion, oil and seawater, maintenance-free, no lubrication points needed on joints during operation l Multiband chains possible l Matching heavy-duty guide troughs Industries: Vacuum units, oil platforms, offshore, steel mills, construction equipment, coal handling
Long travels with low drive power are now possible with Rol E-chain links for the worlds largest polymer E-chain. Designed for the use in rough environments, like Oil platforms, power plants...
www.igus.de/600kg
www.igus-cranes.com/E4350R
19
E-Rover: safe
on long travels
safe operation: Power-Protective-System with misalignment control for Rubber Tired Cranes igus E-Rover: E-ChainSystem for power and data supply of rail-bound crane systems Constantly rising diesel prices and not least the environment protection make a conversion from diesel to electric drive with rubber-tired container cranes (RTGs) almost inevitable. With the E-Rover igus has developed a system that meets all requirements especially in these areas: l ompensation of lateral offsets C (+/-400 mm or according to customer specifications) l For long travels (travels of 800 m and more possible) l Interference-free data transfer through igus bus cables or igus fiber optic cables l Trouble-free even in the harshest environmental conditions (such as in underground mining) l All media can be conducted in one system l Almost maintenance-free l Can also be used for other applications with large horizontal offset
safe money: Long travel approved system with less maintenance effort order related, 4 weeks
www.igus-cranes.com/compensation
www.igus-cranes.com/news
21
20
Guidelok Slimline
vertical guiding
s
2m distance or more
Guidelok Slimline: Save 80% guiding trough Especially with storage and retrieval units there exists the problem that hanging chains at high speeds and lateral accelerations swing or knock about and can lead to accidents. With the new igus Guidelok Slimline system, this risk is eliminated. l Save up to 80% troughs l aves costs and weight significantly S l or hanging systems up to 50 m high and more F l o knocking about of the chain, high reliability N through clamping lever l Faster and easier installation l onsoles can be simplified or eliminated C l Noise minimization l Easy access for servicing Clamping levers keep the E-Chain secured on track. No bouncing of the E-Chain during severe lateral movements. order related, 3 weeks
22
s
www.igus-cranes.com/vertical www.igus-cranes.com/GLSL
23
Extreme glider
XXL material
More width available for more series. For further increase of E-Chain cycle life in extreme applications and very long travels. Highly wear-resistant igus plastic gliding elements with up to 70% larger gliding surface. l 7 additional sizes l For additional E-Chain series l Optimized gliding surface geometry l For long travels and highest fill weights l Gliding applications without additional components (Crossbar and glide surface are made of one piece) l Extremely wear-resistant and quiet through enlarged gliding surfaces (up to 70 %) and 150 % thicker wear pads
l 4 times longer cycle life l Smooth motion through optimized surface geometry and cushioned gliding elements l For use on new E-Chains or to retrofit existing systems
Program extension E4.1 XXL-material: Allows for up to 25 % more unsupported span and for up to 13 m of unsupported travel. Solutions with gliding E-Chains are often more elaborate and expensive than unsupported applications, because a slightly longer E-Chain and a guide trough system becomes necessary. Usually, gliding E-Chains also require more space. The new XXL-material for E-Chain series E4.1 allows for 25 % longer unsupported span and makes unsupported travels of up to 13 m possible. The strong stop dog mechanism and interlocking side links underscore the XXL unsupported aptitude. For XXL material: speed vmax=1 m/s, acceleration amax=2 m/s2
l Longer unsupported travels l Higher fill weights l Eliminates guide troughs and supports l Higher speed l Lower wear and longer cycle life l More flexibility for your application l Less space required
Load capacity test E4.56 XXL vs. larger E4.80 (right): Centered load of 11.25 kg at 4.5 m unsupported span
For series Widths xx [mm] 14040, 15050 4040, E4.56, 400 5050 .20* .20* .20* .25 .25 .25 .27* .27* .27* .28* .28* .28* .30 .30 .30 .32 .32 .32 .35 .35 .35 .37* .37* .37* Gliding surface width [mm] 32 38 43 Part No. GN Version** 450.xx.GN.S 450.xx.GN.M 450.xx.GN Part No. GS Version** 450.xx.GS.S 450.xx.GS.M 450.xx.GS E4.28.XXL E4.32.XXL E4.42.XXL E4.56.XXL E4.80.XXL Series Inner height Outer height hi [mm] 28 32 42 56 80 ha [mm] 42 54 64 84 108 Inner width Bi [mm] 40 - 300 50 - 400 50 - 400 50 - 600 50 - 600 Outer width Ba [mm] 60 - 320 73 - 423 76 - 426 84 - 634 100 - 650 Max. unsupported span [m] 2,75 3,50 4,20 5,25 6,25 Bending radii R [mm] 55 - 250 63 - 300 75 - 350 135 - 500 150 - 1000 Pitch T [mm] 46,0 56,0 67,0 91,0 111,0 Links/m [mm] 22 18 15 11 9
New
* in preparation
order related
24
www.igus-cranes.com
order related
www.igus-cranes.com
25
customized
cable design
The igus Chainflex-programm contains over 950 cables ex stock especially designed for the use in Chains and tested, tested and tested. Chainflex lasts. Or your money back. igus Chainflex power cable igus Chainflex control cable
Interior separation modules for system E4.1 Modular interior shelving system the ideal igus separation for every application. Modules are interchangeable and can be combined. New accessories complete the system. We look forward to discussing your application!
Vertical Separator, Locking Separator and Spacer for Chain inner separation
Side Plate, Vertical Separator, Slotted Separator and Shelves for costumized inner separation
Characteristic features of the igus own Chainfix product series: l igus Chainfix reduces the overall height due to optimum housing height l Long-term durability for dynamic applications due to improved pressfit elements l Suitability for integration in the KMA connection element: space-saving and time-saving assembly; possibility of delivery for complete systems, with cables and assembled strain relief device included l Improved foot for facilitated installation on the C profile
igus Chainfix stainless-steel* (photo) and steel version available ex stock 24 h or today
26
Chainflex cables classification after the criteria requirements, oil-resistance and travel distance 24 h or today www.igus.eu/catalog
27
Chainflex cables
Overview
for Cranes
Overview
The new halogen-free single conductor for extra high mechanical demands on cranes and for plant engineering l TPE UV-resistant outer jacket l PVC-free/halogen-free l Oil-resistant/Bio-oil-resistant l Low-temperature-flexible l Nominal voltage 0,6/1kV l Bending radius inside E-Chain: 7,5 x d Number of cores 1 Cross section 6 - 185 mm2 Regulations Specially developed for Outdoor Cranes Shielded No Nominal voltage 0,6/1 kV Temperature range -35 C to +90 C
Type CF330.D
CF340
Outdoor Cranes
Yes
0,6/1 kV
-35 C to +90 C
4 - 185 mm2
CF38
Outdoor Cranes
Yes
0,6/1 kV
-35 C to +90 C
3-4
0,5 - 50 mm2
24 h or today
28
www.igus-cranes.com/cables
29
Chainflex cables
Overview
for Cranes
Shielded power cable for converter operation up to 600/1000 V. and up to 70 mm2. Specially developed for Indoor Cranes Shielded No Nominal voltage 0,6/1 kV Temperature range Number of cores -5 C to +70 C 4-5 Cross section 1,5 - 50 mm2 Regulations
Type CF30
CF31
Indoor Cranes
Yes
0,6/1 kV
-5 C to +70 C
4-5
1,5 - 70 mm2
CF34.UL.D
Outdoor Cranes
No
0,6/1 kV
-35 C to +90 C
3-5
1,5 - 50 mm2
CF35.UL
Outdoor Cranes
Yes
0,6/1 kV
-35 C to +90 C
3-4
05 - 50 mm2
Type CF300.UL.D
Shielded No
Regulations
CF310.UL
Yes
0,6/1 kV
-35 C to +90 C
4 - 185 mm2
Shielded No
Nominal voltage
Regulations
No 24 h or today
-40 C to +90 C
6/12/*
62,5/125 m www.igus-cranes.com/cables
31
Overview
Chainflex cables
for Cranes
Shielded highly flexible single core for up to 6/10kV. Medium voltage cable for the most demanding requirements in Crane building, heavy machinery, etc. Cross sections: 1 x 25/16 to 1 x 95/16. Specially developed for Outdoor Cranes Shielded Yes Nominal voltage 6/10 kV Temperature range -20 C to +80 C Number of cores 1 Cross section 25 - 95 mm2 Regulations
Type CFCRANE
Data cables
Chainflex data cables are available for all continuous data systems for the E-Chain application. Also in big cross sections, for example 3 x 2 x 2.5 mm2 or with voltage supply cores in a cable. Type CF211 Cable type PVC Data cable Specially developed for Indoor Cranes Shielded Yes Nominal voltage 300/300 V Temperature range -5 C to +70 C Number of cores 2 - 28 Cross section 0,25 - 0,5 mm2 Regulations
CF240
Indoor Cranes
Yes
300/300 V
-5 C to +70 C
3 - 24
CF11 mm2
Yes
300/300 V
-35 C to +100 C
4 - 36
0,14 - 2,5
Control cables
PVC, PUR (see Chainflex Cable catalog), TPE A wide range to select from for all application areas between shielded and unshielded cables and a large number of cross sections and number of cores. Type CF5 Cable type PVC Control cable Specially developed for Indoor Cranes Shielded No Nominal voltage 300/500 V Temperature range -5 C to +70 C Number of cores 2 - 42 Cross section 0,25 - 6,0 mm2 Regulations
CF6
Indoor Cranes
Yes
300/500 V
-5 C to +70 C
3 - 25
CF9
No
300/500 V **
-35 C to +100 C
2 - 36
CF10
Yes
300/500 V 24 h or today
-35 C to +100 C
2 - 25
32
customized
PPDS:safe operation
Push-Pull Force Detection System...Condition Monitoring
Benefits: l Prevents down time l Prevents damage to equipment l Saves money l Improves operational safety through preventative maintenance and fine tuning of the system Full PPDS System: l Data input Nominal/actual comparison of force value at the tow arm, measured 4 times per second, relative to the position of the E-ChainSystem. l Data exchange options Malfunction alerts as defined through SMS, e-mail, fax. Remote data exchange, online or through e-mail. l Data log System data logout, retrospectively for up to 3 months, with a 128 MB memory chip. Alternatively incident-driven logout through modem memory.
Floating moving arm Ship to Shore Crane for compensation of the lateral mismatch between trolley travelling path and Crane travelling path and the ReadyChains. Optionally with electronic push/pull-force control with permanent nominal/actual parameter check and emergency stop function.
Hinge point guide trough: Port Cranes are equipped with a lifting boom. To make sure that the boom and the girder sides of the Crane are connected without misalignment of the guide trough igus has developed a special fixing for the swivel point. This means that the chain can run on top, beside or below the Crane girder.
PPDS continuous real force measurement and position-sensitive analysis. Easy PPDS System: l Low Cost Solution l Data input: Push-/Pullforces with freely selectable parameters. Measurement of the real force on moving end l Data exchange: Emergency shut-down of the system in case of overstepping of optional limit values. l Data log: Data log for up to 40,000 entries
Typical Crane applications: STS, Goliath Cranes, RMGs, Indoor Cranes, Bulk handling Cranes, ...
Downholding devices: ReadyChains operate safely on long travels and with high acceleration. The retention device prevents the ReadyChains from climbing when the Crane accelerates.
Hinge clutch at the hinge point incl. limit switch for conection control.
igus Housing installed on Maintrolley for STS: igus offers special customized housings for protection of the ReadyChains against several weather conditions. order related
34
Easy PPDS continuous real force measurement and limit comparison. www-igus-cranes.com/customized 24 h or today
PPDS. Can be called up by e-mail or SMS for monitoring of system health. www.igus-cranes.com/ppds
35
guide troughs
SuperAlu trough
Super Alu Guide Trough Crane version It is possible to extend the Super Alu Guide Trough for the demanding plant sector to a heavy duty version. This trough has got stronger installation brackets and also additional parts like glide pads for protection of wear and friction and silencer profiles to reduce the noise level of the roll of the E-Chain. Modular Trough System l Tool box with basic version and add-on items for upgrading to heavy duty industrial applications l Very quick and easy, universal and flexible assembly connects with underground, independent from profile length and location of trough section interfaces l Various fixation methods with installation brackets, slide-on fasteners and interface connectors l Wear protective, side-mount glide bars for high speed applications l Corrosion proof through seawater resistance l Available for most igus E-Chain series Typical Crane applications: RTGs, RMGs, Indoor Cranes, ...
New fixed end module for Aluminum SuperTrough A quick fix for mounting the stationary end of an E-Chain, now also available for the Super AluminumTrough. With this new module for the fixed end, fast and easy mounting onto the Super AluminumTrough is now possible without any drilling. l Fast mounting of the E-Chain by clamping onto the aluminum trough l Quick relocation of the stationary end l No drilling necessary
S S/2
For heavy applications: HD-Installation set for joint and attachment surface connections secure connection without misalignment and without welding HD-Installation set New fixed end module for steel troughs Until now, the steel trough had to be modified on site to fit the mounting brackets at the stationary end of the E-Chain. That is now history. With its prefabricated boreholes, the 2.000 mm long kit can be used for middle-feed, end-feed and opposed installation. l Fast fixation of mounting brackets thanks to prefabricated boreholes l Fast installation of C-rails for strain relief l Fast bolting of glide bars l Available immediately for series 4040/5050, all other series on request order related
36
S/2
Fixed End
D2 K2
Moving End
www-igus-cranes.com/troughs
project engineering
ReadyChain
ReadyChain is the pre-harnessed igus E-Chain. l The E-Chain is cut into sections for the application-specific travel length l Assembled systems are already supplied and installed for up to 200 m travel length l Assembly sets are mounted for the fastening of the chain at the fixed and moving ends
l After Sales Service in 48 countries, even after the end of the guarantee l All supplied components are available for a minimum of another 10 years after the delivery l Supply of most parts from stock is guaranteed
l The selected igus Chainflex cables are inserted in the E-Chain l The defined cable projecting lengths are marked and fixed l Project-specific cable connections are mounted
l The complete ReadyChain-system is delivered on a special wooden drum l igus assembly supervisors are happy to assist in any way in the installation process. ReadyChain ready for delivery
igus project drawings, developed in cooperation with the costumer order related
38
ReadyChain installation by igus supervisor on a bulkhandling Crane. Weight of the E-Chain incl. Chainflex more than 2 t. www.igus-cranes.com/ReadyChain
39
bearings
iglidur bearings Lifetime predictable Every designers dream: A life-time-predictable plainbearing without lubrication at low cost. Each material has got their own features. For all iglidur bearings valids: l Maintenance-and lubrication free l Corrosion and dirt resistance l High vibration dampening l Very low tendency to creep Detailed Information: www.igus.eu/iglidur
Cardan joint
This cardan joint can transfer thrust as well as torsional forces. To assure perfect function, it is essential that all components work with extremely little clearance. Roller bearings cannot guarantee permanently low clearance at these dimensions, so the cardan joint was designed with with igus plain bearing components. This raised lifetime of the joint to several million cycles. Bearings Location iglidur Germany
igubal: self-aligning plain bearings made of polymer igubal puts a complete system of self-aligning bearings at the developers fingertips. Self-aligning bearings are easy to fit, adapt to all angular deviations and replace special housings in many cases. l Exceptionally cost-effective l Maintenance-free Lubrication-free l Resistant to dust and dirt l Corrosion-free Usable in liquid media Detailed information: www.igus.eu/igubal DryLin - glides instead of rolling! DryLin is a product range of maintenance-free and lubricantfree linear bearings in four different main categories. Besides the freedom from maintenance, the main features include ruggedness and the insensitivity to dirt, water, chemicals, heat or impacts. l Maintenance-free l Dry operation l Weight reduction l For short-stroke applications l Self-lubricating Detailed information: www.igus.eu/drylin 24 h or today
40 igubal rod end and spherical bearings are available in many different types, e.g. with spherical ball material to choose.
www.igus.de
www.igus.eu
41
igus testing
new references
Ship-to-shore Crane
Travel 120 m Speed max. 4 m/S Acceleration max. 0,5 m/sec2 Energy Chain P4.56.20.300.S40.0.AG Chainflex Types CF300, CF10, CF9, CFLG Location CHINA More References Europe running since 2009
Ship-to-shore Crane
Travel 20 m Speed max. 1 m/min Acceleration max. < 0,5 m/sec2 Energy Chain 5050HD.25/25.500.0 Chainflex Types CF300, CF9, CF10, CF11 Location USA More References Worldwide running since 2009
Check of the solution on the igus test facilities: The flagship is a test application where we are able to test long travel applications of up to 125 m travel and speeds of up to 300 m /min. For more than 4 years this application has been simulating applications for E-ChainSystems like trolley travels of a container Cranes. This way new products engineered by igus can be put to the acid test.
Chainflex cables in life span test. Millions of cycles guarantee: Chainflex lasts or money back!
Container RMG
Travel 113 m Speed max. 2,5 m/S Acceleration max. 0,5 m/sec2 Energy Chain P4.56.20.300.S40.0.AG Chainflex Types CF300, CF330, CF9, CFLG Location GERMANY More References Asia running since Always more than 80 tests of E-Chains and Chainflex cables. igus conducts tests continuously in the in-house laboratory under real conditions. Climatic tests for all E-Chains and Chainflex cables. Material tests from -40 C up to +199 C. www.igus-cranes.com/rerferences 2009
42
43
new references
bulk handling
Ship-unloader Crane
Travel 441 m Speed max. 30 m/min Acceleration max. 0,1 m/sec2 Energy Chain 5050R.28.300.0 Chainflex Types CFCRANE Location Asia More References Europe Canada running since 2002
Ship-unloader Crane
Travel 106 m Speed max. 240 m/min Acceleration max. 0,6 m/sec2 Energy Chain 5050RHD.12/15/12.300.0
Straddle carrier
Travel 13 m vertical Speed max. 2 m/s Acceleration max. 1 m/sec2 Energy Chain 5050C.15.250.0 Chainflex Types CF9, additional hydraulic hoses Location Worldwide More References Worldwide running since 2006
Ship-unloader Crane
Travel 151,5 m Speed max. 300 m/min Acceleration max. 0,5 m/sec2 Energy Chain 4040CR.15.250.0 Chainflex Types CF12 / CF11 / CF9 Location Canada More References Europe Asia running since 1998
44
www.igus-cranes.com/references
www.igus-cranes.com/references
45
ship to shore
RTG...RMG
RTG
Travel 19,5 m Speed max. 60 m/min Acceleration max. 0,4 m/sec2 Energy Chain 400.25.250.0 Chainflex Types CF300 / CF34 CF9 / CF11 Location Panama More References Worldwide running since 2000
4040CR.22.250.0 Energy Chain Chainflex Types CF300/CF9/CF10/CFLG Location Europe More References Worldwide running since 2003
Container Crane
Travel Speed max. Acceleration max. Cycles/year
RMG
Travel 69 m Speed max. 120 m/min Acceleration max. 0,4 m/sec2 Energy Chain 4040R.31.250.0
Energy Chain 5050R.27.250.0 Chainflex Types CF300 / CF11 / CF9 Location Europe More References Worldwide running since 1999
RTG
Travel Speed max. Acceleration max. Cable weight 20 m 60 m/min 0,4 m/sec2 9,8 kg/m
Energy Chain 5050R.12/10/12.300.0 Chainflex Types CF300 / CF9 / CF12 / CFLG / CF KOAX 1 Location Europe More References Worldwide running since 1999
Energy Chain 4040.46.300.0 Chainflex Types CF34 / CF9 / CF11 / CFLG Location Russia More References Worldwide running since 2003
46
www.igus-cranes.com/references
www.igus-cranes.com/references
47
Goliath...Spreader...
Reach Stacker
Reach Stacker
Travel 7,2 m Speed max. 0,5 m/min Acceleration max. 0,25 m/sec2 Energy Chain 5050.25.250.0 Location Europe More References Worldwide running since 2000
Goliath Crane
Travel 123 m Speed max. 40 m/min Acceleration max. 0,5 m/sec2 Energy Chain 40.15/15.250.0
Spreader
Travel 8,4 m Speed max. 18 m/min Acceleration max. 0,1 m/sec2 Energy Chain 3838.07.150.0
Reach Stacker
Travel 7,8 m Speed max. 15 m/min Acceleration max. 0,25 m/sec2 Energy Chain 4040.15.250.0
Spreader
Travel 8,4 m Speed max. 18 m/min Acceleration max. 0,1 m/sec2 Energy Chain 3838.07.150.0
48
www.igus-cranes.com/references
www.igus-cranes.com/references
49
Indoor references
Heavy Duty
Gantry Crane
Travel 20 m Speed max. 1 m/min Acceleration max. 1 m/sec2 Energy Chain 5050.40.200.0 Chainflex Types CF9 Location Europe More References Europe running since 2004
Grab Crane
Travel 28,6 m Speed max. 80 m/min Acceleration max. 0,3 m/sec2 Energy Chain 400.25.300.0 Chainflex Types CF30 / CF31 Location Europe More References Worldwide running since 2000
Grab Crane
Travel 21,3 m (Trolley) / 52 m (Crane) Speed max. 1,33 m/s Acceleration max. 0,25 m/sec2 Energy Chain 5050R.27.300.S10.0 / 5050R.35.350.S10.0 Chainflex Types CF5, CF6, CF30 Location Europe More References Europe running since 2003
Indoor Crane
Travel 36 m Speed max. 70 m/min Acceleration max. 0,5 m/sec2 Energy Chain 290.17.200.0 Chainflex Types CF31 / CF6 / CF11 Location Europe More References Worldwide running since 1997
Mining Crane
Travel 10 m Speed max. 0,1 m/s Acceleration max. 0,5 m/sec2 Energy Chain 600.35.300/4650.0 Chainflex Types Power-, data- and control cables Location Europe More References Europe running since 2001
50
www.igus-cranes.com/references
www.igus-cranes.com/references
51
35
35
35 48 16 28 30 5 54 40
35 48 24 53 33 6 17
29 15 25 11 19 23
16 28 30 5 54 40
igus mundo
oficinas igus
9 55
24 53
9
17 38
10 Chile
Vendortec San Martn # 2097 Maip - Santiago Phone +56-2-710 58 25 ventas@vendortec.cl igus Shanghai Co., Ltd. No. 28, Jiatai Road, Waigaoqiao Free Trade Zone Shanghai 200131, P.R.C. Phone +86-21-51 30 31 00 Fax +86-21-51 30 32 00 master@igus.com.cn igus China Guangzhou office Room 2306, West Tower, Yangcheng International Commercial Center, Tiyu, East Road, Guangzhou 510620, P.R.C. Phone +86-20-38 87 17 26 Fax +86-20-38 87 17 68 guangzhou@igus.com.cn Hennlich, Industrijska d.o.o. Franje Wlfla 4 10000 Zagreb Phone +385-1-3 87 43 34 Fax +385-1-3 87 43 36 hennlich@hennlich.hr Hennlich Industrietechnik spol. s r.o. o.z. Lin-tech eskolipsk 9 41201 Litomice Phone Chains +420-416-71 13 32 Phone Bearings +420-416-71 13 39 Fax +420-416-71 19 99 lin-tech@hennlich.cz igus ApS Postboks 243 8800 Viborg Phone +45-86-60 33 73 Fax +45-86-60 32 73 info@igus.dk Solar AS Industrievej Vest 43 6600 Vejen Phone +45-76-96 12 00 Fax +45-75-36 47 59 solar@solar.dk
33 6
distribuidores igus
1 Germany
47
13 20 43 41 49 3 44 55 8 39 26 12 18 52
14 37
13 20 43 41 27 49 3 44 3946 8 26
11 50
14 37
29 15 25
23 11 11 19 21 51 31 42 22 50
11 China
32
Treotham Automation Pty. Ltd. Unit 36, 9 Powells Road, Brookvale NSW 2100 Phone +61-2-99 07 17 88 Fax +61-2-99 07 17 78 info@treotham.com.au igus Polymer Innovationen GmbH Ort 55 4843 Ampflwang Phone +43-76 75-40 05-0 Fax +43-76 75-32 03 igus-austria@igus.at Borimport S.R.L. Guevara 275 (C1427BRE) Capital Federal Buenos Aires - Argentina Phone/Fax +54-11-4556-1000 Cell (011)15-5261-7545 igus@borimport.com STS Stromtehservis 16-554, Ul. Sharangovicha Minsk, 220018 Phone +375 17 313-4513 Fax +375 17 313-4514 common@strom-ts.com igus B.V.B.A. Kolonel Begaultlaan 75 3012 Wilsele Phone +32-16-31 44 31 Fax +32-16-31 44 39 info@igus.be igus do Brasil Ltda. Av. Eng. Alberto de Zagottis 655 Santo Amaro 04675-085 So Paulo - SP Phone +55-11-35 31 44 87 Fax +55-11-35 31 44 88 vendas@igus.com.br Atlas Technik EOOD BG-1612 Sofia PK 51 Phone +359-885-23 25 95 +359-897-98 16 69 Phone/Fax +359-2-859 76 81 al_popoff@techno-link.com Hennlich OOD, BG 4000 Plovdiv Konstantin Velichkov, 69, Et. 3 Phone +359-32-511 326 Phone/Fax +359-32-621 929 office@hennlich.bg igus Office Canada 201 Millway Ave. UNIT 25 Concord Ontario L4K 5K8 Phone +1-905-760 84 48 Fax +1-905-760 86 88 webmaster@igus.com
2 Australia
32
21
51 31 42 22
3 Austria
11 China South
36 7
36
4 10
16 Finland Chainflex
igus k.k. Arcacentral 7F, 1-2-1 Kinshi, Sumida-ku Tokyo JAPAN Zip 130-0013 Phone +81 3 58 19 20 30 Fax +81 3 58 19 20 55 info@igus.co.jp
27 Japan
45
7 4 45
34
4 Argentina
12 Croatia
34
51 Thailand
5 Belarus
13 Czech Republic
SKS Automaatio Oy Martinkylntie 50 01720 Vantaa Phone +358-20-764 6748 Fax +358-20-764 6820 automaatio@sks.fi igus SARL 49, avenue des Ppinires Parc Mdicis 94832 Fresnes Cedex Phone +33-1-49 84 04 04 Fax +33-1-49 84 03 94 info@igus.fr Chrismotor s.a. 71, Sp. Patsi str. 118 55 Athens Phone +30-210-34 25 574 Fax +30-210-34 25 595 info@chrismotor.gr J. & E. Papadopoulos S.A. 23, Retsina Street 185 45 Piraeus Phone +30-210-4113133 Fax +30-210-4116781 sales@papadopoulos-sa.com Sky Top Enterprises Ltd. Room 1707, Block C; Wah Tat Ind Centre; Wah Sing Street; Kwai Chung; Hong Kong Phone +852-22 43 42 78 Fax +852-22 43 42 79 skytop@ctimail.com igus Hungria Kft. Mogyordi u.32. 1149 Budapest Phone +36-1-306-64 86 Fax +36-1-431-03 74 info@igus.hu Tech-Con Kft. Vs utca 9-11 1133 Budapest Phone +36-1-412 41 61 Fax +36-1-412 41 71 tech-con@tech-con.hu
10
Autoflexible Engineering Co., Ltd. 111 Soi. Sukhumvit, 62/1 Bangjak, Phakanong Bangkok 10260 Phone +66-2-311 2111 Fax +66-2-332 79 00 kwanchai@autoflexible.com HIDREL Hidrolik Elemanlar Sanayi ve Ticaret A.S. Percemli Sk. No. 7 Tnel Mevkii 80000 Karaky / Istanbul Phone +90-212-249 48 81 Fax +90-212-292 08 50 info@hidrel.com.tr igus UK Ltd. 51A Caswell Road Brackmills Northampton NN4 7PW Phone +44-1604-67 72 40 Fax Chain +44-01604 67 72 42 Fax Bearing +44-01604 67 72 45 sales_uk@igus.co.uk Cominpro Ltd. Romena Rollana 12, Office 220 61058 Kharkov Phone +38-057 717 49 14 Fax +38-057 717 49 14 cominpro@gmail.com Hennlich Ukraine LLC (HQ) Kramatorska Street 15 84100 Slovyansk City, Donetsky Region Phone +38-06262-335 40 hennlich@hennlich.com.ua igus inc. 50 N. Broadway P.O. Box 14349 East Providence, RI 02914 Phone +1-401-438 22 00 Fax +1-401-438 72 70 webmaster@igus.com
17 France
igus (India) Pvt. Ltd. 199/1, 22 Main, HSR Layout, Agara, Bangalore - 560034 Phone +91-80-39 12 78 00 Fax +91-80-39 12 78 02 info@igus.in Pt. Energi Canggih Indonesia Kelapa Gading Selatan BJ 08 / 14 Gading Serpong Tangerang 15810 Phone +62-21-547 43 64 Fax +62-21-547 43 65 jakarta@energicanggih.com Tameen Ehtiajat Fani Tehran (TAF CO.) 72, Iranshar Ave., Unit 5 15816 Tehran, Iran Phone +98-21-8831 78 51 Fax +98-21-8882 02 68 info@taf-co.com igus Ireland Fitzwilliam Business Centre 26 Upper Pembroke Street Dublin 2 Phone +353 1 6373921 Fax +353 1 6620365 sales@igus.ie Conlog LTD P.O. Box 35 71 Petach Tikva 49134 Phone +972-3-926 95 95 Fax +972-3-923 33 67 conlog@conlog.co.il igus S.r.l. Via delle Rovedine, 4 23899 Robbiate (LC) Phone +39-039 5906.1 Fax +39-039 5906.222 igusitalia@igus.it
21 India
INPAP Katrinas Str. 16 Phone +371-750 94 04 Fax +371-750 94 03 office@inpap.lv Mecanix Shops Gebran Safi Charles Helou Avenue Beirut Phone +961 1 486 701 Fax +961 1 490 929 mecanix@dm.net.lb Hitech UAB Terminalo g. 3 54469 Biruliskiu k. Kauno raj. Phone +370 37 323271 Fax +370 37 203273 info@hitech.lt igus Malaysia Sdn Bhd No. 19-1, Jalan PJU 1/3F Sunway Mas Commercial Centre 47301 Petaling Jaya Selangor D.E. Phone +603-7880 5475 Fax +603-7880 5479 awong@igus.de Automation Industry & Systems (M) SDN.BHD. 50, Lorong Nagasari 11, Taman Nagasari 13600 Prai, Penang Phone +60-4-390 56 07 Fax +60-4-399 73 27 autoind@po.jaring.my igus Mxico S. de R.L. de C.V. Av. Tecnologico 496 Nte Col. Agricola-Bellavista 52149 Toluca Phone +52-722-27 14 273 Fax +52-722-27 14 274 fmarquez@igus.com
28 Latvia
29 Lebanon
6 Belgium
22 Indonesia
igus Nederland Sterrenbergweg 9 3769 BS Soesterberg Phone +31-346-35 39 32 Fax +31-346-35 38 49 igus.nl@igus.de Elcee Holland BV Kamerlingh Onnesweg 28 NL-3316 GL Dordrecht Phone +31-78-6544777 Fax +31-78-6544733 info@elcee.nl Automation Equipment Ltd. P.O. Box 5656 Frankton 45 Colombo Street Frankton, Hamilton Phone +64-7-847 20 82 Fax +64-7-847 71 60 sales@autoequip.co.nz ASI Automatikk AS Ingv. Ludvigsensgate 23 3007 Drammen Phone +47-32-82 92 90 Fax +47-32-82 92 98 info@asiautomatikk.no Profaco S.A.C. Calle San Lorenzo 300 4130 - Surquillo Lima - Per Phone +51-1-241 43 70 +51-1-242 52 95 Fax +51-1-242 86 08 ventas@profaco.com igus Sp zo.o ul. Parowcwa 10 b 02-445 Warszawa Phone +48-22-863 57 70 Fax +48-22-863 61 69 info@igus.pl
33 Netherlands
14 Denmark
33 Netherlands Bearings
18 Greece E-Chains
igus Lda. R. Eng. Ezequiel Campos, 239 4100-231 Porto Phone +351-22-610 90 00 Fax +351-22-832 83 21 info@igus.pt TechCon Industry SRL Calea Crangasi nr. 60 060346 Bucuresti Phone +40-21-2219-640 Fax +40-21-2219-766 automatizari@meteor.ro Hennlich SRL Str. Patria, Nr17 310106 Arad Phone +40-257-21 11 19 Fax +40-257-21 10 21 igus@hennlich.ro Eka-Service Kompani 1-aja Dubrowskaja, 2A, k. 35 109044 Moskau Phone +7-495-632 66 23 Fax +7-495-677 17 78 info@ekaservice.ru Barti OOO p/b 333 194358 St. Petersburg Phone +7-812-972 49 14 Fax +7-812-448 38 28 barti@barti.ru Hennlich doo Beograd Ul. S. Markovica 3/4 11400 Mladenovac Phone +381-11 39 43 414 Fax +381-11 39 43 412 office@hennlich.rs
38 Portugal
39 Romania
30 Lithuania
igus Singapore Pte Ltd. 15 Shaw Road, #03-02 Singapore 367953 Phone +65-64 87 14 11 Fax +65-64 87 15 11 Malaysia-Hotline +60-12-709 30 41 Thailand-Hotline +66-9-160 73 69 asia-sales@igus.de
42 Singapore HQ ASEAN
igus S.L. C/ Llobatona, 6 Polgono Noi del Sucre 08840 Viladecans - Barcelona Phone +34-93-647 39 50 Fax +34-93-647 39 51 igus.es@igus.es igus ab Knut Pls vg 8 256 69 Helsingborg Phone +46-42-32 92 70 Fax +46-42-21 15 85 info@igusab.se OEM Automatic AB Box 1011 Dalagatan 4 573 28 Trans Phone +46-75-2424100 Fax +46-75-2424159 info@aut.oem.se Colly Components AB P.O. Box 76 164 94 Kista Phone +46-8-7030100 Fax +46-8-7039841 info@me.colly.se
47 Spain
52 Turkey
48 Sweden
7 Brazil
14 Denmark E-Chains
23 Iran
34 New Zealand
43 Slovakia
18 Greece Bearings
39 Romania
31 Malaysia
Hennlich Industrietechnik s.r.o. Kovsicka 52 821 08 Bratislava Phone +421-2-50 20 43 08 Fax +421-2-50 20 43 11 technik@hennlich.sk Hennlich, d.o.o. Industrijska tehnika Podnart 33 SI-4244 Podnart Phone +386-4-532 06 10 Fax +386-4-532 06 20 info@hennlich.si igus Pty. Ltd. Unit 14, Heron Park 80 Corobrik Road PO Box 4214 4017 Riverhorse Valley Phone +27-31-569 6633 Fax +27-31-569 6636 sales.sa@igus.de igus Korea Co. Ltd. 25BL 13LT Namdong Ind. Complex 446-11 Nonhyundong, Namdonggu Incheon City, 405-300 Phone +82-32-821 29 11 Fax +82-32-821 29 13 sales-korea@igus.de
53 United Kingdom
48 Sweden E-Chains
8 Bulgaria
44 Slovenia
8 Bulgaria
Fedicom Trading Fayed Sami & Co. 12, El Mahaad El Swissri St., Flat 10 2nd Floor-Zamalek Cairo A.R of Egypt Phone +202-2736 25 37 Fax +202-2736 31 96 mohamed.fayed@fedicom.com IEE International Company for Electrical Engineering 2nd floor, 25 Orabi St Down Town, Cairo, Phone +202-25 76 73 70 Fax +202-25 76 73 75 anas@iee-egypt.com SKS Mekaniikka Oy Martinkylntie 50 01720 Vantaa Phone +358-20-764 65 22 Fax +358-20-764 68 24 mekaniikka@sks.fi
15 Egypt
19 Hong Kong
24 Ireland
35 Norway / Iceland
40 Russia
48 Sweden Bearings
54 Ukraine
31 Malaysia
15 Egypt
20 Hungary
25 Israel
36 Peru
45 South Africa
40 Russia
9 Canada
16 Finland
20 Hungary
26 Italy
32 Mexico
37 Poland
41 Serbia
46 South Korea
igus Schweiz GmbH Industriestr. 11 4623 Neuendorf Phone +41-62-38 89 797 Fax +41-62-38 89 799 info@igus.ch igus Taiwan Company Limited 2F, No 82, 32nd Road Taichung Industrial Park 40768 Taichung Phone +886-4-23 58-1000 Fax +886-4-23 58-1100 igus-taiwan@igus.com.tw
49 Switzerland
54 Ukraine
50 Taiwan
55 USA
52
igus GmbH Spicher Str. 1a 51147 Kln (Porz-Lind) Cologne Postfach 90 61 23 51127 Kln Cologne Phone +49-22 03-96 49-0 Fax +49-22 03-96 49-222 info@igus.de www.igus.de
38
47
12 18 52
46
27
53
more information
Industry specific material: igus E-ChainSystems catalog 75,000 products igus Chainflex catalogue cable types
igus GmbH Crane Department Spicher Strae 1a 51147 Cologne Tel. + 49- 2203- 9649- 0 cranes@igus.de
06/2010 MAT0070784.2
-cranes.com